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Synchronizing the Value ChainValue Driven Application
18th April 2019
Page 2
EY – A global leader
EY is a $34.8 billion global leader
and one of the world’s leading
professional services firms, with
over 261,000 people in 728 locations
across 150 countries.
$34.8bGlobal
Revenues
261,000Professionals
globally
150Countries
globally
EY in Greece
EY has been operating in Greece
since 1926. It is the market leading
firm in advisory, assurance, tax and
transaction services, with
approximately 1,180 people, in two
offices in Athens and Thessaloniki.
With our services we
build a better working
world
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Transaction Advisory Services
Helping clients develop/execute
business strategies, blending local
technical knowledge with regional
and global tax insights
Helping clients create social and
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managing capital and transactions
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Helping clients build stakeholders’
confidence, manage regulatory
responsibilities and drive long-term
sustainable growth
Advisory
Helping clients solve big, complex
issues and capitalize on
opportunities to grow, optimize
and protect the business
#1In the
market in
Greece
Professionals
in EY Greece
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CESA Region brings together
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creates a strong network where
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Central & South East Europe and Central Asia
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in CESA
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in EY CESA
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EY’s Supply Chain Reinvention framework helps companies to meet the demands of today’s digital world
Supply Chain & Operations
Autonomous supply chain, automation, robotics
Global trade and the financial supply chain
Workforce of the future
OT/IT cyber threat
End-to-end (E2E) supply chain visibility and insights
Supply chain strategyand segmentation
Integrated supply chain operating
model
Supply chain network and trade
flow optimization
Integrated digital planning — supply chain
planning and synchronization
Smart product
and portfolio
management
Supply side optimization & procurement
Smart factoryDigital
logistics &
fulfilment
0
1
2Smart services and after-market
Key enablers
Advanced analytics, AI, cloud, big data, blockchainand machine learning
Supply Chain
Intelligence
Strategic
Architecture
Integrated
Operational
Excellence
Extended supply chain risk intelligence, optimization and sustainability3 Supply Chain
Resilience
Our reinvention framework provides a solution with flexibility across industry value chains
Route-To-Market Optimization
Logistics Engineering
(WH Design & Operations)
Outsourcing & SC partners selection
Ag
ile
Bu
sin
es
s S
up
ply
Ch
ain
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Degree of Taylorism / distribution of value creating processes on multiple entities within partner ecosystem
Leve
l o
f syste
m a
nd
da
ta in
teg
ration
/ u
sag
e o
f clo
ud
-base
d IT
syste
ms
Cloud-based SW platforms
External Systems
Integration
On-Premise IT-Systems
InternalBusiness Functions
Collaboration with Partners
Service & Platform-basedBusinesses
The old world: Value-creation
within entities, on-premise IT
Traditionally, creators have been selling products and
services through linear value chains. Companies were
owning a dedicated part of the value chain, competing
with competitors.
The new world: Ecosystems on
cloud-enabled platforms
Digital ecosystems do not work linear, they are shaping
market networks and enable hybrid forms of cooperation and
competition: Coopetition. Ecosystems create and serve
communities, and harness their creativity and intelligence.
Entities may play multiple roles in an ecosystem.
CustomersSuppliers
Innovation & Product Lifecycle Management
ManufacturerOEM
Finance & Controlling
Sales & Marketing
Service &Spare Parts Management
Supply Chain & Operations
Pro-duction
Ware-housing
Logis-tics
Distri-bution
OrderMgmt
Plan-ning
QualityMgmt
Mainte-nance
Sourcing & Purchasing
Supplier
Customer
Customer
Retail/Consumer
Customer
Con-nector
SC asa Service
For-warder
Eng.Contractor
LogisticsContractor
Supplier
Platform-basedBusiness Model
SC PlanningSupplier Mgmt.
Risk Management
Coopetition
Retail/Consumer
OEM
ContractManufact.
EngineeringCollaboration
PLM in the Cloud
Co-Creation
Com-petitor
“SUPPLY CHAIN OF THE FUTURE”
Supply Chain Of the Future
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Examples of our typical clients issues
Source: EY CPR Balance executive survey
Accelerated and faster planning cycles
Gaps in supply chain talent
Increasing product complexity and customer expectations
The changing role of companies in their ecosystems
New planning technologies, robotics and AI
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► The Planning Challenge:
► Complexity is increasing
► Customers more demanding
► Large planning teams with mixed capability
► Silo operation
► Planning Systems investment hasn’t delivered
► Supply chains remain unsynchronized
► Need to improve planning
► Speed, accuracy and agility
► Efficiency and cost
► Collaboration and cross company optimization
If autonomous cars are possible, why not
autonomous planning?
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Leading companies are using Digital disruption to step change planning and move towards increasingly ‘autonomous planning’
‘Always-On’ Planning - 5 Step Journey
‘Always-
On’
planning
High
intervention
manual
planning
Degree of
automation
Digital disruption –
efficiency step
change
Today Future
Integrated
Planning Towers
1
Increasing the scope of
services performed in
integrated planning
towers or control towers
Digital EBP
Enterprise Business
Planning
2
Integrated EBP to
visualise, monitor and
control the end-to-end
supply chain in real-time
Segment and
Synchronise
Value Chain
Synchronisation
3
Segmentation of portfolio
and synchronization of
the end-to-end value
chain to align supply
response with demand
signal
Responsive
Planning
Demand sensing,
concurrent planning,
real-time scenario
evaluation
4
Addition of ‘best of breed’
applications such as
concurrent planning,
demand signal repository,
trade promo
management, integrated
cash up
‘Always-On’
Planning
Intelligent
automation with
machine learning
and artificial
intelligence
5
Step change
improvement in accuracy
and transaction cost
effectiveness through use
of robotic process
automation (RPA),
machine learning (ML)
and artificial intelligence
(AI)
1. 2. 3. 4. 5.
Structures: Which
activities are performed in
market, above market, in
planning centers? What’s
the optimal model and
level of resource?
Speed: How far can I
compress planning
processes? Does a
daily/weekly cycle give a
competitive advantage?
Simplification: Which
processes can be
eliminated? Can
standardization accelerate
the deployment of cloud
solutions?
Skills: What are the future
capabilities required? Do I
have data scientists and
automation experts in the
business already?
Operating Model
Implications
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Transforming S&OP to IBP to EBPAn integrated, vertical and horizontal planning process
Enterprise Business Planning (EBP) is the next evolutionary step in end-to-end planning. In
contast to Sales and Operations Planning (S&OP) or Integrated Business Planning (IBP)
granular strategic planning prozesses are also taken into account
Benefits of an
Enterprise Business
Planning process
Typically achievements
consistent
outperformance of
peers, increase in
revenues and Gross
Margin, reduction in
inventories, increased
return on invested
capital and capital
efficiency, reduced and
more productive
SG&A* spend
MAKE DEPLOY SELL DELIVER SERVEBUY
INTEGRATED BUSINESS PLANNING (monthly)
DEMAND & SUPPLY SYNCHRONIZATION (week)
ORDER MANAGEMENT (day)
Mo
nth
lyW
eekly
Dail
y
Supplier Factory FW DC/LC ConsumerExecu
tio
n
Enterprise Business Planning
FINANCIAL & TARGET PLANNING (quarter/year)
Qu
art
er
INTEGRATED COMMERCIAL PLANS(3-year rolling with dropdown into Annual Plan)
An
nu
al+
R
M
FG FG S
G
Vertical / horizontal integration
► The integration between planning horizons
is as important as the integration between
silos (sales, marketing, supply chain,
finance)
► A planning framework needs to
concurrently orchestrate the top down,
bottoms up, as well as end to end
connections of a value chain
► Marketing, Sales, Supply Chain and
Finance work together to prioritize and
financial allocations against product,
channel, and customer
► Supply chain must eliminate inefficient
complexity while building flexibility to
address demand-side requirements
* Selling, General and Administrative Expenses
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Segmenting, Synchronizing and Optimizing Creating Flow across the Segmented Value Chain
Our Segmentation methodology focuses on systems and tools but also recognises
behaviour change is key to success Benefits of Segment
and Synchronise
Reduction in
unnecessary demand
forecast changes
Confidence to dip
into safety stocks
using them to buffer
variability
Stable weekly
production carefully
synchronised with
demand
Determine the overarching product-
customer segmentation and commercial
service requirements
Synchronisation
Behaviors and Change
Management
Reconfigure and align the Supply Chain
strategies, planning and fulfilment
parameters by segment
Embed behaviours, routines, processes,
organisation, CoE’s
and KPIs to support and sustain change
2
Segmentation1
3
Behavioural Change Method
Ways of working, routines, KPI’s, CoE / organisational models
Transformation Change management
Value Chain Synchronization Optimiser
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Responsive Planning based and agile decision-making
Responsive Planning enables more agile and reactive replanning wíth more flexibility
throughout the connected value chain Benefits of
Responsive
Planning
Less cyclic, more
reactive and agile
planning
Focus on value-
adding planningFoundation for
automation
No silos but working
along the entire
value chain
Focus on value chain
Focus is no longer functional silos, but the entire connected value chain
Reactive Responsive Re-planning
Less cyclic planning, but more agile and reactive re-planning
More flexibility
Exception-based will give more flexibility, more focus, more efficiency
Prepare for automation
The intention here is to establish already well-working mechanisms to
prepare for automation
Change Management
From change management side, this is about building trust for what is to
come
LEAN approachBased on the segmentation, exceptions, etc. the planners can focus on the more complex or value-adding elements of planning
1
2
3
4
5
6
Evolution of Forecasting & Demand Planning
Statistical
Forecasting
Demand
Planning
Demand
Modelling
Machine
Learning/AI
Naive
Forecasting
• Assumes last periods
demand value will
occur again this
period, with some
adaptations
• Fits a forecast curve
through historical
demand quantities
• Statically predicts
monthly or weekly
demand patterns
• Hierarchy & causal
effects incorporated
in the forecast
• Incorporates
promotional activities
NPI, etc.• Incorporates trend
data, seasonality
& moving averages
• Leverages more
granular & down-
stream data to get a
cleaner demand
signal, reduce
volatility & bullwhip
effect
• Includes techniques
like demand sensing
and shaping to
further improve
accuracy
• Takes advantage of
extended and even
big data to further
improve accuracy
• Relies on powerful
models to consider
demand drivers such
as promotional
activities, NPI, Social
Media, Weather, etc.
Error
Accu
racy
Where are you today?/Where do you want to be?
Climate, Weather and promotion data are the keys of an efficient decision making process
Past (history) Present (real time) Future (forecast)
Determinist Probabilist Trend
Exam
ple
s o
f u
ses
D+1 D+7 D +30
Sales Performance Analysis
Better performance management and
achievement of sales force objectives based on
a detailed history of weather data
Merch optimization & web site management
Arrange shelves and schedule advertising spots depending on the weather-sensitivity of audiences and
products
Shelving in store
Increase sales by promoting an offer in line using the 1-day or 2-day
weather forecast
Production and storage management
Reduce storage and production costs by using
demand forecasts that are based on weather trends over the next
month
Several M€/ an: of gain on the supply chain costs (beverage distribution)
10 to 25: efficiency points earned by adapting advertising depending on today weather
-27%: of waste and losses in the daily production of vegetables (food group)
-30%: store breaks for weather-sensitive products (distribution group)
80%: reliability in demand forecasting at D+7 at the sub-shelves level (DIY)
Illu
str
ati
on
s
Thanks to new data science developments and Big data technologies demand forecasting can go further
Recent algorithms are the beginning of a new era in forecasting paradigm
Main issues raised previously by econometric approach are solved by new Machine Learning, Deep Learning and Feature Engineering technics.
Forecasting at SKU level becomes more precise
Raise of Open data and the recovery of 3rd party data allow a better knowledge of the area of catchmentOpen and 3rd party data give access to more information concerning the catchment area (socio-economic indicators, weather data, …) and competitors. Smart Cities initiatives allow to forecast road and zone traffic, public transportation, …
Thanks to big data technology, real-time forecasting has become a reality in
industrial process Maturity achieved by Hadoop ecosystem
including Spark, Kafka make real time forecasting a reality. Forecasting at SKU
level can be done faster
The right Momentum
Demo Video of the Store Level Sales Forecast
Data alone cannot improve Demand Planning: a Demand Excellence Framework is required
Policy
► Set clear rules of the game,
including management of
exceptions,
► Clear links to performance
management and KPI
frameworks
People & Organization
► Define one operating model with clear
split of responsibilities between different
entities (global, regional, local)
► Assign clear roles and responsibilities
► Create demand planning center of
excellence
► Train & Educate for the right capabilities
e.g. analytics,
Data
► Ensure data is consistent, accurate
and timely available to users, to
ensure right first time decisions
► Clear ownership of data underpin
data quality eg product master data,
sales history and tool parameter set
up
Tools & Methodology
► Managing demand in a
complex environment and use
segmentation - driven by
product portfolio, geographies,
channels and customers,
requires sophisticated tools
and tested methodology
Process
► An aligned and harmonized
set of processes to drive the
activities both at tactical and
operational level
► Process swimlanes align with
organization and people
responsibilities
Performance
management
► Have one set of performance
metrics to measure
performance
► Benchmark both internally and
externally
Forecast accuracy BenchmarksProcess model
Segmentation
Forecasting rules
CoE setup
Process
People &Organization
Demand Excellence
Framework
0-3
Mo
nth
s D
em
and
Pla
nn
ing
3-2
4 M
on
ths
De
man
d P
lan
nin
g
Ho
rizo
n/P
roc
es
s
Pro
du
ct F
amily
/Co
un
try
SKU
/Lo
cati
on
Gra
nu
lari
ty
Define/Update DP
Strategy
Establish
demand
planning
policies
Review Stat/
Consumption
Model
performance
Revise/Create Consumption/
Stat Model
• Master Data• External and
Internal Factors• Segmentation Rules• Promotional
Calendar
History & Current Trends
Load and prepare
data
Measure KPIs
and publish
dashboards
Manage
performance
Send out Sales and Marketing activities
Statistical forecast
Generate
base-line
forecasts• Causal Models • Analytical toolkit• Manual overrides
Incorporate
Building
Blocks
• Advertisements• Innovation• Trade• Ship Adjustments• Pricing• Competition
IBP
Supply Review
Demand
ReviewIR/MBR
SKU level Demand Plan(0-3 months)
Incorporate customer
forecast data
• Weekly Pacing• SKU/Location Mix• Customer
Intelligence
Release DP
to Supply Hub Customer forecast data
Demand Sensing: SKU fcst(0-6 wks)
Agg
rega
tio
n
Disaggregation
Statistical
forecasting
Validate
Demand
Forecast
Data
Extraction
Demand Planning Strategy
(ad hoc / Yr)
Define DP
Strategy
Manage
Performance
• Product Segmentation
• Customer Segmentation
• Statistical baseline & initial model
tuning
• Test for best fit forecasting
algorithms by segment
• Test Forecast Strategy
Recommendations
• Apply Forecast Strategy
Recommendations To Live
Environment
• Data extraction from client
systems
• Data cleaning
• Data aggregation to agreed
forecasting hierarchy levels
• Generation of statistical
forecasts at agreed
hierarchy levels
• Use of tailored forecasting
algorithm by product /
customer segment (per DP
strategy)
• Disaggregation /
reaggregation
• Preparation of demand
review meeting materials
• Prioritisation of key
segments
• Prioritisation of exception
reports (delta of actual to
forecast etc.)
• Support for demand
forecast meeting
• Agreed forecast
adjustments
• Creation of demand planning
reports and documentation
• Example Metrics:
• Forecast accuracy
• Forecast bias
• Statistical forecast accuracy
• User forecast accuracy
• Example Reports
• Demand review meeting
forecast summary
• S&OP Demand side reports
Activities
Best fit forecast algorithm test
Data extraction routines Statistical forecast generation Demand review reporting KPI reporting KPI scorecard Current month Jul-10 Region XYZ
2010 20092010 YTD
Avg
2009 YTD
Avg
Measure Units Apr-10 May-10 Jun-10 3mth Avg 3mth Avg YTD YTD TargetStatus vs
Target
Status vs PY
Qtr
OTIF (CSL) Qty% Weighted
Volume82% 83% 81% 82% 80% 82% 86% 95%
OTIF (CSL) Line fill % lines in full 82% 83% 81% 82% 78% 81% 77% 95%
ComplaintsNumber of
complaints4 5 3 4.0 3.0 4 3.0 4
DSO Number of days 48 45 46 46.3 46.0 47.3 46.0 40
Forecast Error % Weighted Value 90% 100% 95% 95% 95% 92% 95% 90%
Forecast bias % Weighted Value 23% 30% 24% 26% 24% 24% 24% 25%
Fwd cover Number of days 107.0 110.0 108.0 108.3 108.0 107.6 108.0 100.0
DIO Number of days 122.0 120.0 125 122.3 125.0 122.1 125.0 110
Stock FGs (€’m) Value 40.9 41.2 40.8 41.0 40.8 40.9 40.8 45
Stock Raw (€’m) Value 33.1 30.2 31.2 31.5 31.2 32.4 31.2 35
Excess Inventory
(m)Value 0.3 0.3 0.3 0.3 0.5 0.6 0.5 7
Supply OTIF % Weighted
Volume96% 98% 97% 97% 97% 96% 97% 97%
Supply Qty OTIF % Weighted
Volume98% 97% 97% 97% 97% 98% 97% 97%
Production OTIF% Weighted
Volume96% 98% 97% 97% 97% 96% 97% 97%
OEE % 93% 92% 91% 92% 94% 94% 95% 97%
Supplier OTIF (Qty)% Weighted
Volume96% 99% 97% 97% 97% 97% 97% 97%
Supplier OTIF (line)% Weighted
Volume96% 99% 97% 97% 97% 97% 97% 97%
DPO Number of days 83 80 82 81.7 82.0 82.4 82.0 90
Air freight costs Value 0.0 0.2 0 0.1 0.0 0.0 0.1 0.1
Working Capital W. Capital % Sales % 0% 20% 0% 7% 0% 3% 3% 35%
Serious Quality
Failure (SQF)Number of failures 0 0 0 0 0 0 0 4
Right First Time
Quality (RFT)% 100% 0% 0% 33% 400% 143% 250% 90%
Quality
Production
Supply
Are
a Last 3 months
Customer
Demand
Inventory
9 box segmentation
Tools
Demand Planning Core Process
(Weekly process)
Performance Management
(monthly process)
Phase
Demand Management Methodology
Timeliness
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Incorporating Automation & Machine Learning into all planning processes
Routine tasks can increasingly be handled by automated processes which learn over time
and allow planners to focus on the real value-add Benefits of
Automation and
Artificial Intelligence
More efficient,
volume and value-
oriented planning
processes across the
supply chain to drive
reactivity and focus
on value-add
Segmentation
Harnessing Robotic Process Automation (RPA) or Artificial Intelligence (AI) and
Machine Learning to digitize the process
Demand Planning
Supply PlanningProduction Planning
Materials Resource Planning
► Conduct
segmentation
► Identify machine
planning candidates
► Conduct
forecasting
segmentation
► Determine optimal
forecast model and
parameters
► Update demand
forecasts for
Commercial input
► Update master
data planning
parameters
► Review and update
master data (lead
times, safety stock
levels, MOQ, EOQ
etc)
► Manage routine
planning exceptions
► Run Supply Plan
creating versions for
Service, Inventory,
Utilisation
► Manage plan
exceptions
► Create alerts for
remaining
exceptions
► Review and update
master data (lead
times, safety stock
levels, MOQ, EOQ
etc)
► Review supplier
availability and
refine production
plans for realistic
availability
Pla
nn
ing
Flo
wE
Y’s
Co
gn
itiv
e
Au
tom
ati
on
RPA (Robotic Process Automation) AI (Artificial Intelligence or Machine learning)
Applications of RPA and AI technologies in typical planning processes
EY’s Cognitive Automation for Supply chain Planning
Runs APS effectively
without planner’s
intervention
Learns from planner’s behaviour and predicts the right set of input
parameters dynamically
Emulates planner execution of
processes with existing APS system
Dynamic rules driven
Planning
Nature of Process handled
► Intelligent system to predict and mimic activities handled by SC production planner by learning his/her behaviour over a period of time
► Machine learning model based on neural network concepts
► Learns relationship between demand & supply situation on one hand and input combinations selected by planner on the other
► High complex/critical process
► Due to the dynamicity of inputs to be considered
► Significant impact of decision taken on the value chain - production, logistics and customer service
► Not a typical SOP driven process
► Conventional robotics and automation systems cannot handle this
Unique attempt to deploy an Advanced Intelligent system to handle and support one of the complex business functions (Supply chain Planning)
Data captured by Bot while working along
with planner, for Cognitive decision
making/evaluation of goodness of plan
Machine learning model implemented in
R, is invoked from Blue Prism providing
an integrated workflow
Planner-Bot handshake: Provision
for takeover by planner at any point of time and return to
Bot
EY’s Cognitive Automation for Supply chain Planning
Client demo
Proper profitable Allocation Planning is an Integral Part of the overall Supply Chain Planning Processes
Customers
Strategic Planning
Marketing and Sales Planning
Demand Planning
Supply Planning
Business Unit Plans
and Budgets
MANUFACTURESuppliers
Price Plans, Promotion
Schedules, etc.Sales Forecast
Short Term Demand Analytics
Demand SensingDemand Forecast
Sales &
Operations
Planning
Material
Planning
Capacity
Planning
Distribution
Planning
• All materials included (FG, Raw, etc)
• Produced and procured
• All plants, storage locations
• Constraints included
• Planned stock
transfers for all material types
Inventory
Planning
• All stocked materials• Multiple replenishment
methods
Medium Term (weeks/months)
Material Purchase
Orders
Supply Limitations
Packing
SchedulesProduction Capabilities
Replenishment Orders
Distribution Capabilities
Su
pp
ly
Ma
na
gem
en
tD
em
an
d
Ma
na
gem
en
t
Co
lla
bo
rati
on
Co
llab
ora
tion
Materials
ManagementShort Term
(days/weeks)
Productions
Schedules
Production
ManagementShort Term
(days/weeks)
Material
Schedules
Inventory
DeploymentShort Term
(days/weeks)
Deployment
Requirements
DELIVERPROCURE
Strategic and Financial Planning
Advanced
Planning
Optimization
Integrated Business
Panning
Actuals
Escalations
Decisions
Approvals
Allocation
Planning
Constrained forecast
and allocated sales
orders & inventory
Profitable
Allocation
Order
Promising
PROMISE
Cost to
Serve
Are we serving our category, channel and
customers in a profitable way ?
Faced with supply constraints, can we
correctly shape and prioritize demand to
maximize availability and profit ?
How do we allocate inventory in our
distribution network in front of short supply
situation ?
Can we control demand in the short term to
avoid actual demand to go above allocation ?
Are we promising sales orders vs. allocated
amount and not FIFO ?
Yearly
Monthly
Weekly
Daily
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Globally we have built a substantial global Supply Chain and Operations practice and have grown over 25% since 2015
Americas
2019 YTD 812
Planning 110
A recognized thought leader from strategy to implementation
supply chain
Reinvention
Logistics and
Warehouse
Management and
SAP solutions
Disruptive supply
chain trends
Digital supply
chain:
it’s all about that
data
Balancing the
growth-profit
paradox
Integrated margin
management
Creating value in
brand new order
Growth with Omni-
channel
Analytics to boost
performance
Named a Leader for Digital
Operations Consulting 2019 by
IDC
Ranked among the highest for
digital supply chain Planning
and Design Consulting 2019 by
ALM Intelligence
Ranked among the highest for
Digital Logistics Consulting 2016
by ALM Intelligence
Selected for the 2017 World’s
Best Outsourcing Advisors list
managed by IAOP
EY is among the highest in digital supply chain planning and design
EMEIA
2019 YTD 2,092
Planning 260
Global headcount
2019 YTD 3,572
Planning 460Japan
2019 YTD 137
Planning 20
Asia-Pacific
2019 YTD 531
Planning 70
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