t20935-3 hgc datasheet
TRANSCRIPT
Inquiry No. Page No. 1DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Pump type Horizontal ring-section pumpPump size / stages HGC 4/8 Quantity 1Drive Electric motor
OPERATING DATAApplication/Medium handled: Boiler feed waterConditioning AF Alkaline composition with salt-free waterpH value at 25°C >9.0 O2 contents mg/l <= 0.02
OperatingUnit Design point to ISO 9906 / 2 Min. flow
Operating temperature °C 120 120Density kg/dm3 0.9429 0.9429Pressure in inlet vessel bar a 1.985NPSH available m 10
bar 0.9247NPSH required at Qs **) m 5.207
bar 0.4815Pressure at suction nozzle bar g 1.91Mass flow rate at disch. t/h 213.1Capacity m3/h 226.0 58.39Total head m 1159 1406.8
bar 107.17 130.08Pump discharge pressure bar g 109.12Efficiency *) % 76.87Pump input power kW 875.28Pump speed 1/min 2985 2985Direction of rotation clockwise as viewed from the driven end
ADDITIONAL DATA
Pump discharge pressure at Q = 0, cold water bar g 139.94 (+/- 3%)
*) Efficiency improvement acc. to Karassik **) without strainer loss
Inquiry No. Page No. 2DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
PUMP DESIGNNozzle Design DN PN Code/Standard Position [°] *)
Inlet Flange 150 16 DIN EN 1092-1 vertically upwardsOutlet Flange 100 160 DIN 2638 vertically upwards
*) clockwise viewed from the driven end ( 0° = top)
Shaft Seal Manufacturer Type Material Cooling
Packing KSB HW Lattyflon 4788Jacket cooling
Balancing
Axial thrust balancing Hydraulically by means of Disc
Bearing Design Lubrication Cooling
Radial Rolling element bearingOil ring NoThrust - - -Lift-off device Rolling element bearingOil ring No
Pump Feet Arrangement
Centreline
STANDARD ACCESSORIESBalancing water pipe return to the suction nozzleInternal piping for jacket cooling
Instrumentation acc. to list of measuring points
ACCESSORIES AT EXTRA CHARGESpecial tools and appliances 1 setBaseplate for pump and motor(with foundation bolts)
Inquiry No. Page No. 3DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
MATERIALPart No. Description Material
106 Suction casing S355J2G3+PLATT107 Discharge casing 1.4006+QT108 Stage casing 1.4006+QT171 Diffuser 1.4008210 Shaft chrome-plated 1.4313.0+GAL CR230.01 Suction stage impeller 1.4008.09230.02 Impeller 1.4008.09441 Shaft seal housing 1.4021+QT700502.02 Casing wear ring RWA 350524.01 Shaft protecting sleeve GZ-X45CR15 V/1.4138601.01 Balance disc 1.4024.09602.01 Balance disc seat RWA 350905 Tie bolt 1.6772
Inquiry No. Page No. 4DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Technical DataLubricant Quality (recommendation)ISO high-quality oil VG 32 or VG 46 to DIN 51519, TD 32 or TD 46 to DIN 51515, or equivalent.If a gear or geared variable speed coupling is included in the scope of supply, observe the manufacturer'sinstructions.
Lubricant Quantities
Bearing Lubrication Quantity Unit
Radial bearing Oil ring 3.7 LiterLift-off device Oil ring 0.4 Liter
Coupling Type Lubricant Quantity Unit
Pump - motor LRLKN 90 Grease 0.29 kg
Cooling water quality (recommendation)Only cleaned water not liable to precipitation of salts causing hardness may beused as coolant. The cooling water temperature at the outlet mustnot exceed 55 °C.
Cooling water requirementQuantity Unit Inlet temperature [°C] Cooling water pressure [bar]
Normal Maximum Minimum Maximum
Jacket cooling 4.8 l/min 25 45 2 6
Inquiry No. Page No. 5DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Technical DataLubricant Quality (recommendation)ISO high-quality oil VG 32 or VG 46 to DIN 51519, TD 32 or TD 46 to DIN 51515, or equivalent.If a gear or geared variable speed coupling is included in the scope of supply, observe the manufacturer'sinstructions.
Lubricant Quantities
Bearing Lubrication Quantity Unit
Radial bearing Oil ring 3.91 USquartLift-off device Oil ring 0.42 USquart
Coupling Type Lubricant Quantity Unit
Pump - motor LRLKN 90 Grease 0.64 lb
Cooling water quality (recommendation)
Only cleaned water not liable to precipitation of salts causing hardness may beused as coolant. The cooling water temperature at the outlet mustnot exceed 131 F.
Cooling water requirementQuantity Unit Inlet temperature [F] Cooling water pressure [psig]
Normal Maximum Minimum Maximum
Jacket cooling 1.27 USgpm 77 113 29.01 87.02
Inquiry No. Page No. 6DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Noise Data1. Explanatory NotesThe noise data below conform to DIN standard 45635 - Measurement of noise emitted by machines - Part 1 – Airborne noise emission, Envelopingsurface method, Basic method divided into 3 grades of accuracy and Part 24 – Measurement of airborne noise emitted by machines, Envelopingsurface method, Liquid pumps.The noise data meet the requirements of accuracy grade 2.DIN 45635 standards for measurement largely correspond to international stipulations such as EN ISO 3744-09.1994 andISO 11201-12.1995.The equipment used for measurements meet the requirements placed on precision sound level meters DIN EN 60651.It was submitted to the standardising authority for examination within the required period of 2 years.The non-weighted and A-weighted sound pressure levels were used as acoustic measurands expressed in dB.The frequency weighting curve A is defined in DIN EN 60651.
2. PrerequisitesThe noise data refer to the pump without sound insulation.The data apply with / without electric motor.The noise particulars apply to the normal operating range of the pump, i.e. Q/Qopt = 0.8 – 1.2No allowance is made for operation under extreme part-load, overload or cavitation conditions.
3. DefinitionsThe surface sound pressure level LpA is the A-weighted sound pressure level averaged over the measurement surface S, expressed in dB. Themeasurement surface ratio LS is calculated from the measurement surface S, whose size depends on the position of the measuring points.The measurement distance is typically chosen to be 1 m from the machine outline.LS is expressed in dB.The A-weighted sound power level LWA is the rate of the total noise radiated by the machine into the ambient air, expressed in dB.The air-borne sound octave spectrum supplements the surface sound pressure level LpA data and provides information on the noise composition inthe acoustic frequency range from 63 Hz to 8 kHz.This frequency range is subdivided in octave bands characterised by their centre frequency.
4. Noise Characteristic ValuesThe following values are expected noise values and cannot be warranted. The values indicated do not include the measurement tolerance.If the values are to be warranted, an allowance for design and measurement tolerances of +3 dB has to be made.
Noise Characteristics for Operating Point (expected values)Operating point - pump: Q [m3/h ] H [m ] P [kW ]
226.0 1159 875.28
It. Pump set component Description N LpA LS LWA[1/min] [dB] [dB] [dB]
1 Pump HGC 4/8 2985 89 15 104
Total of items 1 89 15 104
Air-borne sound octave spectr. in 63 Hz 125 Hz 250 Hz 500Hz 1000 2000 4000 8000for item 1 81 77 79 82 85 84 80 77
Inquiry No. Page No. 7DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Shaft Couplings
Pump - motor
Manufacturer RENKType / size LRLKN 90Coupling type Tooth couplingMass 39.9 kgQuantity 1Spacer forshaft distance
200 mm
Retaining ring YesLubrication GreaseMax. bore 105 mmSpacer plates 1 setCoupling guardBalancing quality Q 2,5
Inquiry No. Page No. 8DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Minimum Flow Control Valve
1 Minimum flow control valve
Manufacturer: SCHROEDAHLType series: TDM 117
AScheme No. UA429751
Inlet branch DN 100 PN 160 DIN 2638Outlet branch DN 100 PN 160 DIN 2638Bypass DN 50 PN 160 DIN 2638
including screws/bolts and seal elements for the connection pump – minimum flow control valve
Inquiry No. Page No. 10DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
StrainersMain pump
Type Conical strainerManufacturer FIEDLERType AFQuantity 1Installation VerticalWeight kg 1.7DN DN: 150PN PN: 40Type Perforated plate with fine wire mesh
(0.5x0.25 mm)Material CrNiStLength mm 610Head loss m 2.57 (with clean strainer)
Inquiry No. Page No. 33DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
INSTRUMENTS - 1
Pressure Measurement Points
Pressure gauge type Measurement point Ident. No. Document
Pressure gauge Suction pressure 00402206 manome1.docPressure gauge Discharge pressure 00402212 manome1.doc
Temperature Measurement Points
Thermometer type Measurement point Ident. No. Document
Thermometer Medium temperature, suctioncasing
00402384 temper1.doc
Thermometer Medium temperature, dischargecasing
00402384 temper1.doc
Thermometer Radial bearing DE - oil temp. 00402377 temper1.docThermometer Radial bearing, NDE - oil temp. 00402377 temper1.docRTD, 1 x PT 100 Radial bearing DE - bearing temp. 01058623 temper4.docRTD, 1 x PT 100 Radial bearing, NDE - bearing
temp.01058623 temper4.doc
RTD, 1 x PT 100 Oil temperature, lift-off device 01058623 temper4.doc
Inquiry No. Page No. 34DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
INSTRUMENTS - 2
Other Measurement Points
Instrument type Measurement point Ident. No. Document
Oil level indicator without marking Monitoring radial bearing, DE 01037345 anzeige1.docOil level indicator without marking Monitoring radial bearing, NDE 01037345 anzeige1.doc
Inquiry No.Date Page No. 11Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:
List of Measuring Points
Measuring Instrument RemarksMeas.point No.
Location of measuring point
Medium/Material
Pcsperpump
Type
Scope of supply
Measuring rangeHousing diameterThreaded connect.
SensorlengthDiameter d
Indication / Interlocking MakeDrawing No.DIN No.Ident. No.
PI 101 Pump suction pressureSuction nozzleFeed pumpFeed water
1 Pressure gaugeKSB
0 - 6 bar100 mmG 1/2 A
Local WIKAmanome1.docZN 1606400402206
With pressuregauge valve
PI 102 Pump discharge pressueDischarge nozzleFeed pumpFeed water
1 Pressure gaugeKSB
0 - 250 bar100 mmG 1/2 A
Local WIKAmanome1.docZN 1606400402212
With pressuregauge valve
TI 101 TemperaturePumped mediumFeed pump suction nozzleFeed water
1 ThermometerKSB
0 - 200 ° C150 mmG 1/2A
100 mm6 mm
SIKA oder WIKAtemper1.docDIN 1618500402384
TI 102 TemperaturePumped mediumFeed pump discharge nozzleFeed water
1 ThermometerKSB
0 - 200 ° C150 mmG 1/2A
100 mm6 mm
SIKA oder WIKAtemper1.docDIN 1618500402384
TI 103 Oil temperatureRadial bearing, DEFeed pumpOil
1 ThermometerKSB
0 - 100 ° C150 mmG 1/2A
200 mm SIKA oder WIKAtemper1.docDIN 1618500402377
TI 104 Oil temperatureRadial bearing, NDEFeed pumpOil
1 ThermometerKSB
0 - 100 ° C150 mmG 1/2A
200 mm SIKA oder WIKAtemper1.docDIN 1618500402377
TAZ 105 Bearing temperatureRadial bearing, DEFeed pumpMetal
1 RTD, 1 x PT 100KSB
--M18 x 1,5 x 11
120 mm6 mm
REB alarm T => 100 °CREB trip T => 110 °CPB alarm T => 90 °CPB switch-off T => 100 °C
WIKA oder RECKMANNtemper4.docZN 147701058623
Inquiry No.Date Page No.Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:
List of Measuring Points
Measuring Instrument RemarksMeas.point No.
Location of measuring point
Medium/Material
Pcsperpump
Type
Scope of supply
Measuring rangeHousing diameterThreaded connect.
SensorlengthDiameter d
Indication / Interlocking MakeDrawing No.DIN No.Ident. No.
TAZ 106 Bearing temperatureRadial bearing, NDEFeed pumpMetal
1 RTD, 1 x PT 100KSB
--M18 x 1,5 x 11
120 mm6 mm
REB alarm T => 100 °CREB trip T => 110 °CPB alarm T => 90 °CPB switch-off T => 100 °C
WIKA oder RECKMANNtemper4.docZN 147701058623
TAZ 109 Oil temperatureLift-off deviceFeed pumpOil
1 RTD, 1 x PT 100KSB
--M18 x 1,5 x 11
120 mm6 mm
REB alarm T => 100 °CREB trip T => 110 °CPB alarm T => 90 °CPB switch-off T => 100 °C
WIKA oder RECKMANNtemper4.docZN 147701058623
LI 101 Oil levelRadial bearing, DEFeed pumpOil
1 Oil level indicator withoutmarkingKSB
100 mmG 1/2 B
MERTENSanzeige1.docDIN 301801037345
LI 102 Oil levelRadial bearing, NDEFeed pumpOil
1 Oil level indicator withoutmarkingKSB
100 mmG 1/2 B
MERTENSanzeige1.docDIN 301801037345
Inquiry No.Date Page No.Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:
List of Measuring Points
Measuring Instrument RemarksMeas.point No.
Location of measuring point
Medium/Material
Pcsperpump
Type
Scope of supply
Measuring rangeHousing diameterThreaded connect.
SensorlengthDiameter d
Indication / Interlocking MakeDrawing No.DIN No.Ident. No.
Inquiry No.Date Page No.Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:
List of Measuring Points
Measuring Instrument RemarksMeas.point No.
Location of measuring point
Medium/Material
Pcsperpump
Type
Scope of supply
Measuring rangeHousing diameterThreaded connect.
SensorlengthDiameter d
Indication / Interlocking MakeDrawing No.DIN No.Ident. No.
Inquiry No.Date Page No.Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:
List of Measuring Points
Measuring Instrument RemarksMeas.point No.
Location of measuring point
Medium/Material
Pcsperpump
Type
Scope of supply
Measuring rangeHousing diameterThreaded connect.
SensorlengthDiameter d
Indication / Interlocking MakeDrawing No.DIN No.Ident. No.
Inquiry No. Page No. 12DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Quality Class according to ZN 35 – 4 ENCoating
typePermissibletemperaturerange
Surfacepreparation
Primer Finish coat
Product name Colour type and filmthickness [µm]
Product name Colour type and filmthickness [µm]
Colour
A -30 to +80 [°C]-22 to +176 [F]
Degreased bysteam cleaningT = 135 [°C]
Luberhyd 1K Hydro dip primer,water-thinned1 x approx. 40-50
Luberhyd Acrylate-alkydcompound, water-thinned1 x approx. 40-50
RAL 5002ultra-marineblue
B -30 to +80 [°C]-22 to +176 [F]
Sand-blastingSA 1
Luberhyd 1K Hydro dip primer,water-thinned
1 x approx. 40-50
Luberhyd Acrylate-alkydcompound, water-thinned1 x approx. 40-50
RAL 5002ultra-marineblue
C +80 to +400 [°C]+176 to +752 [F]
Degreased bysteam cleaningT = 135 [°C]
- - Lubersil 1-componentvarnish paint
Silicon resin compound,water-thinned1 x approx. 30-40
Metallicsilver
Coating Type and ColourItem *) Coating type RAL No.
Pump C RAL 9006Coupling guard A RAL 5002Oil lines A RAL 5002Cooling water lines A RAL 5002Baseplate B RAL 5002Balancing water pipe, pressure gauge line,pre-warming line
C RAL 9006
Min. flow control valve with auxiliary valves Manufacturer's standard Manufacturer's standardGear / variable speed coupling Manufacturer's standard Manufacturer's standardStrainer body Manufacturer's standard Manufacturer's standard
*) if included in scope of supply
Preservation for pump removed from system ( indoor storage). Period and measures.
Storage of pump < 12 monthsPump is preserved after performance test(Anticorit 87, Fuchs Mineralölwerke GmbH)
Inquiry No. Page No. 13DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Documentation
Documentation, drawings Scheduled date *)
Installation plan + forces and moments PO+4Sectional drawing PO+12List of components PO+12
Language: English
Quality documentation Scheduled date *)
Declaration of quality DTest curve, record D-1
Language: German / English
Kind of documentation Quantity
Documentation as hardcopies 3
Instruction manual Scheduled date Quantity
Instruction manual as hardcopy 3
Language: German
*) PO+n: n weeks after purchase orderD: on delivery, D-n: n weeks before delivery
Inquiry No. Page No. 14DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Documentation
Comments, drawings, calculations, special language
Inquiry No. Page No. 15DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Inspections/testsMaterial inspectionsStandard QCP / acceptance class ZN 57 117 / 1Certification Declaration of quality
Language of certificate German / English (depending on supplier)
Pressure test (static)Standard pressure test plan UA7 29703 01Test pressure 1.3 x nominal pressureSuction casing 16 bar gChamber to disch. casing 192.39 bar gDischarge casing 192.39 bar gSeal housing / balancing water chamber 16 bar g
Hydraulic performance testPerformance test procedureTest curve no.Test class ISO 9906 / 2
Test procedureGuarantee point Test points max. min.
Q m3/hH mP cold kWP hot kWEta cold %Eta hot %H0 +/- 5% mOperating speed 1/minTest speed 1/minTemperature CDensity kg/dm3Q tap m3/hH tap (<=) mQ (NPSH) m3/hNPSH m
Inquiry No. Page No. 16DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No.
Hydraulic performance test (page 2)
No. of Q/H curve meas. points 5 No. of NPSH flow points 0
Pumps per order inspected/tested Quantity - non-witnessed Quantity - witnessedPressure test 1 0Performance test 1 0NPSH test 0 0
Invitation time for witnessed inspections/tests 5 Working daysFor witn. and special insp./tests: take into account delivery time
Inquiry No. Page No. 24DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Inspections/tests (non-witnessed)Material inspectionsStandard QCP / acceptance class ZN 57 117 / 1Certification Declaration of quality
Language of certificate German / English (depending on supplier)
Pressure test (static)Standard pressure test plan UA7 29703 01Test pressure 1.3 x nominal pressureSuction casing 16 bar gChamber to disch. casing 192.39 bar gDischarge casing 192.39 bar gSeal housing / balancing water chamber 16 bar g
Hydraulic performance testPerformance test procedureTest curve no.Test class ISO 9906 / 2
Test procedureGuarantee point Test points max. min.
Q m3/hH mP cold kWP hot kWEta cold %Eta hot %H0 +/- 5% m 1429.4Operating speed 1/minTest speed 1/minInput power kWTemperature °CDensity kg/m3Q tap m3/hH tap (<=) mQ (NPSH) m3/hNPSH m
Inquiry No. Page No. 25DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Hydraulic performance test (page 2)
No. of Q/H curve meas. points 5 No. of NPSH flow points 0
Pumps per order inspected/tested Quantity - non-witnessed Quantity - witnessedPressure test 1 0Performance test 1 0NPSH test 0 0
Invitation time for witnessed inspections/tests 5 Working daysFor witn. and special insp./tests: take into account delivery time
Inquiry No. Page No. 17DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Special inspections / tests
Number of testsPart Bearing housingInspection/test Vibration measurement (v eff.) non-witn.: 1Test procedure Measurement with hand-held instrument witnessed: 0Acceptance criteria DIN ISO 10816-1, Zone B,
Class 3 in the range Q/Qopt = 0.7 to 1.1
Inquiry No. Page No. 18DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Vibration values1. Explanations
DE horiz.
DE vert.
NDE horiz.NDE horiz.
NDE vert.
Axial
KSB’s HG pumps are designed for compliance with the vibration velocity limits according to ISO 10816-3, Group 3. These are determined as overallroot-mean-square values veff [mm/s] in the frequency range of 10 – 1000 Hz.
The permissible root-mean-square value of the vibration velocity is governed by the support assembly flexibility and the evaluation zone limit to beapplied.
The following applies to HG pumps:
Zone limit B/C: rigid support: veff <= 4.5 mm/sflexible support: veff <= 7.1 mm/s
The measurement points are schematically represented in the figure above.NDE: Non Drive EndDE: Drive End
2. Prerequisites
The above-mentioned vibration velocity values shall apply under the following conditions:
1. Measurement of vibrations in steady-state operation at nominal speed or within the specified speed range (not under transient operatingconditions, not with changing speeds or loads).Measurement at nominal flow rate or in the preferred operating range of between 0.7 .... 1.2 x Qopt. (extreme part load or overload as well asoperation at cavitation are excluded).
2. The measurements are performed at the positions indicated using vibration velocity sensors. Only measuring instruments that were calibratedwithin the framework of the applicable quality assurance system are used.
3. Measurement of vibration velocity in the installation/plant:For operation in the installation/plant, the machine has to be installed in compliance with the instruction manual.
4. Measurement of the vibration velocity on the test bed:On the KSB test bed, the limit values of ISO 10816-3 Group 3 for flexible supports apply.
Inquiry No. Page No. 19DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Drive motor
Manufacturer Type: Quantity 1
Operating data
Motor rating kW Max. pump input power kWNominal voltage V Frequency HzSpeed 2985 min-1Nominal current IN A Starting current IS/INNominal torque TN Nm Starting torque TS/TNPull-out torque TK/TN Moment of inertia kgm²Efficiency at cos. phi at4/4 load % 4/4 load3/4 load % 3/4 load1/2 load 1/2 loadSound pressure level at a distanceof 1 m (expected value)
dB (A)
Design
Type of construction B 3Type of enclosure IP 55Thermal class FCooling typeRadial bearing Rolling element bearing / plain bearingThrust bearing Yes / NoLubrication Grease lubrication/oil fill/forced oil lubrication xx l/min
Direction of rotation: counter-clockwise as viewed on the motor shaft end
Accessories (included in motor price)
Anti-condensation heater xxx V, xx HzTemperature monitoring for windings, bearingsLow-noise fan
Inquiry No. Page No. 20DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Steam turbine
Manufacturer: Type: Quantity: 1
Operating data:
Max. turbine rating kWLive steam pressure bar (a)Live steam temperature ° CExhaust steam pressure bar (a)Exhaust steam temp at Nmax.. ° C
Pump input power kW 875.28Steam consumption kg/hExhaust steam temp. °CSpeed min-1 2985
Design
Live steam nozzle DN PN ANSI RFExhaust steam nozzle DN PN ANSI RFAutomatic starting device Yes 230/400 V, 50 Hz, 0.18 kWSpeed adjustment range 105/90 % of nominal speedBearingsDirection of rotation: Clockwise as viewed from turbine onto pump shaft
Materials:Turbine casing Exhaust steam casingTurbine shaft ImpellerTurbine blades Nozzles
Scope of supply (included in turbine price)
Automatic starting device, second pulse transmitter, hydraulic cooling water valve, automatic live andexhaust steam drainage, baseplate extension
Inquiry No. Page No. 21DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Gear
Manufacturer: Type: Quantity: 1
Operating data:
Output kWLosses kWPower input kWInput speed min-1Output speed min-1Transmission ratio 1 : x,xxxxxSound pressure level at a distanceof 1 m (expected value)
dB (A)
Design:
Gearing Single-/double-helical gearingBearings Rolling element bearing / plain bearingLubrication Oil bath lubrication / forced oil lubricationGear oil flow rate xxx l/minOil supply by integrated oil pump flanged-mounted on gear
separate oil supply unit, scope of supply KSB/customer
Direction ofrotation :
Input shaft counter-clockwise as viewed from motor onto pump shaftOutput shaft clockwise as viewed from motor onto pump shaft
Materials:
Casing Input shaftOutput shaft Primary wheelGear wheel Pinion
Instrumentation:
Inquiry No. Page No. 22DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Variable speed turbo couplingManufacturer: Voith Turbo, Crailsheim Type: Quantity:
Operating data:
Output kWSlip loss kWMech. loss kWInput kWInput speed min-1Output speed min-1
Design
Control by adjustment of scoop tubeBearing Rolling element bearing / plain bearingLubrication by mechanically driven gear oil pumpDirection of rotation: clockwise as viewed from motor onto pump shaft
Materials:
Casing Drive shaftDriven shaft Primary wheelSecondary wheel Bowl
Scope of supply
ActuatorHartmann + Braun Contrac ________ with integrated positioner, 230 V/50 Hz, input signal 0/4 - 20mA
Instrumentation consisting of:Duplex filter (item xx), thermometer (item xx), pressure switch (item xx), resistance thermometer(2xPt 100) (item xx), pressure gauge (item xx), thermostat (item xx), safety cut-out screw
Working oil coolerincluding thermostatic control AMOT against extra chargeTube material Cu Zn 20 AlCooling water temperature 25 °CCooling water requirement xx m³/h
Add-on parts for lube oil supply to feed water pump/shaft couplings and motor approx. xx l/min,consisting of:
Electrically driven start-up/aux. oil pump 380 V, 50 Hz
pressure switch (item xx), change-over duplex filter (item xx), differential pressure switch (item xx) forfilter monitoring, non-return valves (item xx), pressure-sustaining valve (item xx)
Lube oil coolerincluding thermostatic control AMOT against extra chargeTube material Cu Zn 20 AlCooling water temperature 25 °CCooling water requirement xx m³/h
Inquiry No. Page No. 23DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067
Oil supply unitManufacturer Quantity 1
Operating data:Main oil pump Standby oil pump
Flow rate l/minPressure 5 5 barSpeed 1450 1450 min-1Driven by Motor / pump shaft Motor
MotorNominal rating kWVoltage VFrequency 50 50 HzDegree of protection IP 55 IP 55
Oil filterChange-over duplex filter with contamination indicator, local/electrical, mesh size 40 µManufacturer , type
Oil coolerInstallation: horizontalCooling water temperature 32 °C 5 bar.Cooling water requirement m³/h
MaterialsOil tank Oil supply lineOil return lineCooler tubes JacketTube plates Water chambers
Scope of supplyAbove-mentioned components mounted on oil tank and connected, oil level sight glass, overflowvalve.5 m oil supply and oil return line in straight length1 pressure switch with 2 contacts: aux. oil pump on ≤ 0.8 bar
aux. oil pump off ≥ 2.0 bar1 pressure switch with 2 contacts: main motor on ≥ 1.8 bar
main motor off ≤ 0.5 barOil thermometer 0 - 100 °C in oil supply line.Adjustable overflow valve, connection for flange-mounted oil pump, safety valve in suction line.Wiring to terminal box.
Inquiry No. Page No. 9DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product no. 43440108100041316067
MINDESTFÖRDERSTROMANLAGE MINIMUM FLOW DEVICE DISPOSITIF DE DEBIT MINIMUM
Zusammenführung der Mindestförderstromleitungenvon mehreren Pumpen, max. 3 Pumpen gleicher Baugröße. Blende zur Vermeidung der
Verdampfung in der Leitung.So nahe wie möglich am Zu-laufbehälter.
ZulaufbehälterFeed water tankBâche alimentaire
Mindestförderstrom zum ZulaufbehälterMinimum flow outlet to feed water tankSortie débit minimum vers la bâche alimentaire.
Liefergrenze, 1 = Kunde, 2 = KSBLimits of scope of supply, 1 = Customer, 2 = KSBLimite de fourniture, 1= Client, 2 = KSB
Blende / Orifice
Flanschverbindung / Flange connection / Raccord à bride
Absperrventil / Stop valve / Soupape d'arrêt
Rückschlagventil / Non return valve / Soupape non retour
Collection of the minimum flow lines of several pumps,max. 3 pumps of the same size.
Collecteur des conduites de débit minimum de plusieurs pom-pes, 3 pompes de la même taille au maximum.
Orifice to prevent evapora-tion in the line. Located asclose as possible to thefeed water tank.
Orifice pour éviter l'évapora-tion dans la conduite. Aussi-proche que possible à labâche alimentaire.
Δp = 2,5 barΔp = 36,25 psi
UA4 29751 01 M
Code name Item No. Date
Calik Energy Buzmein Proj 29.05.2012
Projekt No. Hydraulic
T20935-3-02
Type / No. of stages Speed [1/min ] Temperature [C ] Density [kg/dm3 ]
HGC 4/8 2985 120 0.9429