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1 WALLE 25A -EV CHARGER INSTRUCTIONS FOR USE AND INSTALLATION

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WALLE 25A -EV CHARGER

INSTRUCTIONS FOR USE AND INSTALLATION

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Index

1. About this manual

2. Warnings

3. General

4. Mounting

5. Operation and Indicator light

6. Protection units and sockets

7. Cleaning and maintenance

8. Dealing with malfunctions

9. Examples of charging times

10. Technical data

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1. About this manual

This manual is intended for:

- For users of the WALLe charging unit - For installer of the WALLe charging unit Reading the operating instructions is a required for safe and correct use of the unit. The operating instructions must be read carefully before installing and operating the unit. The instruction manual should be kept available for future reference. Trafomic Oy shall not be liable for any damage or problem resulting from non-compliance with these operating instructions.

2. WARNINGS:

The unit should only be used for the purposes stated in this manual. Any other use is prohibited.

The plug of the unit should only be connected to a 400 V three-phase power outlet.

Cleaning the unit with a water jet is forbidden.

Do not cover the ventilation slots on the unit.

Do not make any modifications to the unit yourself.

When disconnecting the unit from the socket, you should only pull the plug, never the cable.

If there is any visible damage to the unit, stop using the unit.

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3. General WALLe is wall-mounted, powerful charging unit for electric vehicles for indoor- and outdoor use. It has special feature of utilizing two phases of the distribution network instead of only one, making it possible to charge with 5.5 kW power using 16 A three-phase socket. This shortens charging time. In long term it is not even advisable to use common one-phase household socket with loads over 2 kW. WALLe has a Type2-outlet that can be used with the same charging cable that is used with public charging stations. In addition to Type2-socket, WALLe is equipped with 16 A Schuko-socket [D], wich can be used for example to heat or charge another vehicle.

Locations of parts:

Front Left side Right side

A Input socket (16 A, 400 V, 3~) B Indicator light C Type2-output socket D Schuko-output socket (16 A, 230 V) E Cooling vents F Ground fault interrupter (GFI) test button G Fuse (2AT) H Hole for resetting circuit breaker (under front cover, see section 4.)

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4. Mounting

WALLe is mounted on the wall in a vertical position using four screws on each side. Fastening plugs must be used when fixing to a stone wall. The inside of the lid of the package has a stencil for drilling holes. The installation site can be either indoors or outdoors.

1. Remove the unit from it´s packaging. NOTE! WALLe weighs 19kg. Be careful when lifting a heavy unit.

2. Select a flat wall surface with a minimum clearance of 620 mm in width and 500 mm in height. The lower edge of the unit is recommended to be 120… 140 cm above the ground or floor. There must be 100 mm of free space on the sides of the housing.

3. Use the stencil on the inside cover of the package to help locate the screw holes. Install the screws into place in accordance to the template so that there is a gap of about 10 mm between the screw head and the wall.

Placement of the fixing holes

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4. Remove the screws on the white front cover of the WALLe and lift from the bottom to remove the front cover. This makes fixing screws easier.

Front cover screws

5. Lift WALLe to the screws mounted on the wall and tighten them.

6. Replace the front cover so that the top edge of the cover fits into the notches on the cover.

7. Screw in the two screws on the front cover.

8. Plug in WALLe to 16 ampere three-phase power outlet.

Note! There should be a clearance of at least 10 cm in front of the cooling vents on the sides of the unit to ensure proper ventilation.

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5. Operation and indicator light Operating WALLe is easy: 1. The unit's power cable is plugged into a power outlet and the green indicator light comes on. The unit is ready to charge. 2. Connect the charging cable to WALLe’s Type2-socket. 3. Connect the charging cable to the vehicle and charging will begin. The blue indicator light blinks to indicate charging. The cable is now locked into the Wall2 Type2-socket. 4. To stop charging, first disconnect the charging cable from the vehicle and WALLe releases the cable lock. You can then disconnect the charging cable from WALL.

Indicator light:

Indicator color: Green Blue Red Meaning: Ready to charge Charging Fault

The unit is in malfunction when the red indicator light is on. This may be due to overheating due to inadequate ventilation, or the tripping of an internal ground fault interrupt unit (GFI). In the event of overheating, the internal thermal protection is triggered and returns to normal when the unit has cooled sufficiently. Tripping of the GFI may be due to a leakage current from the charging cable or vehicle if the malfunction light turns off when the charging cable is disconnected from WALL. If the light remains red, contact the manufacturer.

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6. Protection units and sockets WALLe is equipped with safety features required for electrical safety. It is internally protected against overheating, overcurrent and ground faults. This ensures safe charging. On the left side of the WALLE is a fuse box [G], whose 2A fuse protects the control electronics of the unit. Replace the fuse only with a fuse with same type and rating. Below the fuse holder is the GFI test button [F]. When the test button is pressed, the indicator light should turn red. If charging is in progress when the test button is pressed, charging will stop and resumes when test button is released. Testing every few months is recommended. WALLe includes an overcurrent circuit breaker. If the circuit breaker trips, charging will be interrupted. If necessary, turn the protective circuit breaker to the operating position by first removing the white front cover and removing the round protective cap [H] on the inside cover, and then turning the knob of the circuit breaker to the left position. Before removing the front cover and protective plug, remove the input-plug from the wall-socket!

The protective circuit breaker is located under the protective cap [H] of the inner cover

7. Maintenance

The WALLe charger does not require any special maintenance besides cleaning. The unit can be cleaned with a damp cloth. The control electronics fuse can be replaced by removing the screws at the bottom of the front cover of the unit. Special care must be taken to keep the vents free of debris blocking the air flow. Check the ventilation slots for cleanliness when starting charging. The control electronics fuse can be replaced by removing the screws at the bottom of the front cover of the unit. Only a 2 A fuse of the original type may be replaced in the fuse holder [G].

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8. Dealing with malfunctions

The indicator light also indicates malfunctions. If a malfunction occurs, proceed as described in the following table.

Symptom: Possible cause: Correcting action: The indicator light is not lit. 1) Charger has no power

2) The charger circuit breaker has tripped.

1) Check the fuses protecting the buildings socket. 2) Turn the WALLe circuit breaker to the on position

The indicator light is red. 1) WALLe is overheated 2) The GFI of WALLe has tripped

1) Remove any obstructions in front of the vents. Allow the WALLe to cool and the unit will return to normal operation. 2) Disconnect the charging cable. Check that the charging cable connectors are dry. If the light is still red, contact the manufacturer.

Indicator light is green, but charging does not begin.

1) The charging cable connectors are not properly seated. 2) The charging cable or vehicle is defective. 3) The vehicle battery is fully charged

1) Reconnect the charging cable to WALL and the vehicle. 2) Check the condition of the charging cable and the vehicle. 3) Check the state of charge of the battery

Indicator light is blue, but charging does not begin

1) Vehicle battery is fully charged. 2) Internal circuit breaker is tripped.

1) Check state of charge of the battery. 2) Reset the circuit breaker to the operating position, see chapter 6.

If malfunction persist, please contact the manufacturer.

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9. Examples of charging times

Below are some examples of charging times with the Schuko-charging cable and WALLe charger. Times are indicative.

Vehicle

Charging time using

cable supplied with

the vehicle from 230 V

socket (h)

Charging time with WALLe (h)

Time saving

BMW i3 90Ah (-2017) 16 6,5 59% Fiat 500e 12 4,5 63% Ford Focus EV 2017-2018 17 6 65%

Hyundai Ioniq EV (28 kWh)

14 5 64%

Hyundai Kona/Kia Niro (64 kWh)

32 12 63%

Jaguar I-PACE 45 16 64%

Kia Soul 14 5 64%

Mercedes Benz B250e 14 5 64% Nissan Leaf 30 kWh (6,6 kW laturi)

15 5,5 63%

Nissan Leaf 24 kWh (3,3 kW laturi)

12 7 42%

Nissan Leaf 40 kWh 20 7 65% Mitsubishi Outlander PHEV 6 3,5 42%

Tesla model 3 SR 25 9 64% VW e-Golf 2017 18 6,5 64%

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10. Technical data – WALLe 25A

o Measurements (mm): ............................................................................................. 420x350x110 o Weight: ............................................................................................................................. 19,0 kg o Material of the casing: ................................................................................................ Aluminium o IP -Class: ............................................................................................................................... IP44 o Protection class: .......................................................................................................................... I o Ground fault interrupter ................................................................................ AC 30 mA; DC 6 mA o Operating and storage temperature: ......................................................................... -30…+40 °C o Supply cable plug: ...................................................................................................... CEE 16A 3~ o Outputs: .................................................................. 1xType 2-socket (IEC 62196), 1xSchuko 16 A o Input voltage: .................................................................................................... N+3L 400V 50 Hz o Output voltage: .................................................................... 240 V (Type2), 230 V (Schuko) 50 Hz o Output current: ..................................................................................................................... 24 A o Rated power: .................................................................................................................... 5,8 kW o Efficiency: ............................................................................................................................ 96 % o Standards: ............................................................................................... IEC 62196, IEC 61851-1 o Recycling................................. Recycling of the unit should be done according to WEEE-directive

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