suspension lightweighting with adams marc co-simulation · msc software confidential 11 • adams...
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Suspension Lightweighting with Adams Marc Co-simulation
Presented By: Yijun Fan, Product Marketing Manager, MSC Software
Project Manager: Anders Wirje, Technical Expert at Chassis CAE
Department, Volvo
April 27th, 2017
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MSC Software Confidential 2
• Objective:
– Meet performance requirements with a lighter suspension to improve the fuel economy
Introduction
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MSC Software Confidential 3
• A vehicle can be subjected to high impact loads a few times during its life cycle
• Test sample: Volvo S80 front suspension
• Two important cases from Volvo Car Corporation (VCC):
Load Cases - Background
Skid against a curbDriving over a curb
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MSC Software Confidential 4
• Events are classified into two categories, Level 1 and 2
– Level 1 represents extreme customer usage and the criteria is all functions to remain
intact
– Level 2 covers customer misuse and a certain amount of damage is accepted with a safe
failure mode
Load Cases - Background
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MSC Software Confidential 5
• The Volvo Adams Car model contains the half-vehicle model excluding LCA and
bushings LCA-subframe
• Marc model contains the LCA and the two bushings connecting the LCA to the
subframe
Co-simulation Setup
Adams - Half-vehicle
Subframe
Marc - Control arm
LLR bushing
LLF bushing
LWB ball jointKnuckle
LCA
Position
Force
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MSC Software Confidential 6
Skid against a curb, low impact velocityLevel 1
Animation generated using CEI EnSight
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MSC Software Confidential 7
Skid against a curb, high impact velocityLevel 2
Animation generated using CEI EnSight
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MSC Software Confidential 8
Low and high impact velocity, Marc results
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MSC Software Confidential 9
• Lateral forces in link arm connection points
Forces - high velocity impact
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MSC Software Confidential 10
• Comparison, lateral force in front bushing
– Link arm as flexible body (linear elasticity only)
– Link arm as Marc component (fully non-linear)
Forces - high velocity impact
Level 2
The plot shows the importance of including non-linearity to correctly estimate the peak loads
for this type of event
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MSC Software Confidential 11
• Adams Marc co-simulation of the Volvo S80 front suspension accurately predicted the
behavior of a skid against a curb load case
• Simulation showed same behaviors as physical tests
• Created lighter suspension without overdesigning certain components
• Reduced the prototype verification cycles with more accurate simulation from the beginning
Conclusions