1

Page 1

PRODUCTION ENGINEERING DEPT

SUMMARY OF D87A PARTS PACKAGING COST.

6/18/2013

NO. PART NO. PART NAME PACKAGING SIZE REMARK

1 52712/3-D87A0 Moulding, FR Bumper Side, RH/LH 6 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.25

2 52712/3-D87A1 Moulding, FR Bumper Side, RH/LH 6 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.25

3 76851-BZ060 Cover, FR Spoiler 6 PP SOLID BOX 684 X 574 X 200MM * Cost included polybox 0.45

4 53121-BZ210 Moulding, Radiator Grille, UPR 6 PP SOLID BOX 1000 X 500 X 200MM * Cost included polybox 0.45

5 76061-BZ080 Moulding Set,Outside 10 PP SOLID BOX 1000 X 500 X 200MM * Cost included polybox 0.15

6 75805/6-BZ110 Moulding Set,Outside 6 PP SOLID BOX 1850 X 1000 X 1550MM * Cost included polybox 0.45

7 81730-D87A0 Lamp Assy, Side Turn Signal 30 POLYBOX 540 X 320 X 145MM * Cost included polybox 0.05

8 76085-BZ140 Spoiler Sub-Assy,RR 20 TROLLEY 2000 X 2000 X 1500 * Cost included polybox 0.22

9 81270-BZ060 Lamp Assy, License Plate 15 POLYBOX 540 X 320 X 145MM * Cost included polybox 0.10

10 64780-BZ130 Panel Assy, Back Door Trim 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

11 69210/20-BZ240 Handle Assy, FR Door, Outside RH/LH 30 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.05

12 69210/20-BZ210 Handle Assy, FR Door, Outside RH/LH 30 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.05

13 69270/80-BZ120 Handle Assy, Door Inside RH/LH 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

14 69270/80-BZ110 Handle Assy, Door Inside RH/LH 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

15 84870-BZ090 Switch Assy, Outer Mirror 20 POLYBOX 540 X 320 X 145MM * Cost included polybox 0.07

16 84870-BZ100 Switch Assy, Outer Mirror 20 POLYBOX 540 X 320 X 145MM * Cost included polybox 0.07

17 84332-BZ170 Switch, Hazard Warning Signal 30 POLYBOX 540 X 320 X 145MM * Cost included polybox 0.05

18 81570-D87A0 Lamp Assy, Stop CTR 20 POLYBOX 540 X 320 X 145MM * Cost included polybox 0.07

19 81570-BZ040 Lamp Assy, Stop CTR 20 POLYBOX 540 X 320 X 145MM * Cost included polybox 0.07

20 81977-BZ100 Cover, CTR Stop Lamp 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

21 87810-BZ210 Mirror Assy, Inner RR View 10 POLYBOX 503 X 335 X 195MM * Cost included polybox 0.15

22 87810-BZ200 Mirror Assy, Inner RR View 10 POLYBOX 503 X 335 X 195MM * Cost included polybox 0.15

23 87828-BZ070 Absorber, Inner Mirror Arm 50 POLYBOX 335 X 335 X 103MM * Cost included polybox 0.02

24

74310-BZ760 Visor Assy RH 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

74310-BZ780 Visor Assy RH 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

74320-BZ270 Visor Assy LH 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

25 84652-BZ140 Switch Assy, Windshield Wiper 5 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.27

26 89140-BZ090 Switch Assy, HeadLamp Dimmer 5 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.27

27 89140-BZ100 Switch Assy, HeadLamp Dimmer 5 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.27

28 42602-D87A0 Cap Sub-Assy, Wheel 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

29 81910/20 - D87A0 Reflector Assy, Reflex, RH/LH 30 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.05

30 33504-BZ190 Knob Sub-Assy, Shift Lever 50 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.03

31 33504-BZ200 Knob Sub-Assy, Shift Lever 50 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.03

32 69350-BZ180 Lock Assy, Back Door 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

33 42638-D87A0 Ornament, Wheel Hub 15 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.10

34 86300-BZ240 Antenna Assy, Amplifier 10 POLYBOX 670 X 503 X 288MM * Cost included polybox 0.15

PROPOSED QTY/BOX

PROPOSED PACKAGING

TYPE

PACKAGING COST/PC (RM)

2

Page 2

FRONT AND REAR BUMPER NEW PACKAGING FOR SPARE PART STUDY BY PE DEPT

NO. PART NAME PACKAGING SIZE PART PHOTO

1 3BP0143-0416UN FR BMPER FASCIA 1PCS 1800 X 820 X 680MM ATTACHMENT 13.25

2 3BP0143-0422UN MESH FR BUMPER UPPER 1PCS 250 X 1000 X 0.5MM ATTACHMENT 0.30

3 3BP0143-0423UN GRILL GARNISH CLR (PRIMER COLOUR)

1PCS 250 X 1000 X 0.5MM 0.30

4 3BP0143-0424UN GRILL GARNISH CHR (CHROME)

5 3BP0143-0426UN MESH FR BUMPER LOWER 1PCS 150 X 840 X 0.5MM ATTACHMENT 0.25

6 3BP0143-0430UN ENERGY ABSORBER UPPER 1PCS 215 x 160 x 1200MM ATTACHMENT 2.00

7 1BP0143-0436UN FR BUMPER LOWER COVER 1PCS 620 X 1600 X 0.04MM 0.30

8 3BP0143-0417UN RR BUMPER FASCIA 1PCS 1800 X 820 X 680MM ATTACHMENT 13.25

9 1BP0143-0434UN CENTRAL SUPPORT RR BUMPER 1PCS 170 X1050 X 0.04MM 0.15

INTERNAL STOCK CODE

PROPOSED QTY/BOX

PROPOSED PACKAGING TYPE

PACKAGING PHOTO

PACKAGING COST/PC (RM)

RSC CARTON BOX (NEW) 6CB0001-0306UN

HDPE PLASTIC BAG (NEW) 6CB0001-0308UN

HDPE PLASTIC BAG (NEW) 6CB0001-0308UN

HDPE PLASTIC BAG (NEW) 6CB0001-0309UN

DIE CUT BOX (NEW) 6CB0001-0308UN

HDPE PLASTIC BAG (NEW) 6CB0001-0310UN

RSC CARTON BOX (NEW) 6CB0001-0306UN

HDPE P/BAG (NEW) 6CB0001-0311UN