system29 installation vesion 1 - euromax · cassette fix verticle joint detail system29 2/6 version...
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System29 Installation Version 1
CASSETTE FIX HORIZONTAL JOINT DETAIL
system29 1/6Version 1
40mm NOM 40mm NOM
ISOLATION PACKER 1, 3.2, 5, 6.5,10MM
10mm NOM 22mm
ALUMINIUM ANGLE25 x 20 x 1.6mm
SDS PAN HEAD 8 - 18 X 16MM #3SCREW ALUMINIUM ANGLESTO FOLDED PANELS
STITCH PANEL 2 TO PANEL 1 USING SDS PAN HEAD 8 - 18 X 16MM #3, 300mmØ
PRIM
ARY
STR
UC
TURE
PRIM
ARY
STR
UC
TURE
GALV TOP HAT50mm X 15/24/35mm
PANEL 1
PANEL 1
PANEL 2
PANEL 3
10mm NOM
BACKING ROD & SEALANT
ALUMINIUM ANGLE23 X 15 x 1.6mm
ALUMINIUM ANGLE25 x 20 x 1.6mm
ALUMINIUM ANGLE23 X 15 x 1.6mm
ALUMINIUM ANGLE25 x 20 x 1.6mm
ALUMINIUM ANGLE25 x 20 x 1.6mm
METAL SDS 10 - 16 x 40mm #3 SCREW CASSETTE TO BATTENS USING ISOLATION PACKER AT 450MM Ø. ALIGN SCREW WITH THE CENTRE OF U/SHAPED PACKER AND DRIVE SCREW IN UNTIL THE HEAD PULLS IN FLUSH WITH ALUMINIUM ANGLE. THIS ALLOWS THE NEXT CASSETTE ANGLE TO SIT FLUSH.
METAL SDS 10 - 16 x 40mm #3 SCREW CASSETTE TO BATTENS USING ISOLATION PACKER AT 450MM Ø. ALIGN SCREW WITH THE CENTRE OF U/SHAPED PACKER AND DRIVE SCREW IN UNTIL THE HEAD PULLS IN FLUSH WITH ALUMINIUM ANGLE. THIS ALLOWS THE NEXT CASSETTE ANGLE TO SIT FLUSH.
STEP 1 STEP 2
CUT GROOVE AND FOLD EUROMAX TO YOUR PROJECTS PANEL SPECIFICATIONS
1250 x 2500 x 4mm1250 x 3200 x 4mm1250 x 4000 x 4mm
1575 x 2500 x 4mm1575 x 3200 x 4mm1575 x 4000 x 4mm
AVAILABLE FULL SHEET SIZES
SCREW PANEL 2 TO PRIMARY SUBSTRATE WITHMETAL SDS 10 - 16 x 40mm #3THEN STITCH PANEL 3 TO PANEL 2 USING SDS PAN HEAD 8 - 18 X 16MM #3, 300mmØ
CASSETTE FIX VERTICLE JOINT DETAIL
system29 2/6Version 1
ISOLATION PACKER 1, 3.2, 5, 6.5,10MM
10mm NOM
22mm
ALUMINIUM ANGLE25 x 20 x 1.6mm
SDS PAN HEAD 8 - 18 X 16MMSCREWING ALUMINIUM ANGLESTO FOLDED PANELS
STITCH PANEL 2 TO PANEL 1 USING SDS PAN HEAD 8 - 18 X 16MM #3 AT 300mmØ
CUT GROOVE AND FOLD EUROMAXTO YOUR PROJECTS PANEL SPECIFICATIONS
GALV TOP HAT50mm X 15/24/35mm
PANEL 1
PANEL 3PANEL 2PANEL 110mm NOM
BACKING ROD & SEALANT
ALUMINIUM ANGLE25 x 20 x 1.6mm
ALUMINIUM ANGLE25 x 20 x 1.6mm
METAL SDS 10 - 16 x 40mm #3 SCREW CASSETTE TO BATTENS USING ISOLATION PACKER AT 450MM Ø. ALIGN SCREW WITH THE CENTRE OF U/SHAPED PACKER AND DRIVE SCREW IN UNTIL THE HEAD PULLS IN FLUSH WITH ALUMINIUM ANGLE. THIS ALLOWS THE NEXT CASSETTE ANGLE TO SIT FLUSH.
STIFFENING ROD ON LARGE PANELS23 X 23 X 1.6MM ALUMINIUM RHSUSING DS TAPE DS1811 18 X 1.1MMINSTALL STIFFENERS1200MM SHEET 800MM Ø1500MM SHEET 600MM Ø
STEP 1
STEP 2
ALUMINIUM ANGLE25 x 20 x 1.6mm
STARTING PANEL HAS 25 X 20mm FIXING ANGLES ALL ROUND
JOINING PANELS ANGLES, 23 X 15MM TO STITCH TO ADJACENT PANEL AND 25 X 20 TO FIX TO PRIMARY STRUCTURE
PRIMARY STRUCTURE
PRIMARY STRUCTURE
SCREW PANEL 2 TO PRIMARY SUBSTRATE WITHMETAL SDS 10 - 16 x 40mm #3THEN STITCH PANEL 3 TO PANEL 2 USING SDS PAN HEAD 8 - 18 X 16MM #3 AT 300mmØ
ALUMINIUM ANGLE23 X 15 x 1.6mm
ALUMINIUM ANGLE23 X 15 x 1.6mm
SOFFIT JUNCTION
ADJOINING HEAD
ADJOINING BASE
system29 3/6Version 1
WINDOW SILL
PARAPET CAPPING
FIXING TO OTHER WALL
INTERNAL CORNER
EXTERNAL CORNER
system29 4/6Version 1
system29 5/6Version 1
CASSETTE FIXING ANGLES PATERN
START PANEL
25/2025/20 25/20 25/20 25/20
25/20
23/15
25/20
23/15
25/20 25/2025/20 23/1525/2023/15 25/20 23/15 25/20 23/15
25/20
23/15
25/20
23/15
25/20
23/15
25/2025/20 25/20 25/20 25/20
25/20 25/2025/20 23/1525/2023/15 25/20 23/15 25/20 23/15
EUROMAX FULL SHEET SIZES AND MAX PANEL SIZE WITH SYSTEM 29
1575mm x 2500mm x 4mm - 1535 X 24601575mm x 3200mm x 4mm - 1535 X 31601575mm x 4000mm x 4mm - 1535 X 3960
1250mm x 2500mm x 4mm - 1210 X 24601250mm x 3200mm x 4mm - 1210 X 31601250mm x 4000mm x 4mm - 1210 X 3960
FLAT STICK STANDARD JOINT
WHERE IT IS NOT POSSIBLE TO USE CASSETTE FIXA FLAT STICK METHOD CAN BE USED.
STRAIGHT CUT EDGES ARE NOT RECOMMENDED
PRIM
ARY
WA
LL S
TRU
CTU
RE
STRAIGHT CUT EDGES CAUSE SEAL TO BREAK AS THE SILICON DOES NOT STICK TO CORE AND RELIES ON 0.5MM ALUMINIUM FOR ADHEARANCE .EXPANSION AND CONTRACTION THENMAY CAUSE THE JOINT TO LEAK.
X
GALV TOP HAT 50mm X 15/24/35mm
PRIM
ARY
WA
LL S
TRU
CTU
RE
ROLLED EDGESGROOVE FOLD AND
TRIM EDGES OF PANEL
CONTINUOUS SEALENT BEDTO JOIN PANEL REAR
2.3mm 3M VHB TAPEPRODUCT No. 4991
10mm NOM
Flat Stick Method 6/6Version 1