suzuki gsx1400 2002-05 parts manual

Suzuki Worldwide Motorcycle-ATV Page: 1 of 86GSX1400K2 (GSX1400K2 E2)Catalogue Title:

FIG1 GASKET SETBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

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Part No

11401-4281111141-42F0011173-42F0111182-35F0011241-42F0011482-42F0011483-42F0011484-42F0111489-42F0011491-42F0012837-35F0014181-46E0016491-27A0116527-42F0016529-27A0109161-1100809280-1201209280-1500309280-42003

Description

Gasket Set• . Gasket, Cylinder Head• . Gasket, Head Cover• . Gasket, 2nd Air Passage• . Gasket, Cylinder• . Gasket, Clutch Cover• . Gasket, Magneto Cover (na)• . Gasket, Breather Cover (na)• . Gasket, Oil Pan (na)• . Gasket, Signal Generator Cover (na)• . Gasket, Tensioner Adjuster• . Gasket, Exhaust Pipe• . O Ring, Oil Pan• . Gasket, Oil Strainer Cover (na)• . Gasket, Oil Outlet• . Washer• . O Ring (d:2.4,id:11.8)• . O Ring (d:2.4,id:14.8)• . O Ring


FIG2 CYLINDER HEAD COVERBlock No. Block Title.


Ref No

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Part No

11171-42F0011173-42F0109106-0700907120-0850309161-1100807130-0812309168-0802909206-0800711182-35F0011330-42F0011484-42F0101547-0630301547-06307

Description

Cover Cylinder HeadGasket, Head CoverBolt, Head CoverBolt, Head CoverWasher, Head CoverPlug, Head CoverGasketKnock PinGasket, 2nd Air PassageCover, BreatherGasket, Breather Cover (na)Bolt, Breather CoverBolt, Breather Cover Earth


FIG3 CYLINDER HEADBlock No. Block Title.


Ref No

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Part No

11100-42F0009381-1000409103-0602609206-0800111115-18D7211141-42F0004211-1116901550-0635309168-1003111138-42F0011131-27A0011134-42F0001550-0640308322-0106307120-0670309482-0041309482-0041209482-0041509482-0041409482-0041109482-0041013101-42F0013102-42F0013103-42F0013104-42F0009280-4200309402-5820802122-0616309106-0814009168-0802913650-42F0013652-42F0007120-0612309103-1032809108-1013909159-10069

Description

Head Assy, Cylinder• . Snap Ring• . Bolt, Camshaft Housing• . Knock PinGuide, Valve (os:0.3)Gasket, Cylinder HeadPinBolt, Cylinder Head BoltGasket, Cylinder Head BoltPlate, Head ReinfPipe, OilPipe, Cylinder HeadBolt, Oil PipeWasher, Oil Pipe BoltBolt, Cylinder HeadSpark Purge U24etr (ngk)Spark Purge Cr8ek (ngk)Spark Purge U22etr (nd)Spark Purge Cr7ek (ngk)Spark Purge U27etr (nd)Spark Purge Cr9ek (ngk)Pipe Assy, Intake No.1Pipe Assy, Intake No.2Pipe Assy, Intake No.3Pipe Assy, Intake No.4• . O Ring, Intake PipeClamp, Intake PipeScrew, Intake PipePlug, Cylinder HeadGasket, Cylinder HeadSensor, Oil Temp• . O RingBolt, Cylinder HeadBolt, Cylinder Head L195Bolt, Cylinder StudNut, Cylinder Head


FIG4 CYLINDERBlock No. Block Title.


Ref No

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Part No

11211-42FA0-0F011241-42F0009108-0600208316-1006309206-1301711282-42F0009360-1003209168-1000711328-42F0109280-1401109280-1500707130-06163

Description

CylinderGasket, CylinderBolt, StudNut, CylinderKnock PinHose, Cylinder Head OilBolt, UnionGasket (10.1x16x1)Hose, Oil Head Cooler0 Ring (d:2.5 Id:13.8)0 Ring (d:2.4 Id:15.8)Bolt


FIG5 CRANKCASEBlock No. Block Title.


Ref No

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Part No

11301-4281011319-33E5001550-0860309103-0900509103-0900909106-0607501547-0635301547-0655301550-0620301550-0860301550-0875309106-0811609168-0801509168-0801609168-1003109168-1200209168-1600209246-0500609247-1200609248-1601209280-0400409280-0801209103-0612609103-0625509493-2401011390-42F0011323-42F0012228-24F00-0D012228-24F00-0A012228-24F00-0B012228-24F00-0C012228-24F00-0D012228-24F00-0E012228-24F00-0F011681-06B0009100-1204409103-1014609103-1033509103-1033609159-1002009159-1010309159-1205408322-0112308316-1010311281-42F0009280-1401137820-33D1037822-33D00

Description

Crankcase Set• . Pin• . Bolt• . Bolt (l:135)• . Bolt (l:105)• . Bolt Piston Cooling Jet• . Bolt• . Bolt• . Bolt• . Bolt• . Bolt• . Plug, Oil Gallery• . Gasket, Oil Gallery• . Gasket• . Gasket• . Gasket, Oil Gallery Plug• . Gasket, Oil Gallery Plug• . Plug, Oil Gallery• . Plug, Oil Gallery• . Plug, Oil Gallery• . 0 Ring, Piston Cooling Jet• . 0 Ring• . Bolt• . Bolt• . Jet, Oil Gallery• . Jet, Piston Cooling• . Separator, Oil• . Bearing, Crank Thrust (green)• . Bearing, Crank Thrust (red)• . Bearing, Crank Thrust (black)• . Bearing, Crank Thrust (blue)• . Bearing, Crank Thrust (green)• . Bearing, Crank Thrust (yellow• . Bearing, Crank Thrust (white)Bush, Engine Mount FrontBolt L:140Bolt L:155Bolt L:50Bolt L:60Nut, Center LowerNut, UpperNut, LowerWasher, LowerNut, FrontPipe, Oil Main GalleryO RingSwitch Assy, Oil Pressure• . Bolt


FIG6 CRANKCASE COVERBlock No. Block Title.


Ref No

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Part No

11340-42F0011971-3321011482-42F0004211-0918909103-0621311971-25D0009280-1700311342-42F0001550-0612311343-42F0011381-42F0011491-42F0009103-0621209168-0602311351-42F0111483-42F0004211-0914909103-0621309168-0602311371-42F1001547-0665304211-0914911360-42F0009180-0630709180-0627509103-0621411362-42F00

Description

Cover, Clutch• . Lens, Oil LevelGasket, Clutch CoverPin, Clutch CoverBolt (l:30)Plug, Oil FillerO RingPlate, Clutch CoverBoltDamper, Clutch CoverCover, Signal GeneratorGasket, Signal Generator CoverBolt (l:25)GasketCover, MagnetoGasket, Magneto CoverPin, Magneto CoverBolt (l:30)GasketCover, Engine Sprocket InnerBoltPinCover, Engine Sprocket Outer• . Spacer (6.5x9x10)• . Spacer (6.5x9x23)BoltDamper, Engine Sprocket Cover Outer


FIG7 OIL PANBlock No. Block Title.


Ref No

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Part No

11511-42F0011489-42F0001550-0630301550-0640301550-0650309168-0602309247-1403609168-1400209248-1601209168-1600216520-42F0016521-42F0016525-42F0016526-42F0016527-42F0001550-0620301550-0625301550-0660316529-27A0109280-4001016440-42F0016442-3430109168-1600209248-1601209440-0902309280-18009

Description

Pan, OilGasket, Oil PanBolt (l:30)Bolt (l:40)Bolt (l:50)GasketPlug, Oil DrainGasket, Oil DrainPlug, Oil GallGasketStrainer Assy, Engine Oil• . Strainer• . Protector, Oil Strainer• . Cover, Oil Strainer• . Gasket• . Bolt, Oil Strainer CoverBolt, Oil StrainerBolt, Oil StrainerGasket, Oil OutletO RingValve AssyPlunger, Oil ControlGasketPlug, Oil Control PlungerSpring, Oil ControlO Ring, Oil Pump Out


FIG8 OIL PUMPBlock No. Block Title.


Ref No

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Part No

16510-03G00-X0716400-42F1016491-27A0109280-1800909106-0608909106-0608804211-0914916321-42F0016331-26D01-0B008221-1220509261-0500608331-3112616481-42F0009280-2201616530-42F00

Description

Filter Assy, Engine OilPump Assy, OilO RingO Ring, Oil Pump OutBoltBoltPinGear, Oil Pump DriveGear, Oil Pump DrivenWasherPinCirclipPipe, Oil OutletO RingPipe, Oil Outlet Under


FIG9 CRANKSHAFTBlock No. Block Title.


Ref No

12344445678888889999111213

Part No

12160-42F0012163-24F0012165-27A5012164-46E01-0A012164-46E01-0B012164-46E01-0C012164-46E01-0D012000-4281004221-0408912228-24F00-0D012228-24F00-0A012228-24F00-0B012228-24F00-0C012228-24F00-0D012228-24F00-0E012228-24F00-0F012229-24F00-0A012229-24F00-0B012229-24F00-0C012229-24F00-0D012140-42F0012151-07D0009381-18003

Description

Connrod Assy• . Bolt• . PinBearing, Crank Pin (green)Bearing, Crank Pin (black)Bearing, Crank Pin (brown)Bearing, Crank Pin (yellow)Crankshaft Set• . Pin• . Bearing, Crank Thrust (green)• . Bearing, Crank Thrust (red)• . Bearing, Crank Thrust (black)• . Bearing, Crank Thrust (blue)• . Bearing, Crank Thrust (green)• . Bearing, Crank Thrust (yellow• . Bearing, Crank Thrust (white)Bearing, Crankshaft (green)Bearing, Crankshaft (black)Bearing, Crankshaft (brown)Bearing, Crankshaft (yellow)Ring Set, PistonPiston PinCirclip


FIG10 STARTER CLUTCHBlock No. Block Title.


Ref No

1234

Part No

12611-42F0009206-1101412600-4281109106-08095

Description

Gear, Starter IdlePin, Starter Idle GearClutch Set, StarterBolt, Starter Clutch, 8x16


FIG11 CRANK BALANCERBlock No. Block Title.


Ref No

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Part No

12650-42F00-0F012654-24F00-0F012666-24F0012686-24F0009263-1901509180-1901409169-2100109280-1401509280-1700712681-26D0007130-0620309103-06130

Description

Shaft, Crank BalancerBalancer, CrankGear, Crank BalanceDamper, Crank BalancerBearing (19x26x25.2)SpacerWasherO RingO RingArm, Balancer ShaftBoltBolt (6x20)


FIG12 CAM SHAFT/VALVEBlock No. Block Title.


Ref No

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Part No

12710-42F0012741-42F0009103-0700112720-42F0012741-42F0009103-0700112891-17E0012911-42F0012912-42F0012920-13E0012931-13E0012933-39E0012932-32C0009289-0400212892-05C00-12012892-05C00-12512892-05C00-13012892-05C00-13512892-05C00-14012892-05C00-14512892-05C00-15012892-05C00-15512892-05C00-16012892-05C00-16512892-05C00-17012892-05C00-17512892-05C00-18012892-05C00-18512892-05C00-19012892-05C00-19512892-05C00-20012892-05C00-20512892-05C00-21012892-05C00-21512892-05C00-22012800-0583099000-69471

Description

Camshaft, IntakeSprocket, Cam ShaftBolt, Cam Sprocket, 7x11Sprocket, ExhaustSprocket, Cam ShaftBolt, Cam Sprocket, 7x11TappetValve, IntakeValve, ExhaustSpring Set, ValveRetainer, Valve SpringSeat, Valve SpringCotter, ValveSeal, Valve Stem Oil (4.5x10x8)Shim, Tappet, T:1.20Shim, Tappet, T:1.25Shim, Tappet, T:1.30Shim, Tappet, T:1.35Shim, Tappet, T:1.40Shim, Tappet, T:1.45Shim, Tappet, T:1.50Shim, Tappet, T:1.55Shim, Tappet, T:1.60Shim, Tappet, T:1.65Shim, Tappet, T:1.70Shim, Tappet, T:1.75Shim, Tappet, T:1.80Shim, Tappet, T:1.85Shim, Tappet, T:1.90Shim, Tappet, T:1.95Shim, Tappet, T:2.00Shim, Tappet, T:2.05Shim, Tappet, T:2.10Shim, Tappet, T:2.15Shim, Tappet, T:2.20Shim Set, Tappet• . Case, Tappet Shim


FIG13 CAM CHAINBlock No. Block Title.


Ref No

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Part No

12760-42F0012771-42F0012810-42F0012814-3420012782-42F0009103-0602601550-0612312830-35F0012839-35F0012831-35F0012836-42F0009168-1201712837-35F0007130-06253

Description

Chain, Cam Shaft DriveGuide, Cam Chain No.1Tensioner, Cam ChainCushionGuide, Cam Chain No.2Bolt (l:39)Bolt (l:12)Adjuster Assy, Tensioner• . Ball• . SpringBolt, Adjuster SpringGasket (12x17x1)Gasket, Tensioner AdjusterBolt, Tensioner Adjuster


FIG14 THROTTLE BODY (MODEL K2)Block No. Block Title.


Ref No

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Part No

13405-42F0013271-44B0013548-42F0013268-9611013605-39F0013543-39F0013673-39F2013477-39F0013601-47A0013267-44B0013432-3710013270-42F0013268-3742095158-60D0013268-89J0013580-42F0013580-26F0013612-34E0013586-1362613614-39F0009404-0642913607-39F0013267-42F0013268-42F0013603-0510813602-05108

Description

Throttle Body Assy• . Spring• . Screw• . Spring• . Screw• . Spring• . Seal• . Harness Assy• . Screw• . Screw• . Washer• . Adjust Screw Assy• . Spring• . Bolt• . Spring• . Sensor Assy• . Sensor Assy• . BoltNutLock WasherClamp (l:60)NutScrewSpringScrewScrew


FIG14A THROTTLE BODY (MODEL K3/K4/K5)Block No. Block Title.


Ref No

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Part No

13405-42F0013271-44B0013548-42F0013268-9611113605-39F0013543-39F0013673-39F2013477-39F0002112-3416313267-44B0013277-3710013270-42F0013268-3742095158-60D0013268-89J0013580-42F0013580-26F0013612-34E0013586-1362613614-39F0009404-0642913607-39F0013267-42F0013268-42F0002122-0510302112-05107

Description

Throttle Body Assy• . Spring• . Screw• . Spring• . Screw• . Spring• . Seal• . Harness Assy• . Screw• . Screw• . Washer• . Adjust Screw Assy• . Spring• . Bolt• . Spring• . Sensor Assy• . Sensor Assy• . BoltNutLock WasherClamp (l:60)NutScrewSpringScrewScrew


FIG15 THROTTLE BODY HOSE/JOINT (MODEL K2)Block No. Block Title.


Ref No

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Part No

13672-33E0015710-65D0015716-65DT013602-42F0015731-42F0013431-42F0013602-42F1013432-42F0013274-8400013681-39F00-25013681-39F00-25013681-39F00-25013681-39F00-25013681-39F00-25013471-02FA0

Description

Cushion, Fuel InjectorInjector Assy, Fuel• . Grommet Set, Fuel InjectorScrewPipe AssyCover, LeftScrewCover, RightCapHoseHoseHoseHoseHoseNipple


FIG15A THROTTLE BODY HOSE/JOINT (MODEL K3/K4/K5)Block No. Block Title.


Ref No

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Part No

13672-33E0015710-65D0015716-65DT013602-42F2015731-42F1013431-42F1013602-42F1013606-42F1013663-42F1013485-42F1013432-42F1013274-8400013681-39F00-25013681-39F00-25013681-39F00-25013681-39F00-25013681-39F00-25013685-02FA0

Description

Cushion, Fuel InjectorInjector Assy, Fuel• . Grommet Set, Fuel InjectorScrewPipe AssyCover, LeftScrewWasherHolderRingCover, RightCapHoseHoseHoseHoseHoseNipple


FIG16 AIR CLEANERBlock No. Block Title.


Ref No

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Part No

13700-42F0113780-42F0002142-0512313853-42F0009401-1430113881-42F0009402-5020813870-2136809401-1110109401-1341701550-0612318591-42F0018595-42F1018591-42F0018595-42F1013650-56B0009168-12017

Description

Cleaner Assy, Air• . Filter Assy, Air Cleaner• . Screw• . Tube, Breather• . Clip• . Tube, Outlet• . Clamp• . Tube, Drain•• .. Clip• . ClipBoltSensor, BoostHolder, SensorSensor, Air PressureHolder, SensorSensor, Inlet Air TempGasket (12x17x1)


FIG17 MUFFLER (MODEL K2/K3/K4)Block No. Block Title.


Ref No

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Part No

14150-42F0014160-42F0014170-42F0014180-42F0014182-42F0014210-42F0014771-32E0009103-0836514181-46E0009106-0810409160-0814501550-0840314780-42F0014790-42F0009160-0602809118-0806809180-0815209320-1204809160-0814709180-0821609320-1204909103-0835808361-2508808322-01083

Description

Pipe, Exhaust RhPipe, Exhaust LhPipe, Exhaust Ctr RhPipe, Exhaust Ctr LhClamp, Exhaust PipeBody, ManfConnector, MufBolt, Muf Sprt RrGasket, Exhaust PipeBolt (6x25)WasherBoltCover, Exhaust Pipe RhCover, Exhaust Pipe LhWasher (6.5x18x1)Bolt (8x40)Spacer (8.6x12x24.2)CushionWasherSpacer (8.6x12x25.2)CushionBolt, Muf SupportNutWasher


FIG17A MUFFLER (MODEL K5)Block No. Block Title.


Ref No

1234567889101112131415161718192021222324

Part No

14150-42F3014160-42F3014170-42F3014180-42F3014181-46E0014182-42F0014210-42F3014310-42F4014310-42F3014459-42F3014771-32E0014771-42F3009106-0816509160-0814509103-0836509118-0806809180-0815209320-1204809103-0839208322-0108309103-0835809160-0814709180-0821609320-1204908361-25088

Description

Pipe, Exh, RPipe, Exh, LPipe, Exh Ctr, RPipe, Exh Ctr, LGasket, Exhaust PipeClamp, Exh PipeBody, ManfBody, MufflerBody, MufflerClamp, Muf ConnConnector, Exh PipeConnector, Exh PipeBolt, 8x25WasherBolt, 8x35Bolt, 8x40Spacer, 8.6x12x24.2CushionBolt, 8x40WasherBolt, 8x45WasherSpacerCushionNut


FIG18 OIL COOLERBlock No. Block Title.


Ref No

1234567891011121314151617182021

Part No

16600-42F1016628-27A0009116-0617109180-0629609320-1001516460-42F1016470-42F1016490-42F0001550-0616309280-1500309280-1201207130-0620307130-0616316621-42F0009139-0602717680-39D0009168-1800917800-42F0017811-42F1009320-10015

Description

Cooler Assy, OilCushion, Oil CoolerBolt, Oil Cooler (6x30)Spacer, Oil CoolerCushion, Oil CoolerHose, Oil Cooler, LhHose, Oil Cooler, LhClamp, Oil HoseBoltO Ring, D:2.4 Id:14.8O Ring, D:2.4 Id:11.8Bolt, Oil Cooler Hose LowerBolt, Oil Cooler Hose UpperCover, Oil CoolerBolt, Oil Cooler CoverSwitch, FanGasket, Fan SwitchFan Assy, Oil CoolerGuard, Oil Cooler FanCushion, Oil Cooler Fan


FIG19 FUEL PUMPBlock No. Block Title.


Ref No

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Part No

15100-42F0115410-42F0015420-35F0115111-35F0015112-42F0015114-35F0015113-35F0015115-35F0015116-35F1015116-35F1015171-35F0015172-35F0015173-35F0015201-35F0015810-42F0007120-06123

Description

Pump Assy, Fuel• . Filter Assy Fuel• . Strainer, Fuel Pump• . Cushion, Fuel Pump• . Holder, Fuel Pump• . Bush, Fuel Pump• . O Ring• . Nut• . Screw• . Screw, Fuel Gauge• . Washer• . Spring Washer• . NutO Ring, Fuel PumpHose, FuelBolt


FIG20 SECOND AIRBlock No. Block Title.


Ref No

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Part No

18450-42F0018711-42F0009355-35755-60009401-1510118531-42F0007130-0616318510-35F0018461-42F0018471-42F0018516-35F0018517-35F0018610-42F0107130-0610318618-42F0002112-0510309401-16406

Description

Valve Assy, 2nd Air ReedHose, 2nd Air CleanerHose, 2nd Air Valve VacuumClipCover, 2nd Air Reed ValveBoltValve Assy, Air CutHose, Air Cut Valve, RhHose, Air Cut Valve, LhCushion, Air Cut Valve UprCushion, Air Cut Valve LwrBracket, Air Cut ValveBoltHolder, Air Cut ValveScrewClip


FIG21 CLUTCHBlock No. Block Title.


Ref No

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Part No

21200-4283009160-2503709263-3501721410-42F0021610-02F1221481-42F0021413-42F0021482-13E0021441-42F0021441-42F1021472-02F1021471-02F1021442-42F0021451-02F1021462-02F1009159-2401009160-2505609164-2400623110-38B0023111-42F0023117-46E0002112-0610323121-31E0023160-06B0223163-06B0023164-05A0059121-01A0059122-01A0004211-0912907130-0625309160-1504509263-1500309283-06007

Description

Gear Assy, Primary DrivenWasher (25.1x54x2.5)Bearing (35x40x35.8)Hub, Clutch SleeveCam Set, ClutchBolt, Clutch Spr SupportSpring, ClutchBolt, Clutch SpringPlate, Clutch Drive, No.2Plate, Clutch Drive, No.1Washer, Clutch PlateSeat, Wave WasherPlate, Clutch Drive, No.3Plate, Clutch DrivenDisk, Clutch PressureNutWasher (25x50x2.5)Washer (24.2x35x2)Rod, Clutch Push, RhRod, Clutch Push, LhCover, Clutch Release CylinderScrewPiece, Clutch PushCylinder, Clutch Release• . Cup• . Spring• . Bleeder• . Cap, BleederPinBoltWasher (15.5x28x1)Bearing (15x28x2)Seal (6x34x5.5)


FIG22 TRANSMISSIONBlock No. Block Title.


Ref No

123456789101112131415161718192021222324252627282930313233343536373839404142434445

Part No

24120-24F1024221-24F0024231-24F3024251-24F2024252-24F1024261-24F2024262-24F1009167-2700309181-2701409263-2008509267-2501209285-2000609380-2700409380-2700609390-6201204221-0720924131-24F1024311-24F1024312-24F1024321-24F0024322-24F1024331-24F0024332-24F1024341-24F1024351-24F2024361-24F2009167-3000809167-3000809167-3000809181-2025109181-2400509263-2004009267-3001109283-4201709380-3000909380-3000909380-3000904221-0720908211-3040527510-21A4027531-42F0027600-24F00-11627620-24F0009159-2000409160-25009

Description

Shaft, Counter (nt:12)Gear, 2nd Drive (nt:16)Gear, 3rd & 4th Drive (nt:19/21)Gear, 5th Drive (nt:22)Bush, 5th Drive GearGear, 6th Drive (nt:24)Bush, 6th Drive GearWasher (27x36x2.5)Washer (27x36x2.5)Bearing. Cntr Shaft, LhBearing. Cntr Shaft, RhSeal, Oil (20x31.7x2.7)Circlip, 2nd DriveCirclip, 5th /6th DriveC RingPin, Cntr Shaft Brg, LhShaft DriveGear, 1st Driven (nt:35)Bush, 1st Driven GearGear, 2nd Driven (nt:31)Bush, 2nd Driven GearGear, 3rd Driven (nt:29)Bush, 3rd /4th DrivenGear, 4th Driven (nt:27)Gear, 5th Driven (nt:25)Gear, 6th Driven (nt:24)Washer (30x38x2)Washer (30x38x2)Washer (30x38x2)Washer (20x34x1.0)Washer (24x34x1.0)Bearing, Drive Shaft, RhBearing, Drive Shaft, LhSeal, Oil (24x62x7)Circlip, 2ndCirclip, 3rdCirclip, 4thPin, Drive Shaft Brg, RhWasherSprocket, Engine (nt:18)Spacer, Sprocket InnerChain Assy (rk Gb50gsvz3,116le)Joint SetNut, Engine SprocketWasher (25x41x3)


FIG23 GEAR SHIFTINGBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262729a29b303132333435363738394041424344

Part No

25211-24F1025231-24F1025411-27A0025411-38B0125310-42F0004221-0408925312-42F0025381-42F0009136-0614709136-0614709262-2500609263-2501825350-35F0025355-35F0109111-0604108211-0614125510-42F0025512-13E1125671-35F0009160-1401609181-1419509263-1402709283-1400609440-1700909444-2000108211-0614108331-3114625520-42E0025526-4700025525-07A1025600-42F0025526-4700025652-1650025617-03F0009140-0602009160-1201101500-0620309140-0602508331-3112637730-35F1009209-0501109280-2600509440-0401009106-05023

Description

Fork, Gear Shift, N0.1Fork, Gear Shift, N0.3Shaft, Gear Shift, Fork N0.2Shaft, Gear Shift, Fork N0.1Cam, Gear Shift• . PinBolt, Gear Shift Cam PlatePlate, Gear Shift CamScrew (6x12)Screw (6x12)Bearing (25x47x8)Bearing (25x32x12)Stopper, Shift CamSpring, Stopper ArmBolt (6x14.3)WasherShaft, Gear ShiftPlate, Gear Shift Cam DriveStopper, Gear Shift ArmWasher (14x29x0.8)Washer (14x24x1.0)Bearing (14x20x12)Seal, Oil (14x22x6)Spring, Shift Plate ReturnSpring, Shift Plate ReturnWasherCirclipArm, Gear Shift Link• . Cover, DustRod, Gear Shift LinkLever Assy, Gear Shift• . Cover, Dust• . RubberShaft, Gear ShiftNutWasher (12.5x20x1)BoltNutCirclipBase Assy, Gear Shift TermContact, Gear Shift SwO Ring (d:2.4,id:26.2)SpringBolt (5x16)


FIG24 STARTING MOTORBlock No. Block Title.


Ref No

12345678910111213

Part No

31100-26D1031310-40C0231130-38B0031143-4904031132-38B0031135-38B0031150-26D0031156-48B0031170-19B1031264-3130031280-26D0008361-3506809128-06024

Description

Motor Assy, Starting• . Armature• . Terminal Set Brush• . O Ring• . Holder Set, Brush• . Spring, Brush• . Bracket Assy, Front•• .. O Ring• . Washer Set• . O Ring• . BoltNutBolt (6x25)


FIG25 GENERATORBlock No. Block Title.


Ref No

1234567

Part No

31402-42F0031401-42F0032371-33E0009103-1402209160-1400907130-0612307130-06253

Description

Rotor Assy, GeneratorStator Assy, GeneratorClampBolt (12x30)Washer (12x27x2)BoltBolt


FIG26 SIGNAL GENERATORBlock No. Block Title.


Ref No

1233a4567

Part No

33110-31F0033120-42F0033220-84G0033221-42F0007130-0616302112-0510307130-0830309404-06429

Description

Stator, Signal GeneratorRotor, Signal GeneratorSensor Assy, Cam Position• . O RingBoltScrewBoltClamp (l:45)


FIG27 ELECTRICAL (MODEL K2/K3)Block No. Block Title.


Ref No

12345678910111214151617182021

Part No

31800-26E0031861-26E0009481-3010109128-0601332800-42F0002162-0620333410-42F0033414-42F0033420-42F0033424-42F0009180-0619502142-0616333510-48B1033541-23E0133542-38B0033543-48B0032920-42F2133652-42F0033960-02F00

Description

Relay Assy, Starting Motor• . Cover• . Fuse (30a)Bolt (6x8)Rectifier AssyBoltCoil Assy, IgnitionBracket, Ign Coil, LhCoil Assy, IgnitionBracket, Ign Coil, RhSpacer (6.4x10x18)ScrewCap, Spark PlugSeal, Spark PlugSeal, High Tension CordCover, Spark Plug CapControl Unit, FiCushion (130x10x2)Sensor Assy, Fuel Cut


FIG27A ELECTRICAL (MODEL K4/K5)Block No. Block Title.


Ref No

123456789101112131415161718181818192021

Part No

31800-26E0031861-26E0009481-3010109128-0601332800-42F0002162-0620333410-42F0033414-42F0033420-42F0033424-42F0009180-0619502142-0616309116-0618733510-48B1033541-23E0133542-38B0033543-48B0032920-42F9032920-42FA032920-42F7032920-42FB033651-3700033652-42F0033960-02F00

Description

Relay Assy, Starting Motor• . Cover• . Fuse (30a)Bolt (6x8)Rectifier AssyBoltCoil Assy, IgnitionBracket, Ign Coil, LhCoil Assy, IgnitionBracket, Ign Coil, RhSpacer (6.4x10x18)ScrewBoltCap, Spark PlugSeal, Spark PlugSeal, High Tension CordCover, Spark Plug CapControl Unit, FiControl Unit, FiControl Unit, FiControl Unit, FiCushion (170x95x3.0)Cushion (130x10x2)Sensor Assy, Fuel Cut


FIG28 BATTERYBlock No. Block Title.


Ref No

12345678

Part No

33610-26D1033651-3700033652-3540033810-42F0031861-48B1033820-42F0033624-27G0033860-42F00

Description

Battery (ytx14-bs,12v 12ah)Protector (170x95x3.0)Protector (20x50x8.0)Wire, Starter Motor Lead• . Cap, Starter Motor LeadWire, Battery Plus Lead• . Cap, Battery PlusWire, Battery Minus


FIG29 SPEEDOMETER (MODEL K1/K2/K3/K4)Block No. Block Title.


Ref No

11234567891011121314151617181920212223242526

Part No

34120-42F1034120-42F0034150-42F0034124-31F1034188-42F0034193-42F0034183-31F1034111-31F1034950-42F0034189-32B0034955-13E0034152-42F0034149-31F1009132-0300803512-0414908310-0005709160-0501334198-19F2034179-21F0034177-42F0034383-31F1034165-42F0007120-0616334981-35F0034990-35F0007120-0512307130-08253

Description

Speedometer (mile/kilo)Speedometer (kilo)Case, Upper• . Rubber, Switch• . Damper• . Cover, Meter• . Screw (2.3x8)Case Assy, LowerBracketCushionCushionCoverScrew, Pan Head (3x14)Screw (3x16)ScrewNutWasher (5.2x16x1)GrommetClampPlate, Printed CircuitScrew, Pan HeadCase, InnerBoltRotor, SpeedSensor, SpeedBoltBolt


FIG29A SPEEDOMETER (MODEL K5)Block No. Block Title.


Ref No

1123456789101112131415161718192021222324252627

Part No

34120-42F5034120-42F4034150-42F4034124-31F1034188-42F3034193-42F0034183-31F1068281-35F0034111-31F0034950-42F0034189-32B0034955-13E0034152-42F0034149-31F1009132-0300834149-17E1008310-0005709160-0501334198-19F2034179-21F0034383-31F1034165-42F0009407-1440707120-0616334981-35F0034990-35F0007120-0512307130-08253

Description

Speedometer (mile/kilo)Speedometer (kilo)Case, Upper• . Rubber, Switch• . Damper• . Cover, Meter• . Screw (2.3x8)• . EmblemCase Assy, LowerBracketCushionCushionCoverScrew, Pan Head (3x14)Screw (3x16)Screw (4x14)NutWasher (5.2x16x1)GrommetClampScrew, Pan HeadCase, InnerClamp (l:145)BoltRotor, SpeedSensor, SpeedBoltBolt


FIG30 HEADLAMP ASSY (GSX1400K2/UK2/K3/UK3 E2,E19)Block No. Block Title.


Ref No

1123345678910111213

Part No

35100-19F60-99935100-19F50-99935111-19F0035121-19F6035121-19F5035135-4590035151-19F0035152-4560035154-13F0035174-19F0035181-19F0036118-19F0009471-1208109471-1218509139-05038

Description

Headlamp AssyHeadlamp Assy• . Rim• . Lamp Unit• . Lamp Unit• . Nut• . Screw, Adjusting• . Nut• . Spring• . Cover, Socket• . Screw (5x16)• . Cord, PositionBulb (12v, 5w)Bulb (12v, 60/55w)Screw


FIG30A HEADLAMP ASSY (GSX1400K4/K5/UK4/UK5 E2,E19)Block No. Block Title.


Ref No

1123345678910111213

Part No

35100-19F90-99935100-19F80-99935111-19F0035121-19F6035121-19F5035135-4590035151-19F0035152-4560035154-4920035174-19F0035181-19F0036118-19F0009471-1208109471-1206009139-05038

Description

Headlamp AssyHeadlamp Assy• . Rim• . Lamp Unit• . Lamp Unit• . Nut• . Screw, Adjusting• . Nut• . Spring• . Cover, Socket• . Screw (5x16)• . Cord, PositionBulb (12v, 5w)Bulb (12v, 60/55w,h4)Screw


FIG31 HEADLAMP ASSY (GSX1400K2/K3 E24)Block No. Block Title.


Ref No

1234567891011

Part No

35100-19F00-99935111-19F0035121-19F0035135-4590035151-19F0035152-4560035154-13F0035174-19F0035181-19F0009471-1218509139-05038

Description

Head Lamp Assy• . Rim• . Lamp Unit• . Nut• . Screw, Adjusting• . Nut• . Spring• . Cover, Socket• . Screw (5x16)Bulb (12v,60/55w)Screw


FIG31A HEADLAMP ASSY (GSX1400K4/K5 E24)Block No. Block Title.


Ref No

123456789101112131415

Part No

35100-19F70-99935111-19F0035121-19F0035135-4590035151-19F0035152-4560035154-4920035174-19F0035181-19F0009471-1206009139-0503835950-14A0035956-42F0009161-0600808313-10053

Description

Head Lamp Assy• . Rim• . Lamp Unit• . Nut• . Screw, Adjusting• . Nut• . Spring• . Cover, Socket• . Screw (5x16)Bulb (12v,60/55w,h4)ScrewReflex Reflector Assy, Fr SideBracket, Fr SideWasher (6.5x13x1.0)Nut


FIG32 TURNSIGNAL LAMP (E2,E19)Block No. Block Title.


Ref No

123456789101112131415

Part No

35604-33E3035603-33E3035610-33E0003242-0412309471-1204508316-1010335603-33E2035604-33E2035610-33E0003242-0412309471-1204535695-17C0009160-1050108310-0010338610-03F00

Description

Lamp Assy, Front Turnsignal, RLamp Assy, Front Turnsignal, L• . Lamp Unit• . Screw• . Bulb (12v, 21w)NutLamp Assy, Rear Turnsignal, RhLamp Assy, Rear Turnsignal, Lh• . Lamp Unit• . Screw• . Bulb (12v, 21w)SpacerWasher (10.5x30x2.3)NutRelay Assy, Turnsignal


FIG33 TURNSIGNAL LAMP (E24,~F.NO.100196)Block No. Block Title.


Ref No

123456789101112131415

Part No

35601-03FC035602-03FC035610-33E0003242-0412309471-1204508316-1010335603-33E2035604-33E2035610-33E0003242-0412309471-1204535695-17C0009160-1050108310-0010338610-03F00

Description



FIG33A TURNSIGNAL LAMP (E24,F.NO.100197~)Block No. Block Title.


Ref No

123456789101112131415

Part No

35601-20F3035602-20F3035610-33E0003242-0412309471-1204508316-1010335603-33E2035604-33E2035610-33E0003242-0412309471-1204535695-17C0009160-1050108310-0010338610-03F00

Description



FIG34 REAR COMBINATION LAMPBlock No. Block Title.


Ref No

1234

Part No

35710-42F0035718-35F0009471-1208302142-05103

Description

Lamp Assy, Read Comb• . Socket & Cord• . Bulb (12v,21/5w)Screw


FIG35 WIRING HARNESS (GSX1400K2/UK2/K3/UK3)Block No. Block Title.


Ref No

23455661112131415161718192021

Part No

09481-1050109481-1550136859-42F0009404-0643209404-0820709407-1140209407-1440809139-0801637740-24A0009443-0601637840-35F0001550-0620338501-42F0038502-42F0001550-0812338740-24X5036852-42F0037146-33E00

Description

• . Fuse (10a)• . Fuse (15a)Wire, Injector LeadClamp (l:80)Clamp (l:97)Clamp (l:90)Clamp (l:120)ScrewSwitch Assy, Stop LampSpring, Stop LampSwitch Assy, Side StandBoltHorn Assy, RhHorn Assy, LhBoltRelay Assy, Fuel PumpWire, Fan Motor Sw LeadKey, Blank


FIG35A WIRING HARNESS (GSX1400K4/UK4)Block No. Block Title.


Ref No

1234566789101112131415161718

Part No

36610-42F9009481-1050109481-1550136859-42F0009404-0642909407-1140209407-1440837000-4283037100-42F0009139-0801637740-24A0009443-0601637840-35F0001550-0620338501-42F0038502-42F0001550-0812338740-24X5037146-33E00

Description

Harness, Wiring• . Fuse (10a)• . Fuse (15a)Wire, Injector LeadClamp (l:45)Clamp (l:90)Clamp (l:120)Lock Set• . Lock Assy, SteeringScrewSwitch Assy, Stop LampSpring, Stop LampSwitch Assy, Side StandBoltHorn Assy, RhHorn Assy, LhBoltRelay Assy, Fuel PumpKey, Blank


FIG35B WIRING HARNESS (GSX1400K5/UK5)Block No. Block Title.


Ref No

1234566789101112131415161718192021

Part No

36610-42FB009481-1050109481-1550136859-42F0009404-0642909407-1140209407-1440837000-4285037100-42F4009139-0801637180-42F1001547-0512337183-42F0037740-24A0009443-0601637840-35F0001550-0620338501-42F0038502-42F0001550-0812338740-24X5037146-42F00

Description

Harness, Wiring• . Fuse (10a)• . Fuse (15a)Wire, Injector LeadClamp (l:45)Clamp (l:90)Clamp (l:120)Lock Set• . Lock Assy, SteeringScrewAntenna Assy, ImmobilizerBolt, ImmobilizerLabel, ImmobilizerSwitch Assy, Stop LampSpring, Stop LampSwitch Assy, Side StandBoltHorn Assy, RhHorn Assy, LhBoltRelay Assy, Fuel PumpKey, Blank


FIG36 HANDLE SWITCH (MODEL K2/K3)Block No. Block Title.


Ref No

245678910

Part No

02112-0545302112-0545337200-42F3009125-0506509407-1440737400-42F1002112-0545302112-05253

Description

• . Screw• . ScrewSwitch Assy, Handle, Rh• . Screw (6x22)Clamp (l:145)Switch Assy, Handle, Lh• . Screw• . Screw


FIG36A HANDLE SWITCH (MODEL K4)Block No. Block Title.


Ref No

123456

Part No

37200-42F5002112-0545309407-1440737400-42F1002112-0545302112-05253

Description

Switch Assy, Handle, Rh• . ScrewClamp (l:145)Switch Assy, Handle, Lh• . Screw• . Screw


FIG36B HANDLE SWITCH (MODEL K5)Block No. Block Title.


Ref No

123456

Part No

37200-16G1002112-0545309407-1440737400-42F1002112-0545302112-05253

Description

Switch Assy, Handle, Rh• . ScrewClamp (l:145)Switch Assy, Handle, Lh• . Screw• . Screw


FIG37 FRAMEBlock No. Block Title.


Ref No

12345678910111213141516

Part No

41100-42F20-01941899-42F1007130-1035309250-0801208319-3110307130-1025341921-42F0009106-0816701550-0816341931-42F0042941-42F0046110-42F0046120-42F0009440-1201808322-0106308319-31063

Description

Frame (black)Cap, PivotBoltCapNutBoltPlate, Mount LhBoltBolt, FrontPlate, Mount RhPlate, Mount LhHook, RhHook, LhSpringWasherNut


FIG38 STANDBlock No. Block Title.


Ref No

7891011121314151617181920212223

Part No

42100-42F1009321-1003509103-1011909180-1015908319-3110309443-1405909443-2201342310-42F0109443-1405809443-1901109111-1005842321-03FK043111-42F0043561-24F0009160-1802208331-3118609443-11030

Description

Stand, CenterCushionBoltSpacerNutSpring, InnerSpring, OuterStand, PropSpring, InnerSpring, OuterBoltNutPedal, BrakeHook, SpringWasherClipSpring, Return


FIG39 FOOTRESTBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728293031

Part No

43530-42F1043541-42F1009319-0804509106-0814709161-1300409161-1700243511-42F0043521-42F0043576-07D0143550-3130002142-0512302142-0516309208-0801609448-1802209180-0814908332-1106343600-42F0043700-42F0043612-3130043632-4550102122-0512302122-0516343811-42F1043821-42F2001550-0816309208-0801609440-0500506111-0700443816-42F1043826-42F1008332-11063

Description

Bracket, Front RhBracket, Front LhBushBoltWasher, OuterWasher, InnerBar, Front RhBar, Front LhBolt, Bank SensorRubberScrew, OuterScrew, InnerPinSpringSpacerE RingFootrest Assy, Pillion RhFootrest Assy, Pillion Lh• . Rubber• . Plate, Stop• . Screw, Outer• . Screw, InnerBracket, Pillion Footrest RhBracket, Pillion Footrest LhBolt, BracketPinSpringBallPlate, Footrest RhPlate, Footrest LhE Ring


FIG40 FUEL TANK (MODEL K2)Block No. Block Title.


Ref No

123455678910111213141516171819202122232425

Part No

44100-42FA0-L9968110-42F00-GJ868115-42F00-GJ968181-32B20-YD844100-42F00-YC244100-42F00-YM668111-42F0068121-42F0044201-3382009106-0501744511-42F0044541-42F0009407-2540244542-35F0044550-42F0001550-0612309320-1003844512-42E0009180-0627109116-0617244423-42F0044128-42F0009401-1140734810-42F0034825-31F0007120-06123

Description

Tank Assy, Fuel• . Tape Set, Fuel Tank• . Tape, Tank Side Upper• . Emblem (silver)Tank Assy, Fuel (blue)Tank Assy, Fuel (silver)Emblem RhEmblem LhCap Set, Fuel TankBoltCushion, FrontCushion, SideClampCushion CenterBracket, RearBoltCushion, LowerCushion, UpperSpacerBoltHose, Eater DrainHose, ConnectingClipGauge, Fuel LevelGasketBolt


FIG40A FUEL TANK (MODEL K3)Block No. Block Title.


Ref No

123455678910111213141516171819202122232425

Part No

49100-42FB0-L9968110-42F10-JM468110-42F20-1LE68111-47C10-0JW49100-42F00-1LF49100-42F00-YD868111-42F0068121-42F0044201-3382009106-0501744511-42F0044541-42F0009407-2540244542-35F0044550-42F0001550-0612309320-1003844512-42E0009180-0627109116-0617244423-42F0044128-42F1009401-1140734810-42F0034825-31F0007120-06123

Description

Tank Assy, Fuel• . Tape Set, Fuel Tank• . Tape, Tank Side Upper (blue)• . Emblem (white)Tank Assy, Fuel (blue)Tank Assy, Fuel (silver)• . Emblem Rh• . Emblem LhCap Set, Fuel TankBoltCushion, FrontCushion, SideClampCushion CenterBracket, RearBoltCushion, LowerCushion, UpperSpacerBoltHose, Eater DrainHose, ConnectingClipGauge, Fuel LevelGasketBolt


FIG40B FUEL TANK (MODEL K4)Block No. Block Title.


Ref No

1111223344567891011121314151617181920212223

Part No

44100-42FD0-CG944100-42FD0-LR544100-42FE0-CG944100-42FE0-LR568110-42F30-MW668110-42F30-ML868111-18G00-F9Y68111-18G00-ABF44100-42F10-YAY44100-42F20-YAY68111-18G00-ACV44201-3382009106-0501744511-42F0044541-42F0009407-2540244542-35F0044550-42F0001550-0612309320-1003844512-42E0009180-0627109116-0617244423-42F0044128-42F1009401-1140734810-42F0034825-31F0007120-06123

Description

Tank Assy, FuelTank Assy, FuelTank Assy, FuelTank Assy, Fuel• . Tape Set, Fuel Tank• . Tape Set, Fuel Tank• . Emblem• . EmblemTank Assy, Fuel (black)Tank Assy, Fuel (black)• . EmblemCap Set, Fuel TankBoltCushion, FrontCushion, SideClampCushion CenterBracket, RearBoltCushion, LowerCushion, UpperSpacerBoltHose, Eater DrainHose, ConnectingClipGauge, Fuel LevelGasketBolt


FIG40C FUEL TANK (MODEL K5)Block No. Block Title.


Ref No

1111223345678910111213141516171819202122

Part No

44100-42FK0-LR544100-42FK0-BPJ44100-42FJ0-LR544100-42FJ0-BPJ68110-42F40-LW468110-42F40-BUY44100-42F30-YAY44100-42F00-YAY68111-18G2044201-3382009106-0501744511-42F0044541-42F0009407-2540244542-35F0044550-42F0001550-0612309320-1003844512-42E0009180-0627109116-0617244423-42F0044128-42F1009401-1140734810-42F0034825-31F0007120-06123

Description

Tank Assy, FuelTank Assy, FuelTank Assy, FuelTank Assy, Fuel• . Tape Set, Fuel Tank• . Tape Set, Fuel TankTank Assy, Fuel (black)Tank Assy, Fuel (black)EmblemCap Set, Fuel TankBoltCushion, FrontCushion, SideClampCushion CenterBracket, RearBoltCushion, LowerCushion, UpperSpacerBoltHose, Eater DrainHose, ConnectingClipGauge, Fuel LevelGasketBolt


FIG41 FRAME COVER (MODEL K2)Block No. Block Title.


Ref No

123456789101112131415161718

Part No

47110-42FA0-84N47210-42FA0-84N68131-42F10-YD847121-42F00-29147221-42F00-29103541-0512347110-42F00-84N47210-42F00-84N68131-42F0068141-42F0068131-42F10-YD847121-42F00-29147221-42F00-29103541-0512309320-0950109139-0608747119-42F0047117-42F00

Description

Cover, Frame RhCover, Frame Lh• . Emblem (silver)• . Cover, Lower Rh (black)• . Cover, Lower Lh (black)• . ScrewCover, Frame RhCover, Frame Lh• . Emblem Rh• . Emblem Lh• . Emblem (silver)• . Cover, Lower Rh (black)• . Cover, Lower Lh (black)• . ScrewCushionScrewCushion, Frame CoverCushion, Upper


FIG41A FRAME COVER (MODEL K3)Block No. Block Title.


Ref No

123456789101112131415161718

Part No

47110-42FB0-JJ847210-42FB0-JJ868131-42F20-JM547121-42F00-29147221-42F00-29103541-0512347110-42F10-JJ847210-42F10-JJ868131-42F0068141-42F0068131-42F20-JM547121-42F00-29147221-42F00-29103541-0512309320-0950109139-0608747119-42F0047117-42F00

Description

Cover, Frame RhCover, Frame Lh• . Emblem• . Cover, Lower Rh (black)• . Cover, Lower Lh (black)• . ScrewCover, Frame RhCover, Frame Lh• . Emblem Rh• . Emblem Lh• . Emblem• . Cover, Lower Rh (black)• . Cover, Lower Lh (black)• . ScrewCushionScrewCushion, Frame CoverCushion, Upper


FIG41B FRAME COVER (MODEL K4/K5)Block No. Block Title.


Ref No

123456789101112131415161718

Part No

47110-42FC0-JJ847210-42FC0-JJ868131-42F30-MM147121-42F00-29147221-42F00-29103541-0512347110-42F20-JJ847210-42F20-JJ868131-42F0068141-42F0068131-42F30-MM147121-42F00-29147221-42F00-29103541-0512309320-0950109139-0608747119-42F0047117-42F00

Description

Cover, Frame RhCover, Frame Lh• . Emblem• . Cover, Lower Rh (black)• . Cover, Lower Lh (black)• . ScrewCover, Frame RhCover, Frame Lh• . Emblem Rh• . Emblem Lh• . Emblem• . Cover, Lower Rh (black)• . Cover, Lower Lh (black)• . ScrewCushionScrewCushion, Frame CoverCushion, Upper


FIG42 HEADLAMP HOUSINGBlock No. Block Title.


Ref No

1234567891011121212121212131415

Part No

51810-42F0051814-42F0051858-42F0151837-25D0051825-41F0009116-0811808316-1008307120-0620307120-0612309180-0821709320-1206553111-42F00-YC253111-42F00-YM653111-42F00-YD853111-42F00-01953111-42F00-YBA53111-42F00-YAY09103-0621453120-42F0094583-05C10

Description

Housing, HeadlampPlateBolt, AdjusterSpring, AdjusterNut, AdjusterBoltNutBoltBoltSpacerCushionFender, Front (blue)Fender, Front (silver)Fender, Front (silver)Fender, Front (black)Fender, Front (blue)Fender, Front (black)BoltPlate, Front FenderCushion


FIG43 HANDLEBARBlock No. Block Title.


Ref No

11910111213141516

Part No

56110-42F2056110-42F2056200-3283002122-0650356500-03F8056600-03F8056524-2860058300-42F1009403-1031909408-00066

Description

HandlebarHandlebarBalancer Set, Handlebar• . ScrewMirror Assy, Rear View RhMirror Assy, Rear View Lh• . CapCable Assy, ThrottleClampClip


FIG44 HANDLE LEVERBlock No. Block Title.


Ref No

122a3456789101112

Part No

57110-45D0257100-42F0007130-0525357300-10G1057431-17C0008316-1006357460-17C1157465-17C0057211-22D0157500-24F0057431-17C0008316-1006357560-02FA0

Description

Grip, ThrottleCase Assy, Throttle• . BoltLever Assy, Brake• . Bolt• . NutSwitch Assy, Stop• . ScrewGrip LhLever Assy, Clutch• . Bolt• . NutSwitch Assy, Clutch


FIG45 REAR FENDERBlock No. Block Title.


Ref No

1234567

Part No

63111-42F0009113-0600163466-42F0009229-0402008322-0104395700-4281002122-06203

Description

Fender, RearBoltBracketRivetWasherLock Set, HelmetScrew


FIG46 LUGGAGE BOXBlock No. Block Title.


Ref No

123456

Part No

92211-42F0047411-42F1001550-0612309800-2103909813-0002709462-00093

Description

Body, Luggage BoxHolder, Electric PartsBoltTool AssySpanner (8x10)Band, Tool


FIG47 LABELBlock No. Block Title.


Ref No

1111111111111222222222222233455555

Part No

68319-29F0068319-29F2068319-29F3068319-29F4068319-29F5068319-29F7068319-29F8068319-30F4068319-29FA068319-29FB068319-29FC068319-29F9068319-30F9068911-42F0068911-42F2068911-42F3068911-42F4068911-42F5068911-42F7068911-42F8068391-42F4068391-42F9068911-42FA068911-42FB068911-42FC068911-42F9068623-17D0086932-7306068332-42F1099011-42F53-01A99011-42F53-01F99011-42F53-01K99011-42F53-01W99011-42F52-SDE

Description

Label, Warning (english)Label, Warning (german)Label, Warning (french)Label, Warning (italian)Label, Warning (spanish)Label, Warning (dutch)Label, Warning (portuguese)Label, Warning (italian)Label, Warning (finnish)Label, Warning (norwegian)Label, Warning (danish)Label, Warning (swedish)Label, Warning (swedish)Label, Capacity (english)Label, Capacity (german)Label, Capacity (french)Label, Capacity (italian)Label, Capacity (spanish)Label, Capacity (dutch)Label, Capacity (portuguese)Label, Capacity (italian)Label, Capacity (swedish)Label, Capacity (finnish)Label, Capacity (norwegian)Label, Capacity (danish)Label, Capacity (swedish)Label, FuelLabel, FuelLabel, Tire InformationManual, Owner'sManual, Owner'sManual, Owner'sManual, Owner'sManual, Owner's


FIG48 SEATBlock No. Block Title.


Ref No

12345678910

Part No

45100-42F30-GF645149-42F0045290-42F0145213-3130045220-20A0145288-14F0095700-1481045289-11F0002122-0630345280-38400

Description

Seat Assy• . Cushion, Seat• . Striker, Seat Lock• . CushionBracket, Seat Support, RearGuide, Seat Lock CableLock Set, SeatPlate, Seat Lock AssyScrewCable, Seat Lock


FIG49 SEAT TAIL COVER (MODEL K2)Block No. Block Title.


Ref No

112233456789101112131415161718181819202122

Part No

45500-42F00-YC245500-42F00-YM645510-42F00-YC245510-42F00-YM668280-04F00-YD868280-04F00-01945515-42F0045500-42FA0-0JW45510-42F00-0JW68280-04F00-1LF68161-42F00-GJ768165-42F00-M1868167-42F00-M1845515-42F0009136-0608109320-1206809180-0630009320-1402309180-0819909409-06314-5PK46211-32F00-YC246211-32F00-YM646211-32F00-0JW07120-0645309250-0500946316-31F0046317-31F00

Description

Cover Assy, Seat Tail (blue)Cover Assy, Seat Tail (silver)• . Cover, Seat Tail (blue)• . Cover, Seat Tail (silver)• . Emblem, "suzuki" (silver)• . Emblem, "suzuki" (black)• . CushionCover Assy, Seat Tail (white)• . Cover, Seat Tail (white)• . Emblem, "suzuki" (blue)• . Emblem, Seat Tail Cover• . Tape, Seat Tail Cover R• . Tape, Seat Tail Cover L• . CushionScrew (6x20)CushionSpacerCushionSpacerClip (black)Handle, Pillion Rider (blue)Handle, Pillion Rider (silver)Handle, Pillion Rider (white)BoltCapHook, Pillion Rider HandleWasher, Hook


FIG49A SEAT TAIL COVER (MODEL K3)Block No. Block Title.


Ref No

1122334567891011121314151617181920202021222324

Part No

45500-42F01-1LF45500-42F01-YD845510-42F00-1LF45510-42F00-YD868280-04F00-YD868280-04F00-01945515-42F0045516-42F0045500-42FB0-0JW45510-42F00-0JW68280-04F00-1LF68161-42F00-GJ768165-42F10-G8Z68167-42F10-G8Z45515-42F0045516-42F0009136-0608109320-1206809180-0630009320-1402309180-0819909409-06314-5PK46211-32F00-1LF46211-32F00-YD846211-32F00-0JW07120-0645309250-0500946316-31F0046317-31F00

Description

Cover Assy, Seat Tail (blue)Cover Assy, Seat Tail (silver)• . Cover, Seat Tail (blue)• . Cover, Seat Tail (silver)• . Emblem, "suzuki" (silver)• . Emblem, "suzuki" (black)• . Cushion• . Tape, Seat Tail CoverCover Assy, Seat Tail (white)• . Cover, Seat Tail (white)• . Emblem, "suzuki" (blue)• . Emblem, Seat Tail Cover• . Tape, Seat Tail Cover R• . Tape, Seat Tail Cover L• . Cushion• . Tape, Seat Tail CoverScrew (6x20)CushionSpacerCushionSpacerClip (black)Handle, Pillion Rider (blue)Handle, Pillion Rider (silver)Handle, Pillion Rider (white)BoltCapHook, Pillion Rider HandleWasher, Hook


FIG49B SEAT TAIL COVER (MODEL K4)Block No. Block Title.


Ref No

1122334455667891011121314151617181920202021222324

Part No

45500-42FC0-YBD45500-42FC0-01945510-42F00-YBD45510-42F00-01968161-42F20-ML968161-42F20-MW768165-42F20-ML868165-42F20-J7A68167-42F20-ML868167-42F20-J7A68165-42F30-LR568165-42F30-MW845515-42F0045516-42F0045500-42F01-YAY45510-42F00-YAY68280-04F00-YD845515-42F0045516-42F0009136-0608109320-1206809180-0630009320-1402309180-0819909409-06314-5PK46211-32F00-YBA46211-32F00-Y7M46211-32F00-YAY07120-0645309250-0500946316-31F0046317-31F00

Description

Cover Assy, Seat Tail (white)Cover Assy, Seat Tail (black)• . Cover, Seat Tail (white)• . Cover, Seat Tail (black)• . Emblem, Seat Tail Cover• . Emblem, Seat Tail Cover• . Tape, Seat Tail Cover, R• . Tape, Seat Tail Cover, R• . Tape, Seat Tail Cover, L• . Tape, Seat Tail Cover, L• . Tape, Seat Tail Cover, Ctr• . Tape, Seat Tail Cover, Ctr• . Cushion• . Tape, Seat Tail CoverCover Assy, Seat Tail (black)• . Cover, Seat Tail (black)• . Emblem, "suzuki"• . Cushion• . Tape, Seat Tail CoverScrewCushionSpacerCushionSpacerClipHandle, Pillion Rider (blue)Handle, Pillion Rider (red)Handle, Pillion Rider (black)BoltCapHook, Pillion Rider HandleWasher, Hook


FIG49C SEAT TAIL COVER (MODEL K5)Block No. Block Title.


Ref No

11223344556678910111213141516171819202021222324

Part No

45500-42FD0-YBD45500-42FD0-YU745510-42F00-YBD45510-42F00-YU768161-42F20-ML968161-42F20-BPV68165-42F50-LS368165-42F50-BVV68167-42F50-LS368167-42F50-BVV68165-42F60-LR568165-42F60-BPS45515-42F0045516-42F0045500-42F01-YAY45510-42F00-YAY68280-04F00-YD845515-42F0045516-42F0009136-0608109320-1206809180-0630009320-1402309180-0819909409-06314-5PK46211-32F00-YBA46211-32F00-YAY07120-0645309250-0500946316-31F0046317-31F00

Description

Cover Assy, Seat Tail (white)Cover Assy, Seat Tail (red)• . Cover, Seat Tail (white)• . Cover, Seat Tail (red)• . Emblem, Seat Tail Cover• . Emblem, Seat Tail Cover• . Tape, Seat Tail Cover, R• . Tape, Seat Tail Cover, R• . Tape, Seat Tail Cover, L• . Tape, Seat Tail Cover, L• . Tape, Seat Tail Cover, Ctr• . Tape, Seat Tail Cover, Ctr• . Cushion• . Tape, Seat Tail CoverCover Assy, Seat Tail (black)• . Cover, Seat Tail (black)• . Emblem, "suzuki"• . Cushion• . Tape, Seat Tail CoverScrewCushionSpacerCushionSpacerClipHandle, Pillion Rider (blue)Handle, Pillion Rider (black)BoltCapHook, Pillion Rider HandleWasher, Hook


FIG50 FRONT FORK DAMPER (MODEL K2/K3/K4)Block No. Block Title.


Ref No

3456789101112151617181920212223

Part No

51130-42F0051140-42F0051147-40C0051148-4030051195-42F0051167-37F0051158-27C0051153-42F0051156-27C0051173-42F0051171-42F0051172-42F0051176-42F0051351-42F0051352-13A6051166-42F0051201-42F0051121-37F0051117-27C00

Description

• . Tube, Outer R• . Tube, Outer L• . Bolt (12x22)• . Gasket• . Piece, Oil Lock• . Bush, Guide• . Washer• . Seal, Oil• . Ring, Stopper• . Seal, Dust• . Spring, Front• . Washer• . Spacer, Spring• . Cap, Fork• . Nut, Rod• . Bolt• . Protector• . Bush, Slide• . O Ring


FIG50A FRONT FORK DAMPER (MODEL K5)Block No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

51103-42F6051104-42F6051130-42F6051140-42F6051147-16G0051148-4131051195-16G6051167-37F0051158-27C0051153-42F0051156-27C0051173-42F0051110-42F6051146-42F6051171-42F6051172-16G0051176-16G0051351-42F6051129-16G6051381-48E1051121-37F0051117-16G0051201-42F00

Description

Damper Assy, Front Fork RDamper Assy, Front Fork L• . Tube, Outer R• . Tube, Outer L• . Bolt (12x22)• . Gasket• . Piece, Oil Lock• . Bush, Guide• . Washer• . Seal, Oil• . Ring, Stopper• . Seal, Dust• . Tube, Inner• . Cylinder• . Spring, Front• . Washer• . Spacer, Spring• . Cap, Fork• . Nut, Rod• . Bolt• . Bush, Slide• . O RingProtector


FIG51 STEERING STEM (MODEL K2/K3/K4)Block No. Block Title.


Ref No

24589111213141516171820212223242527

Part No

51644-12C0051328-42F0051311-42F0051353-24B0056211-42F0009164-0801509250-0601156221-42F0051226-42F0051354-42F0056245-42F0051355-42F0008319-3110751643-4050251631-31F0051530-42F0051553-42F0051851-42F0051861-42F0051482-26F00

Description

• . Seal, Steering LowerBolt (8x35)Head, Steering StemNutHolder, HandleWasherCapHolder, Handle, UnderBoltWasherRubber, Handle HolderWasherNutDust Seal (33.5x59x12)Nut, Steering StemBracket, Headlamp HousingDamper, Headlamp Housing BracketStay, Headlamp Housing RStay, Headlamp Housing LCap


FIG51A STEERING STEM (MODEL K5)Block No. Block Title.


Ref No

123456789101112131415161718192021222324252627

Part No

51410-42F3051644-12C0009265-3002051166-26F0051311-42F5051166-26F0051356-10D0351353-24B0056211-42F0007130-0840709164-0801509250-0601156221-42F0051226-42F0051354-42F0056245-42F0151355-42F0008319-3110709265-2503851643-4050251631-31F0051530-42F0051553-42F0051851-42F0051861-42F0009103-0623351482-26F00

Description

Stem, Steering• . Seal, Steering Lower• . Bearing, Steering LowerBoltHead, Steering StemBoltWasherNutHolder, HandleBoltWasherCapHolder, Handle, UnderBoltWasherRubber, Handle HolderWasherNutBearing, Steering UpperDust Seal (33.5x59x12)Nut, Steering StemBracket, Headlamp HousingDamper, Headlamp Housing BracketStay, Headlamp Housing RStay, Headlamp Housing LScrewCap


FIG52 FRONT WHEELBlock No. Block Title.


Ref No

23456789101111

Part No

08143-6205709285-3200454711-42F0054712-33E0054731-33E1059210-33E9009106-0814855110-42F0043130-24A0055411-00A0055412-00A01

Description

Bearing (25x52x15)Seal, Oil (32x52x7)Axle, FrontNut, Front AxleSpacer, Front Hub BearingDisc, Front BrakeBolt (8x33)Tire, Front, 120/70zr17 (58w)Valve Assy, Wheel RimBalancer, Wheel, 10gBalancer, Wheel, 20g


FIG53 FRONT CALIPERBlock No. Block Title.


Ref No

11234567891011

Part No

59100-40F20-99959300-40F20-99959100-4085059100-4083059141-40F0059145-18G0059151-46E0059153-22D0059121-1841055156-6631059301-3389009103-08359

Description

Caliper Assy, Front RCaliper Assy, Front L• . Piston Set•• .. Seal Set, Piston• . Pin, Pad• . Bolt• . Cover, Caliper• . Screw• . Bleeder• . Cap, BleederPad SetBolt


FIG54 FRONT BRAKE HOSEBlock No. Block Title.


Ref No

123456789

Part No

09360-1004209360-1004409161-1000959491-17E1059480-42F0059240-42F0059440-42F0059260-42F0059270-42F00

Description

Bolt (10x1.25x22)Bolt (10x1.25x36)Washer (10x15x1.5)Joint, Front Brake HoseHose, Front Blake No.1Hose, Front Blake No.2, RHose, Front Blake No.2, LClamp, Front Brake Hose No.2,Clamp, Front Brake Hose No.2,


FIG55 FRONT MASTER CYLINDERBlock No. Block Title.


Ref No

12345678910

Part No

59600-42F0059600-4586059666-4430059667-4946059668-41C0059669-10G0069689-4930059671-32F0059675-02FA059664-32F00

Description

Cylinder Assy, Front Master• . Piston/cup Set•• .. Boot• . Diaphragm• . Plate, Diaphragm• . Cap• . Screw• . Holder• . Bolt (6x22)• . Protector


FIG56 CLUTCH MASTER CYLINDERBlock No. Block Title.


Ref No

12345678910111213141516171819

Part No

59800-32F0059800-0881059666-4430059871-38A0059892-08A0059667-4946059668-41C0059669-10G0069689-4930059664-32F0059671-32F0059675-02FA009360-1004109360-1004209161-1000959910-42F0009403-1430459268-45D0001547-06123

Description

Cylinder Assy, Clutch Master• . Piston & Cup Set•• .. Boot• . Push Rod• . Bush• . Diaphragm• . Plate, Diaphragm• . Cap• . Screw• . Protector• . Holder• . Bolt (6x22)Bolt (10x1.00x22)Bolt (10x1.25x22)Washer, (10x15x1.5)Hose, ClutchClampClamp, Front Brake Hose, No.2Bolt


FIG57 REAR SWINGINGARM (MODEL K2)Block No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

61000-42F0061281-02FA009263-3004061251-17E1008211-2548161262-17E1061211-42F0009159-2001361264-42F0061124-33E0002142-0616361273-42F0009116-0615209180-0630664310-42F0009111-0808509103-1001908319-3108708319-3110761445-33E0061446-33E1009100-0828708316-10083

Description

Swingingarm Assy, Rear• . Spacer, Rear Swingingarm• . Bearing (30x40x25)Spacer, SwingingarmWasherDust Seal Rr Swingingarm PivotShaft, Rr Swingingarm PivotNutCap, PivotPlate, Rr Swinging Arm BracketScrewBuffer, Chain Touch DefenseBolt (6x20)Spacer (6.5x9x5)Torquelink RearBolt (8x35.5)Bolt (10x37)NutNutAdjuster, Chain, LAdjuster, Chain, RBolt (8x50)Nut


FIG57A REAR SWINGINGARM (MODEL K3/K4/K5)Block No. Block Title.


Ref No

1234567891011121314151617181920212223

Part No

61000-42F1061281-02FA009263-3004061251-17E1008211-2548161262-17E1061211-42F0009159-2001361264-42F0061273-42F0009116-0615209180-0630664310-42F0009111-0808509103-1001908319-3108708319-3110761445-33E0061446-33E1009100-0828708316-1008361124-33E0002142-06163

Description

Swingingarm Assy, Rear• . Spacer, Rear Swingingarm• . Bearing (30x40x25)Spacer, SwingingarmWasherDust Seal Rr Swingingarm PivotShaft, Rr Swingingarm PivotNutCap, PivotBuffer, Chain Touch DefenseBolt (6x20)Spacer (6.5x9x5)Torquelink RearBolt (8x35.5)Bolt (10x37)NutNutAdjuster, Chain, LAdjuster, Chain, RBolt (8x50)NutPlate, Rear Swinging Arm BracketScrew


FIG58 REAR SHOCK ABSORBER (MODEL K2/K3)Block No. Block Title.


Ref No

123458910111213

Part No

61311-42F0002142-0610309136-0611309180-0609209320-0801309160-1406209106-0814162318-42F0009103-1028409180-1013908319-31107

Description

Case, ChainScrewScrew (6x25)Spacer (6.2x8.3x6.1)CushionWasher (14.5x30x3.2)BoltHook, Rear Shock Absorber UpperBolt (10x45)Spacer (10.2x14x20.7)Nut


FIG58A REAR SHOCK ABSORBER (MODEL K4/K5)Block No. Block Title.


Ref No

1234568910111213

Part No

61311-42F0009136-0600409136-0611309180-0609209320-0801362103-42F40-13L09160-1406209106-0814162318-42F0009103-1028409180-1013908319-31107

Description

Case, ChainScrewScrew (6x25)Spacer (6.2x8.3x6.1)CushionAbsorber Assy, Rear Shock, R (silver)Washer (14.5x30x3.2)BoltHook, Rear Shock Absorber UpperBolt (10x45)Spacer (10.2x14x20.7)Nut


FIG59 REAR WHEELBlock No. Block Title.


Ref No

2345678910111213141516171819202121

Part No

69211-42F0009106-0814869721-42F0064740-42F0064610-35F2064651-35F0064711-42F0064733-35F0064751-42F0009159-2500109160-2507064731-40F0009262-3200709285-3900109262-2804364511-40F0008319-3112865110-42F0043130-24A0055411-00A0055412-00A01

Description

Disc, Rear BrakeBolt (8x33)Bracket, Rear CaliperSpacer, Rear Axle, RDrum, Rear SprocketAbsorber, Rr Hub ShockAxle, RearRetainer, Rr Sprocket DrumSpacer, Rear Axle, LNutWasher (25.2x42x3.2)Spacer, Rr Hub BearingBearing (32x65x17)Seal, Rr Sprocket Drum, OilBearing (28x52x12)Sprocket, Rear, Nt:41-530NutTire, Rear, 190/50zr17 (73w)Valve Assy, Wheel RimBalancer, Wheel,10gBalancer, Wheel,20g


FIG60 REAR CALIPERBlock No. Block Title.


Ref No

1234567891011

Part No

69100-40F20-99969100-4083069100-1488069145-40F0069315-40F1069141-40F0059121-01A0059122-01A0069100-4084069171-40F0009103-08359

Description

Caliper Assy, Rear• . Piston Set•• .. Seal Set, Piton• . Bolt, Housing• . Spring• . Pin, Pad• . Bleeder• . Cap, BleederPad & Shim Set• . Shim, PadBolt


FIG61 REAR MASTER CYLINDERBlock No. Block Title.


Ref No

1234567891011121314151617181920212223242526

Part No

69600-42F0069600-0482069691-00A0069692-27A3069670-00B2169693-05A0069672-23E0069686-3420069674-00B2009103-0621269740-38B2159667-0470059669-05D0069689-04A0001550-0612369730-42F0009401-1341709401-1240469480-42F0009360-1004209161-1000909200-0603708322-0106304111-2015869268-42F0001547-06163

Description

Cylinder Assy, Rear Master• . Piston/cup Set•• .. Boot• . Yoke• . Rod, Push• . Nut• . Connector• . O Ring• . CirclipBoltTank Assy, Reservoir• . Diaphragm• . Cap• . ScrewBoltHose, Rear Reservoir TankClipClipHose, Rear BrakeBolt (10x1.25x22)Washer (10x15x1.5)PinWasherPin, CotterClamp, Rear Brake HoseBolt


FIG62 OPTIONALBlock No. Block Title.


Ref No

122222344567777777777

Part No

99000-2511099000-3202099000-3203099000-3205099000-3210099000-3213099000-3204099000-3114099000-3111099000-2503099000-2514099000-10209-YC299000-10109-01999000-10209-0JW99000-10209-13L99000-10209-YM699000-10209-YD899000-10209-1LF99000-10209-Y7M99000-10209-YBA99000-10209-YAY

Description

Suzuki Pbc GreaseThread Lock Super (1333b)Thread Lock Super (1303b)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1207b) BlackSuzuki Bond (1215)Suzuki Super GreaseSuzuki Moly PastePaint (candy Grand Blue)Paint (black)Paint (pearl Still White)Paint (blight Silver Metallic)Paint (galaxy Silver Metallic)Paint (sonic Silver Metallic)Paint (pearl Suzuki Deep Blue)Paint (pearl Helios Red)Paint (pearl Deep Blue No.2)Paint (pearl Nebular Black)

suzuki gsx1400 2002-05 parts manual

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