support part ii emrol – your power partner support – part two what are profiles and an...

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Support Part II EMROL Your power partner

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Page 1: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

SupportPart II

EMROL – Your power partner

Page 2: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Support – Part twoSupport – Part two What are profiles and an explanation of the

parameters How to improve the accuracy of a capacity test Charger and cycle test on a battery Use of monitor test The possibility of recording data in a system with a

load/source on a battery Can the AlfaBat break down, how can you test it

(tools and technical manual) and how can you fix it (spare parts + instructions)

Page 3: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

ProfilesProfiles What are profiles? What are parameters?

3 profiles in the AlfaBat, Unlimited on the PC

How to use them?

Always use the same profile or choose to select one

Upload to device

Page 4: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Profile ParametersProfile ParametersParameter Min Max Default

01: Battery voltage autodetection ( 0 = Manual / 1 = Auto ) 0 1 102: Preselect battery voltage ( 00 = 6V / 01 = 8V / 11 = 12V ) 00 11 1103: Use Preset mode ( 0 = Automatic / 1 = Manual ) 0 1 104: Preset Mode ( 00 = discharge, 01 = charger test, 10 = cycle, 11 = record ) 00 11 0005: Record Voltage ( 0 = OFF, 1 = ON ) 0 1 106: Record Current ( 0 = OFF, 1 = ON ) 0 1 007: Printer output enable ( 0 = OFF, 1 = ON ) 0 1 008: Preset Capacity ( 0 = Manual, 0.8 - 100 Ah ) 0.8 100 20.0009: Capacity Unit ( 0 = Manual, 5 = C5, 10 = C10, 20 = C20 ) 5 20 010: Peukert Factor ( 0 = Manual, 1.10, 1.12, 1.14, .., 1.36 ) 1.10 1.36 1.2011: Peukert calculation test ( 0 = OFF / 1 = ON ) 0 1 012: Temperature ( 0 = Manual, 1 .. 127) 0 127 013: Temperature Unit ( 0 = °C, 1 = °F) 0 1 014: Maximum Charging Time / Recording Time ( 0 = Manual, 1 .. 99 hour ) 0 99 1215: Number of cycle in cycle mode ( 0 = Manual, 255 = Unlimited, 1 .. 254 ) 0 255 316: Offset (1/impedance) 0 255 2417: Bad Cell Timer in minutes ( 0 = Auto, 1..30 ) 0 30 018: Bad Cell Voltage High level ( 0 = Auto, 1.50V .. 2.55V ) 1.50 2.55 0.0019: Bad Cell Voltage Low level ( 0 = Auto, 1.50V .. 2.55V ) 1.50 2.55 0.0020: End of discharge voltage in Volt / element ( 0 = Auto, 1.51 .. 2.55 ) 1.51 2.55 0.0021: Needs charging voltage in Volt / element ( 0 = Auto, 1.51 .. 2.55 ) 1.51 2.55 0.0022: Pass / Fail Treshold in % ( 0 .. 100 ) 0 100 6023: Maximum discharge in % ( 0 = OFF / 1 .. 150 ) 0 150 024: Discharge current ( 0 = AUTO, 5 = 5A, 10 = 10A) 0.00 10.00 0.00

Page 5: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

ImprovImprovinging the accuracy the accuracy Correct battery temperature

Battery quality Peukert value

Page 6: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

PeukertPeukert Peukert capacity = capacity when discharged

with one ampere

Normal value = 1.10 to 1.36

Ideal value = 1

High values indicate poor battery quality

AlfaBat has a function to determine this factor

Page 7: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Charger and cycle test Charger and cycle test on a batteryon a battery

Select a correct profile Adaptor is required Connect the charger

Charger test: result in Ah Usefull to record a charger’s regime.

Cycle discharge: result in % Cycle charge: Charge factor

Page 8: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Charge FactorCharge Factor Relation between the discharged capacity and

the charged capacity

> 1.10 : to compensate charge losses you need to put more energy in a battery then what was extracted.

Page 9: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Monitor TestMonitor Test Online tracking of a test in progress

Necessary during cycle test (unless printer is used)

Needed for peukert calculation

Alternative to cycle test with PC: use of the printer

Page 10: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Cycle test exampleCycle test example

Page 11: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Recording data in a Recording data in a systemsystem

Connect the source/load to the charger port. Make sure the load respects the max current 15A or 50A.

Connect the battery to the battery port

Start a recording test (use the correct profile)

Page 12: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Technical solutionsTechnical solutions1. Simple things first: all connections are present,

polarity ok, bad connection, latest firmware / software, ...

2. Look in the knowledge base on the Emrol website.

3. If you are sure there is a technical problem look in the technical manual

4. Use the service tools to locate / fix the technical problem

Page 13: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Technical Technical ManualManual Use ONLY original spare parts (FAN, Fuse,

controller board, ...).

Use one of the tools for testing the device in combination with the Windows software.

Page 14: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

AlfaBat ServiceAlfaBat ServiceProgrammingProgramming

Page 15: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

AlfaBat ServiceAlfaBat ServicePower supplyPower supply

Page 16: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

AlfaBat ServiceAlfaBat ServiceMeasuringMeasuring

Page 17: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

AlfaBat ServiceAlfaBat ServiceTest PeripheralTest Peripheral

Page 18: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

AlfaBat ServiceAlfaBat ServiceDeviceDevice

Page 19: Support Part II EMROL – Your power partner Support – Part two What are profiles and an explanation of the parameters How to improve the accuracy of a

EMROL – Your power partner

Thank you