synchro erp scheduling for casting manufacturer's

14
Foundry Scheduling

Upload: victoria-smith

Post on 28-May-2015

156 views

Category:

Business


0 download

TRANSCRIPT

Page 1: Synchro erp scheduling for casting manufacturer's

FoundryScheduling

Page 2: Synchro erp scheduling for casting manufacturer's

SCHEDULING

SCHEDULING REQUIRES A TOOLKIT NOT A TOOL

EACH FOUNDRY IS UNIQUE AND REQUIRES A UNIQUE SET OF TOOLS IN ORDER TO SCHEDULE IT

Page 3: Synchro erp scheduling for casting manufacturer's

CAPACITY CONSTRAINTS

TIME (INC SETUP TIME)

NUMBER OF MOULDS

CASTING VALUE

WEIGHT (POURED or CASTING)

MOULDING BOX AVAILABILITY

FLOOR AREA (LESS COMMON)

OVEN CAPACITY (LESS COMMON)

Page 4: Synchro erp scheduling for casting manufacturer's

Rack or Stack Moulding

MOULDING PROCESS MARKED AS SPECIAL CASE

STORE RACK OR STACK SIZE

NUMBER OF BLOWS CAPACITY

NUMBER OF RACKS/STACKS CAPACITY (SPACE)

CHANGES TO TIME CALCULATION

Page 5: Synchro erp scheduling for casting manufacturer's

INVESTMENT FOUNDRIES

STORE 2 BIND QUANTITIES

BIND QUANTITY 1 USED FOR TREE SIZE

BIND QUANTITY 2 USED FOR DIE NUMBER ON

Page 6: Synchro erp scheduling for casting manufacturer's

PRESSURE DIECASTING

STORE 2 BIND QUANTITIES

BIND QUANTITY 1 USED FOR CASTINGS PER SHOT

BIND QUANTITY 2 USED FOR CASTINGS TRIMMED PER

CYCLE

Page 7: Synchro erp scheduling for casting manufacturer's

SCHEDULING BY TIME

SETUP TIME PER DAY OR PER JOB

ALLOWANCE FOR EFFECIENCY PER SHIFT

MACHINE TIME Vs LABOUR TIME

PROCESS PRECIFIC CALENDARS

DEFINABLE SHIFT PATTERN

UNLIMITED NUMBER OF SHIFTS

Page 8: Synchro erp scheduling for casting manufacturer's

JOB SEQUENCING

SHIFT & PRIORITY

SHIFT & METAL GRADE

MELT & POURING TEMPERATURE

METAL & MELT NUMBER

MANY OTHER VARIATIONS

Page 9: Synchro erp scheduling for casting manufacturer's

METAL & MELT NUMBER SEQUENCING

Page 10: Synchro erp scheduling for casting manufacturer's

SPLITTING PRODUCTION RUNS

PREDEFINE BATCH SIZES

AUTOMATIC SPLIT CREATION

MANUAL SPLIT CREATION

SPLIT AT CAPACITY LEVEL

Page 11: Synchro erp scheduling for casting manufacturer's

HIGHLIGHTING ANOMOLIES

SET COLOUR FOR REMAKES

SET COLOUR FOR LATE JOBS

SET COLOUR FOR PROCESS LATE JOBS

SETTING A FIXED PLANNING WINDOW

Page 12: Synchro erp scheduling for casting manufacturer's

ADDITIONAL TOOLS

AUTOMATIC RESCHEDULING FOR BREAKDOWNS

MOVE WORK FROM OVERLOADED PROCESSES TO ALTERNATES

BOTTLENECK MONITORING (MULTIPLE PROCESSES)

CONFIGURABLE DATA SCREENS

DATA FILTERS

Page 13: Synchro erp scheduling for casting manufacturer's

BOTTLENECK MONITORING

Page 14: Synchro erp scheduling for casting manufacturer's

Questions and Answers