support the wall the proppa way. · 2018. 5. 16. · we ight: 6.45k g 1. determine the opening...

2
Proposed position for Lintel Intended location slots for PROPPAS Remove bricks and install lintel PROPPAS in place Props New lintel in place Fix the holes where the PROPPAS were New opening Proposed wall area to be removed to create a new opening Support the wall the proppa way. Step 1 Mark out your proposed new opening and determine the opening height and proposed position for the lintel. Rake or grind out the mortar joint one or two bricks above the joint in which you are working to ensure that the PROPPA® has clearance and will slide into the clean joint until the web of the PROPPA® is against the face of the wall. Under no circumstances should you hammer in the PROPPA® as this can cause cracking. Ensure that the floor or foundation is capable of providing adequate bearing capacity for the base of the props without settlement or sliding. Ensure an engineer has checked the adequacy of the masonry wall containing the proposed opening before any work commences including lateral resistance at the prop level during its use. Step 2 Once the PROPPA® is in position, locate the prop, ensuring that the prop is plumb when it is tightened. Note: if you are supporting a double skin, carefully insert a steel wedge to pick up the outside skin if required. Take up the load on the prop, do not over-tighten. This is not a jacking device. The more detailed Instructions for Use contain a safe working load table to assist in determining the maximum safe working load at a given height. This table is a general guide only and is NOT intended as a substitute for the engaging of a structural engineer to determine safe working loads and general propping details/layout. Once props are correctly positioned, carefully remove the appropriate bricks and install the lintel. The brickwork below the installed lintel should be removed carefully and ONLY after the lintel has been permanently secured in place and its supporting new mortar has been fully hardened. Step 3 After safe removal of the props and the PROPPA®s, go about fixing the holes in the mortar where the Proppas were situated. If there’s any settlement or movement of the masonry wall during the process of installing the PROPPA® wall supports, removing masonry units, installing the lintel or removing the props, check for any cracking in the masonry and conduct repairs as necessary. Always use PROPPA® wall supports in a safe and workmanlike manner and comply with O, H & S / Work Health and Safety regulations and any local or site specific requirements. The prop braces against the ‘half-pipe’ element of the Proppa® The prop top plate locates within the underside of the Proppa® www.proppatools.com These visuals and brief notes are guides only and are to be read in conjunction with the Proppa Instructions for Use located on the reverse side of this page. Don’t take risks. Always consult a structural engineer for Proppa® guidance. © Proppa Tools Pty Ltd All Rights Reserved. January 2013 Web of Proppa® MASONRY WALL SUPPORTS !

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Page 1: Support the wall the proppa way. · 2018. 5. 16. · We ight: 6.45k g 1. Determine the opening height. Rake or grind out the mortar joint one or two bricks above the joint in which

Proposed position for Lintel

Intended location slots for PROPPAS

Remove bricks and install lintel

PROPPAS in place

Props

New lintel in place

Fix the holes where the PROPPAS were

Newopening

Proposed wall area to be removed to create a

new opening

Support the wall the proppa way.™

Step 1 Mark out your proposed new opening and determine the opening height and proposed position for the lintel. Rake or grind out the mortar joint one or two bricks above the joint in which you are working to ensure that the PROPPA® has clearance and will slide into the clean joint until the web of the PROPPA® is against the face of the wall. Under no circumstances should you hammer in the PROPPA® as this can cause cracking. Ensure that the floor or foundation is capable of providing adequate bearing capacity for the base of the props without settlement or sliding. Ensure an engineer has checked the adequacy of the masonry wall containing the proposed opening before any work commences including lateral resistance at the prop level during its use.

Step 2 Once the PROPPA® is in position, locate the prop, ensuring that the prop is plumb when it is tightened. Note: if you are supporting a double skin, carefully insert a steel wedge to pick up the outside skin if required. Take up the load on the prop, do not over-tighten. This is not a jacking device. The more detailed Instructions for Use contain a safe working load table to assist in determining the maximum safe working load at a given height. This table is a general guide only and is NOT intended as a substitute for the engaging of a structural engineer to determine safe working loads and general propping details/layout. Once props are correctly positioned, carefully remove the appropriate bricks and install the lintel. The brickwork below the installed lintel should be removed carefully and ONLY after the lintel has been permanently secured in place and its supporting new mortar has been fully hardened.

Step 3 After safe removal of the props and the PROPPA®s, go about fixing the holes in the mortar where the Proppas were situated. If there’s any settlement or movement of the masonry wall during the process of installing the PROPPA® wall supports, removing masonry units, installing the lintel or removing the props, check for any cracking in the masonry and conduct repairs as necessary. Always use PROPPA® wall supports in a safe and workmanlike manner and comply with O, H & S / Work Health and Safety regulations and any local or site specific requirements.

The prop braces against the ‘half-pipe’ element of the Proppa®

The prop top plate locates within the underside of the Proppa®

www.proppatools.comThese visuals and brief notes are guides only and are to be read in conjunction with the Proppa Instructions for Use located on the reverse side of this page. Don’t take risks. Always consult a structural engineer for Proppa® guidance.

© Pr

oppa

Tool

s Pty

Ltd A

ll Rig

hts R

eser

ved.

Janu

ary 2

013

Web of Proppa®

MASONRY WALL SUPPORTS

!

Page 2: Support the wall the proppa way. · 2018. 5. 16. · We ight: 6.45k g 1. Determine the opening height. Rake or grind out the mortar joint one or two bricks above the joint in which

Wei

ght:

6.45

kg1.

Deter

mine

the o

penin

g heig

ht. R

ake o

r grin

d out

the m

orta

r joint

one o

r two

brick

s abo

ve th

e join

t in w

hich y

ou ar

e wor

king t

o ens

ure t

hat

th

e Proppa

® has

clea

rance

and w

ill sli

de in

to th

e clea

n join

t unt

il the

web

of th

e Pro

ppa®

is ag

ainst

the f

ace o

f the

wall

. Und

er no

circu

msta

nces

shou

ld yo

u ham

mer

in th

e Pro

ppa®

as th

is ca

n cau

se cr

ackin

g!2.

Once

the P

ropp

a® is

in po

sition

, loca

te th

e pro

p ens

uring

that

the p

rop i

s plum

b whe

n it is

tight

ened

.

NOTE

: If yo

u are

supp

ortin

g a do

uble

skin,

caref

ully i

nser

t a st

eel w

edge

to pi

ck up

the o

utsid

e skin

if req

uired

. 3.

Take

up th

e loa

d on t

he pr

op, D

O NO

T OVE

R-TIG

HTEN

! THI

S IS N

OT A

JACK

ING D

EVIC

E!4.

For a

ppro

priat

e safe

wor

king l

oad p

lease

refer

to th

e tab

le im

med

iately

below

to de

term

ine m

axim

um sa

fe wo

rking

load

& he

ight.

5. En

sure

that

the fl

oor o

r fou

ndati

on is

capa

ble of

prov

iding

adeq

uate

beari

ng ca

pacit

y for

the b

ase o

f the

prop

s with

out s

ettle

men

t or s

liding

.6.

The l

ateral

stab

ility a

t the

base

plate

is ac

hieve

d by f

rictio

n bet

ween

stee

l and

conc

rete.

For o

ther

mate

rials,

ensu

re an

engin

eer c

heck

s tha

t

there

’s ade

quate

resis

tanc

e to s

lip.

7. Co

nside

r the

effec

ts of

loadin

g on m

ultipl

e lev

els in

resp

ect o

f load

tran

sfer t

o pro

ps an

d fou

ndati

on at

the b

otto

m le

vel.

8. En

sure

an en

ginee

r has

chec

ked t

he ad

equa

cy of

the m

ason

ry w

all co

ntain

ing th

e pro

pose

d ope

ning b

efore

any w

ork c

omm

ence

s,

inc

luding

later

al res

istan

ce at

the p

rop l

evel

durin

g its

use.

9. W

hen u

sing t

he Pr

oppa

® wall

supp

ort w

ith ho

llow

mas

onry,

ensu

re th

e unit

is in

stalle

d so t

hat t

he ou

term

ost f

ace-

shell

is su

ppor

ted.

Fo

r prac

tical

purp

oses

, this

limits

the t

hickn

ess o

f holl

ow m

ason

ry w

alls t

o 190

mm

bloc

kwor

k.10

. Th

e pro

p mus

t be o

rient

ed su

ch th

at th

e slot

in th

e out

er tu

be (a

nd ho

les in

the i

nner

tube

) are

in lin

e with

the w

all, ie

. not

facin

g the

wall

.11

. Th

e Pro

ppa®

wall

supp

ort m

ust b

e ins

talle

d on t

he in

ner t

ube o

f the

prop

only.

Ensu

re th

is is

take

n int

o acco

unt w

hen s

electi

ng a

prop

to

su

it the

head

heigh

t. Allo

w m

inim

um 25

0mm

of in

ner t

ube a

bove

the t

op th

read o

f the

outer

tube

.12

. If t

here’

s any

settl

emen

t or m

ovem

ent o

f the

mas

onry

wall

durin

g the

proc

ess o

f insta

lling t

he Pr

oppa

® wall

supp

orts,

rem

oving

mas

onry

units

, insta

lling t

he lin

tel an

d rem

oving

the p

rops

, che

ck fo

r any

crac

king i

n the

mas

onry

and c

ondu

ct rep

airs a

s nec

essa

ry.13

. Th

e Pro

ppa®

wall

supp

ort is

desig

ned f

or st

anda

rd m

ason

ry be

d join

ts of

nom

inal 1

0 mm

thick

ness.

Refer

to an

engin

eer f

or gu

idelin

es

on

use w

ith m

ason

ry la

id in

thin-

bed m

orta

r.14

. Th

e max

imum

spac

ing of

Prop

pa w

all su

ppor

ts is

900 m

m.

15.

If the

prop

visib

ly de

flects

, brac

e it a

nd ha

ve an

engin

eer a

ssess

its us

e.16

. Al

ways

use P

ROPP

A® w

all su

ppor

ts in

a safe

and w

orkm

anlik

e man

ner.

DON’TTA

KERISKS

•A

LWAY

SCO

NSU

LTASTR

UCT

URA

LEN

GINEE

RFO

RPR

OPP

A®GUIDANCE

17.

Gen

eral

care

and

safe

ty is

sues

•UsePersonalProtectiveEquipm

entwhenw

orkingw

ithPROPPA®

•AlwayscomplywithOH

&S/W

ork,Health&

Safetyregulationsandanylocalorsite-specificrequirements.

•NeverusePROPPA®beyonditsdesignlimitations.

•AlwayskeepPROPPA®cleanandingoodworkingorder.

•HandlePROPPA®w

ithcareandstoresafely.Usehandslotonlywhencarrying,keepinghandsclearatallothertim

es.

Pr

oP

Pa®

wa

ll s

uP

Po

rt

s

Inst

ruct

Ion

s fo

r u

se

su

PP

or

t t

he

wa

ll t

he

Pr

oP

Pa

® wa

y™

Acro

is th

e re

gist

ered

trad

emar

k of

Bor

al F

orm

wor

k &

Sca

ffold

ing

Pty

Ltd

| C

Ene

rtre

n Pt

y Lt

d / P

ropp

a To

ols

Pty

Ltd

2012

. All

right

s re

serv

ed. j

uLy

201

2

ww

w.p

ropp

atoo

ls.c

om

a.

Table

is ba

sed o

n 110

mm

brick

work

with

load

ecce

ntric

ities

to ce

ntre

line o

f pro

p give

n belo

w.b.

As

sum

ed ec

cent

ricity

for s

ingle

skin

- 270

mm

(web

again

st ins

ide fa

ce of

brick

work

)c.

As

sum

ed ec

cent

ricity

for c

avity

- 35

0mm

(web

again

st ins

ide fa

ce of

brick

work

)d.

Ad

equa

te re

strain

t mus

t be m

ainta

ined a

t the

top o

f the

mas

onry

wall

– eg

. slab

, floo

r, roo

f pitc

hing b

eam

and c

eiling

fram

e,

an

d mus

t be a

t a he

ight n

ot gr

eate

r tha

n 500

mm

abov

e the

prop

.

A

crow

® Pr

op

Min

. Pro

p

WLL

(kg)

Max

. Pro

p

W

LL (k

g)

Type

H

eigh

t (m

m)

Sing

le S

kin

Ca

vity

H

eigh

t (m

m)

Sing

le S

kin

Ca

vity

N

o. 0

13

00

570

46

0

1830

36

0

290

N

o. 1

18

50

550

44

0

2800

33

0

270

N

o. 2

21

50

540

44

0

3400

31

0

250

N

o. 3

24

20

530

44

0

3975

29

0

240

N

o. 4

33

50

500

41

0

4900

28

0

230

Note

s

PlEASENOtE:

Thes

e ins

tructi

ons f

or us

e rela

te ONlytotheNEWProppadesign,Aust.Reg.Des.343806,thatwaslaunchedinJuly2012.

Th

is ne

w de

sign i

ncor

porat

es a

boom

erang

-shap

ed ha

nd sl

ot in

the t

op pl

ate. T

he ol

d des

ign is

diffe

rentia

ted by

a ha

ndle

affixe

d to t

he to

p plat

e.!

Web