tab refractory construction & maintenance co. ltd

$: TAB Refractory Construction & Maintenance Co. Ltd$
TAB Refractories LtdTAB Refractories Ltd

TAB Refractory Construction & TAB Refractory Construction & Maintenance Co. LtdMaintenance Co. Ltd

Company ProfileCompany Profile


ContentsContents

Introduction to TAB RefractoriesIntroduction to TAB Refractories TAB in AluminiumTAB in Aluminium Refractory Linings & InstallationRefractory Linings & Installation Project ManagementProject Management ReferencesReferences SummarySummary


Introduction to TAB RefractoriesIntroduction to TAB Refractories Established in 1974Established in 1974 World leaders in lining World leaders in lining

aluminium furnacesaluminium furnaces Aluminium furnace Aluminium furnace

projects undertaken in projects undertaken in over 30 different countriesover 30 different countries

Undertaken over US$30M Undertaken over US$30M aluminium furnace aluminium furnace refractory installation refractory installation projects in last 5 yearsprojects in last 5 years

Scope of supply ranges Scope of supply ranges from full turnkey package from full turnkey package to supervision only.to supervision only.


Company StructureCompany Structure

TAB Refractories

TAB Refractory Construction & Maintenance Co. Ltd

WarringtonUK

TAB Refractory South Africa (Pty) LtdRichards

BayS. Africa

TAB Refractory InternationalManamaBahrain

TAB Refractories Australia Pty LtdGladstoneAustralia


The PeopleThe People Blend of youth and Blend of youth and

experienceexperience 200 years refractory 200 years refractory

experience within experience within management teammanagement team

Average workforce Average workforce age of 35age of 35

Only refractory Only refractory company that has company that has continuously taken on continuously taken on apprentices since apprentices since 19851985

Dedicated to customer Dedicated to customer satisfactionsatisfaction


Joiners ShopJoiners Shop

Time served Time served pattern makers & pattern makers & joinersjoiners

Precision made Precision made formwork & formwork & shutteringshuttering

Polystyrene Polystyrene shaping facilityshaping facility


Polystyrene Formers Manufactured for Polystyrene Formers Manufactured for Specific Projects & Shipped to SiteSpecific Projects & Shipped to Site


Casting ShopCasting Shop

Tailor made Tailor made precast shapesprecast shapes

Quality controlled Quality controlled manufacture manufacture processprocess

Drying/firing Drying/firing capability up to capability up to 750750°C°C


Installation EquipmentInstallation Equipment

Mechanical mixersMechanical mixers-75Kg to 1000Kg capacity-75Kg to 1000Kg capacity

High frequency High frequency vibratorsvibrators

110V power tools110V power tools Gunning machinesGunning machines Transformers & Transformers &

generatorsgenerators Forklift trucksForklift trucks


Refractory Lining DesignRefractory Lining Design

Full refractory Full refractory engineering & engineering & installation serviceinstallation service

3D Auto-CAD Lining 3D Auto-CAD Lining DesignDesign

Thermal Profile Thermal Profile EvaluationEvaluation

Refractory lining Refractory lining material advice material advice

Bespoke Precast Bespoke Precast precision shapesprecision shapes


Refractory Lining InstallationRefractory Lining Installation

Specialist Specialist refractory refractory brickwork brickwork constructionconstruction

Indentured Indentured refractory brick refractory brick setterssetters


Refractory Lining InstallationRefractory Lining Installation

World leaders in World leaders in complete complete monolithic monolithic refractory liningsrefractory linings


Aluminium Furnace ProjectsAluminium Furnace Projects Relines & repairs WorldwideRelines & repairs Worldwide All types of plantAll types of plant

- primary, recycling, secondary, - primary, recycling, secondary, master alloys, foundriesmaster alloys, foundries

All types of furnacesAll types of furnaces- reverbatory, melters, holders, - reverbatory, melters, holders, top loading, static, tilting, rotary, top loading, static, tilting, rotary, tower melters, die casters tower melters, die casters


Aluminium Furnace Relines Aluminium Furnace Relines WorldwideWorldwide

Primary Aluminium Smelters

Secondary Aluminium Plants

See detail on next slide


European Aluminium Furnace ProjectsEuropean Aluminium Furnace Projects

Primary Aluminium Smelters

Secondary Aluminium Plants


Major ClientsMajor Clients

AlcanAlcan Alcoa Alcoa BHP BillitonBHP Billiton ComalcoComalco CorusCorus HydroHydro KaiserKaiser Mechatherm Mechatherm

InternationalInternational PechineyPechiney Solios ThermalSolios Thermal


Refractory Lining SelectionRefractory Lining Selection

Independent of any refractory supplierIndependent of any refractory supplier Ability to select “The best material for the Ability to select “The best material for the

job” for each area of the furnacejob” for each area of the furnace Work with clients preferred material Work with clients preferred material

supplierssuppliers Refractory lining proposals tailored made Refractory lining proposals tailored made

to match clients performance and to match clients performance and budgetary requirementsbudgetary requirements


Precast Shapes & Furnace Precast Shapes & Furnace MaintenanceMaintenance


Filter box, tap out block, laundersFilter box, tap out block, launders


Refractory Lining MaintenanceRefractory Lining Maintenance

Planned refractory Planned refractory maintenance maintenance programmesprogrammes

Emergency Emergency maintenance maintenance repairsrepairs

Innovative repair Innovative repair solutionssolutions

Latest refractory Latest refractory technologytechnology


TAB Project ManagementTAB Project Management

Experienced Project Experienced Project ManagersManagers

Onsite SupervisionOnsite Supervision Health & Safety PolicyHealth & Safety Policy Installation Quality Installation Quality

Control PlanControl Plan Materials Materials

Manufacturing Quality Manufacturing Quality Control PlanControl Plan

Technical back upTechnical back up


Recent Projects UndertakenRecent Projects UndertakenClientClient LocationLocation DescriptionDescriptionBSLBSL AustraliaAustralia 4 off holding furnaces4 off holding furnaces

NZASNZAS New ZealandNew Zealand 3 off holding furnaces3 off holding furnaces

AlbaAlba BahrainBahrain 3 off 65T Furnaces3 off 65T Furnaces

Solios ThermalSolios Thermal Alba, BahrainAlba, Bahrain 12 off 65T Furnaces12 off 65T Furnaces

HulettsHuletts S. AfricaS. Africa Top load melterTop load melter

Le BellierLe Bellier Ajka, HungaryAjka, Hungary 3 off Tower furnaces3 off Tower furnaces

MechathermMechatherm Fundamus, NorwayFundamus, Norway 23T Melting furnace23T Melting furnace

Solios ThermalSolios Thermal Anglesey Aluminium, UKAnglesey Aluminium, UK 40T holding furnace40T holding furnace

AlcanAlcan Latchford Locks, UKLatchford Locks, UK 95T sidewell melter95T sidewell melter



Recent Projects UndertakenRecent Projects UndertakenClientClient LocationLocation DescriptionDescriptionMechathermMechatherm Elval, Bridgnorth, UKElval, Bridgnorth, UK 75T sidewell melter75T sidewell melter

BechtelBechtel Boyne Island, AustraliaBoyne Island, Australia 2 off 55T holders2 off 55T holders

Solios ThermalSolios Thermal Hillside Aluminium, S. AfricaHillside Aluminium, S. Africa 4 off 70T holding 4 off 70T holding furnacesfurnaces


AlcanAlcan Latchford Locks, UKLatchford Locks, UK 30T melting furnace30T melting furnace

Solios ThermalSolios Thermal Mozal 2, MozambiqueMozal 2, Mozambique 4 off 70T holding 4 off 70T holding furnacesfurnaces

MechathermMechatherm Aleurope, BelgiumAleurope, Belgium 20T holding furnace20T holding furnace

Bayside Bayside AluminiumAluminium

S. AfricaS. Africa 1 off 40T holder1 off 40T holder

Solios ThermalSolios Thermal Bayside Aluminium, S. AfricaBayside Aluminium, S. Africa 2 off 55T holders2 off 55T holders


Recent Projects UndertakenRecent Projects UndertakenClientClient LocationLocation DescriptionDescriptionSolios ThermalSolios Thermal Slovalco, SlovakiaSlovalco, Slovakia 3 off 40T holders3 off 40T holders

MechathermMechatherm Hydro, SpainHydro, Spain 2 off 30T furnaces2 off 30T furnaces

MechathermMechatherm Hydro, Deeside, UKHydro, Deeside, UK 2 off 30T furnaces2 off 30T furnaces

MechathermMechatherm Alcan Rogerstone, UKAlcan Rogerstone, UK 60T melter60T melter

CFFCFF FranceFrance 40T melter40T melter

Hillside AluminiumHillside Aluminium S. AfricaS. Africa 8 off 85T holders8 off 85T holders

MechathermMechatherm Alcoa, Banbury, UKAlcoa, Banbury, UK 2 off 35T melters2 off 35T melters

Solios ThermalSolios Thermal Hulett Aluminium, S.AfricaHulett Aluminium, S.Africa 2 off 40T holders2 off 40T holders


Recent Projects UndertakenRecent Projects UndertakenClientClient LocationLocation DescriptionDescriptionMechathermMechatherm Bayside Aluminium, S. AfricaBayside Aluminium, S. Africa 6 off 80T holders6 off 80T holders

Solios ThermalSolios Thermal Mozal 1, MozambiqueMozal 1, Mozambique 6 off 65T holders6 off 65T holders

MechathermMechatherm Alcan Latchford, UKAlcan Latchford, UK 1 off 90T holder1 off 90T holder

Thermal Thermal CeramicsCeramics

China Steel Aluminium, China Steel Aluminium, TaiwanTaiwan

35T melting furnace35T melting furnace

ThorpeThorpe Nordural, IcelandNordural, Iceland 2 off 50T holders2 off 50T holders

MechathermMechatherm ISAL, IcelandISAL, Iceland 2 off 65T holders2 off 65T holders

GautschiGautschi Dubal, DubaiDubal, Dubai 2 off 40T holders2 off 40T holders

MechathermMechatherm Dubal, DubaiDubal, Dubai 3 off 65T holders3 off 65T holders


Refractory InstallationRefractory InstallationPrecast blocks in side well melting furnacePrecast blocks in side well melting furnace


Refractory InstallationRefractory Installation23T Tilting Melting Furnace - Norway23T Tilting Melting Furnace - Norway


Refractory InstallationRefractory Installation40T Holding Furnace - UK40T Holding Furnace - UK


Refractory InstallationRefractory Installation50T Holding Furnace - Australia50T Holding Furnace - Australia


Refractory InstallationRefractory Installation65T Side well Melting Furnace - UK65T Side well Melting Furnace - UK


SummarySummary

World leaders in aluminium furnace World leaders in aluminium furnace relinesrelines

Innovative lining designs & Innovative lining designs & installationsinstallations

Professional Project managementProfessional Project management Dedicated to safe working practisesDedicated to safe working practises Dedicated to customer satisfactionDedicated to customer satisfaction

tab refractory construction & maintenance co. ltd

Documents

refractory company

refractory supplierability

casters aluminium furnace

specific projects

tab refractoriestab

tab refractoriesestablished

best material

clients performance