Sheet 1 of 1 B01-0100.xls - Front sheet

01

Originator / Contractor Code

Short Requisition No / PO Identifier Sheet Rev

FC EL0016-A01 01

Alternative Document No: (if applicable):

Rev Orig. Chk'd App'd

01 IT DH NCR

Code

1

2

3

4

5

6

Date

Accepted (Reviewed and Agreed)

Comments to Incorporated and Resubmitted

Rejected, Do Not start work (Comments to be incorporated and resubmitted)

Description of Code

DateDescription

INITIAL SUBMISSION

Signature of Purchaser'sResponsible Engineer

SUPPLIER DOCUMENT FRONT SHEET

Supplier Name: ABB Ltd

For Information

20-Nov-13

Project ID

CLB

Equipment Tag No(s):

Supplier Document No:

Document Title:

Z-89901

GENERAL ARRANGEMENT - 13.8KV MAIN TEMPORARY SUBSTATION

Supplier Document Revision No.

Purchaser Document Number

Sequence no.

0100

SDDR code

B01

Purchaser Review of Supplier Document

Cancelled / Superseded

As-Built

10000

4000

5600 REF 1500 2900

51011008106580800 100100

500

100

1497

1803

100

NOTES:

ALL EXTERNAL HINGES AND REMOVABLE PANELS ARE FIXED WITH M8 STAINLESS STEEL TORX SECURITYSCREWS.

ALL REMOVABLE PANELS ARE FIXED WITH M10 STAINLESS STEEL TORX SECURITY SCREWS.

ALL DOORS AND REMOVABLE PANELS ARE 'EARTH BONDED'.

ALL ELECTRICAL ITEMS AS SPECIFICATION.

NON-DESTRUCTIVE TESTING (NDT):

ALL LIFTING LUG WELDS AND LIFT PATH WELDS ARE TO BE MAGNETIC PARTICLE TESTED TO BRADGATE WORKSPROCEDURE 010.INSPECTION / TEST RESULTS ARE TO BE RECORDED.

MATERIAL SPECIFICATION:

STRUCTURAL:ALL RHS AND SHS SECTIONS TO BS EN 10210 S355J2HALL PLATE MATERIAL OVER 5mm THK. TO BS EN 10025 S355J2ALL PLATE MATERIAL 5mm AND UNDER TO BS EN 10025 S275JRALL ALUMINIUM GLAND PLATES 6mm MARINE GRADE, 5083 - H111

CERTIFICATES FOR ALL STRUCTURAL MATERIALS WILL BE ISSUED IN PROJECT DOCUMENTATION.

ROOF:OUTER SKIN 14swg (2.0mm) ZINTEC SHEET.INNER SKIN 16swg (1.6mm) ZINTEC SHEET.TREATMENT 100mm RWA45 MINERAL WOOL.

WALL:OUTER SKIN 14swg (2.0mm) STEEL CORRUGATED SHEET.INNER SKIN 18swg (1.2mm) ZINTEC SHEET.TREATMENT 100mm RWA45 MINERAL WOOL.

FLOOR:STRUCTURE 300x100x46 UKPFC PERIMETER BEAMS.STRUCTURE 260x90x35 UKPFC CROSS BEAMS.STRUCTURE 125x65x15 UKPFC CROSS BEAMS.TRIMMERS 10swg FOLDED CHANNEL.FLOOR PLATE 5mm PLAIN STEEL PLATE.GLAND PLATES 6mm THK. MARINE GRADE ALUMINIUM PLATE.TREATMENT 100mm RWA45 MINERAL WOOL.

EARTH BAR 50x6 THK.FLAT NON INSULATED COPPER

DOOR FURNITURE DETAILS:

ACTIVE LEAF DOOR FURNITURE:EXTERNAL STAINLESS STEEL DOOR HANDLE EXIDOR (0210081005) LEVER OPERATED C/W EURO-PROFILECYLINDER & THREE KEYS.INTERNAL EXIDOR (0210180324) 3 POINT LATCHING EMERGENCY PANIC BAR & DOOR GEAR.INTERNAL & EXTERNAL PULL HANDLES (HENDERSON 436)DOOR STAY, BRADGATE STANDARD BCL-DS-01

INACTIVE LEAF DOOR FURNITURE:TOP & BOTTOM SPRING LOADED SHOOT BOLTS.

HINGES:FURGOCAR 304 STAINLESS STEEL MAINTENANCE FREE .

WEATHER LOUVERS (TRANSFORMER ROOM):

EXTERNAL WEATHER LOUVERS COMBINED WITH INTERNAL MESH GIVE AN IP33 PROTECTION RATING.

EARTH BAR:

INTERNAL HIGH LEVEL PERIMETER EARTH BAR, 50x6 thk. UN-INSULATED PLAIN COPPER MOUNTED ON TOP HATFOLDED SECTIONS. WITH DROPPERS & THROUGH WALL EXTERNAL CONNECTION POINTS. NOTE THAT ONLY THEHORIZONTAL CABLE CONNECTION EARTH BAR LENGTH WILL BE MOUNTED ON INSULATION BOBBINS. BOLTEDDISCONNECT LINK AT LOW LEVEL.

STAIR & LANDING:

STAIRS & LANDINGS ARE TO THE BRADGATE STANDARD STEEL CONSTRUCTION DESIGN CONFORMING TO THESTANDARDS OUTLINED IN EEMUA PUBLICATION 105 SEVENTH EDITION ' FACTORY STAIRWAYS, LADDERS ANDHANDRAILS'. LANDING GRATING IS SERRATED & STAIR TREAD NOSING IS NON-SLIP. ALL STAIRS & LANDINGSCOMPONETS ARE SUPPLIED WITH EARTH BONDING TAPPING POINTS. ALL STAIRS & LANDINGS COMPONENTS AREFINISHED 'HOT DIP GALVANISED' IN ACCORDANCE WITH BS EN ISO 1461:2009NOTE, THAT STAIRS & LANDINGS ARE DESIGNED FOR PERSONNEL ACCESS USE ONLY!I.E. NO EQUIPMENT IS TO BE PLACED ON THE LANDINGS.

UNDERSTRUCTURE:

THE UNDERSTRUCTURE IS DESIGNED AS A BOLT TOGETHER SET OF FRAMES.THERE ARE A TOTAL OF SIX FRAMES, TWO ALONG EACH SIDE & ONE EITHER END.THE MODULE WILL BE CONNECTED TO THE UNDERSTRUCTURE USING BRADGATE DESIGNED CLAMPS.THE UNDERSTRUCTURE WILL BE SUPPLIED WITH ADDITIONAL BRADGATE DESIGNED CLAMPS ALLOW THE WHOLESTRUCTURE & MODULE TO BE SECURELY FASTENED DOWN WHEN INSTALLED AT SITE.THE CLAMPS WILL BE FASTENED DOWN AT SITE BY USING MECHANICAL FIXINGS INTO THE CIVILS FOUNDATION /CONCORSE AREA. NOTE IT IS THE RESPONSIBILITY OF OTHERS TO SELECT & SUPPLY THE CORRECT MECHANICALFIXINGS FOR THE CLAMPING DOWN.THERE IS PROVISION PROVIDED TO FIT EARTH BONDING BETWEEN THE MODULE & THE UNDERSTRUCTURE FRAME& PROVISION TO EARTH BOND BETWEEN EACH OF THE UNDERSTRUCTURE FRAMES.THE UNDERSTRUCTURE WIL BE 'HOT DIP GALVANISED' IN ACCORDANCE WITH BS EN ISO 1461:2009

MODULE PAINT SPECIFICATION:

PAINT SYSTEM BRADGATE STD SPEC 005 (OFF SHORE).EXTERNAL DFT 220 MICRONS.INTERNAL DFT 150 MICRONS.

OUTSIDE BS 4800 10-A-05 GOOSEWING GREYINSIDE BRADGATE STANDARD WHITE.FLOOR BRADGATE STANDARD BLACK.UNDERSIDE BRADGATE STANDARD BLACK UNDERSEAL.

TRANSPORT & STORAGE:

ALL BUILDING DOORS WILL BE SECURED WITH A SCREWED RETAINING PLATE.ALL EXTERNAL LOUVERS WILL BE TEMPORARILY BOARDED WITH PLYWOOD SHEET C/W PLASTIC MEMBRANE.DURING TRANSPORTATION.TEMPORARY PLYWOOD BOARDING OF THE HVAC EXTERNAL CONDENSER.DURING LENGTHY SEA TRANSIT & ANY STORAGE, IT IS RECOMENDED THAT TEMPORARY BACK GROUND HEATINGIS USED TO ALLEVIATE THE ONSET OF A DAMP ATMOSPHERE.THE UNDERSTRUCTURE SUPPORT FRAMES, STAIRS & LANDINGS WILL BE SHIPPED IN STANDARD ISO CONTAINERS.

APPROXIMATE WEIGHTS AS SUPPLIED BY BRADGATE CONTAINERS LTD:

EMPTY MODULE ------------------------------------------------------------------- = 17,500 kgINSTALLED EQUIPMENT SUB TOTAL ---------------------------------------- = 13,350 kgBRADGATE ELECTRICAL EQUIPMENT (ESTIMATED.) ---------------- = 800 kg

TOTAL CALCULATED WEIGHT = 31,650 kg

PLEASE NOTE THAT THE EQUIPMENT INDIVIDUAL WEIGHTS SHOWN HAVE BEEN TAKEN FROMINFORMATION/DRAWINGS SUPPLIED TO BRADGATE CONTAINERS LTD. CUSTOMER TO ADVISE IF ANY OF THEEQUIPMENT WEIGHTS ARE INCORRECT PRIOR TO MANUFACTURE OF THE MODULE.

LIFTING & RIGGING OF MODULE:

4 OFF TOP LIFTING LUG POINTS ARE PROVIDED, NOTING THAT THESE LIFTING LUGS ARE ONLY TO BE USED FORLIFTING A FULLY FITTED OUT MODULE ONLY! THE UNDERSTRUCTURE OR STAIRS & LANDINGS MUST BE LIFTEDSEPERATLY. SEE LIFTING & RIGGING DRAWING 13238-1-5 FOR DETAILS.

FIRE PANEL

1325

℄

℄

℄

℄

TRIP &CLOSE UPS

150

900

750

505

INCOMER HOUSE TX.

REMOTE CTRLPANEL

SUBSTATIONSERVICESDIST.PANEL

350

RUBBER MAT IN FRONT OF SWITCHBOARDS

650150

HVAC AIR HANDLINGUNIT (AHU) SUSPENEDFROM CEILING

07

10

19 21

22 24

11

12

26

50

700

50

20

23

℄

TELESCOPICARC VENT

℄

ARC VENT DUCT

4000

1003800

100200

5

625315

125

HVAC AIR HANDLINGUNIT (AHU) SUSPENEDFROM CEILING

2587 APRROX.

LADDER RACKCARRYINGSERVICE CABLES

HVAC CONDENSATEDRAIN THRO' FLOOR

25

09

HVAC

08

06

05 04

02

M12 THRO' WALLEARTH BOSS

M12 THRO' WALLEARTH BOSS

01

15

13

14

29

28

30

31

32 18

17

600150 150

250

100

03

233526302132

16

A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13

SWITCH BOARD

TRANSFORMER

HVAC CONDENSATEDRAIN THRO' FLOOR

1928

HV TERMINALS (PRIMARY SIDE)

LV TERMINALS (SECONDARY SIDE)

HV TERMINALS (PRIMARY SIDE)

LV TERMINALS (SECONDARY SIDE)

WHEEL

WHEEL

WHEEL

WHEEL

54

600

1400

13-OFF CABLE APERTURES THROUGH BASE FRAME& FLOOR PLATE. C/W MARINE GRADE ALUMINIUM

GLAND PLATES TO U/SIDE.(ACCESS FOR SWITCHBOARD CABLES)

13-OFF CABLE APERTURES THROUGH BASE FRAME& FLOOR PLATE. C/W MARINE GRADE ALUMINIUM

GLAND PLATES TO U/SIDE.(ACCESS FOR SWITCHBOARD CABLES)

625

165

205

204

90 425

405 110

250x250 APERTUREC/W 5 THK TOP COVER

270

600

450

600x250 APERTUREC/W 5 THK TOP COVER

250x250 APERTUREC/W 5 THK TOP COVER

300

300

640

1985

300

INTERNAL PLAN VIEW AT CEILING LEVEL

INTERNAL PLAN VIEW (INCLUDING ALL FLOOR APERTURES)

VERTICAL SECTION THRO' BUILDING

205204

SWITCH GEAR FIXING

650

2200

250X250 APERTUREFITTED AROUNDTRANSFORMERSUPPORT SKIDS

2600

2730

431

616

276

610

373

THIS DRAWING IS THE SOLE PROPERTY OF 'BRADGATE CONTAINERS LTD' AND MAY NOTBE COPIED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SUPPLIEDWITHOUT THE EXPRESS WRITTEN PERMISSION OF 'BRADGATE CONTAINERS LTD' (©2013)

BRADGATE CONTAINERS LTD. LEICESTER ROAD,

SHEPSHED, LEICS.

LE12 9EG

ISSUE SHEET SIZE

A0

BQ/

THIRD ANGLE PROJECTION

IF IN DOUBT ASK - DO NOT SCALE GENERAL FABRICATING TOLERANCES

ALL DIMENSIONS UP TO & INCLUDING 300 ±1 IN MILLIMETRES 301 UP TO 1500 ±2UNLESS STATED ABOVE 1500 ±3

DESCRIPTION

ORIGINAL ISSUE

ABB Ltd.

10.09.13I. TAYLOR17433

1:20

N/A NCR

DH 10.09.13

10.09.13

Equipment Layout of Main 13.8kV SubstationModule for BP Clair Ridge Temporary Substations

13238-1-1 D 1

SUPPLIER DRAWING DECAL

ProjectID

Alternative Document No.

1- Accepted (Reviewed andAgreed)

2- Comments to be Incorporatedand Resubmitted

Signature Date

3- Rejected, Do Not Start Work(Comments to beIncorporated andresubmitted)

4- For Information

Review Status

Short RequisitionNo/PO Identifier

Sequence Sheet. Rev

5- Cancelled/Superseded

6- As Built

Purchaser Document Number

Originator/ContractorCode

SDDRCode

CLB- AA- AANNNN-ANN ANN- NNNN- (NN) NN

B ALL DATA TABLE CHANGESNEW LIGHTS & TX APERTURE

11.09.13

C ALL CABLE LADDER REDUCEDFOR DOOR.ACCESS

23.09.13

D 2B TABLE UPDATED WITHHEAT LOSS FIGURES

19.11.13

4040

408

PLAN VIEW ON MODULE ROOF

Y

1500 29005600

10000

3000

300

1500

3708

5208

3000

SIDE ELEVATION

END VIEW

FREE STANDING UNDERSTRUCTUREBOLT TOGETHER FRAMES

2200

800

1094.5405.5

10000

3000

FREE STANDING UNDERSTRUCTUREBOLT TOGETHER FRAMES

HVAC CONDENSER HVAC SERVICES PASSTHROUGH TRANSIT

END VIEW

FAR SIDE ELEVATION ON ARROW Y

225525

5584

5

3400

754

11180 O/A LENGTH

STEEL STAIRS & LANDINGSDESIGNED IN ACCORDANCE WITHEEMUA PUBLICATION 105.C/W SERRATED GRATING &NON-SLIP EDGE TO STAIR TREADS.TUBULAR STEEL HAND-RAILING ISREMOVABLE.

HVAC

CON

DENS

ER

2 OFF EARTH BOSSES DIAGONALLYOPPOSITE TAPPED M12

(EXTERNAL BUILDING EARTH CONNECTION)

RETANGULAR BASE EYE PLATESFULLY WELDED TO SIDE & END RAILS

FOR LASHING DURING TRANSPORTATION(8 POSITIONS EACH SIDE & 4 POSITIONS EACH END)

FULLY REMOVABLE HEADER PANEL TOALLOW EQUIPMENT ACCESSC/W 2 OFF M12 EYEBOLTS TO BS4278

300

100

2335

23352630

4750

800

1405

1405 4000

1470.5

5

248

588

276 610

1800

06

16

HB

HB

HB

HB

HB

HB

HB

HB

8-OFF M16 SAFETYHARNESS BOSS

16 16

ARC VENT APERTUREC/W J SECTION GUTTER

ABOVE EXTERNALWEATHER COWL

75THK PERSONNEL / EQUIPMENT ACCESS DOUBLE DOORC/W 300x300 MM DOUBLE GLAZED WINDOW FITTED WITH GEORGIAN WIRED SAFETY GLASS.16SWG. ZINTEC INNER & OUTER SKIN, LINED WITH 45KG/M3 DENSITY MINERAL WOOLDOOR STAY: St.St. BSL-DS01. COMPRESSION SEAL ALL ROUND. ALL FIXINGS ARE SECURITY TYPE. HENDERSON 436 PULL HANDLES (INSIDE AND OUT),EARTH BOND AND J-SECTION GUTTER STRIP. 1 OFF SPRING BOLT (AJL REF: 0837/0001). 1 OFF LONG SPRING BOLT (BASED ON AJL 0837/0001)EXTERNAL DOOR FURNITURE: EXIDOR (021 008 1005) STAINLESS LEVER HANDLE C/W EURO-PROFILE CYLINDER.INTERNAL DOOR FURNITURE: EXIDOR (021 018 0324) 3-POINT LATCHING EMERGENCY PANIC BAR.HINGE: FURGOCAR 304 STAINLESS STEEL MAINTENANCE FREE HINGE. INOX COD. 1015-0619A

2995

INTL

WAL

L HT

& DO

OR A

PERT

URE

(TRA

NSOM

REM

OVED

)

605

650

605

1429030908

M12 THRO' WALLEARTH BOSS

M12 THRO' WALLEARTH BOSS

HVAC

CON

DENS

ER

17

28

05 04 03

HVAC

CON

DENS

ER 06

25

26

12

18

31

30

32

15

13

0201

EARTH BAR BOLTEDDISCONNECT LINK

EARTH BAR RISER MOUNTEDTO INNER WALL ON STEELBRACKETS (NON-ISOLATED)

PERIMETER EARTH BAR MOUNTEDTO INNER WALL ON STEELBRACKETS (NON-ISOLATED)

VERTICAL EARTH BAR MOUNTEDON ISOLATORS FOR CONNECTINGOF FIELD EARTH CABLES RISINGUP THROUGH FLOOR APERTURE

TELESCOPICARC VENT CONNECTION DUCT

ARC VENT COWL

4000

100 3800 100200

5 FLO

OR P

LATE

625315

125

HVAC AIR HANDLINGUNIT (AHU) SUSPENEDFROM CEILING

2587

APR

ROX.

LADDER RACKCARRYINGSERVICE CABLES

54

600

VERTICAL SECTION THRO' BUILDING ON 'B'-'B'

205 204

SWIT

CH G

EAR

FIXI

NG

50x50 ELECTRICAL TRUNKING

CABLE APERTURE C/W MARINEGRADE ALUM. GLAND PLATE

CABLE APERTURE C/W MARINEGRADE ALUM. GLAND PLATE

HVAC AHU CONDENSATEDRAIN PASSES OUT THRO'THE FLOOR

B

B

02

!Warning

No Equipment is tobe placed or wheeledonto the landing area

WARNING SIGN SHOWN, FITTEDTO INSIDE OF DOOR

THIS DRAWING IS THE SOLE PROPERTY OF 'BRADGATE CONTAINERS LTD' AND MAY NOTBE COPIED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SUPPLIEDWITHOUT THE EXPRESS WRITTEN PERMISSION OF 'BRADGATE CONTAINERS LTD' (©2013)

BRADGATE CONTAINERS LTD. LEICESTER ROAD,

SHEPSHED, LEICS.

LE12 9EG

ISSUE SHEET SIZE

A0

BQ/

THIRD ANGLE PROJECTION

IF IN DOUBT ASK - DO NOT SCALE GENERAL FABRICATING TOLERANCES

ALL DIMENSIONS UP TO & INCLUDING 300 ±1 IN MILLIMETRES 301 UP TO 1500 ±2UNLESS STATED ABOVE 1500 ±3

DESCRIPTION

ORIGINAL ISSUE

ABB Ltd.

13.09.13I.TAYLOR17433

1:30

N/A NCR

G.N.ROGERS 13.09.13

13.09.13

G.A. of Main 13.8kV Substation Module forBP Clair Ridge Temporary Substations

13238-1-1 B 2

SUPPLIER DRAWING DECAL

ProjectID

Alternative Document No.

1- Accepted (Reviewed andAgreed)

2- Comments to be Incorporatedand Resubmitted

Signature Date

3- Rejected, Do Not Start Work(Comments to beIncorporated andresubmitted)

4- For Information

Review Status

Short RequisitionNo/PO Identifier

Sequence Sheet. Rev

5- Cancelled/Superseded

6- As Built

Purchaser Document Number

Originator/ContractorCode

SDDRCode

CLB- AA- AANNNN-ANN ANN- NNNN- (NN) NN

B 4E'LANDING AREA' WARNING SIGN ADDED

TO INSIDE OF DOOR 19.11.13