supply of wheat sdm

8/13/2019 Supply of Wheat Sdm

1/19

SUPPLY CHAIN

MANAGEMENT (SCM)WITH APPROACHTO

QUALITY CONTROL IN MILLING INDUSTRY

Mohamadreza NajafiIndustrial EngineerIndustrial Production-

PETKUS & MMW GmbH IRAN Office CEO


2/19

Contents

Changes in FM Industry

BE W INNER IN COMPETITIVE MARKET

Defining a Supply Chain

SCM stages in flour production

Risks in SCM of Flour production

Role of each chain in Flour Quality

RAISE THE QUALITY IN FLOUR PRODUCTION

CHAIN


3/19

Changes in FM Industry

New competitors entering throughestablishment of new production

plants.

Basic changes in role of governmentsin flour market.

Increase role of the importation of

wheat for flour production plants andits price fluctuation.


4/19

BE WINNER IN COMPETITIVE

MARKET The first victory in competitive market

is to stayand survive

Quality is a MUST to win

SC

M

worldwide overview of quality for

managers in of flour industry

Only focused on increasing productquality and quantity only focusing in

their plants.

Wrong

Approach


5/19

Defining Supply Chain

Management

A chain of activities that creates anddelivers the products and services to

customers.

An integrated group of processes tosource, make, and deliver

products

Quality management from farm to fork


6/19

SCM stages in flour

production

local

wheat

imported

wheat

by farmers or

farmers

union

by the

factory

itself

by grain

trade

companies

storage in

independent

silos local

(out of plant)

storage in

plant silos

storage in port

silos

(grain

terminals)

flour

,Starch &

Semolina

production

in plant

Product

transfer

&

packagin

g

produc

t

deliver

y

Flour

cons

umerWheat

storage in

preparedplant

storage

storage at

the point of

consumption

(Dealer)

C1A

C1

B

C2

A

C2

B

C2

C

C3 C4

C5

B

C5

A

C6

procurement of raw material (wheat)

Storage production and packaging delivery


7/19

Risks in SCM of Flour production

local

wheat

imported

wheat

by farmers or

farmers

union

by the

factory

itself

by grain

trade

companies

storage in

independentsilos local

(out of plant)

storage in

plant silos

storage in port

silos

(grain

terminals)

flour ,

Starch &

Semolina

productio

n in plant

Product

transfer

&

packagin

g

produc

t

deliver

y

Flour

cons

umerWheat

storage in

prepared

plant

storage

storage at

the point of

consumptio

n

(Dealer)

High

Wastages

Tradition

al quality

control

Poor

Quality

Control

losses in

unloadin

goperation

Difference

in quality

spec of

imported

wheat andagreed

storage

in out

door

stores

old

equipment

High

wastages

Halts in

production

poor qualitypackaging

post

contamination

s

unsuitable

transportation

C3

C1

B

C2A

C2

B

C2

C

C1

A

C4

C5

A

C5

B

C6

procurement of (wheat)Storag

eproduction and packaging delivery

Missing

Sanitation


8/19

o e o ac a n n ourQuality

Chain

Code

Title Probablepercentage of

wasteCause/Causes Results

C1A Wheat locallyproduced

8.5 To 10%

Not using optimum

procedures in planting,

growth and harvesting

stages

As the most important

input in the chain it will

affect all the following

stages

C1B Wheat fromimport

4 To 5%

Utilizing traditional unloading

equipment from ship or

wagon

Not taking samples and

proper quality control after

import

Utilizing traditionalequipment and

procedures will damage

the wheat and causes

quality and quantity

damages.

The plant imports the

wheat on the basis of

quality inspection at

original point.

C2A

C2B

Storing in open

and non

standard stores

At least 8 to

10%

Not having mechanized and

standard storages

Not paying attention to the

importance of maintenancein the chain of flour

Increase of quality and

quantity wastes

because ofenvironment and pests


9/19

Every Chain Role in Flour Quality

Continue

C2CStoring in

non-standard

port storesAt least 3 to

4.5%

Not having standard grain

silos at importing and

exporting ports.

Not having mechanized

handling equipment

Increase in wastage because

of environment conditioninsects and pests

Increase in wastes due to

storing adjacent to other bulk

material and their

contamination pollution like

coke , cement ,etc.

C3 Flour productionprocess

Low

productivity

Production by old machinery

Low technology (no optimized

production diagram)

Technical production problems

Missing Sanitation

Poor Quality management

Production stoppages

Decrease in capacity of

production

Decrease in output

Increase in wastages

Decrease in variety of products

Damaging flour starch

C4 Product packaging(flour)

1 to 1.5%

Utilizing un proper packaging

material

Utilizing used and old packaging

machinery

Falling during distribution due to

un proper bag sealing

Low quality and attractiveness of

packages of packages in case of

added value flour like cakes.


10/19

very a n o e n ourQuality

Continue

C5A

C5BReady to use

storage at plant

or point of

consumption1 to 1.5%

Secondary contamination

Effect of environment like

humidity on the product

Transfer of contamination to

the product

Wastage due to penetration

of humidity

C6 Product delivery 0.51% Improper transportationQualitative and quantitative wastes

due to improper transportation


11/19

HOW TO RAISE THE QUALITY IN

FLOUR PRODUCTION CHA IN

Finding local high quality wheat producersand signing long term contract

Using agriculture consultants to increase

productivity and quality of the main local

producers.

Investment on agricultural machinery and

procurement of the machinery instead of

cash payment for local wheat

Locally

produced

wheat

C1A


12/19

HOW TO RAISE THE QUALITY IN

FLOUR PRODUCTION CHA IN

Finding proper imported wheat providers

To evaluate the quality specs of the purchased

wheat

Unloading from the ship by automatic ship -

unloader

Imported

wheatC1B

Secondary quality control at the time of delivery


13/19

HOW TO RA ISE THE QUALITY IN FLOUR

PRODUCTION CHAIN

Using standard silos , not using sole and open storage

Silos to be equipped with safe temperature control

system

Ventilation System to maintain wheat conditions during

storage

Storing in silosC2B

Precleaning prior to wheat entrance to silos if

necessary

C2A

C2C


14/19


PRODUCTION CHAIN

Improving production by optimizing proper diagram

To utilize modern technology machinery and equipment

To employ experienced and expert personal

Flour

productionC3

Regular repairs and preventive maintenance (PM)

Applying effective machines in pre-cleaning and

cleaning

To meet Sanitation requirements


15/19


PRODUCTION CHAIN

Using packaging machine with proper technology

Services from consultants and experts in packaging

specially for flour with high added valve

To employ experienced and expert personal

PackagingC4

Proper quality control after packaging


16/19


PRODUCTION CHAIN

Storing in good condition in terms of humidity and

keeping the insects out

Using scientific storage procedures on the basisof LIFO , FIFO

Storing End

Product

C5A

C5B


17/19


PRODUCTION CHAIN

Supervising transport and product delivery

Monitoring the time, quantity and delivery

conditions to customer

Product

deliveryC6

Using customer feedback questioner forms to

measure customer satisfaction

Quality Control Monitoring before Delivery


18/19

locally

produced

import

farmers orfarmers

union

by the

production

plant itself

by grain

tradingcompanies

storage inlocal indigents

silos

(outside

plant)

storage inplant silos

storing in portsilos(grain

terminals)

flour ,

Starch &

Semolina

productio

n in plant

Producttransfer

&

packagin

g

productio

n delivery

Flour

cons

umer

Wheat

storage in

end product

plant

storage

storage at

the point of

consumption

(dealer)

C3

C1

B

C2

A

C2

B

C2C

C1

A

C4

C5A

C5

B

C6

procurement of wheatStorag

eproduction and packaging delivery


19/19

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Thank you for your attention

supply of wheat sdm

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