table of contents · -1-table of contents designing a laser gas delivery system .....inside front...
TRANSCRIPT
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Table of ContentsDesigning a Laser Gas Delivery System ............................................................................................. Inside Front CoverTable of Contents ................................................................................................................................................ Page 1Resonator Gas System .......................................................................................................................................... Page 2Beam Purge Gas System ....................................................................................................................................... Page 3Assist Gas System ................................................................................................................................................. Page 4Laser Welding Gas System ................................................................................................................................... Page 5
Resonator Gas Supply626 Series AutoSwitch ......................................................................................................................................... Page 6625 Series Laser Gas Station ................................................................................................................................ Page 8624 Series Laser Gas Panel ................................................................................................................................... Page 9621 Series Automatic Laser Gas Switchover ....................................................................................................... Page 10620 Series Laser Gas Switchover ........................................................................................................................ Page 12601 Series Regulator .......................................................................................................................................... Page 145230 Series Regulator (Single Stage • Brass Barstock Body • Five Ports) ............................................................. Page 16
Assist Gas Supply641 Series IntelliSwitch Switchover .................................................................................................................... Page 18639 Assist Gas System (High Pressure Primary • High Pressure Reserve) ........................................................... Page 20630 Series Cryogenic Manifold .......................................................................................................................... Page 22629 Series MicroManifold (Brass Barstock Body) ............................................................................................. Page 24628 Series Manifold (Brass Barstock Body) ........................................................................................................ Page 26623 Gas Delivery System (Brass Barstock Body • Dome Loaded • Ultra High Flow) ........................................ Page 28622 Gas Delivery System (Brass Barstock Body • Dome Loaded • High Flow) .................................................. Page 30605 Gas Delivery System (Single-Stage • Brass Barstock Body • High Flow) ...................................................... Page 32603 Gas Delivery System (Line Regulator • Brass Barstock Body • High Flow) ................................................. Page 345260 Series Regulator (Single Stage • Chrome-Plated Forged Brass Body • Four Ports) ..................................... Page 36
Laser Welding Supply652 Series BlendMaster 1000 ............................................................................................................................. Page 38636 Series AutoSwitch HF ................................................................................................................................. Page 405270 Series Regulator ........................................................................................................................................ Page 42Multi-Gas Analyzer ............................................................................................................................................ Page 44
Beam Purge SupplyBeam Purge Assembly ........................................................................................................................................ Page 45
AccessoriesParticulate Filter Assembly ................................................................................................................................. Page 46Molecular Sieve Filter ........................................................................................................................................ Page 47Purges ................................................................................................................................................................ Page 47Diaphragm Valves .............................................................................................................................................. Page 48Relief Valves ....................................................................................................................................................... Page 48Advantium 8 Alarm ........................................................................................................................................... Page 49Advantium 2 Remote Alarm .............................................................................................................................. Page 50Advantium Monitoring Software ....................................................................................................................... Page 50AD2000 ............................................................................................................................................................ Page 51Tube Trailer Hoses ............................................................................................................................................. Page 51Flexible Hoses .................................................................................................................................................... Page 52Liquid Transfer Hoses ........................................................................................................................................ Page 53Vaporizers .......................................................................................................................................................... Page 53Fittings and Adaptors ......................................................................................................................................... Page 54Manifold Floor Stands ....................................................................................................................................... Page 54
AppendixLiquid Cylinder Specifi cations and Reference - Conversion Tables ..................................................................... Page 55Warranty Information ........................................................................................................................ Inside Back Cover
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Resonator Gas SystemCONCOA laser gas controls are designed to meet the unique requirements of carbon dioxide lasers that use a gas mixture of Helium, Nitrogen, and CO
2. The lasing principles are similar for all CO
2 lasers. Different designs employ various methods
of exciting and cooling the gas mixture in the resonator cavity. Other gases such as Carbon Monoxide and Hydrogen may be added to supplement the basic three-gas mixture.
The performance and integrity of the gas delivery system will affect the productivity and profi tability of the laser. CONCOA zero permeation gas systems prevent atmospheric contamination during a cylinder exchange by incorporating check valves in the CGA glands and optional purge valves. The 620 and 621 Series Automatic Switchovers provide a continuous supply of gas that maintains the productivity gains of an automated material handling system.
CONCOA 601 Series Regulators, 620 and 621 Switchovers are manufactured using computer-controlled, watchmaking machinery that maintains tight tolerances, which is key to avoiding moisture diffusion and hydrocarbon out-gassing into the lasing cavity (i.e. resonator). Excessive optic thermal absorption caused by deposited contaminates reduces power output and distorts beam quality. Out-gassing is the process in which the material (such as a neoprene regulator diaphragm) releases contaminates such as plasticizers into the gas stream. For this reason, CONCOA laser-grade equipment is made from barstock bodies with stainless steel diaphragms and have a design leak rate of 1 x 10-8 scc/sec. CONCOA also offers moisture traps and 2-micron fi lters to meet the most demanding laser manufacture requirements. The following illustrates the basic components of a zero permeation resonator gas supply system.
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Beam Purge Gas SystemThe beam delivery system is comprised of a mechanical bellows that provides a clean, dry atmosphere for the beam after it leaves the resonator output coupler to be transferred by refl ective optics to the work piece. The laser beam itself must be protected when being transmitted from one mirror to another. Beam distortion may occur in the presence of airborne particles and vapors in the beam delivery tubes. This can be avoided by purging the tubes using a CONCOA 605 or 603 Series Regulator to deliver moisture and particle-free gas. Depending on the manufacturer and model of laser, the beam purge gas may be supplied by an oil-free compressor, on-site nitrogen supply or membrane system.
Typical Beam Purge Gas Requirements
Beam Purge Gas Grade Purity Pressure Flow Rate
Nitrogen (N2) 4.5 99.995% 20 - 80 PSIG 100 - 1200 CFH
Air Clean/Dry Dew Point < 40°F 20 - 100 PSIG 100 - 1200 CFH
The use of “house air” can cause contamination of the beam delivery optics since the presence of oil, water, and dirt can be found in most shop-air lines. It is ideal that the laser has its own air supply system. This is important in the event the shop-air system is incapable of meeting the laser’s demand and other processes at the same time. The use of fi lters and traps can be a time-consuming and expensive procedure to maintain the compressor air purity; CONCOA’s 5239 Beam Purge Regulator is a good choice to deliver bulk nitrogen as an economical alternative.
Laser manufacturers are currently integrating membrane technology to not only supply clean, dry air but also nitrogen for process applications. Membranes offer several advantages such as modular design allowing future expansion, low maintenance costs (no moving parts), and low energy requirements. Membranes for gas separation are made of polymers in the form of hollow fi bers. Gases pass through certain membrane materials at different rates, allowing selective separation. In the case of a beam purge system, a compressor supplies an air supply to the membrane in which dry air permeates through and moisture is evacuated. The effective fl ow rate out of the system is directly related to the pressure drop across the membrane, the type of polymer fi bers, fi ber thickness and solubility of the desired gas. A membrane system can be custom-designed to meet the purity requirements, fl ow capacity and type of gas output for either purging or assist gas applications. In either application, CONCOA’s 603 Series Line Regulator meets the demand with a high-fl ow balanced stem seat. Purity is not sacrifi ced because the 5239 and 603 both offer a 1 x 10-8 scc/sec leak integrity and a stainless steel diaphragm.
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Assist Gas SystemCONCOA process gas systems enhance the performance of lasers used in cutting, welding, cladding, and marking applications. The type of gas will vary according to the process material. To achieve the best performance, the process gas must be delivered instantaneously and precisely at the specifi ed pressures and fl ows. For bulk installations, CONCOA’s 623 is the ideal choice for quick response and balance stem seat that delivers fl ow rates in excess of 15,000 cfh. CONCOA’s next generation 622 unibody dome-loaded regulator is the right choice for liquid cylinders, high-pressure twelve-packs, or as a point-of-use regulator. For continuous operation, an adequate supply of gases must be available at all times.
When cutting mild steel, an oxygen assist gas can be used; the oxygen creates an exothermic chemical reaction with the material that provides up to 30% of the heat input thereby requiring minimal pressures and fl ows. CONCOA’s 600 Series Automatic Switchovers are the ideal choice for high pressure bundles or liquid sources where a continuous supply is necessary to maintain production. Higher powered CO
2 lasers (4-6 kW) may obtain greater cutting speeds with high-pressure nitrogen
on thin gauge material. Nitrogen will also produce an oxide-free cut that is advantageous if the material cut is to be painted or powder-coated.
Stainless steel typically is processed with high-pressure nitrogen, but air may be used if moisture and oil levels are minimized. Nitrogen pressure and fl ow levels are much higher than those of oxygen. Pressures as high as 390 PSIG and fl ows of 5,300 cubic feet per hour may be required at the nozzle.
Materials such as titanium should not cut with either oxygen or nitrogen. Oxygen will “burn” the cut edge while nitrogen will leave nitrites in the material. The use of either argon or helium is recommended; the proper selections of the assist gas depend on material thickness and the power of the laser. Argon must be free of any oxygen; therefore the supply in cryogenic form is suggested. Helium also must be free of oxygen if used; a certifi cate of purity levels for either gas should be supplied.
The 603 incorporates a stainless steel diaphragm and boasts a Helium leak rate of 1 x 10-8 scc/sec, both of which make it the ideal choice for bulk and microbulk Argon assist applications. The 605 encompasses the same features as the 603, but is designed to work with liquid cylinders or high-pressure twelve-packs.
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Laser Welding Gas SystemCONCOA welding shielding gas systems are designed to deliver suffi cient fl ow to protect the cooling weld and maintain precise blend tolerances, which offer substantial cost savings over traditional Helium shielding applications. Once the plasma is established, the gas begins to distribute the heat radially toward the work piece. Gases with a low thermal conductivity, such as Argon, exhibit a narrow arc with a high inner core temperature that produces a deep funnel penetration profi le. Gases with a higher thermal conductivity like Helium transfer more heat peripherally, which produces a wider but shallower penetration profi le. CONCOA’s BlendMaster 1000 offers infi nite adjustment from 0-100%, which enables the operator to fi ne-tune the heat transfer and penetration characteristics of the shielding gas.
In hybrid welding applications, it may be necessary to supply a plasma suppression gas and a trailing gas. Argon is used for most metals. Argon offers smooth arc starting characteristics due to its low ionization potential. Helium is used in applications requiring better plasma suppression and heat transfer. Helium has a higher ionization potential than argon, therefore increasing the heat input for joining thicker and higher thermally conductive materials. Depending upon joint design and part fi t-up, a mixture of Argon and Helium may be used because it offers the benefi ts of each gas. Series 5237 fl owmeter regulators offer Argon fl ow rates of 0-60 SCFH and 0-200 CFH for Helium, which makes it the right choice for point-of-use pipe-line applications. Series 5270 is designed for local control from liquid cylinders or high-pressure 12-pack sources. The following illustrates a typical laser welding gas supply system for Helium/Argon mixtures.
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Priority ValveBrass barstock
Line RegulatorBrass barstock
Diaphragms316L stainless steel
SeatsPTFE
EnclosureAcrylic powder-coated steel
Tubing316 stainless steel
Tube Fittings316 stainless steel
Internal SealsPTFE
Pressure GaugesBrass (socket)Bronze (Bourdon tube)Stainless steel (case)
Pressure Switches316 stainless steel (socket)316 stainless steel (Bourdon tube)316 stainless steel (case)
Check ValvesBrass with Viton® seals
Maximum Inlet Pressure3,000 PSIG (210 BAR)
Temperature Range-40°F to 140°F (-40°C to 60°C)
Maximum Flow (Nitrogen)600 SCFH (283 lpm)
Inlet Connection½” FPT
Outlet Connection¼” compression tube
Helium Leak Integrity1 x 10-8 scc/sec
Weight40 lbs. (18 kg)
Materials Specifi cations
626 Series AutoSwitch
• Integral Line RegulatorStable line pressure during change over
• Laser Quality Brass System ComponentsCapsule® seat
• Metal to Metal SealsNo possibility of gas contamination
• Advantium 8 AlarmProvides visual and audible remote alarm notifi cation
• RS-232 SoftwareEmail or fax notifi cation
• User-Friendly Priority ValveOne knob switches cylinder priority
• Tee Purges IncludedMaintain gas purity
• On-Board LEDLocal notifi cation
Laser Gas Purity
AutomaticSwitchover System
Precise Pressure Control
The 626 Series AutoSwitch is designed to provide continuous gas delivery of resonator gases to a CO
2 industrial laser.
Each switchover in the system automatically changes cylinder or bank priority from the primary source to a reserve supply without transmitting pressure fl uctuations to the use line. A single remote alarm can report the need to replenish the cylinder supply of any or all gases. Additionally, software is included that allows remote monitoring and notifi cation of system status from the convenience of a desktop computer.
Advanced Features
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System Diagram
Ordering Information
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626Series626
Max Delivery Pressure
3: 100 PSIG (7 BAR)
5: 350 PSIG (14 BAR)
7: 150 PSIG (10 BAR)
HeliumCylinders/Side
1: One cylinder2: Two cylinders3: Three cylinders4: Four cylinders5: Five cylinders6: Six cylinders7: Seven cylinders8: Eight cylinders9: Nine cylinders
Assembly
0: Standard Assembly
A B C D FNitrogen
Cylinders/Side1: One cylinder2: Two cylinders3: Three cylinders4: Four cylinders5: Five cylinders6: Six cylinders7: Seven cylinders8: Eight cylinders9: Nine cylinders
Carbon DioxideCylinders/Side
1: One cylinder2: Two cylinders3: Three cylinders4: Four cylinders5: Five cylinders6: Six cylinders7: Seven cylinders8: Eight cylinders9: Nine cylinders
Telephony
0: No dialer1: Single dialer2: Two dialers3: Three dialers4: Four dialers
GElectricalVoltage
1: 110 Volts AC 2: 220 Volts AC
E
Order No. DescriptionOptionThree Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Filters protect the purity of the gas streamAn additional switchover may be powered from the 626 remote alarm/power supply
Laser PanelsFiltersAdditional Switchover
See Page 9See Pages 46 and 47See Page 10
Helium
Nitrogen
Carbon Dioxide
Computer
Telephone DialersRe mote Alarm(Pow er Sup ply)
RESO
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JAdditionalOptions
M: 6mm tube fi tting on box outlet
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Specifi cationsFeatures
Ordering InformationPart Num ber Description
625 Series Gas StationThe 625 Series Laser Gas Station is a regulator option designed to mount any CONCOA laser gas regulator. Wall mounting a regulator provides ease of use and convenience, prevents regulator damage, and improves safety. The 625 Series Laser Gas Station is available in brass barstock construction and comes complete with mounting bracket and either a 3- or 6-foot long, fl exible pigtail with armor casing.
Plugged Port in Gas BlockPurging or dual cylinder use
Integrated Check Valve at InletNo internal contamination during cylinder changes
Bracket MountsAttaches conveniently to any surface
Gas BlockBrass barstock
Pigtail316L stainless steel inner core316L stainless steel braid (2 layers)304 stainless steel armor casing
Inlet ConnectionBrass barstock
Check Valve “O” RingViton®
Maximum Inlet Pressure3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Weight (5260 less Pigtail)8.3 lbs. (2.76 kg)
625-526X-01-1 or625-526X-01-72625-527X-01-1 or625-527X-01-72830-7706830-7707830-7708830-7709830-7710
5260 Series Liquid Cylinder Regulator, Laser Assist Gas Station with 36” armor jacketed, stainless steel pigtail. Replace the “X” with the last number of the regulator required. (-72 indicates 72” pigtail instead of 36”)5270 Series Dual Stage Regulator, Flowmeter Regulator Gas Station with 36” armor jacketed, stainless steel pigtail. Replace the “X” with the last number of the regulator required. (-72 indicates 72” pigtail instead of 36”)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 540 connection. (Regulator sold separately.)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 580 connection. (Regulator sold separately.)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 320 connection. (Regulator sold separately.)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 350 connection. (Regulator sold separately.)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 590 connection. (Regulator sold separately.)
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Materials Specifi cations
Ordering Information
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Outlet0: ¼” FPT Port1: ¼” Stainless Steel
Compression Tube
624 Series Gas Panels
Laser Quality Brass RegulatorsCapsule® seat
Laser Quality Diaphragm and SealsNo possibility of gas contamination
User Friendly PanelEasily identifi es the gas service
Multiple Rear Inlet ConnectionsMaximum installation fl exibility
BodiesBrass barstock
Diaphragms316L stainless steel
SeatsPTFE
Filters10-micron sintered bronze
Internal SealsPTFE
Weight10.5 lbs. (4.73 kg)
Maximum Inlet Pressure3,000 PSIG (210 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Gauges2” diameter chrome-plated brass
Outlet Connection¼” stainless steel compression tube
Helium Leak Integrity1 x 10-8 scc/sec
Cv0.1
The 624 Series is a three-regulator point-of-use panel designed to supply lasing gases to multiple sites from a central source. Adding another panel to the central supply reduces the gas equipment cost of future laser additions. The inlets and outlets are labeled for resonator gases. The regulator outlets are equipped with stainless steel compression tube fi ttings to ensure purity requirements.
Inlet Connection0: ¼” FPT Port1: ¼” Stainless Steel Compression Tube2: Flexible 316 Stainless Steel Pigtail (36")3: Diaphragm Valve with ¼” NPT4: Diaphragm Valve with Stainless Steel Compression
Tube5: Diaphragm Valve with Inlet Tee Purge
624 CA B DNominal Outlet Pressure
1: 30 PSIG (2 BAR)2: 100 PSIG (7 BAR)4: 200 PSIG (14 BAR)
Assembly/Gauges1: Standard Assembly
(PSI/kPa)2: Standard Assembly
(BAR/PSI)
Series624
Features624-2012 shown
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Priority ValveBrass barstock
Line RegulatorBrass barstock
Diaphragms316L stainless steel
SeatsPTFE
EnclosureAcrylic powder-coated steel
Tubing316 stainless steel
Tube Fittings316 stainless steel
Internal SealsPTFE
Pressure GaugesBrass (socket)Bronze (Bourdon tube)Stainless steel (case)
Pressure SwitchesBrass (socket)Bronze (Bourdon tube)Stainless steel (case)
Check ValvesBrass with Viton® seals
Maximum Inlet Pressure3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)
Temperature Range-40°F to 140°F (-40°C to 60°C)
Maximum Flow (Nitrogen)600 SCFH (283 lpm) @ 100 PSIG
Inlet Connection½” FPT
Outlet Connection¼” stainless steel compression tube
Helium Leak Integrity1 x 10-8 scc/sec
Weight40 lbs. (18 kg)
Materials Specifi cations
621 Series AutoSwitch
• Integral Line RegulatorStable line pressure during change over
• Laser Quality System ComponentsCapsule® seat
• Metal to Metal SealsNo possibility of gas contamination
• Variable Line PressureLine pressure changeable on site
• User-Friendly Priority ValveOne knob switches cylinder priority
• Removable Enclosure CoverEasy maintenance
Laser Purity
AutomaticSwitchover System
Brass Barstock
The 621 Series laser gas switchover system provides continuous gas delivery for laser resonator gases. The system will automatically change cylinder or bank priority without transmitting pressure fluctuations to the use line. Internal pressure switches indicate low supply pressure and the need to exchange depleted cylinders. Indicator lights may be powered by a remote alarm. The system is designed for single and multiple cylinder use per side.
Advanced Features621-3000 shown
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Flow Performance Curves
Ordering Information
621 Series AutoSwitch
100(6.9)
50(3.4)
150(10.3)
200(13.8)
250(17.2)
300(20.7)
350(24.1)
400(27.6)
OU
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PR
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- PSI
(BAR
)
100(47.2)
200(94.4)
300(141.6)
400(188.8)
500(236)
600
(283)700
(330)800
(378)900
(425)
FLOW RATE - SCFH (LPM) N2
1000(478)
Order No. DescriptionOptionRemote alarm provides power for indicator lights up to four 621 Switchovers, audible and visual alarm at remote unit, RS-232 computer interface, and supports optional telephone dialers. Conforms to ANSI/AWS C7.2:1998 recommendations.Remote alarm provides audible remote alarm for a single 621 Switchover. Conforms to ANSI/AWS C7.2:1998 recommendations.AutoSwitch fl oor standSingle manifold fl oor stand provides support for up to two consecutive manifold extensions.
Advantium 8
Advantium 2
Floor StandManifold Floor Stand
529-5310 (110 Volt)529-5311 (220 Volt)
529-5106-120 (110 Volt)529-5106-220 (220 Volt)830-7439830-7437
Remote Alarm Options
RESO
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621Series621
Max Delivery Pressure
3: 100 PSIG (7 BAR)
5: 350 PSIG (14 BAR)
7: 150 PSIG (10 BAR)
InletConnection
0: ¼” FPT Port1: Manifold Connector for Manifl ex Header*†
2: Manifold Connector with Master Valves*†
3: Diaphragm Valve (with ¼” FPT Port)†
6: Tee Purge and Diaphragm Valve (with ¼” FPT Port)†
7: Tee Purge and Diaphragm Valve with Manifold Connector for Manifl ex Header†
*Manifold connector required with multiple cylinders per side. (Each manifold station includes a pigtail with CGA inlet for cylinder connection.)
†Not available with 4,500 PSIG (310 BAR) inlet models.
Max InletPressure
0: 3,000 PSIG with alarm capability
8: 4,500 PSIG with alarm capability
Select alarm from options listed below
CylindersPer Side
0: 1 Cylinder (¼” FPT Inlet)
1: 1 Cylinder (Pigtail Inlets)
2: 2 Cylinders3: 3 Cylinders4: 4 Cylinders5: 5 Cylinders6: 6 Cylinders
A B C DConnection
Please specify inlet connection
CGADIN 477BS 341and othersavailable
Inlet OptionsInstalledOptions
C: Compact Manifolds
M: 6mm Tube Fitting Outlet
N: Compact Manifolds and 6mm Tube Fitting Outlet
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620 Series Switchover
BodiesBrass barstock
Diaphragms316L stainless steel
SeatsPTFE
Filters10-micron sintered bronze
Internal SealsPTFE
Weight8.25 lbs. (3.71 kg)
Maximum Inlet Pressure3,000 PSIG (210 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Gauges2” diameter dual scale brass
Outlet Connection¼” stainless steel compression tube
Helium Leak Integrity1 x 10-8 scc/sec
Cv0.2
Advanced Features• Laser Quality Brass Regulators
Capsule® seat
• Laser Quality Diaphragm and SealsLimits possibility of contamination
Applications Materials Specifi cations
Laser Purity
AutomaticSwitchover System
Brass Barstock
Laser Pure Resonator GasesHeliumNitrogenCarbon Dioxide
Laser Mixed Resonator GasesThree gas premixFour gas premixFive gas premix
Laser Purging GasesZero AirNitrogen
The 620 Series Laser Gas Switchover is a semi-automatic system designed to provide a continuous supply of laser purity gas. The system comes with either fl exible pigtails for use with two cylinders (one per side), or manifolds for two or more cylinders per side. The switchover requires fi nal pressure regulation, which may be ordered integrally to the system, or separately for installation at the point-of-use.
• User Friendly Priority ValveOne knob switches cylinder priority
• Inlet Gland Check Valves on PigtailsPrevents contamination and backfl ow
620-2308-000 shown
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620 Series Automatic Switchover
50(3.4)
100(6.9)
150(10.3)
200(13.8)
250(17.2)
OU
TLET
PR
ESSU
RE
- PSI
(BAR
)
100(47.2)
200(94.4)
300(141.6)
400(188.8)
500(236)
600(283)
700(330)
800(378)
900(425)
FLOW RATE - SCFH (LPM) N2
1000
(478)
Flow Performance Curves
Order No. DescriptionOptionAppropriate support for a single switchover with one cylinder per side.Appropriate support for three switchovers with one cylinder per side.Remote alarm provides audible/visual remote alarm for a single 620 Switchover. Conforms to ANSI/AWS C7.2:1998 recommendations.Remote alarm provides audible/visual remote alarm for a single 620 Switchover. Conforms to ANSI/AWS C7.2:1998 recommendations.Remote alarm provides power for indicator lights up to four 621 Switchovers, audible and visual alarm at remote unit, RS-232 computer interface, and supports optional telephone dialers. Conforms to ANSI/AWS C7.2:1998 recommendations.
Single Switchover StandMulti Switchover StandAdvantium 2Remote Alarm (110 Volt)Advantium 2Remote Alarm (220 Volt)Advantium 8
518-1625518-1725529-5106-120
529-5106-220
529-5310, 529-5311
Remote Alarm Options
RESO
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Ordering Information
Series620
Max DeliveryPressure
2: 70 PSIG(5 BAR)
3: 100 PSIG(7 BAR)
4: 200 PSIG(14 BAR)
InletConnection
0: ¼” FPT Port 1: Manifold Connector for Manifl ex Header*2: Manifold Connector with Master Valves*3: Diaphragm Valve (with ¼” FPT Port)6: Tee Purge & Diaphragm Valve
(with ¼” FPT Port)7: Tee Purge & Diaphragm Valve
(with Manifold Connector)
*Manifold connector required with multiple cylinders per side. (Each manifold station includes a pigtail with CGA inlet for cylinder connection.)
Assembly/Gauges
2: No Line Regulator (BAR/PSI Gauges) no alarm capability
3: No Line Regulator (BAR/PSI Gauges) with alarm capability
7: Line Regulator (BAR/PSI Gauges) with alarm capability
8: Line Regulator (BAR/PSI Gauges) no alarm capability
CylindersPer Side
0: 1 Cylinder(¼” FPTInlet)
1: 1 Cylinder(PigtailInlets)
2: 2 Cylinders3: 3 Cylinders4: 4 Cylinders5: 5 Cylinders6: 6 Cylinders
Connection
Please specify inlet connection
CGADIN 477BS 341and othersavailable
OptionsInstalledOptions
C: Compact Manifolds
M: 6mm Tube Fitting Outlet
N: Compact Manifolds and 6mm Tube Fitting Outlet
620 A B C D Inlet
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601 Series RegulatorM² Technology
Dual Stage
Brass Barstock Body
316L Stainless Steel Di a phragm
• 10-Micron Filtration in Both StagesReduces particle contamination
• Optional CGA Check ValveMinimizes atmosphere exposure
• Optional Pressure Cycle PurgeEliminates dead-space contaminate
• Capsule SeatIncrease serviceability and life
• Machined Brass Barstock BodySmooth surface fi nish
• Low Wetted Surface AreaMinimal purge requirements
• Convoluted 316L DiaphragmNo inboard diffusion
• Optional Integral PurgeEliminates atmospheric contamination
The 601 Series dual-stage regulator was designed with beam-mode quality in mind. The 601 offers M² technology that virtually eliminates atmospheric contamination during a cylinder change. Low level moisture and hydrocarbon contents yield a more stable emission and higher resonator effi ciencies which makes the 601 Series the right choice.
Advanced Features
601-23M4 shown
ApplicationsBody
Machined brass barstock
BonnetChrome-plated die cast zinc
SeatPTFE
Filter10-micron sintered bronze
Diaphragm316L stainless steel
Internal SealsPTFE
Maximum Inlet Pressure3,000 PSIG (210 BAR)4,500 PSIG (310 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Gauges2” diameter dual scale
Ports¼” FPT
Helium Leak Integrity1 x10-8 scc/sec
Cv0.1
Weight4.8 lbs. (2.16 kg)
Laser Pure Resonator GasesHeliumNitrogenCarbon Dioxide
Laser Mixed Resonator GasesThree gas premixFour gas premixFive gas premix
Laser Purging GasesZero AirNitrogen
Maintenance GasesNitrogen
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Flow Performance Curves
5(142)
10(283)
15(425)
20(566)
1(28.3)
2(56.6)
3(85)
4(113)
25(1.7)
50(3.4)
75(5.2)
100(6.9)
125(8.6)
150(10.3)
175(12.0)
200(13.8)
225(15.5)
250(17.2)
2(.13)
4(.27)
6(.41)
8(.55)
10(.69)
12(.83)
14(.97)
16(1.1)
18(1.24)
20(1.38)
FLOW - SCFM (LPM)
OU
TLE
T P
RE
SS
UR
E -
PS
IG (
BA
R)
FLOW - SCFM (LPM)
OU
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T P
RE
SS
UR
E -
PS
IG (
BA
R)
2000 PSIGINLET PRESSURE
200 PSIGINLET PRESSURE
500 PSIGINLET PRESSURE
2000 PSIGINLET PRESSURE
500 PSIGINLET PRESSURE
2000 PSIGINLET PRESSURE
200 PSIGINLET PRESSURE
500 PSIGINLET PRESSURE
2000 PSIGINLET PRESSURE
200 PSIGINLET PRESSURE
500 PSIGINLET PRESSURE
2000 PSIGINLET PRESSURE200 PSIG
INLET PRESSURE 500 PSIGINLET PRESSURE
601 Series Dual Stage Regulator601 Series Dual Stage Regulator
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Shown with optional purge and laser gas switchover station.
A CB D Inlet OptionsSeries601
601Outlet
Pressure1: 0-50 PSIG2: 0-100 PSIG3: 0-150 PSIG4: 0-250 PSIG
OutletGauge
0-100 PSI0-200 PSI0-200 PSI0-400 PSI
InletGauge
0: None3: 0-4000 PSI8: 0-6000 PSI*
Assembly/Gauges
0: Bare Body1: Standard Assembly
(PSI/kPa Gauges)2: Standard Assembly
(BAR/PSI Gauges)3: Integral Purge (PSI/
kPa Gauges)4: Integral Purge
(BAR/PSI Gauges)5: Integral Purge
with Fitting*(PSI/kPa Gauges)
6: Integral Purgewith Fitting*(BAR/PSI Gauges)
InletCon nec tions
000: 1/4” FPTTF2: 1/8” TubeTF4: ¼” TubeTF6: 3/8” TubeM06: 6mm Tube
CGADIN 477BS 341and othersavailable
OutletAs sem blies
0: 1/4” FPT Port1: 1/4” MPT2: 1/4” Tube Fitting6: 1/8” Tube Fitting7: 3/8” Tube FittingA: 3/8” BSP Right
Hand FittingM: 6mm Tube Fitting
InstalledOptions
A: Laser Gas Station Alarm (110V)
C: Laser Gas Switchover Station
M: Laser Gas Station
N: Regulator CGA Check Valve Gland
P: Inlet Pressure Cycle Purge
*Alarm option not available
*Fitting matches outlet assembly
Ordering Information
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Materials Specifi cations
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NEW FEATURESNEW FEATURES
5230 Series Regulator
The 5230 Series regulators are intended for primary pressure control of laser gases supplied from cryogenic liquid cylinders or other low pressure sources where pressure fl uctuations can be accepted.
Applications
Single Stage
Brass Barstock Body
Four-PortConfi guration
316L Stainless Steel Di a phragm
Line Use • Capsule® SeatIncreased serviceability and life• 316L Stainless Steel Diaphragm
No inboard diffusion
• Low Wetted Surface AreaMinimal purge requirements
• Field Adjustable Pressure LimitSafeguard downstream equipment
• Brass Barstock BodySmooth surface fi nish
• Rear Panel MountableEasy installation
• Pressure Ranges 0-100 to 0-500 PSIGBroad range of applications
• 3,000 PSIG Inlet Pressure RatingSafe for use with high pressure cylinders
BodyBrass barstock
BonnetChrome-plated die cast zinc
SeatPTFE
Filter10-micron sintered bronze
Diaphragm316L stainless steel
Internal SealsPTFE
Maximum Inlet Pressure3,000 PSIG (210 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Gauge2” diameter dual scale brass
Ports¼” FPT
Helium Leak Integrity1 x 10-8 scc/sec
Cv0.2
Weight2.8 lbs. (2.16 kg)
Laser Gases from PipelineNitrogenHeliumCarbon Dioxide
Shielding Gases for Laser WeldingArgonHelium
Advanced Features 806-5230 shown
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Related Options
Flow Performance Curves
Ordering Information
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806-5230806-5232806-5233
806-5237
¼” Tube¼” Tube¼” Tube
¼” Tube
0-500 PSIG (0-35 BAR)0-250 PSIG (0-18 BAR)0-100 PSIG (0-7 BAR)
0-60 SCFH - Argon0-200 SCFH - Helium
Any Non-Corrosive GasAny Non-Corrosive GasAny Non-Corrosive Gas
Argon or Helium
¼” Stainless Steel Compression Tube Fitting
1/8” Stainless Steel Compression Tube Fitting
Part Num ber Inlet Delivery Gas Service5230 OutletSeries5230
FLOW RATE - SCFM (LPM) N2
10(283)
40(1133)
35(991)
30(850)
25(708)
20(566)
15(425)
5(142)
2000 PSIG (138 BAR)INLET PRESSURE
500 PSIG (35 BAR)INLET PRESSURE
2000 PSIG (138 BAR)INLET PRESSURE
500 PSIG (35 BAR)INLET PRESSURE
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RE
SS
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PS
IG (B
AR
500(34.5)
450(31)
400(27.6)
350(24.1)
300(20.7)
250(17.2)
200(13.8)
150(10.3)
100(6.9)
50(3.4)
90(6.2)
80(5.5)
70(4.8)
60(4.1)
50(3.4)
40(2.8)
30(2.0)
20(1.4)
10(0.7)
100(6.9)
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T P
RE
SS
UR
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PS
IG (B
AR
FLOW RATE - SCFM (LPM) N2
10(283)
20(566)
15(425)
5(142)
500 PSIG (35 BAR)INLET PRESSURE
500 PSIG (35 BAR)INLET PRESSURE
500 PSIG (35 BAR)INLET PRESSURE
2000 PSIG (138 BAR)INLET PRESSURE
2000 PSIG (138 BAR)INLET PRESSURE
2000 PSIG (138 BAR)INLET PRESSURE
200 PSIG (13.8 BAR)INLET PRESSURE
200 PSIG (13.8 BAR)INLET PRESSURE
200 PSIG (13.8 BAR)INLET PRESSURE
5230 Series Single Stage Regulator 5230 Series Single Stage Regulator
1000 PSIG (138 BAR)INLET PRESSURE
2000 PSIG (138 BAR)INLET PRESSURE
Order No. DescriptionOption
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Convenient regulator wall mount, including tee, bracket and fl exible stainless steel pigtail with check valve in the inlet gland (Check valve not available on CGA 680 inlet models)Three Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Tee and Straight Purge confi gurations to satisfy all requirements
Rear panel mount braket kit.
Laser Gas Stations
Laser PanelsPurge Devices
Mounting Bracket
See Page 8
See Page 9See Page 47
835-0204
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Applications Materials
641 Series IntelliSwitch™
641-5002-1010 Shown
Specifi cations
High Flow
Cryogenic orHigh Pressure Supply
Fully-AutomaticSwitchover
Advanced Features• Electronic Economizer
Eliminates liquid cylinder vent loss
• Process Gas or Air Actuated Pilot ValveSimple installation
• RS 232 or 485 CommunicationProvides remote monitoring of supply
• Micro-Processor ControlFully automatic priority assignment
• Field Adjustable SoftwareEnables process fl exibility
• On-Site Source SelectionLiquid cylinder or high-pressure service
• Low Loss TechnologyReduces residual return
Assist Gas Delivery from Liquid Cylinder Supply
NitrogenOxygen
Assist Gas Delivery from High Pressure Supply
AirNitrogenOxygen
Assist Gas Delivery from Micro-Bulk or Bulk Supply
NitrogenOxygen
Laser Welding Shielding GasesArgonCarbon DioxideHelium
Power Requirements110 or 220 VAC
Maximum Inlet Pressure3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)
Temperature Range0 to 140°F (-18° to 60°C)
Filter40-micron
Connections1/2” FPT inlet and outlet1/8" FPT (external pilot inlet)
Cv2.0 (3,000 PSIG max)1.0 (4,500 PSIG max)
Weight67 lbs. (30.4 kg)
BodiesBrass barstock
SeatsPCTFE or Viton®
SealsViton®, Neoprene, and PTFE
EnclosurePowder Coated Steel
The fully-automatic IntelliSwitch™ gas switchover is CONCOA’s next generation of gas management systems. The IntelliSwitch™ offers continuous pressure and flow control from liquid or high pressure cylinder sources. The end-user selects the ideal mode of supply by a simple push of a button. Proprietary software logic lowers yearly gas costs by eliminating liquid cylinder vent loss and excess residual return which makes the IntelliSwitch™ the perfect gas management system.
Patent Pending
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NEW FEATURESNEW FEATURES
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Installation Dimensions
Ordering Information
Related Options
Series641
641- A B 0 D E FDelivery Pressure
3: 100 PSIG4: 200 PSIG5: 400 PSIG
InletConnection
0: No inlet connection
1: CGA 580 Inert Gas
3: CGA 540 Oxygen
4: CGA 346 Air
5: CGA 590 Industrial Air
A: CGA 680 Inert Gas
B: CGA 347 Air
Assembly
0: 3,000 PSIG/110 VAC External Pilot*
1: 3,000 PSIG/220 VAC External Pilot*
2: 3,000 PSIG/110 VAC Internal Pilot
3: 3,000 PSIG/220 VAC Internal Pilot
4: 4,500 PSIG/110 VAC External Pilot*
5: 4,500 PSIG/220 VAC External Pilot*
6: 3,000 PSIG/110 VACInternal Pilot,NEMA 4
7: 3,000 PSIG/220 VACInternal Pilot, NEMA 4
*Regulator for external source not included
Left BankInlet Connection
1: ½” FPT Port*2: Single 72” Pigtail†3: Master Valve with
Single 72” Pigtail†4: MicroManifold
with 72” Pigtails†5: Master Valve with
MicroManifold and 72” Pigtails†
6: 628 Manifold with 36” Pigtails†‡
Left BankNumberof Stations
0: ½” FPT Port1: One Station2: Two Stations3: Three Stations4: Four Stations5: Five Stations6: Six Stations7: Seven Stations8: Eight Stations
G HRight Bank
Inlet Connection1: ½” FPT Port*2: Single 72” Pigtail†3: Master Valve with
Single 72” Pigtail†4: MicroManifold
with 72” Pigtails†5: Master Valve with
MicroManifold and 72” Pigtails†
6: 628 Manifold with 36” Pigtails†‡
Right BankNumberof Stations
0: ½” FPT Port1: One Station2: Two Stations3: Three Stations4: Four Stations5: Five Stations6: Six Stations7: Seven Stations8: Eight Stations
Option Order No. DescriptionRemote Alarm
Vent Manifold KitFloor StandManifold Floor Stand
Advantium Series629 Series830-7439830-7437
Provides audible and visual notifi cation of a depleted supply bank to a remote location
Wall-mounted manifold designed to equalize liquid cylinder head pressure.AutoSwitch fl oor standSimple manifold fl oor stand provides support for up to two consecutive manifold extensions.
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*Valid with H=0 Only†PTFE Core Pigtails‡Not valid with 4,500 PSIG Max Inlet
*Valid with F=0 Only†PTFE Core Pigtails‡Not valid with 4,500 PSIG Max Inlet
Foreign inlets available upon request.
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Materials Specifi cations
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639 Series Switchover
The 639 Series Assist Gas Switchover is an automatic system designed to provide a continuous supply of laser assist gas from two high pressure sources. The system comes pre-mounted on a stainless steel panel complete with flexible pigtails for connections to bulk high pressure sources.
BodiesBrass barstock body and bonnet
SeatsPTFE seat* or PCTFE seat†
SealsPTFE and Viton® (internal)
Filters40-micron sintered bronze*40-micron stainless steel†
Pressure GaugesBrass (Socket)Bronze (Bourdon tube)Brass (Case)
*3,000 PSIG (208 BAR) inlet†4,500 PSIG (310 BAR) inlet
Maximum Inlet Pressure3,000 PSIG (210 BAR)4,500 PSIG (310 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Gauges2” diameter dual scale brass
Outlet Connection½” FPT
Cv2.0
Weight (stand and switchover)124 lbs. (56 kg)
• Primary and Reserve BankAutomatically switches to reserve when depleted
• Optional AlarmVisual and audio notifi cation
Applications
Laser Assist Gas
High Pressure Sourc es
Semi-AutomaticSwitchover System
Laser Assist GasesHeliumNitrogenOxygenArgon
High Pressure SourcesTube TrailersCylinder CradlesBulk Stations
• High Flow CapacityFlows up to 9,000 SCFH
• Cartridge SensorPrecise pressure control
639-5003-02 Shown
Advanced Features
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Shown with line regulator and optional alarm.
639Series639
Reserve/PrimarySwitching Pressure
4: 350 PSIG/500 PSIG5: 400 PSIG/600 PSIG7: 600 PSIG/800 PSIG
Primary Supply Inlet Confi guration
0: No pigtail assembly5: Pigtail (6 feet) 6: Pigtail (12 feet) 9: Tube Trailer
(½” x ½”) (12 feet)*
*Not available with 4,500 PSIG inlet
Max Inlet Pressure/Assembly
3: 3,000 PSIGNo alarm capability
4: 3,000 PSIGWith alarm capability
8: 4,500 PSIGNo alarm capability
9: 4,500 PSIGWith alarm capability
Gas Service
0: Oxygen4: Inert (Argon,
N2, He)
A B C D EReserve Supply
Inlet Confi guration 0: No pigtail assembly5: Pigtail (6 feet) 6: Pigtail (12 feet) 9: Tube Trailer
(½” x ½”) (12 feet)*
*Not available with 4,500 PSIG inlet
FFinal Pressure
Control1: Line
RegulatorNot Included
2: Integral Line Regulator*
*If A=4, Not Available If A=5, 0-400 PSIG If A=7, 0-600 PSIG
Select alarm from options listed below
Installation Dimensions
Ordering Information
Order No. DescriptionOptionAppropriate support for switchover with one cylinder per side.Remote alarm provides power for indicator lights for up to four 639 Switchovers, as well as audible and visual alarm at remote unit and RS-232 computer interface. The unit also supports optional telephone dialers. Remote alarm provides audible remote alarm for a single 639 Switchover.
Switchover StandMulti-Interface Alarm
Single-Interface Alarm
518-1625529-5310 (110 Volt)529-5311 (220 Volt)
529-5106-120 (110 Volt)529-5106-220 (220 Volt)
Related Options
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Cryogenic Laser AssistNitrogenOxygen
Brass Barstock Body Maximum Inlet Pressure
600 psi (42 BAR)
Temperature Range
High Flow BlanketingCarbon dioxide Inert gases
-320 F to 165 F
Inlet Connections
CGA 295
Gas Blending Argon primary supply
CGA 440
Outlet Connections
½” F-NPT
Weight (Manifold & bracket)
14.5 lbs. (6.58kg.)
Applications Specifi cations
630 Series Cryogenic Manifold
The 630 series manifold when coupled with the 629 vent kit enables the user to extend the fl ow range of common liquid cylinders up to four times the rated gaseous fl ow capacity. Available with a wall or cylinder mount panel the 630 cryogenic manifold allow the user to respond quickly to the ever changing job shop environment. Rated up to 600 psi MWP the 630 has the fl exibility to optimize 230, 350 as well as 500 psi rated liquid cylinders. This solution is ideal for laser, furnace blanketing and other high-fl ow applications.
Advanced Features
High FlowEnhances Cryogenic PerformancePortable Asset
Materials
630-1122-02-001 Shown
NEW PRODUCTNEW PRODUCT
• Pipe away reliefPrevents over-pressurization
• Extended stem isolation valvePositive shut-off under extreme temperatures
• Spring-loaded check valvesPrevents excess fl ash loss
• Modular designOffers simple fi eld expandability
• Stainless panel mountedEnables wall or portable mounting
• Optional auxiliary pressure building kitMaintains 450 psi in excess of 4000 cfh
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Installation Dimensions
Ordering Information
Option Stock No. Description
Series Manifold Type Arrangement Pigtail Style Number of Stations Mounting Style CGA Options
630 1: Liquid Manifold 0: Simplex RH
1: 48” Stainless Steel CGA 295
1: One2: Two3: Three4: Four5: Five6: Six7: Seven
01: Wall Mounting Bracket
001 P: Pipe Away Option
1: Simplex LH
2: 48” Stainless Steel CGA 440
02: Tank Mount Bracket
2: Duplex RH & LH
4: 72” Stainless Steel CGA 295
5: 72” Stainless Steel CGA 440
630 A B C D -E -F G
Related Options
Cryogenic Liquid Hoses See page 53 Liquid Transfer Hoses
Inert Brass Adapter 550-0760 1/2” M-NPT and CGA 295, Brass
Oxygen Brass Adapter 835-0046 1/2” M-NPT and CGA 440, Brass
Brass nipple 830-6475 1/2” M-NPT by 1” Nipple, Brass
Cryogenic Check Valve 835-0034 1/2” F-NPT, Brass
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Materials Specifi cations
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629 Series MicroManifold
Applications
The 629 Series MicroManifold is a fl exible gas distribution system that can be confi gured as a gas or vent manifold. Confi gured as a gas manifold, the 629 offers excellent gaseous fl ow capacity from either liquid cans or high-pressure cylinders to a CONCOA pressure control device. Confi gured as a vent manifold, the 629 equalizes the head space pressure of each liquid cylinder manifolded together. This allows each cylinder to withdraw equally and operate at maximum fl ow capacity with minimal losses.
Maximize Liquid Cylinder
Performance
High Flow Capacity
Advanced Features• Multiple Cylinder Hose Options
Universal gas compatibility
• Integrated ½” MPT ConnectorReduces potential leak sites
• Flexible DesignCan be used with a 600 Series switchover or a 623 Series delivery system
• Vent Manifold Excess Flow Orifi cesPrevents pigtails from whipping
• Safety DiskProtects manifold from over- pressurization
• Compact Modular DesignProvides simple fi eld expandability
BodyBrass barstock body
Maximum Inlet Pressure4,500 PSIG (310 BAR)
Temperature Range0 to 140°F (-18 to 60°C)
Inlet ConnectionFour ¼” FPTOne ½” FPT
Outlet Connection½” MPT
Weight (manifold and mounting bracket)4.20 lbs. (1.91 kg)
Assist Gas Delivery from Liquid Cylinder Supply
NitrogenOxygen
Assist Gas Delivery from High Pressure Supply
AirNitrogenOxygen
Metal Fabrication On-Site Mixing Systems
ArgonCarbon DioxideHeliumNitrogenOxygen
629-1163-580 Shown
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Cyls./Side1: One2: Two3: Three4: Four5: Five6: Six7: Seven8: Eight
Installation Dimensions
Ordering Information629Series629
A B C D InletManifold Type
1: MicroManifold(No Gauges)
2: Vent MicroManifold(No Gauges)
3: MicroManifold(600 PSI/BAR Gauges)
4: MicroManifold*(600 PSI/BARP/S Gauges)
5: MicroManifold(4,000 PSI/BAR Gauges)
6: MicroManifold*(4,000 PSI/BARP/S Gauges)
7: MicroManifold(6,000 PSI/KPA Gauges)
8: MicroManifold*(6,000 PSI/BAR Gauges)
*Required for Alarm Capability
Orientation0: Simplex
(right bank)1: Simplex
(left bank2: Duplex
(right andleft bank)
3: Simplex(right bank with P/S)*
4: Simplex(left bankwith P/S)*
5: Duplex(right andleft bankwith P/S)*
*Required for AlarmCapability
Pigtail Style0: No Pigtails1: 36” Rigid Brass*2: 24” Rigid Copper*3: 72” Flexible Stainless Steel Core and Armor Cased*4: 24” Flexible Stainless Steel-braided with PTFE lining*5: 36” Flexible Stainless Steel Core and Armor Cased*6: 36” Flexible Stainless Steel-braided with PTFE lining*7: 24” Flexible Stainless Steel Core and Armor Cased*9: 72” Flexible Stainless Steel-braided with PTFE lining*A: 72” Flexible Stainless Steel-braided with PTFE lining
Inert or CO²††B: 72” Flexible Stainless Steel-braided with PTFE lining
Oxygen††C: 24" Flexible Stainless Steel-braided with PTFE Core*D: 36" Flexible Stainless Steel-braided with PTFE Core*E: 72" Flexible Stainless Steel-braided with PTFE Core*K: 72" Flexible Stainless Steel Core and Armor Cased
4,500 PSI†L: 36" Flexible Stainless Steel Core and Armor Cased
4,500 PSI†
*Valid with A=1,3,4,5 and 6†Valid with A=1, 7 and 8††Valid with A=2
ConnectionPlease specify inlet connection Use -001 for pigtail options 0, A or B
CGADIN 477BS 341and othersavailable
Order No. DescriptionOption½” MPT replacement burst disk kitSingle manifold fl oor stand provides support for up to two consecutive manifold extensions
Burst Disk KitFloor Stand
829-9960830-7437
Related Options
629-1151-580 MicroManifold 629-21A2-001 Vent MicroManifold
CB OptionsOptionsF: Integral Pigtail fl ashback arrestor
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Specifi cationsHow to Order a Manifl ex SystemMaximum Inlet Pressure
3,000 PSIG (210 BAR)
Temperature Range-40°F to 140°F (-40°C to 60°C)
Inlet Connections¼” FPT
Outlet Connections½” FPT
Header0.875 OD x 0.125 wall (Brass)
Diaphragm ValveBrass barstock (Body)PCTFE (Seat)316 stainless steel (Stems)316 stainless steel (Diaphragms)
The Manifl ex manifold systems are used either as a system with a regulator or as a part of a switchover system. Both options are depicted on page 25. Please note that switchover matrices already include Manifl ex systems.
Step One Choose a material from those available in column A. Step Two Select an orientation from those available in column B. Standard manifold headers space cylinders 12” apart; compact manifold headers space cylinders 6” apart. Right means that the extension connects to the right inlet side of a regulator or switchover. A single row manifold has one cylinder pigtail attached at each valve station; a double row manifold has two cylinder pigtails attached at each valve station.
Step Three Choose a pigtail style from those available in column C. Please note that all pigtails, except those with fl ashback arrestors, include an integral check valve in the inlet connection.
Step Four Determine the number of cylinders that will be used with the extension.
Step Five Specify the connection type for the pigtails. Flammable and fuel gas connections are only available on pigtails with integral fl ashback arrestors.
Step Six To connect the outlet of the manifold system to a regulator, order the appropriate optional CGA adapter from the accessories listed on page 25.
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628 Series Manifl ex HFModular Gas
Distribution System
High Flow
The 628 Series Maniflex Modular Gas Distribution System is a fl exible modular system designed for centralized gas distribution regardless of facility constraints. The modules contained in the header are available in standard, compact, or double-row versions, virtually allowing many combinations which will adapt to any physical environment. Optional fl ashack arrestors are available for each hose to safely deliver fuel gas to a CONCOA pressure control device.
Advanced Features• Metal to Metal Field-Assembled Joints
Easy leak-tight fi eld assemblyEase of transportation
• Silver-Brazed ModulesContamination-free installation
• Modular DesignFlexible fi eld installation
• Integral Diaphragm ValvesLeak-tight integrityNo gas contamination
• BrassNo possibility of gas contamination
628-1202-000 shown
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Manifl ex AccessoriesOption Order No. Description
Ordering Information
Manifold Floor StandCGA Adapter for Regulator½” Union Joint Connector
12" Extension Kit6" Extension KitStarter Block
830-7437529-0008-CGA829 1839829-1840830-6498829-9998829-9999829-9997
Supports two standard length (12”) manifold extensions installed consecutivelyBrass (½” MPT x CGA)Union GlandUnion NutUnion Connector628 Series brass 12" extension kit628 Series brass 6" extension kit628 Series brass starter block kit
Series628
Material
1: Brass
Orientation
1: Standard Single Row (right)
2: Standard Single Row (left)
3: Standard Double Row
4: Compact Single Row (right)
5: Compact Single Row (left)
6: Compact Double Row
Pigtail Style
0: None1: 36” Rigid Brass2: 24” Rigid Copper3: 72” Flexible Stainless Steel Core and Armor Cased4: 24” Flexible Stainless Steel-braided with PTFE lining5: 36” Flexible Stainless Steel Core and Armor Cased6: 36” Flexible Stainless Steel-braided with PTFE lining7: 24” Flexible Stainless Steel Core and Armor Cased8: 36” Rigid Brass with Flash Arrestor (CGA 300 and
510 Acetylene only)9: 72” Flexible Stainless Steel-braided with PTFE liningA: 36” Flexible Stainless Steel Armor with PTFE lining
Number of Stations
1: One Station2: Two Stations3: Three Stations4: Four Stations5: Five Stations6: Six Stations7: Seven Stations8: Eight Stations9: Nine Stations0: Ten StationsA: Eleven StationsB: Twelve StationsC: Thirteen StationsD: Fourteen StationsE: Fifteen Stations
628 CB DA
Dimensions (“A”, “B”, and “C” refer to the lengths specifi ed on the diagram below.)Cylinders per Ex ten sion
“A” Standard (Single Row)“B” Standard (Single Row)“C” Standard (Single Row)Weight Standard (Single Row)“A” Compact (Single Row)“B” Compact (Single Row)“C” Compact (Single Row)Weight Compact (Single Row)
6”15”30”5.7 lbs6”15”30”5.7 lbs
18”27”54”11.8 lbs12”21”42”11.2 lbs
30”39”78”17.9 lbs18”27”54”16.7 lbs
42”51”102”24.0 lbs24”33”66”22.2 lbs
54”63”126”31.1 lbs30”39”78”27.7 lbs
66”75”150”36.2 lbs36”45”90”33.2 lbs
78”87”174”42.3 lbs42”51”102”38.7 lbs
90”99”198”48.4 lbs48”57”114”44.2 lbs
102”111”222”54.5 lbs54”63”126”49.7 lbs
114”123”246”60.6 lbs60”69”138”55.2 lbs
1 2 3 4 5 6 7 8 9 10
InletPigtail
ConnectionPlease specify inlet con nec tion
PTFE-lined pigtails for oxygen service include accumulator extensions to prevent ignition from adiabatic compression.Not for use with Helium or Hydrogen.
Switchover System Regulator System
OptionsInstalled Options
F: Integral Pigtail Flash Arrestor
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Materials Specifi cationsApplications
623 Series Delivery Sys temLaser Assist Gas
Dual Body Design
Ultra High Flow
Dome LoadedThe 623 is an Ultra High Flow gas delivery system for laser purity gases. Typically these gases are supplied from low pressure (less than 600 PSIG/42 BAR) cryogenic supply systems. The 623 is designed for direct installation to the external vaporizer. The dome-loaded, balanced stem seat design allows for full fl ow capacity that may be required for the assist or process gases and ensures constant delivery flow and pressure regardless of supply source inlet pressure fl uctuations.
Assist Gases from Cryogenic SupplyNitrogen and Oxygen(Use low inlet models for MVE Laser-Cyl™*, TW™ VHP liquid cylinder*, MVE Trifecta™, CTR Laser Maid™, and TW™ Laser Pak Systems)
*Requires optional external ambient air vaporizers for maximum fl ow capacity.
Assist Gases from High Pressure SupplyNitrogen and Oxygen(Use high inlet models with “Gas Paks”, cradles, and tube trailers)
Delivery RegulatorBrass barstock body and bonnetPTFE seat* or PCTFE seat†PTFE and Viton® (internal)
Pilot RegulatorBrass barstock body and bonnetPTFE seat* or PCTFE seat†
PTFE and Viton® (internal)
Tubing and Tube Fittings316L stainless steel
Pressure Gauges (PSIG/BAR Dual Scale)Brass (Socket)Bronze (Bourdon tube)Brass (Case)
*3,000 PSIG (208 BAR) inlet†4,500 PSIG (310 BAR) inlet
Maximum Inlet Pressure600 PSIG (42 BAR),3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Maximum Flow (Nitrogen)10,000 SCFH (4700 lpm)
Inlet Connection½” FPT
Outlet Connection½” FPT
Weight12.6 lbs. (5.7 kg)
623-5002 shown
• Wall Mounting BracketEasy installation
• Right and Left Hand Inlets AvailableFlexible installation options
• 0-500 PSIG ModelLower static loss yields better performance for cryogenic applications
• Up to 4,500 PSIG Inlet AvailableLiquid or high pressure use
• High Flow Delivery RegulatorISOFLOW™ seat design
• 40-Micron Internal FilterLimits possibility of gas contamination
• Variable Line PressureLine pressure adjustable on site
Advanced Features
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Flow Performance Curves
Ordering Information
-29-
Related Options
Cryrogenic liquid hosesTube trailer hosesVaporizer
See page 53See page 51See page 53
Series DescriptionOptionSupply liquid gas to vaporizersConnection from high pressure tube trailer to gas delivery systemsVaporizer specifi cally designed for use with the 623 gas delivery system
623 Series Gas Delivery System
Outlet Pressure
2: 0-2,000 PSIG (0-136 BAR)5: 0-500 PSIG (0-35 BAR)7: 0-725 PSIG (0-50 BAR)
Inlet Connection
0: ½” FPT Port1: ½” Stainless Steel Compression Tube2: Diaphragm Valve ½” FPT3: Diaphragm Valve ½” Tube4: 36” Pigtail5: Diaphragm Valve with 36” Pigtail6: 72” Pigtail7: Diaphragm Valve with 72” Pigtail8: Manifold Connector*9; Manifold Connector with Master
Valve**Not available with 4,500 PSIG inlet
Outlet Connection
0: ½” FPT Port1: ½” Stainless Steel
Compression Tube2: Diaphragm Valve ½” FPT3: Diaphragm Valve ½” Tube4: 3/8"-37° JIC Male Flare
Assembly Orientation/Maximum Inlet Pressure
0: Right Hand Inlet600 PSIG (42 BAR)
1: Left Hand Inlet600 PSIG (42 BAR)
2: Right Hand Inlet3,000 PSIG (210 BAR)
3: Left Hand Inlet3,000 PSIG (210 BAR)
4: Right Hand Inlet4,500 PSIG (310 BAR)
5: Left Hand Inlet4,500 PSIG (310 BAR)
Series623
A B C623- D
ASSIST G
AS SU
PPLY
623-2xxx623-7xxx Shown
623-5xxx Shown
-
-30-
Materials Specifi cationsApplications
622 Series Delivery Sys temA
SSIS
T G
AS
SUPPLY
Laser Assist Gas
Single Body Design
High Flow
Dome Loaded
The single-body design of the 622 makes it a great choice for start-up installation using twelve-packs or liquid cylinders. The dome loaded seat offers excellent fl ow capacity, which enables the 622 to transition into a point-of-use regulator of a bulk installation.
622-3503-580 shown
• Optional Wall Mounting KitMaintains fl ow capacity
• Right and Left Hand Inlets AvailableFlexible installation options
• Up to 4,500 PSIG Inlet AvailableLiquid or high pressure use
• 40-Micron Internal FilterLimits possibility of gas contamination
Advanced Features
Assist Gases from Cryogenic SupplyNitrogen and Oxygen(Use low inlet models for MVE Laser-Cyl™*, TW™ VHP liquid cylinder*, MVE Trifecta™, CTR Laser Maid™, and TW™ Laser Pak Systems)
*Requires optional external ambient air vaporizers for maximum fl ow capacity.
Assist Gases from High Pressure SupplyNitrogen and Oxygen(Use high inlet models with “Gas Paks”, cradles, and tube trailers)
Delivery RegulatorBrass barstock body and bonnetPTFE seat* or PCTFE seat†PTFE and Viton® (internal)
Pilot RegulatorBrass barstock body and bonnetPTFE seat* or PCTFE seat†
PTFE and Viton® (internal)
Tubing and Tube Fittings316L stainless steel
Pressure Gauges (PSIG/BAR Dual Scale)Brass (Socket)Bronze (Bourdon tube)Brass (Case)
* 3,000 PSIG (208 BAR) inlet†4,500 PSIG (310 BAR) inlet
Maximum Inlet Pressure600 PSIG (42 BAR),3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Maximum Flow (Nitrogen)6,000 SCFH (2800 lpm)
Inlet Connection½” FPT
Outlet Connection½” FPT
Weight5.4 lbs. (3.5 kg)
-
-31-
ASSIST G
AS SU
PPLY
ASSIST G
AS SU
PPLY
100(6.9)
500(34.5)
600(41.4)
1000(472)
2000(944)
3000(1416)
4000(1888)
5000(2360)
6000(2832)
7000(3304)
200(13.8)
300(20.7)
400(27.6)
2000 PSIG(INLET PRESSURE)
600 PSIG(INLET PRESSURE
600 PSIG(INLET PRESSURE
2000 PSIG(INLET PRESSURE)
622 Series
FLOW RATE SCFH (LPM)
OU
TL
ET
PR
ES
SU
RE
PS
IG (
BA
R)
Related Options
Ordering Information
Flow Performance Curves
Front Panel Mount KitRH Wall Mount KitLH Wall Mount KitCryogenic liquid hosesTube trailer hosesVaporizer
550-0002830-9772830-9773See page 53See page 51See page 53
Series DescriptionOptionPilot regulator panel mount nut and washerWall mount bracket with pilot regulator panel mount nut and washerWall mount bracket with pilot regulator panel mount nut and washerSupply liquid gas to vaporizersConnection from high pressure tube trailer to gas delivery systemsVaporizer specifi cally designed for use with the 622 gas delivery system
Outlet Pressure
1: 0-100 PSIG2: 0-250 PSIG3: 0-500 PSIG
Inlet Connection
0: ½” FPT Port1: ½” Stainless Steel Tube Fitting2: 12mm Tube Fitting3: Diaphragm Valve ½” FPT4: Diaphragm Valve ½” Tube5: Cylinder Connection6: MicroManifold with 72" Pigtail7: MicroManifold with Master Valve
and 72" Pigtail8: MicroManifold with P/S
and 72" Pigtail9: MicroManifold with Master Valve,
P/S and 72" Pigtail
Outlet Connection
0: ½” FPT Port1: ½” Stainless Steel
Compression Tube
2: 12mm Stainless Steel Compression Tube
3: Diaphragm Valve ½” FPT
4: Diaphragm Valve ½” Tube
5: 3/8” FPT Port6: 3/8” - 37° JIC
Male Flare
Assembly Orientation/Maximum Inlet Pressure
0: Right Hand Inlet600 PSIG (42 BAR)
1: Left Hand Inlet600 PSIG (42 BAR)
2: Right Hand Inlet3,000 PSIG (210 BAR)
3: Left Hand Inlet3,000 PSIG (210 BAR)
4: Right Hand Inlet4,500 PSIG (310 BAR)
5: Left Hand Inlet4,500 PSIG (310 BAR)
Series622
A B C622- DConnectionPlease specify inlet connection
CGADIN 477BS 341and othersavailable
Inlet
W: Wall Mount Kit**
B: Two Cylinders*C: Three Cylinders*D:. Four CylindersE: Five Cylinders*F: Six Cylinders*G: Seven Cylinders*H: Eight Cylinders*
*Valid if B=6, 7, 8 or 9
**Valid if B=0, 1, 2, 3, 4 or 5
Options
-
-32-
605 Series Manifold Reg u la tor
BodyBrass barstock
BonnetChrome-plated die cast zinc
SeatPTFE
Filter40-micron 316L stainless steel mesh
Diaphragm316L stainless steel
Internal SealsPTFE
Maximum Inlet Pressure3,000 PSIG (210 BAR)
Temperature Range-40°F to 140°F (-40°C to 60°C)
Gauges2” diameter brass
Ports½” FPT (inlet/outlet)¼” FPT (gauges)
Helium Leak Integrity1 x 10-8 scc/sec
Cv 1.0
Weight4.4 lbs. (2 kg)
Applications Materials Specifi cations
The 605 Series regulators are intended for pressure control at the source of either liquid or high pressure cylinders for applications with pressure requirements up to 250 PSIG.
Liquid or High Pressure Cylinder UseBeam PurgeN
2 or O
2 assist
Bulk Gas Distribution Systems
Laser Welding Shielding GasesCO2, Argon, Helium
ISOFLOW™Seat Design
High Flow
High Purity
• Up to 3,000 PSIG Inlet AvailableLiquid or high pressure use
• High Flow Delivery RegulatorISOFLOW™ seat design
• 40-Micron Internal FilterLimits possibility of gas contamination
Advanced Features
605-3311-580 shown
ASS
IST
GA
S SU
PPLY
• Balance Stem SeatEliminates decaying inlet pressure fl uctuation
• Stainless Steel DiaphragmUHP design
-
-33-
Flow Performance Curves
Ordering Information
Related Options
Series605
OutletPressure
1: 0-15 PSIG2: 0-40 PSIG3: 0-120 PSIG4: 0-200 PSIG5: 0-250 PSIG
OutletGauge
0-30 PSI0-60 PSI0-200 PSI0-400 PSI0-400 PSI
InletGauge
3: 0-4,000 PSI9: 0-600 PSI
OutletAs sem blies
0: ½” FPT Port1: ½” Tube Fitting2: 12mm Tube Fitting
605-Assembly/
Gauges1: Standard Assembly
(PSI/kPa Gauges)2: Standard Assembly
(BAR/PSI Gauges)
605 Series High Flow Regulator
75(5.2)
A CB D Inlet
Order No. DescriptionOptionThree Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Tee and Straight Purge confi gurations to satisfy all requirementsWall mount bracket, including stainless steel pigtail with check valve in the inlet gland
Laser PanelsPurge DevicesLaser Gas Station
See Page 9See Page 47Add Letter ”M” after inlet
ASSIST G
AS SU
PPLY
Connections
000: ½” FPTM12: 12mm Tube
FittingTF8: ½” Tube
Fitting
CGADIN 477BS 341and othersavailable
InstalledOptions
A: Laser Gas Alarm Station (110V)
B: Laser Gas Alarm Station (220V)
C: Laser Gas Switchover Station
G: Laser Gas Switchover Station with Alarm (110V)
H: Laser Gas Switchover Station with Alarm (210V)
M: Laser Gas Station
Options
-
-34-
603 Series Line Reg u la tor
BodyBrass barstock
BonnetChrome-plated die cast zinc
SeatPCTFE
Filter40-micron 316L stainless steel mesh
Diaphragm316L stainless steel
Internal SealsPTFE
Maximum Inlet Pressure3,000 PSIG (210 BAR)
Temperature Range-40°F to 140°F (-40°C to 60°C)
Gauge2” diameter brass
Ports½” FPT (inlet/outlet) ¼” FPT (gauges)
Helium Leak Integrity1 x 10-8 scc/sec
Cv 1.0
Weight4.4 lbs. (2 kg)
Rear Panel Mountable
The 603 Series regulators are intended for secondary pressure control of pipeline applications with requirements up to 250 PSIG.
Laser Assist GasesAir, Nitrogen, and Oxygen
Microbulk or Bulk Supply Systems
Membrane Systems Assist or Beam Purge
Nitrogen and Clean Dry Air with Requirements Greater than 1000 CFH
Bulk Beam Purge SupplyNitrogen
Laser Welding Pipeline Shielding GasesCO2, Argon, Helium
ISOFLOW™ Seat Design
High Flow
High Purity
Applications Materials Specifi cations
• High Flow Delivery RegulatorISOFLOW™ seat design
• 40-Micron Internal FilterLimits possibility of gas contamination
Advanced Features603-3011-TF8 shown
ASS
IST
GA
S SU
PPLY
• Balance Stem SeatEliminates decaying inlet pressure fl uctuation
• Stainless Steel DiaphragmUHP design
-
Related Options
Flow Performance Curves
Ordering Information
-35-
Series603
Outlet Pressure1: 0-15 PSIG2: 0-40 PSIG3: 0-120 PSIG4: 0-200 PSIG5: 0-250 PSIG
Outlet Gauge0-30 PSI0-60 PSI0-200 PSI0-400 PSI0-400 PSI
Inlet Gauge0: None
Outlet As sem blies0: ½” FPT Port1: ½” Tube FittingP: 12mm Tube Fitting
603-Assembly/Gauges
1: Right Hand Inlet(PSI/kPa Gauges)
2: Right Hand Inlet (BAR/PSI Gauges)
6: Left Hand Inlet(PSI/kPa Gauges)
7: Left Hand Inlet(BAR/PSI Gauges)
Connections000: ½” FPTM12: 12mm
Tube Fitting
TF8: ½” Tube Fitting
A CB D Inlet
Order No. DescriptionOptionThree Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Tee and Straight Purge confi gurations to satisfy all requirementsRear panel mount bracket kit
Laser PanelsPurge DevicesMounting Bracket
See Page 9See Page 47835-0204
603 Series High Flow Regulator
75(5.2)
ASSIST G
AS SU
PPLY
-
-36-
Materials Specifi cationsApplications
5260 Series Regulator
The 5260 Series regulators are designed specifi cally for primary pressure control of assist gases supplied from cryogenic liquid cylinders for use in medium fl ow (up to 1,500 SCFH) and medium pressure (up to 200 PSIG) applications. The line version can be used in piping systems for lasing.
Single Stage
Chrome-Plated Forged Brass Body
316L Stainless Steel Di a phragm
Liquid Cylinder• Field Adjustable Pressure Limit
Safeguard downstream equipment
• Convoluted DiaphragmSmooth pressure changes
• Standard Relief ValveDiaphragm and gauge protection
• Designed for Low Inlet PressuresOptimized fl ow with liquid cylinders
• Large Capsule® SeatPermits fl ow rates unobtainable with conventional regulators
• 3,000 PSIG Inlet Pressure RatingSafe for use with high pressure cylinders
BodyChrome-plated forged brass
BonnetChrome-plated die cast zinc
SeatPTFE
Filter10-micron sintered bronze
Diaphragm316L stainless steel
Internal SealsPTFE
Maximum Inlet Pressure3,000 PSIG (210 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Gauge2 ½” diameter dual scale brass
Ports¼” FPT
Helium Leak Integrity1 x 10-8 scc/sec
Cv0.28
Weight2.28 lbs. (1.26 kg)
Laser Assist Gases from Liquid CylindersNitrogen and Oxygen from liquid cylinders with fl ows up to 1,500 SCFH 325 or 500 PSIG cylinder heads
Laser Assist Gases from PipelineNitrogen and Oxygen
Laser Beam PurgeNitrogen or clean, dry air from a generator or cryogenic source requiring up to 1,000 CFH
Advanced Features
806-5265 shownASS
IST
GA
S SU
PPLY
-
Related Options
Flow Performance Curves
Ordering Information
-37-
806-5260806-5261806-5265806-5266806-5267806-5268806-5263
¼” Tube InletCGA 320CGA 580CGA 540CGA 540CGA 5801/4" FPT
0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)
Universal Line RegulatorCarbon DioxideInert Gases (Nitrogen, Argon & Helium)OxygenOxygen with 4,000 PSI Inlet GaugeInert with 4,000 PSI Inlet GaugeUniversal Line Regulator
¼” Stainless Steel Compression Tube Fitting
1/4" FPT
Series5260
Part Num ber Inlet Delivery Pressure Gas Service5260 Outlet
Order No. DescriptionOptionConvenient regulator wall mount, including tee, bracket and fl exible stainless steel pigtail with check valve in the inlet gland (Check valve not available on CGA 680 inlet models)Tee and Straight Purge confi gurations to satisfy all requirements
Laser Gas Stations
Purge Devices
See Page 8
See Page 47
2000 PSIG(INLET PRESSURE)
1000 PSIG(INLET PRESSURE)
2000 PSIG(INLET PRESSURE)
500 PSIG(INLET PRESSURE)
500 PSIG(INLET PRESSURE)
200 PSIG(INLET PRESSURE)
2000 PSIG(INLET PRESSURE)
200 PSIG(INLET PRESSURE)
2000 PSIG(INLET PRESSURE)500 PSIG
(INLET PRESSURE)
500 PSIG(INLET PRESSURE)
200 PSIG(INLET PRESSURE)
OU
TLE
T P
RE
SS
UR
E -
PS
IG (
BA
R)
10(0.7)
30(2.1)
20(1.4)
50(3.4)
40(2.8)
40(1130)
35(989)
30(848)
25(706)
20(565)
15(424)
10(282)
5(141)
FLOW RATE - SCFM (LPM) N2
OU
TLE
T P
RE
SS
UR
E -
PS
IG (
BA
R)
60(4.1)
40(2.8)
80(5.5)
100(7)
120(8.3)
140(9.7)
160(11)
180(12.4)
200(14)
220(15.2)
10(282)
20(565)
100(2820)
90(2538)
80(2256)
70(1975)
60(1692)
50(1410)
40(1128)
30(846)
FLOW RATE - SCFM (LPM) N2
5260 Series Single Stage Regulator 5260 Series Single Stage Regulator
ASSIST G
AS SU
PPLY
-
-38-
Materials Specifi cationsApplicationsLASE
R W
ELD
ING
SU
PPLY
652 Series BlendMaster 1000Gas Blender for
Laser and Hybrid Laser Welding
Infi nite Ratio Adjustment
EquiBlend Technology
The 652 Series BlendMaster is designed to supply two-component blended shielding gases for laser welding applications. The blender provides 1,000 SCFH regardless of the blend ratio and the mixture may be changed without reducing capacity. Accurate mixing tolerances are maintained during the fi lling of bulk or microbulk supply sources.
• Integral Line RegulatorSupports fl owmeter and regulator plus fl owmeter installations
• EquiBlend™ TechnologyExceeds 1,000 SCFH for all mixes
• Pressure Equalization SystemReduces the effects of inlet pressure fl uctuations
• Lockable EnclosureProcess control
• 0 - 100% Ratio AdjustabilityProcess fl exibility
• Wall- or Bench-MountableInstallation fl exibility
• 100 - 125 PSIG (7 - 8.5 BAR) Inlet RangeCompatible with a variety of cryogenic sources (liquid can, microbulk, bulk)
Advanced Features
CasePowder coated steelNot designed for use outdoors
Surge TankSeven gallon (26.5 Liters)
Pressure Control MechanismBrass barstockGas piloted
Flow Capacity1,000 SCFH (28.3 M³/H)
Inlet Supply Pressure Requirements100 - 125 PSIG (7 - 8.6 BAR)
Mixed Gas Outlet Pressure10 - 45 PSIG (.7 - 3.1 BAR)
Power Requirements110 or 220 VAC (50 - 60 Hz)
Ambient Atmosphere and Gas Supply Temperature
32°F to 100°F (0°C to 38°C)
Accuracy± 1.5%
Weight102 lbs. ( kg)
652-1201 shown
On-site Shielding Gas BlendingArgon-Helium mixtures
Process ApplicationsHybrid Laser WeldingRemote Laser Welding (RLW)
-
Available Mounting
Related Options
Ordering Information
-39-
Model 1000 Floor-Mounted Model 1000 Wall-Mounted
652Series652
APrimary Scale
Major Gas1: Argon5: Nitrogen
BPrimary Scale
Minor Gas1: Argon2: Carbon
Dioxide3: Helium5: Nitrogen
CMonitoring
0: No Alarm7: Low Pressure Alarm
Capability*
DAssembly
1: 110V, Floor Mount2: 110V, Wall Mount5: 220V, Floor Mount6: 220V, Wall Mount
*Alarm sold separately
ESecondary Scale
Major Gas0: None1: Argon5: Nitrogen
FSecondary Scale Minor
Gas0: None1: Argon2: Carbon Dioxide3: Helium5: Nitrogen
LASER
WELD
ING
SUPPLY
Order No. DescriptionOptionProvides audible and visual notifi cation of a depleted supply bank to a remote location
Real-time systems monitoring with email or fax notifi cation.
Advantium 2Remote AlarmAdvantium Monitoring Software
529-5106
529-5390
-
-40-
Materials Specifi cationsApplications
636 Series AutoSwitch HF
Advanced Features• Balanced Main Valve
High fl ow capacity
• Integral Line RegulatorStable line pressure during change over
• Variable Line PressureLine pressure changeable on site
• User-Friendly Priority ValveOne knob switches cylinder priority
• Integral Manifold SystemEasy installation
High Flow
AutomaticSwitchover System
Pressure Switches
The 636 Series AutoSwitch provides a continuous supply of nonfl ammable industrial gases at a constant delivery pressure from two high pressure banks. Standard pressure switches enable visual alarms and an optional remote alarm to notify the user of the need to replenish a depleted bank.
Priority Valve and Line RegulatorBrass barstock
DiaphragmsFabric-reinforced neoprene
EnclosureAcrylic powder-coated steel
Tubing and Fittings316 stainless steel, brass, and copper
Internal SealsPTFE
SeatsNeoprene, PTFE and Viton®
Pressure Gauges and SwitchesBrass, bronze, stainless steel, and copper
Check ValvesBrass with Viton® seals
Maximum Inlet Pressure3,000 PSIG (210 BAR)
Temperature Range-40 to 140°F (-40 to 60°C)
Maximum Flow6,000 SCFH (2830 lpm)
Inlet Connection (Enclosure)½” FPT
Outlet Connection½” FPT
Weight54 lbs. (25 kg)
Purging SystemsLarge fl ow capacity to remove contaminants
Argon or Helium Shielding GasHigh-pressure source
636- 3xxx shown
LASE
R W
ELD
ING
SU
PPLY
-
Flow Performance Curves
Ordering Information
-41-
Related OptionsOption Order No. Description
Remote Alarm
Manifold Floor StandAutoSwitch Floor Stand
Advantium Series830-7437830 7439
Provides audible and visual notifi cation of a depleted supply bank to a remote location
Supports two standard length (12”) manifold extensions installed consecutivelySupports AutoSwitch enclosure
Series636
Outlet Pressure1: 0-15 PSIG2: 0-40 PSIG3: 0-120 PSIG
Manifold Style
1: Standard Length (12” between stations)with One Cylinder/Station
3: Standard Length (12” between stations)with Two Cylinders/Stations
4: Compact Length (6” between stations)with One Cylinder/Station
6: Compact Length (6” between stations)with Two Cylinders/Stations
Pigtail Style
2: 24” Rigid Copper3: 72” Flexible Stainless Steel-lined4: 24” Flexible Stainless Steel-braided
with PTFE lining5: 36” Flexible Stainless Steel-lined6: 36” Flexible Stainless Steel-braided
with PTFE lining7: 24” Flexible Stainless Steel-lined9: 72” Flexible Stainless Steel-braided
with PTFE lining
Stations/Side
1: One Station2: Two Stations3: Three Stations4: Four Stations5: Five Stations6: Six Stations7: Seven Stations8: Eight Stations9: Nine Stations
636 CB DA
*Additional standard manifold extensions add 12” (305 mm) per side;
Additional compact manifold extensions add 6” (153 mm) per side.
LASER
WELD
ING
SUPPLY
Connection
Please specify inlet connection
CGADIN 477BS 341and othersavailable
Inlet
20(1.4)
100(6.9)
120(8.3)
1000(472)
2000(944)
3000(1416)
4000(1888)
5000(2360)
6000(2832)
7000(3304)
40(2.8)
60(4.1)
80(5.5)
140(9.7)
2000 PSIG(INLET PRESSURE)
500 PSIG(INLET PRESSURE
500 PSIG(INLET PRESSURE
500 PSIG(INLET PRESSURE
2000 PSIG(INLET PRESSURE)
2000 PSIG(INLET PRESSURE)
FLOW RATE SCFH (LPM)
OU
TLET
PR
ESSU
RE P
SIG
(BAR
)
636 Series AutoSwitch-GL
-
-42-
Materials Specifi cationsApplications
5270 Series RegulatorDual Stage
Regulator
Dual ScaleFlowmeter
Chrome-plated Brass Barstock Body
• High Inlet Pressure DesignFlexible gas sources
• Large Convoluted DiaphragmSmooth pressure changes
• Capsule® Seat AssemblyIncreased life and serviceability
• Chrome-Plated Brass BodyEconomical high purity design
• 316L Stainless Steel DiaphragmsNo inboard gas diffusion
• Stainless Steel Tube Outlet ConnectionsLeak-tight connections
• Dual Range Flow ControlArgon and Helium fl ow scales
BodyChrome-plated brass barstock
BonnetChrome-plated die cast zinc
SeatPTFE (3,000 PSIG max inlet)PCTFE (4,500 PSIG max inlet)
Filter10-micron sintered bronze
Diaphragm316L stainless steel
Internal SealsPTFE
Maximum Inlet Pressure3,000 PSIG (210 BAR)4,500 PSIG (310 BAR) model 5278
Temperature Range-40 to 140°F (-40 to 60°C)
Gauge2” diameter dual scale brass
Ports¼” FPT1/8” FPT (Flowmeter inlet)
Flowtube (CFH)10 - 60 CFH Argon10 - 200 CFH Helium
Weight4.4 lbs. (2 kg)
The 5270 Series of regulators are intended for primary pressure and fl ow control of laser welding gases supplied from high pressure cylinders. For use with both CO
2 and Nd:YAG laser
welding, the 5270 provides gas fl ows for plasma suppression and trailing gas shield gases.
CO2 Laser Welding
Helium fl ow control 30-200 SCFH
Nd:YAG Laser WeldingArgon fl ow control 10-60 SCFH
Double Flow Control (806-5279)Dual 10-60 SCFH Ar fl ow tubesDual 30-200 SCFH He fl ow tubes
Advanced Features
806-5275 shown
LASE
R W
ELD
ING
SU
PPLY
-
-43-
806-5275806-5278806-5279
CGA 580CGA 680CGA 580
Single (Dual Scale)Single (Dual Scale)Dual (Dual Scale)
Inert Gases (3,000 PSIG inlet)Inert Gases (4,500 PSIG inlet)Inert Gases (3,000 PSIG Inlet)
1/8” Stainless Steel Compression Tube Fitting
5270
Part Num ber Inlet Flowmeter Gas ServiceSeries Outlet
Installation Dimensions
Ordering Information
Order No. DescriptionOptionConvenient regulator wall mount, including tee, bracket and fl exible stainless steel pigtail with check valve in the inlet gland (Check valve not available on CGA 680 inlet models)Three Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Tee and Straight Purge confi gurations to satisfy all requirements
Laser Gas Stations
Laser PanelsPurge Devices
See Page 8
See Page 9See Page 47
Related Options
LASER
WELD
ING
SUPPLY
-
-44-
Specifi cationsFeatures
Ordering InformationPart Num ber Description
LASE
R W
ELD
ING
SU
PPLY
Multi-Gas AnalyzerCONCOA’s Multi-Gas Analyzer is designed to monitor almost any binary gas mixture. This is ideal for a wide range of applications, such as metal