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Navigating Through the Metering Tube Maze ©2015 SureFire Ag Systems—All Rights Reserved SureFire Ag Systems

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  • Navigating Through the

    Metering Tube Maze

    ©2015 SureFire Ag Systems—All Rights Reserved

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  • .030 .096

    Why metering tube?

    Next question?

    SureFire Ag Systems has 1/4” OD metering tube available in 10 different size inside diameters,

    ranging from .047” to .187” to handle almost any liquid application need.

    Our extensive testing of how products flow through the metering tubes allows us to configure your

    system for optimum performance. The flow of a liquid through a metering tube is highly dependent on the viscosity of the fluid. A

    higher viscosity product will require more pressure to push it through a tube than will a lower

    viscosity liquid. Stated another way—at a given pressure the flow rate of a high viscosity product will

    be less than the flow of a lower viscosity product.

    Our testing has led us to divide products into 3 categories based on their relative viscosities.

    That is why we offer different sizes of tubes. By changing the size of the tube, we are able to

    accommodate different products and different flow rates.

    Typically, 8’ long pieces of metering

    tube are used. However, tubes may

    be cut longer or shorter than 8’ for

    any particular application.

    At times, a longer tube with a larger

    diameter may be preferable to a

    shorter tube with a smaller diameter

    or vice versa.

    Metering tube can be used in place of a traditional orifice to provide even distribution of the liquid

    product to each row. The picture above shows a typical replacement; replacing a .030 orifice with a

    piece of metering tube with a .096 opening. Systems using metering tube have virtually eliminated

    the problem of plugged orifices.

    In a typical application an 8’ long piece of metering tube is used for each row instead of an orifice.

    The combination of the length of the tube and the diameter of the opening determines how the

    product is metered.

    Because of the flow dynamics

    involved, a given piece of metering

    tube will have from 10% to 75%

    greater flow range over the same

    pressure range than will an orifice.

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  • Consider This . . . Factors in metering tube selection

    Application Rate

    Flow Rate Speed Oz/min/row

    Row Spacing Tube Diameter and Length

    Low, Medium or High Viscosity

    Product

    Relative

    Viscosity

    Temperature

    A change in any of the variables on the left half of the chart above will impact the product flow through the

    metering tube. Having a good understanding of how these variables affect the flow will enable the user to

    optimize his metering tube application.

    Oz/min/row Purple 080 6 -20

    Blue 096 10 - 31

    Green 110 18 - 55

    Tan 125 25 - 75

    Orange 150 44 - 126

    Yellow 170 55 - 154 Black 187 72 - 205

    Oz/min/row

    Purple 2.2 - 11.5

    Blue 5 - 19.5

    Green 9.5 - 37

    Tan 14 - 53

    Orange 27 - 102

    Yellow 33 - 120 Black 48 - 145

    Oz/min/row

    Purple 1 - 4

    Blue 1.8 - 8

    Green 2.6 - 14

    Tan 4 - 22

    Orange 9 - 44 Yellow 13 - 61

    Black 18 - 80

    Product Relative Viscosity LOW

    Mainly N (28-0-0, etc)

    MEDIUM Blends of N & 10-34-0

    Proprietary Phosphate Blends

    HIGH

    10-34-0 at 60° F

    These are approximate flow rates from 10 to 65 PSI through an 8’ piece of metering tube. No product will

    exactly match the table above. Flow for the same product will change as the temperature changes the viscosity

    of the product.

    Product Note: Black Label typically has a higher viscosity than 10-34-0. Dilutions of Black Label

    or any other product will have a lower viscosity than the product alone.

    Adjust the variables named above as needed in the field to optimize application experience.

    ©2015 SureFire Ag Systems—All Rights Reserved

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  • Dual Metering Tube Applications A typical SureFire metering tube application has consisted of plumbing two different size metering tubes to each row with a manual ON/OFF check valve connected to each tube. This makes a very versatile system with a wide application range and the advantage of the larger diameter metering tube compared to an orifice. The dual tube system can be set up on planters, drills, seeders, strip till machines, and any sort of liquid toolbar. With the dual tube system, the product can be set to flow through: The small tube or The large tube or Both tubes It’s like having three different rate ranges available

    (Stainless steel

    manifolds for drills

    and seeders.)

    LiquiShift® In 2014, SureFire introduced the LiquiShift.

    The LiquiShift utilizes the same two metering tubes to each row concept

    described above, with the added feature that the LiquiShift control

    module switches between tubes on the go. So again, on a dual-tube LiquiShift system, the product can flow through the small tube, or through

    the large tube, or through both tubes, accommodating a wide range of

    variable rates and/or variable speeds. The LiquiShift system utilizes the

    SureFire PumpRight hydraulic pump and connects to the John Deere

    Rate Controller, the Trimble Field-IQ module, or the Ag Leader display. A prescription with a wide range of variable rates across the field can be

    handled. Wide speed ranges can be handled as well. Or you can move

    from field to field and change rates without having to change orifices. Larger diameter opening reduces the chances of plugging. Flow dynamics gives metering tube a wider range than an orifice. A Winning Combination! Shift on-the-go between tubes

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