superfici finishing wood intro

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Superfici Wood Finishing technology. Automatic Coating,finishing equipment. from applications flat and 3D to Curing technology for conventional and UV products.

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  • 1. our logovaltorta brand name for a product line elmag company name -1-

2. OUR PRODUCTSProduction range Solutions- Roller coaters > Architectural (Doors)- Curtain coaters> Kitchens & Cabinetry > Flooring- Spraying robots > Furniture- Spraying machines> Hang Lines- Flat dryers> Linear Finishing- UV dryers- Vertical dryers- Edge coaters- Printing machines- Idro- Material handling 3. ROLLER COATINGUsing the roller method, all types of lacquer can be applied on two-dimensional work-piecesas long as their viscosity is suitable. The thickness of the lacquer film to be applied can bedetermined by means of a finely adjustable doctor roller.By this method minimal quantities of lacquer up to over 100 g/sqm can be applied withoutlacquer wastage. With extremely simple machine setting, this technique allows lacqueringwork to be carried out at high feed speeds and with solvent-free UV lacquering systems.ROLLER COATING can only beROLLER COATING is suitable forused to lacquer FLAT PANELS HIGH-SOLID CONTENT UV LACQUERS 4. ROLLER COATINGRoller coater Valtorta f1Roller coater Valtorta f2Filling machines Reverse roller coater 5. UV CURINGUV CURINGUV curable materials are hardened in seconds by means of highlyintensive uv radiation.The power and the number of lamps are determined by the feedspeed and the type of finishing material used.-5- 6. UV CURINGThe modular system guarantees the right solution for every need.The LABES reflector concentrates the radiation in a quite wide area, thusmaintaining a high energy level at different distances from the lamps.The COLDCURE achieves an efficient polymerisation, while greatly reducing thetemperature increase of the substrate.-6- 7. Valtorta f1 Field of use :FURNITURE PANELS, DOORSComplete roller coating lineswith staining, base and topcoat application with the mostvarious processes to achieveopen pore, closed pore, clearor pigmented finishings. -7- 8. SPRAYING MACHINESSPRAYINGSpraying is an extremly versatile coating system, suitable forlacquering both flat and profiled workpieces with the most various typesof lacquer. -8- 9. SPRAYING MACHINESSPRAYINGThe electronic control OPTISPRAY optimizes the spraying area, byindividually programming the intervention of each gun. -9- 10. SPRAYING MACHINESSPRAYINGThe overspray on the belt is reclaimed by the patented lacquer reclaimingsystem SCRAPE ON WET.- 10 - 11. ROBOTIC SPRAYINGROBOTIC SPRAYINGHigh tech spraying system with electronic control of the movement of the sprayingarm, which repeats the programmed working cycle according to the size and shape ofthe workpiece detected at the machine infeed.- 11 - 12. ROBOTIC SPRAYINGThe spray arm is normally equipped with more guns (up to 4) which spray the flatsurfaces, and with one gun (with a special nozzle) which sprays the edges.The spraying robot has a 5 axes control:- arm longitudinal movement (X)- arm transversal movement (Y)- spraying height (Z)- arm rotation- gun positioning on the edgeslengthwisecrosswise vertical rotationedge gun positioning(X)(Y)(Z)- 12 - 13. FLAT DRYERSOur linear dryers include different types ofdryers mainly used in case of short dryingtimes.COUNTER-FLOW VENTILATIONThe air flow goes from the exit of the tunnel towards theinfeed. Such laminar ventilation basically removes thesolvent from the coated substrates and then exhausts itoutside.AIR BLADE VENTILATIONThe air is blown through narrow openings placed crosswiseto the panel feed. Some air is exhausted, some isrecirculated. The air speed is up to 14 m/sec.AIR JET DRYERThe air is blown at a very high speed through round nozzlesuniformly distributed on the whole roof of the drying hood.The air speed is up to 25 m/sec.- 13 - 14. VERTICAL DRYERSOur vertical dryer CONTIVERT guarantees the right air speed andtemperature according to the drying cycle and the finishingmaterial used, while requiring only a minimum of space and energy. - 14 - 15. WINDOW FRAMES FINISHINGInfrared drying systems (IR)Used for impregnation and stainHigher efficiency compared to hot air 16. WINDOW FRAMES FINISHING Application systems with reciprocatorsReciprocators with electronic detection of the pieces tooptimize of the spraying process.Electrostatic guns for a reduced lacquer consumption and a highertransfer efficiency.Cabin with motorized belt for the overspray recovery. 17. WINDOW FRAMES FINISHINGApplication systems with cartesian and anthropomorphic robotsSuitable for high quality lacquering expecially in case of pigmented finishing.Quick lacquer change (60 sec.)Elimination of the Faraday shield effect.Charge length up to 6 m. (cartesian robots) 18. Thanks for your attention- 18 -