supply of mdpe pipes for cgd project at rohtak in the...

SUPPLY OF MDPE PIPES FORCGD PROJECT AT ROHTAK INTHE STATE OF HARYANA Project No. P.013460Document No. P.013460 D11031 025E - Tender No. 1000329790

Bharat Petroleum Corporation Limited,New Delhi | INDIA

PUBLIC

1 May 2019

TECHNICAL DOCUMENTATIONTechnical, Vol II of II, Rev. 0

S.No. Document / Drawing No. Rev. No. Pages Page No.

IVOLUME I OF II

1 SECTION-I

2 SECTION - II

3 SECTION - III

4 SECTION - IV

5 SECTION - V

6 SECTION - VI

II VOLUME II OF II

1 P.013460 D 11031 025 0 3 1

2 MR P.013460 D11071 003 0 7 4

3 PTS P.013460 D11077 003 0 8 11

4 QCT P.013460 D11013 002 0 2 19MDPE Pipes

MDPE Pipes

P.013460

D 11031

025

MAIN TABLE OF CONTENTS

MDPE PIPES

COMMERCIAL

TECHNICAL

Description

Introduction

Material Requisition (MR)

SCHEDULE OF RATES

P.013460

D 11031

025

0 103Page No. 1 To

103

INVITATION FOR BID (IFB)

INSTRUCTION TO BIDDERS (ITB)

GENERAL PURCHASE CONDITIONS

(GPC)

SPECIAL PURCHASE CONDITIONS (SPC)

FORMS AND FORMAT

Page 1 of 1

INTRODUCTION

P.013460

D 11031

025

BHARAT PETROLEUM CORPORATION LIMITED (BPCL)

CITY GAS DISTRIBUTION PROJECT IN

ROHTAK DISTRICT

INTRODUCTION

0 30.04.2019 Issued for Approval Varun Gupta Chandan Kr Singh S.K Hussain

Rev. Date Description Prepared by Checked by Approved by

Page 1 of 20

INTRODUCTION

P.013460

D 11031

025

Rev. 0 Supply of MDPE Pipes for City Gas Distribution in the State of Haryana. Page 1 of 1

TABLE OF CONTENTS

1.0 INTRODUCTION ................................................................................................................. 1

2.0 TECHNICAL SPECIFICATIONS ............................................................................................ 1

Page 2 of 20

INTRODUCTION

P.013460

D 11031

025

Rev. 0 Supply of MDPE Pipes for City Gas Distribution Project in Rohtak Page 1 of 1

1.0 INTRODUCTION

M/s. Bharat Petroleum Corporation Limited (BPCL) has been authorised by PNGRB for setting up

infrastructure and operation of City Gas Distribution Network for the GA of Rohtak. Natural gas will be

transported to residential, commercial, industrial (PNG) and automobile consumers (CNG) in the city.

Tractebel Engineering pvt. ltd. (TE), a subsidiary of Tractebel Engineering S.A. has been appointed as

Project Management Consultant (hereinafter referred as PMC), by BPCL for providing Design, Engineering

& PMC services for a mentioned project.

TRACTEBEL ENGINEERING PVT.LTD is now inviting tenders on Competitive Bidding basis for

procurement of Medium Density Polyethylene Pipes for this project.

The present document covers the technical specifications for the enquiry.

2.0 TECHNICAL SPECIFICATIONS

The technical specifications for this present tender enquiry are as listed in Material Requisition.

∑ ∑ ∑

Page 3 of 20

MATERIAL REQUISITION

P.013460

D11071

003


CITY GAS DISTRIBUTION PROJECTS IN ROHTAK

MATERIAL REQUISITION - MDPE PIPES

0 30.04.19 Issued for Procurement Varun Gupta Chandan Kr Singh S.K Hussain


Page 4 of 20


P.013460

D11071

003

Rev. 0 Supply of MDPE for City Gas Distribution Project Page 1 of 6

TABLE OF CONTENTS

A. DESCRIPTION OF GOODS AND/OR SERVICES .......................................................................... 2

B. REMARKS / COMMENTS ............................................................................................................. 3

1. GENERAL NOTES ........................................................................................................................ 3

2. COMPLIANCE WITH SPECIFICATION ........................................................................................ 3

3. VENDOR’S SCOPE ....................................................................................................................... 3

4. INSPECTION .............................................................................................................................. 3

5. APPLICABLE DOCUMENTS ......................................................................................................... 4

6. VENDOR'S DOCUMENTS ............................................................................................................. 4

C. LIST OF ATTACHMENTS ............................................................................................................. 5

D. DOCUMENTS & DATA REQUIREMENTS ...................................................................................... 6

Page 5 of 20


P.013460

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Project : City Gas Distribution Project in Rohtak

Subject : Supply of Medium Density Polyethylene Pipes

A. DESCRIPTION OF GOODS AND/OR SERVICES

Item

No.

Description Total Quantity

(mtrs.)

Designated

Store at

(mtrs.)

Designated

Store at

(mtrs.)

End

Connection

Owner’s

Item code

1.0 32 mm x PE 100 SDR 11

MDPE Pipes 120,000.00

Electro-

Fusion Weld

2.0 63 mm x PE 100 SDR 11

MDPE Pipe 50,000.00

Electro-

Fusion Weld

3.0 90 mm PE 100 SDR 11

MDPE Pipe 20,000.00

Electro-

Fusion Weld

4.0 125 mm PE 100 SDR 11

MDPE Pipe 20,000.00

Electro-

Fusion Weld

Notes:

1 . The above quantities are indicative only and are subjected to change

2 . Tolerances on total length shall be as per PTS

Page 6 of 20


P.013460

D11071

003


B. REMARKS / COMMENTS

1. GENERAL NOTES

VENDOR's compliance

Vendor shall submit his bid offer in compliance with the requirement of this MR and attachments.

Compliance with this material requisition in any instance shall not relieve the Vendor of his responsibility to

meet the specified performance.

2. COMPLIANCE WITH SPECIFICATION

The vendor shall be completely responsible for the design, materials, manufacture, supply, testing,

inspection, preparation for shipment, loading at your works, unloading at Owner’s stores of the above item

strictly in accordance with PTS, Material Requisition and all other applicable codes.

Any exception must be highlighted by the vendor at bidding stage and will be considered accepted only

after written approval from Owner / PMC.

3. VENDOR’S SCOPE

Vendor’s scope of work includes the design, materials, manufacture, supply, testing, inspection, loading /

unloading according to present specification and applicable codes and standards and all other works

necessary for completion of works.

All material shall be delivered at Purchaser’s designated storage yard located in the state of Haryana.

4. INSPECTION

The bidder shall appoint Third Party Inspection Agency for carrying out the inspection at bidder’s works as

per approved ITP/QAP/QCT and TPIA charges shall be borne by the bidder.

The successful vendor shall purpose minimum two (02) Nos. of TPIA‘s from the below list within (02)

weeks from the date of FOA for Purchaser / Purchaser’s consultant approval. Vendor shall appoint approved

TPIA for inspection purpose.”

a) Lloyd Register of Industrial Services

b) TUV – NORD

c) DNV GL

d) Bureau Veritas

e) SGS

f) American Bureau Services

g) APPLUS VELOSI

h) Certification Engineers international Limited (CEIL)

i) AIB-Vincotte

Apart from inspection by TPIA, inspection shall also be performed by Purchaser / Purchaser’s consultant

Representative, as set out and specified in the codes and particular documents forming this MR.

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003


5. APPLICABLE DOCUMENTS

General prescriptions, requirements and information are listed in annexure C of this Material requisition.

6. VENDOR'S DOCUMENTS

Vendor shall supply the documentation as listed under point D of this Material Requisition.

All documents shall be supplied in English language.

Vendor shall strictly follow the document numbering procedure in their document as illustrated below:

Document numbering shall consist of Maximum 20 Characters

Document No. :

Project No. Item Document Index No. Serial No. Revision No.

Where,

Project No. is P.013460;

Item is MDPE PIPES;

Document Index No. will be of three characters as indicated under point D of this MR;

Serial No. shall be 4 digit no. ranging from 0001 to 9999

Revision No. is Revision of the document starting with R0, R1 …..;

Example: For QCT program, the document no. will be

P.013460 MDPE

PIPES

QCT 0001 R0

Page 8 of 20


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C. LIST OF ATTACHMENTS

The table herebelow lists the documents which are integral part of

this Material Requisition. The applicable revision index of each

document is mentioned in the column below the current Material

Requisition revision index.

Material Requisition revision

When the Material Requisition revision index is "A" or "1", all

listed documents are attached. For other Material Requisition

revision index, only modified or new documents are attached.

1 2 3

Documents Revision of documents

Particular Technical Specification for MDPE Pipes

P.013460 D11077 003

0

QCT for MDPE Pipes

P.013460 D11013 002

0

Page 9 of 20


P.013460

D11071

003


D. DOCUMENTS & DATA REQUIREMENTS

The table hereunder specifies the quantities and the nature of the documents to be submitted by the

VENDOR/CONTRACTOR/BIDDER to the ENGINEER-IN-CHARGE (EIC)

The documents required at the inquiry stage and to be included in the bid are listed under column A.

The documents required after award of the AGREEMENT and subject to the written approval of the EIC are listed under

column B.

The final and certified documents are listed under column C.

Any document, even when preliminary, shall be binding and therefore duly identified and signed by the CONTRACTOR.

It shall bear the EIC's Project reference, the Material Requisition number and the identification number.

THE DOCUMENTS ARE FULLY PART OF THE SUPPLY WHICH SHALL BE COMPLETE ONLY IF AND WHEN

THE DOCUMENTS COMPLYING FULLY WITH THE MATERIAL REQUISITION REQUIREMENTS ARE

RECEIVED BY THE ENGINEER – IN -CHARGE

Item Documents and Data

A B C

Number

of copies

Number

of copies Required

date

Number

of copies Required date

1. Type Test or Compliance or BIS

Certificate as per IS-14885: 2001

2 - - 2 Along with

despatch/Shipment

2. ISO certification 2 - - 2 Along with

despatch/Shipment

3. Compliance to Raw Material

Manufacturer

2 2 2 weeks 2 Along with

despatch/Shipment

4. Compliance to Tender QCT 2 2 2 weeks 2 Along with

despatch/Shipment

5. Manufacturer’s Test certificates - - 2 Along with

despatch/Shipment

6. Material certificate

- - 2 Along with

despatch/Shipment

7. Final technical file - - 2 Before Claim of

final payment

NOTES:

1) Documents listed in column A is required to be submitted during bid time (1 original+ 2 copies). Durations in

column B (Required date) are weeks after Purchase order / LOA date or as indicated in Table. Durations in

column C (Required date) are weeks after document approval or as indicated in Table. Due date of each

document may be proposed.

2) Latest submittal time for:

� Test procedure : 2 weeks before test

� Test report : 2 weeks after test

3) Final technical file shall be supplied in hard copy as indicated, and in electronic format (.pdf Acrobat files) on 3

(three) CD-ROMs to Owner.

Σ Σ Σ

Page 10 of 20

PTS - MEDIUM DENSITY

POLYETHYLENE PIPES

P.013460

D11077

003


CITY GAS DISTRIBUTION PROJECT IN ROHTAK

PTS – MEDIUM DENSITY POLYETHYLENE PIPES

0 30.04.2019 Issued for Procurement Varun Gupta Chandan Kr Singh S.K Hussain


Page 11 of 20


POLYETHYLENE PIPES

P.013460

D11077

003

Rev.0 Supply MDPE Pipes for City Gas Distribution Project Page I of I

TABLE OF CONTENTS

1.0 INTRODUCTION & SCOPE .................................................................................................... 1

2.0 DEFINITIONS ....................................................................................................................... 1

3.0 TERMINOLOGY ..................................................................................................................... 1

4.0 DESIGN CODES/ STANDARDS/REFERENCES ....................................................................... 2

5.0 RAW MATERIAL GRADE AND PROPERTIES .......................................................................... 2

6.0 APPROVED MANUFACTURER FOR RAW MATERIAL (PE-100) .............................................. 3

7.0 PIPE SIZE/ DIMENSION ....................................................................................................... 3

8.0 TOLERANCE .......................................................................................................................... 4

9.0 COLOUR ................................................................................................................................ 4

10.0 MARKING ............................................................................................................................. 4

11.0 INSPECTION AND TEST PROCEDURE (ITP) ........................................................................ 5

12.0 TYPE TEST CERTIFICATE ...................................................................................................... 5

13.0 FINISH / DEFECT LIABILITY ................................................................................................ 5

14.0 SUPPLY, PACKAGING, HANDLING TRANSPORTATION AND STORAGE OF PE-100 PIPES ... 5

15.0 DOCUMENTS TO BE SUBMITTED ALONG WITH BID ............................................................ 5

AMENDMENTS TO THE CLAUSES OF IS 14885:2001 ....................................................................... 5

∑ ∑ ∑

Page 12 of 20


POLYETHYLENE PIPES

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Rev.0 Supply MDPE Pipes for City Gas Distribution Project Page 1 of 6

1.0 INTRODUCTION & SCOPE

The present document covers the technical specifications for the procurement of “Medium Density

Polyethylene Pipes" The Polyethylene Pipes shall be manufactured, supplied in accordance with Pr EN:

1555-1 Plastic Piping System for the Supply of Gaseous Fuels. IS 14885:2001 Polyethylene Pipes for

Supply of Gaseous Fuels and ISO-4437 Buried Polyethylene (MDPE) for the supply of gaseous fuels metric

series specifications.

2.0 DEFINITIONS

Owner Means Bharat Petroleum Corporation Limited

Manufacturer Means the Manufacturer of the MDPE pipe.

PTS Means the present <<Particular Technical Specification>>and all

its appendix, if any.

TPIA

Means Third Party Inspection Agency

3.0 TERMINOLOGY

• Maximum Allowable Operating Pressure (MAOP): The maximum effective pressure of gas in a

piping system, expressed in bars, which is allowed in continuous use. It takes in account physical &

mechanical characteristics of the components of piping system.

The equation for MAOP = (20 x MRS) /[C X (SDR - 1)]

• Minimum Required Strength (MRS): The value of lower confidence limit rounded down to next

value as defined in ISO 3:1973 MRS is expressed as a hoop stress in megapascals. Standardised class

of component for which the Lower Confidence Limit (LCL) is equal to 10.

• PE 100: Standard designation for PE compound in class MRS 10.

For such PE compounds, the long term hydrostatic strength- calculated and classified according to

the standardised method (ISO 9080 and ISO 12162) for a temperature of 20 degree centigrade, a

period of 50 years and a reliability of 97.5% - must be at least 10 Mpa.

Co-efficient (C): C is an overall co-efficient with a value greater than 1 which takes into

consideration service condition as well as properties of the components of a piping system other than

those represented in the lower confidence limit. For this specification the minimum of C is 2.0

• Nominal Outside Diameter(dn): A convenient round number( in millimetres) for reference purposes

which is common to all components in all thermoplastic systems ,except for flanges and components

which are designated by thread size.

• Out of roundness (Ovality): The absolute out of roundness is the difference between the measured

maximum outside diameter and the measured minimum outside diameter in the cross – section of

pipe.

• Nominal Wall Thickness (en): The wall thickness in millimetres corresponding to minimum wall

thickness at any point around circumference of the pipe.

• Resin: A material (solid or semi-solid) which has a high molecular weight and is a product of

polymerization.

• Metal Flow Rate (MFR): is a value relating to the viscosity of the molten material at a specified

temperature and a rate of shear.

• Standard Dimension Ratio (SDR). The ratio of nominal outside diameter of a pipe to its nominal

thickness.

SDR= dn/en

Page 13 of 20


POLYETHYLENE PIPES

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D11077

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For any other terminology, IS-14885-2001 (latest) and / or other applicable National & International codes /

Standards can be referred.

4.0 DESIGN CODES/ STANDARDS/REFERENCES

The following National & International codes / standards / references (Latest edition) shall be applicable for

PE-100 material as well as Polyethylene pipe.

Pr EN 1555 -1 Plastic Piping System for the Supply of Gaseous Fuels.

Pr EN 1555-2 Standard PE Pipes and Fitting, Suitable for Gas Transportation System Solutions

IS-14885 Polyethylene pipes for supply of Gaseous Fuels.

ISO-4437 Buried Polyethylene pipe for supply of gaseous fuels – metric series -specification

IS-2530 Methods of test for PE moulding materials and PE compound

ISO-1183:1987 Plastic: Methods for determining the density of non-cellular plastics.

ISO-1872- 2B Plastic: polyethylene (PE) moulding and extrusion material.

ISO- 527 Plastics: Determination of tensile properties.

EN 728 Plastic Piping and Ducting System – Determination of oxidation Induction time

EN 12099 Polyethylene piping system - Determination of Volatile Content

ISO 13949:1997 Method of assessment of the degree of pigment dispersion in polyolefin pipes,

fittings and compounds

EN 12118 Plastic Piping system – Determination of moisture content in thermoplastic by

coulometer

ISO-1133 Plastics – determination of the melt-mass flow rate (MFR) and melt volume flow

rate (MVR) of thermoplastic.

EN 1555-7 Gaseous fuels supply polyethylene (PE)

5.0 RAW MATERIAL GRADE AND PROPERTIES

5.1. Raw material grade / classification shall conform to Cl.4.2 of IS-14885: 2001. i.e. PE 100

5.2. The raw material of polyethylene pipes shall be PE 100. The properties of PE-100 compound shall conform

to the table 2 of IS-14885: 2001.

Other materials / additives such as anti oxidant, UV stabilizer, pigment dispersion etc. shall conform to IS-

14885: 2001.

Raw material of polyethylene pipes shall be virgin quality. PE compound shall be Cadmium free pigment

compound.

Anti oxidant & UV stabilised used in PE resin shall not exceed 0.3 and 0.5 % by mass of finished resin

respectively.

Raw material supplier to submit the certificate for percentage use of U.V. stabilizer in the raw materials (PE

compound)

5.3. Characteristic of PE-100 Compound

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POLYETHYLENE PIPES

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Sr. Characteristic

Unit

Requirement

Test Method

1 Conventional Density Kg/m3 > 928.4 at 23°C

> 930 at 27°C

IS-14885 /ISO IS 7328

2 Tensile Yield Point

MPa Min. 15 MPa IS-14885 : 2001

3 Elongation at break

% Min 350 IS-14885 : 2001

4 Melt-mass Flow Rate g/10 min. + 20% of value nominated

by compound producer @

190°C / 5.0 kg. (load)

IS-14885 /IS 2530

5 Thermal stability

(Oxidation Induction

time)

Minute

>20@200°C

Annex. D of

IS-14885 : 2001

6 Volatile Matter Content

(mg/kg) <350 IS-14885 : 2001/

EN 12099

7 Pigment Dispersion <3 Annex. E of

IS-14885 : 2001

8 Resistance to gas

constituents

H >20 @ 100°C Clause 5.5 of

IS-14885 : 2001

9 Resistance to Slow

crack growth

H 165h at 80°C,0.92 MPa ISO 13479

Table – 1

The above requirements are also same for the final product.

5.4. PE compound quality evaluation

PE compound quality evaluation shall be as per IS-14885: 2001/ ISO 4437

6.0 APPROVED MANUFACTURER FOR RAW MATERIAL (PE-100)

1. INEOS

2. BOROUGE (Part of BOREALIS & ADNOC group)

3. TOTAL PETROCHEMICALS

4. DOW

5. BASELL

7.0 PIPE SIZE/ DIMENSION

7.1. Wall Thickness

7.2. Length of Pipes

Sl. no. Nominal

diameter (mm)

Minimum wall

thickness (e) , mm SDR

OVALITY as per

1 20 3.0 11 IS-14885 : 2001

2 32 3.0 11 IS-14885 : 2001

3 63 5.8 11 IS-14885 : 2001

4 90 8.2 11 IS-14885 : 2001

5 125 11.4 11 IS-14885 : 2001

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Rev. 0 Supply MDPE Pipes for City Gas Distribution Project Page 4 of 6

The required minimum length of straight pipes and coils / reels shall be as Follows:

METHOD OF MEASUREMENT

The method of measurement of outside diameter, wall thickness, length, ovality etc. of pipe shall conform

to IS-14885: 2001 or equivalent code/standards.

8.0 TOLERANCE

8.1. Tolerances for Random Length of Pipes

• Tolerances for each rolled pipes - 0 / +0.5m

• Tolerances for each straight pipes - 0 / +0.05m

8.2. Tolerances on Nominal wall thickness at any points of pipe shall be in accordance with IS-14885: 2001 or

equivalent codes / standards.

9.0 COLOUR

The pipe shall be of ORANGE color, when the pipe shall be manufactured from PE-100 grade of raw

material.

10.0 MARKING

10.1. Owner’s name as BPCL to be marked on each pipe.

• All pipes shall be permanently and legibly marked along their length with a legend, which shall be

impressed to a depth of not more than 0.15 mm.

• Marking details shall be formed in such a way that marking does not initiate cracks or other type of

failure and in such away that with normal storage weathering and processing and permissible method of

installation use legibility shall be maintained for the pipe.

10.2. The embossing for orange pipe shall have black base. Height of character shall be uniform and at least as

given below:

a) 3mm for pipe not greater than 90mm nominal size.

b) 5mm for pipe greater than 90mm nominal size.

10.3. Legend shall be repeated at intervals of 1 m and shall consist of following

Information:

a) Bharat Petroleum Corp. Ltd.

b) Manufacturer’s identity name or trade name,

c) Reference of standard - IS:14885:2001, ISI CM/L

d) Material designation - Internal fluid Application “ PE 100 – GAS”

e) Size - Nominal Diameter (DN) – SDR11

f) Batch no. or lot no. and Coil no.-Sequential Meter Marking

Nominal

Diameter

Packing Length (m) Straight Length

(m)

20 200, Roll -

32 200 , Roll -

63 100, Roll -

90 75, Roll -

125 50, Roll -

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Rev. 0 Supply MDPE Pipes for City Gas Distribution Project Page 5 of 6

11.0 INSPECTION AND TEST PROCEDURE (ITP)

Vendor to submit ITP, in line with tender QCT for Purchaser / Consultant’s approval after award of work.

Inspection shall be carried out as per approved ITP.

12.0 TYPE TEST CERTIFICATE

Vendor to submit Type Test or Compliance Certificate as per IS-14885: 2001/ ISO 4437 along with the

offer.

13.0 FINISH / DEFECT LIABILITY

The internal and external surfaces of the pipes shall generally be smooth, clean and free from cavities and

other surface defects, which may affect pipe performance. The pipe ends shall be cut cleanly and square to

the axis of the pipe and shall be within the tolerances of ends. Defect liability period shall be 24 months

from last date of delivery of pipes at site.

14.0 SUPPLY, PACKAGING, HANDLING TRANSPORTATION AND STORAGE OF PE-100 PIPES

Packaging shall be done in Hessian cloth (Jute) with polyethylene sheet wrapped around the pipe to avoid

direct sunlight and facilitate out-door storage and both ends of pipe shall be protected with proper end caps.

Packing size to be mentioned to ensure uniformity in delivery conditions of the pipe being procured. Bidder

shall submit the packaging details during offer and also complied with at the time of delivery.

Manufacturer shall make an arrangement for unloading of pipes at Owner’s premises.

15.0 DOCUMENTS TO BE SUBMITTED ALONG WITH BID

All relevant documents like BIS Certification, Catalogue etc to be submitted along with the bid.

AMENDMENTS TO THE CLAUSES OF IS 14885:2001

3. TERMINOLOGY

ADD

3.14 Lot of Batch of Compound

By lot of batch of compound is meant a homogeneous quantity of PE compound of same origin of particular

brand.

The lot must be registered under a single identification number (lot No.) which leaves no doubt as to the

origin, identity & date of manufacture of the compound.

5. MATERIAL

5.1 Polyethylene Compound

ADD

Polyethylene compound used in manufacture of pipes shall not contain following:-

Recycled Materials

Mixture of different material

5.7 Other Materials

ADD

Addition of complementary materials and / or mixture of different materials by the pipe manufacturer are

forbidden.

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8. PERFORMANCE REQUIREMENTS

8.5 THERMAL STABILITY TO OXIDATION

ADD

The Maximum admissible decrease in the oxidation induction time measured on a pipe sample compared to

that measured on the raw material shall not exceed 20% of the latter.

9. SAMPLING, FREQUENCY OF TEST AND CRITERIA FOR CONFORMITY

9.2 Acceptance Tests

9.2.2 LOT

ADD

All pipes of the same size, same pressure rating and also manufactured essentially under similar conditions

of manufacture i.e. made in a continuous process by the same extrusion machine and from the same Lot of

batch of compound shall constitute a lot.

11.0 ANNEXURE K (CLAUSE 11) - SUPPLY, PACKAGING, HANDLING AND TRANSPORTATION OF

POLYETHYLENE PIPES FOR GAS TRANSMISSION

K.1 SUPPLY

ADD

Prior to execution of the order, the manufacturer must submit to the company the seals which it intends to

use for all the types of pipes ordered. The seals shall preferably be made of PE or material which does not

adulterate polyethylene. Metal and PVC seals are not permitted. The seals must be able to withstand storage

terms as guaranteed in K.6 STORING of this Annexure, and also to withstand handling during installation.

They must not be brittle or sharp and the materials, shapes and dimensions thereof most are such that they

cannot fully penetrate inside the pipes. They are of the internal plug type for all pipes supplied in straight

lengths, and or pipes rolled in coils, the seals may be caps.

All seals shall be placed on the pipes immediately after completion of manufacturing & testing. Their

removal on site should not require the use of special tools.

PE can be delivered in straight length or coils, transported and stored. Care should be taken to maintain the

coil diameter at or above the specified minimum to prevent deformation. The pipe should be wrapped with

non transparent PE films of 100 micron gauge to protect from ultra violet rays.

K.4 Handling

ADD

PE pipe is relatively light and flexible however, it is susceptible to damage from sharp objects and stones. It

should not be dragged, dropped or subjected to rough handling during loading or unloading, transport,

storage or actual installation.

K.5 Transportation

ADD

When being transported, care should be taken to ensure pipes are not restrained in such a manner as to cause

damage to them. Sharp sections bearing against the pipes should be avoided so as to minimize the chance of

indentation or scoring of the pipe wall.

Pipes with end treatment should be stacked or supported in such a way that the ends are free from loading.

Pipe ends, particularly ends cut for jointing, should be given special attention at all times to ensure they are

free from damage.

K.6 Storage

ADD

Pipes should be stored in such a manner as to prevent damage from elevated temperatures, direct sunlight

and contact with chemicals.

Page 18 of 20

QCT No.

Date

Prepared : VNG

Checked : RP

Approved

S.NO. Activity Quantum of Check

Acceptance Criteria /Norms

(PrEN 1555-1:2001 /PTS for Raw Material and IS

14885:2001 for PE Pipe)

Format of Record Vendor CA/TPIA

Remarks

1 RAW MATERIAL INSPECTION - Test result of PE compound

1.1 Test result of PE compoundPer Lot of Batch of

CompoundISO 1183:1987 & PTS MTC of Manufacturer R R

Witness may be done

by CA to ensure use

of compound material

2

APPROVAL OF TYPE TEST FOR

LONG TERM HYDROSTATIC

STRENGTH & OTHERS

-

@ 80º C for 1000 hours

@ 20 º C for more than100 hours

As per Table 7 of IS 14885

TPIA approved

certificateR R /W

3

3.1Raw Material Identification at the time of

pouring the bags in Hopper.Each Bag PE100 Cl. No. 5 of IS & PTS Consumption Report P H

TPI to verify MTC of

each batch for

consumption .

4

Visual Appearance

a) Smoothness & Cleanliness Smooth & clean or as specified in CL no. 7 of IS 14885 -- P W

b) Surface DefectsFree from grooves, scoring etc. or as specified in CL no. 7

of IS 14885-- P W

c) CuttingsCleanly cut ends & square to axis or as specified in CL no.

7 of IS 14885-- P W

Dimension

a) Outside diameter Cl no. 6 /Table 4 of IS 14885 Inspection Report P W

b) Wall Thickness Cl no. 6 /Table 4 of IS 14885 Inspection Report P W

c) Ovality Cl no. 6 /Table 3 of IS 14885 Inspection Report P W

d) Length Cl. No. 7.2 & 8 of PTS Inspection Report P W

Hydraulic Characteristics

a) 80OC for 165 hrs Table 9 Cl 8.1, Annexure A & B & Table 7 of IS 14885 Hydrotest Report P W

4.4 Heat reversion test CL 8.2, Annexure C of IS 14885 / Not more than 3% Inspection Report P W

4.5 Density (matl. from pipe) @ 23 º C > 928.4 kg/m3 & '@ 27 º C > 930 kg/m3 Inspection Report P W

4.6 Melt Flow Rate - Pipe Cl 5.3 of PTS Inspection Report P W

4.7 Thermal Stability to Oxidation Cl 8.5, Annexure D of IS 14885 / OIT > 20 minutes Inspection Report P W

QUALITY CONTROL TABLE

MEDIUM DENSITY POLYETHYLENE (MDPE) PIPES

P.013460 D11013 002

: 30.04.19

:CKS

IN-PROCESS INSPECTION

FINAL INSPECTION

Table 11

4.1

4.2

4.3

One out of 10 Pipes

One out of 10 Pipes

Page 1 of 2

Page 19 of 20

QCT No.

Date

Prepared : VNG

Checked : RP

Approved

S.NO. Activity Quantum of Check

Acceptance Criteria /Norms

(PrEN 1555-1:2001 /PTS for Raw Material and IS

14885:2001 for PE Pipe)

Format of Record Vendor CA/TPIA

Remarks

QUALITY CONTROL TABLE

MEDIUM DENSITY POLYETHYLENE (MDPE) PIPES

P.013460 D11013 002

: 30.04.19

:CKS

4.8 Volatile Matter Content Test - Cl 8.6, Annexure H of IS 14885 / < 350 mg/kg Inspection Report P W

4.9 Tensile Test & Elongation at break Table 11Cl 8.7& Annexure J of IS 14885 / Tensile Yield Strength

= 15 Mpa (min.), Elongation = 350% (Min.)Inspection Report P R/W*

4.10 Resistance to weathering - Cl 8.8 & Annexure F of IS 14885 Inspection Report P R/W*

4.11 Squeeze Off Test - Cl 8.9 & Annexure G of IS 14885 Inspection Report P W

5 MARKING INFORMATION

5.1 Legibility Table 10 Visual / Should be legible Inspection Report P R

5.2 Depth Table 10 As per Cl 10.1 of PTS, Depth < 0.15 mm Inspection Report P RW

5.3 Marking Strip Table 10

Cl 10.3 of IS 14885, Single Strip for Pipes with Nominal

Size <=32mm & two strips on opposite side of pipe for

other pipes.

Inspection Report P RW

5.4 Colour or Marking Table 10 As per Cl 9 & 10 of PTS/ IS 14885 Inspection Report P RW

5.5 Height of Character Table 10As per Cl 10.2 of PTS, Min.3 mm for < 90mm pipe sizes &

Min. 5 mm for > 90mm pipe sizes.Inspection Report P RW

5.6 Legends Table 10As per Cl 10.3 of PTS, At interval of 1 mtr. And should

contain information as specified in PTSInspection Report P RW

6 FINAL DOCUMENTATION - P.O. / PTS Compliance Certificate p H

1

2

3

4

5

6

7

8 At the time of delivery of material in stores, vendor will submit copy of all related document of inspection along with release note & MTC.

LEGENDS: R - Review, W - Witness, A - Approval, RW - Random Witness, H - Hold, P - Perform, TPIA - Third Party Inspection Agency , CA - Control Authority ( Owner / owner's representative ) , P.O. -

Purchase order

Notes: -

Owner / Owner's representative including TPIA will have the right to inspect any activity of manufacturing at any time.

All reference Codes/ Standards, Documents, P.O. Copies shall be arranged by vendor / supplier for reference of TPIA/OWNER at the time of Inspection

Special manufacturing procedures have to be specially approved or only previously approved procedures have to be used. In case of conflict between specifications, more

stringent condition shall be applicable.

The Above Testing and acceptance criteria are minimum requirements. However, manufacturer shall ensure that the product shall also comply to the additional requirements

as per Particular Technical specifications(PTS)

The supplier shall submit their own detailed ITP prepared on the basis of above / Technical specification for approval of Owner/Owner's representative.

Owner/Owner representative shall review/approve all the documents related to QAP/Quality manuals/Drawings etc.submitted by supplier.

Contractor shall in coordination with Supplier/Sub vendor issue detailed Production and Inspection schedule indicating the dates and the locations to facilitate Owner/Owner's

representative and TPIA to organize Inspection.

*Witness shall be done

in case valid Type

Test Report is not

available

Page 2 of 2

Page 20 of 20

At the helm of the Energy Transition, Tractebel provides a full range of engineering and advisory servicesthroughout the life cycle of its clients’ projects, including design and project management. As one of the world’sleading engineering and advisory companies and with more than 150 years of experience, it's our mission toactively shape the world of tomorrow. With about 5,000 experts and presence in more than 70 countries, we areable to offer our customers multidisciplinary solutions in energy, water and urban.

TRACTEBEL ENGINEERING PVT. LTD.Intec House 37Institutional Area, Sector 44122 002 - Gurgaon - INDIAtractebel-engie.com

Chandan Kumar SINGHtel. +91 124 471 2260fax + 91 124 469 [email protected]