suspension service overview testing the repair suspension parts. 1. measure spring height/replace...

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Page 1: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 2: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Suspension Service OverviewSuspension Service Overview

Testing the repair suspension parts.

1. Measure spring height/replace springs.

2. Testing shocks and struts/replacement.

3. Checking suspension parts/ replace as necessary.

4. Replacement of: ball joints, control arms bushings, control arms, steering knuckles, strut rods, strut rod bushings, stabilizers & stabilizer bushings.

Page 3: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Steering Service OverviewSteering Service Overview

Testing and repair of steering parts.

1. Test conventional steering parts for wear and damage.

2. Test rack and pinion steering for wear and damage.

3. Replace worn parts including: tie rods, idler arms, center links, pitman arms, pitman shaft seals, entire racks & power steering repairs.

Page 4: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Wheel Alignment OverviewWheel Alignment Overview

Front wheel alignment.4 wheel alignment.Hunter DSP 400.

Page 5: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Automotive SpringsAutomotive Springs

Leaf Springs Coil Springs Torsion Bars Air Suspension

Page 6: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Leaf SpringsLeaf Springs

Often used on trucks and SUV’s some car applications

Page 7: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Coil SpringsCoil Springs

Most common type on automobiles

Requires more sophisticated suspension system

Page 8: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Torsion BarsTorsion Bars

Popular on pick-ups and SUV’s

Adjustable on many applications

Page 9: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Air SuspensionAir Suspension

Used on luxury cars Complicated Can use sensors and

computer

Page 10: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Testing SpringsTesting Springs

Measuring height called ride height or curb height

Simple inch or mm measurement

Need to know where to measure

Must check specifications

Page 11: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Shock AbsorbersShock Absorbers

Remove spring oscillations

Dual Acting Direct Action Telescopic Hydraulic Gas operated

Page 12: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Checking Shock AbsorbersChecking Shock Absorbers

Look for oil leaks Jounce test Bench test

Page 13: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Rear SuspensionRear Suspension

Rear suspension using leaf springs.

Page 14: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Control Arm SuspensionControl Arm Suspension

Steering knuckle Upper control arm Lower control arm Upper ball joint Lower ball joint Upper control arm

bushings Lower control arm

bushings Spring Shock

Page 15: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

McPherson StrutMcPherson Strut

Spring Strut (shock) Lower control

arm Lower ball joint Steering knuckle Strut rod Stabilizer

Page 16: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Inspecting Control Arm Inspecting Control Arm SuspensionsSuspensions

Visual inspection Control arms Steering knuckle Upper and lower

control arm bushings Jack properly to check

ball joints

Page 17: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Inspecting McPherson Strut Inspecting McPherson Strut SuspensionsSuspensions

Visual inspection Control arm Steering knuckle Lower control arm

bushings Properly lift to check

lower ball joint Strut

Page 18: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Strut RodsStrut Rods

Strut rod is also known as a brake reaction rod.

Strut Rod orBrake Reaction Rod

Page 19: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

StabilizersStabilizers

Anti-Roll or Sway bar for better cornering. Note: It mounts to each control arm and the chassis.

Page 20: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 21: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Conventional or parallelogram type used on trucks and large cars

Rack and pinion steering used on most cars

STEERING LINKAGE

Page 22: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 23: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 24: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 25: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Steering Linkage DetailSteering Linkage DetailIdler Arm Tie Rod

Page 26: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Inspecting Steering LinkageInspecting Steering Linkage

Inspect the following: Pitman Arm Idler arm Center link Tie-rod ends Rack housing Boots and bushings

Grab the tire in the front and moveback and forth. Observe parts forImproper looseness.

Page 27: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Rack and Pinion SteeringRack and Pinion Steering

Page 28: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

How a Rack and Pinion WorksHow a Rack and Pinion Works

Pinion connects to the steering column.

Rack (a flat gear) Connects to the tie rods and steering arm.

Page 29: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Exploded view of the rackExploded view of the rack

Page 30: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Rack & Pinion Steering Rack & Pinion Steering InspectionInspection

Check out-board tie rods ends.

Check in-board tie rod ends.

Check bellows boot. Check rack mounting. Check pinion gear

lash.

Page 31: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Power SteeringPower Steering

Hydraulic assist using a pump, reservoir, hoses, valves and power cylinder.

Page 32: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 33: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 34: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 35: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement
Page 36: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Conventional Power SteeringConventional Power Steering

Page 37: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Integral Type Power SteeringIntegral Type Power Steering

Page 38: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Power Rack & Pinion Power Rack & Pinion SteeringSteering

Page 39: Suspension Service Overview Testing the repair suspension parts. 1. Measure spring height/replace springs. 2. Testing shocks and struts/replacement

Power Steering InspectionPower Steering Inspection

Check for the following:

1 - Belt tension2 - Belt condition3 - Leaks4 - Noises5 - Proper operation