systec d-series dxphotos.labwrench.com/equipmentmanuals/10029-3870.pdf · 2011. 4. 20. · systec...

17

Upload: others

Post on 08-Mar-2021

30 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series
Page 2: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

Systec D-90Systec D-65

Systec D-Series: Bench-top autoclaves.Systec D-Series: Horizontal front loading bench-top autoclaves.

These autoclaves don't just seem to be different; they are different. Specially developed for sterilization procedures in the laboratory,processes become easier, safer, more precise, more reproducible and validatable.

autoclaves_Systec_D-SeriesPage_2

Systec D-23 D-45 D-65 D-90 D-100 D-150 D-200

Chamber dimensionsØ x depth in mm 260 x 420 344 x 500 400 x 500 400 x 700 500 x 500 500 x 750 500 x 1000Chamber volumein liters total / nominal 25 / 23 50 / 45 70 / 65 95 / 90 110 / 100 160 / 150 210 / 200External dimensions in mmW 555 618 750 750 850 850 850H 500 550 930 630 730 730 730D 650 740 770 970 810 1050 1300Heating power kWSystec DX 2.80 2.80 9.00 9.00 9.00 9.00 9.00Systec DE and DB 2.30 3.00 4.50 4.50 4.50 7.25 7.25

Electrical connections for Systec D-23 and D-45: 220 – 240 V AC, 50/60 Hz, 16 A Electrical connections for Systec D-65 – D-200: 380 – 400 V, 50/60 Hz, 3-phase to neutral, 16 AOther voltages and single-phase operation available on request

Dimensions and performance

Space advantage!

A compact instrument with ideal chambersize in seven sizes. Each size has an optimalloading capacity for most standard mediabottles and Erlenmeyer flasks.

Systec D-45Systec D-23

Page 3: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

Systec D-100 Systec D-150

Page_3

A new dimension in technology and design.

autoclaves_Systec_D-Series

Erlenmeyer flasks

Systec D-23 D-45 D-65 D-90 D-100 D-150 D-200250 ml 11 24 23 31 2 x 30 2 x 42 2 x 59500 ml 8 12 15 21 2 x 15 2 x 24 2 x 40

1000 ml 3 8 9 13 12 18 232000 ml - 3 6 8 7 9 143000 ml - – 3 4 6 8 115000 ml - – – – 3 5 7

Loading capacity*

Schott–Duran media flasks

Loading capacity*

Systec D-23 D-45 D-65 D-90 D-100 D-150 D-200250 ml 18 24 31 40 2 x 36 2 x 54 2 x 83500 ml 10 18 23 31 2 x 26 2 x 40 2 x 59

1000 ml 4 10 15 18 18 26 402000 ml - 5 8 10 12 14 235000 ml - – 3 4 6 8 1110000 ml - – – – 2 3 4

*At max. loading, partially without baskets

Systec D-200

Page 4: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

SystecDX-90 2D

Double-door (pass-through) autoclaves: Systec D-Series 2D.

autoclaves_Systec_D-SeriesPage_6

View from the non-sterile side

Equipped with the same state-of-the-art technology as our horizontal front loading bench-top autoclave Systec D-Series,the 2D series has the same modern design but now with two doors for fitting between separating walls.

Systec DX-150 2D / DX-200 2D

Clean room side

H

I

Wall frame

Service side

A

B

C

D

Emax.

FG

Wal

l

Wall opening

Wal

l ope

ning

OKFF

J

KL

Dimensions in mmSystec Systec Systec

DX-90 2D DX-150 2D DX-200 2DA 750 850 850B 1030 1130 1130C 1430 1530 1530D 1570 1670 1670E 240 260 260F max. 200 max. 200 max. 200G 900 900 1150H 920 1020 1020I 780 880 880J 820 920 920K 800 800 800L 670 770 770

Systec DX-90 2D Systec DX-150 2D Systec DX-200 2D

Chamber dimensionsØ x depth in mm 400 x 750 500 x 750 500 x 1000Chamber volume in literstotal / nominal 98 / 95 155 / 150 205 / 200

All types: heating power 9 kW, voltage 380 – 400 V, 50/60 Hz, 16 A. Modifications to other voltage as well as single phase operation available on request.

The loading capacities are the same as for the Systec D-90, Systec D-150 and Systec D-200 (see page 2).

View from the sterile side

DX

Page 5: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

Page_7

A new dimension in technology and design.

autoclaves_Systec_D-Series

View from the sterile side

Triple safety aspects!

– One door only can be opened at any onetime. If one door is open, the other isautomatically locked.

– If the autoclave is switched off or if nocurrent is available (e.g. power failure),both doors remain locked.

– If the door at the non-sterile side isopened, a sterilization program has tobe performed before the door at thesterile side can be opened.

The locking system can be adapted tocustomers’ wishes.

Doors and control panel are made of heat-insulating plastic, the housing completelyof stainless steel and the edges speciallyprocessed for smooth junctions withwalls.

Operation, however, can be carried outfrom both sides, the position (open or closed) of the opposite door being indicatedon the display.

Clearly laid out control panel with membrane display. Door operated by an ergometric handle.

For use under the most stringent clean room andsafety conditions.

– For biological safety laboratories. Fitting as a sterilization and double-door (pass-through) lock for protectingthe external environment.

– For clean rooms in laboratories and production facilities as a sterilizationand double-door (pass-through) lockseparating sterile and non-sterile areas.

Pass-through autoclave in cross-sectionbuild into dividing wall.

DX

Page 6: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series
Page 7: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series
Page 8: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series
Page 9: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

autoclaves_Systec_D-SeriesPage_12

Guaranteed sterilization ofliquids

During the entire sterilization process thetemperature is measured by a PT 100 flexible temperature sensor in a referencevessel. In this way it is guaranteed thatthe sterilization process begins only whenthe sterilization temperature of the liquidhas been attained. The cooling temperatureis also continuously monitored. As requiredby the operating standards and to preventdelayed boiling, the door can only be opened when the temperature of the liquidhas cooled to at least 80 °C.

Innovative design – to the last detail!

Page 10: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

autoclaves_Systec_D-Series Page_13

High, all-round quality!

The pressure vessel is made of corrosion-resistant electro-polished stainless steel1.4571 (V4A) AISI 316 Ti and is thus easyto clean. The excess pressure release safetyvalve is of the approved component type.Autoclave framework and housing are alsomade of stainless steel. The highly efficient,high-quality Hanno-Tect insulation mate-rial releases no particles; thus, the SystecD-Series can be used under clean roomconditions.

Compressed air connection (optional)

Demineralized waterfeed for steam generation

Cooling water feed

Collection outlet (drain)

Interface RS 232/485

Flexible power connectionwith CEE plug

Page 11: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

autoclaves_Systec_D-SeriesPage_14

Intelligent process engineering for quicker and safer processes!

The actual sterilization time of e. g. 15 – 20 minutes at 121°C is only a fraction of the total time required for the entire sterilization process. Especially when sterilizing liquids, the heating up and cooling down times are far longer (fig. 1).

The conventional process.

In conventional systems, the set steriliza-tion temperature may in fact be reachedwithin the autoclave; however, the liquidsto be sterilized may only have reachedapprox. 100°C. The temperature equilibriumtime between chamber and liquid temper-ature is usually much longer.

The cooling process for liquids is also veryslow as the heat under 100 °C can only bedispersed by convection via the chamberinsulation if there is no rapid cooling facil-ity.

* The times indicated in the diagram aredependent on the size and number ofitems to be sterilized.

tCH S

100°C1 bar

121°C2,1 bar

80 °C

°C/bar

= 10 min

fig. 1

H = Heating up phase S = Sterilization phaseC = Cooling down phase

TemperaturePressure

Page 12: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series
Page 13: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series
Page 14: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series
Page 15: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

System accessories for ease of handling!

Support Tables

There is a special table for each of theSystec D-Series autoclaves. These arecustom-dimensioned for the instrument in question. The tables are 72 cm high(other heights available at no extra charge) and make for ease of handling.They have a practical shelf e. g. for storing baskets etc.

autoclaves_Systec_D-SeriesPage_18

Loading trolley

Large autoclaves in particular can be easilyand securely filled using a special loadingtrolley. The items to be sterilized can eitherbe placed on the sliding platform of thetrolley or in a filling basket. The trolleycan now be moved to the autoclave andfixed in position by a clamp. The clampcan then be loosened to allow the plat-form to slide into the autoclave on fixedrails..

Loading shelves

To fully utilize the available space in thechamber, especially when sterilizing smallitems, every autoclave can be fitted witha set of loading shelves. The entire shelv-ing system or individual trays can beremoved.

Stainless steel quality!

All parts are made of stainless steel andcleanly welded. Bench-top autoclaves arefitted with adjustable leveling screws toensure stability; the filling trolleys havelarge rollers, two of them fitted withbrakes, to ensure smooth running.

Page 16: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series

Each and every component used is subjectedto stringent controls and each autoclave isthoroughly checked for function beforebeing delivered. An acceptance protocol isissued.

Step-by-step documentationoptionally available!Our Quality Management fulfills the high-est requirements with regard to testing anddocumentation. Within the scope of ourservice, we also provide qualification andvalidation work with GMP-compliant docu-mentation, e. g.: – DQ Design Qualification– IQ Installation Qualification– OQ Operation Qualification– PQ Performance Qualification

Our Quality Assurance

autoclaves_Systec_D-Series Page_19

Wire mesh baskets out of stainless steel, stackableInner Dimensions D-90 D-150 D-200

Art. No. L x W x H (mm) D-23 D-45 D-65 DX-90 2D D-100 DX-150 2D DX-200 2DHold capacity per autoclave

1552 390 x 168 x 132 11553 490 x 265 x 180 14072 490 x 310 x 210 15074 688 x 310 x 210 16071 490 x 360 x 290 1 26072 490 x 360 x 140 2 47071 355 x 360 x 290 27072 735 x 360 x 290 17075 355 x 360 x 140 47076 735 x 360 x 140 2

Closed tubs out of stainless steel for waste sterilizationInner Dimensions D-90 D-150 D-200

Art. No. L x W x H (mm) D-23 D-45 D-65 DX-90 2D D-100 DX-150 2D DX-200 2DHold capacity per autoclave

1554 395 x 180 x 135 11555 495 x 265 x 180 14073 495 x 318 x 219 15075 696 x 318 x 219 16070 495 x 368 x 300 1 27070 368 x 368 x 300 27073 747 x 368 x 300 1

Loading baskets and inserts

Page 17: Systec D-Series DXphotos.labwrench.com/equipmentManuals/10029-3870.pdf · 2011. 4. 20. · Systec DX-90 2D Double-door (pass-through) autoclaves: Systec D-Series 2D. Page_6 autoclaves_Systec_D-Series