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NAME-----------------PRAKASH KUMAR RAI COURSE-- ------------M.TECH (AUTOMOBILE ENGINEERING) ENROLMENT NO---A2326213001 SEMESTER------------03rd

About The Company:-

M/s Sharda Motor Industry Ltd Sharda Motor is the market in manufacturing of Exhaust System, Catalytic Converter, Independent Front Suspension, Seat Frames, Seat Covers.Sharda Motor has state of the art manufacturing facilities with continuous focus on new product, innovation and technology upgradation, Research and development.Create a motivated and competent team of professionals by providing an open, transparent and challenging environment to work, facilitating empowerment. We will demand and reward performance.Ensure growth and enhance wealth of the shareholders by continuous innovation and diversification.Manage our operations with sincere concern for safety & environment.

Manufacturing FacilityMoulding linesConveyerised assembly lines for seat assemblyMoulding and punching equipments.Pipe End Swaging MachineCNC MachineBoring MachineMechanical Press

PART RECQUITION FROM VENDORINPECTIONPRODUCTIONINSPECTIONPART MANUFACTURINGPACKAGING & DESPATCH Supplier Quality Assurance JOB RESPOSBILITY

Link to quality & procurement resourcesEnsure Vendor Part / Inhouse Part Revalidation. Planning and Monitoring of supplier improvement activityCarry out PPAP activities and establish process controls, PPM analysis, and training of vendors for PPAP. Supplier selection for Auto Parts Evaluate supplier & their manufacturing processes using company evaluation criteria.Supplier process audit according to the manual & auditor requirement, Supplier system audit, Supplier upgradation.

Organization Manufacturing ProcessProduction:- Production is a process of transforming rawmaterial into product for sale.Production can be completed by going throughvarious sub processes:-Press shop machiningWelding

There are various process can done by press machine Blanking Forming Stamping

Blanking:- Mechanical process of cutting, punching, or shearing of a piece of metal into a desired shape.

Forming:- Forming, or metal forming, is the process of mechanical deformation; the workpiece is reshaped without adding or removing material and its mass remains unchanged.

StampingMetal forming method in which a sheet is shaped by bending, folding, pressing, stretching and twisting, usually with pressing machinery.

WeldingThe process of joining together two pieces of metal so that bonding & penetration takes place at their original boundary surfaces. Welding is carried out by the use of heat or pressure or both and with or without added metal.

Die component of press machineDie block Punch plate Blank punch Pierce punch Stripper plate Pilot Blanking Die Pierce Die Bolster plate

Punch platePunch plate - This part holds and supports the different punches

Blank punchBlank punch - This part along with the Blank Die produces the blanked part.

PilotPilot - This is used to keep the material being worked on in position

Setting (Stop) BlockSetting (Stop) Block - This part is used to control the depth that the punch goes into the die.

Blanking DiesBlanking Dies To guide the Blanking Punch

Pierce DiePierce Die - To guide the Pierce Punch.

Bolster plateThe bolster plate ( bed) is a large block of metal upon which the bottom portion of a die is clamped

Quality Tools Used in Quality Assurance Department :-7 Quality Control toolStatical Process ControlMeasurment System AnalysisQuality Fuction DeploymentFailure Mode Of Effective AnalysisAdvance Product Quality PlanningGeometric Demensioning & TolerencingSix SigmaValue Analysis / Value EngineeringDesign of ExperementList Of Vendor

Gandhi Spring Pvt Ltd.Samtech IndustriesNavdeep ToolsS.M IndustriesJVM Tools & EngineerNew Pragti UdyogRajsons IndustriesP.S MetalBharti Bolt AgensiesSundram Fasteners LimitedSundram Fasteners LimitedPunch Ratna Fasteners Pvt LimitedPooja Forge LtdIFB Automotive Pvt LtdBhushan Power & Steel LtdSan Automotive Industries LtdShriram EnterprisesClassic EnterprisesManik AutomecModern IndustriesKaran Automotive Pvt LtdS.S ToolsLeo FastenersTechnicoFaureciaBhushan Steel

Reference:-www.shardamotor.comManufacturing science book (Mr K.M Gupta)

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