sustainability conference hong kong 2015 easywhite tan
TRANSCRIPT
Definition: Sustainability
The most common definition of the Brundtland Commission describes Sustainability development as:
“Development which meets the needs of current generations without compromising the ability of future generations to meet their own needs”
2005
2012 - onwards
2007 - 2008
2009 - 2010
2010 - 2011
2006
Kickoff project
First trials run at laboratory stage give promising results Further application test and formulation development
Test and production at several tanneries world wide, for all type of leathers
In vitro test follow by patch test in Europe and the US to test allergically reactions
REACH registration for over 100 tons/year
Full focus on article development and waste water treatment in cooperation with a European tannery
First production batch run for automotive leathers
Intensive research on health and safety, regarding the product it self and applications
Focus on internal application test and article development Entry in to force REACH – pre registration 1 Dec 2008
Our Milestone in EasyWhite Tan development
Standard tanning processes and EWT – 1000 hides production
~ 35% reduction of time
80 KW/h reduction of energy
~35% savings
~ 80% reduction of salt
~ 35% reduction of weight
Water in litres
Number of chemicals
5 2
Chemicals in kilograms
3,200 2,100
Number of controls
7 to 8 2
Process time in hours
12.5 8
15,600 10,000
Standard tanning processes
EasyWhite Tan
Leather Characteristics: Extreme fine grain, less veins and higher productivity
ICIS innovation awards 2011, rewarded with special mention within the ICIS environmental benefit award
Water: Less water is needed during tanning and can be used directly into the liming stage
Energy: Less energy is needed due to
shorter process, as well as the reduction of chemicals from normally 6 to only one
Salt: No additional salt is needed
during the process, reducing the salt in the waste water by at least 80% during tanning
Environmental benefits of EasyWhite Tan
Production overview for EBT - Hybrid or EWT
Soaking Liming
Chrome containing shavings
Selection
Automotive
Waterproof
Hybrid Tanning
Hand Bags
Shoe Upper
Upholstery
Garments
Gloves
Splits
EBT Soaking Liming
Selection
Split chrome
Shoe upper chrome
Hand bags chrome
Automotive chrome
Upholstery chrome
Automotive chrome-free
Upholstery
Vegtable leathers
Shoe upper Hang bag Chrome-free
EasyWhite Tan
Selection re-chroming
Chrome free shavings
Chrome free shavings
EWT
EasyBlue Tanning
Past boiling test over 100°C
Flat grain
Tighter grain
Higher resistance to milling
Better utilization of the hides / Upgrading
Flanks are fuller
Less retanning needed
Higher tear strengths
Veins are reduced effectible and independent of the retanning
Leather advantages of the EBT – Hybrid tanning
EasyWhite Tan
Maximum flexibility to produce all type of leathers
Extreme grain flatness
Tighter grain
Less wrinkles, flatter growth marks
Higher resistance to milling
Better utilization of the hides / Upgrading
Good resistance to mold
White appearance
Higher tear strengths
Veins reduction
Flame retardant
Excellent storage stability, even if the leather is dry out complete
Leather advantages of the EasyWhite Tanning