t i h. c te rr e www a technological challenge€¦ · fagor - siemens. line the main differences...

45
COMPANY PROFILE www.serrtech.it SERRTECH S.r.l - Via 1 Maggio, 2 I - 33070 Budoia (PN) A TECHNOLOGICAL CHALLENGE

Upload: others

Post on 18-Jan-2021

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 2: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

WHO WE ARE

Established at the beginning of the new millennium and thanks to the production of vertical machining centers travelling column, SERRTECH emerged and positioned itself in a medium-high segment of the Machine tools market.

SERRTECH has been developed on the base of a multi-year experience in the machine tools sector and thanks to the management’s competence, the know-how and ability to anticipate the market trend, is offering a complete range of machines, at the forefront for their technical features, reliability and performances.

Thanks to the gained experience and the developed technological competences, SERRTECH has acquired a leadership position on the domestic market as well as in the European one.

The range is extra-wide machines and characterized from highly-flexible and high-performance machining solutions due also to the application on our numerous products of electronic components and controls which facilitate the use of the machines.

The 2015 represents an important phase for the business strategy of SERRTECH, with the introduction of the new ‘series’, ‘new models’ for production of advances high-speed vertical machining centers travelling column ‘

We can offer the custom made machines according to the customer' requirements and for special purposes.

Page 3: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

WHERE WE ARE

"'\. Mantova e

� <,

Page 4: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

OUR VALUESOUR MISSION

• Reliability • Professionalism • Design

• Environmental Respect • Ergonomy

•Social Commitment

Page 5: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE DIFFERENT RANGE OF PRODUCTSSerrtech can offer machines according to thecustomer' requirements for special purposes

Page 6: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE STRUCTURE

Different lines of machines

Different price-levels

Different market segments

One common project

Common structure

Few different components

Page 7: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE STRUCTURE

A RELIABLE AND COMPACT BODY

Box-in-Box

Meehanite Cast-Iron

Reduced dynamic masses

Elevated rigidity

High-Quality components

The base for a future Horizontal machining center (‘H’ Line)

Page 8: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE STRUCTURE

SPECIAL HEAD SLIDE

Accurate design of the structure

PNEUMATIC HEAD BALANCING

Nullify burdening loads during the movements and mechanical machining

Nullify micrometrical feed of the ‘Z’ axis, caused by occasional interruptions of electric power

Page 9: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

LINEAR GUIDES AND ROLLER-PADS

MAIN FEATURES

High rigidity 45 mm axes linear guides (35 mm for ‘Y’ axis)

45 mm axes linear guides (45 mm for ‘Y’ axis M6)

Great dynamic and static load carrying capacity

Outstanding running smoothness

Total enclosure of the carriage

Improved vibration behavior

Smaller vibration amplitudes

Extended tool life

Page 10: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

LINEAR GUIDES AND ROLLER-PADS

IDEAL FOR DEMANDING MACHINING APPLICATIONS

Optimized geometry of the roller pads Minimized guideway travel pulsation Uniformity in trasmission force

Integral wipers that enclose the MONORAIL for the protection of the guide and the rollers from any contamination. Double System scrapers minimize lubricant loss.

Page 11: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

LINEAR GUIDES AND ROLLER-PADS

HIGHER RIGIDITY OF A MACHINE TOOL

The cross section of the carriage and the guide is optimized by means of sliding rollers.

FLAT AND LARGER CONTACT AREA

Greater load capacity and lower wear

Minimum sliding friction

Page 12: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

LINEAR GUIDES AND ROLLER-PADS

O-GEOMETRY

Large internal space of supports

Uniform and high absorption of forces from all directions

High torque rigidity

Page 13: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

ERGONOMY AND FUNCTIONALITY

A WELL PLANNED AND ERGONOMIC PRODUCT

Interaction with greater ease and efficiency with the operator

Providing a greater comfort in the working processes

Safety

Easy access to the machine structure forall the cleaning and maintenanceprocedures

Page 14: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

High rigidity thanks to

Complete Cast-Iron Structure (except welded base of M4 - M5 - M6 - M7 - M8)

Roller pads

45 mm axes linear guides (35 mm for ‘Y’ axis and 45mm for M6)

40 * 20mm ‘X-Y-Z’ Ball-screws

50 * 20mm ‘X’ Ball-screws for M4

LINEAR MOTOR for M5 - M6 - M7 - M8

High

Productivity

60.000 mm/min Rapid-Working Feeds

7,5 ms2 Axes Acceleration

1,2 sec 0-12.000 Motor Spindle Acceleration

High Loading capacity

Accuracy and precision

‘X’ axis thermal extension sensor (M3 - M4 - MP3 - MX3- M4TT )

Head Balancing pneumatic pistons (M3 - M4 - M4TT - M5 – M5TT - MP3 – MX3)

Accurate design of the structure of the machine

Motor Spindle Taper

ISO/BT 30 (M1 - M2 - MP1 - MP2 - MX1 - MX2)

ISO/BT 40 – ISO/BT 50 (M3 - M4 - M5 - M6 - M7 - M8 - MP3 - MX3 - MX4)

Page 15: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

TRAVELLING COLUMN MACHINING CENTERS

Page 16: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

Bed-frame

HSK-100A/HSK-63A)

on ‘Z’ axis

and Encoders on ‘Y-Z’

linear scales on ‘Y-Z’

Rack 90 - 120 pos.)

Fagor - Siemens

LINE THE MAIN DIFFERENCES

M2 M3 M4 M5LINEAR DRIVE

Vertical Machining Centers Travelling Column Travelling Column Travelling Column Travelling Column Travelling Column Travelling Column Travelling Column Travelling Column

Travels X-Y-Z 720 x 520 x 540 mm 1000 x 600 x 640 mm 1650 x 600 x 640 mm 2200 x 600 x 640 mm 2200 x 800 x 800 mm 3000 x 800 x 800 mm 4500 x 800 x 800 mm 6000 x 800 x 800 mm

Frame Cast-Iron Cast-Iron Electro-Welded

Bed-frame Column and head in Cast

Iron

Electro-Welded Bed-frame

Column and head in Cast Iron

Electro-Welded Bed-frame

Column and head in Cast Iron

Electro-Welded Bed-frame

Column and head in Cast Iron

Electro-Welded Bed-frame

Column and head in Cast Iron

Electro-Welded

Column and head in Cast Iron

Motor Spindle 15.000 Rpm 18 kW

Cooled

12.000 Rpm 35 kW

Cooled

12.000 Rpm 35 kW

Cooled

12.000 Rpm 35 kW

Cooled

12.000 Rpm 35 kW

Cooled

12.000 Rpm 35 kW

Cooled

12.000 Rpm 35 kW

Cooled

12.000 Rpm 35 kW

Cooled

Taper

(option)

ISO30-BT30

(ISO40/BT40/ HSK-40A)

ISO40-BT40

(ISO50/BT50/ HSK-100A/HSK-63A)

ISO40-BT40

(ISO50/BT50/ HSK-100A/HSK-63A)

ISO40-BT40

(ISO50/BT50/ HSK-100A/HSK-63A)

ISO40-BT40

(ISO50/BT50/ HSK-100A/HSK-63A)

ISO40-BT40

(ISO50/BT50/ HSK-100A/HSK-63A)

ISO40-BT40

(ISO50/BT50/ HSK-100A/HSK-63A)

ISO40-BT40

(ISO50/BT50/

Head Balancing --

Pneumatic Pistons Pneumatic Pistons Pneumatic Pistons Pneumatic Pistons Double Ball-screw on ‘Z’ axis

Double Ball-screw on ‘Z’ axis

Double Ball-screw

Rapid Feed 60.000 mm/min 60.000 mm/min 60.000 mm/min 60.000 mm/min 60.000 mm/min 60.000 mm/min 60.000 mm/min 60.000 mm/min

Measuring System

(option)

Encoders

(Pressurized optical linear

scales)

Encoders

(Pressurized optical linear scales)

Encoders

(Pressurized optical linear scales)

Pressurized optical linear cales on ‘X’ axis and Encoders

on ‘Y-Z’ axes

(Pressurized optical linear scales on ‘Y-Z’

axes)

Pressurized optical linear cales on ‘X’ axis and Encoders on ‘Y-Z’

axes

(Pressurized optical linear scales on ‘Y-Z’

axes)

Pressurized optical linear cales on ‘X’ axis and Encoders on ‘Y-Z’

axes

(Pressurized optical linear scales on ‘Y-Z’

axes)

Pressurized optical linear cales on ‘X’ axis and Encoders on ‘Y-Z’

axes

(Pressurized optical linear scales on ‘Y-Z’

axes)

Pressurized optical linear cales on ‘X’ axis

axes (Pressurized

optical axes)

Positioning Accuracy ± 5 μm ± 5 μm ± 5 μm ± 5 μm ± 5 μm ± 5 μm ± 5 μm ± 8 μm

Tool storage

(option)

Random 20 pos.

(Random 30 pos.) Random 30 pos.

(Random 60 and Rack 90 - 120 pos.)

Random 30 pos.

(Random 40 -60 and Rack 90 - 120 pos.)

Random 30 pos.

(Random 40 - 60 and Rack 90 - 120 pos.)

Random 30 pos.

(Random 40 - 60 and Rack 90 - 120 pos.)

Random - 30 pos.

(Random 60 and Rack 90 - 120 pos.)

Random 30 pos.

(Random 60 and Rack 90 - 120 pos.)

Random 30 pos.

(Random 60 and

CNC Control Fanuc - Heidenhain Fagor - Siemens

Fanuc - Heidenhain Fagor - Siemens

Fanuc - Heidenhain Fagor - Siemens

Fanuc - Heidenhain Fagor - Siemens

Fanuc - Heidenhain Fagor - Siemens

Fanuc - Heidenhain Fagor - Siemens

Fanuc - Heidenhain Fagor - Siemens

Fanuc - Heidenhain

ML5LINEAR DRIVE

M6LINEAR DRIVE

M7LINEAR DRIVE

M8LINEAR DRIVE

Page 17: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

model M3

Fanuc - Heidenhain - Siemens - Fagor ‘X’ Axis thermal compensation

12.000 Rpm Electro-Spindle 35 kW 120 Nm

Head balancing

Scraping chip conveyor

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Loading capacity Rapid Feed Motor Spindle Taper

1000 600 640

mm mm mm

1200 x 600 mm 3000 Kg

60 m/min 12.000 Rpm – 35 kW ISO/BT40 – HSK-A -63 ISO/BT50 – HSK100-A

30 pos. – Random Tool Storage

Page 18: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

model M4

PENDULUM MACHINING

Tool storage of 60 pos. capacity (30 + 30pos.*)

600x600 mm pendulum working area

*Option

‘X’ ‘Y’ ‘Z’

Axis Axis Axis

1650 mm 600 mm

640 mm 1800 x 600 mm

60 m/min 30 pos. – Random

Working surface Rapid Feed Tool Storage

Page 19: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

M5model

10.000 Nm 3 ms2 (0.35 G) maximum acceleration

Tool storage of 60 pos. capacity (30 + 30

875x600 mm pendulum machining area

pos.*)

Compact dimensions

*Options

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Rapid Feed Tool Storage

2200 mm 600 mm 640 mm

x 600 mm 60 m/min 30 pos. - Random

2400

Linear Drive on ‘ X’ axis

Page 20: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

ML5model

10.000 Nm 3 ms2 (0.35 G) maximum acceleration

Tool storage of 60 pos. capacity (30 + 30

875x800 mm pendulum machining area

pos.*)

Compact dimensions

*Options

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Rapid Feed Tool Storage

2200 mm 800 mm 800 mm

x 800 mm 60 m/min 30 pos. - Random

2400

Linear Drive on ‘ X’ axis

Page 21: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

M6model

10.000 Nm 3 ms2 (0.35 G) maximum acceleration

Tool storage of 60 pos. capacity (30 + 30 pos.*)

1275 x 800 mm pendulum machining area

Compact dimensions

*Options

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Rapid Feed Tool Storage

3000 mm 800 mm 800 mm

x 800 mm 60 m/min 30 pos. - Random

3200

Linear Drive on ‘ X’ axis

Page 22: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

Tilting Head Tilting Head 5 axes (2 tables)Tilting Head 5 axes (1 table)

Page 23: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE MAIN DIFFERENCES

15.000 Rpm - 50 kW Cooled

on ‘X’ axis

M4 - M5 – ML5 - M6 - M7 - M8 TT M4 - M5 – ML5 - M6 - M7 - M8 TTX M6 - M7 - M8 TTXXVertical Machining Centers Travelling Column Travelling Column Travelling Column

Structure Electro-Welded Bed-frame

Column and head in Cast Iron Electro-Welded Bed-frame

Column and head in Cast Iron Electro-Welded Bed-frame

Column and head in Cast Iron

Electro-Spindle

Right-Left tilting degrees:

TILTING HEAD 15.000 Rpm - 50 kW Cooled

TILTING HEAD 15.000 Rpm - 50 kW Cooled

TILTING HEAD

+/- 120° +/- 120° +/- 120°

Rotary Table

Nr. 1 Rotating table dia. 500 mm (M4TTX-M5TTX)

Nr. 1 Rotating table dia. 800 mm (ML5TTX-M6TTX-M7TTX-M8TTX)

Nr. 2 Rotating tables each one: dia. 800 mm

Taper (option)

ISO40 BT40 / HSK-A-63 /ISO50 / BT50 / HSK-100-A

ISO40 BT40 / HSK-A-63 /ISO50 / BT50 / HSK-100-A

ISO40 BT40 / HSK-A-63 /ISO50 / BT50 / HSK-100-A

Head Balancing

Pneumatic Pistons for machine M5 TT - ML5 TT

Double Ball-screw on ‘Z’ axis for machine M6 TTX- M7 TTX - M8 TTX

Pneumatic Pistons for machine M5 TTX - ML5 TTX

Double Ball-screw on ‘Z’ axis for machine M6 TTX- M7 TTX - M8 TTX

Double Ball-screw on ‘Z’ axis for machine M6 TTXX- M7 TTXX - M8 TTXX

Rapid Feed 60.000 mm/min 60.000 mm/min 60.000 mm/min

Measuring System

(option)

Pressurized optical linear scale on ‘X’ axis (except mod. M4TT)

Encoder on ‘Y-Z’ axes

(Pressurized optical linear scales on ‘Z-Y’ axes)

Pressurized optical linear scale on ‘X’ axis (except mod. M4TTX)

Encoder on ‘Y-Z’ axes

(Pressurized optical linear scales on ‘Z-Y’ axes)

Pressurized optical linear scale

Encoder on ‘Y-Z’ axes

(Pressurized optical linear scales on ‘Z-Y’ axes)

Positioninig Accuracy ± 5 μm ± 5 μm ± 5 μm

Tool storage (option)

Random 30 pos. (Random 60 pos./ Rack 90 - 120 pos.)

Random 30 pos. (Random 60 pos./ Rack 90 - 120 pos.)

Random 30 pos. (Random 60 pos./ Rack 90 - 120 pos.)

CNC Control Fanuc – Heidenhain – Fagor - Siemens Fanuc – Heidenhain – Fagor - Siemens Fanuc – Heidenhain – Fagor - Siemens

Page 24: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

M4 TTmodel

TILTING HEAD

Continuous torque 825 Nm Hydraulic locking power 4000 Nm Right-Left tilting head rotation +/- 120° Positioning precision +/- 5 sec Rotating precision 100 Rpm

‘X’ Axis 1650 mm ‘Y’ Axis 600 mm ‘Z’ Axis 640 mm Working surface 1800 x 600 mm Rapid Feed 60 m/min Tool Storage 30 pos. – Random Taper ISO/BT40 – ISO/BT50 – HSK-A-63 Motor spindle 15.000 Rpm

Page 25: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

TTM6 model

10.000 Nm 3 ms2 (0.35 G) Maximumacceleration

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Rapid Feed Tool Storage Taper Motor spindle

3000 mm 800 mm

800 mm 3200x 800 mm

60 m/min 30 pos. Random

ISO40/BT40 – ISO/BT50 – HSK-A-63 15.000 Rpm 50 kW

Linear Drive on ‘ X’ axis

Continuous torque 825 Nm Hydraulic locking power 4000 Nm Right-Left tilting head rotation +/- 120° Positioning precision +/- 5 sec Rotating precision 100 Rpm

TILTING HEAD

Page 26: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

TTXM6 model

Working surface dia. 800 mm Continuous torque 1660 Nm Hydraulic locking power 3000 Nm Max speed rotation 100 Rpm Positioning precision +/- 5 sec Max loading capacity 1700 Kg

ROTARY TABLE (incorporeted into the machine’ pallet)

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Rapid Feed Tool Storage Taper Motor spindle

3000 mm 800 mm

800 mm 3200 x 800 mm 60 m/min

30 pos. Random ISO40/BT40 – ISO/BT50 – HSK-A-63

15.000 Rpm 50 kW

TILTING HEAD

Continuous torque 825 Nm Hydraulic locking power 4000 Nm Right-Left tilting head rotation +/- 120° Positioning precision +/- 5 sec Rotating precision 100 Rpm

Linear Drive on ‘ X’ axis

10.000 Nm 3 ms2 (0.35 G) Maximumacceleration

Page 27: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

M6 TTX

Page 28: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

D

Page 29: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE MAIN DIFFERENCES

35 Kw

MP ROTOPALLET MP1 MP2 MP3

Vertical Machining Centers Travelling Column Travelling Column Travelling Column

Travels X-Y-Z 600 x 500 x 520 mm 700 x 520 x 540 mm 1000 x 600 x 640 mm

Structure Cast-Iron Cast-Iron Cast-Iron

Electro-Spindle 15.000 Rpm 18 kW Cooled

15.000 Rpm 18 kW Cooled

12.000 Rpm

Cooled

Taper

(option)

ISO30-BT30

(ISO40/BT40/ HSK-40A)

ISO30-BT30

(ISO40/BT40/ HSK-40A)

ISO40-BT40

(ISO50/BT50/ HSK-100A/HSK-A-63)

Head Balancing -- -- Pneumatic Pistons

Rapid Feed 60.000 mm/min 60.000 mm/min 60.000 mm/min

Measuring System

(option)

Encoders

(Pressurized optical linear scales)

Encoders

(Pressurized optical linear scales)

Encoders

(Pressurized optical linear scales)

Positioning Accuracy ± 5 μm ± 5 μm ± 5 μm

Tool storage

(option)

Random 20 pos.

(Random 30 pos.)

Random 20 pos.

(Random 30 pos.)

Random 30 pos.

(Random 40 / Rack 90 - 120 pos.)

CNC Control Fanuc – Heidenhain – Fagor - Siemens Fanuc – Heidenhain – Fagor - Siemens Fanuc – Heidenhain – Fagor - Siemens

Page 30: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

MP3 Rotopalletmodel

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Loading capacity Rapid Feed Motor Spindle Taper

1000 mm 600 mm 640 mm

850 x 600 mm pallet) 400 Kg

60 m/min

Excellent Price

Special equipment included in the standard price

High productivity

Accuracy

Limited competition

(each

12.000 Rpm 35 kW ISO/BT40 – HSK-A-63 ISO/BT50 – HSK100-A

30 pos. Random Tool Storage

REALLY COMPETITIVE

Page 31: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

model MP3 ROTOPALLET

The rotopallet system is equipped with a triple

crown with Hirth-teeth which unlocks the table

by a downward movement

Faster and more precise

Longer life of the table

Shortening pallet changing time: 4.8 sec

Working-Table Support

Page 32: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

model MP3 Rotopallet

Rotating joint with 4 ports (output), hydraulic and pneumatic, for the installation of the

the unit

equipment for locking/unlocking components to be machined (hydraulic is not included)

Page 33: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

-

Page 34: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE MAIN DIFFERENCES

Bed-frame

HSK-100A/HSK-A-63)

Rack 90 - 120 pos.)

LX - MX 5 AXES

LX1 MX3 MX4

Vertical Machining Centers Travelling Column Travelling Column Travelling Column

Structure The only base is in welded and stabilized steel.

Cast-Iron Electro-Welded

Travels X-Y-Z 720 x 520 x 540 mm 1000 x 600 x 640 mm 1200 x 800 x 800 mm

Tilting Rotary Table Rotating surface dia. 500 mm Max pallet load 250 Kg Max rotation ‘C’ axis 360° Max

tilting ‘A’ axis +/- 110°

Rotating surface dia. 500 mm Max pallet load 500 Kg

Max rotation ‘C’ axis 360° Max tilting ‘A’ axis -10° / + 110°

Rotating surface dia. 800 mm Max pallet load 850 Kg

Max rotation ‘C’ axis 360° Max tilting ‘A’ axis -120° / + 50°

Electro-Spindle 12.000 Rpm 24 kW Cooled

12.000 Rpm 35 Kw Cooled

12.000 Rpm 35 Kw Cooled

Taper

(option)

ISO40-BT40

(HSK-E-40)

ISO40-BT40

(ISO50/BT50/ HSK-100A/HSK-A-63)

ISO40-BT40

(ISO50/BT50/

Head Balancing -- Pneumatic Pistons Double Ball-screw on ‘Z’ axis

Rapid Feed 40.000 mm/min 60.000 mm/min 60.000 mm/min

Measuring System

(option)

Encoders

(Pressurized optical linear scales)

Encoders

(Pressurized optical linear scales)

Encoders

(Pressurized optical linear scales)

Positioning Accuracy ± 5 μm ± 5 μm ± 5 μm

Tool storage

(option)

Random 16 pos.

(Random 24 or 48 pos.= 24+24)

Random 30 pos.

(Random 20 / Rack 90 - 120 pos.)

Random 30 pos.

(Random 60 pos.

CNC Control Fanuc – Heidenhain Fanuc – Heidenhain – Fagor - Siemens Fanuc – Heidenhain – Fagor - Siemens

Page 35: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

model LX1 5 AXES

REALLY COMPETITIVE

Tilting-Rotary table equipped with 3 torque motors (DDT) and hydraulic brake

Ergonomic

High loading capacity

Precision accuracy +/- 5 sec

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Loading capacity

720 mm 520 mm 540 mm

dia. 500 mm 250 Kg 360°‘C’ axis max Rotating degrees

+/- 110°40 m/min 16 pos. – Random

Rpm – 24 kW

‘A’ axis max Tilting degrees Rapid Feed Tool Storage Motor Spindle 12000

Page 36: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

MX3 5 AXES model

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Loading capacity

1000 mm 600 mm 640 mm

REALLY COMPETITIVE

Tilting-Rotary table equipped with 3 torque motors (DDT) and hydraulic brake

Ergonomic

High loading capacity

Precision accuracy +/- 5 sec

dia. 500 mm 500 Kg 360° -10°/+110°60 m/min

‘C’ axis max Rotating degrees ‘A’ axis max Tilting degrees Rapid Feed Tool Storage 30 pos. – Random Motor Spindle 12000 Rpm – 35 kW

Page 37: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

model MX 5 AXES

Our tilting-rotary table is equipped with an the for be

hydraulic and pneumatic rotating joint for equipment installation of the

the locking/unlocking components to machined (hydraulic unit not included.) The tilting table is equipped with Torque motors (DDT).

Page 38: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

model MX 5 AXES

Turning option

A reliable and compact body

Based on the concept of horizontal machining center, the structure is characterized by reduced dynamic masses and elevated rigidity. The ‘MX’ series consists of 5 interpolated axes through a Torque motor driven tilting rotary table. The MX is aimed at customers looking for speed, accuracy and high reliability while machining, and in particular the aerospace and mould making industries.

Page 39: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

MX4 5 AXES model

‘X’ Axis ‘Y’ Axis ‘Z’ Axis Working surface Loading capacity

1200 mm 800 mm 800 mm

dia. 800 mm 850 Kg

REALLY COMPETITIVE

Tilting-Rotary table equipped with 3 torquemotors (DDT) and hydraulic brake

Ergonomic

High loading capacity

Precision accuracy +/- 5 sec

360°-120°/+

‘C’ axis max Rotating degrees ‘A’ axis max Tilting degrees

Rapid Feed Tool Storage

50°60 m/min

30 pos. – Random Motor Spindle 12000 Rpm – 35 kW

Page 40: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE ELECTRO-SPINDLE

(option)

15.000 RPM 12.000 RPM 18.000 RPM (Option)

18.000 RPM (Option)

24.000 RPM (Option) 10.000 RPM

Taper

(Option)

ISO/BT 30 DIN 69871

(HSK40-A)

ISO/BT 40 DIN 69871 HSK-A-63 HSK-A-63 HSK-A-63 ISO/BT50 DIN69871

(HSK100-A)

Standard Speed 15.000 Rpm 12.000 Rpm 18.000 Rpm 18.000 Rpm 24.000 Rpm 10.000 Rpm

ATC Time T/T 0.8 sec 1.6 sec 1.6 sec 1.6 sec 1.6 sec 2.5 sec

Continuous power S1 / S6 15 - 18 Kw 22,5 - 35 kW 20 - 34 kW 20 - 34 kW 20 - 25 kW 40 – 52 kW

Continuous torque S1 / S6 12,1 - 15,5 Nm 76 - 120 Nm 76 - 130 Nm 160 - 274 Nm 32 - 40 Nm 212 - 275 Nm

Locking tool power 8000 N 9000 N 9000 N 9000 N 9000 N 25000 N

Spindle bearing inner diam. 80 mm 80 mm 70 mm 70 mm 70 mm 100 mm

Thru-Spindle coolant system

20 - 60 bar ‘A’ form (option)

20-60 bars ‘A’ form(option)

20-60 bars ‘A’ form(option)

20-60 bars ‘A’ form(option)

20-60 bars ‘A’ form(option)

20-60 bars ‘A’ form

Motor spindle cooler Cooling working

temperature Tamb ΔT+/- 2°C

Cooling working temperature

Tamb ΔT+/- 2°C

Cooling working temperature

Tamb ΔT+/- 2°C

Cooling working temperature

Tamb ΔT+/- 2°C

Cooling working temperature

Tamb ΔT+/- 2°C

Cooling working temperature

Tamb ΔT+/- 2°C

Page 41: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE ELECTRO-SPINDLE

12.000 RPM Taper: ISO-BT40

18.000 RPM Taper: HSK-A-63

24.000 RPM Taper: HSK-A-63

Page 42: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

THE ELECTRO-SPINDLE

10.000 RPM Taper: ISO-BT50/HSK100-A

15.000 RPM Taper: ISO-BT30/HSK40-A

Page 43: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

models ‘TT - TTX THE ELECTRO-SPINDLE for - TTXX’

(option)

Tamb ΔT+/- 2°C

SPINDLE 15.000 RPM

Taper

(option)

ISO/BT 40 DIN 69871

(HSK-A-63)

Standard Speed 15.000 Rpm

ATC time T/T 1,6 sec

Continuous power S1 / S6 33 – 50 kW

Continuous torque S1 / S6 105 - 161 Nm

Locking tool power 7200 N

Spindle bearing inner diam. 80 mm

Thru-spindle coolant system 20-60 bars ‘A’ form

Motor spindle cooler Cooling working temperature

Page 44: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

NEW GENERATION

Page 45: t i h. c te rr e www A TECHNOLOGICAL CHALLENGE€¦ · Fagor - Siemens. LINE THE MAIN DIFFERENCES M2 M3 M4 . M5. LINEAR. DRIVE. ... (2 tables) THE MAIN DIFFERENCES 15.000 Rpm - 50

INFO AND CONTACTS

SERRTECH S.r.l. Via 1° Maggio, 2

I -33070 Budoia (PN)

Ph +39 0434 653239 Fax+39 0434 653155

www.serrtech.it [email protected]

CUSTOMER SATISFACTION IS OUR GOAL