sundyne process pumps - h2so4

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ANSIMAG Process Pumps ETFE-lined Sealless Pumps for Chemical Services ®

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Page 1: Sundyne Process Pumps - H2SO4

ANSIMAG Process PumpsETFE-lined Sealless Pumpsfor Chemical Services

®

Page 2: Sundyne Process Pumps - H2SO4

About Us.

Sundyne is a proud member of the OSHA Voluntary Protection Program.

Learn more at: www.sundyne.com

• Sundyne is a leading supplier of world-class precision-engineered fluid handling solutions (pumps, compressors and special fit-for-purpose systems) to the oil and gas production, refining, petrochemical, chemical, power and water process industries

• Our reputation is built on producing highly reliable equipment to exacting ASME, API, ISO, and other global standards and supporting them with “PlusONE” Customer Service. Sundyne integrally geared pumps, seallessmagnetic drive pumps and compressors can be counted upon to run reliably for years between service or repair.

• Sundyne pumps and compressors are the ideal solution for processors who value keeping their plants “Up and Running”.

Page 3: Sundyne Process Pumps - H2SO4

Eastbourne, England UK

Arvada, Colorado USA

Dijon, France

Illescas, Toledo Spain

Global Facilities to Meet Your Needs

Page 4: Sundyne Process Pumps - H2SO4

Sundyne integrally geared API process pumps

Sundyne integrally geared API compressors

Sundyne integrally geared water pumps

HMD/Kontro sealless magnetic drive pumps

Marelli API and water process pumps

Legacy Brands

Our accomplishments, unique heritage and corporate lineage is

delivering a competitive advantage and helping our customers meet business

challenges today

PPI Sealless Reciprocating Diaphragm Compressors

Ansimag sealless magnetic drive non-metallic pumps

Page 5: Sundyne Process Pumps - H2SO4

Support.SALES & SERVICE

Local Sales & ServiceProvided by our extensive network of Factory Trained Channel Partners

Authorized Distributors

Page 6: Sundyne Process Pumps - H2SO4

Process Pumps.WHY ANSIMAG?

n Leading Supplier of ETFE-lined Process Pumps to the Chemical Process Industry– Since 1985– Over 50,000 pumps supplied

n Sealless Mag Drive Technology– No mechanical seals to leak or fail– Near universal chemical compatibility

n Cost Efficient– Non metallic (lined) construction– Simple, low maintenance (close coupled) design

n Application Expertise– Most experienced and trained Sales Engineers in the industry

n Quality– ISO 9001:2008 – Quality Management System

ANSIMAG

Page 7: Sundyne Process Pumps - H2SO4

ANSIMAG

Learn more at: www.sundyne.com

Page 8: Sundyne Process Pumps - H2SO4

Product.Performance.

3500 RPM

K / KF Series: 60Hz

Page 9: Sundyne Process Pumps - H2SO4

Product.Performance.K / KF Series: 60Hz

1750 RPM

Page 10: Sundyne Process Pumps - H2SO4

Magnetic Drive.q Ultimate “Sealless” Simplicity…

Ø Three Basic Components1. Impeller/Magnet Assembly2. Containment Shell3. Outer Magnet Assembly

Page 11: Sundyne Process Pumps - H2SO4

Front Casing

Shaft support

Shaft

Impeller Assembly

Rear support

Rear Casing

Housing

Outer DriveBushing

O-Ring

Mouth Ring

Construction.

Page 12: Sundyne Process Pumps - H2SO4

1. Fluid enters the suction nozzle and passes through the shaft support

2. Primary flow exits the discharge nozzle

4. A second slip stream flows to the front of the pump across the mouth ring providing axial thrust bearing lubrication

3. A slip stream flows from the impeller discharge to the rear of the pump and forward across the main bearing towards the suction eye providing radial bearing lubrication.

Operation.

Page 13: Sundyne Process Pumps - H2SO4

Features.n Fully Supported Impeller

n Axial Thrust Washer

n Fully Encapsulated Drive

n Replaceable Impeller

n Simple Sealless Design

n Superior Solids Handling

n Non-metalic Containment Shell

Page 14: Sundyne Process Pumps - H2SO4

Features.RADIAL FORCE

RIGID SUPPORT RIGID SUPPORT

n Fully Supported Impeller

– By rigidly supporting the stationary pump shaft at the pump suction and rear containment shell, ANSIMAG keeps your equipment up and running by providing a fully supported platform for the rotating impeller assembly, preventing any radial deflection when operating at low flow (or off BEP) conditions.

– By preventing any radial impeller deflection, ANSIMAG increases the allowable operating range and reliability of the pump over cantilevered or overhung impeller designs.

Page 15: Sundyne Process Pumps - H2SO4

Features.n Axial Thrust Washers

– By using axial thrust washers, ANSIMAG increases the allowableoperating range over "thrust balanced" methods.

– Unlike competitive designs, ANSIMAG axial thrust balancing design provides a positive thrust surface that is unaffected by cavitation, solids or transient suction conditions and effective over the complete operating range of the unit for increased pump reliability.

AXIAL THRUST WASHERS

FLOATING IMPELLER ASSEMBLY

Page 16: Sundyne Process Pumps - H2SO4

n Fully Encapsulated Magnetic Drive

– ANSIMAG patented inner drive encapsulation process hermetically seals the inner magnets, isolating them from process fluid, maintaining the integrity and strength of the magnets over the lifetime of the unit

• Homogenous primary boundary layer of CFR-ETFE hermetically seals the magnets Unlike competitive designs, the chance for permeation is removed by eliminating any post injection molding machining or plastic welding.

• A secondary stainless steel layer is provided for increased durability.

• "Permanent" neodymium iron boron magnets are utilized to ensure performance over the lifetime of the pump.

Features.

Permanent Neodymium Iron Boron magnets

316SS Secondary layer

Homogeneous CFR-ETFE Primary Boundary layer

Page 17: Sundyne Process Pumps - H2SO4

n Replaceable Impeller

– ANSIMAG pumps feature a single piece closed impeller that is separate from the inner magnet drive.

– The impeller is attached to the inner magnet drive with ANSIMAG patented tongue and groove system.

– Unlike competitive designs, the single piece replaceable impeller enables a cost effective approach to both:

• warehouse spares management• re-rating operating conditions

Features.

Page 18: Sundyne Process Pumps - H2SO4

n Simple Sealless Design

– If an ANSIMAG pump should fail due to process upset or other means... the pump can be quickly and easily repaired in the field.

– ANSIMAG pumps consist of only 9 wetted parts (as compared to competitive designs which can have 20+ wetted parts)

– Routine maintenance or repairs can be performed in the field without the need for special training or tools.

Simple by DesignTM

Features.ANSIMAG

Page 19: Sundyne Process Pumps - H2SO4

n Superior Solids Handling

– With its generous internal clearances, ANISMAG pumps are designed to handle liquids with solids up to 20%+ w/w, 1/8 inch diameter.

– Unlike competitive designs, ANSIMAG pumps do not rely on close fitting internally wetted Silicon Carbide wear rings (held in place with non-metallic snap rings) that can trap solids or lock-up the pump.

Features.Frequently Handled Solids:

– Inorganic Salts– Fine Sand– Caustic Precipitates– TiO2 (Paints & Coatings)– Slag (Steel Pickeling)– Carbon Black

Page 20: Sundyne Process Pumps - H2SO4

n Non Metallic Containment Shell

– With the ANSIMAG non-metallic containment shell, ANSIMAG pumps are as energy efficient as mechanically sealed pumps.

• The non-metallic CFR-ETFE lined containment shell generates no hysteresis losses during operation. No hysteresis loss means no heat generation and no power loss

• With a burst pressure of 6X MAWP of the pump, the Kevlar® fiber reinforced vinyl ester shell provides ANSIMAG pumps with industry leading robustness,

Features.CFR-ETFE Lining

Kevlar® fiber reinforced vinyl ester shell

Page 21: Sundyne Process Pumps - H2SO4

Features.

Page 22: Sundyne Process Pumps - H2SO4

Thank You.