switches relays & circuit protection
TRANSCRIPT
SRC2015
SRC
2015
Switches Relays &
Circuit Protection
Mission Statement
To become the preferred supplier of electrical, lighting and safety solutions for mobile plant and equipment in the
mining and services industry.
We will continue to improve and expand our range of products that meet and exceed OEM standards,
maintaining the latest technology and innovation available backed by technical support and supply.
Battery Master SwitchesFixed Handle 8
‘L’ Handle 11
Removable Key 14
‘T’ Handle 15
General 16
Remote Switching 17
Big Red 18
Battery Lockout Kits 20
Universal Lockout Kits 22
BMS - Accessories 24
Emergency Stop SwitchesStandard Duty 28
BA Series 30
Heavy Duty 32
Switching SystemsESM 36
Programmable Switch Panel 38
Radio Remote Control 40
Rollover 42
Tipper 43
Voltage Sensor 44
Headlights On Units 45
Hand Brake Alarm Module 46
IONNIC Idle Timer 47
Idle Timers 48
Low Coolant Alarm 50
Toggle SwitchesEnvironmentally Sealed 54
Heavy Duty 56
Combo Breaker/Switch 59
Standard Duty 60
Specials 62
Rocker SwitchesContura Series 66
Round Rocker 71
G Series 72
444 & 777 Series 74
Micro - Limit SwitchesMicro - TM Series 114
Limit - TZ-7 Series 118
Limit - TZ-9 Series 120
Limit - Proximity 121
Relays & SolenoidsMicro 124
Solid State 126
Mini 127
Timer 130
Timer - Factory Preset 132
High Current 134
Specials 136
Smart Battery Isolator 137
Solenoids 138
Shutdown Solenoids 139
MiscellaniesLED Pilot Lamps 142
Vandal Resistant 144
Push Button 145
General 146
Ignition 147
Pendant 150
Trafficator 152
Pressure 153
Custom Engraved Panels 154
Circuit ProtectionCircuit Breakers - General 158
Circuit Breakers - High Amp 160
Circuit Breakers - Marine 162
Circuit Breakers - Toggle 163
Circuit Breakers - Blade 164
Fuse Holders 166
Blade Fuse Tap 169
Mini Electrical Centres 170
Diode Connectors 172
Diodes 173
Bolt-in Fuses 174
Bolt-in Fuse Holders 176
Modular Fuse Holder 179
Index180
What’s new in SRC2015
in Battery Master Switches
8 Fixed Handle
11 ‘L’ Handle
18 Big Red
in Switching Systems
36 ESM
48 Idle Timers
47 IONNIC Idle Timer
in Rocker Switches
71 Round Rocker
What’s new in SRC2015
in Relays & Solenoids
Mini 127
High Current 134
Solenoids 138
Shutdown Solenoids 139
in Miscellanies
LED Pilot Lamps 142
Ignition 147
in Circuit Protection
Circuit Breakers - High Amp 160
Fuse Holders 166
Diodes 173
Modular Fuse Holder 179
Remote SwitchingRemote switching Battery Master Switches are switched electri-cally rather than manually, allowing them to be integrated any-where within a vehicles system. These switches can be triggered remotely from anywhere on the vehicle.
Rated to IP65 and housed in robust polymer allows safe mounting internally or externally.
12V & 24V models are available in single and double pole.
LockoutsDesigned to enable Battery Master Switches to be securely locked.
Different colours and styles of lockout brackets are available for a selection of Battery Master Switches.
Double PoleDouble pole Battery Master Switches can control two independent circuits or be used to isolate both positive and or negative simultaneously.
Double pole units are available in both the manual and remote switching ranges.
Battery Master SwitchesFixed Handle 8
‘L’ Handle 11
Removable Key 14
‘T’ Handle 15
General 16
Remote Switching 17
Big Red 18
Battery Lockout Kits 20
Universal Lockout Kits 22
BMS - Accessories 24
8
• Silver alloy contacts on most models.
• Weather resistant.
• Most switches able to be locked with optional lockout bracket where available.
• Integral lockout with 75920 series - requires no lockout bracket.
• 75920 series environmentally sealed - IP67.
• Auxiliary contacts on selected models.
• 75912B double pole model.
Fixe
d H
andl
e
75907
75910B
75912B
BMS-20
75920
Voltage : 6-36VContacts : Silver Alloy
75903 CopperIngress Protection : BMS-20 IP53
75920 Series IP67
Fixed Handle - PolymerPart No. Description
Main Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous
75920 Single Pole - Red handle 3000 300 12
75920-01B Single Pole - Yellow handle 3000 300 12
BMS-20 Single Pole 1000 125 8.8
75920 BMS-2075920-01B
69mm
86m
m
10m
m60
mm
64m
m
35mm
20m
m
Ø 10mm
21mm
Ø 6mmØ 29mm
45m
m90m
m
20m
m
24mm
37mm
42m
m
Ø 19mm
Ø 10mm
Ø 19mm
BMS - Manual Switching
9
BMS - Manual Switching
75907 BMS17, 75910B
Fixed Handle - MetalPart No. Description
Main Contacts (A) Auxiliary Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous Continuous
75907 Single pole with Auxiliary 2000 300 20 6.4
BMS17 Single pole with Auxiliary 1000 300 20 6.4
75910B Single pole with Auxiliary 1000 125 20 6.4
75903 Single pole with Auxiliary 1000 125 20 4.8
75912B Double pole 750 125 — 6.5
75912B75903
35m
m
68mm
Ø 5mm
Ø 19mm
35mm
25m
m40
mm
106m
m
Ø 10mm
35m
m
68mm
Ø 5mm
35mm
35m
m51
mm
122m
m
Ø 12mm
21mm
Ø 6mmØ 19mm
25m
m
68mm
35mm
27m
m51
mm
112m
m
Ø 10mm
21mm
Ø 6mmØ 19mm
35mm
25m
m48
mm
112m
m
Ø 10mm
35m
m
68mm
Ø 5mm
21mm
Ø 6mmØ 19mm
10
BMS - Manual Switching
Fixed Handle Lockout BracketsPart No. Description Suits
BMS-18 2 piece metal 75907, BMS17, 75910B, 75912B
BMS-18R 2 piece metal - powder coated Red 75907, BMS17, 75910B, 75912B
BMS-18Y 2 piece metal - powder coated Yellow 75907, BMS17, 75910B, 75912B
LS11004-01 Hinged stainless steel - powder coated Red 75907, BMS17, 75910B, 75912B
LS11004-02 Hinged stainless steel - powder coated Yellow 75907, BMS17, 75910B, 75912B
BMS-3R 2 piece nylon - Red BMS-20
BMS-3Y 2 piece nylon - Yellow BMS-20
All brackets for use with padlock.
Padlock not supplied with lockout brackets
BMS-3R BMS-3Y
Padlock not supplied with lockout brackets
BMS-18 BMS-18R BMS-18Y LS11004-01 LS11004-02
11
BMS - Manual Switching
Padlock not supplied switches
‘L’ Handle
• BMS-05L & BMS-12L feature an integrated locking facility.
• BMS-05/L & BMS-12/L environmentally sealed - IP66.
• Single and double pole models.
• Lockout brackets available for BMS-05 & BMS-12.
• BMS-12/L features silver plated contacts.
• BMS-ES extension stud available. See BMS Accessories - page 24.
• Weather resistant.
Voltage : 6-36VContacts : Copper
BMS-12/L Silver plated CopperHandle : Zinc platedBody : BMS-07 Zinc plated
BMS-05/L, BMS-12/L BakeliteIngress Protection : BMS-07 IP43
BMS-05/L, BMS-12/L IP66
‘L’ Handle - LockablePart No. Description
Contacts (A)Intermittent Continuous
BMS-05L Single Pole 2500 250
BMS-12L Double Pole 2500 250
BMS-12LBMS-05L
80m
m46
mm
35mm
35m
m
Ø 10mm
Ø 22mm
Ø 8mm
120m
m
110mm
100m
m
66mm
Ø 6mm
40m
m
80m
m
142mm
120mm
140mm
105m
m
165m
m
70mm
76m
m46
mm
35mm
Ø 10mm
Ø 6mm
Ø 22mm
Ø 8mm
BMS-12
BMS-05L
BMS-07
12
BMS - Manual Switching
‘L’ Handle - RemovablePart No. Description
Contacts (A)Intermittent Continuous
BMS-07 Single Pole 500 100
BMS-05 Single Pole 2500 250
BMS-12 Double Pole 2500 250
BMS-12BMS-05
120m
m
113mm
100m
m
66mm
Ø 6mm
76m
m46
mm
244m
m
35mm
19m
m
Ø 10mm
Ø 22mm
BMS-07
64mm
38m
m
83mm
Ø 6mm
18m
m
244m
m
45°
36m
m23
mm
Ø 10mm
Ø 16mm
40m
m
80m
m
142mm
120mm
140mm
105m
m
Ø 6mm
150m
m
70mm
76m
m43
mm
35mmØ 10mm
Ø 22mm
13
BMS - Manual Switching
Accessories - ‘L’ HandlePart No. Description Suits
BMS-2R Metal lockout bracket for use with a padlock. Powder coated Red BMS-05
BMS-2Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-05
BMS-05K Spare lever handle key with rubber boot and chain BMS-05
BMS-05BK Metal mounting bracket. Powder coated Black BMS-05/L
BMS-1R Metal lockout bracket for use with a padlock. Powder coated Red BMS-12
BMS-1Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-12
LS11003-01 Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Red BMS-12
LS11003-02 Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Yellow BMS-12
BMS-12K Spare lever handle key with rubber boot BMS-12
BMS-12BK Metal mounting bracket. Powder coated Black BMS-12/L
Padlock not supplied with lockout brackets
BMS-05K
BMS-2R BMS-2Y
Padlock not supplied with lockout brackets
LS11003-01 LS11003-02
BMS-12K
BMS-1R BMS-1Y
BMS-12BKNot supplied with
mounting hardware
BMS-05BK
Not supplied with mounting hardware
14
35m
m
68mm
#10-32
25m
m50
mm
90m
m
35mmØ 10mm
21mm
Ø 6mm
Ø 19mm
68mm
25m
m48
mm
88m
m
35mmØ 10mm
21mm
Ø 6mm
Ø 19mm
BMS - Manual Switching
• Weather resistant.
• Removable keys.
• 75904-03 features auxiliary contacts.
• Silver alloy contacts.
Rem
ovab
le K
ey 75904-03
BMS-10
Removable KeyPart No. Description
Main Contacts (A) Auxiliary Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous Continuous
75904-03 Single pole with Auxiliary 1000 125 20 4.8
BMS-10 Single pole 1000 125 — 4.8
Voltage : 6-36VContacts : Silver AlloyKey : Zinc platedBody : Zinc plated
75904-03 BMS-10
Mounting Dimensions Mounting Dimensions
15
BMS - Manual Switching
• Fixed ‘T’ handles.
• Marine model (BMS-15) with polyester coating.
• BMS-09 environmentally sealed - IP65.
• BMS-15 environmentally sealed - IP64.
• Silver alloy contacts.
‘T’ HandlePart No. Description
Contacts (A) Fits Panel Thickness (mm)Intermittent Continuous
BMS-09 Single pole 2500 250 11
BMS-15 Single pole marine 1000 150 —
Voltage : 6-36VContacts : BMS-09 Silver Alloy
BMS-15 CopperHandle : BMS-09 Die-cast
BMS-15 PolymerBody : BakeliteIngress Protection : BMS-09 IP65
BMS-15 IP64
BMS-09 BMS-15
‘T’ Handle
BMS-09
BMS-15
68m
m
82mm
37mm
89m
m52
mm
144m
m
Ø 10mm
30mm
Ø 4mm
Ø 30mm
58m
m
Ø 10mm
68m
m
45m
m
80mm
Ø 8mm
83m
m
70°
Ø 23mm
Mounting Dimensions
16
BMS - Manual Switching
105m
m
34m
m
33mm
39m
m
Ø 8mm
Ø 22mm
58mm
38m
m
Ø 6mm
126m
m
54m
m39
mm
33mmØ 10mm
Ø 22mm
66mm
38m
m
Ø 6mm 66mmØ 6mm
38m
m
116m
m
6.3mm
35m
m
Ø 10mm
45°
Ø 22mm
• Removable key.
• Dust cover.
• Corrosion resistant construction.
• BMS-16 features auxiliary contacts.
Voltage : 12-24VContacts : CopperHandle: Polymer PA6Body : Polymer PA6Ingress Protection : BMS-08 IP53
BMS-06, BMS-16 IP43
BMS-06 BMS-08 BMS-16
Gen
eral
BMS-08
BMS-16BMS-06
GeneralPart No. Description
Main Contacts (A) Auxiliary Contacts (A)Intermittent Continuous Continuous
BMS-06 Single Pole 500 100 —
BMS-08 Single Pole 500 100 —
BMS-16 Single Pole with Auxiliary 500 100 5
BMS-06K Replacement key
BMS-16 Auxiliary Contacts : NO & NC.
17
BMS - Remote Switching
• Remotely activated battery master switch.
• Silver alloy contacts.
• Environmentally sealed - IP65.
• Double pole models supplied with terminal insulators.
• Single pole models supplied with DIN connector.
• Auxiliary output with single pole models.
Contacts : Silver AlloyBody : PolymerIngress Protection : IP65
Rem
ote Sw
itching
Single PolePart No. Voltage Description
Main Contacts (A) Auxiliary Contacts (A) Coil (A)Intermittent Continuous Continuous Inrush Continuous
BMS-32 12 Single Pole with Auxiliary 2500 250 2 13.5 0.025
BMS-34 24 Single Pole with Auxiliary 2500 250 2 8.5 0.025
Supplied with DIN connector.
Double PolePart No. Voltage Description
Contacts (A) Coil (A)Intermittent Continuous Inrush Continuous
BMS-14 24 Double pole 2500 250 3.4 0.3
Supplied with terminal insulators.
BMS-32
BMS-14
40m
m
60mm
90m
m
111m
m
144mm
Ø 8.5mm
95m
m
99m
m
94mm
23m
m
Ø 10mm 5mm
Ø 10mm 24mm
330mm177mm
116mm
75m
m
97m
m
45m
m
55mm
18
BMS - Remote / Manual Switching
For full details on the iROS
Rollover Switch see page 42.
• Fully sealed, heavy duty, double pole.
• Designed for commercial, marine and industrial applications, specifically those carrying flammable loads.
• Anti-crack outer case material.
• Highly resistant to impact, fuel oils, petroleum etc.
• Self extinguishing during fire.
• Manual and remote switching capabilities.
• LED display indicates switched position.
• Environmentally sealed - IP66.
• 2 year warranty.
Contacts : Silver AlloyCurrent Rating : 200A @ 5 MinCurrent Rating - Intermittant : 500AHandle : Zinc AlloyBody : Thermoset PolyesterWeight : 3.8kgApprovals : AS3947.3.2001, C-TickIngress Protection : IP66
Big
Red
Big RedPart No. Voltage Description
SSB100 24 Battery Isolator for use with AS2809.2 compliant rollover switch
SSB102 12 Battery Isolator for use with AS2809.2 compliant rollover switch
For full details of the iROS Rollover Switch see page 42.
SSB100
Delayed Switching - Manual vs ElectricalA unique feature of the Big Red battery isolator is delayed switching of the auxiliary contacts. The delay is different when being electrically switched vs manually switched.
Electrically Switched: Approximately 2-3 milliseconds prior to the main contacts opening.
Manually Switched: 100-150 millisecond prior to the main contacts opening.
187mm
119mm
Ø 9mm17
4mm
154m
m
Ø 10mm
128mm
104m
m44
mm
Illuminated LED indicates power on
Catalogues
Safety
Electrical
Lighting | Safety | Electrical
• White Sound Reversing Alarms
• Tonal Reversing Alarms• CCTV Systems• Obstacle Detection• Horns & Buzzers• Sirens & Intercoms
To get your copy visit ionnic.com
• DT Series• DTM Series• DTP Series• DTHD Series• HD10 Series• HD30/HDP20 Series• DRC Series• PCB Headers• Controller Area Network• Contacts & Plugs• Deutsch Connector Tools
Connectors
CataloguesCatalogues
To get your copy visit ionnic.com
20
BMS - Kits
Easy InstallationManufactured in Australia the IONNIC range of battery lockout kits are pre-assembled and designed to be installed with minimal need for drilling or other engine bay modifications. Kits to suit the popular vehicles used on mine sites are available in multiple configurations all with jump start receptacles.
High quality components are used in their construction and the attention to detail extends to the use of terminal insulators and conduit clips to ensure the harness protection will always remain in place.
Frame : Powder Coated AluminiumWire Size : 35mm2
Main Contacts : Intermittent 1000AContinuous 125A
Auxiliary Contacts : Continuous 20A
• Manufactured in Australia.
• Kits to suit popular mine site vehicles.
• Install with minimal engine bay modification.
• Models incorporate a battery isolator, starter isolator or both.
• Available with either a 175A or 350A ‘Jump Start Receptacle’.
• Pre-assembled.
• Switches clearly labelled.
• Powder-coated brackets.
Bat
tery
Loc
kout
Kits
MS-HL07
MS-LC03
21
BMS - Kits
Toyota Landcruiser - 70 Series V8 (diesel)Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A)
MS-LC03 • • 175
MS-LC04 • — 175
MS-LC05 — • 175
MS-LC07 • • 350
MS-LC08 • — 350
MS-LC09 — • 350
Ford Ranger PX / Mazda BT50 - 2012 onPart No. Battery Isolator Starter Isolator Jump Start Receptacle (A)
MS-FR03 • • 175
MS-FR07 • • 350
Toyota Hi-Lux - 2005 on (diesel)Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A)
MS-HL03 • • 175
MS-HL04 • — 175
MS-HL05 — • 175
MS-HL07 • • 350
MS-HL08 • — 350
MS-HL09 — • 350
MS-FR07
MS-LC03
MS-HL07
22
BMS - Kits
• Manufactured in Australia.
• Compact size.
• Fit on any vehicle.
• Kits to suit battery or starter isolation.
• Available with either a 175A or 350A ‘Jump Start Receptacle’.
• Engraved switch label included.
• Powder-coated brackets.
Bracket : Powder Coated AluminiumMain Contacts : Intermittent 1000A
Continuous 125AAuxiliary Contacts : Continuous 20A
Versatile & CompactManufactured in Australia the IONNIC Universal Lockout Kits provide an easy way to install battery or starter isolation switches.
Along with engraved labels, the lockouts are colour coded to industry standards clearly showing the difference between starter and battery circuits.
Kits include either 175A or 350A 'Jump Start Receptacle' conveniently attaching to the outside of the bracket.
The heavy duty mounting bracket is manufactured from 4mm powder coated aluminium and is designed to allow for multiple mounting options.
Uni
vers
al L
ocko
ut K
its
MSU-05
MSU-08
23
BMS - Kits
Universal Lockout Kit - 175A Jump StartPart No. Engraved Label Lockout Bracket Kits Contain:
1 x Universal mounting bracket 1 x 175A High current connector 1 x Single pole fixed handle BMS17 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” 2 x 30mm button-head M6 bolt
MSU-04 "BATTERY ISOLATOR" Red
MSU-05 "STARTER ISOLATOR" Yellow
Supplied in component form.
OR
OR
Universal Lockout Kit - 350A Jump StartPart No. Engraved Label Lockout Bracket Kits Contain:
1 x Universal mounting bracket 1 x 350A High current connector 1 x Single pole fixed handle BMS17 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” 2 x 40mm button-head M6 bolt
MSU-08 "BATTERY ISOLATOR" Red
MSU-09 "STARTER ISOLATOR" Yellow
Supplied in component form.
OR
OR
80m
m
54m
m
93mm
120mm
Ø 9mm
13m
m
25m
m
15mm
112m
m
80m
m
35mmØ 10mm
30mm
35mm
30mm
Ø 10mm
Ø 9mm
13m
m
25m
m
15mm
126m
m
108m
m
80m
m
70m
m
93mm
127mm
24
BMS - Accessories Internet
Extension StudPart No. Description
BMS-ES M10 brass extension stud - 60mm
Terminal Insulators - 200 SeriesRed Black Wire Size (mm2) Cable Diameter (mm) Type B (mm) C (mm) D (mm) E (mm) F (mm)
SY2960-RED SY2960-BLK 2 - 10 3 - 6 Standard Duty 13 19 54 18 22
SY2965-RED SY2965-BLK 10 - 25 8 - 14 Medium Duty 18 22 63 21 24
SY2968-RED SY2968-BLK 35 - 50 14 - 18 Heavy Duty 21 26 78 26 28
SY2971-RED SY2971-BLK 70 14 - 18 Heavy Duty 26 31 80 30 33
SY2975-RED SY2975-BLK 95 - 120 20 - 24 Heavy Duty 34 38 86 38 41
SY2968-REDSY2971-BLK
Finger Tab for easy removing
B
C
D
E
F
Cable Diameter
Terminal Insulators - Alternator CapRed Black Wire Size (mm2) Cable Diameter (mm) Type
SY2900-RED SY2900-BLK 1 - 6 4 - 6 Standard Duty
SY2980-RED SY2980-BLK 4 - 10 8 Standard Duty
SY2980-BLKSY2980-RED13
mm
35m
m
16m
m
17m
m
14mm
Cable Diameter
45m
m27
mm
19m
m25
mm
21mm
Cable Diameter
SY2900-BLKSY2900-RED
InternetInternetionnic.com
Lighting | Safety | Electrical
ionnic.com• Keep up to date with the latest product
releases.• Compare products.• Download catalogues or technical
information.
Contact Blocks
Multiple ActuatorsA variety of button types and sizes are available in both ranges of Emergency Stop Switches; momentary, latching, and lock-able actuators.
The Standard range has the additional option of a booted momentary version avail-able in 4 colours.
Both N/O & N/C contact blocks and combinations of each are available for the Standard and Heavy Duty ranges of Emergency Stop Switches.
Sealed EnclosuresAll enclosures utilise a sealing gasket between the lid and the base providing an ingress protection rating of IP65.
Standard Series Heavy Duty Series
Emergency Stop SwitchesStandard Duty 28
BA Series 30
Heavy Duty 32
28
KitsPart No. Enclosure Type Button Type Legend Contact Block Fig
TMS01 Polymer - TMS15 Momentary - TMS11 Rectangle - TMS17 N/O & N/C - TMS10 1
TMS02 Polymer - TMS15 Latching Round - TMS18 N/O - ZEN-L1111, N/C - ZEN-L1121 1
TMS03 Polymer - TMS15 Push/Pull - TMS13 Rectangle - TMS17 N/O & N/C - TMS10 1
TMS08 Polymer - TMS15 Lockable - TMS21 Rectangle - TMS17 N/O & N/C - TMS10 1
TMS04 Metal - TMS14 Momentary - TMS11 Round - TMS18 N/O & N/C - TMS10 2
TMS05 Metal - TMS14 Latching - TMS12 Round - TMS18 N/O & N/C - TMS10 2
TMS06 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/O & N/C - TMS10 2
TMS31 Metal - TMS14 Latching - TMS12 Round - TMS18 N/C & N/C - TMS26 2
TMS32 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/C & N/C - TMS26 2
TMS39 NA (panel mount) Latching - TMS12 Rectangle - TMS17 N/O & N/C - TMS10 3
Assembly required.
• Available in kit and components form.
• Metal & polymer housings.
• Multiple actuator types available including locking version.
• Multiple contact blocks available.
• Custom legends available.
• Environmentally sealed - IP65.
Sta
ndar
d D
uty
Voltage : 6-36VContacts : Silver AlloyButton : PolymerBody : TMS-14 Die-cast
TMS-15 PolycarbonateIngress Protection : IP65 excludes TMS39Operating Temperature : -25 °C to 70°C
Emergency Stop
TMS01, TMS02, TMS03, TMS08 TMS04, TMS05, TMS06, TMS31, TMS32 TMS39
Fig 1 Fig 2 Fig 3
Z Series contact block T Series contact block
Ideal for panel mounting
80mm
51m
m31
mm
5mm
80m
m
40mm
M20PG13.5mm
5mm
54m
m31
mm
68m
m
40mm
68mm
43mm31mm5mm40mm
TMS08
TMS05
29
TMS-15
TMS-16 TMS-17 TMS-18
TMS-11 TMS-12 TMS-13 TMS-21
TMS-27 TMS-28 TMS-29 TMS-30
T Series Contact Block - Single
T Series Contact Block - Dual
Z SeriesZEN-L1111
Z SeriesZEN-L1121 220S20
Emergency Stop
*Not compatible with TMS-15 when used with T Series contact blocks
ComponentsPart No. Description
TMS14 Enclosure - Metal. (T Series contact blocks only)
TMS15 Enclosure - Polymer
TMS11 Mushroom button - 40mm Momentary. Used in TMS01, TMS04 kits
TMS12 Mushroom button - 40mm Latching, turn to release. Used in TMS02, TMS05 kits
TMS13 Mushroom button - 40mm Push/Pull. Used in TMS03, TMS06 kits
TMS21 Mushroom button - 40mm Lockable, unlock to release. Used in TMS08 kit
TMS27* Booted button - 30mm Momentary Black
TMS28* Booted button - 30mm Momentary Green
TMS29* Booted button - 30mm Momentary Red
TMS30* Booted button - 30mm Momentary Yellow
TMS16 Legend Rectangle - “STOP”
TMS17 Legend Rectangle - “EMERGENCY STOP”
TMS18 Legend Round - “EMERGENCY STOP” - Yellow
TMS23 Contact block - Single - N/O. Mounts to switch
TMS24 Contact block - Single - N/C. Mounts to switch
TMS10 Contact block - Dual - N/O & N/C. Mounts to switch. Used in all TMS kits
TMS25 Contact block - Dual - 2 x N/O. Mounts to switch
TMS26 Contact block - Dual - 2 x N/C. Mounts to switch
ZEN-L1111 Contact block - Single - N/O. Mounts to enclosure base. (Not compatible with TMS14)
ZEN-L1121 Contact block - Single - N/C. Mounts to enclosure base. (Not compatible with TMS14)
220S20 Plug for TMS14 Metal enclosure
*Not compatible with TMS-15 when used with T Series contact blocks.
TMS-14
30
Emergency Stop
BA S
erie
s
Voltage : 6-36VCurrent Rating : 10AContact Type : 1 x N/O & 1 x N/CContacts : Silver AlloyButton : PolymerBody : PolycarbonateIngress Protection : IP65Operating Temperature : -25 °C to 70°C
• Multiple actuator types available including locking version.
• Supplied with 1 x N/O and 1 x N/C contact block.
• Environmentally sealed - IP65.
BA-J184
BA-J174
ComponentsPart No. Description Colour
BA-Z11 Contact block - Single - N/O. Mounts to enclosure base Green
BA-Z21 Contact block - Single - N/C. Mounts to enclosure base Red
BA SeriesPart No. Button Type
BA-J164 Push/Pull
BA-J174 Latching (Turn to Release)
BA-J184 Lockable
BA-J194 Momentary
BA-Z11 BA-Z21
PG13.5mm
50m
m
67mm
40mm
27m
m67
mm
Updates
UpdatesUpdates
Lighting | Safety | Electrical
Receive the latest ionnic news and updates via email, sign up at...
www.ionnic.com/product-updates.html
ionnic.com
32
Emergency Stop
Hea
vy D
uty
CHS5
CHS2
• Available in kit and components form.
• Solid metal housings.
• Multiple actuator types available including locking version.
• Multiple contact blocks available.
• Environmentally sealed - IP65.
KitsPart No. Enclosure Type Button Type Legend Contact Block
CHS2 75mm - TN11 68mm Lockable - T176P “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P
CHS3 75mm - TN11 68mm Momentary - T172 “STOP” - TJ34 N/O & N/C - T1P
CHS4 75mm - TN11 68mm Push/Pull - T176M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P, N/O & N/O - T2P
CHS6 75mm - TN11 45mm Push/Pull - T129M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P
CHS1 55mm - TN01 68mm Push/Pull - T176M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P
CHS5 55mm - TN01 45mm Push/Pull - T129M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P
Assembly required.
Voltage : 6-36VContacts : Silver AlloyButton : Die-castHousing : Die-castIngress Protection : IP65Operating Temperature : -17 °C to 65°C
CHS5CHS1CHS2, CHS3, CHS4 CHS6
Accepts 25mm gland
102m
m
97mm
40m
m75
mm
8mm
68mm
Accepts 25mm gland
55m
m10
2mm
97mm
40m
m8m
m
68mm
Accepts 25mm gland
55m
m10
2mm
97mm
45mm
40m
m8m
m
Accepts 25mm gland
102m
m
97mm
45mm
75m
m40
mm
8mm
33
Emergency Stop
ComponentsPart No. Description
TN01 Enclosure - Die-cast 55mm
TN11 Enclosure - Die-cast 75mm
T129M Button - 45mm Push/Pull. Used in CHS6, CHS5 kits
T172 Button - 68mm Momentary. Used in CHS3 kit
T176P Button - 68mm Lockable Push/Pull. Used in CHS2 kit
T176M Button - 68mm Push/Pull. Used in CHS1, CHS4 kits
T1P Contact block - N/O & N/C
T2P Contact block - N/O & N/O
T3P Contact block - N/C & N/C
D2179-53CP Legend - “STOP PULL TO RESET”
TJ34 Legend - “STOP”
TA88 Protective button insulator. Suits all heavy duty buttons
TN01
TN11
T129M T172 T176P T176M
T1P T2P T3P
TA88TJ34D2179-53CP
R.F. Remote ControlRadio Frequency (RF) remote control utilises radio frequency transmission to instantly pass data from one point to another without the restriction of physical wiring or cables.
RF does not require line of sight and does not have to be aimed at a specific point in order to be detected. RF is emitted in all directions from the transmitter and can pass through physical structures making it an extremely useful communication method.
Tipping PointAll fuel tankers are required to shutdown their electrical systems in the event of a roll over. Accuracy and reliability is paramount in this circumstance as a faulty or poorly designed sensor can lead to all truck electricals being turned off mid corner with disastrous results.
iROS uses a 2-axis accelerometer along with sophisticated software to monitor both angle and g-forces to determine if a rollover has really occurred before sending out the signal to turn off the power.
This same detection technology is also used in the iROS-T to help alert drivers to dangerous lean angles while raising their tipper bodies. A three staged warning gives the operator ample time to stop the body raising, potentially saving lives and equipment damage.
User ProgrammableThe Programmable Switch Panel is able to control up to 8 separate functions. Highly configurable, and featuring momentary or latching switch function, the user can select from multiple switch symbols stored in the memory of the unit to display on the integrated backlit LCD. The switch panel
and receiver mod-ules communicate using a dedicated CAN communica-tion protocol and can be expanded by connecting multiple receivers to the CAN line.
Switching SystemsESM 36
Programmable Switch Panel 38
Radio Remote Control 40
Rollover 42
Tipper 43
Voltage Sensor 44
Headlights On Units 45
Hand Brake Alarm Module 46
IONNIC Idle Timer 47
Idle Timers 48
Low Coolant Alarm 50
36
Switching Systems
ESM
Circuit Breaker
Switch Input
Switch Panel
Toggle Switch
Input 10
Outputs 1 & 2
ESM
Inputs 1 & 2
Outputs 10, 11, 12, 13
• Electronically monitored switch centre with inbuilt circuit monitoring and protection.
• Each output surge-protected to 10A.
• 10 inputs, 13 outputs.
• 1 grouped input – 4 separate outputs
• On board LEDs indicate circuit output.
• Saves space and installation time.
• Multi-voltage
• Environmentally sealed - IP67.
• Available in positive, or positive/negative switched models.
Voltage : 12-24VCurrent Draw : 10mA @ 13.8VInputs : 10Outputs : 13Max. Output Current Rating (per output) : 7.5AMax. Output Current Rating (total) : 50AConstruction : PolycarbonateIngress Protection : IP67Approvals : C-TickOperating Temperature : -40°C to 85°C
The ESM is an electronically monitored switch centre with inbuilt circuit monitoring and protection.
The unit can be used in any application in which conventional circuit protection may have been used in the past.
The ESM can be used for any application from connecting auxiliary lighting off original vehicle tails lights, eg Minebar hook up, to using it to monitor and protect a range of auxiliary equipment switched off the original vehicle inputs or after market toggle, rocker switches etc.
If a short or over current condition presents on any of the outputs then the output will shut down. This will then cycle 3 times (on/off).
If the over current situation is still present the output will then shut down permanently until the input is turned off.
Inputs 1 to 9 controls ouputs 1 to 9 respectively.
Input 10 controls outputs 10, 11, 12, 13.
Inductive loads must not be used on the input or output circuits without additional external protection. Failure to do so will result in damage to the unit and will void warranty.
37
Switching Systems
Accessories & Related ProductsPart No. Description
ESM9001 Connection Kit
DET-20 Crimp tool. Size 20
HDT-48-00 Crimp tool. Size 12, 16, 20 & 22
DET-RT Multi-use hook tool
CB187-XX Circuit breaker. Surface mount series See page 160 for complete range
CB255-XX Circuit breaker. Panel mount series See page 160 for complete range
AMIXX AMI Fuse Series See page 172 for complete range
AMIFH AMI Fuse holder. Surface mount
ESM9001
DET20 HDT-48-00 DET-RT
AMIFHAMIXXCB187-XX CB255-XX
ESM MiniThe ESM0006 is a compact version of our original ESM with the following specifications:
• 6 Input. • 6 Output. • Max. Current Draw 25A @ 13.8V.
16mm
37mm119mm
75m
m
102mm
134m
mM6
Due for release 2nd quarter of 2015.
ESMPart No. Switching Notes
ESM0013 Positive —
ESM2013 Positive & Negative ESM2013 will switch on both positive or negative inputs, diodes may be required to prevent false triggering.
38
Switching Systems
Programmable Switch Panel System Integration
• User programmable LCD switch panel.
• Switch panel can control up to 8 separate functions.
• User selectable switch function symbols.
• Clean contacts.
• Efficient system wiring via CAN communication.
• Fixed or momentary outputs.
• Dimmable backlit switch panel.
• Epoxy sealed receivers.
• On-board diagnostics.
• Audible user feedback.
• Multi-voltage.
• Ability to add multiple receivers.
• Lightweight panel design - ideal for various mounting options.
Pro
gram
mab
le S
witch
Pan
el
PCS-01
PCS-02
Voltage : 10-24VCurrent Rating : 10A max. per circuitPanel Material : ABS
The Programmable Switch Panel can be installed into any vehicle system and can control up to 8 separate functions per switch panel.
Each switch panel connects to multiple receivers via a single 3 core CAN data cable, the “backbone”.
A Deutsch “Y” piece connector is used to branch out from the “backbone” to the receivers which in turn can control up to 4 outputs each.
0462-201-1631
0462-201-1631103349
DT04-3P-P007
DT06-3S
DT06-3S
DT06-3S
W3S-1939W3S-1939
103349
Deutsch “Y” Piece ConnectionW3S
39
Switching Systems
103349
BMM-014BMM-013
0462-201-16310460-202-1631DT04-3P-P007 W3S-1939DT06-3SDT04-3P
PCS-01 PCS-02
127mm27mm
85m
m 86mm
95mm
27m
m48
mm
Ø 5.5mmØ 2.5mm
DET16 HDT-48-00 DET-RT
Programmable Switch PanelPart No. Description
PCS-01 Switch Panel
PCS-02 Receiver
Accessories & Related ProductsPart No. Description
103349 CAN data cable - metre
DT04-3P-P007 Deutsch DT Series - Receptacle “Y” Piece. Includes wedgelocks & contacts
DT04-3P Deutsch DT Series - Receptacle - 3 circuit
W3P Deutsch DT Series - Wedgelock - Receptacle - Green. Suits DT04-3P
W3P-1939 Deutsch DT Series - Wedgelock - Receptacle - Blue. Suits DT04-3P
DT06-3S Deutsch DT Series - Plug - 3 circuit
W3S Deutsch DT Series - Wedgelock - Plug - Orange. Suits DT06-3S
W3S-1939 Deutsch DT Series - Wedgelock - Plug - Blue. Suits DT06-3S
0460-202-1631 Contact - Pin - Solid - Gold Plated - Size 16
0462-201-1631 Contact - Socket - Solid - Gold Plated - Size 16
DET16 Crimp tool - Size 16
HDT-48-00 Crimp tool - Size 12, 16, 20 & 22
DET-RT Multi-use hook tool
BMM-013 Mount for PCS-01. Adhesive/bolt-down
BMM-014 Mount for PCS-01. Bolt-down
W3SW3P W3P-1939
40
Switching Systems
DIP Switches
Typical Range : 90m Frequency : 433 MHzCurrent Rating : 5A max. per outputBattery : Pendant 2 x AA
Fob 1 x CR2032Transmitter Battery Life : 100,000 activationsReceiver Cable Length : 300mmEncryption : Rolling Codes
• 4 output, user programmable remote switching system.
• 2 transmitter styles available: - Palm-sized fob - Heavy duty pendant
• Up to 90 metre range.
• Rolling codes, secure encryption.
• Multiple transmitters able to be paired with single receiver.
• All 4 outputs can be momentary or latching.
• Hard-wired interlock feature on 2 outputs.
KitsPart No. Voltage Transmitter Style Contents
R15-R12-F 12 Fob 1 x R1500-R12, 1 x R1000-TF4
R15-R24-F 24 Fob 1 x R1500-R24, 1 x R1000-TF4
R15-R12-P 12 Pendant 1 x R1500-R12, 1 x R1000-TR4
R15-R24-P 24 Pendant 1 x R1500-R24, 1 x R1000-TR4
Rad
io R
emot
e Con
trol
R1500-R12
R1000-TR4
R1000-TF4
Kits: R15-R12-F, R15-R24-F
Kits: R15-R12-P, R15-R24-P
DIP switches found inside receiver enclosure can be set to achieve either latching or momentary for each output respectively.
The Interlock Override inputs can be used to manually override outputs 1 and 2 only.
Input 2 Interlock Override
Input 1 Interlock Override
+-
Input 4
R.F
. Pro
cess
or
Input 3
Input 2
Input 1
1 2 3 4
41
Switching Systems
ComponentsPart No. Voltage Description
R1500-R12 12 Receiver
R1500-R24 24 Receiver
R1000-TF4 12-24 Transmitter - Fob style
R1000-TR4 12-24 Transmitter - Pendant style
R1500-R12, R1500-R24 R1000-TR4R1000-TF4
51mm
84m
m17
mm
Ø 10mm174mm
62m
m54
mm
190mm
109mm
120mm
132mm
37m
m78
mm
Ø 5mm
42
Switching Systems
RolloverPart No. Description
IROS AS2809 compliant rollover switch
Rol
love
r
• AS2809 compliant rollover switch.
• Solid state electronics.
• Microprocessor controlled.
• Multi-voltage.
• Senses vertical & horizontal axis through an accelerometer (angle and G-force sensing device).
• Conducts system self-tests without shutdown.
• EMF spike suppression.
Voltage : 10-30VHousing : Die-castCompliance : AS2809
Intelligent Rollover Switch The iROS uses a 2 axis accelerometer to determine angle and G-force. The output will only be switched if all of the criteria for angle and motion are met and held for a set period.
The iROS has an input for a ‘System Test’ button that when pushed and held will activate the sensor to the rollover point, making testing a simple task.
Compliant to AS2809, the iROS will activate any of the remotely switched battery isolation switches commonly used on the Australian market.
2
FLAMMABLEGAS FLAMMABLE
3
114mm
55m
m89
mm
43
Switching Systems
TipperPart No. Description
IROS-T Kit includes sensor unit & connector, display and 1.8m harness
IROS-T-USB Proprietary cable required to program iROS-T. Includes software disc
• Determines when there’s an unsafe lean on a raised tipper body.
• Solid state electronics.
• Microprocessor controlled.
• Multi-voltage.
• Data logs the last 15 activations.
• Conducts system self-tests. Tipper
Voltage : 10-30VHousing : Die-castConnector Ingress Protection : IP65
Tipper SafetyThe iROS-T (intelligent roll over switch - tipper) warns the driver of a potentially unsafe lean on a tipper body as it is being raised.
The supplied dash mounted display indicates system status and angle warnings with the 3rd (and highest) level activating an output for an external alarm or control.
Each iROS-T requires the three warning angles to be programmed into the unit once installed. This requires the iROS-T cable and PC compatible software (supplied).
This software also allows access to the data logs of the last 15 activations.
IROS-T-USBIROS-T
Display
80m
m
40mm
114mm
55m
m89
mm
44
Switching Systems
Body : ABSWire Length : 300mmOperating Temperature : 0 °C to 50°C
Voltag
e Sen
sor
Voltage SensorPart No. Voltage Current Rating
(A)Adjustable Sensing Range
(V)Factory Trigger Setting
Minimum Voltage Maximum Voltage
VS12 12 10 9.0 - 16.0 12.0 ± 0.2 12.7
VS24 24 10 18.0 - 35.0 24.0 ± 0.2 25.2
• Internal change-over relay activates when the voltage falls below or rises above the preset level.
• Adjustable sensing range.
• Example uses: - Helps prevent the over-discharging of a battery. - Triggering an alert when a battery discharges to a preset level. - Automatic activation of a battery charger.
• Made in Australia.
• 2 years warranty.
5 Terminal - Change Over (C/O)
COM
+ NONC
-
IC
Used to switch a circuit relative to system voltage.
The user only sets the minimum voltage level (User Set Point). The VS12 maximum voltage level is approximately +0.7 volts higher than the User Set Point. The VS24 maximum voltage level is approximately +1.5 volts higher than the User Set Point.
When the system voltage reaches the maximum voltage level the internal change-over relay energises switching the COM from NC to NO. When the system voltage falls below the minimum voltage level the internal relay de-energises switching the COM back to NC.
11 11.5 12.5 13
Voltage12.7
User Set Point
12De-Energises
On a Falling System Voltage*
On a Rising System Voltage*
Voltage12
User Set Point
12.7Energises
11 11.5 12.5 13
*VS12 operation illustrated with default User Set Point.
Voltage adjusting screw
50mm
30m
m24
mm
70mm
45
Switching Systems
Headlights O
n Units
Body : ABSWire Length : 200mmOperating Temperature : -40 °C to 70°C
• Designed to operate park & low beam lights any time vehicle ignition is on.
• Can be wired to disable control unit eg. hand brake switch, door switch.
• 10 seconds start up delay.
• Compact easy installation.
• Diagnostic LEDs.
• Available in positively and negatively switching models.
• Epoxy filled for enhanced moisture and vibration protection.
• 2 year warranty.
Headlights On UnitsPart No. Description
MS-LOR-12V Suits any negatively switched headlight
MS-LOP-12V Suits any positively switched headlight
MS-LOR-12V-KIT Suits Toyota Hi-Lux up to 2011 model. Supplied complete with plug-in harness
Installation on late model multiplexed vehicles must be performed by a qualified technician.
MS-LOR-12V-KIT - Easy InstallationMS-LOR-12V-KIT Headlights On Units are
exceptionally easy to install. The kit is supplied with plug-in harness to suit Toyota Hi-Lux.
Plugs directly into headlight harness
86mm
48m
m24
mm
95mm
46
Switching Systems
Han
d Bra
ke A
larm
Mod
ule • Can be adapted to any vehicle.
• Can be used as a general 2 stage alarm module.
• Designed to signal when hand brake is not engaged and vehicle door opens.
• Satisfies mine site requirements.
• 2 stage outputs.
• Compact easy installation.
• Suitable for positive and negatively switched vehicles/applications.
• Epoxy filled for enhanced moisture and vibration protection.
• Clean contacts.
• 2 year warranty.
Voltage : 12-24VCurrent Rating : 2 x 10A @ 12VBody : ABSWire Length : 150mmOperating Temperature : -40 °C to 70°C
Hand Brake Alarm ModulePart No. Description
MS-HB01 Suits any positive or negatively switched vehicle
86mm
48m
m24
mm
95mm
Epoxy filled for enhanced
moisture and vibration protection
Hand Brake Alarm OperationThe MS-HB01 Hand Brake Alarm Module is designed to satisfy the mine site requirement where all stationary vehicles must have the hand brake engaged.
The MS-HB01 does this by triggering alarms when a vehicle operator attempts to leave the vehicle by opening one or more of the doors without applying the hand brake.
The MS-HB01 unit is a 2 stage device.
Device deactivation will only occur when the hand brake is applied. Closing the door alone will not deactivate the unit.
Hand brake not engaged
Door opens
Stationary vehicle
5 seconds pass in stage 1
Stage 2 output triggers.
Stage 1 output triggers.
47
Switching Systems
• Selectable idle time cycle.
• LED indicators for visual warning.
• Multi-voltage.
• Environmentally sealed - IP65.
• Push & toggle switch kits available.
• Suitable for Energised To Run (ETR) systems.Energised To Stop (ETS) model available on request.
Voltage : 12-24VWeight : Controller Unit 255gEnclosure : ABSIgnition Output : 10AAuxiliary Output : 0.7AIngress Protection : IP65Approvals : CE, C-TickOperating Temperature : -40°C to 85°C
ION
NIC
Idle Timer
IONNIC Idle TimerPart No. Description
IT10452 Idle Timer kit - push button switch Kit contains: 1 x IT11450, 1 x IT10451
IT11452 Idle Timer kit - toggle switch Kit contains: 1 x IT11450, 1 x IT11451
IT11450 Idle Timer controller unit
IT10451 Harness with stainless steel push button switch & engraved label - 1.8m
IT11451 Harness with toggle switch, boot & pilot light - 1.8m
B657 Optional warning buzzer
79m
m
109mm 52mm
119mm 64mm
Ø 6.5mm
IT10450
B657
IT10451Illuminated push button switch (Red)
Engraved label
Illuminated pilot light (Amber)
IT11451
48
Switching Systems
Voltage : 12-24VCurrent Rating : 10A max.
• Multiple mounting options.
• Energise to run or stop models.
• Models with remote face.
• 5 Minute Fixed models feature 30A switching capacity via serviceable external relay.
• Multi-voltage.
• Vehicle specific pre-terminated models available on request, lead times apply.
Idle
Tim
ers
BES-925/ST-1
CST-515
BES-124/ST-4
Adjustable - Remote FacePart No. Outputs Energise to Time Intervals (min) Park Brake Override Description
BES-925/ST-1 1 Run 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management
BES-925/ST-3 2* Run 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management
BES-925/ST-4 1 Run 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management
BES-925/ST-5 2 Run 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management
CTR-M 1 Stop 0.5, 1, 2, 3, 4, 5 No Electronic engine management
* Second output used to isolate power to EDIC (shutdown) motor during idle period.
91mm
24m
m25
mm
130mm
29m
m
50mm
49
Switching Systems
Adjustable - X-SeriesPart No. Outputs Energise to Time Intervals Park Brake Override Description
BES-X104 1 Run 30 sec to 30 min Yes Suitable for both electronic & non-electronic
engine managementBES-X105 2 Run 30 sec to 30 min Yes
Fixed - Gauge MountPart No. Outputs Energise to Time Intervals (min) Park Brake Override Description
CST500 1 Run Fixed @ 5 No Relay driven output
CST515 1 Stop Fixed @ 5 No Relay driven output
AdjustablePart No. Outputs Energise to Time Intervals (min) Park Brake Override Description
BES-124/ST-1 1 Run 1, 3, 5 No Non-electronic engine management
BES-124/ST-2 2 Run 1, 3, 5 No Non-electronic engine management
BES-124/ST-4 1 Run 1, 3, 5 No Electronic engine management
Illuminated push button switch for manual Stop
override, mounts in supplied bracket
75mm
25m
m
54mm
33m
m
130mm
29m
m
50mm
52mm
58m
m
112mm
50
Switching Systems
WL601PS1
B657
BA16DS-RED
8015002
Voltage : 12-24VSensing Depth : WL601PS1 25mm
WL601P 35mmCurrent Rating : WL601LP 3A @ 12V
8015002 10A
• Visual & audible warning device for water/coolant level monitoring.
• LED indicator on modules.
• 7 second “slosh” delay preventing false triggering.
• Epoxy encapsulated modules.
• Brass sleeve or rubber multi-fit style probes available.
KitsPart No. Description
Kit ContentsProbe (x 1) Module (x 1) Pilot Lamp (x 1) Buzzer (x 1)
WL-1 10A Module with Threaded Probe WL601PS1 WL601LP BA16DS-RED B657
WL-2 10A Module with Multi-fit Probe WL601P WL601LP BA16DS-RED B657
WL-3 3A Module with Threaded Probe WL601PS1 8015002 BA16DS-RED B657
WL-4 3A Module with Multi-fit Probe WL601P 8015002 BA16DS-RED B657
All components available separately.
Low
Coo
lant
Ala
rm
8015002
B657 BA16DS-RED
WL601LP
WL601PWL601PS1
Ø 4
3mm
Ø 43mm
34m
m
6.3m
m
Ø 19mm
35m
m
16mm
4.8mm
10m
m
55m
m
16m
mØ
19m
m
6.3m
m
Ø 9.5mm
64m
m28m
m
Ø 2
5mm
Ø 1/4” NPT
27m
m42
mm
6.3m
m
72mm
87mm Ø 5.5mm
21m
m
66mm
37m
m
Ø 4.5mm
Catalogues
• Heavy Duty LED• LED Driving Lights• Flood, combination and
spot light patterns
Contact us at ionnic.com to get your copy.
CataloguesLighting
Lighting | Safety | Electrical
Catalogues
• General Purpose LED• Flood and spot light
patterns• Ever increasing range
To get your copy visit ionnic.com
LED WorklampsGeneral Purpose
Environmentally SealedThe Environmentally Sealed range of Toggle Switches are built to withstand the harshest of environments and are sealed to NEMA 3, 3R, 4, 13 and ingress rated to IP68. Environmentally Sealed tog-gles are ideal for controlling critical switching functions ensuring reliable operation in even the most challenging of applications.
‘O’ Ring SealThe Heavy & Standard Duty range of Toggle Switches feature an ‘O’ ring seal at the base of the actuator shaft providing increased environmental protection.
AccessoriesA range of accessories including connectors, switch guards, half and full silicone protective boots, and a name plate are available to suit the Standard Duty, Heavy Duty and Environmentally Sealed toggle switches. Both the switch guards and toggle boots are available in a various colour options with some models conform-ing to Military-specification for those applications requiring the highest quality.
The Combo Breaker/Switch have an integrated circuit breaker eliminating the need for extra circuit protection.
Available in 5, 10, 15, 20 Amperages the Combo Breaker/Switch functions as a normal switch but will ‘trip’ in an overload or short circuit situation.
Combo Breaker/Switch
Toggle SwitchesEnvironmentally Sealed 54
Heavy Duty 56
Combo Breaker/Switch 59
Standard Duty 60
Specials 62
54
Toggle
• Sealed to NEMA 3, 3R, 4, 13 and IP68.
• Single & double pole circuitry.
• 2 & 3 position maintained, & momentary toggle action.
• UL recognised. CSA certified.
• Up to 250V AC operation.
• High impact strength thermoplastic case.
• Flexible elastomer interface between frame and lever.
• For accessories including switch guards and boots see page 63.
Normally Open ContactAction Wiring Diagram Notes Voltage Terminal Part No.
OFF
ON
0
Single Pole 12-24 Screw MTS403
OFF
ON
0
Double Pole 12-24 Screw MTS404
OFF
Mom.ON
0
Single Pole 12-24 Screw MTS508
Enviro
nmen
tally
Sea
led
Voltage : 12-24VCurrent Rating @ 28V (Resistive Load) : 20A
Momentary 15AContacts : Silver AlloyIngress Protection : IP68Operating Temperature : -40 °C to 71°CApprovals : CE, UL, CSA
Seal NEMA 3, 3R, 4, 13
MTS-402
MTS-403
MTS-111
MTS-404
MTS-402
Sealed to NEMA 3, 3R, 4, 13
Double PoleSingle Pole
MTS-111
MTS-402
With 8497K1 switch guard
fitted
With TS001-BLU boot fitted
29mm 33mm
58m
m
30m
m15
mm
Ø 12mm
22m
m
60m
m
31m
m
Ø 12mm
55
Toggle
Change-over ContactAction Wiring Diagram Notes Voltage Terminal Part No.
ON
ON
0
Single Pole 12-24 Screw MTS401
ON
ON
0
Double Pole 12-24 Screw MTS402
ON
Mom.ON
0
Single Pole 12-24 Screw MTS501
Change-over Contact II - O - IAction Wiring Diagram Notes Voltage Terminal Part No.
ON
OFF
ON
0
Single Pole 12-24 Screw MTS101
ON
OFF
ON
0
Double Pole 12-24 Screw MTS102
ON
OFF
Mom.ON
0
Single Pole 12-24 Screw MTS111
Mom.ON
OFF
Mom.ON
0
Single Pole 12-24 Screw MTS301
Mom.ON
OFF
Mom.ON
0
Double Pole 12-24 Screw MTS302
56
Toggle
Normally Closed ContactAction Wiring Diagram Notes Voltage Terminal Part No.
ON
Mom.OFF
0
Double Pole 12-24 Blade TS509E
Hea
vy D
uty
• Single, double & triple pole models available.
• Multi-voltage.
• Blade & screw terminals.
• Shaft sealed by ‘O’ ring.
• Wide variety of switching configurations.
• Slow-make, slow-break contact mechanism.
TS402A
TS403A
ST325EF
TS101E
Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VBody : PhenolicActuator & Bushing : Nickel Plated BrassContacts : Silver AlloyApprovals : UL, CSA
ST325EFTS402A
TS101A
With TS002 half boot
With ST0579 switch guard
Double Pole Triple PoleSingle Pole
Ø 12mm
20m
m 48m
m
28m
m
34mm
44m
m
16m
m
Ø 12mm
29mm
16m
m
Ø 12mm
20m
m 48m
m
20m
m
34mm
57
Toggle
Normally Open ContactAction Wiring Diagram Notes Voltage Terminal Part No.
OFF
ON
0
Single Pole 12-24
Screw TS403A
Blade TS403E
OFF
ON
0
Double Pole 12-24
Screw TS404A
Blade TS404E
OFF
Mom.ON
0
Single Pole 12-24 Screw TS508A
OFF
Mom.ON
0
Double Pole 12-24 Solder TS510S
Change-over ContactAction Wiring Diagram Notes Voltage Terminal Part No.
ON
ON
0
Single Pole 12-24
Screw TS401A
Blade TS401E
ON
ON
0
Double Pole 12-24
Screw TS402A
Blade TS402E
ON
Mom.ON
0
Single Pole 12-24 Blade TS501E
ON
Mom.ON
0
Double Pole 12-24 Blade TS502E
58
Toggle
Change-over Contact II - O - IAction Wiring Diagram Notes Voltage Terminal Part No.
ON
OFF
ON
0
Single Pole 12-24
Screw TS101A
Blade TS101E
ON
OFF
ON
0
Double Pole 12-24
Screw TS102A
Blade TS102E
ON
OFF
ON
0
Triple Pole 12-24 Blade ST325EF
Mom.ON
OFF
Mom.ON
0
Single Pole 12-24
Screw TS301A
Blade TS301E
Mom.ON
OFF
Mom.ON
0
Double Pole 12-24
Screw TS302A
Blade TS302E
59
Toggle
• Integrated circuit breaker. Will ‘trip’ in an overload or short circuit situation.
• Compact size.
• Broad operating temperature.
• Ideal for passenger cars, trucks, buses, RV's, portable generators.
Operating Temperature : -20°C to 65°CMaterial : ThermoplasticApprovals : UL1077, CSA
Com
bo Breaker/
Sw
itch
CBW31-15
Normally Open ContactAction Wiring Diagram Notes Voltage Terminal Circuit Breaker Rating (A) Part No.
OFF
ON
0
Single Pole 12-24 Screw
5 CBW31-5
10 CBW31-10
15 CBW31-15
20 CBW31-20
Switch & Circuit Breaker Combined
The Combo Breaker/Switch has an integrated circuit breaker eliminating the
need for extra circuit protection.
The Combo Breaker/Switch functions as a normal toggle switch but will ‘trip’ in an
overload or short circuit situation.
To reset the switch simply flick the toggle back to it’s closed (on) position.
‘Trips’ when overload/short circuit detected.
Manually reset
switch.
40m
m
35mm
65m
m
Ø 12mm
18m
m
60
Toggle
Normally Open ContactAction Wiring Diagram Notes Voltage Terminal Part No.
OFF
ON
0
Single Pole 12-24 Blade TB403E
OFF
ON
0
Double Pole 12-24 Blade TB404E
OFF
Mom.ON
0
Single Pole 12-24 Blade TB508E
TB102E
TB404E
TB101E
TB403E
Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VBody : PBT +15% Glass FibreActuator & Bushing : Nickel Plated BrassContacts : Silver Alloy
• Single & double pole models available.
• Multi-voltage.
• Shaft sealed by ‘O’ ring.
• Wide variety of switching options.
With P23 name plate With TB001-BLK toggle boot
Sta
ndar
d D
uty
Double PoleSingle Pole
TB102E TB101E
34mm
20m
m19
mm 49
mm
Ø 12mm
29mm16m
m15
mm
48m
m
Ø 12mm
61
Toggle
Change-over ContactAction Wiring Diagram Notes Voltage Terminal Part No.
ON
ON
0
Single Pole 12-24 Blade TB401E
ON
ON
0
Double Pole 12-24 Blade TB402E
Change-over Contact II - O - IAction Wiring Diagram Notes Voltage Terminal Part No.
ON
OFF
ON
0
Double Pole 12-24 Blade TB102E
Mom.ON
OFF
Mom.ON
0
Single Pole 12-24 Blade TB301E
Mom.ON
OFF
Mom.ON
0
Double Pole 12-24 Blade TB302E
62
Toggle
• Single & double pole models.
• Multi-voltage.
• Shaft sealed by ‘O’ ring.
• PVC coating for enhanced sealing and protection from the elements.
Voltage : 12-24VCurrent Rating : 25A @ 12V, 15A @ 24VBody : PhenolicActuator & Bushing : Nickel Plated BrassContacts : Silver Alloy
Spe
cial
s
34m
m
19mm81mm
Ø 12mm
PVC CoatedAction Wiring Diagram Notes Voltage Terminal Part No.
OFF
ON
0
Single Pole 12-24 200mm Lead 5582-10
Mom.ON
OFF
Mom.ON
0
Single Pole 12-24 200mm Lead 55021-07
Extended LeverAction Wiring Diagram Notes Voltage Terminal Part No.
Mom.ON
OFF
Mom.ON
0Double Pole
38mm Lever12-24 Blade 55065-02
20mm
48m
m20
3mm
32mm
Ø 12mm
55802-10
21mm
52m
m
Ø 12mm
203m
m
32mm
55021-07
55065-02
55021-07
63
Toggle - Accessories
Accessories - ToggleDescription Part No.
Switch Guard - Red - Cutler Hammer
For use with two position switches only8497K1
Switch Guard - Carbon Fibre
For use with two position
switches only
ST0574
Switch Guard - Blue ST0575
Switch Guard - Green ST0576
Switch Guard - Black ST0577
Switch Guard - Red ST0578
Switch Guard - Yellow ST0579
Name Plate - OFF/ON P23
Silicone lip for enhanced sealing
Full Toggle Boot - Grey Silicone TS001
Full Toggle Boot - Blue Silicone TS001-BLU
Full Toggle Boot - Red Silicone TS001-RED
Full Toggle Boot - Yellow Silicone TS001-YEL
Half Toggle Boot - Grey Silicone TS002
Full Toggle Boot - Black Silicone TB001-BLK
6 Contact Terminal Block
Suits Blade Terminal, Double Pole Heavy Duty & Standard Duty Toggle Switches
TSH
AMP™ Terminal to suit 160927-4
SWF ™ CompatibleThe 444 & 777 Series can be used as direct replacements for the SWF™ range of switches and accessories.
Rocker switches are available in two body sizes:
IlluminationFunction (when the circuit is activated) and Location (when dash board lights are on) illumination options are available in both 444 and 777 series with the latter using integrated LEDs.
The Contura series has integrated LED illumination that is wired independently allowing the installer to determine which option is best suited to their application.
Rocker Switch Sizes
444 & 777 Series
23mm
44
mm
Mounting Dimemsions
Contura & G Series
22mm
37m
m
Mounting Dimemsions
Rocker SwitchesContura Series 66
Round Rocker 71
G Series 72
444 & 777 Series 74
66
Rocker
Specifying Actuator Symbol
Con
tura
Ser
ies
• 2 actuator series available.
• LED illumination, rated to 100,000 hours.
• Illumination wired independent of switching circuit.
• Ideal for marine applications.
• Custom symbols for R Series.
• Environmentally sealed - IP66 (face only).
R403-12R-L
V403
Current Rating : 20A @ 4-14V, 15A @ 15-28VActuator : Nylon 66Body : PolyesterContacts : Silver AlloyIngress Protection : IP66 (face only)Approvals : UL, CSA, VDE
LED Illumination
Locking
R Series
V Series
Double Illumination
No Illumination
Single Illumination
Default at Rest Position (off)
Single Double
Illumination provided by LEDs. LEDs determine
colour of illumination.
R402-12RR
V102-12RR
Printed actuator symbols are only available with the R Series rocker switches.
The ‘XX’ at the end of the part number specifies the symbol, if required, on the actuator.
All illuminated Contura Series rocker switches are supplied with a plain window actuator if unspecified.
Actuator symbols are found on pages 69 & 70.
R404-24A-XX
R402-12RR-15 R403-12A (blank if no suffix)
R403-12A-08
V402-12RR
Printed actuator symbols are not available for the V Series rocker
switches.
V403-12A
Mou
ntin
gD
imen
sion
s
22mm
37m
m
30m
m11
mm24mm
35mm21mm
50mm
6.3mm
67
Rocker
Normally Closed ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series
ON
Mom.OFF
0
3
2
Single Pole Nil 12-24 R509 V509
Change-over ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series
ON
ON
0
1 3
2
4 6
5
Double Pole Nil 12-24 R402 V402
ON
ONDouble Pole Red
12 R402-12RR-XX V402-12RR
24 R402-24RR-XX V402-24RR
Normally Open ContactAction Wiring Diagram Notes Illumination Voltage R Series V Series
OFF
ON
0
+8
-7
3
2
Single Pole
Nil 12-24 R403 V403
Amber12 R403-12A-XX V403-12A
24 R403-24A-XX V403-24A
Green12 R403-12G-XX V403-12G
24 R403-24G-XX V403-24G
Red12 R403-12R-XX V403-12R
For dual illumination, use R402-12RR / V402-12RR. 24 R403-24R-XX V403-24R
OFF0
+8
-7
3
2
Single Pole
Lock Out (I)Red 12 R403-12R-L —
ON
OFF
ON
0
+8
-7
3
2
6
5
Double Pole
Nil 12-24 R404 V404
Amber12 R404-12A-XX V404-12A
24 R404-24A-XX V404-24A
Red12 R404-12R-XX V404-12R
For dual illumination, use R402-12RR / V402-12RR. 24 R404-24R-XX V404-24R
OFF
Mom.ON
0
+8
-7
3
2
Single Pole
Nil 12-24 R508 V508
Red12 R508-12R-XX V508-12R
24 R508-24R-XX V508-24R
OFF
ON
Collective ON
0
+8
-7
3
2
6
5
Double Pole
Nil 12-24 R511 V511
Red 12 R511-12R-XX V511-12R
0
1 3
2
4 6
5
+8
-7
+10
-9
68
Rocker
Accessories - Contura SeriesDescription Illumination Voltage Part No.
Warning Lamp Panel
2 WindowRed
12 R001
24 R002
Socket Housing
8 ContactVCH
AMP™ Terminal to suit 12015870L
Socket Housing
10 ContactVCH-2
AMP™ Terminal to suit 12015870L
Mounting Panels
Middle Section VMM
End Section VME
1 Switch VMS
3 Switch VMS-3
Blanking Plate VHP
Removal Tool
Releases switch body from mounting panel & removing actuator from
switch body
VRT
Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage R Series V Series
ON
OFF
ON
0
+8
-7
1 3
2
Single Pole
Nil 12-24 R101 V101
Red 24 R101-24RR-XX V101-24RR
ON
OFF
ON
+10
-9
0
+8
-7
1 3
2
4 6
5
Double Pole
Nil 12-24 R102 V102
Green12 R102-12GG-XX V102-12GG
24 R102-24GG-XX V102-24GG
Red12 R102-12RR-XX V102-12RR
24 R102-24RR-XX V102-24RR
Mom.ON
OFF
Mom.ON
+10
-9
0
+8
-7
1 3
2
4 6
5
Double Pole
Nil 12-24 R302 V302
Red
12 R302-12RR-XX V302-12RR
24 R302-24RR-XX V302-24RR
28mm x 48mm 24mm x 48mm 77mm x 48mm
Once both removal tools are
firmly in place, the switch can
be expelled from panel as shown.
Panel cutoutsPanel cutouts
69
Rocker
R2-0G
R2-0R R2-0W
Specifying Actuator with SymbolPrinted actuator symbols are only available with the R Series rocker switches.
The ‘XX’ at the end of the part number specifies the symbol, if required, on the actuator.
Only a select number of symbols are available for double window actuators. See product description.
All illuminated Contura Series rockers switches are supplied with a plain window actuator if unspecified.
R404-24A-XX
Removing Actuator From Switch
Firmly insert forked end of the removal tool (VRT), flat side down, in between the bottom of the actuator and the top of the switch body as shown.
The forks of the removal tool should disengage the 2 prongs allowing the actuator to separate from switch body.
To attach new actuator simply insert centre post into switch body as shown and push on firmly.
ActuatorsColour Description Part No.
R Series Actuator - Black No Window R2-0
R Series Actuator - Grey No Window R2-0G
R Series Actuator - Red No Window R2-0R
R Series Actuator - White No Window R2-0W
R Series Actuator - Black Single Window R2-1
R Series Actuator - Black Double Window R2-2
Actuators with SymbolSymbol Description
Windscreen Wipers RXXX-XX-21
Windscreen Washer RXXX-XX-08
Actuators with Symbol cont.
Symbol Description
Spot Light RXXX-XX-09
High Beam RXXX-XX-10
HeadlampsAvailable for single or
double window actuatorsRXXX-XX-15
Side Marker Lamps RXXX-XX-14
Fog Lights RXXX-XX-13
Fog Warning Lamp RXXX-XX-05
Front Lamps RXXX-XX-31
Rear Lamps RXXX-XX-32
Service Lamps RXXX-XX-03
Search Lamp RXXX-XX-01
70
Rocker
Actuators with Symbol cont.
Symbol Description
WorklampsAvailable for single or
double window actuatorsRXXX-XX-22
Worklamp Left RXXX-XX-25
Worklamp Right RXXX-XX-26
Interior Light RXXX-XX-18
R Reverse Light RXXX-XX-34
Rotating BeaconAvailable for single or
double window actuatorsRXXX-XX-19
Strobe Lights RXXX-XX-24
Hazard LightsAvailable for single or
double window actuatorsRXXX-XX-17
Fan RXXX-XX-07
Air ConditioningAvailable for single or
double window actuatorsRXXX-XX-11
Demister RXXX-XX-28
Differential Lock RXXX-XX-06
Dolly Lock RXXX-XX-45
Left Arrow RXXX-XX-23
Raise RXXX-XX-33
Raise/LowerAvailable for single or
double window actuatorsRXXX-XX-38
Increase Speed RXXX-XX-16
Actuators with Symbol cont.
Symbol Description
Air Filter RXXX-XX-04
Transmission Oil Temperature RXXX-XX-12
Water Temperature RXXX-XX-20
Engine Oil Pressure RXXX-XX-27
Auxiliary Fuel RXXX-XX-29
Traction Control System RXXX-XX-42
Horn RXXX-XX-02
Window Lifter RXXX-XX-41
GATE Tail Gate RXXX-XX-37
Stairs Down/Up RXXX-XX-46
Bilge Pump RXXX-XX-43
Bilge Blower RXXX-XX-44
AuxiliaryAvailable for single or
double window actuatorsRXXX-XX-30
Yard RXXX-XX-35
Power Take Off RXXX-XX-36
System RXXX-XX-39
Anti-Lock Brakes RXXX-XX-40
Siren RXXX-XX-47
71
Rocker
Round R
ocker
Voltage : 12-24VHousing : PA6Current Rating : 10A @ 12V
•Compact design.
•Coloured actuator for illumination models.
•LED illumination except RR12.
•Blade terminals.
•Multi-voltage.
Normally Open ContactAction Wiring Diagram Notes Illumination Voltage Part No.
OFF
ONSingle Pole Nil 12-24 RR12
OFF
ONSingle Pole
Amber 12-24 RR12A
Blue 12-24 RR12B
Green 12-24 RR12G
Red 12-24 RR12R
Full actuator illumination
Non-illuminated Illuminated Non-illuminated
20m
m
6.3mm Ø 23mm23mm6mm
72
Rocker
Normally Open ContactAction Wiring Diagram Notes Illumination Voltage Part No.
OFF
ON
0
3
2
Single Pole Nil 12-24 G403
OFF
ON
0
3
2
6
5
Double Pole Nil 12-24 G404
G S
erie
s
• Textured non-slip actuators.
• Push on blade terminals.
• Compatible with Contura mounting panels.
Voltage : 12-24VCurrent Rating : 20A @ 4-14V, 15A @ 15-28VActuator : Nylon 66Body : PhenolicContacts : Silver AlloyApprovals : UL, CSA, VDE
G Series rocker switches are compatible with mounting panels, see page 68 With TSH Terminal block
9mm25mm 44mm
35mm
30m
m
6.3mm
Mou
ntin
gD
imen
sion
s
22mm
37m
m
73
Rocker
Change-over ContactAction Wiring Diagram Notes Illumination Voltage Part No.
ON
ON
0
1 3
2
4 6
5
Double Pole Nil 12-24 G402
Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage Part No.
ON
OFF
ON
0
1 3
2
Single Pole Nil 12-24 G101
ON
OFF
ON
0
1 3
2
4 6
5
Double Pole Nil 12-24 G102
Accessories - G SeriesDescription Part No.
6 Contact Terminal Block. Suits all G Series switches TSH
AMP™ Terminal to suit 605001BL2
74
Rocker
44
4 &
777 S
erie
s
• SWF™ compatible.
• Integrated LED illumination in 777 Series.
• Replaceable LED or incandescent lamps for 444 Series.
• Hundreds of switch configurations.
• Hundreds of symbol options.
Current Rating : 16A @ 12V, 8A @ 24VActuator : PA6Body : PolyacetalContacts : Silver alloyIngress Protection : 444 Series IP53
777 Series IP55
Default at Rest Position (off)
777 Series444 Series
Illumination
Lamp circuit is wired independent of switch circuit.
All the 444 Series featuring illumination come standard with incandescent lamps. Replacement LEDs are available for the 444 Series and can be found on page 83.
All the 777 Series featuring illumination use integrated green LEDs.
Switches not supplied with inserts.
444 Series
444 Series 777 Series
777 Series
Nil
Function
Location
Function +
Location
Illuminates constantly while the park/head lights are active.
Illuminates when switch is activated.
No lighting option.
Illuminates constantly while the park/head lights are active. When switch is activated the illumination becomes brighter indicating the circuit is active.
Availability
Part No. Part No.
444109 777109
non-stock item
in-stock item
Due to the extensive range of combinations manufactured not all of the listed switches
are available from local stock holdings.
Italic part numbers are available by special order only and a lead time will apply.
We are constantly adding to the locally held stock. To confirm which part numbers are
currently held as local stock lines please visit ionnic.com to download the current list.
23mm
44m
m
Mou
ntin
gD
imen
sion
s
45m
m5m
m
40mm22mm
50mm26mm
6.3mm
39m
m11
mm
42mm22mm
50mm26mm
6.3mm
75
Rocker
Normally Open ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
OFF
ONSingle Pole
Nil 12-24 444000 777000
Function12 444001 —
24 444002 —
Location12 444003 777003
24 444004 777004
Function +
Location
12 444005 777005
24 444006 777006
OFF
ON
Single Pole
Lock Out (0) & (I)
Nil 12-24 444174 777174
Function12 444175 —
24 444176 —
Location12 444177 777177
24 444178 777178
Function +
Location
12 444179 —
24 444180 —
OFF
ON
Single Pole
Dual Terminal
Nil 12-24 444012 777012
Function12 444013 —
24 444014 —
Location12 444015 777015
24 444016 777016
Function +
Location
12 444017 777017
24 444018 777018
OFF
ON
Single Pole
Lock Out (I)
Nil 12-24 444167 777167
Function12 444168 —
24 444169 —
Location12 444170 777170
24 444171 777171
Function +
Location
12 444172 —
24 444173 —
OFF
Mom.ONSingle Pole
Nil 12-24 444007 777007
Function12 444008 —
24 444009 —
Location12 444010 777010
24 444011 777011
Function +
Location
12 — 777800
24 — 777801
OFF
Mom.ON
Single Pole
Lock Out (I)
Nil 12-24 444160 777160
Function12 444161 —
24 444162 —
Location12 444163 777163
24 444164 777164
Function +
Location
12 444165 —
24 444166 —
OFF
Mom.ONDouble Pole
Nil 12-24 444127 777127
Function12 444128 —
24 444129 —
Location12 444130 777130
24 444131 777131
Function +
Location
12 — 777802
24 — 777803
76
Rocker
Change-over ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
ON
ONSingle Pole
Nil 12-24 444019 777019
Function12 444020 —
24 444021 —
Location12 444022 777022
24 444023 777023
Function +
Location
12 444024 777024
24 444025 777025
ON
ONDouble Pole
Nil 12-24 444105 777105
Function12 444106 —
24 444107 —
Location12 444108 777108
24 444109 777109
Function +
Location
12 444110 777110
24 444111 777111
ON
ON
Double Pole
Lock Out (I)
Nil 12-24 444233 777233
Function12 444234 —
24 444235 —
Location12 444236 777236
24 444237 777237
Function +
Location
12 444238 —
24 444239 —
ON
ON
Double Pole
Lock Out (O & I)
Nil 12-24 444181 777181
Function12 444182 —
24 444183 —
Location12 444184 777184
24 444185 777185
Function +
Location
12 444186 —
24 444187 —
ON
Mom.ONDouble Pole
Nil 12-24 444197 777197
Function12 444198 —
24 444199 —
Location12 444200 777200
24 444201 777201
Function +
Location
12 — 777804
24 — 777805
77
Rocker
No Contact / Change-over ContactAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
OFF
ON
ON
Single Pole
Nil 12-24 444026 777026
Function12 444027 —
24 444028 —
Location12 444029 777029
24 444030 777030
Function +
Location
12 444031 777031
24 444032 777032
Refer to
Comments
Single Pole
Used for one speed wiper motor and washer.
Includes park circuit.
Lock Out (I)31b = Park Circuit 53 = Motor 53a = Positive P = Pump
Nil 12-24 444202 777202
Function12 444203 —
24 444204 —
Location12 444205 777205
24 444206 777206
Function +
Location
12 444207 —
24 444208 —
ON
ON
ON
Double Pole
Nil 12-24 444095 777095
Function12 444096 —
24 444097 —
Location12 444098 777098
24 444099 777099
Function +
Location
12 — 777814
24 — 777815
OFF
ON
ON
Double Pole
Special
Headlamp
Nil 12-24 444085 777085
Function12 444086 —
24 444087 —
Location12 444088 777088
24 444089 777089
Function +
Location
12 444138 777138
24 444137 777137
OFF
ON
Mom.ON
Double Pole
Special
Wiper/Washer
Lock Out (I)
Nil 12-24 444264 777264
Function12 444265 —
24 444266 —
Location12 444267 777267
24 444268 777268
Function +
Location
12 444269 —
24 444270 —
OFF
ON
ON
Double Pole
Special
Nil 12-24 444139 777139
Function12 444140 —
24 444141 —
Location12 444142 777142
24 444143 777143
Function +
Location
12 444144 777144
24 444145 777145
ON
ON
Mom.ON
Double Pole
Special
Nil 12-24 444240 777240
Function12 444241 —
24 444242 —
Location12 444243 777243
24 444244 777244
Function +
Location
12 444245 777245
24 444246 777246
78
Rocker
Change-over Contact I - O - II cont.
Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
Mom.ON
OFF
Mom.ON
Single Pole
Nil 12-24 444065 777065
Function12 444066 —
24 444067 —
Location12 444068 777068
24 444069 777069
Function +
Location
12 — 777818
24 — 777819
Mom.ON
OFF
Mom.ON
Single Pole
Lock Out (II - 0)
Nil 12-24 444286 777286
Function12 444287 —
24 444288 —
Location12 444289 777289
24 444290 777290
Function +
Location
12 — —
24 — —
ON
OFF
ON
Double Pole
Nil 12-24 444050 777050
Function12 444051 —
24 444052 —
Location12 444053 777053
24 444054 777054
Function +
Location
12 — 777822
24 — 777823
Mom.ON
OFF
ON
Double Pole
Nil 12-24 444060 777060
Function12 444061 —
24 444062 —
Location12 444063 777063
24 444064 777064
Function +
Location
12 — 777824
24 — 777825
Mom.ON
OFF
Mom.ON
Double Pole
Nil 12-24 444055 777055
Function12 444056 —
24 444057 —
Location12 444058 777058
24 444059 777059
Function +
Location
12 — 777826
24 — 777827
ON
OFF
ON
Double Pole
Special
Nil 12-24 444070 777070
Function12 444071 —
24 444072 —
Location12 444073 777073
24 444074 777074
Function +
Location
12 — 777828
24 — 777829
Mom.ON
ON
Mom.ON
Double Pole
Special
Nil 12-24 444211 777211
Function12 444212 —
24 444213 —
Location12 444214 777214
24 444215 777215
Function +
Location
12 444216 777216
24 444217 777217
79
Rocker
Change-over Contact II - O - IAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
ON
OFF
ON
Single Pole
Nil 12-24 444146 777146
Function12 444147 —
24 444148 —
Location12 444149 777149
24 444150 777150
Function +
Location
12 — 777816
24 — 777817
Mom.ON
ON
ON
Double Pole
Special
Nil 12-24 444151 777151
Function12 444152 —
24 444153 —
Location12 444154 777154
24 444155 777155
Function +
Location
12 — 777820
24 — 777821
Double Change-over II - I - 0Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
Refer to
Comments
Single Pole
Used for two speed wiper motor.
Includes park circuit.31b = Park Circuit 53 = High Speed 53a = Positive 53b = Low Speed
Nil 12-24 444045 777045
Function12 444046 —
24 444047 —
Location12 444048 777048
24 444049 777049
Function +
Location
12 — 777830
24 — 777831
Refer to
Comments
Double Pole
Special
Nil 12-24 444090 777090
Function12 444091 —
24 444092 —
Location12 444093 777093
24 444094 777094
Function +
Location
12 — 777834
24 — 777835
80
Rocker
Change-over / Contact MomentaryAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
ON
ON
Mom.ON
Double Pole
Special
31b = Park Circuit 53 = Motor 53a = Positive P = Pump
Nil 12-24 444112 777112
Function12 444113 —
24 444114 —
Location12 444115 777115
24 444116 777116
Function +
Location
12 — 777832
24 — 777833
OFF
ON
Mom.ON
Double Pole
Special
Nil 12-24 — 777117
Function12 — 777120
24 — 777121
Location12 — —
24 — —
Function +
Location
12 — 777836
24 — 777837
2 Contacts in SeriesAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
OFF
ON
ON
Double Pole
For use with Headlights
Nil 12-24 444080 777080
Function12 444081 —
24 444082 —
Location12 444083 777083
24 444084 777084
Function +
Location
12 444209 777209
24 444210 777210
OFF
ON
ON
Double Pole
Nil 12-24 444075 777075
Function12 444076 —
24 444077 —
Location12 444078 777078
24 444079 777079
Function +
Location
12 — 777838
24 — 777839
Double Change-over I - O - IIAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
Refer to
Comments
Double Pole
Special
Nil 12-24 444100 777100
Function12 444101 —
24 444102 —
Location12 444103 777103
24 444104 777104
Function +
Location
12 — 777840
24 — 777841
81
Rocker
SelectorAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
Refer to
Comments
Double Pole
One Pole N/O One Pole N/C
Nil 12-24 444033 777033
Function12 444034 —
24 444035 —
Location12 444036 777036
24 444037 777037
Function +
Location
12 444038 777038
24 444039 777039
Refer to
Comments
Double Pole
Momentary
One Pole N/O One Pole N/C
Nil 12-24 444040 777040
Function12 444041 —
24 444042 —
Location12 444043 777043
24 444044 777044
Function +
Location
12 — 777810
24 — 777811
ON
ONDouble Pole
Nil 12-24 444271 777271
Function12 444272 —
24 444273 —
Location12 444274 777274
24 444275 777275
Function +
Location
12 444276 777276
24 444277 777277
ON
Mom.ON
Double Pole
Momentary
Nil 12-24 — 777279
Function12 — —
24 — —
Location12 — —
24 — —
Function +
Location
12 — —
24 — —
82
Rocker
Hazard Warning OnlyAction Wiring Diagram Notes Illumination Voltage 444 Series 777 Series
OFF
ON
Single Pole
Special
10A
Function 24 444218 —
OFF
Mom.ON
Single Pole
Special
10A
Function 24 444220 —
OFF
ON
Single Pole
Special
10A
Lock Position (I)
Function
12 444219-12V —
24 444219 —
ON
ON
Single Pole
Special
10A
Function 12 444247 —
ON
ON
Double Pole
Special
10A
Function
12 444262 —
24 444263 —
Refer to
Diagram
Double Pole
SpecialContact 6-2 & 6-8 = 10A
Remainder = 5A
Function
12 444190 —
24 444191 —
Refer to
Diagram
Double Pole
SpecialContact 6-2 & 6-8 = 10A
Remainder = 5A
Function
12 444192 —
24 444193 —
Refer to
Diagram
Double Pole
SpecialContact 4-2 & 6-8 = 10A
Remainder = 5A
Function
12 444194 —
24 444195 —
Refer to
Diagram
Double Pole
Special
Lock Position (I)Contact 4-2 & 6-8 = 10A
Remainder = 5A
Function 24 444278 —
83
Rocker
Accessories - 444 & 777 SeriesDescription Illumination Voltage 444 Series 777 Series
444 Series Warning Lamp Panel
2 Lamps
Incandescent
12 611502 —
24 611503 —
777 Series Warning Lamp Panel
1 Green Lamp
LED
12 — 633500
24 — 633501
777 Series
Warning Lamp Panel
2 Green Lamps
LED
12 — 633502
24 — 633503
444 Series Replacement Lamp
Incorporating Holder
Incandescent12 696956 —
24 696710 —
LED12 627081 —
24 627082 —
444 Series Socket Housing
8 Contact696289 —
AMP™ Terminal to suit 160927-4 —
444 Series Lamp Holder
Connector Housing613328 —
AMP™ Terminal to suit 160927-4 —
777 Series Socket Housing
12 Contact
— 689790
AMP™ Terminal to suit — 925575-2
444 & 777 Series Mounting Panel
Middle Section 694801
End Section 694802
Blanking Plate 696273
3 Switch 695502
6 Switch 695902
Panel cutout 77mm x 48mm
Panel cutout 28mm x 48mm
Panel cutout 156mm x 48mm
84
Rocker
Insert AvailabilityDue to the extensive range of combinations manufactured not all of the listed inserts are available from local stock holdings.
Italic part numbers are available by special order only and a lead time will apply.
Minimum order quantities may apply.
We are constantly adding to the locally held stock. To confirm which part numbers are currently held as local stock lines please visit ionnic.com to download the PDF list.
No Symbol
Symbol Description Colour 0° 90° 180° 270°
Blank Black 896620
Blank Blue 895620
Blank Green 896650
Blank Dk Green 894645
Blank Orange 896320
Blank Red 896615
Blank Dk Red 894646
Blank White 896100
Blank Yellow 896610
Wiper Washer
Windscreen Wiper
Black 896611 896401
Green 896625 894719 896416 895116
Intermittent Wiper Green 896394 896718 896409
Windscreen Wiper
Washer
Black 896801 892787 894763
Green 896603 897010 895117
Yellow 895107
Wiper Washer cont.
Symbol Description Colour 0° 90° 180° 270°
Windscreen Washer
Black 894706 894703
Green 896627 894720 895118
Yellow 895109
Rear Window Wiper Green 896307 894400 896136 893306
Rear Window Washer Green 896305
Rear Window Wiper
Washer
Black 892776
Green 894769 897007
Orange 893063
White 892704
Rear Window Interval Wiper
Green 896109
Headlamp Wiper
WasherGreen 896647 896408
Headlamp Washer Green 895112
non-stock item
in-stock item
Green 896627 894720
Yellow 896609 895180
444 Series InsertsSwitches not supplied with inserts.
Symbol inserts available in categories such as lighting, heating & ventilation and drives.
Many inserts are available in 4 orientations for situations when switch mounting needs to be horizontal or even upside down. Multiple colours available.
Insert Rotations
0o 90o 180o 270o
Yellow Black 892348
Black 894746
COMMSBATTERY
LOWOrange 896320-CBL
85
Rocker
Lighting
Symbol Description Colour 0° 90° 180° 270°
Light
Black 896619
Green 896648 893304 896400 894782
High Beam
Blue 896169 895195
Dk Blue 894788 894770 894787
Green 896189
Dipped Beam Green 896303 892480 893303
Masked Headlamp Green 896655
Side Marker Lamps Green 896654 891879 896336
Side Marker Lamps
Green 895105
Yellow 894493 895373
Position Lamp Green 896424
Position Lamp Blue 896484
Fog Lamp
Green 896649 895181 896414 894799
Yellow 896148
Fog Lamp Green 895433
Fog Warning
Lamp
Green 896626 896417
Yellow 896609 895180 896404 894798
Fog Warning
LampYellow 896146
Service Lamp Yellow 893631
General Service Lamp
Black 896601
Green 896473 894401 896134
Lighting cont.
Symbol Description Colour 0° 90° 180° 270°
Rear General
Service Lamp
Black 896600
Green 896472
Red 895106
Worklamp
Black 896312 896192
Green 896313 894738 897008
Orange 896151 894433 893070
Yellow 895402 891978
Yellow Black 894474
Worklamp
Black 895426
Green 894767 894768 894428
Orange 896137 894705
Yellow 895401 894714
Yellow Black 894475
Service Lamp Up-Down Yellow 892896
General Service Lamp
Adjustable
Green 894708
Orange 892889
Cargo Area
Lighting
Orange 892870
Yellow 894485
Loading Floor Lamp
Black 895847 894746
Green 896629 894721 894779 894749
Lamp Indicator
Green 895365
Orange 895143 893315 893629
Main Light
Black 896621 895418
Green 896651 895182 895102 894800
Interior Light
Black 896175
Green 896641 893305 893678
Interior Light Medium Green 896640 896799
Interior Light Dim
Green 896639
86
Rocker
Lighting cont.
Symbol Description Colour 0° 90° 180° 270°
Instrument Lighting Green 896636 892860 896418 894751
Instrument Lighting Green 895439
Instrument Lighting Green 895100
Driving Seat Lighting Green 896637 893311
Reading Light Green 896638
Night Lighting Green 895701
Trunk Light Green 895965
Rotary Beacon
Green 896628 895188 896406
Orange 892373 892916 893067
Yellow 896426 895367 894715 895374
Yellow Black 894480
Rotary Beacon
Green 892876
Orange 895113
Yellow Black 892348
Light Reduction White 894416
Lamp Test Green 896123 894781
Lamp Test Green 896110
Tester Green 896184 893308
Hazard Warning
Orange 896170
Red 896191 894739 895417 894408
Lighting cont.
Symbol Description Colour 0° 90° 180° 270°
Hazard Warning Red 896614 895191
Attention Dk Red 894665
Heating & Ventilation
Thermometer Green 895133
Temperature
Red 895101
Red Black 897062
Outside Temperature Green 894464
Yellow 895344
Heating Green 896622
Auxiliary Heating
Black 892119
Green 896395 896410
Warm Air Blower
Black 896180
Green 896632 896407
Pre-warm Fuel Green 893289
Pre-heating Glow Plug
Green 896631
Orange 893068
Yellow 896120 896402 894796
Pre-heating
Yellow 896117 894742
Yellow Black 894479
Engine Heating Green 895146
Additional Heating Green 896121
87
Rocker
Heating & Ventilation cont.
Symbol Description Colour 0° 90° 180° 270°
Heating Passenger
Room
Black 893606
Green 895132 893316
Orange 895364
Heating Front Green 895142 893318
Heating Driver’s
SeatGreen 895141 893317
Defroster Green 896422
Fresh Air Green 896630 892594
Air Cleaner
Red 894423
Yellow 896140 895192
Yellow Black 894470
Blower Green 896195
Fan
Black 894702
Green 894700
Blower Slow
Black 896388
Green 896604
Yellow Black 894486
Blower Fast
Black 896612
Green 896642
Yellow 895108
Speed Adjustment
FanGreen 895127
Speed Adjustment
FanGreen 894458
Fan Speed Green 893279 892898
Heating & Ventilation cont.
Symbol Description Colour 0° 90° 180° 270°
Green 894466
Ventilation Motor Green 895138
Duct Green 895139
Ceiling Fan Green 895140
Roof Ventilator Green 896633
Green 894438
Cooling
Black 895159
Green 896101
Seat Heating
Green 895437
Yellow 896139
Seat Heating Green 895135
Heating & Ventilation
Green 892022
Yellow 894465
Rear Window
Defroster
Green 896390
Orange 895363
Red 896172
Yellow 893307 896190
Rear Window Heating
Green 894462
Orange 897009
Yellow 894496
Exterior Mirror
DefrosterGreen 896645 896646 894795 896411
Exterior Mirror
Defroster
Green 895137
Orange 895362
88
Rocker
Heating & Ventilation cont.
Symbol Description Colour 0° 90° 180° 270°
Exterior Mirror
Defroster
Green 895440
Yellow 895149 894451
Yellow Black 894455
Drives
Differential Lock
Longitudinal
Black 896606
Green 896471
Red 891691
Yellow 891733
Differential Lock
Longitudinal
Green 896219
Yellow 896420
Differential Lock
Transversal
Green 896791
Yellow 896166
Differential Lock Front
Green 894483 896803
Red 894410
Yellow 893310 896165
Differential Lock Rear
Black 896378
Green 896220 896405
Red 894409
Yellow 892593 896164
Red 892521
Differential Lock
Green 896623
Red 894777
Yellow 894794
Differential Lock
Green 897038
Yellow 896116
Yellow Black 894473
Differential Lock Red 895342
Differential Lock
Longitudinal
Yellow 896111
Yellow Black 894472
Drives cont.
Symbol Description Colour 0° 90° 180° 270°
Rear Differential
LockGreen 896199
Front Differential
LockGreen 896200
Rear Differential
LockGreen 897034
Front Differential
LockGreen 897033
Differential Lock
Black 892716 893633
Green 894426 896181
Orange 893625 893065 895413 892766
Yellow 892856 892411
Differential Lock
4th AxleGreen 896218
Transversal Lock
2nd-3rd AxleGreen 896131
Transversal Lock
1st AxleGreen 896130
Longitudinal Lock
1st-2nd AxleGreen 896132
Engage 2nd Axle Green 896133
Disengage 1st Axle Red 896129
All Wheel Drive
Green 896802
Red 892519
All Wheel Drive
Green 896183 895427
Orange 891508 893057
Front Wheel Drive
Yellow Black 896163
89
Rocker
Drives cont.
Symbol Description Colour 0° 90° 180° 270°
All Wheel Drive
Black 896605
Green 896470
All Wheel Drive Green 897049
All Wheel Drive
6WDGreen 896201
Green 894736 894783
Auxiliary Drive
Green 896624
Red 892026 896413
Yellow 895155 895185 896168
Green 894786
Green 894785
Yellow 892857
One Axle Locked Red 893045
Green 894784
6x4 Green 897031
6x6 Green 897032
Power Take Off
Black 896616
Green 896392
Orange 893066
Dk Red 894402
Power Take Off Red 895349
Power Take Off
Fast
Orange 894404
Yellow 892318 892881
Drives cont.
Symbol Description Colour 0° 90° 180° 270°
Power Take Off
Slow
Orange 894403
Yellow 892317 892882
Orange 894740
Green 894735
Break Power
Take Off Shaft
Orange 893071
Green 894424 893634
Green 896236
Green 895175
Green 895177
Trailing Axle
Green 896396 896412 892859
Orange 894776 894748
Yellow 894443
Green 893043
Yellow 892671 894747 894712 892858
Yellow 894435
Axle Removal Green 897041
Front Axle - Front & Rear
AxleGreen 894406
Axle Remove Yellow 895348
90
Rocker
Drives cont.
Symbol Description Colour 0° 90° 180° 270°
Disengage Rear Axle
Green 891994
Red 892487
Red 893409
Axle Raise-Lower Yellow 893415
3rd Axle Raise-Lower Yellow 893400
Axle 3&4 Raise Yellow 892575
Rear Axle Red 893406
Axle Load Distribution Red 892914
Axle 1,2,3 Load
DistributionGreen 892880
Cross-shaft Axle Lock
Yellow 895435
Yellow Black 894477
Axle Lock Red 895347
Axle Lock Blue 897042
Cross-shaft Axle Off Red 895147
Cross-shaft Axle
Orange 896158
Red 892917 894753
Cross-shaft Axle Lock Orange 894491
Slewing Damper Red 893618
Drives cont.
Symbol Description Colour 0° 90° 180° 270°
Anti-slewing Break Red 892850
Axle Suspension
1-3Yellow 893418
Orange 896159
Pneumatic Suspension Yellow 893444
Red 892601
Level Control Red 895430
Level Control Green 893412
Centre of Gravity Yellow 893421
Level Control
Green 892904
Red 892899
Normal Level Green 894407
Level Control Yellow 893624
Red 894778
Yellow 895161
Raise Green 895423
Lower Green 895422
Green 894431
91
Rocker
Drives cont.
Symbol Description Colour 0° 90° 180° 270°
Green 894432
Yellow 892518
Red 897057
Yellow 897056
Raise Lower
Green 894405
Orange 892901
Slope Compensation Green 893280
Steep Slope Green 892902
Maximum Slope
CompensationGreen 892903
Miscellaneous
Throttle Valve
Yellow 896403 894797
Yellow Black 894469
Working Speed Green 896198
Black 894764
Ether Injection
Black 894425 893632
Red 895443
Yellow 894463 894760 893313
Ether Injection Black 893641 892180
Engine Stop
Green 895434
Red 895152
Yellow 897050
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Hydraulic Fan Off
Yellow Black 893290
Motor Start Green 893445
Motor Stop
Green 895103
Red 895429
Increase Speed Green 895432
Green 894436 894716
Hydraulic Motor Red 896142
Engine Overheat Red 895436
Fire Alarm Red 894468
Control Pump Red 896150
Auxiliary Control Pump
Red 896149
Green 897037 897011
Out of Gear
Green 893666
Red 895410
Yellow 896118
Green 896182
Green 894756
Red 892481
92
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Red 894482
Hold Gear Position
Dk Green 893774 894773
White 894729
Test Gear Green 892878
Green 892522
Transmission Oil Pressure Red 896114 894422
Transmission Oil Pressure & Temperature
Red 896141 895197
Transmission Oil Pressure & Temperature
Red 893355
Yellow 893425
Red 897014
Red 897035
Red 894420
Green 897063
Temperature of Oil Pressure Red 894476
Yellow Black 894447
Increase Oil Pressure
Yellow 895120
Yellow Black 894450
Reduce Oil Pressure
Yellow 895119
Yellow Black 894449
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
White 894733
White 894734
Reverse Gear Release Green 895853
Release Brakes Red 894499
Retarder
Black 896602
Green 896391
Deceleration Brake Green 896338
Orange 893642
Retarder Green 894417
Electric Brake System Green 895419
Retarder
Green 894429 895352
Yellow 891844
Retarder Out Yellow 893496
Parking Brake
Green 896309
Red 896173 895193 894752
Dk Red 894648
Stop Brake Red 895111 895183
Retarder Fault Red 894754
Front Brake Pads Red 895332
93
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Rear Brake Lining Red 895333
Auxiliary Brake
Green 895164
Red 892031
Yellow 892592
Engine Brake Green 894440
Engine Brake Yellow 893676
Exhaust Brake
Black 894414
Green 894761
Brake System Trouble
Green 895148
Red 896144 895194
Brake Lining Check
Black 895494 894594
Red 897048 894707
Brake Fluid Pressure
Green 895158
Red 896113
Test ABS Unit
Red 893301 893293
Orange 897040
Yellow 897047
ASR
Green 897039
Red 897005
Yellow 895341
Fault Trailer ABS Red 893295 893296
ASR Green 891154
Trailer Without ABS
Yellow 893194 893297
Yellow Black 893594
Compressed Air Supply Orange 895154
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Compressed Air Tank 1 Red 893401
Compressed Air Tank 2 Red 893402
Compressed Air Tank 3 Red 893403
Automatic Steering Device
Green 895121 897051
Automatic Steering Device
Green 893281
Steering Lock
Black 896311
Green 896381
Steering Lock Yellow 894492
Emergency Steering Red 895404
Emergency Steering
Yellow 895403
Yellow Black 894456
Converter Clutch Unit Green 893405
Converter Clutch Open Yellow 893404
Automatic Lubricant Green 896103
Lubricant Oil
Green 896652
Red 896171 895199
Red Black 897061
Yellow 895110
White 894437
94
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Air Horn Green 896463
Horn
Black 896176
Green 896196
Horn Backwards
Black 891628
Yellow 895400
Yellow Black 894478
Bell
Green 895134 893314
Red 895129
Stop Request Green 894430
Direction Indicator
Green 894460 892371
Yellow 894497
Direction Indicator
Green 894461 892368
Yellow 894498
Direction Indicator
Dk Green 894789
Green 893345
1st Trailer
Green 895441 894737
Dk Green 894650 894791
2nd Trailer
Green 895442
Dk Green 894649 894790
Window Lifter
Black 896064
Green 896393
Dk Green 893772 893773
Yellow 896238 892765
Window Lifter
Black 897016
Green 896301 895200
Dk Green 894792
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Speed Green 894731 893283
Speed Limit
Yellow 894495
Orange 893665
Green 892912
Green 892911
Speed Controller
Green 897003
Yellow 894709
Cruise Control Yellow 895350
CR/PTO Cruise Control PTO/Set
Yellow 895351
EI. Speed Limiter Yellow 891731 895190
Fuel
Green 895104
Orange 895425
Red 895157
Dk Red 894647
Tank Selector Switch Green 896298 896296
Tank 2 Black 896112
Red 894775
Tank Filling Level
Green 896222
Red 896174 895196
Refrigerator
Blue 895160
Green 896613
95
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Hostess Call Green 896635
Tea/Coffee Maker Red 895358
Perambulator Blue 895115
Green 897043
Orange 895431
Black 894415
Orange 894762
Weighted to Side Red 895340
Orange 895355
Red 895354
Orange 895357
Red 895356
Double Command Green 896108
School Bus Yellow 895144
Wheel Chair
Blue 895360
Red 895338
Seat Belt Red 895339
Yellow 897060
Door Opener
Black 896178
Green 895967
Red 896152
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Door Opener Door 1
Green 895851
Red 894445
Door Opener Door 2
Green 895852
Red 894444
Door Opener
Green 896194
Red 895366
STOPYellow 897059
Cancel Door Buzzer Yellow 897044
Door Warning Red 897027
Window Lifter Green 896122
Motorised Screen Green 897015
Exterior Mirror Green 895136
Lifting Roof Green 896634
Radio
Green 895153
Yellow 894448
Radio Music Green 896186
Camera Green 895421
Monitor Green 894442
TV Green 894441
96
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Control Lever Green 896653
Gear Selector 1 Green 893413
Gear Selector Yellow 893414
Stabilisation Centre Green 896197
Tipped to Right Yellow 893420
Tipped to Left Yellow 893419
Support Right Hand Green 896156 894710 893050
Support Left Hand Green 896157 894755 893051
Lock Support Right Green 892852
Lock Support Left Green 892851
Unlock Support Yellow 893437 892582
Support 1 Up-Down Yellow 893416
Support 2 Up-Down Yellow 893407
Support 3 Up-Down Yellow 893417
Support 3 Up-Down Yellow 893408
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Left Front Support Yellow 893441
Right Front Support Yellow 893439
Left Rear Support Yellow 893442
Right Rear Support Yellow 893438
Support Left Extend-Retract Yellow 893440
Support Right Extend-Retract Yellow 893443
Support 1+2 Extend-Retract Yellow 893410
Support 3+4 Extend-Retract Yellow 893411
Red 895162
Yellow 892989
Tipper
Green 896469
Red 895184
Tipper to Horizontal
Green 892906
Red 892095
Lower Trailer Yellow 895345
Lower Trailer Yellow 895346
Damper Green 897000 897054
97
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Tail Gate Green 897001 897052
Red 897058
Crane Operation Green 896202 894711
Grab Green 896092
Excavator Arm Green 895114
Lock Rotating Platform Yellow 892637
Boom Lock Yellow 893424
Hitch Green 893622
Ejector H+S Green 893620
On Tow Yellow 893422
Tip to Stop
Yellow 896119
White 895409
Lift Against Stop White 895408
Tip White 895406
Up-Down White 895405
Quick Damp White 895407
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Green 892874
Appliance Holder Green 896104
Open Accessory
UnitRed 894411
White 893664
White 892995
White 895489
Shovel Horizontally Green 895428
Heading Floating Program
Green 892905
Float Position
Green 895438
White 892703
Height Green 894758
Ret. Travel Green 894757
Ret. Dig Green 894759
Yellow 894412
Green 894446
Fifth Wheel Black 892688
98
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Green 894454
Green 894453
Green 894452
Slope Compensation Green 895549
Auxiliary Step
Green 895145
Red 895131
Boot Lid Red 895130
Regulator for Press Green 895123
Cutting Tool Green 895122
Cutting Tool Reversing Green 895124
Cutters Locked Red 893278
Cutter Tool Up-Down Red 895495
Hasp Horizontal Green 895125 892477
Hasp Horizontal Green 894459
Hasp H+S Green 893621
Hasp Backward Forward
Green 892875
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Hasp Speed Adjustment Green 892877
Auxiliary Brake Green 895126 894457 892897
White 895165
Green 895372
White 895166
White 895167
Threshing Drive Green 895128
Adjust Rotation Direction
Green 892910
Screen Green 896205
Ladder Green 896204
Run-out Step Green 894439
Green 896203
Trencher Yellow 896160
Red 896155
Orange 896154
Overload Warning
Red 896091
White 895150
99
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
High Lifting Yellow 896090
Ballast Locked Red 893284
Ballast Up-Down Green 893447
Ballast Unlock-Lock Green 893446
Blue 896161
Hammer Green 896093
Red 893435
Circular Broom Green 896126
Spray Water Circular Broom
Green 893322 895375
Broom Up-Down Green 896127
Broom Up-Down Green 897053 895369 895368
Sweeping Roller Green 894487
Spray Water Rolling Boom Green 893324
Spray Water Rolling Boom Green 895376 895370
Red 895377
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Dirt Scraper Green 893323
Garbage Pick Up Green 896125
Large Item Garbage Pick Up
Green 893320
Operate Garbage Pick Up
Green 894488
Spray Water Suction Green 893321
Water Green 896128
Spray Water Green 893302 897013
Water Green 897002
Water Pump Green 895361
Grit Spreader Green 893319
Stop Orange 892900
Change Size Green 896124
Filling Safety Device Yellow 894494
Separator Drum Green 893282
Green 893346
100
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Black 893627
Heater Green 895424
Green 893644
Main Switch
Black 896179
Green 896397 896398 894780
On
Green 893042
White 895151
Off-On Green 894500
Socket Green 896106 894741
Red 894421
Carbon Brushes Worn
Red 892919
Battery
Green 892032
Red 896153 895198
Yellow 896138
1 + 2
Battery 1 + 2 Green 895331
Red 893329
Unlock Battery Red 893635
Cable Winch Yellow 893616
Cable Winch Green 896187 894713
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Peeling Knife Green 896188
Hydr Connection Green 896105
Idle Automatic Red 896162
Metal Detector
OnRed 895499
Metal Detector
OffGreen 895498
Blade Grinder Green 895497
Black 894793
Black 892996
Orange 893628 893064
Green 895371
Green 894490 895176
Main Drive Green 895496
Red 895337
Unlock Green 897012
Slow
Green 893040
Orange 893619
Yellow 893309 893327
Slow
Green 895969 895186
Orange 896185 895501
101
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Test Green 892879
Extra Yellow 896147
Start
Red 893044
White 894418
Stop
Green 896340
Red 894434 894419
Water Closet Green 895420
FRESHAIR Fresh Air Green 894467
BLACKOUTOVERRIDE
Blackout Override Yellow 893292
EL Black 896226
Accessories Black 894704
FSD FSD Green 897055
VS Green 894413
123 Black 895189
STOPENGINE
Stop Engine Red
896615-SE-1896615-SE
CHECKENGINE
Check Engine
Blue 895620-CE
Orange896320-CE-1
896320-CE
FRIDGE Fridge Blue 895620-F
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Fast Green 895971 893312
Fast Black 894765
Warning Red 892520
Warning Yellow 895334
WC Green 895359
Wait Yellow 895335
I Green 892855
II Green 892854
N Green 897017
H
White 894730
Yellow 894427
Green 896107
Yellow 891732
R
Green 895163
Orange 894766
White 893639
Speed Green 896115
Speed Green 896102
102
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
PTOON PTO On Red 896615-PTO
PLATFORMUNSTOWED
Platform Unstowed Red 896615-PU
STEPUNSTOWED
Step Unhoused Red 896615-SU
WORKLIGHTS
Work Lights Red 896615-WL
BEACONLIGHTS
Beacon Lights Green 896650-BL
HAZARDLIGHTS
Hazard Lights Green 896650-HL
HPPUMP
HP Pump Green 896650-HP
NPPUMP
NP Pump Green 896650-NP
OKTO
PUMP
OK to
PumpGreen 896650-OK
SPRAYBAR
Spray Bar Green 896650-SB
AIRHORN
Air Horn Green 896650-AH
Gate Open Red 897045
Cruise Orange896320-CRUISE-1
896320-CRUISE
Low Orange896320-LOW-1
896320-LOW
ATB Overide Red 896615-ATBO/RIDE
LMI Overide Red 896615-LMIO/RIDE
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
ROADMODE
Road Mode Blue 895620-RM
COMMSBATTERY
LOW
Comms Battery
LowOrange 896320-CBL
CHARGERCONNECT
Connect Charger Orange 896320-CH
MAINSCONNECT
Mains Connect Orange 896320-MC
T/GATEBATTERY
LOW
Tailgate Battery
LowOrange 896320-TBL
VEHICLEBATTERY
LOW
Vehicle Battery
LowOrange 896320-VBL
240VOLTON
240 Volt On
Red 896615-240V
AIRSYSTEMFAULT
Air Fault
SystemRed 896615-AS
CLASS1SYSTEMFAULT
Class1 System Fault
Red 896615-C1
COMPRESSORENGAGED
Compressor Engaged Red 896615-CE
LOCKEROPEN
Locker Open Red 896615-LO
LOWWATER
Low Water Red
896615-LW-1
896615-LW
MASTMONITOR
UNHOUSED
Mast Monitor
UnhousedRed 896615-MMU
MASTUNHOUSED
Mast Unhoused Red 896615-MU
PTOENGAGED
PTO Engaged Red 896615-PE
POLELIGHT
RAISED
Pole Light
RaisedRed 896615-PLR
103
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Pole Light
RaisedRed 896615-PLR-1
Maintenance Yellow 895336
L SA ALS Green 897006 897036
Orange 897046
104
Rocker
No Symbol
Symbol Description Colour 0° 90° 180° 270°
Blank Black 788409
Blank Blue 788402
Blank Grey 788401
Blank Red 788400
Wiper Washer
Rear Window Wiper Grey 788095
Rear Window Wiper Grey 788577 784400 786136 783306
Rear Window Wiper/Washer
Blue 788071
Grey 788303
Rear Window Wiper/Washer
Blue 788718
Grey 788710 787007
Wiper Washer cont.
Symbol Description Colour 0° 90° 180° 270°
Rear Window Wiper/Washer
Grey 788548
Intermittent Wiper Grey 788312 786718 786409
Windscreen Wiper Grey 788627 784719 786416 785116
Windscreen Wiper/Washer
Grey 788042
Windscreen Wiper/Washer
Grey 788626 787010 786415 785117
Window Wiper/Washer
Grey 788056
Headlamp Wiper/Washer
Grey 788398 786408
Lighting
Light Grey 788097
Insert Rotations
0o 90o 270o180o
777 Series InsertsSwitches not supplied with inserts.
Symbol inserts available in categories such as lighting, heating & ventilation and drives.
Many inserts are available in 4 orientations for situations when switch mounting needs to be horizontal or even upside down.
Multiple colours available.
AvailabilityDue to the extensive range of combinations manufactured not all of the listed inserts are available from local stock holdings.
Italic part numbers are available by special order only and a lead time will apply.
Minimum order quantities may apply.
We are constantly adding to the locally held stock. To confirm which part numbers are
currently held as local stock lines please visit ionnic.com to download the latest PDF list.
non-stock item
in-stock item
Blue 788622 788613
Grey 788583 784738
105
Rocker
Lighting cont.
Symbol Description Colour 0° 90° 180° 270°
Light Grey 788586 783304 786400 784782
High Beam Grey 788573
Dipped Beam
Blue 788060
Grey 782480 783303
Side Marker Lamps Blue 788088
Side Marker Lamps Blue 788111
Position Lamp Blue 788087
Fog Lamp Grey 788394 785181 786414 784799
Fog Warning Lamp Grey 788175
Fog Warning Lamp Grey 788310 787102 786417
General Service Lamp
Front
Blue 788090
Grey 788142
General Service Lamp
Front
Blue 788621
Grey 788585
General Service Lamp
RearBlue 788089
Worklamp
Blue 788719
Grey 788711
Worklamp
Blue 788622
Grey 788583 784738 787008
Worklamp
Blue 788135
Grey 788233
Worklamp Grey 788576 784768 784428
Lighting cont.
Symbol Description Colour 0° 90° 180° 270°
Loading Floor Lamp Blue 788137
Light Indicator Grey 788322
Main Light
Blue 788074
Grey 788234
Main Light Grey 788584 785182 785102 784800
Interior Light
Blue 788715
Grey 788688 783305 783678
Interior Light Medium Grey 788581 786799
Interior Light Dim Grey 788336
Driving Seat Light Grey 788335 783311
Reading Light Grey 788334
Night Light Grey 787187
Rotary Beacon
Blue 788020
Grey 788712
Rotary Beacon Grey 788628 785188 786406
Rotary Beacon
Blue 788136
Grey 788049
Test Grey 788213
Lamp Test Grey 788550 784781
Hazard Warning Red 788231
106
Rocker
Lighting cont.
Symbol Description Colour 0° 90° 180° 270°
Hazard Warning
Grey 788587
Red 788435 784739 785417
Hazard Warning
Grey 788551
Red 786614
Heating & Ventilation
Pre-Warm Fuel Grey 783289
Additional Heating Grey 788317
Heating Passenger
RoomGrey 788324 783316
Heating Front Grey 788338 782318
Defroster Grey 786422
Fresh Air Grey 782594 788333
BlowerBlue 788716
Grey 788708
Blower Slow Grey 788094
Blower Fast Grey 788396
Blower Speed Adjustment Grey 787982
Ventilation Motor Grey 788323
Ceiling Fan Grey 788331
Cooling Grey 788138
Cooling Grey 788625
Heating & Ventilation cont.
Symbol Description Colour 0° 90° 180° 270°
Seat Heating Grey 787987
Heating & Ventilation Grey 787977
Rear Window Defroster Grey 788084
Rear Window Defroster Grey 788337
Rear Window Heating Grey 784496
Exterior Mirror
Defroster
Blue 787969
Grey 788143
Exterior Mirror
DefrosterGrey 788575
Drives
Differential Lock Grey 788307
Differential Lock Grey 788549
Axle Lock Grey 788128
All Wheel Drive
Blue 788076
Grey 788228
Wheel Drive Behind Grey 788108
Slewing Damper Red 787964
Slewing Damper Red 788040
Level Control Grey 787225
Level Control Grey 783624
107
Rocker
Drives cont.
Symbol Description Colour 0° 90° 180° 270°
Raise Grey 787224
Level Control Grey 787184
Raise Lower Grey 788329
Raise Lower
Blue 788717
Grey 788709
Miscellaneous
Working Speed Grey 788302
Working Speed Grey 788570
Speed Automatic Grey 788130
Engine Liquid Indicator Grey 788008
Engine Grey 787890
Engine Grade 3 Grey 787898
Stop Engine Grey 788325 785103
Fire Alarm Grey 784468
Control Pump Red 787965
Control Pump Red 788044
Control Pump Red 788043
Out of Gear Grey 788572
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Gear Trouble Grey 787035
Forward Gear/
Reverse GearBlue 788078
Forward Gear/
Reverse GearGrey 788216
Electric Brake System Grey 788319
Retarder Grey 788306
Retarder Grey 788571 784429
Retarder Out Grey 787183
Retarder Out Grey 788328
Exhaust Brake Grey 788305
Engine Brake Grey 788304
Engine Brake Grey 788313
Exhaust Brake Retarder Grey 788193
Engine Brake Retarder Grey 788297
Brake System Trouble Grey 785148 788321
Parking Brake Red 788077
Parking Brake
Grey 788578
Red 788102
108
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
ABS Grey 788327
Test ABS Unit Grey 787327
ASR
Blue 787206
Grey 785341
Steering Lock Grey 786381
Automatic Lubricant
Blue 788682
Grey 788713
Automatic Lubricant Grey 787985
Oil Level Control Grey 787144
Horn
Blue 788062
Grey 786196
Horn Backwards Grey 787980
Horn Backwards Grey 788326
Horn Out Red 788117
Stop Request Grey 787088
Sounder Out Grey 788016
Turn Signals
Blue 788057
Grey
Turn Signals Grey 788298
Cruise On Grey 788582
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Grey 787208
Fuel Grey 788624
Tank Filling Level Grey 786222
Hostess Call Grey 786635
Level & Kneeling Grey 787226
Kneeling Grey 784762
School Bus Grey 788343
Wheel Chair Grey 787229
Door Opener Grey 788314
Door Opener
Grey 788342
Red 788341
Door Opener Grey 788340
Door Opener Grey 788339
Door Opener Grey 787029
Window Lifter Grey 788574
Radio Music Grey 786186
Camera Grey 788318
109
Rocker
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Monitor Grey 784422
DVD Grey 787166
Position Open Grey 788189
Hydraulic Lever Locked
Grey 788222
Red 788070
Tipper to Horizontal Grey 788157
Overload
Grey 788224
Red 788067
Lift Against Stop Grey 787967
Lift Against Stop Grey 788038
Bucket Loader Unlocked Grey 788218
Bucket Loader Unlocked Grey 788115
Bucket Loader Unlocked
Grey 788230
Red 788068
Side Shift
Grey 788226
Red 788069
Bucket Loader Locked Red 787917
Bucket Loader Locked Red 788034
Bucket Loader Suspension
Blue 788075
Grey 788220
Bucket Loader LSM Grey 788124
Miscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Float Position Grey 788126
Bucket Loader Horizontal Grey 788131
Bucket Loader Unlocked Grey 788014
Bucket Loader Float Grey 788012
Auxiliary Step Grey 785145
Boot Lid Grey 788330
Regulator for Press Red 787984
Grey 787795
Spray Water Rolling Broom Grey 787979
Grey 785377
Water Grey 788316
Heater Grey 785424
Main Switch Grey 788311 788096 786398 784780
Battery
Blue 788714
Grey 788687 788320
Peeling Knife Grey 788315
Locked Grey 787186
110
Rocker InternetMiscellaneous cont.
Symbol Description Colour 0° 90° 180° 270°
Fast Slow Grey 788046
Economy Power Grey 787185
Mode Grey 788036
Warning Grey 787130
Water Closet Grey 788332
Information Grey 788623
Reset Grey 788110
Grey 788299
Grey 785361
Press Out Grey 788122
InternetInternetionnic.com
Lighting | Safety | Electrical
ionnic.com• Keep up to date with the latest product
releases.• Compare products.• Download catalogues or technical
information.
Circuitry
Proximity Limit Switch
Single Pole Change Over, Double Make Double Break as well as Normally Open / Normally Closed circuitry is offered within the Micro & Limit ranges.
The Proximity Limit Switch utilises magnetic switching to sense and trigger off fer-rous metals.
All components are sealed and protected within the rug-ged brass housing eliminat-ing instances of mechanical failure.
The single sensing area which extends from one side of the enclosure detects ferrous materials within a range of 10mm. Using the Target Magnet this sensing range can be further extended to 90mm.
Multiple Lever TypesA wide selection of lever types are available in the Micro & Limit ranges including roller, double pivot roller, standard lever, spring lever, and a variety of plungers . Each actuator has an extensive service life with a minimum of 500,000 operations.
NO
NC
NO
NCCOM
NC
NO
Micro - Limit SwitchesMicro - TM Series 114
Limit - TZ-7 Series 118
Limit - TZ-9 Series 120
Limit - Proximity 121
114
Voltage : 12-24VCircuitry : SPCO (Single Pole Change Over)Current Rating : 10A @ 12V, 5A @ 24VService Life : Min. 500,000 operationsApprovals : CE, CSA, UL, VDE
Micro & Limit
Mic
ro -
TM S
erie
s
• Wide variety of actuators.
• High breaking capacity - 15A.
• Single Pole Change Over.
• Long life - 500,000 operations.
Micro - TM Series - Plunger with RollerPart No. Description Part No. Description
TM1308 Button plunger with roller TM1309 Button plunger with cross roller
TM1309TM1308
SW15
TM1305
TM1307
TM1300
TM1743
TM1401
SW15
TM1308
TM1705 TM1701
49.6mm Ø 12mm
Ø 4.4mm
23.5
mm
35.4
mm
25.4mm 17.6mm
49.6mm Ø 12mm
Ø 4.4mm
23.5
mm
35.4
mm
25.4mm 17.6mm
115
Micro & Limit
TM1300 TM1305
TM1307
Micro - TM Series - PlungerPart No. Description Part No. Description
TM1300 Pin head plunger TM1305 Slim plunger
TM1306 Short button plunger TM1307 Long button plunger
TM1306
Micro - TM Series - LeverPart No. Description Part No. Description
TM1301 Pin head plunger with lever TM1701 63mm lever
TM1702 28mm lever TM1705 110mm wire lever
TM1301
TM1702
TM1701
TM1705
49.6mm Ø 4.4mm
23.5
mm
25.4mm 17.6mm
49.6mm
23.5
mm
14.1
mm
25.4mm 17.6mm
Ø 5.2mm
Ø 4.4mm
49.6mm Ø 7.3mm
Ø 4.4mm
23.5
mm
7.4m
m
25.4mm 17.6mm
49.6mm Ø 12mm
Ø 4.4mm
23.5
mm
24m
m
25.4mm 17.6mm
61.5mm Ø 4.4mm
23.5
mm
25.4mm 17.6mm 25.4mm 17.6mm
29.2
mm
22.9
mm
49.6mm
Ø 4.4mm
25.4mm 17.6mm
49.6mm
29.2
mm
22.9
mmØ 4.4mm
25.4mm 17.6mm
29.2
mm Ø 4.4mm
22.9
mm
49.6mm
155mm
116
Micro & Limit
TM1303
TM1703
TM1743
TM1704
Micro - TM Series - Lever with RollerPart No. Description Part No. Description
TM1303 Pin head plunger with roller lever TM1401 60mm roller lever
TM1703 48mm lever with roller TM1704 27mm lever with roller
TM1743 32mm double pivot roller lever
TM1401
55.4mmØ 4.4mm
40.8
mm
25.4mm 17.6mm
49.6mm
38.5
mm
25.4mm M4x30mm
19.3
mm
25.4mm 17.6mm
29.2
mm
22.9
mm
49.6mm
16.3
mm
Ø 4.4mm
25.4mm 17.6mm
29.2
mm
22.9
mm
49.6mm
16.3
mm
Ø 4.4mm
25.4mm 17.6mm
29.2
mm Ø 4.4mm
22.9
mm
49.6mm
117
Micro & Limit
Micro - TM Series - Heavy Duty Spring LeverPart No. Description
SW15 TM1300 with heavy duty spring lever casing
86.7mm
25.4
mm
19m
m
149.
2mm
NPT1/2”
25.4mm
25.4mm
Ø 4.4mm
118
Micro & Limit
Lim
it - T
Z-7 S
erie
s
• Environmentally sealed - IP65.
• High precision.
• Long life - 500,000 operations.
• Sealed with gasket diaphragm.
• Single Pole Change Over.
Limit - TZ-7 Series - PlungerPart No. Description Part No. Description
TZ7310 Long button plunger TZ7311 Button plunger with roller
TZ7312 Cross roller plunger
TZ7310
TZ7312
TZ7311
Voltage : 12-24VCircuitry : SPCO (Single Pole Change Over)Ingress Protection : IP65Current Rating : 10A @ 12V, 5A @ 24VService Life : Min. 500,000 operationsApprovals : CE, UL
TZ7166
TZ7144
TZ7120
TZ7141
21.4mm
25.4mm
Ø 4.2mm
Ø 12mm
42m
m22
mm
70.5mm 21.4mm
25.4mm
Ø 4.2mm
Ø 12mm
42m
m34
mm
70.5mm
21.4mm
25.4mm
Ø 4.2mm
Ø 12mm
42m
m34
mm
70.5mm
119
Micro & Limit
Limit - TZ-7 Series - LeverPart No. Description Part No. Description
TZ7120 63.5mm lever TZ7121 48mm roller lever
TZ7141 30mm roller lever TZ7144 30mm double pivot roller lever
TZ7166 Polymer rod lever
TZ7120
TZ7141
TZ7166
TZ7144
TZ7121
21.4mm
25.4mm
Ø 4.2mm
42m
m
70.5mm 21.4mm
25.4mm
Ø 4.2mm
57m
m
70.5mm
21.4mm
25.4mm
Ø 4.2mm
57m
m
70.5mm 21.4mm
25.4mm
Ø 4.2mm
72m
m
70.5mm90
o
83.5
mm
41m
m
21.4mm54mm
25.4mm
Ø 4.2mm
120
Micro & Limit
Lim
it - T
Z-9 S
erie
s
• Environmentally sealed - IP65.
• Long life - 500,000 operations.
• Robust glass reinforced polymer.
• Smooth operation with greater over travel.
• Easy-to-wire design.
• Normally Open, Normally Closed.
TZ9204
TZ9208
TZ9266
TZ9207
Limit - TZ-9 Series Part No. Description Part No. Description
TZ9204 Angle adjustable roller lever TZ9208 Height adjustable roller lever
TZ9207 Height adjustable rod lever TZ9266 Polymer spring lever
TZ9204
TZ9207
TZ9208
TZ9266
Voltage : 12-24VCircuitry : DMDB (Double Make Double Break)Ingress Protection : IP65Current Rating : 5AService Life : Min. 500,000 operationsApprovals : CE, UL
54m
m
30mm
21mm
30mm
M4
PF1/2”
54m
m
45mm
54m
m
30mm 30mm
R30~110mm
PF1/2”
M4
47mm
M4
18m
m
54m
m
30mm30mm PF1/2”
18m
m
R30~80mm
M4
49.5mm
M4
54m
m10
4mm
30mm 30mm
24.5mm
M4
PF1/2”
121
Micro & Limit
11-51118
• Simple, rugged brass body design.
• Intrinsically safe - certified explosion proof.
• Long sensing ranges - up to 90mm using target magnet.
• Double Pole Change Over.
• DMDB contacts rated (max.) 10A @ 120V, 3A @ 24V.
• Environmentally sealed to IP68, when used with similar rated conduit and fittings.
Limit - P
roximity
AMC5
Limit - ProximityPart No. Description
11-51118 12-24V limit switch
AMC5 Mountable magnet - Extends sensing range to 90mm
11-51118
AMC5
Voltage : 12-24VCircuitry : DMDB (Double Make Double Break)Current Rating : 5A @ 12V, 3A @ 24VSensing Range : Ferrous object 10mm
Target Magnet (AMC5) 90mmContacts : Silver cadmium oxide, gold flashedBody : Brass - black lacquer coatingOperating Temperature : -40 °C to 105°C
Seesaw armature provides snap action and solid contact pressure, eliminating ‘contact teasing’ and ‘contact chatter’ in high vibration applications.
Versatile gold flashed contact are
suitable for high and low electrical loads,
and can be wired AC or DC, N/O or N/C.
Sensing range can be extended to 90mm using external target magnet.
Sealed contact chamber prevents
moisture or dust from reaching the
contacts
Consumes no power to operate
and has no current leakage or voltage
drop.
Potting fills the entire switch cavity, forming
a barrier against moisture.
Rugged brass housing withstands physical abuse, moisture, and corrosives.
Permanent magnets never lose their strength.
NO
NC
NO
NC
80m
m20
mm
108mm
127mm
Ø 7mm
38mm38mm
32m
m
49mm
112m
m
M20
Ø 6mm
Solid State Weatherproof RelaysWeatherproof relays seal to IP67. This protection rating is achieved by utilising a shrouded relay hous-ing with an accompanying sealed connector. Offered individually or in kit form in normally-open or change-over configuration.
Solid State relays are suitable across all applications where reliability is paramount.
Unlike conventional relays, Solid State relays use elec-tronics in place of traditional contacts, allowing them to be multi-voltage and eliminat-ing failures associated with mechanical components. This guarantees extremely quick switching times and outstand-ing service life.
Manufactured with standard housing and terminal con-figurations ensures compat-ibility with standard mini relay accessories.
Standard Coil Relay
Timer Relays - Fixed & AdjustableTimer relays are microproces-sor controlled change-over relay units incorporating a time delay. Depending on the model, the time delay can trigger in either a “delay on” or “delay off” configuration.
User adjustable models are available ex-stock. ‘Made to order’ factory preset units available by special order. (Minimum order quantities apply.)
Relays & SolenoidsMicro 124
Solid State 126
Mini 127
Timer 130
Timer - Factory Preset 132
High Current 134
Specials 136
Smart Battery Isolator 137
Solenoids 138
Shutdown Solenoids 139
124
Relays & Solenoids
PM1424R
PB1412RMC
• All models resistor protected.
• Full range of accessories available.
• Resistor protected.
• Broad operating temperature.
Protection : ResistorContacts : Silver AlloyBody : PolymerIngress Protection : IP54Operating Temperature : -40 °C to 125°C
4700347003/104700247002/10 160927-4 281197-2
MicroPart No. Voltage Current Rating (A) Contact Type Terminals Fig
PM1412R 12 20 N/O 4 1
PM1424R 24 10 N/O 4 1
PM2512R 12 10/20 C/O 5 2
PM2524R 24 5/10 C/O 5 2
PM2512R
Mic
ro
4 Terminal - Normally Open (N/O)
86
85 30
8787a
5 Terminal - Change Over (C/O)
Fig 1 Fig 2
86
85 30
8725mm
4.8m
m
23m
m
15mm
6.3mm
Accessories - Micro Part No. Description Cable Size (mm²) Pack Qty
47002/10 Micro relay base kit. Interlocking base with mounting bracket 1 - 2.5 10
Kit contains: 10 x Bases (47002), 20 x AMP™ Terminals (160927-4), 30 x AMP™ Terminals (281197-2)
47002 Micro relay base. Interlocking base with mounting bracket — 1
47003/10 Micro relay base kit 1 - 2.5 10
Kit contains: 10 x Bases (47003), 20 x AMP™ Terminals (160927-4), 30 x AMP™ Terminals (281197-2)
47003 Micro relay base — 1
160927-4 AMP™ Terminal - 6.3mm 1 - 2.5 100
281197-2 AMP™ Terminal - 4.8mm 1 - 2.5 100
125
Relays & Solenoids
Accessories - Micro - 280 SeriesPart No. Description Colour Cable Size (mm²) Pack Qty
BFH09 Mini Electrical Centre kit — 0.8 - 1 1
Kit contains: 1 x Base & cover (BFH002), 8 x Terminals (12077411), 8 x Terminal Seals (15324982)
12077411L Terminal - 2.8mm — 0.8 - 1 100
15324982 Terminal Seal Green 0.8 - 1 100
12129493L Terminal - 2.8mm — 1 - 2 100
15324980 Terminal Seal Grey 1 - 2 100
12010300 Blanking Seal Green — 100
Terminal and Seals are products of Packard™.
BFH09
120103001532498212077411L 1532498012129493L
Micro - 280 SeriesPart No. Voltage Current Rating (A) Contact Type Terminals
PB1412RMC 12 20 N/O 4
PB1424RMC 24 10 N/O 4
85
86 30
87
4 Terminal - Normally Open (N/O)
Mini Electrical CentresMini Electrical Centres are a compact, convenient tool for safely housing
a combination of relays, fuses and circuit breakers.
• Designed to accept up to 2 IONNIC Micro 280 Series Relays, 4 mini blade fuses/circuit breakers or a combination of both relay & fuses/circuit breakers.
• Compact size.
• Easy mounting.
• Eliminates excess wiring.
• High quality Packard™ terminals.
• Clear polycarbonate cover provides protection & easy visual inspection.
• Environmentally sealed - IP66.
BFH09 shown with various relays, fuses fitted.
24mm
35mm
16m
m
2.8m
m
15mm
126
Relays & Solenoids
Solid State Relay
Voltage : 12-24VContact : BrassBody : PolymerIngress Protection : IP5K4Supply Current : OFF State <0.5mA
ON State 5mA
• Solid state reliability.
• Multi-voltage.
• Fast switching speed.
• Silent operation.
• No moving parts.
• Replacement to mechanical relays.
Solid StatePart No. Voltage Switching
Current Rating (A)Continuous Max. Switching
PE14-10P 12-24 Positive 10 35
PE14-25P 12-24 Positive 25 100
PE14-10N 12-24 Negative 10 35
PE14-25N 12-24 Negative 25 100
For accessories see page 133.
IONNIC Solid state relays have no moving parts, eliminating failures normally associated with conventional mechanical switching relays.
Rated up to 25A IONNIC Solid State relays provide faster switching time, improved reliability and the convenience of 12-24V operation.
Sol
id S
tate
No Moving Parts - No Contacts
Negatively Triggered
+
30
8731 15
Positively Triggered
+
30
8731 15
40mm 30mm
30m
m
6.3mm
127
Relays & Solenoids
P141230
P2524R
P2512RWP
P3512R
• Weatherproof Mini relays Environmentally sealed - IP67.
• Most models resistor protected.
• Full range of accessories available.
• Models available with mounting bracket.
Contacts : Silver AlloyBody : PolymerOperating Temperature : -40 °C to 125°C
Mini
Mini - GeneralPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig
P1424R 24 40 N/O 4 Removable 1
P1512R 12 40 N/O 5 Removable 2
P1524R 24 20 N/O 5 Fixed 2
P2512R 12 40/30 C/O 5 Removable 3
P2524R 24 40/30 C/O 5 Removable 3
P3512R 12 40/30 C/O 5 — 3
For bulk packs of 200, add “-B” to end of part number (eg P2524R-B).
For accessories see page 133.
5 Terminal - Change Over (C/O)
Fig 3
86
85 30
8787a
5 Terminal - Normally Open (N/O)
Fig 2
86
85
8787
30
4 Terminal - Normally Open (N/O)
Fig 1
86
85 30
87
P1424R
P1524R
P2512R P3512R
Ø 5mm
25mm
51mm 26mm
26m
m
6.3mm
128
Relays & Solenoids
Accessories - Mini - WeatherproofPart No. Description Cable Size (mm²) Pack Qty
12065685 Relay base connector — —
12033997L Packard™ Terminal with pull to seat locking tab - 6.3mm 2 - 3 100
12066614L Packard™ Terminal with pull to seat locking tab - 6.3mm 1 - 2 100
12065685 12033997L 12066614L
Mini - WeatherproofPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig
P1512RWP 12 40 N/O 5 Removable 1
P1524RWP 24 30 N/O 5 Removable 1
P2512RWP 12 40/30 C/O 5 Removable 2
P2524RWP 24 20/15 C/O 5 Removable 2
P1512RWP-KIT 12V N/O Weatherproof Relay Kit Kits contain: 1 x Mini Weatherproof Relay 1 x Base Connector (12065685) 1 x Sealing Blank (114017) 2 x Terminals 1-2mm2 (12066614L) 3 x Terminals 2-3mm2 (12033997L)
P1524RWP-KIT 24V N/O Weatherproof Relay Kit
P2512RWP-KIT 12V C/O Weatherproof Relay Kit
P2524RWP-KIT 24V C/O Weatherproof Relay Kit
P1512RWP
P1512RWP-KIT
5 Terminal - Change Over (C/O)
Fig 2
86
85 30
8787a
5 Terminal - Normally Open (N/O)
Fig 1
86
85
8787
30
69mm 35mm35
mm
Ø 6mm 6.3mm
129
Relays & Solenoids
Mini - PB SeriesPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig
PB1512R 12 30 N/O 5 Removable 1
PB1524R 24 10 N/O 5 Removable 1
PB2512R 12 50/30 C/O 5 Removable 2
PB2524R 24 20/15 C/O 5 Removable 2
For accessories see page 133.
PB2524R
PB2512R
5 Terminal - Change Over (C/O)
Fig 2
85
86 30
8787a
Fig 1
5 Terminal - Normally Open (N/O)
86
85
8787
30
Ø 5mm
41mm
51mm 26mm
26m
m
6.3mm
Mini - FusedPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket
P141230 12 30 N/O 4 Removable
P142415 24 15 N/O 4 Removable
For accessories see page 133.
Ø 5mm
21mm
31mm46mm
26m
m
6.3mm
P141230 P142415
85
86 30
87
4 Terminal - Normally Open (N/O)
130
Relays & Solenoids
Adjustable Timer
Tim
er
• Programmable time periods.
• Compact units.
• 10A switching current on most units.
Protection : ResistorBody : Polymer
5 Terminal - Change Over (C/O)
Delay Type
0: OFF - 0.5 sec - 10 sec 1: OFF - 5 sec - 60 sec 2: OFF - 30 sec - 10 min 3: OFF - 5 min - 60 min 4: OFF - 30 min - 6 hrs 5: ON - 30 min - 6 hrs 6: ON - 5 min - 60 min 7: ON - 30 sec - 10 min 8: ON - 5 sec - 60 sec 9: ON - 0.5 sec - 10 sec
Delay ON Delay OFFActivation
(+)
Adjustable Time
Adjustable Time
Activation(+)
PT40-205
TIM01
TIM05
Increase Time
Decrease Time
Delay Type
AdjustablePart No. Function Voltage Current Rating (A) Time Delay
PT40-205 Delayed turn OFF or Delayed turn ON 12 10 0.5 sec to 6 hrs
PT40-405 Delayed turn OFF or Delayed turn ON 24 10 0.5 sec to 6 hrs
For accessories see page 133.
30
30 - Timer Positive Supply (B+)31 - Timer Negative (B-)15 - Timer Switch/Control (B+)
8787a15
+
31
41mm 30mm
30m
m
6.3mm
131
Relays & Solenoids
Increase Time
Decrease Time
Switch 1: Specifies when timer activates.
Switch 2: ON: Minutes OFF: Seconds
TIM05
Delay On/Off
TIM01 TIM05, TIM06
5 Terminal - Change Over (C/O)6 Terminal - Change Over (C/O)
+
INH+
COM
NONC
Multi FunctionPart No. Function Voltage Max. Current Rating (A) Time Delay
TIM01 Multi 12-24 3 @ 12V 1 sec to 60 min
TIM05 Delayed turn OFF 12-24 10 @ 12V 1 sec to 60 min
TIM06 Delayed turn ON 12-24 10 @ 12V 1 sec to 60 min
Protected microprocessor timer control circuit.
TIM01 : Incorporates timer reset terminal.
Switch
1: OFF = Delay ON ON = Instant ON - Delay OFF 2: OFF = Once only ON = Cycle ON-OFF-ON-etc 3: OFF = Seconds ON = Minutes 4: OFF = 1-30 Time ON = 2-60 Time 5: OFF = 24V ON = 12V
Increase Time
Decrease Time
Red LED indicates when relay is energised.
Multi Function TIM01
Temporary activation at Turn ON
1 2 3 4 5
ON
(+)Activation
Adjustable Time
Temporary activation at
Turn ON1 2
ON
(+)Activation
Adjustable Time
Delayed Off
1 2
ON
(+)Activation
Adjustable Time
TIM06
Delayed Activation at
Turn On1 2
ON
(+)Activation
Adjustable Time
Temporary activation at
Turn OFF1 2
ON
(+)Activation
Adjustable Time
Delayed Activation at Turn On
1 2 3 4 5
ON
Activation(+)
Adjustable Time
1 2 3 4 5
ON
Cycle activation at Turn ON
Activation ActivationActivation(+)
Adjustable Time
Adjustable Time
Adjustable Time
86
+
30
8787a
8572mm
72mm
15m
m42
mm
15m
m6.
3mm
30mm
30m
m
43mm
6.3mm
132
Relays & Solenoids
Ordering System
The fixed range of Timer Relays are programmed at the point of manufacture hence are a non-stocked item - lead times & MOQs apply.
When ordering specify: - Type - Voltage - Time - Seconds or Minutes
Minimum order quantity of 50 pieces.
Part Number
T20 T30 T31 T35
205 - 12V 405 - 24V
Time (01 - 60) S - Seconds M - Minutes
T20-205-37 S
Delay ON With constant positive
feed to terminal 15
Delay OFF With positive trigger
to terminal 15
Delay OFF With constant positive
feed to terminal 15
Activation(+)
Delay OFF With loss of positive
to terminal 15(+)
Preset Time
Activation(+)
(+)Activation
Preset Time
5 Terminal - Change Over (C/O)
15
31 30
8787a
30 - Timer Positive Input (B+)31 - Timer Negative (B-)15 - Timer Switch/Control (B+)
Preset Time
Tim
er -
Fact
ory
Pre
set • User defined factory preset time.
• Flexible time periods.
• Compact unit.
• Clean contacts.
• Removable mounting bracket.
• Non-stocked item - lead times & MOQs apply.
Protection : ResistorCurrent Rating : 20A @ 12V, 10A @ 24VContact : Copper-Zinc AlloyBody : Nylon PA6.6Ingress Protection : IP5K4Operating Temperature : -40 °C to 80°CApprovals : CE, RoHS
T20 T30
T31 T35Preset Time
Activation
56mm 28mm
28m
m
6.3mmØ 6mm
133
Relays & Solenoids
Accessories - Solid State, Mini & TimerPart No. Description Cable Size (mm²) Pack Qty
PRBC Mini relay base kit. Interlocking base with mounting bracket 1 - 2 1
Kit contains: 1 x Packard™ Base (12033871), 5 x Packard™ Terminals (12015870)
47000/10 Mini relay base kit. Interlocking base with mounting bracket 1 - 2.5 10
Kit contains: 10 x Bases (47000), 50 x AMP™ Terminals (160927-4)
47000 Mini relay base. Interlocking base with mounting bracket — 1
47001/10 Mini relay base kit 1 - 2.5 10
Kit contains: 10 x Bases (47001), 50 x AMP™ Terminals (160927-4)
47001 Mini relay base — 1
47004 Mini relay base. For mounting to PC boards — —
160927-4 AMP™ Terminal - 6.3mm 1 - 2.5 100
PRBC
47004
4700147001/10
160927-4
4700047000/10
134
Relays & Solenoids
Hig
h Cur
rent
• High current power relays.
• Models available up to 200A.
• Various mounting styles.
• Protective resistor on most models.
High Current - Mini Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig
P141270 12 70 N/O 4 Removable 1
P142450 24 50 N/O 4 — 1
P251270 12 70/60 C/O 5 — 2
P252450 24 60/50 C/O 5 — 2
Contacts : Silver AlloyBody : PolymerMount : Stainless SteelOperating Temperature : -40 °C to 85°C
P141275HD
PR12V200
PB1412RHD
P141270
P141270 P142450 P252450 P251270
Ø 5mm
41m
m
59m
m2T
6mm
26mm
9.5m
m
6.3mm
5 Terminal - Change Over (C/O)
Fig 2
86
85 30
8787a
4 Terminal - Normally Open (N/O)
Fig 1
86
85 30
87
34m
m
50m
m
33mm
35m
m
6.3mm
9.5m
m
34m
m
50m
m
33mm
35m
m
6.3mm
9.5m
m
27m
m
42m
m
30mm
28m
m
6.3mm9.
5mm
135
Relays & Solenoids
High CurrentPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket
PR12V200 12 200 N/O 4 Fixed
PR24V100 24 100 N/O 4 Fixed
P141275HD 12 75 N/O 4 Fixed
P142450HD 24 50 N/O 4 Fixed
P141275HD, P142450HDPR12V200, PR24V100
4 Terminal - Normally Open (N/O)
86
85 30
87
4 Terminal - Normally Open (N/O)
86
85 30
87
62mm
Ø 6mm
75mm
6.3mm
34m
m
6.3m
m
Ø 6mm
Ø 6mm
46mm
46m
m
28mm
76m
m
45m
m
High Current - Mini - PB SeriesPart No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket
PB1412RHD 12 70 N/O 4 Removable
PB1424RHD 24 25 N/O 4 Removable
4 Terminal - Normally Open (N/O)
86
85 30
87Ø 5mm
41mm
59mm 26mm
26m
m
6.3mm
9.5m
m
Accessories - High Current - Mini & PB SeriesPart No. Description Kit contains:
1 x Base, 2 x AMP™ 9.53mm Terminals (280756-4) 3 x AMP™ 6.35mm Terminals (160927-4)47005/1 Relay base kit with mounting bracket
Not suitable for P251270 and P252450.
136
Relays & Solenoids
Protection : ResistorContacts : Silver AlloyBody : PolymerIngress Protection : IP40Operating Temperature : -40 °C to 55°CApprovals : UL, CSA, CE, RoHS
• Flag indicator shows relay status in manual or powered condition.
• Bipolar LED status lamp allows for reverse polarity applications - ideal in low light conditions.
• Colour-coded push button with lock-up door - allows for manual operation of relay without the need for coil power.
• White polymer ID tag for labelling in multi-relay circuits.
4 Pole Change OverPart No. Coil Voltage Current Rating
per Contact (A) Contact Type Terminals
P4512 12 4 C/O 14
P4524 24 4 C/O 14
Accoessories - Specials Part No. Description Current Rating (A) Terminal No. of Poles Receptacle
47006 Relay base 7 M3 Screw 4 14 Blade
13(+)
14(-)
51
9
62
10
73
11
84
12
14 Terminal - Change Over (C/O)
Spe
cial
s
With P4512 mounted
40mm 21mm
28m
m
2.5mm
137
Relays & Solenoids
Sm
art Battery Isolator
Smart Battery IsolatorPart No. Voltage
Current Rating (A)Off Volts On Volts Current Draw
(A)Inrush Continuous
1315-200 12 600 200 12.8 13.2 0.13
SBI-12 12 400 100 12.7 13.2 0.15
SBI-24 24 400 100 25.4 26.4 0.15
• Microprocessor-controlled battery isolator designed for use in multi-battery applications.
• Cost-effective protection against a flat battery.
• Cooler operating temperature compared to standard solenoid.
• Silver alloy contacts for longer life.
• Power saving technology.
• SBI-12 & SBI-24 feature fault indication LED.
• Surge-protected.
• 2 Year warranty.
Body : PolymerContact : Silver AlloyOperating Temperature : SBI 0 °C to 50°C
1315-200 -40 °C to 60°C
SBI-12
1315-200
Fault indication
LED
1315-200 SBI-12, SBI-24
83mm
103m
m10
2mm
51mm
7mm
Ø 8mm
83m
m
55mm
54m
m
74m
m
Ø 7mm
Ø 8mm
138
Relays & Solenoids
SolenoidsPart No. Voltage Current Rating (A) Duty Contact Type Fig Description
24063-08 24 65 Continuous N/O 1 PVC dipped. ISO 8846 Marine
ST85 12 80 Continuous N/O 1
ST88 24 80 Continuous N/O 1
15-132 12 100 Continuous N/O 1
15-269 24 100 Continuous N/O 1
15-133 12 200 Continuous N/O 1
15-141 24 200 Continuous N/O 1
15-323 12 100/100 Continuous C/O 2
15-326 24 100/100 Continuous C/O 2
15-3F 12 200 Intermittent N/O 3
Fig 3Fig 2Fig 1
Sol
enoi
ds
15-323
15-3F
ST85
• Range of normally open & change over style contacts.
• Integrated mounting brackets.
• 12 & 24 volt models available.
• PVC dipped marine model available.
Ø 5mm
89mm
55m
m7m
m
55mm
Ø 8mm
83mm
60m
m
Ø 5mm
Ø 8mm
59mm
89m
m
Ø 7mm
Ø 8mm
70mm
55m
m
Ø 5mm
Ø 8mm
55mm
70m
m
Ø 7mm24063-08
4 Terminal - Normally Open (N/O) 6 Terminal - Change Over (C/O) 4 Terminal - Normally Open Includes Auxiliary Output (N/O)
139
Relays & Solenoids
Shutdown SolenoidsPart No. Voltage Rated Stroke
(mm)Pull Current
(A)Hold Current
(A)Pull Rating Hold Rating
Figlbs N lbs N
1504/12C 12 25.4 41 0.76 12 53 19 85 1
1504/24C 24 25.4 41 0.76 12 53 19 85 1
2003/12V 12 25.4 60 0.8 26 116 51 227 2
2003/24V 24 25.4 60 0.8 26 116 51 227 2
2370/12V 12 38.1 58 1.7 37 165 88 391 3
2370/24V 24 38.1 58 1.7 37 165 88 391 3
SA0293-B Clevis yoke bead chain assembly. Chain length 300mm
SA4049 In-line swivel. Compensates for possible misalignment. 30° spherical movement
Shutdow
n Solenoids
• Dual coil design for higher pull force.
• Compact design.
• Hard chrome plated plunger and brass liner for smooth, reliable, wear-resistant operation, tested on one million cycles.
• Plated steel housing.
• Corrosion resistant mounting brackets.
• High temperature magnet wire insulation.
• Brass plunger bore sleeve.
• 100% inspected and factory tested.
Termination : 2 x #8-32 Screw, 1 x #6-32 ScrewShock : 200G @ 21Hz for 300 hoursVibration : 15G rms @ 15 - 2000Hz, 3 planesHeat Soak : 3 hrs @ 121°C at 120% rated voltageBody : Plated steelOperating Temperature : -40 °C to 121°C
1504/12C
Fig 1
Fig 2
Fig 3
211mm 65mm
48mm
108m
m
79-8
9mm
Ø 8mmSA0293-B
1504/12C
SA4049
30° spherical movement
51m
m
51m
m
173mm 46mm
Ø 7mm
Ø 7mm
64m
m
64m
m
188mm
38mm
54mm
Ø 7mm
80m
m
Vandal Resistant LED IlluminationManufactured from solid stainless steel the vandal resistant range of push button switches and pilot lamps can withstand severe abuse.
The IP65 rated units are available in several sizes and lighting options, with the integrated LED illumination in a variety of colours.
Low power consumption and long life make LED’s the ideal light source for Pilot Lamps and switches. All IONNIC pilot lamps are available is several colours and are multi-voltage 12-24V.
MiscellaniesLED Pilot Lamps 142
Vandal Resistant 144
Push Button 145
General 146
Ignition 147
Pendant 150
Trafficator 152
Pressure 153
Custom Engraved Panels 154
142
Miscellanies
Wide View Voltage Size (mm) Max. Panel Thickness (mm) Red Green Amber Blue
12-24 16 9 BA16DS-RED BA16DS-GRN BA16DS-AMB BA16DS-BLU
LR01 Load resistor maybe required when used as an alternator warning light.
Ø 1
9mm
35mm
16m
m
10mm
4.8mm
LED
Pilo
t La
mps
• LED illumination.
• Continuous or flashing models available.
• Multi-voltage.
• Ring and centre style illumination.
• Epoxy filled electronics for enhanced moisture & vibration protection.
• Reverse polarity protected.
• Dome models environmentally sealed - IP67.
• Variety of colours.
Voltage : 12-24VBody : Polymer
Vandal Resistant Stainless SteelLight Source : LEDIngress Protection : IP65 (face only)
Dome IP67Approvals : Vandal Resistant CE, RoHS
Wide View - DomeVoltage Size (mm) Max. Panel Thickness (mm) Type Red Green Amber Blue
12-24 17 29 Continuous PL109 PL110 PL111 PL112
12-24 17 29 Flashing PL393 PL403 PL394 —
LR01 Load resistor maybe required when used as an alternator warning light.
PL109
PL394
Epoxy filled electronics
Ø 2
2mm
36mm
17m
m
12mm
6.3mm
PL112
P12-CG
P19-RR
BA16DS-AMB
143
Miscellanies
12m
m
21mm
Ø 1
4mm
2mm
2.8mm
RingCentre
27mm
19m
m
Ø 2
2mm
2.8mm
2mm
Vandal ResistantVoltage Size
(mm)Max. Panel Thickness
(mm)Red Green Amber Blue
Ring Centre Ring Centre Ring Centre Ring Centre
12-24 12 7 — P12-CR — P12-CG — P12-CA — P12-CB
12-24 19 7 P19-RR P19-CR P19-RG P19-CG P19-RA P19-CA P19-RB P19-CB
LR01 Load resistor maybe required when used as an alternator warning light.
Accessories - Load ResistorPart No. Description
LR01 Pre-wired 5W load resistor
19mm
12mm
144
Miscellanies
L16RR
L19-RA
V16
L22RGVand
al R
esis
tant
• Vandal resistant momentary switches.
• LED illumination (excluding V16).
• Multi-voltage.
• Highly impact resistant.
• Variety of colours.
• Environmentally sealed - IP65 (face only).
Voltage : 12-24VCurrent Rating : 2AContacts : Silver AlloyBody : Stainless Steel
Push-In PolycarbonateIngress Protection : IP65 (face only)Approvals : CE, RoHS
Momentary Switch - Push-InVoltage Size (mm) Max. Panel Thickness (mm) Contact Type Part No.
12-24 16 1 N/O V16
N/OCOM
NC
Momentary Switch - IlluminatedVoltage Size (mm) Max. Panel Thickness (mm) Contact Type Red Green Amber Blue
12-24 16 10 N/O & N/C L16-RR L16-RG L16-RA L16-RB
12-24 19 10 N/O & N/C L19-RR L19-RG L19-RA L19-RB
12-24 22 8 D/M & D/B L22-RR L22-RG L22-RA L22-RB
N/O & N/C
COMNC
NO
N/O & N/C
COMNC
NO
NC
NO NO
NC
D/M & D/B22mm
19mm
16mm
31mm
Ø 1
8mm
1.8mm2mm
16m
m
Ø 2
2mm
31mm
19m
m
2.8m
m
2mm
Ø 2
5mm
27mm
22m
m
2.8m
m
2mm
1.8mm
Ø 1
8mm
16mm
16m
m
2mm
145
Miscellanies
90030
C936/K
C936
C936/D1 Push B
utton
Voltage : 12-24VCircuitry : SPSTContacts : Silver AlloyBody : Polymer
90030 Die-cast
• Heavy & standard duty models available.
• Multi-voltage.
• Blade and screw terminal types available.
• Protective boot on 90030 model.
Push ButtonPart No. Current Rating (A) @ 12V Contact Type Action Max. Panel Thickness (mm) Terminal Type
C936 10 N/O Off - Mom.On 5 Blade
C936/K 10 N/O Off - Mom.On 5 Blade
C936/D1 10 N/O Off - Mom.On 3.5 Blade
90030 35 N/O Off - Mom.On 8 Screw
90030
C936
C936/D1
C936/K
63mm Ø 28mm
Ø 4mmØ 16mm
42mm
24m
m
6.3mm
17mm
Ø 12mm
44mm 17mm
24m
m
6.3mmØ 12mm
41mm
6.3mm
24m
m
17mm
Ø 12mm
146
Miscellanies
Gen
eral
•Heavy&standarddutypush-pullswitchesavailable.
•PPS-02suppliedwith4colouredcaps.
•PPS-02canbeilluminated,bulbnotsupplied.
Voltage : 12-24VContacts : SilverAlloyBody : Polymer
PPS-01 Die-cast
GeneralPartNo. Description Voltage CurrentRating(A) Action Max.PanelThickness(mm)
PPS-01 Heavydutypush-pull 12-24 75 Off-On 10
PPS-02 Standarddutypush-pull 12-24* 20 Off-On 2.5
PPS-03 Standarddutypush-pull 12-24 10 Off-On 10
TS02 Toggle 12-24 10 On-Off-On 2.5
*BulbnotincludedwithPPS-02.Bulbtype-BA7S.
PPS-01
PPS-03
36m
m
71mm 22mm
Ø 12mm
PPS-02
22mm
31m
m
56mm
Ø 10mm
TS02
28m
m
23mm55mm
Ø 12mm
22mm
31m
m
58mm
Ø 8mm
PPS-01
PPS-03
PPS-02
TS02
147
Miscellanies
IGS-07IGS-02
IGS-01
IGS-05
Ignition
• Bosch™ & Lucas™ style heat start switches.
• Die-cast & polymer models available.
• Marine version available - IGS-03.
• Multi-voltage.
• IGS-08 environmentally sealed - IP67.
Voltage : 6-36VIngress Protection : IP65
Ignition - MarinePart No. Key Positions Terminal Size (mm) Terminal Type
Terminal IDGround Battery Magneto Start Ignition
IGS-03 Off - Ignition - Start 4 Screw G B M S A
Terminals G and M are bridged when key is in “Off” position.
B-AB-S
G-M
0 I II
71mm Ø 37mm
26mm Max. Panel Thickness
Ø 21.5mm
SA
G
BM
148
Miscellanies
Ignition - UniversalPart No. Key Positions Terminal Size (mm) Terminal Type
Terminal IDGround Ignition Start Battery Accessory
IGS-01 Accessory - Off - Ignition - Start 6.3 Blade G I S B A
IGS-04 Accessory - Off - Ignition - Start 5 Stud — I S B A
IGS-05 Accessory - Off - Ignition - Start 6.3 Blade — I S B A
IGS-08 Accessory - Off - Ignition - Start * NA Deutsch — 4/5 2 1/6 3
9579 Accessory - Off - Ignition - Start 4 Screw — I S B A
* To re-engage “Start” position, key must be cycled through off first. This feature prevents the starter motor clashing with running engine.
9579
IGS-01
IGS-04
IGS-05
IGS-08
B-AB-I
B-S
0 I II III
B-AB-I
B-S
0 I II III
Body-G
B-AB-I
B-S
0 I II III
B-AB-I
B-S
0 I II III
1/6+31/6+4/5
1/6+2
0 I II III
Deutsch Connector. Mates with DT06-6S
50mm Ø 45mm
3.5mm Max. Panel Thickness
Ø 16.5mm
S
A I
B
G
Ø 45mm67mm
5mm Max. Panel Thickness
Ø 19mm
S
A
BI
Ø 35mm
5mm Max. Panel Thickness
54mmØ 19mm
SA
B
I
62mm Ø 36mm
6mm Max. Panel Thickness
Ø 19mm
SA
B
I
123
654
71mm Ø 51mmØ 19mm
9mm Max. Panel Thickness
149
Miscellanies
Accessories - PreheatPart No. Description
IGS-02/KEY 2 x spare key for IGS-02
IGS-02/BOOT Protective boot for IGS-02
IGS-07/KEY 2 x spare key for IGS-07
IGS-07/KEYIGS-02/KEY IGS-02/BOOT
Ignition - PreheatPart No. Key Positions Terminal Size (mm) Terminal Type
Terminal IDStart Preheat Ignition Battery Park
IGS-02 Park - Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 50a, 17 19 15/54 30 58
IGS-07 Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 4 3 2 1 —
“Park” - this key position provides power for use on auxiliary circuits while vehicle is not operating. i.e. external park lights etc.
1-21-31-4
0 I II III
IGS-07
IGS-02
30-5830-15/54
30-1930-17
30-50a
P 0 III III
IGS-02
63mm Ø 55mm
3.5mm Max. Panel Thickness
Ø 26.5mm
17
50a
30 58
1915/54
Ø 54mm53mm
3.5mm Max. Panel Thickness
Ø 16.5mm
4
13
2
150
Miscellanies
THS822A
THS62
THS61
Pen
dant
• Waterproof model available - THS822A.
• HC1 Pendant Control configurable to personal requirements.
• Engraved face plate for the HC1 Pendant Control on request.
• Hoist Push Button series used for indirect switching.
Voltage : 12-24VBody : Hoist ABS
HC1 Polyurethane
Hoist Push ButtonPart No. Description Current Rating (A)
THS61 2 button hoist control - Single Speed. Only for relay solenoid control 2
THS62 4 button hoist control - Single Speed 2
THS822A Waterproof 4 button hoist control - Single Speed 5
THS61 THS62 THS822A
50mm
131m
m
69mm
110m
m
50mm
192m
m
69mm
110m
m
77mm
214m
m
53mm
110m
m
151
Miscellanies
Pendant ControlPart No. Description
HC1 Hand controller body
FP Face plate - blank
FP2 Face plate - 2 hole. 8mm switch hole
FP3 Face plate - 3 hole. 8mm switch hole
CG16SR Strain relief adaptor - 5mm to 10mm. IP68
Requires 7 x 8mm screws for face plate.
Engraved face plates available on request.
HC1
FP2 FP3FP
Example shown with toggle switches installed
CG16SR
Compatible Suzi CoilsPart No. No. of Cores Cores - Qty x mm2 Tails Working Length (m) Fig
RC013 7 7 x 0.5 2 x Tangent 3 1
RC014 7 7 x 0.5 2 x Tangent 2 1
RC031 7 7 x 1.5 2 x Tangent 8 2
RC032 7 1 x 2, 6 x 1 2 x Tangent 3 3
RC022 7 7 x 0.75 Tangent & Axial (N12) 7.5 4
Fig 1
RC022
Fig 2
Fig 3 Fig 4
N12 Plug
2
1
1
1
1
1
1
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
0.75
0.75
1.5
1.5
1.5
1.5
1.5
1.5
1.5
88mm
70m
m
145mm
205m
m
Ø 6mm
Tangent
Tangent
Axial
7 Pin N12 Plug
Tangent
152
Miscellanies
900
905
Voltage : 12-24VBody : Die-cast
• Die-cast alloy heavy duty.
• Universal mount.
• 900 model features pilot lamp for turn and hazard indication.
• 900 model can be used for 24V applications by changing the pilot bulb.
• 905 features indicator, hazard and dimmer functions.
• 905 includes a 12V change over relay.
TrafficatorPart No. Description Harness Length (mm)
900 Heavy duty. Indicator, Hazard Lights 450
905 Heavy duty. Indicator, Hazard Lights, Dimmer. Includes 12V C/O relay 800
All supplied with adjustable column mounting strap.
Traf
ficat
or
900 905
Push button for highbeam control
184mm
70m
m55
mm
102mm
60m
m
184mm
70m
m55
mm
102mm
60m
m
153
Voltage : 6-24VCircuitry : SPCOProof Pressure : 500 psiCurrent Rating : 8A @ 12VTerminals : #8-32 screws & 6.3mm bladeConnection : 1/8 - 27 NPT MaleBase : BrassBody : Glass Reinforced PolyesterDiaphragm : Polyimide FilmContact : Silver Alloy, Gold PlatedOperating Temperature : -40 °C to 120°CApprovals : CE, UL
• Compatible with a wide range of substances including air, motor oils, transmission oils, fuels and other similar petroleum based liquids and gases.
• Water compatible model on request.
• Single pole change over.
• Robust, compact design suitable for harsh environments.
• Tolerates high pressure spikes.
• Supplied with 6.3mm blade terminals.
PressurePart No.
Switching Pressure Maximum Operating Pressure Burst Pressurepsi kPa psi kPa psi kPa
PS3-4 4 27 150 1034 750 5171
PS3-10 10 69 150 1034 750 5171
PS3-15 15 103 150 1034 750 5171
PS3-20 20 137 150 1034 750 5171
PS3-30 30 206 250 1723 1250 8618
PS3-40 40 275 250 1723 1250 8618
PS3-50 50 344 250 1723 1250 8618
PS3-60 60 413 250 1723 1250 8618
PS3-BOOT Protective Boot
Pressure
Shown with optional protective boot
38mm
10m
m
62mm
1/8 - 27 NPT
Miscellanies
154
Miscellanies
Custom Engraving
Custom engraving is available for the creation of control panels and name plates up to a maximum size
of 500mm x 380mm.
Choose from a large range of colours with some materials suitable for use with backlighting.
For further information ask your local reseller or enquire on-line at ionnic.com.
Engraver Type : Rotary Flat BedMaximum Size : 500mm x 380mmMaterials : Laminated Impact Acrylic
UV Stabilised
• Front or rear engraving.
• Large range of colour combinations including metallic finishes.
• Materials available for use with backlighting.
• UV Stabilised.
• Ideal for: - Safety signage - Control panels - Product tags - Name plates
Cus
tom
Eng
rave
d Pan
els
Catalogues
Catalogues
Lighting | Safety | Electrical
Catalogues
• LED & Halogen Beacons• Strobes• Lightbars• Minebars• ROPS Bar• Directional Arrows• LED Lighting• Bus Warning Light Kits• Flasher Units
To get your copy visit ionnic.com
Lighting
• Heavy Duty LED• Heavy Duty HID• HID Driving Lights• Heavy Duty Halogen• General Purpose• Interior Lighting
To get your copy visit ionnic.com
Circuit Breaker TypesAutomatic Reset
The circuit breaker cycles continuously during an overload condition until the over-load is removed or corrected.
Modified Reset
The circuit breaker contains an additional resistive component that causes the device to remain open as long as power is available.
Manual Reset
The circuit breaker contains a trip indicator button or lever that must be manually activated to return the device to normal operation.
Switchable
Circuit breaker operation is the same as ‘Manual Reset’ but with the addi-tional trip button or lever allowing the user to disable the circuit.
Circuit ProtectionCircuit Breakers - General 158
Circuit Breakers - High Amp 160Circuit Breakers - Marine 162Circuit Breakers - Toggle 163Circuit Breakers - Blade 164
Fuse Holders 166Blade Fuse Tap 169
Mini Electrical Centres 170Diode Connectors 172
Diodes 173Bolt-in Fuses 174
Bolt-in Fuse Holders 176Modular Fuse Holder 179
158
Circuit Protection
• Panel or surface mount option.
• Compact size.
• Manual or automatic reset methods.
• Broad operating temperature.
• Ideal for trucks, buses, RV's. portable generators, battery chargers.
Material : 174, S55, CDM Series ThermoplasticIngress Protection : 174, S55 Series IP54
121 Series (plastic only) IP66Operating Temperature : -40°C to 85°CApprovals : SAE J1171
174, S55 Series UL & CSA174, 121, CDM Series SAE J553
121 Series - Surface MountCurrent Rating
Material 8A 10A 15A 20A 25A 30A 40A 50A
Plastic CB121-8 CB121-10 CB121-15 CB121-20 CB121-25 CB121-30 CB121-40 CB121-50
Metal — CB121-10M CB121-15M CB121-20M CB121-25M CB121-30M CB121-40M CB121-50M
Auto Reset.
Circu
it Bre
aker
s - G
ener
al
CB121-20
S5505
CDM15
40mm
49mm
20m
m
18m
m 15m
m36m
m
Ø 5mm
32mm
40mm
51mm
20m
m
15m
m
16m
m
35m
m
Ø 5mm
32mm
Accessories - 121 Series - BootsBlack Red
CB121BOOT-BLK CB121BOOT-RED
Plastic
Metal
159
Circuit Protection
174 Series - Panel MountCurrent Rating
10A 15A 30A
CB174-10 CB174-15 CB174-30
Manual Reset.
CDM Series - Panel MountCurrent Rating
3A 5A 10A 15A 20A 30A 40A 60A
CDM03 CDM05 CDM10 CDM15 CDM20 CDM30 CDM40 CDM60
Manual Reset.
Not a Bussmann product.
S55 Series - Panel MountCurrent Rating
3A 5A 10A 15A 20A 25A 30A 35A
S5503 S5505 S5510 S5515 S5520 S5525 S5530 S5535
S55BOOT Protective boot
Manual Reset.
Not a Bussmann product.
14m
m
37m
m
24m
m
29mm
Ø 24mm
Ø 11mm
6mm
23m
m
32m
m
40mm
33m
m
10m
m
13mmØ 6mm51mm
S55BOOT
35mmØ 11.5mm
15m
m
54m
m
31m
m
Ø 24mm
6mm
160
Circuit Protection
• Panel or surface mount option.
• Manual reset and switchable models.
• Broad operating temperature.
• Environmentally sealed - IP67 on most models.
• Ideal for trucks, buses, RV's, marine, battery chargers, DC audio systems.
Circu
it Bre
aker
s - H
igh
Am
p
184/185 Series :Material : Thermoset PlasticOperating Temperature : -40°C to 85°CApprovals : CE, SAE J1171, SAE J1625
CB184P-60
SDLM Series - Panel MountCurrent Rating
50A 60A 80A 105A 150A
SDLM50 SDLM60 SDLM80 SDLM105 SDLM150
Manual Reset.
Not a Bussmann product.
Switchable - Press to trip
Manual reset
74mm
40m
m
41m
m
61mm
14m
m
Ø 4mm
CB184F-120
SDlM80
161
Circuit Protection
184F Series - Surface MountCurrent Rating
30A 40A 50A 60A 70A 80A 100A 120A 150A
CB184F-30 CB184F-40 CB184F-50 CB184F-60 CB184F-70 CB184F-80 CB184F-100 CB184F-120 CB184F-150
Manual Reset.
185F Series - Surface MountCurrent Rating
30A 40A 50A 60A 70A 80A 100A 120A 150A
CB185F-30 CB185F-40 CB185F-50 CB185F-60 CB185F-70 CB185F-80 CB185F-100 CB185F-120 CB185F-150
Switchable.
48mm
27mm
74m
m
37m
m
57m
m
10m
m
Ø 6.6mm
48mm
27mm
74m
m
37m
m
57m
m
10m
m
Ø 6.6mm
184P Series - Panel MountCurrent Rating
60A 80A 100A 120A
CB184P-60 CB184P-80 CB184P-100 CB184P-120
Manual Reset.
48mm
74m
m
Ø 6.6mm
62m
m
39m
m
27mm
46m
m 17m
m
162
Circuit Protection
• Marine rated.
• Stainless steel hardware.
• Panel or surface mount options.
• Switchable.
• Broad operating temperature.
• Environmentally sealed - IP67.
• Ideal for marine applications, trucks, buses, RV's.
Circu
it Bre
aker
s - M
arin
e
Material : Body Thermoset plasticCover & Button Thermoplastic
Ingress Protection : IP66Operating Temperature : -40°C to 85°CApprovals : SAE J1171
255 Series SAE J553187F Series SAE J1625, CE
255 Series - Panel MountCurrent Rating
10A 15A 20A 25A 30A 35A 40A 50A
CB255-10 CB255-15 CB255-20 CB255-25 CB255-30 CB255-35 CB255-40 CB255-50
Switchable.
187F Series - Surface MountCurrent Rating
30A 40A 50A 60A 70A 80A 100A 120A 150A
CB187F-30 CB187F-40 CB187F-50 CB187F-60 CB187F-70 CB187F-80 CB187F-100 CB187F-120 CB187F-150
Switchable.
CB187F-100
CB255-10
87m
m
54m
m
64m
m
40mm
Ø 5.5mm
42m
m
18m
m
40mm
56mm
37m
m
23mm
43m
m
11m
m
1/6” STUD
163
Circuit Protection
31 Series - Panel MountCurrent Rating
5A 10A 15A 20A
CBW31-5 CBW31-10 CBW31-15 CBW31-20
Switchable.
Circuit B
reakers - Toggle
• Compact size.
• Switchable.
• Broad operating temperature.
• Ideal for passenger cars, trucks, buses, RV's, portable generators.
Material : ThermoplasticOperating Temperature : -20°C to 65°CApprovals : UL1077, CSA
40m
m
35mm
65m
m
Ø 12mm
18m
m
164
Circuit Protection
192 Series - Maxi BladeCurrent Rating
20A 30A
CB192-20M CB192-30M
Modified Reset.
• Replaces standard blade fuse types.
• Manual or modified reset models.
• Broad operating temperature.
• Ideal for passenger cars, trucks, buses, RV's.
• ATC & Mini Blade series colour-coded to current rating.
Circu
it Bre
aker
s - B
lade
Material : Housing ThermoplasticTerminals Tin-plated Copper Alloy
Operating Temperature : -40°C to 85°CApprovals : SAE J553
CB192, CB227 SAE J1171
CB192-30M
CB233-10
CB227-15
233 Series - Mini Blade
Manual reset
227 Series - ATC
30mm
36m
m
23m
m
10mm
8mm
165
Circuit Protection
227 Series - ATCCurrent Rating
5A 7.5A 10A 15A 20A 25A 30ATan Brown Red Blue Yellow White Green
CB227-5 CB227-7.5 CB227-10 CB227-15 CB227-20 CB227-25 CB227-30
Manual Reset.
233 Series - Mini BladeCurrent Rating
5A 7.5A 10A 15A 20A 25A 30ATan Brown Red Blue Yellow White Green
CB233-5 CB233-7.5 CB233-10 CB233-15 CB233-20 CB233-25 CB233-30
Manual Reset.
36m
m
25m
m
6mm
5mm
20mm
35m
m
6mm
26m
m
12mm
3mm
166
Circuit Protection
•Widevarietyofstylesforbothbladeandglassfusetypes.
•Packardweatherproofkitsavailableinsingleordoublehousing.
Fuse
Holde
rs
BFH03
WSBFH
BFH16
Weatherproofseal
Blade Fuse Holders - Weatherproof KitsPartNo. HousingType FuseType CurrentRating(A)
WSBFH Mountable ATC 30 KitContains:5xHousing,5xPlugs,10xTerminals
WSBFH-2 Double ATC 30 KitContains:1xDoubleHousing,2xPlugs,4xTerminals
WSBFH WSBFH-2
Blade Fuse Holders - InlinePartNo. FuseType CurrentRating(A) AWG WireSize(mm2) WireLength(mm)
BFH14 Mini 30 12 3.3 300
BFH15 ATC 30 12 3.3 180
BFH16 ATC 40 12 3.3 300
BFH17 Maxi 60 8 8.3 260
BFH15 BFH17BFH14 BFH16
167
Circuit Protection
Blade Fuse Holders - AxialPart No. Seats Fuse Type Current Rating (A)
BFH04 8 ATC 30
BFH05 4 ATC 30
BFH06 6 ATC 30
BFH05
58m
m
65mm
54mm
Ø 5mm
26m
m
BFH06
58m
m
Ø 5mm
86mm
72mm
26m
m
Blade Fuse Holders - LateralPart No. Seats Fuse Type Current Rating (A)
BFH01 4 ATC 30
BFH02 6 ATC 30
BFH03 8 ATC 30
BFH01
37m
m
80mm
27m
m
64mm
Ø 5mm
BFH02
100mm
37m
m85mm
Ø 5mm
27m
m
BFH03
120mm
37m
m
104mm
Ø 5mm
27m
m
Lateral Blade Fuse Holders - Side entry terminals
BFH04
43m
m
115mm
32m
m
102mm
Ø 4mm
Axial Blade Fuse Holders - Bottom entry
terminals
BFH04 has 2 x M5 nuts moulded to
case for through-wall mounting
168
Circuit Protection
Glass (3AG) Fuse Holders - Panel MountPart No. Current Rating (A)
ZC207 15
ZC208 16
Glass (3AG) Fuse Holders - InlinePart No. Current Rating (A) AWG Wire Size (mm2) Wire Length (mm)
ZC210A-LD 20 14 2 160
ZC210A 35 10 5.2 160
ZC211 30 Water resistant, rubber
HFBZC210AZC210A-LD
ZC207 HTB-28I
Blade fuses sold separately
Blade Fuse PanelPart No. Seats Fuse Type Current Rating (A)
BFH108 8 ATC 25 (each)
This is a Bussmann product.
85m
m
27m
m
111mm
31mm
20m
m
6.3mm
169
Circuit Protection
• Provides an additional protected circuit without splicing or soldering.
• Easy & safe installation.
• Seamless crimp connector on fly lead.
• Models suiting standard or mini blade fuses.
Blade Fuse Tap
Current Rating : 10A per circuitCable Size : 4mm/1.84mm2
Cable Length : 140mm
Blade Fuse TapPart No. Fuse Type
BFH10 ATC
BFH11 Mini
BFH10
BFH11
BFH11
BFH10
29m
m
164mm
24mm
5mm0.5mm7mm
13mm
10m
m
34mm
3.8mm
10mm
8mm 24
mm
7mm
0.5mm
166mm
170
Circuit Protection
•Designedtoacceptupto2Micro280seriesrelays,4minibladefuses/circuitbreakersoracombinationofbothrelays&fuses/circuitbreakers.
•Compactsize.
•Easymounting.
•Eliminatesexcesswiring.
•HighqualityPackard™terminals.
•Clearpolycarbonatecoverprovidesprotection&easyvisualinspection.
•Environmentallysealed-IP68.
MiniE
lectrica
lCen
tres
Current Rating : 120Amax.Cover : PolycarbonateBody : ThermoplasticSeal : SiliconRubberTerminal : TinnedBrassBracket : ZincPlatedSteelIngress Protection : IP66Operating Temperature : -40°Cto125°C
Mini Electrical Centre - Kits Kitscontain:1xMiniElectricalCentreBody1xMiniElectricalCentreCover1xMountingBracket8xTerminalSealssuit0.8-1mm²cable(15324982)8xTerminalssuit0.8-1mm²cable(12077411L)
PartNo. Cover
BFH08 LowProfile
BFH09 HighProfile
BFH08
BFH09
BFH08
BFH08
BFH09
Shownwithvariousrelaysandfuses
LowProfile
HighProfile
75m
m
67m
m
60mm
26m
m
36m
m40mm
50m
m
42m
m48mmØ 6mm
171
Circuit Protection
AccessoriesPart No. Description Cable Size (mm²) Colour Pack Qty
12077411L Terminal 0.8 - 1.0 — 100
15324982 Terminal Seal 0.8 - 1.0 Green 100
12129493L Terminal 1.0 - 2.0 — 100
15324980 Terminal Seal 1.0 - 2.0 Grey 100
12010300 Blanking Seal — Green 100
Terminals and Seals are products of Packard™.
1532498212077411L
15324980 1201030012129493L
Mini Electrical Centres are compatible with :• IONNIC Micro 280 Series Relays - page 125.
• Bussmann 233 Series Mini Blade Circuit Breakers - page 165.
• Mini Blade Fuses.
High Profile model required if using relays or circuit breakers.
172
Circuit Protection
PID41
• Plug & play connection.
• Multiple configurations.
• Industry standard connector.
• Pin connection diagrams are clearly labeled on housing.
Dio
de C
onne
ctor
s
Body : Thermoplastic PolymerConnector : PolyamideTerminal Size : 6.3mmMax. Average Rectified Current : 3AOperating Temperature : -65°C to 150°C
Diode ConnectorsPart No. Pin Connection Max. Reverse Voltage
PID6A 600
PID41 400
PID42 400
PID42 49m
m
22mm
20m
m
25mm
49m
m
22mm
20m
m
25mm
PID42
PID6A
10mm
22m
m
13mm
44m
m
PID6A
173
Circuit Protection
Housing : PolymerCM3504 Metal, electrically isolated
DiodesPart No. Nominal Zener
VoltageMax. Reverse
VoltageMax. Forward
Current (A)Max. RMS
Input VoltageMax. DC
Blocking VoltagePack Qty
ZSD6A4* 120 — 6 200 — 5
IN4004 — 400 1 280 400 5
IN5408 — 1000 3 700 1000 5
CM3504 — 400 35 280 400 1
*Zener diode.
ZSD6A4
CM3504
• High current capability.
• Low leakage current.
• Flame retardant epoxy.
• High surge capability.
• CM3504 features epoxy filled metal housing.
IN4004 IN5408
Band denotes cathode end
ZSD6A4
28mm
12m
m
Ø 5mm
6.3mm
28m
m11
mm
CM3504
Epoxy filled, metal heatsink
housing
Diodes
174
Circuit Protection
• Power distribution protection.
• High current ratings.
• Compact size.
• Secure bolt-in connection.
• AMI & AMG series colour-coded to current rating.
• AMI & ANL series with windows provide blown fuse indication.
• Ideal for use in mining and emergency service vehicles, battery chargers and inverters.
Bol
t-in
Fus
es
Voltage Rating : AMI, AMG 32VANL 80V
Terminal : AMI Tin-plated BrassAMG CopperANL Silver-plated Copper
Operating Temperature : -40°C to 125°C
AMI SeriesPart No. Current Rating (A) Colour
AMI30 30 Orange
AMI40 40 Green
AMI50 50 Red
AMI60 60 Yellow
AMI70 70 Brown
AMI80 80 White
AMI100 100 Blue
AMI125 125 Pink
AMI100
AMG125
ANL500
AMI100
AMI50
30mm
8mm
Ø 5mm
40mm
12m
m
175
Circuit Protection
ANL SeriesPart No. Current Rating (A) Colour
ANL500 500 Brown
ANL675 675 Brown
AMG SeriesPart No. Current Rating (A) Housing Colour Text Colour
AMG040 40 Black White
AMG060 60 Black White
AMG080 80 Red White
AMG100 100 Black Yellow
AMG125 125 Black Green
AMG150 150 Black Orange
AMG175 175 Black White
AMG200 200 Black Blue
AMG225 225 Black Brown
AMG250 250 Black Pink
AMG300 300 Grey Black
AMG500 500 Brown White
AMG125
AMG300
ANL500
51mm
69mm 10m
m
19m
m
Ø 8mm
8.5m
m
63mm
36mm
81mm
19m
m
22m
m10
mm
176
Circuit Protection
• Used for primary branch fusing.
• Models to suit AMI, AMG & ANL fuses.
• Ideal for mining, agriculture, bus, truck, marine and specialty vehicle applications.
Bol
t-in
Fus
e H
olde
rs
Base : ThermoplasticCover : AMGFH1 TPE Rubber
LMG EPDM RubberTerminal : Plated SteelOperating Temperature : -40°C to 85°C
LMG3-1-001
ANLFH1
AMGFH1
AMGFH2
Inline/Panel MountPart No. Fuse Type
AMGFH2 AMG
Fuses not included.
51mm
40mm
123mm 24m
m
Ø 8mm
Shown with fuse
177
Circuit Protection
Surface MountPart No. Fuse Type
AMIFH AMI
AMGFH1 AMG
ANLFH1 ANL
AMIFH is not a Bussmann product.
Fuses not included.
AMIFH
ANLFH1
AMGFH1
25m
m
38m
m
100mm
51mm
46m
m
124mm
Ø 8mm
32mm
Ø 4.5mm59mm39
mm
27m
m23
mm
72mm
25mm
24m
m40
mm
61mm
86mm
Ø 8mm
Shown with fuse
Shown with fuse
Shown with fuse
178
Circuit Protection
Surface Mount - BussedPart No. Fuse Type
LMG2-1-001 2 x AMG
LMG3-1-001 3 x AMG
LMG5-1-001 5 x AMG
One input connection to power all fuses.
Fuses not included.
LMG2-1-001 LMG3-1-001
LMG3-1-001
LMG5-1-001
LMG5-1-001
Shown with fuses
20m
m
91m
m
51m
m
25mm
42m
m
91mm
Ø 8mm
20m
m
91m
m
51m
m
25mm
42m
m
115mm
Ø 8mm
20m
m
91m
m
51m
m
42m
m
165mm
Ø 8mm25mm 20mm
179
Circuit Protection
Modular Fuse H
older
Modular Fuse HolderPart No. Description
LMI-F-M Fuse Module
LMI-I-M Input Module
B109-7046-2 Buss bar - Suiting 1 fuse and 1 input module
B109-7046-3 Buss bar - Suiting 2 fuses and 1 input module
B109-7046-4 Buss bar - Suiting 3 fuses and 1 input module
B109-7046-5 Buss bar - Suiting 4 fuses and 1 input module
B109-7046-6 Buss bar - Suiting 5 fuses and 1 input module
B109-7046-7 Buss bar - Suiting 6 fuses and 1 input module
Custom Build Your Fuse HolderFor bussed configurations, a maximum of 6 Fuse Modules, 1 Input Module & 1 Buss bar is required, (7 modules in total).
E.g. for a bussed 5 fuse configuration the following is required:
- 5 x Fuse Modules (LMI-F-M), - 1 x Input Module (LMI-I-M), - 1 x Buss bar (B109-7046-6).
• Modular componentry - each Fuse/Input Module easily and security clips into the next.
• Flexible to user requirements.
• Accepts industry standard bolt-in AMI fuses.
• Up to 6 Fuse Modules can be bussed.
• Independent covers on each module.
• Can be used as a single fuse holder.
• Ideal for mining, construction, agriculture, bus, truck, marine and specialty vehicle applications.
Housing : ThermoplasticCover : EPDM/SantopreneStuds : Input Module M8 Stainless Steel
Fuse Module M5 Stainless SteelFuse Type : AMIMax. Current Rating : 400A ContinuousOperating Temperature : -40°C to 85°C
31m
m
25mm
79m
m
79mm
69m
m
182mm
69mm
22m
m
2 Fuse Modules, 1 Input Module configuration
Shown with fuses mounted
180
Index
Part No. Page
0
0460-202-1631 390462-201-1631 39
1
103349 3911-51118 121
12010300 12512010300 171
12015870L 6812015870L 6812033997L 12812065685 128
12066614L 12812077411L 12512077411L 17112129493L 12512129493L 171
1315-200 1371504/12C 1391504/24C 139
15-132 13815-133 13815-141 13815-269 13815-323 138
15324980 12515324980 17115324982 12515324982 171
15-326 13815-3F 138
160927-4 63160927-4 83160927-4 83160927-4 124160927-4 133
2
2003/12V 1392003/24V 139
220S20 292370/12V 1392370/24V 13924063-08 138281197-2 124
4
444000 75444001 75444002 75444003 75444004 75444005 75444006 75444007 75444008 75444009 75444010 75444011 75444012 75444013 75444014 75444015 75444016 75444017 75444018 75444019 76444020 76444021 76444022 76444023 76444024 76
Part No. Page
444025 76444026 77444027 77444028 77444029 77444030 77444031 77444032 77444033 81444034 81444035 81444036 81444037 81444038 81444039 81444040 81444041 81444042 81444043 81444044 81444045 79444046 79444047 79444048 79444049 79444050 78444051 78444052 78444053 78444054 78444055 78444056 78444057 78444058 78444059 78444060 78444061 78444062 78444063 78444064 78444065 78444066 78444067 78444068 78444069 78444070 78444071 78444072 78444073 78444074 78444075 80444076 80444077 80444078 80444079 80444080 80444081 80444082 80444083 80444084 80444085 77444086 77444087 77444088 77444089 77444090 79444091 79444092 79444093 79444094 79444095 77444096 77444097 77444098 77444099 77444100 80444101 80
Part No. Page
444102 80444103 80444104 80444105 76444106 76444107 76444108 76444109 76444110 76444111 76444112 80444113 80444114 80444115 80444116 80444127 75444128 75444129 75444130 75444131 75444137 77444138 77444139 77444140 77444141 77444142 77444143 77444144 77444145 77444146 79444147 79444148 79444149 79444150 79444151 79444152 79444153 79444154 79444155 79444160 75444161 75444162 75444163 75444164 75444165 75444166 75444167 75444168 75444169 75444170 75444171 75444172 75444173 75444174 75444175 75444176 75444177 75444178 75444179 75444180 75444181 76444182 76444183 76444184 76444185 76444186 76444187 76444190 82444191 82444192 82444193 82444194 82444195 82444197 76444198 76444199 76444200 76
Part No. Page
444201 76444202 77444203 77444204 77444205 77444206 77444207 77444208 77444209 80444210 80444211 78444212 78444213 78444214 78444215 78444216 78444217 78444218 82444219 82
444219-12V 82444220 82444233 76444234 76444235 76444236 76444237 76444238 76444239 76444240 77444241 77444242 77444243 77444244 77444245 77444246 77444247 82444262 82444263 82444264 77444265 77444266 77444267 77444268 77444269 77444270 77444271 81444272 81444273 81444274 81444275 81444276 81444277 81444278 82444286 78444287 78444288 78444289 78444290 78
47000 13347000/10 133
47001 13347001/10 133
47002 12447002/10 124
47003 12447003/10 124
47004 13347005/1 135
47006 136
5
55021-07 6255065-02 62
5582-10 62
Part No. Page
6
605001BL2 73611502 83611503 83613328 83627081 83627082 83633500 83633501 83633502 83633503 83689790 83694801 83694802 83695502 83695902 83696273 83696289 83696710 83696956 83
7
75903 975904-03 14
75907 975910B 975912B 975920 8
75920-01B 8777000 75777003 75777004 75777005 75777006 75777007 75777010 75777011 75777012 75777015 75777016 75777017 75777018 75777019 76777022 76777023 76777024 76777025 76777026 77777029 77777030 77777031 77777032 77777033 81777036 81777037 81777038 81777039 81777040 81777043 81777044 81777045 79777048 79777049 79777050 78777053 78777054 78777055 78777058 78777059 78777060 78777063 78777064 78777065 78777068 78777069 78
181
Index
Part No. Page
777070 78777073 78777074 78777075 80777078 80777079 80777080 80777083 80777084 80777085 77777088 77777089 77777090 79777093 79777094 79777095 77777098 77777099 77777100 80777103 80777104 80777105 76777108 76777109 76777110 76777111 76777112 80777115 80777116 80777117 80777120 80777121 80777127 75777130 75777131 75777137 77777138 77777139 77777142 77777143 77777144 77777145 77777146 79777149 79777150 79777151 79777154 79777155 79777160 75777163 75777164 75777167 75777170 75777171 75777174 75777177 75777178 75777181 76777184 76777185 76777197 76777200 76777201 76777202 77777205 77777206 77777209 80777210 80777211 78777214 78777215 78777216 78777217 78777233 76777236 76777237 76777240 77
Part No. Page
777243 77777244 77777245 77777246 77777264 77777267 77777268 77777271 81777274 81777275 81777276 81777277 81777279 81777286 78777289 78777290 78777800 75777801 75777802 75777803 75777804 76777805 76777810 81777811 81777814 77777815 77777816 79777817 79777818 78777819 78777820 79777821 79777822 78777823 78777824 78777825 78777826 78777827 78777828 78777829 78777830 79777831 79777832 80777833 80777834 79777835 79777836 80777837 80777838 80777839 80777840 80777841 80782318 106782480 105782594 106783289 106783303 105783304 105783305 105783306 104783311 105783316 106783624 106783678 105784400 104784422 108784428 105784429 107784468 107784496 106784719 104784738 105784739 106784762 108784768 105784780 109784781 105
Part No. Page
784782 105784799 105784800 105785102 105785103 107785116 104785117 104785145 109785148 107785181 105785182 105785188 105785341 108785361 110785377 109785417 106785424 109786136 104786186 108786196 108786222 108786381 108786398 109786400 105786406 105786408 104786409 104786414 105786415 104786416 104786417 105786422 106786614 106786635 108786718 104786799 105787007 104787008 105787010 104787029 108787035 107787088 108787102 105787130 110787144 108787166 109787183 107787184 107787185 110787186 109787187 105787206 108787208 108787224 107787225 106787226 108787229 108787327 108787795 109787890 107787898 107787917 109787964 106787965 107787967 109787969 106787977 106787979 109787980 108787982 106787984 109787985 108787987 106788008 107788012 109788014 109788016 108
Part No. Page
788020 105788034 109788036 110788038 109788040 106788042 104788043 107788044 107788046 110788049 105788056 104788057 108788060 105788062 108788067 109788068 109788069 109788070 109788071 104788074 105788075 109788076 106788077 107788078 107788084 106788087 105788088 105788089 105788090 105788094 106788095 104788096 109788097 104788102 107788108 106788110 110788111 105788115 109788117 108788122 110788124 109788126 109788128 106788130 107788131 109788135 105788136 105788137 105788138 106788142 105788143 106788157 109788175 105788189 109788193 107788213 105788216 107788218 109788220 109788222 109788224 109788226 109788228 106788230 109788231 105788233 105788234 105788297 107788298 108788299 110788302 107788303 104788304 107788305 107788306 107788307 106788310 105
Part No. Page
788311 109788312 104788313 107788314 108788315 109788316 109788317 106788318 108788319 107788320 109788321 107788322 105788323 106788324 106788325 107788326 108788327 108788328 107788329 107788330 109788331 106788332 110788333 106788334 105788335 105788336 105788337 106788338 106788339 108788340 108788341 108788342 109788343 108788394 105788396 106788398 104788400 104788401 104788402 104788409 104788435 106788548 104788549 106788550 105788551 106788570 107788571 107788572 107788573 105788574 108788575 106788576 105788577 104788578 107788581 105788582 108788583 105788584 105788585 105788586 105788587 106788621 105788622 105788623 110788624 108788625 106788626 104788627 104788628 105788682 108788687 109788688 105788708 106788709 107788710 104788711 105788712 105
182
Index
Part No. Page
788713 108788714 109788715 105788716 106788717 107788718 104788719 105
8
8015002 508497K1 63891154 93891508 88891628 94891691 88891731 94891732 101891733 88891844 92891879 85891978 85891994 90892022 87892026 89892031 93892032 100892095 96892119 86892180 91892317 89892318 89892348 86892368 94892371 94892373 86892411 88892477 98892480 85892481 91892487 90892518 91892519 88892520 101892521 88892522 92892575 90892582 96892592 93892593 88892594 87892601 90892637 97892671 89892688 97892703 97892704 84892716 88892765 94892766 88892776 84892787 84892850 90892851 96892852 96892854 101892855 101892856 88892857 89892858 89892859 89892860 86892870 85892874 97892875 98892876 86892877 98
Part No. Page
892878 92892879 101892880 90892881 89892882 89892889 85892896 85892897 98892898 87892899 90892900 99892901 91892902 91892903 91892904 90892905 97892906 96892910 98892911 94892912 94892914 90892916 86892917 90892919 100892989 96892995 97892996 100893040 100893042 100893043 89893044 101893045 89893050 96893051 96893057 88893063 84893064 100893065 88893066 89893067 86893068 86893070 85893071 89893194 93893278 98893279 87893280 91893281 93893282 99893283 94893284 99893289 86893290 91893292 101893293 93893295 93893296 93893297 93893301 93893302 99893303 85893304 85893305 85893306 84893307 87893308 86893309 100893310 88893311 86893312 101893313 91893314 94893315 85893316 87893317 87893318 87893319 99
Part No. Page
893320 99893321 99893322 99893323 99893324 99893327 100893329 100893345 94893346 99893355 92893400 90893401 93893402 93893403 93893404 93893405 93893406 90893407 96893408 96893409 90893410 96893411 96893412 90893413 96893414 96893415 90893416 96893417 96893418 90893419 96893420 96893421 90893422 97893424 97893425 92893435 99893437 96893438 96893439 96893440 96893441 96893442 96893443 96893444 90893445 91893446 99893447 99893496 92893594 93893606 87893616 100893618 90893619 100893620 97893621 98893622 97893624 90893625 88893627 100893628 100893629 85893631 85893632 91893633 88893634 89893635 100893639 101893641 91893642 92893644 100893664 97893665 94893666 91893676 93893678 85893772 94893773 94
Part No. Page
893774 92894400 84894401 85894402 89894403 89894404 89894405 91894406 89894407 90894408 86894409 88894410 88894411 97894412 97894413 101894414 93894415 95894416 86894417 92894418 101894419 101894420 92894421 100894422 92894423 87894424 89894425 91894426 88894427 101894428 85894429 92894430 94894431 90894432 91894433 85894434 101894435 89894436 91894437 93894438 87894439 98894440 93894441 95894442 95894443 89894444 95894445 95894446 97894447 92894448 95894449 92894450 92894451 88894452 98894453 98894454 98894455 88894456 93894457 98894458 87894459 98894460 94894461 94894462 87894463 91894464 86894465 87894466 87894467 101894468 91894469 91894470 87894472 88894473 88894474 85894475 85894476 92
Part No. Page
894477 90894478 94894479 86894480 86894482 92894483 88894485 85894486 87894487 99894488 99894490 100894491 90894492 93894493 85894494 99894495 94894496 87894497 94894498 94894499 92894500 100894594 93894645 84894646 84894647 94894648 92894649 94894650 94894665 86894700 87894702 87894703 84894704 101894705 85894706 84894707 93894708 85894709 94894710 96894711 97894712 89894713 100894714 85894715 86894716 91894719 84894720 84894721 85894729 92894730 101894731 94894733 92894734 92894735 89894736 89894737 94894738 85894739 86894740 89894741 100894742 86894746 85894747 89894748 89894749 85894751 86894752 92894753 90894754 92894755 96894756 91894757 97894758 97894759 97894760 91894761 93894762 95
183
Index
Part No. Page
894763 84894764 91894765 101894766 101894767 85894768 85894769 84894770 85894773 92894775 94894776 89894777 88894778 90894779 85894780 100894781 86894782 85894783 89894784 89894785 89894786 89894787 85894788 85894789 94894790 94894791 94894792 94894793 100894794 88894795 87894796 86894797 91894798 85894799 85894800 85895100 86895101 86895102 85895103 91895104 94895105 85895106 85895107 84895108 87895109 84895110 93895111 92895112 84895113 86895114 97895115 95895116 84895117 84895118 84895119 92895120 92895121 93895122 98895123 98895124 98895125 98895126 98895127 87895128 98895129 94895130 98895131 98895132 87895133 86895134 94895135 87895136 95895137 87895138 87895139 87895140 87895141 87
Part No. Page
895142 87895143 85895144 95895145 98895146 86895147 90895148 93895149 88895150 98895151 100895152 91895153 95895154 93895155 89895157 94895158 93895159 87895160 94895161 90895162 96895163 101895164 93895165 98895166 98895167 98895175 89895176 100895177 89895180 85895181 85895182 85895183 92895184 96895185 89895186 100895188 86895189 101895190 94895191 86895192 87895193 92895194 93895195 85895196 94895197 92895198 100895199 93895200 94895331 100895332 92895333 93895334 101895335 101895336 103895337 100895338 95895339 95895340 95895341 93895342 88895344 86895345 96895346 96895347 90895348 89895349 89895350 94895351 94895352 92895354 95895355 95895356 95895357 95895358 95895359 101895360 95895361 99
Part No. Page
895362 87895363 87895364 87895365 85895366 95895367 86895368 99895369 99895370 99895371 100895372 98895373 85895374 86895375 99895376 99895377 99895400 94895401 85895402 85895403 93895404 93895405 97895406 97895407 97895408 97895409 97895410 91895413 88895417 86895418 85895419 92895420 101895421 95895422 90895423 90895424 100895425 94895426 85895427 88895428 97895429 91895430 90895431 95895432 91895433 85895434 91895435 90895436 91895437 87895438 97895439 86895440 88895441 94895442 94895443 91895489 97895494 93895495 98895496 100895497 100895498 100895499 100895501 100895549 98895620 84
895620-CE 101895620-F 101
895620-RM 102895701 86895847 85895851 95895852 95895853 92895965 86895967 95895969 100895971 101
Part No. Page
896064 94896090 99896091 98896092 97896093 99896100 84896101 87896102 101896103 93896104 97896105 100896106 100896107 101896108 95896109 84896110 86896111 88896112 94896113 93896114 92896115 101896116 88896117 86896118 91896119 97896120 86896121 86896122 95896123 86896124 99896125 99896126 99896127 99896128 99896129 88896130 88896131 88896132 88896133 88896134 85896136 84896137 85896138 100896139 87896140 87896141 92896142 91896144 93896146 85896147 101896148 85896149 91896150 91896151 85896152 95896153 100896154 98896155 98896156 96896157 96896158 90896159 90896160 98896161 99896162 100896163 88896164 88896165 88896166 88896168 89896169 85896170 86896171 93896172 87896173 92896174 94896175 85
Part No. Page
896176 94896178 95896179 100896180 86896181 88896182 91896183 88896184 86896185 100896186 95896187 100896188 100896189 85896190 87896191 86896192 85896194 95896195 87896196 94896197 96896198 91896199 88896200 88896201 89896202 97896203 98896204 98896205 98896218 88896219 88896220 88896222 94896226 101896236 89896238 94896296 94896298 94896301 94896303 85896305 84896307 84896309 92896311 93896312 85896313 85896320 84
896320-CBL 102896320-CE 101
896320-CE-1 101896320-CH 102
896320-CRUISE 102896320-CRUISE-1 102
896320-LOW 102896320-LOW-1 102
896320-MC 102896320-TBL 102896320-VBL 102
896336 85896338 92896340 101896378 88896381 93896388 87896390 87896391 92896392 89896393 94896394 84896395 86896396 89896397 100896398 100896400 85896401 84896402 86896403 91896404 85
184
Index
Part No. Page
896405 88896406 86896407 86896408 84896409 84896410 86896411 87896412 89896413 89896414 85896416 84896417 85896418 86896420 88896422 87896424 85896426 86896463 94896469 96896470 89896471 88896472 85896473 85896484 85896600 85896601 85896602 92896603 84896604 87896605 89896606 88896609 85896610 84896611 84896612 87896613 94896614 86896615 84
896615-240V 102896615-AS 102
896615-ATBO/RIDE 102896615-C1 102896615-CE 102
896615-LMIO/RIDE 102896615-LO 102
896615-LW 102896615-LW-1 102896615-MMU 102
896615-MU 102896615-PE 102
896615-PLR 102896615-PLR-1 103
896615-PTO 102896615-PU 102896615-SE 101
896615-SE-1 101896615-SU 102896615-WL 102
896616 89896619 85896620 84896621 85896622 86896623 88896624 89896625 84896626 85896627 84896628 86896629 85896630 87896631 86896632 86896633 87896634 95896635 95896636 86
Part No. Page
896637 86896638 86896639 85896640 85896641 85896642 87896645 87896646 87896647 84896648 85896649 85896650 84
896650-AH 102896650-BL 102896650-HL 102896650-HP 102896650-NP 102896650-OK 102896650-SB 102
896651 85896652 93896653 96896654 85896655 85896718 84896791 88896799 85896801 84896802 88896803 88897000 96897001 97897002 99897003 94897005 93897006 103897007 84897008 85897009 87897010 84897011 91897012 100897013 99897014 92897015 95897016 94897017 101897027 95897031 89897032 89897033 88897034 88897035 92897036 103897037 91897038 88897039 93897040 93897041 89897042 90897043 95897044 95897045 102897046 103897047 93897048 93897049 89897050 91897051 93897052 97897053 99897054 96897055 101897056 91897057 91897058 97897059 95
Part No. Page
897060 95897061 93897062 86897063 92
9
900 15290030 145
905 152925575-2 83
9579 148
A
AMC5 121AMG040 175AMG060 175AMG080 175AMG100 175AMG125 175AMG150 175AMG175 175AMG200 175AMG225 175AMG250 175AMG300 175AMG500 175AMGFH1 177AMGFH2 176AMI100 174AMI125 174AMI30 174AMI40 174AMI50 174AMI60 174AMI70 174AMI80 174AMIFH 37AMIFH 177
ANL500 175ANL675 175ANLFH1 177
B
B109-7046-2 179B109-7046-3 179B109-7046-4 179B109-7046-5 179B109-7046-6 179B109-7046-7 179
B657 47B657 50
BA16DS-AMB 142BA16DS-BLU 142BA16DS-GRN 142BA16DS-RED 50BA16DS-RED 142
BA-j164 30BA-j174 30BA-j184 30BA-j194 30
BA-Z11 30BA-Z21 30
BES-124/ST-1 49BES-124/ST-2 49BES-124/ST-4 49BES-925/ST-1 48BES-925/ST-3 48BES-925/ST-4 48BES-925/ST-5 48
BES-X104 49BES-X105 49
BFH01 167BFH02 167BFH03 167
Part No. Page
BFH04 167BFH05 167BFH06 167BFH08 170BFH09 125BFH09 170BFH10 169
BFH108 168BFH11 169BFH14 166BFH15 166BFH16 166BFH17 166
BMM-013 39BMM-014 39
BMS-05 12BMS-05BK 13
BMS-05K 13BMS-05L 11BMS-06 16
BMS-06K 16BMS-07 12BMS-08 16BMS-09 15BMS-10 14BMS-12 12
BMS-12BK 13BMS-12K 13BMS-12L 11BMS-14 17BMS-15 15BMS-16 16BMS17 9BMS-18 10
BMS-18R 10BMS-18Y 10BMS-1R 13BMS-1Y 13BMS-20 8BMS-2R 13BMS-2Y 13BMS-32 17BMS-34 17BMS-3R 10BMS-3Y 10BMS-ES 24
C
C936 145C936/D1 145
C936/K 145CB121-10 158
CB121-10M 158CB121-15 158
CB121-15M 158CB121-20 158
CB121-20M 158CB121-25 158
CB121-25M 158CB121-30 158
CB121-30M 158CB121-40 158
CB121-40M 158CB121-50 158
CB121-50M 158CB121-8 158
CB121BOOT-BLK 158CB121BOOT-RED 158
CB174-10 159CB174-15 159CB174-30 159
CB184F-100 161CB184F-120 161CB184F-150 161CB184F-30 161CB184F-40 161
Part No. Page
CB184F-50 161CB184F-60 161CB184F-70 161CB184F-80 161
CB184P-100 161CB184P-120 161CB184P-60 161CB184P-80 161
CB185F-100 161CB185F-120 161CB185F-150 161CB185F-30 161CB185F-40 161CB185F-50 161CB185F-60 161CB185F-70 161CB185F-80 161
CB187F-100 162CB187F-120 162CB187F-150 162CB187F-30 162CB187F-40 162CB187F-50 162CB187F-60 162CB187F-70 162CB187F-80 162
CB192-20M 164CB192-30M 164
CB227-10 165CB227-15 165CB227-20 165CB227-25 165CB227-30 165
CB227-5 165CB227-7.5 165CB233-10 165CB233-15 165CB233-20 165CB233-25 165CB233-30 165
CB233-5 165CB233-7.5 165CB255-10 162CB255-15 162CB255-20 162CB255-25 162CB255-30 162CB255-35 162CB255-40 162CB255-50 162CBW31-10 59CBW31-10 163CBW31-15 59CBW31-15 163CBW31-20 59CBW31-20 163
CBW31-5 59CBW31-5 163
CDM03 159CDM05 159CDM10 159CDM15 159CDM20 159CDM30 159CDM40 159CDM60 159CG16SR 151
CHS1 32CHS2 32CHS3 32CHS4 32CHS5 32CHS6 32
CM3504 173CST500 49CST515 49CTR-M 48
185
Index
Part No. Page
D
D2179-53CP 33DET16 39
DET-20 37DET-RT 37DET-RT 39
DT04-3P 39DT04-3P-P007 39
DT06-3S 39
E
ESM0013 37ESM2013 37ESM9001 37
F
FP 151FP2 151FP3 151
G
G101 73G102 73G402 73G403 72G404 72
H
HC1 151HDT-48-00 37HDT-48-00 39
I
IGS-01 148IGS-02 149
IGS-02/BooT 149IGS-02/kEy 149
IGS-03 147IGS-04 148IGS-05 148IGS-07 149
IGS-07/kEy 149IGS-08 148
IN4004 173IN5408 173
IRoS 42IRoS-T 43
IRoS-T-USB 43IT10451 47IT10452 47IT11450 47IT11451 47IT11452 47
L
L16-RA 144L16-RB 144L16-RG 144L16-RR 144L19-RA 144L19-RB 144L19-RG 144L19-RR 144L22-RA 144L22-RB 144L22-RG 144L22-RR 144
LMG2-1-001 178LMG3-1-001 178LMG5-1-001 178
Part No. Page
LMI-F-M 179LMI-I-M 179
LR01 143LS11003-01 13LS11003-02 13LS11004-01 10LS11004-02 10
M
MS-FR03 21MS-FR07 21MS-HB01 46MS-HL03 21MS-HL04 21MS-HL05 21MS-HL07 21MS-HL08 21MS-HL09 21MS-LC03 21MS-LC04 21MS-LC05 21MS-LC07 21MS-LC08 21MS-LC09 21
MS-LoP-12V 45MS-LoR-12V 45
MS-LoR-12V-kIT 45MSU-04 23MSU-05 23MSU-08 23MSU-09 23MTS101 55MTS102 55MTS111 55MTS301 55MTS302 55MTS401 55MTS402 55MTS403 54MTS404 54MTS501 55MTS508 54
P
P12-CA 143P12-CB 143P12-CG 143P12-CR 143
P141230 129P141270 134
P141275HD 135P142415 129P142450 134
P142450HD 135P1424R 127P1512R 127
P1512RWP 128P1512RWP-kIT 128
P1524R 127P1524RWP 128
P1524RWP-kIT 128P19-CA 143P19-CB 143P19-CG 143P19-CR 143P19-RA 143P19-RB 143P19-RG 143P19-RR 143
P23 63P251270 134P2512R 127
P2512RWP 128P2512RWP-kIT 128
P252450 134
Part No. Page
P2524R 127P2524RWP 128
P2524RWP-kIT 128P3512R 127
P4512 136P4524 136
PB1412RHD 135PB1412RMC 125PB1424RHD 135PB1424RMC 125
PB1512R 129PB1524R 129PB2512R 129PB2524R 129
PCS-01 39PCS-02 39
PE14-10N 126PE14-10P 126PE14-25N 126PE14-25P 126
PID41 172PID42 172PID6A 172PL109 142PL110 142PL111 142PL112 142PL393 142PL394 142PL403 142
PM1412R 124PM1424R 124PM2512R 124PM2524R 124
PPS-01 146PPS-02 146PPS-03 146
PR12V200 135PR24V100 135
PRBC 133PS3-10 153PS3-15 153PS3-20 153PS3-30 153
PS3-4 153PS3-40 153PS3-50 153PS3-60 153
PS3-BooT 153PT40-205 130PT40-405 130
R
R001 68R002 68
R1000-TF4 41R1000-TR4 41
R101 68R101-24RR-xx 68
R102 68R102-12GG-xx 68R102-12RR-xx 68R102-24GG-xx 68R102-24RR-xx 68
R1500-R12 41R1500-R24 41R15-R12-F 40R15-R12-P 40R15-R24-F 40R15-R24-P 40
R2-0 69R2-0G 69R2-0R 69
R2-0W 69R2-1 69R2-2 69
Part No. Page
R302 68R302-12RR-xx 68R302-24RR-xx 68
R402 67R402-12RR-xx 67R402-24RR-xx 67
R403 67R403-12A-xx 67R403-12G-xx 67
R403-12R-L 67R403-12R-xx 67R403-24A-xx 67R403-24G-xx 67R403-24R-xx 67
R404 67R404-12A-xx 67R404-12R-xx 67R404-24A-xx 67R404-24R-xx 67
R508 67R508-12R-xx 67R508-24R-xx 67
R509 67R511 67
R511-12R-xx 67RC013 151RC014 151RC022 151RC031 151RC032 151
RR12 71RR12A 71RR12B 71RR12G 71RR12R 71
S
S5503 159S5505 159S5510 159S5515 159S5520 159S5525 159S5530 159S5535 159
S55BooT 159SA0293-B 139
SA4049 139SBI-12 137SBI-24 137
SDLM105 160SDLM150 160SDLM50 160SDLM60 160SDLM80 160SSB100 18SSB102 18ST0574 63ST0575 63ST0576 63ST0577 63ST0578 63ST0579 63
ST325EF 58ST85 138ST88 138
SW15 117Sy2900-BLk 24Sy2900-RED 24Sy2960-BLk 24Sy2960-RED 24Sy2965-BLk 24Sy2965-RED 24Sy2968-BLk 24Sy2968-RED 24Sy2971-BLk 24
Part No. Page
Sy2971-RED 24Sy2975-BLk 24Sy2975-RED 24Sy2980-BLk 24Sy2980-RED 24
T
T129M 33T172 33
T176M 33T176P 33
T1P 33T2P 33T3P 33
TA88 33TB001-BLk 63
TB102E 61TB301E 61TB302E 61TB401E 61TB402E 61TB403E 60TB404E 60TB508E 60THS61 150THS62 150
THS822A 150TIM01 131TIM05 131TIM06 131
TJ34 33TM1300 115TM1301 115TM1303 116TM1305 115TM1306 115TM1307 115TM1308 114TM1309 114TM1401 116TM1701 115TM1702 115TM1703 116TM1704 116TM1705 115TM1743 116TMS01 28TMS02 28TMS03 28TMS04 28TMS05 28TMS06 28TMS08 28TMS10 29TMS11 29TMS12 29TMS13 29TMS14 29TMS15 29TMS16 29TMS17 29TMS18 29TMS21 29TMS23 29TMS24 29TMS25 29TMS26 29TMS27 29TMS28 29TMS29 29TMS30 29TMS31 28TMS32 28TMS39 28
TN01 33TN11 33
186
Index
Part No. Page
TS001-RED 63TS001-YEL 63
TS002 63TS02 146
TS101A 58TS101E 58TS102A 58TS102E 58TS301A 58TS301E 58TS302A 58TS302E 58TS401A 57TS401E 57TS402A 57TS402E 57TS403A 57TS403E 57TS404A 57TS404E 57TS501E 57TS502E 57TS508A 57TS509E 56TS510S 57
TSH 63TSH 73
TZ7120 119TZ7121 119TZ7141 119TZ7144 119TZ7166 119TZ7310 118TZ7311 118TZ7312 118TZ9204 120TZ9207 120TZ9208 120TZ9266 120
V
V101 68V101-24RR 68
V102 68V102-12GG 68V102-12RR 68V102-24GG 68V102-24RR 68
V16 144V302 68
V302-12RR 68V302-24RR 68
V402 67V402-12RR 67V402-24RR 67
V403 67V403-12A 67V403-12G 67V403-12R 67V403-24A 67V403-24G 67V403-24R 67
V404 67V404-12A 67V404-12R 67V404-24A 67V404-24R 67
V508 67V508-12R 67V508-24R 67
V509 67V511 67
V511-12R 67VCH 68
VCH-2 68VHP 68
Part No. Page
VME 68VMM 68VMS 68
VMS-3 68VRT 68
VS12 44VS24 44
W
W3P 39W3P-1939 39
W3S 39W3S-1939 39
WL-1 50WL-2 50WL-3 50WL-4 50
WL601LP 50WL601P 50
WL601PS1 50WSBFH 166
WSBFH-2 166
Z
ZC207 168ZC208 168
ZC210A 168ZC210A-LD 168
ZC211 168ZEN-L1111 29ZEN-L1121 29
ZSD6A4 173
General Information
SRC 2015 Version 3.0 - 04/2015
This reference manual supersedes all previous editions.
Auto Electrical Imports Pty. Ltd. reserves the right to change, or discontinue products or specifications without notice. All data and assistance is given as a general guide
only and the final decision on suitability and application must be with the customer.
Warranty Statement
Auto Electrical Imports Pty. Ltd. warrants the replacement only of products for a period of 12 months, unless otherwise stated, from date of purchase against
faulty workmanship and material components.
Disassembly or modification of products may void warranty.
Warranty claims may only be returned by prior arrangement.
For a full statement outlining our warranty visit www.ionnic.com/warranty-statement
Copyright
This publication is copyright. All rights reserved.
This publication may not be reproduced in full or in part by any means (electronic or mechanical) without the prior
written permission of Auto Electrical Imports Pty. Ltd.
ionnic and the ionnic mark are trademarks of IONNIC Pty Ltd., registered in Australia and other countries, used
under licence by Auto Electrical Imports Pty Ltd.
All other brand or product names are trademarks or registered trademarks of their respective owners.
Lighting | Safety | Electrical
SRC2015
AutacBrigade
BussmannCarlingswitch
Class 1Deutschionnic
Nordic LightsSchlemmerVision Alert
For details of your nearest reseller free call:
1800 724 690ionnic.com