systec multi highly exible - tmi · 2020. 1. 20. · technical data systec multi 160/520-310...600...

Systec multihighly fl exible

Technical description

Technical Data Systec Multi 120/470-200...430 EE 1 (H)

Sumitomo (SHI) Demag Systec 120/470

Model description 120/470-200 120/470-310 120/470-430

International size description 1200-200 1200-310 1200-430

Clamping unit 120/470

Clamping Force / Locking Force [kN] 1200/1200

Max. mould opening stroke [mm] 600

Mould height Min./WA211 [mm] 150 1)/250/300/350

Daylight between platens max./enl. [mm] 750 1)/850/900/950

Mould platen (h x v) [mm] 670x670

Distance between tie bars (h x v) [mm] 470x470

Min. permissible mould diameter (k) [mm] 230

Max mould weight / mov. platen [kg] 1100/750

Ejection stroke std./enlarged [mm] 180

Ejection / Retraction force [kN] 41/15

Injection unit 1 (H) 200 310 430

Screw diameter [mm] 25 30 35 30 35 40 35 40 45

Screw geometry standard standard standard standard standard standard standard standard standard

L/D ratio 20 20 20 20 20 20 20 20 20

Spec. injection pressure (up to 400°C) [bar] 2800 1995 1466 2755 2024 1550 2644 2025 1600

Cylinder head volume, max. [cm³] 61 106 144 115 168 220 177 231 293

Max. shot weight (PS, PE*) [g] 54 94 128 103 149 195 159 205 259

Max. rate of injection

> Without accumulator [cm³/s] 218 314 427 227 309 403 237 309 391

> With accumulator [cm³/s] 299 431 587 431 587 767 587 767 969

Plasticising rate (PS)

> Motor 1 (120 bar) [g/s] 15 25 34 26 35 52 32 48 60

> Motor 2 (120 bar) [g/s] 13 22 30 24 32 48 25 37 47

Max. screw stroke [mm] 125 150 150 162 175 175 184 184 184

Max. dist. nozz. retract./auto mode 2) [mm] 250 250 300

Max. nozzle dipping depth (WA650) [mm] 40 40 40

Nozzle sealing force [kN] 60 60 60

Number of heating zones 4 4 4 4 4 4 4 4 4

General data 120/470-200 120/470-310 120/470-430

Oil tank capacity 3) [ltr.] 220

Installed electrical rating

> Pump [~kW] 30

> Heating capacity of screw cylinder 4) [~kW] 5,8 8,3 9,4 8,3 9,4 11,1 9,4 11,1 11,3

> Capacity 36 38 39 38 39 41 39 41 41

Dry cycle time (Euromap 6) [s-mm] 1,5-329

Net weight (without oil) 5) [~kg] 5450 5500 5500

Transport dimensions (l x w x h) [~m] 4,55x1,57x2,17

Motor end projection 1 max. (h) [mm] - - - - - - - - 33

Motor end projection 2 max. (h) [mm] - - - - - - - - 33

The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.

Plasticising rate depends on processing conditions andmaterial employed.

Electrical power supply refers to the standard configuration ofthe machine.

1) reduced2) Only valid for open nozzles (WA650). Carriage travel is shortened with shut-off or extended nozzles3) First filling / operating4) Parallel movement of all axis possible5) The net weight of the machine may vary depending on equipment

2

3

Machine dimensions (l x w x h) Systec Multi 120/470-200...430 EE 1 (H)

1) WA211

A Cooling water inlet, machine

B Cooling water outlet, machine

C Hydraulic oil

D Electrical connection

Mold face of fixed Platen

a Material interface upper edge

h Max. motor projection: See technical data4554 " h "

49

36

50

R79

7

37

53

75

165

4091

431 610 1110

10

53

-68

12

60

19

50

21

19

2172

70

33

7062

8

67

8

" a

"

100200 (ZE242)

630

68

0

42

0

424

118

Z

600

40

30

A B

A B

min. 150/ 250 /300/3501)

max. 750/8501)/900/950

(18)

Y35

056

0M16x28M16x32

80

10535M16x32

M16x32

65

10535

1)

Y , Z

(Euromap 18-E8)

B - B A - A

622326

670195

550

195

07666

0

R 50

88.9 70

70140175

210245280

Ø70

670

M16

670

470540

3832

k

315

350

560

280

245 210 17

5 140

Ø12

5H8

Ø12

5H8

M16

x32

M16x32

315

342.

5

470

540

733540933 (ZE242)

Basic equipment

Hole pattern for periphery onmovable and fixed platen

Movable platen Fixed platen

Hole pattern according Euromap

k see Technical DescriptionBore ∅ 27 through holes








Mould height Min./WA211 [mm] 275

Max./enlarged mould height [mm] 585/685

Daylight between platens max./enl. [mm] 1085/1185




Max mould weight / mov./ fixed [kg] 2200/1300/1700



Injection unit 310 430 600



L/D ratio 20 20 20 20 20 20 20 20 20








> Motor 1 (120 bar) [g/s] 26 35 52 35 52 66 32 40 57

> Motor 2 (120 bar) [g/s] 26 35 52 28 42 53 25 32 46

> Electr. screw drive(PS/PE*) [~g/s] 19 26 38 26 38 47 38 47 68


Max. dist. nozz. retract./auto mode 1) [mm] 300/300 300/300 300/300 400/322 400/319 400/294 400/319 400/294 400/291




General data 160/520-310 160/520-430 160/520-600



> Pump [~kW] 30

> Electric screw drive (WA313) [~kW] 22 22 22

> Heating capacity of screw cylinder 3) [~kW] 8,3 9,4 11,1 9,4 11,1 11,3 11,1 11,3 15,7

> Capacity with hydraulic drive [kW] 38 39 41 39 41 41 41 41 46

> Capacity with electr. drive [kW] 60 61 63 61 63 63 63 63 68



Transport dimensions (l x w x h) [~m] 5,41x1,66x2,14 5,41x1,66x2,14 5,41x1,66x2,14

Motor end projection 1 max. (h) [mm] - - - - - - - 4 143

Motor end projection 2 max. (h) [mm] - - - - - - - 4 143

Electric drive projection max. (h) [mm] - - - - - - - 4 143




The calculated values based on a line voltage of 400V,deviating line voltage influences the parameters of themachine.

1) Only valid for open nozzles (WA650). Carriage travel is shortened with shut-off or extended nozzles2) First filling / operating3) Parallel movement of all axis possible4) The net weight of the machine may vary depending on equipment

4

5


1) WA211



C Hydraulic oil


E Pneumatic connection



b Projection of injection unit support

c Lower edge of injection unit support

h Max. motor projection: See technical data

R678

R598

1100

1300 5410 " h "

76

86

90

76978 78690

250 (ZE242)

570

66

2

45

0

414

250

4660

750 990 900 100

53-6

813452

000

2090

" c

"

2740

655

321618

673

" b "

" a "

Z

500 min. 275max. 585

68520

15

A B

A B

optional

390

Ø10

0

Ø27

Ø16

0H8

Ø16

0H8

(41)

B - B A - A

139.

750

.8

770

651 730

770

510

50.8

203.2

980 (ZE 242)

350

280

210 14

070

M16

520

600

32

600520

70140

210280

350

k

Ø80

10535

280

175

Z Hole pattern for periphery onmovable and fixed platen(Euromap 18-E9)

M16x32

Fixed platenMovable platen

Bohrbild ähnlich Euromap

k see Technical Descriptionbore ∅ 27 through holes




















L/D ratio 20 20 20 20 20 20 20 20 20




Max. rate of injection> Without accumulator 1) [cm³/s] 248 324 411 271 343 424 274 338 486



> Motor 1 (120 bar) [g/s] 35 52 66 32 40 57 39 56 87

> Motor 2 (120 bar) [g/s] 28 42 53 25 32 46 28 39 61







General data 210/580-430 210/580-600 210/580-840


Installed electrical rating> Pump 4) [~kW] 37


> Heating capacity of screw cylinder 5) [~kW] 9,4 11,1 11,3 11,1 11,3 15,7 13 14,8 23






Motor end projection 1 max. (h) [mm] - - - - - - 950 950 950

Motor end projection 2 max. (h) [mm] - - - - - - 950 950 950

Electric drive projection max. (h) [mm] - - - - - - 1131 1131 1131





1) Standard/increased/WA1092) Only valid for open nozzles (WA650). Carriage travel is shortened with shut-off or extended nozzles3) First filling / operating4) Standard/increased/twin pump5) Parallel movement of all axis possible6) The net weight of the machine may vary depending on equipment

6

7


1) WA211



C Hydraulic oil








1100

1300

73

58

18

6022

R598

R77

8

15

55

" h "

413 670

66

2

250 (ZE242)

78 78735820

43

5

250

625

325

63-7

8

1000 100

20

90

3150

" c

"

13

75

673

20

00

606

1140910

5110 "b"

" a "

860

203.

250

.8

350

280

210 14

070

M20

580

670

B - B A - A

696 781

860

600

50.8203.2

40

670580

70140

210280

350

k

Ø90

17535

350

210

Z Hole pattern for robot/spruepicker on fixed platen(Euromap 18-E10)

1031 (ZE 242)

Z

575 min. 340max. 690

79020

15

A B

A B

option

435

Ø10

0

Ø27

Ø16

0H8

Ø16

0H8

(45)

M20x42



k see Technical Descriptionbore diameter ∅ 27 through holes




















L/D ratio 20 20 20 20 20 20 20 20 20








> Motor 1 (120 bar) [g/s] 49 70 109 39/50 77 111 49 70 98

> Motor 2 (120 bar) [g/s] 35 50 77 31 49 55/70 27/34 49 69






Number of heating zones 5 5 5

General data 420/820-840 420/820-1450 420/820-2300

Oil tank capacity 2) [ltr.] 670 670 670


> Pump [~kW] 59


> Heating capacity of screw cylinder 3) [~kW] 13 14,8 23 14,8 23 27 23 27 31






Motor end projection 1 max. (h) [mm] - - - 413 413 413 789 789 789

Motor end projection 2 max. (h) [mm] - - - 452 452 452 822 822 822

Electric drive projection max. (h) [mm] 21 21 21 644 644 644 947 947 947





1) Only valid for open nozzles (WA650). Carriage travel is shortened with shut-off or extended nozzles2) First filling / operating3) Parallel movement of all axis possible4) The net weight of the machine may vary depending on equipment

8

9


1) WA211



C Hydraulic oil








1620

36001900

2400 7985 " b "

1815

3673R

598

R96

3

940

10

68

78 789401070

910

41

4

627

250 (ZE242)

515

400

64

-97

573

1560

2503

2000

4000

16012001930710

7275 " b "

" c

"

491

" a

"

319

741

2165

1200

M20

420

350 280 210

140

940

820

490

203.

250

.8

B - B A - A

906 1031

120040

940820

k140

280350

420490

560

210

350

Z

17535 M20x40

490

560

50.8203.2

890

Ø12

0

1281 (ZE 242)

A B

Z

770 min. 380max. 825

105020

15

A B

605

Ø12

5

Ø27

Ø16

0H8

Ø16

0H8

(34)

option


Hole pattern for robot/spruepicker on fixed platen(Euromap 18-E13)


k see Technical Description!bore diameter ∅ 27 through holes




















L/D ratio 20 20 20 23 20 20 24 20 20







Plasticising rate (PS, PE*) [g/s]

> Motor 1 (120 bar) [g/s] 49 70 98 81 113 182 76 122 176

> Motor 2 (120 bar) [g/s] 35 50 69 46 65 104 50 80 116


Max. screw stroke [mm] 315 354 475




Number of heating zones 5 6 6

General data 500/920-2300 500/920-3300 500/920-6400



> Pump [~kW] 55 75 90


> Heating capacity of screw cylinder 3) [~kW] 23 27 31 31 31 43 43 43 59



Dry cycle time (Euromap 6) [s-mm] 2,5-644 2,3-644 2,1-644

Net weight (without oil) 4) [~kg] 19425/5460/24885 5) 19425/6825/26250 5) 19425/8295/27720 5)

Transport dimensions (l x w x h) [~m] 4,60x2,36x2,53/3,82x2,28x2,53 6) 4,60x2,36x2,53/4,90x2,28x2,53 6) 4,60x2,36x2,53/5,62x2,28x2,53 6)

Motor end projection 1 max. (h) [mm] 454 500 1197


Electric drive projection max. (h) [mm] 612 775 1060




1) Only valid for open nozzles (WA650). Carriage travel is shortened with shut-off or extended nozzles2) First filling / operating3) Parallel movement of all axis possible4) The net weight of the machine may vary depending on equipment5) CU/IU/total6) CU-part/IU-part

10

11


a

60-8

0

1475 min.

b2501300

4000

78101978 1141

350

800

639

400

d

2465

653

822

2215

1560

235

2145

363

c

428

ZE320

m

l

e

1068

1015

2161

4595 1) WA211

Tie Bar Removal

c a b d WA310/311 d WA313

EE 3300EE 6400

EE 2300 28720932093

91659532200

0

2093 2193219321930

292

me l

EE 3300EE 6400

EE 2300 3957

89909225539289909225

8385 81504797

125

20002500 1)

WA313

see technical data

Fixed platena Material interface upper edgeb Projection of injection unit supportc Lower edge of injection unit supportd Terminal box upper edge

e Length of injection unith Max. motor projectionl Length of machine without projections b or hm Length of machine bed

h

1)

Z

850 min. 400max. 920

115020

15

A B

A B

655

Ø12

5

Ø20

0H8

Ø20

0H8

(58)

B - B

420

Z

17535 M20x40

560

(Euromap 18-E14)

913 10361286 (ZE 242)

1300

203.

276

.2

1300

50.8

970355.6

560

350420

490560

M20

420

350 280

140

490

A - A

40

1045920

k140

280 Ø12

592

010

45

Ø52

+1

bore diameter 52 through holes+1k see Technical Description

bore diameter 27 through holes

option


Hole pattern for robot/spruepicker on fixed platen





















L/D ratio 23 20 20 24 20 20 23 20 20








> Motor 1 (120 bar) [g/s] 81 113 182 76 122 176 98 141 200

> Motor 2 (120 bar) [g/s] 54 76 122 50 80 116 66 95 135


Max. screw stroke [mm] 354 475 550

Max. dist. nozz. retract./auto mode 1) [mm] 1155/820 1155820 788/788 1100/715 1100/715 657/657 1340/800 1340/800 753/753




General data 650/1020-3300 650/1020-6400 650/1020-9500



> Pump [~kW] 90 90 110


> Heating capacity of screw cylinder 3) [~kW] 31 31 43 43 43 59 59 59 79



Dry cycle time (Euromap 6) [s-mm] 2,4-714 2,4-714 2,1-714

Net weight (without oil) 4) [~kg] 29295/6825/36120 5) 29295/8295/37590 5) 29295/10500/39795 5)

Transport dimensions (l x w x h) [~m] 5,00x2,52x2,66/4,92x2,28x2,66 6) 5,00x2,52x2,66/5,62x2,28x2,66 6) 5,00x2,52x2,28/6,97x2,28x2,66 6)



Electric drive projection max. (h) [mm] 770 1055 594





12

13


a

60-8

0

f min.

b2501400

431078109478 1221

410

950

552

390

d

2600

631

907

2515

1560

116

2223

288

c

520

ZE320

m

l

e

21002500

1068

1015

2315

4999 1) WA211

c a b d WA310/ WA311 d WA313

EE 6400EE 9500

EE 3300 29220932093

9160342 0

5950

2293 2293219321930

322

m e l

EE 6400EE 9500

EE 3300 4795

1085910975614595099625

9625 95095390

f min1950

26702307

230*)

1)

Tie Bar Removalsee technical data



h

1470

M24

420 28

014

0

1160

1020

70035

5.6

76.2

B - B A - A

985 11151450 48

11601020

k140

280420

560

420

Z

17570 M24x48

630

560

1120

Ø14

0

76.2355.6

280

700

(Euromap 18-E15)

1365 (ZE 242)

15

A B

(80)

Z

930 min. 450max. 1020

125020A B

735

Ø16

0

Ø20

0H8

Ø20

0H8Ø

52+1

Hole pattern according Euromap bore diameter Ø 52 through holesk see Technical Description

+1

option




Sumitomo (SHI) Demag Sytec 800/1120

Model description 800/1120-6400 800/1120-9500

International size description 8000-6400 8000-9500













Injection unit 6400 9500

Screw diameter [mm] 80 95 110 95 110 130

Screw geometry standard standard standard standard standard standard

L/D ratio 24 20 20 23 20 20

Spec. injection pressure (up to 400°C) [bar] 2391 1895 1413 2434 1815 1300

Cylinder head volume, max. [cm³] 2388 3367 4514 3899 5227 7300

Max. shot weight (PS, PE*) [g] 2173 3064 4108 3548 4756 6643


> Without accumulator [cm³/s] 561 791 1060 744 998 1394

> With accumulator [cm³/s] 1608 1985 2281 1985 2281 2787


> Motor 1 (120 bar) [g/s] 76 122 176 98 141 200

> Motor 2 (120 bar) [g/s] 50 80 116 66 95 135

> Electr. screw drive(PS/PE*) [~g/s] 132 176 187 182 223 212

Max. screw stroke [mm] 475 550

Max. dist. nozz. retract./auto mode 1) [mm] 1246/860 1246/860 803/803 1400/860 1400/860 813/813

Max. nozzle dipping depth (WA650) [mm] 20 20

Nozzle sealing force [kN] 110 110

Number of heating zones 6 6 6 6 6 7

General data 800/1120-6400 800/1120-9500

Oil tank capacity 2) [ltr.] 760 1300


> Pump [~kW] 90 110

> Electric screw drive (WA313) [~kW] 90 115

> Heating capacity of screw cylinder 3) [~kW] 43 43 59 59 59 79

> Capacity with hydraulic drive [kW] 133 133 149 169 169 189

> Capacity with electr. drive [kW] 223 223 239 284 284 304

Dry cycle time (Euromap 6) [s-mm] 3,0-784 2,7-784

Net weight (without oil) 4) [~kg] 39500/8295/47795 5) 39500/10500/50000 5)

Transport dimensions (l x w x h) [~m] 5,56x2,52x2,77/5,59x2,28x2,77 6) 5,56x2,52x2,77/6,33x2,28x2,77 6)

Motor end projection 1 max. (h) [mm] 1191 645

Motor end projection 2 max. (h) [mm] 1264 645

Electric drive projection max. (h) [mm] 1054 592





14

15


193

1342

d60

-80

f min.

b2401500

4780

78118978

295

1140

437

260

2705

516

982

2855

1560

185

2228

c

580

m

l

e

1065

1015

2531

5553h see technical description

Tie Bar Removal

a

EE 9500EE 6400 322

22932093

00595

22932193916

342

230

23002700

ZE320

1) WA211



1)

c a b d WA310/ WA311

d WA313/ ZE1091

1)

m e l

EE 9500EE 6400 5392

113221150710157 9972

6149

f min23102670

1620

M24

420 28

014

0

1280

1120

700

76.2

A - A

1080 1239

1620

48

12801120

k140

280420

560

420

17570 M24x48

700

560

1310

Ø16

0

76.2127

280

700

355.

6

127

508

355.6508

(Euromap 18-E16)

1489 (ZE 242)

Z

1030 min. 500max. 1120

135020

25

A B

A B

810

Ø16

0

Ø52

+1

Ø25

0H8

Ø25

0H8

(89)

B - B

k see Technical Description

bore diameter 52 through holes withvertical distance 508 on request

+1

Z

Hole pattern according Euromap bore diameter 52 through holes

option



+1

Technical Data Systec Multi EE 2 (V, L, R)

Injection unit 2 (V, L, R) 80 200 430 600

Screw diameter [mm] 18 22 25 25 30 35 35 40 45 40 45 50

L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20

Spec. injection pressure (up to 400°C) [bar] 2868 2061 1596 2800 1995 1466 2644 2025 1600 2423 1914 1550

Max. shot weight (PS) [g] 20 37 48 54 94 128 153 210 266 210 294 363

Cylinder head volume, max. [cm³] 23 42 54 61 106 144 158 231 293 231 323 399

Max. rate of injection SE120 - 210 [cm³/s] 68 101 130 72 104 142 77 101 127 - - -

Max. rate of injection SE420 [cm³/s] - - - 112 161 219 122 159 201 - - -

Max. rate of injection SE500 - 800 [cm³/s] - - - - - - 158 206 260 172 218 269

Max. plasticising rate (PS) SE120 - 210 1)

> Motor 1 (120 bar) [g/s] 6 9 16 11 18 24 18 26 32 - - -

> Motor 2 (120 bar) [g/s] 5 8 13 8 14 19 14 21 26 - - -

Max. plasticising rate (PS) SE420 1)

> Motor 1 (120 bar) [g/s] - - - 15 25 35 28 41 51 - - -

> Motor 2 (120 bar) [g/s] - - - 12 20 28 22 33 41 - - -

Max. plasticising rate (PS) SE500 - 800 1)

> Motor 1 (120 bar) [g/s] - - - - - - 28 41 52 23 29 42

> Motor 2 (120 bar) [g/s] - - - - - - 22 33 42 18 23 33

Max. screw stroke [mm] 90 110 110 125 150 150 195 184 184 184 203 203

Electric screw drive [~kW] 5 5,1 5,7 5,7 8,3 9,4 9,4 11,1 11,3 11,1 11,3 15,7

Nozzle sealing force [kN] 30 30 30 30

Hopper capacity, optional [ltr.] 20

Net weight 2) [~kg]

> EEV-modules [~kg] 600 650 800 -

> EEL-modules [~kg] 950 1000 1700 1350

> EER-modules [~kg] 850 950 1250 1800

All data and information in this prospect have been compliedwith great care. However, we are unable to guarantee itscorrectness. Furthermore we indicate that individualillustrations and information may deviate from the actualdelivery condition of the



1) Plasticising rate depends on processing conditions and material employed2) The net weight of the machine may vary depending on equipment

16

17

Systec Multi EE 2 (V, L, R)

BAUKASTEN-SYSTEM:

Aufbau auf der Systec Gundmaschine 120/470, 160/520, 210/580 420/820, 500/920, 650/1020 und 800/1120 möglich. Erste Einspritzeinheit horizontal (H), zweite Einspritzeinheit im Vertikal (V)- , “Rucksack” (R)- oder Längs (L)-Betrieb.

SE EE1 (H) EE2 (V) EE2 (R) EE2 (L)

120t 200/310/430 35*/80/200 - -

160t 310/430/600 35*/80/200/430 80/200 80/200/430

210t 430/600/840 35*/80/200/430 80/200 80/200/430

280t* 600/840/1450 35*/80/200/430 80/200 80/200/430

350t* 600/840/1450 35*/80*/200/430 200/430 80*/200/430

420t 840/1450/2300 35*/80*/200/430/600* 80*/200/430/600* 80*/200/430

500t* 1450*/2300/3300/6400 200*/430*/600* 430/600 430/600

650t* 2300*/3300/6400/9500 200*/430*/600* 430/600 430/600

800t* 3300*/6400/9500 200*/430*/600* 430/600 430/600

1000t* 6400/9500 200*/430*/600* 430/600 430/600

* Auf Anfrage

Systec Multi - Technische AusrüstungBasismaschine

Die Systec multi basiert auf der Standard Maschine in der Performance Ausbaustufe.Damit sind folgende Optionen im Standardumfang enthalten:• WA 109 - Pumpenkombi für Parallelbewegungen• WA 131 - Einspritzen mit Servoventil (auch für EE2)• WA 211 - Werkzeugeinbauhöhe vergrößert• WA 219 - • ZE 293 - Aktiver Werkzeugschutz• ZE 386 - Düsenbewegung mit Regelventil (auch für EE2) • ZE 445 - Flexibler Ablauf SE • ZE 446 -

Sämtliche Angaben und Informationen in diesem Prospekt wurden von uns mit größter Sorgfalt zusammengestellt, jedoch können wir keine Gewähr für deren Richtigkeit überehmen. Weiterhin weisen wir darauf hin, dass einzelne Darstellungen und Informationen vom tatsächlichen Auslieferungszustand der Maschine abweichen können.

Die Angaben der technischen Daten entsprechen dem Stand bei Drucklegung. Änderungen behalten wir uns vor. abhängig von Verarbeitungsbedingungen und eingesetztem Materialtyp. Elektrische Leistungsaufnahme bezieht sich auf die Grundausstattung der Maschine.

Auswerferbewegung mit Regelventil

Flexibler Ablauf SE

Systec Multi Höhen V

Höhen der V- Einheit

Höhe (H) in [mm] +

EEV SE 80 200 430

120 3266 SC30:3486SC35:3606

160 3456 3785 4136

210 3530 3859 4210

420 3885 4214 4565

+ alle Maße ohne Schwingfüße (64 mm - 97 mm)

H

18

Systec Multi Höhen R

Höhen der R- Einheit

Höhe (H) in [mm] +

EER SE 80 200 430 600

160 2800 2800 - -

210 2850 2850 - -

420 - 3050 3300 -

500 - - 3300 3600

650 - - 3300 3600

800 - - 3300 3600

+ alle Maße ohne Schwingfüße (64 mm - 97 mm)

H

19

Systec Multi Düseneinstell EEV 120

342,

5

A - A

Ev*

Hv

V ges.

V min.V max.

V ges. = Gesamtverstellbereich

V min. = min. Abstand zur festen AufspannplatteV max. = max. Abstand zur festen Aufspannplatte

EV = Eintauchtiefe

B = Abstand Oberkante feste Aufspann-platte bis Spritzachse

O

A

A

342,

5

FAPBAP

Düseneinstell- und Verfahrwege EEV-Modelle

Maschinentyp Systec 120/470

EEV SC-Ø [mm] EV * [mm] HV [mm] Vmin [mm] Vmax [mm] Vges [mm] O [mm]

35v

14 95

340 90 315 525 21018 225

22 300

80v

18 130

345 90 315 525 21022 205

25 265

200v

25 210

480 90 315 525 21030 340

35 360

* Werte gelten nur für SVO

20

Systec Multi Düseneinstell EEV ab 160

Düseneinstell- und Verfahrwege EEV-Modelle

Maschinentyp Systec 160/520 - 1000/1400

EEV SC-Ø [mm] EV * [mm] HV [mm] Vmin [mm] Vmax [mm] Vges [mm] O [mm]

35v

14 210

505 90 230 430 21018 340

22 360

80v

18 245

505 90 230 430 21022 315

25 380

200v

25 190

505 90 230 430 21030 315

35 340

430v

35 180

470

90

230 430 23040 295

45 310 100

600v40 130

470

90

230 430 230100

45 29050 415

* Werte gelten nur für WA650 (Standard offene Düse)Baukasten beachten

Maschinen-typ

Systec 160/520

Systec 210/580

Systec 280/630

Systec 350/720

Systec 420/820

Systec 500/920

Systec 650/1020

Systec 800/1120

Systec 1000/1400

B [mm] 390 435 480 530 605 665 735 810 835

B

A - A

Ev*

Hv

V ges.

V min.V max.

O

A

A

B

FAPBAP

V ges. = Gesamtverstellbereich

V min. = min. Abstand zur festen AufspannplatteV max. = max. Abstand zur festen Aufspannplatte

EV = Eintauchtiefe

B = Abstand Oberkante feste Aufspann-platte bis Spritzachse

21

Systec Multi Düseneinstell EEL ab 160

Düseneinstell- und Verfahrwege EEL-Modelle

Maschinentyp Systec 160/520 - 1000/1400

EEL SC-Ø [mm] EL * [mm] HL [mm] Lmin [mm] Lmax [mm]

80l

18 160

550 85 30022 230

25 290

200l

25 290

550

85

3009530 410

35 455

430l

35 210

300 95 30040 300

45 300

600l

40 220

400 95 40045 360

50 360

Maschinen-typ

Systec 160/520

Systec 210/580

Systec 280/580

Systec 350/620

Systec 420/820

Systec 500/920

Systec 650/1020

Systec 800/1120

Systec 1000/1400

A [mm] 335 420 475 520 600 660 725 810 975

L min. = min. Abstand zur festen AufspannplatteL max. = max. Abstand zur festen Aufspannplatte

EL = Eintauchtiefe

A = Abstand Außenkante (BGS) bis Spritzachse

A

HLL min.

A

EL*

FAP

A - A

L max.

BAPA

* Werte gelten nur für WA650 (Standard offene Düse)Baukasten beachten

22

Systec Multi Düsenverschluss EEL

Düsenverschluss EEL

66

239

100

104

Ø94

Um Verletzungen des Bedienpersonals zu verhindern, muss bei Einspritzeinheiten in L-Stellung laut EN 201, bei geöffneter bedienseitiger Verdeckung des Werkzeugbereiches ein Ausspritzen des Formmasse verhindert werden.

Standard:Unsere Standardlösung schiebt ein Abweisblech vor die Düse.Um die bedienseitige Schutztür zu öffnen muss vorher die L-Einheit zurückfahren und den Sicherheitsverschluss betätigen. Das Öffnen der bedienseitigen Schutztür ist mit anliegender Düse nicht möglich.

Option (SO):

Das Öffnen der bedienseitigen Schutztür mit anliegender Düse ist nur mit einem Sicherheits- Drehbolzenverschluss möglich. Der Drehbolzenverschluss baut ca. 140mm länger als der SVO.

Nicht für glasfaserverstärkte Kunststoffe geeignet.

23

Systec Multi Düseneinstell EER

Düseneinstell- und Verfahrwege EER-Modelle

EER SC-Ø [mm] ER * [mm] 160t 210t 280t 350t 420t 500t 650t 800t 1000t

80

18

22 20 X X X X X** - - - -

25

200

25

20 X X X X X - - - -30

35

430

35

20 - - X X X X X X X**40

45

600

40

20 - - - - X** X X X X**45

50

* Werte gelten nur für SVO

**auf Anfrage

DA in Abhängigkeit des Schneckendurchmessers (SC-Ø) der EE1

SC-Ø

EE1

DA [mm]

Systec 160 - 420 Systec 500 - 800

30

Düsenmittenabstand DA 160 mm

auf DA 150 mm umbaubar-

35

40

45

50

60

Düsenmittenabstand DA 160 mm

300

70

80

95

-110

130

ER

DA

Ø10

0H

8

EE1

EE2

24

Systec Multi Drehteller

Integrierter Drehteller - hydraulisch

Maschinengröße 420 500 650 800 1000 1300/1500 2000

Lichte Säulenweite a x b mm 820x820 920x920 1020x1020 1120x1120 1400/1120 1500x1250 1800x1500

Geometrie / GewichteDicke Drehteller mit

Gleitscheibe W mm 120 120 125 130 145 170 220

Durchmesser Drehplatte D mm 1170 1170 1370 1510 1700 1900 2250Größtes zulässiges WZ-Ge-wicht auf beweglicher Platte Kg 3000 4400 5400 6700 8200 10100 11500

Medienübertragungmax. Medientemperatur

(Drehverteiler) 120 °C

6 Kreise Wasser Standard Standard Standard Standard - - -8 Kreise Wasser - - - - Standard Standard Standard

4 Kreise Wasser, 2 Kernzüge auf Anfrage auf Anfrage auf Anfrage auf Anfrage - - -6 Kreise Wasser, 2 Kernzüge - - - - auf Anfrage auf Anfrage auf Anfrage4 Kreise Wasser, 4 Kernzüge - - - - auf Anfrage auf Anfrage auf Anfrage

Verschlauchung Wasser (max. 90 °C Standard

Verschlauchung Wasser (max. 120 °C) auf Anfrage

b

ØD

a

25

Systec Multi Auswerfer

R min = 690 N/mm²p

2ZY5 r = 2,5 mm

+0,5A

-0,5

B -0

,5

C -0

,5

D -0.1

E

G

H

M

L

Ejector - connecting dimensions

Coupling zone of ejector rods not hardened

B C HG L MA D E

Systec 120/470

Systec 210/580Systec 160/520

Systec 420/820

Systec 800/1120Systec 650/1020Systec 500/920

585.5

665.5655.5575.5

560.5542360302

327

9.0

7.8 2044.524.524.5

44.544.544.544.5

261414

26262626

44.524.524.5

44.544.544.544.5

20

26

26262626

7.8

9.5

9.09.09.0

350300260230180160

180

370310348

552570.5

M16 - 30

M24 - 50M20 - 35

M24 - 50

M24 - 50M24 - 50

Machine type Dimensions ( mm)

26

Systec Multi Anschlußmasse EE200_EE600

∅70

30

ab

∅ D

dc

A

140

190

Ø 1

35Ø

120

A-A

Ø45

Ddcba

Ddcba

40/45/50

EE 600

EE 430

EE 310

EE 600

EE 430

EE 310

EE 200

30

40

4550

4035

4540

35

35/40/45

30/35/4025/30/35

752

962858

62843

43

43

43

156

153

156156

671

674

794

674

405405

405

405

156

156

156

395

392

392

827

677

677

2020202020

202020

20

8819901118

11181224

990

775881990

Systec 120

Systec 160-210

The injection moulding machine is shown with ZE 320, material hopper

M8-17/22 deep (4x )

View Y

Injection unit Screwdiameter[mm]

Dimension a [mm] with SVO Dimension [mm]

Injection unit Screwdiameter[mm]

Dimension a [mm] with SVO Dimension[mm]

27

Systec Multi Anschlußmasse EE840_EE2300

M8-16 deep (4x )The injection moulding machine is shown with ZE 320, material hopper

IU 840

70

1118

20

1244

20

IU 1450

1475

20

1244

Ddcb

a

IU 2300

45

60

50

80

60

60

50

70

1475

202020202020

257

287

222 742

877

907

723

825

825

30

a

Detail ”Z”

b

∅ D

Moving platen

Z

View ”A”160

∅58

∅96

60°

60°

160

120

dc

A

Injection unitScrew

diameter[mm]

Dimension a [in] with SVODimension [in]Standard

barrel

17191475

19651719

28

Connection dimensions for material conveyor Systec multi IU 3300......9500

30a

b

∅ D

Z

200

∅104

∅142

60°

60°

200

IU 3300

110

1950

45

1950

45

IU 6400

2307

45

2307

26702670

170

dc

A

Ddcba

IU 9500

70

3154

95

80

130

95

95

80

110

2307

2670

454545454545

322

342

292 872

902

923

825

825

825

[mm]

The injection moulding machine is shown with ZE 320, material hopper

M8-16 deep (4x )

Detail ”Z”

Moving platen

View ”A”

Injection unit Screwdiameter

Dimension a [in] with SVODimension [mm]Standard

barrel

29

Equipment SystecMulti 1.200...8.000 kN

30

Electronics 120 160...420 500...800

110 - Supply voltage 400 V+-10 %/ 50 Hz; 3 Ph + N +PE111-117 - Specific national supply voltage120 - Joint power supply for drive and heating160 - Single-phase 230 V/50 Hz/ 10 A socket inspecific national version, defeatable over main switch1601 - Socket CEE 3Ph/400V/16A, defeatable overmain switch1602 - Socket CEE 3Ph/400V/32A, defeatable overmain switch1606 - 2x Steckdose 400V/32A abschaltbar überHauptschalter1615 - Socket combination integrated, country-specific1616 - Steckdosenkombi integriert mit FI-SchalterBediengegenseite unter Endplatte161ff - Socket combination integrated, country-specific1701 - Fault indication by triple lamp186 - Digital and wearfree stroke measuring systemultrasonic, respectively high-resolution rotary sensorsfor injection and injection unit movement, clamp andejector movement4921 - Integrated mesuring of energy consumption and the costs per piece (activeEcon)

Interfaces 120 160...420 500...800

450 - Inputs / outputs freely programmable; 3 inputsand 3 outputs454 - Inputs / outputs freely programmable; 6 inputsand 6 outputs510 - Socket for second nozzle heater band523 - 50-pin handling device interface conf. toEuromap 67 (VDMA)529 - Interface for handling device, version Asia528 - Adapter cable for Euromap 67 (50-pole) toEuromap 12 (32-pole) and SPI AN-116 (32-pole)532 - Additional controller nozzle 1 circuit540 - Interfaces for ejector limit switch in mould, sideaction with LS and product detection541 - Interface for mould protection (ejector platesafety)542 - Interface for component ejection monitoring544 - Interface for mould safety, side core safetymechanism546 - Interface for screw-back unit555 - Interface for mould temperature indication, 2circuits552 - CAN-Bus interface for temperature controllers (2 or 4 circuits), Demag-specific signal 556 - 20 mA interface (TTY-V24) for up to 6 unitstemperature controllers562 - Interface machine status563 - Data interface for main computer systems toEuromap 63 and SPI AN-142571 - WC5 - DPG World Connect; Remotemaintenance and control of the machine

Clamping unit 120 160...420 500...800

1 - Short-lengtht units with fully hydraulic clampingsystem with two clamp cylinders and a volumemultipler for fast machine cycles and low energyconsumption

Clamping unit 120 160...420 500...800

2 - Short-lengtht 5-point double toggle clamping unit22 - Ejector coupling to DPG24 - Tie bars of clamping unit chromed41 - Central ejector with multi-stroke and stroke,pressure and speed programmable43 - Short/long stroke ejector47 - Two-stage adjustable clamp force94 - Five-stagedmould clamping- and four-stagedmould-opening sequence204 - Mould mounting dimensions in accordance toEuromap, without side ejector plate205 - Mould mounting dimensions in accordance toEuromap, with side ejector plate207 - Mould mounting dimensions similar to SPI208 - Mould mounting dimensions U (universal; similarto Euromap, additionaly two through-holes) with sideejector plate (up to CU 120)2091 - Mould mounting dimensions similar to JIS211 - Extended mould height215 - Mould and ejector movements only when safetygate closed2171 - Operating when safety gate is open onnon-operator side219 - Ejector programmable for simultaneousoperation with mould movement224ff - 1-2 pneumatik 5/2 directional valves, mountedto moving or fixed platen and freely programmable228 - Central service unit for pneumatic valves229ff - Core puller with 1-4 circuits over proportional oron-/off- valve on mov. platen; Q-independentprogrammable; with unlockable check-valves againstcore-moving; incl. Manual pressure relief forcore-puller 1-4 circuits over one common valve237 - Additional ports for 2 core pullers on fixed mouldplaten 240 - Automatic safety gate on operator side242 - Cover widened on non-operator side243 - Blow through for mould cooling lines; manual249 - Cooling water controller 4 circuits withtemperature gauge250 - Cooling water controller 8 circuits withtemperature gauge244 - Cooling water controller 12 circuits withtemperature gauge252 - Shut-off mould cooling, time programmable282+283 - Pneumatical core puller 1 or 2-circuit viab/w valve on the movable platen including tubing261 - Automatic mould height adjustment18 - Moving platen supported by linear guides onmachine base264 - Manual clamping mechanism for tiebar retraction265 - Automatic tiebar retraction, upper tiebar onnon-operator side266ff - Hot runner control (number of zones dependingon machine size, max. 24)275 - Hydraulic control for hot runner nozzles280 - Automatic central oil lubrication for toggle290 - Clamp force control with indication293 - activeQ: Active mould safety via sensor withmould movement

Basic equipment

Additional price


31

Clamping unit 120 160...420 500...800

295 - Additional manual adjustable control buttonmould-open-position299 - Central grease lubrication manual

Injection unit 120 160...420 500...800

Barrel adaptable for 3 injection units92 - Regulated parameter for injection speed,pressure, ram pressure and screw speedprogrammable via profile300 - Injection unit horizontal302ff - Injection unit horizontal or vertical in seperatinglevel or in backpack-position310 - Hydraulic screw motor for high screw speeds(rpm) (motorI)311 - Hydraulic screw motor for high torque (Motor II)313 - Electrical screw motor, frequency-controlled320 - Hopper322 - Hopper shutoff with emptying capability (with drillpattern for material conveyor)341 - Temperature of funnel-zone-cooling regulated;maximum temperature 90°C tolerance350 - Holding pressure switchover depending onhydraulic pressure with maximum value recording andpressure recording 352ff - Holding pressure switchover depending oncavity pressure with pressure recording for 1, 2, 4pressure taker357 - Holding pressure switchover over extern exit355 - Back pressure programmable over screw-backstroke, polygon over 6 stabilisation points361 - fast injection with accumulator; programmable131 - Injection, holding pressure and back pressureregulated over servo valve370 - Melt temperature measuring (only for opennozzles)380 - Nozzle sealing force with closed mould,programmable385 - Nozzle system residual pressure with openmould , programmable386 - Nozzle movement parallel to closing movement

Functions 120 160...420 500...800

412 - Sequential stamping control413 - Simultaneous stamping control420 - Process data entry (PDE) with 100 % monitoringand statistics with graphics for of process parameters421 - Extended intern saving option for PDE-data,mould-records and journal entry422 - Overlay of parameters of consecutive cycles inmultiple graphs on one screen for a convenientevaluation of the process stability425 - Storing program for extern storage of statisticdata427 - Temperatur reduction over switchpoint withtiming in manual mode activatable428 - Dry cycle without heat via program switch429 - Preselection part counter forstartup reject partsafter every break of automatic-mode430 - Start up program in 3 stages; including backpressure

Functions 120 160...420 500...800

440 - Switch-on program / switch-off program withpurging445 - Flexible movement sequence for the injectionunit without/with multiple movements from ejector andcore pullers446 - Flexible movement of the injection unit460 -Printer program for automatic printing of screens,change report, alarms, and process data461 - Change reason462 - Event journal471 - factory data capture integrated in machinecontrol480 - Help function; integrated control indication overcontrol481 - Additional operating language488 - Service page489 - Analysis of cycle time493 - Two freely programmable sides494 - Additional two freely programable sides495 - Integration of extern user interfaces in operatorpanel with VNC-client (Active Remote)

General 120 160...420 500...800

10 - Injection moulding machine with CE-declarationof conformity (without periphery and automation),safety devices according to EN201 USA: machine andsafety devices according to ANSI14 - Oil pre-heating13 - Oil temperatur regulated with temperatur indicator15 - Ports for external oil cleaning17 - Two staged filter control 23 - Clamp force adjustable at Ergocontrol control,including indication of actual valve 50 - Interface for handling device, mechanicalaccording to VDMA 24466/Euromap 1867 - DPG-Interface mechanic (drilling pattern) formaterial conveyor71 - USB-Device80 - Interface for extern printer (hardcopy)95 - Machine setup modus (reduced speed)96 - Alarm management (alarms + indications)97 - Setpoint entry switch-over to physical values (bar,cm³, mm/s)98 - Process control109 - Pump combination for parallel movement CU122 - Increasement of mashine bed of 100 mm123 - Kill switch on operator side126 - Data display colored135 - Oil cooling (cooling water supply up to 25°C)136 - Oil cooling unit with increased cooling capacity137 - Integrated oil cleaning unit for microfibre bypassfiltration138 - Water supply for mould - and machine-coolingtogether139 - Water supply for mould- and machine-coolingseperated170 - Fault indication by flashing lamp171 - Fault indication by acoustic alarm

Basic equipment

Additional price


32

General 120 160...420 500...800

180 - Anti-vibration mounts705 - QS-switch with control; 2 directions742 - Connection of the mould cooling up to theclamping plates790 - Integrated printer including driver software802 - ErgoCheck: Dokumentation of machineoperative readiness locally870 - PC-program for visualisation mould records

Plastification 120 160...420 500...800

60 - Cylinder change manual61 - Central connector for cylinder heating and thermosensor68 - Operating range of screw cylinder up to 400°C65 - Each temperature control circuit with setpointdeviation control and thermocouple break protection;barrel operating temperatures up to 450°C, withpressure limitation above 400°C 66 - Fast cylinder change with main plugs für heatingand thermo indicator and with automatic cylinderdetection601 - Energy-saving thermal insulation of theplasticizing610 - Wear and corrosion resistant universalthermoplastic screw, nitrided barrel611ff - High-performance plastication unit; customised640 - Flow back barrier, three-part ring-version642 - Flow back barrier, ball-version650 - Open nozzle665 - Pneumatic shut off nozzle incl. control

All data and information in this prospectus have been complied with great care. However, we areunable to guarantee its correctness. Furthermore we indicate that individual illustrations andinformation may deviate from the actual delivery condition of the machine.

Notes

33

Notes

34

Notes

35

Practical values of melt correction factor for use in calculation of shot weight for some common plastics.

Material Melt correction factor

HD-PE 0,75

LD-PE 0,73

PP 0,73

PS 0,91

SB 0,91

ABS 0,91

SAN 0,91

PA 0,93

PA 6 +30 % GF 1,14

PC 0,97

PC/ABS 0,94

PMMA 0,97

POM 1,15

PET 1,08

PBT 1,08

CA 1,03

CAB 0,98

PVC-w 1,05

PVC-h 1,15

shot weight = melt correction faktor x swept volume

The melt correction faktor takes into account the change in volume at process tempe-rature and also includes a factor for the flow characteristics of the shut off device on the end of the screw.

Certified according to VDA 6.4

Sumitomo (SHI) Demag Plastics Machinery [email protected]

All data and information provided in this brochure has been compiled and checked with due care and diligence. We believe the contents of this brochure to be accurate, but cannot guarantee its accuracy. The description in this brochure may differ from the machine’s actual condition upon delivery.

Pub

licat

ion

date

: 08/

2017

systec multi highly exible - tmi · 2020. 1. 20. · technical data systec multi 160/520-310...600...

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