table of contents · -1-table of contents designing a laser gas delivery system .....inside front...

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-1- Table of Contents Designing a Laser Gas Delivery System............................................................................................. Inside Front Cover Table of Contents ................................................................................................................................................ Page 1 Resonator Gas System.......................................................................................................................................... Page 2 Beam Purge Gas System....................................................................................................................................... Page 3 Assist Gas System................................................................................................................................................. Page 4 Laser Welding Gas System ................................................................................................................................... Page 5 Resonator Gas Supply 626 Series AutoSwitch ......................................................................................................................................... Page 6 625 Series Laser Gas Station ................................................................................................................................ Page 8 624 Series Laser Gas Panel ................................................................................................................................... Page 9 621 Series Automatic Laser Gas Switchover ....................................................................................................... Page 10 620 Series Laser Gas Switchover ........................................................................................................................ Page 12 601 Series Regulator .......................................................................................................................................... Page 14 5230 Series Regulator (Single Stage • Brass Barstock Body • Five Ports)............................................................. Page 16 Assist Gas Supply 641 Series IntelliSwitch Switchover .................................................................................................................... Page 18 639 Assist Gas System (High Pressure Primary • High Pressure Reserve) ........................................................... Page 20 630 Series Cryogenic Manifold .......................................................................................................................... Page 22 629 Series MicroManifold (Brass Barstock Body) ............................................................................................. Page 24 628 Series Manifold (Brass Barstock Body) ........................................................................................................ Page 26 623 Gas Delivery System (Brass Barstock Body • Dome Loaded • Ultra High Flow) ........................................ Page 28 622 Gas Delivery System (Brass Barstock Body • Dome Loaded • High Flow) .................................................. Page 30 605 Gas Delivery System (Single-Stage • Brass Barstock Body • High Flow) ...................................................... Page 32 603 Gas Delivery System (Line Regulator • Brass Barstock Body • High Flow) ................................................. Page 34 5260 Series Regulator (Single Stage • Chrome-Plated Forged Brass Body • Four Ports) ..................................... Page 36 Laser Welding Supply 652 Series BlendMaster 1000............................................................................................................................. Page 38 636 Series AutoSwitch HF ................................................................................................................................. Page 40 5270 Series Regulator ........................................................................................................................................ Page 42 Multi-Gas Analyzer ............................................................................................................................................ Page 44 Beam Purge Supply Beam Purge Assembly ........................................................................................................................................ Page 45 Accessories Particulate Filter Assembly ................................................................................................................................. Page 46 Molecular Sieve Filter ........................................................................................................................................ Page 47 Purges ................................................................................................................................................................ Page 47 Diaphragm Valves .............................................................................................................................................. Page 48 Relief Valves....................................................................................................................................................... Page 48 Advantium 8 Alarm ........................................................................................................................................... Page 49 Advantium 2 Remote Alarm .............................................................................................................................. Page 50 Advantium Monitoring Software ....................................................................................................................... Page 50 AD2000 ............................................................................................................................................................ Page 51 Tube Trailer Hoses ............................................................................................................................................. Page 51 Flexible Hoses .................................................................................................................................................... Page 52 Liquid Transfer Hoses ........................................................................................................................................ Page 53 Vaporizers .......................................................................................................................................................... Page 53 Fittings and Adaptors......................................................................................................................................... Page 54 Manifold Floor Stands ....................................................................................................................................... Page 54 Appendix Liquid Cylinder Specifications and Reference - Conversion Tables ..................................................................... Page 55 Warranty Information........................................................................................................................ Inside Back Cover

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  • -1-

    Table of ContentsDesigning a Laser Gas Delivery System ............................................................................................. Inside Front CoverTable of Contents ................................................................................................................................................ Page 1Resonator Gas System .......................................................................................................................................... Page 2Beam Purge Gas System ....................................................................................................................................... Page 3Assist Gas System ................................................................................................................................................. Page 4Laser Welding Gas System ................................................................................................................................... Page 5

    Resonator Gas Supply626 Series AutoSwitch ......................................................................................................................................... Page 6625 Series Laser Gas Station ................................................................................................................................ Page 8624 Series Laser Gas Panel ................................................................................................................................... Page 9621 Series Automatic Laser Gas Switchover ....................................................................................................... Page 10620 Series Laser Gas Switchover ........................................................................................................................ Page 12601 Series Regulator .......................................................................................................................................... Page 145230 Series Regulator (Single Stage • Brass Barstock Body • Five Ports) ............................................................. Page 16

    Assist Gas Supply641 Series IntelliSwitch Switchover .................................................................................................................... Page 18639 Assist Gas System (High Pressure Primary • High Pressure Reserve) ........................................................... Page 20630 Series Cryogenic Manifold .......................................................................................................................... Page 22629 Series MicroManifold (Brass Barstock Body) ............................................................................................. Page 24628 Series Manifold (Brass Barstock Body) ........................................................................................................ Page 26623 Gas Delivery System (Brass Barstock Body • Dome Loaded • Ultra High Flow) ........................................ Page 28622 Gas Delivery System (Brass Barstock Body • Dome Loaded • High Flow) .................................................. Page 30605 Gas Delivery System (Single-Stage • Brass Barstock Body • High Flow) ...................................................... Page 32603 Gas Delivery System (Line Regulator • Brass Barstock Body • High Flow) ................................................. Page 345260 Series Regulator (Single Stage • Chrome-Plated Forged Brass Body • Four Ports) ..................................... Page 36

    Laser Welding Supply652 Series BlendMaster 1000 ............................................................................................................................. Page 38636 Series AutoSwitch HF ................................................................................................................................. Page 405270 Series Regulator ........................................................................................................................................ Page 42Multi-Gas Analyzer ............................................................................................................................................ Page 44

    Beam Purge SupplyBeam Purge Assembly ........................................................................................................................................ Page 45

    AccessoriesParticulate Filter Assembly ................................................................................................................................. Page 46Molecular Sieve Filter ........................................................................................................................................ Page 47Purges ................................................................................................................................................................ Page 47Diaphragm Valves .............................................................................................................................................. Page 48Relief Valves ....................................................................................................................................................... Page 48Advantium 8 Alarm ........................................................................................................................................... Page 49Advantium 2 Remote Alarm .............................................................................................................................. Page 50Advantium Monitoring Software ....................................................................................................................... Page 50AD2000 ............................................................................................................................................................ Page 51Tube Trailer Hoses ............................................................................................................................................. Page 51Flexible Hoses .................................................................................................................................................... Page 52Liquid Transfer Hoses ........................................................................................................................................ Page 53Vaporizers .......................................................................................................................................................... Page 53Fittings and Adaptors ......................................................................................................................................... Page 54Manifold Floor Stands ....................................................................................................................................... Page 54

    AppendixLiquid Cylinder Specifi cations and Reference - Conversion Tables ..................................................................... Page 55Warranty Information ........................................................................................................................ Inside Back Cover

  • -2-

    Resonator Gas SystemCONCOA laser gas controls are designed to meet the unique requirements of carbon dioxide lasers that use a gas mixture of Helium, Nitrogen, and CO

    2. The lasing principles are similar for all CO

    2 lasers. Different designs employ various methods

    of exciting and cooling the gas mixture in the resonator cavity. Other gases such as Carbon Monoxide and Hydrogen may be added to supplement the basic three-gas mixture.

    The performance and integrity of the gas delivery system will affect the productivity and profi tability of the laser. CONCOA zero permeation gas systems prevent atmospheric contamination during a cylinder exchange by incorporating check valves in the CGA glands and optional purge valves. The 620 and 621 Series Automatic Switchovers provide a continuous supply of gas that maintains the productivity gains of an automated material handling system.

    CONCOA 601 Series Regulators, 620 and 621 Switchovers are manufactured using computer-controlled, watchmaking machinery that maintains tight tolerances, which is key to avoiding moisture diffusion and hydrocarbon out-gassing into the lasing cavity (i.e. resonator). Excessive optic thermal absorption caused by deposited contaminates reduces power output and distorts beam quality. Out-gassing is the process in which the material (such as a neoprene regulator diaphragm) releases contaminates such as plasticizers into the gas stream. For this reason, CONCOA laser-grade equipment is made from barstock bodies with stainless steel diaphragms and have a design leak rate of 1 x 10-8 scc/sec. CONCOA also offers moisture traps and 2-micron fi lters to meet the most demanding laser manufacture requirements. The following illustrates the basic components of a zero permeation resonator gas supply system.

  • -3-

    Beam Purge Gas SystemThe beam delivery system is comprised of a mechanical bellows that provides a clean, dry atmosphere for the beam after it leaves the resonator output coupler to be transferred by refl ective optics to the work piece. The laser beam itself must be protected when being transmitted from one mirror to another. Beam distortion may occur in the presence of airborne particles and vapors in the beam delivery tubes. This can be avoided by purging the tubes using a CONCOA 605 or 603 Series Regulator to deliver moisture and particle-free gas. Depending on the manufacturer and model of laser, the beam purge gas may be supplied by an oil-free compressor, on-site nitrogen supply or membrane system.

    Typical Beam Purge Gas Requirements

    Beam Purge Gas Grade Purity Pressure Flow Rate

    Nitrogen (N2) 4.5 99.995% 20 - 80 PSIG 100 - 1200 CFH

    Air Clean/Dry Dew Point < 40°F 20 - 100 PSIG 100 - 1200 CFH

    The use of “house air” can cause contamination of the beam delivery optics since the presence of oil, water, and dirt can be found in most shop-air lines. It is ideal that the laser has its own air supply system. This is important in the event the shop-air system is incapable of meeting the laser’s demand and other processes at the same time. The use of fi lters and traps can be a time-consuming and expensive procedure to maintain the compressor air purity; CONCOA’s 5239 Beam Purge Regulator is a good choice to deliver bulk nitrogen as an economical alternative.

    Laser manufacturers are currently integrating membrane technology to not only supply clean, dry air but also nitrogen for process applications. Membranes offer several advantages such as modular design allowing future expansion, low maintenance costs (no moving parts), and low energy requirements. Membranes for gas separation are made of polymers in the form of hollow fi bers. Gases pass through certain membrane materials at different rates, allowing selective separation. In the case of a beam purge system, a compressor supplies an air supply to the membrane in which dry air permeates through and moisture is evacuated. The effective fl ow rate out of the system is directly related to the pressure drop across the membrane, the type of polymer fi bers, fi ber thickness and solubility of the desired gas. A membrane system can be custom-designed to meet the purity requirements, fl ow capacity and type of gas output for either purging or assist gas applications. In either application, CONCOA’s 603 Series Line Regulator meets the demand with a high-fl ow balanced stem seat. Purity is not sacrifi ced because the 5239 and 603 both offer a 1 x 10-8 scc/sec leak integrity and a stainless steel diaphragm.

  • -4-

    Assist Gas SystemCONCOA process gas systems enhance the performance of lasers used in cutting, welding, cladding, and marking applications. The type of gas will vary according to the process material. To achieve the best performance, the process gas must be delivered instantaneously and precisely at the specifi ed pressures and fl ows. For bulk installations, CONCOA’s 623 is the ideal choice for quick response and balance stem seat that delivers fl ow rates in excess of 15,000 cfh. CONCOA’s next generation 622 unibody dome-loaded regulator is the right choice for liquid cylinders, high-pressure twelve-packs, or as a point-of-use regulator. For continuous operation, an adequate supply of gases must be available at all times.

    When cutting mild steel, an oxygen assist gas can be used; the oxygen creates an exothermic chemical reaction with the material that provides up to 30% of the heat input thereby requiring minimal pressures and fl ows. CONCOA’s 600 Series Automatic Switchovers are the ideal choice for high pressure bundles or liquid sources where a continuous supply is necessary to maintain production. Higher powered CO

    2 lasers (4-6 kW) may obtain greater cutting speeds with high-pressure nitrogen

    on thin gauge material. Nitrogen will also produce an oxide-free cut that is advantageous if the material cut is to be painted or powder-coated.

    Stainless steel typically is processed with high-pressure nitrogen, but air may be used if moisture and oil levels are minimized. Nitrogen pressure and fl ow levels are much higher than those of oxygen. Pressures as high as 390 PSIG and fl ows of 5,300 cubic feet per hour may be required at the nozzle.

    Materials such as titanium should not cut with either oxygen or nitrogen. Oxygen will “burn” the cut edge while nitrogen will leave nitrites in the material. The use of either argon or helium is recommended; the proper selections of the assist gas depend on material thickness and the power of the laser. Argon must be free of any oxygen; therefore the supply in cryogenic form is suggested. Helium also must be free of oxygen if used; a certifi cate of purity levels for either gas should be supplied.

    The 603 incorporates a stainless steel diaphragm and boasts a Helium leak rate of 1 x 10-8 scc/sec, both of which make it the ideal choice for bulk and microbulk Argon assist applications. The 605 encompasses the same features as the 603, but is designed to work with liquid cylinders or high-pressure twelve-packs.

  • -5-

    Laser Welding Gas SystemCONCOA welding shielding gas systems are designed to deliver suffi cient fl ow to protect the cooling weld and maintain precise blend tolerances, which offer substantial cost savings over traditional Helium shielding applications. Once the plasma is established, the gas begins to distribute the heat radially toward the work piece. Gases with a low thermal conductivity, such as Argon, exhibit a narrow arc with a high inner core temperature that produces a deep funnel penetration profi le. Gases with a higher thermal conductivity like Helium transfer more heat peripherally, which produces a wider but shallower penetration profi le. CONCOA’s BlendMaster 1000 offers infi nite adjustment from 0-100%, which enables the operator to fi ne-tune the heat transfer and penetration characteristics of the shielding gas.

    In hybrid welding applications, it may be necessary to supply a plasma suppression gas and a trailing gas. Argon is used for most metals. Argon offers smooth arc starting characteristics due to its low ionization potential. Helium is used in applications requiring better plasma suppression and heat transfer. Helium has a higher ionization potential than argon, therefore increasing the heat input for joining thicker and higher thermally conductive materials. Depending upon joint design and part fi t-up, a mixture of Argon and Helium may be used because it offers the benefi ts of each gas. Series 5237 fl owmeter regulators offer Argon fl ow rates of 0-60 SCFH and 0-200 CFH for Helium, which makes it the right choice for point-of-use pipe-line applications. Series 5270 is designed for local control from liquid cylinders or high-pressure 12-pack sources. The following illustrates a typical laser welding gas supply system for Helium/Argon mixtures.

  • -6-

    Priority ValveBrass barstock

    Line RegulatorBrass barstock

    Diaphragms316L stainless steel

    SeatsPTFE

    EnclosureAcrylic powder-coated steel

    Tubing316 stainless steel

    Tube Fittings316 stainless steel

    Internal SealsPTFE

    Pressure GaugesBrass (socket)Bronze (Bourdon tube)Stainless steel (case)

    Pressure Switches316 stainless steel (socket)316 stainless steel (Bourdon tube)316 stainless steel (case)

    Check ValvesBrass with Viton® seals

    Maximum Inlet Pressure3,000 PSIG (210 BAR)

    Temperature Range-40°F to 140°F (-40°C to 60°C)

    Maximum Flow (Nitrogen)600 SCFH (283 lpm)

    Inlet Connection½” FPT

    Outlet Connection¼” compression tube

    Helium Leak Integrity1 x 10-8 scc/sec

    Weight40 lbs. (18 kg)

    Materials Specifi cations

    626 Series AutoSwitch

    • Integral Line RegulatorStable line pressure during change over

    • Laser Quality Brass System ComponentsCapsule® seat

    • Metal to Metal SealsNo possibility of gas contamination

    • Advantium 8 AlarmProvides visual and audible remote alarm notifi cation

    • RS-232 SoftwareEmail or fax notifi cation

    • User-Friendly Priority ValveOne knob switches cylinder priority

    • Tee Purges IncludedMaintain gas purity

    • On-Board LEDLocal notifi cation

    Laser Gas Purity

    AutomaticSwitchover System

    Precise Pressure Control

    The 626 Series AutoSwitch is designed to provide continuous gas delivery of resonator gases to a CO

    2 industrial laser.

    Each switchover in the system automatically changes cylinder or bank priority from the primary source to a reserve supply without transmitting pressure fl uctuations to the use line. A single remote alarm can report the need to replenish the cylinder supply of any or all gases. Additionally, software is included that allows remote monitoring and notifi cation of system status from the convenience of a desktop computer.

    Advanced Features

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  • Related Options

    System Diagram

    Ordering Information

    -7-

    626Series626

    Max Delivery Pressure

    3: 100 PSIG (7 BAR)

    5: 350 PSIG (14 BAR)

    7: 150 PSIG (10 BAR)

    HeliumCylinders/Side

    1: One cylinder2: Two cylinders3: Three cylinders4: Four cylinders5: Five cylinders6: Six cylinders7: Seven cylinders8: Eight cylinders9: Nine cylinders

    Assembly

    0: Standard Assembly

    A B C D FNitrogen

    Cylinders/Side1: One cylinder2: Two cylinders3: Three cylinders4: Four cylinders5: Five cylinders6: Six cylinders7: Seven cylinders8: Eight cylinders9: Nine cylinders

    Carbon DioxideCylinders/Side

    1: One cylinder2: Two cylinders3: Three cylinders4: Four cylinders5: Five cylinders6: Six cylinders7: Seven cylinders8: Eight cylinders9: Nine cylinders

    Telephony

    0: No dialer1: Single dialer2: Two dialers3: Three dialers4: Four dialers

    GElectricalVoltage

    1: 110 Volts AC 2: 220 Volts AC

    E

    Order No. DescriptionOptionThree Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Filters protect the purity of the gas streamAn additional switchover may be powered from the 626 remote alarm/power supply

    Laser PanelsFiltersAdditional Switchover

    See Page 9See Pages 46 and 47See Page 10

    Helium

    Nitrogen

    Carbon Dioxide

    Computer

    Telephone DialersRe mote Alarm(Pow er Sup ply)

    RESO

    NA

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    JAdditionalOptions

    M: 6mm tube fi tting on box outlet

  • -8-

    Specifi cationsFeatures

    Ordering InformationPart Num ber Description

    625 Series Gas StationThe 625 Series Laser Gas Station is a regulator option designed to mount any CONCOA laser gas regulator. Wall mounting a regulator provides ease of use and convenience, prevents regulator damage, and improves safety. The 625 Series Laser Gas Station is available in brass barstock construction and comes complete with mounting bracket and either a 3- or 6-foot long, fl exible pigtail with armor casing.

    Plugged Port in Gas BlockPurging or dual cylinder use

    Integrated Check Valve at InletNo internal contamination during cylinder changes

    Bracket MountsAttaches conveniently to any surface

    Gas BlockBrass barstock

    Pigtail316L stainless steel inner core316L stainless steel braid (2 layers)304 stainless steel armor casing

    Inlet ConnectionBrass barstock

    Check Valve “O” RingViton®

    Maximum Inlet Pressure3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Weight (5260 less Pigtail)8.3 lbs. (2.76 kg)

    625-526X-01-1 or625-526X-01-72625-527X-01-1 or625-527X-01-72830-7706830-7707830-7708830-7709830-7710

    5260 Series Liquid Cylinder Regulator, Laser Assist Gas Station with 36” armor jacketed, stainless steel pigtail. Replace the “X” with the last number of the regulator required. (-72 indicates 72” pigtail instead of 36”)5270 Series Dual Stage Regulator, Flowmeter Regulator Gas Station with 36” armor jacketed, stainless steel pigtail. Replace the “X” with the last number of the regulator required. (-72 indicates 72” pigtail instead of 36”)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 540 connection. (Regulator sold separately.)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 580 connection. (Regulator sold separately.)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 320 connection. (Regulator sold separately.)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 350 connection. (Regulator sold separately.)Laser Gas Station with 72” armor jacketed, stainless steel pigtail and CGA 590 connection. (Regulator sold separately.)

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  • Materials Specifi cations

    Ordering Information

    -9-

    Outlet0: ¼” FPT Port1: ¼” Stainless Steel

    Compression Tube

    624 Series Gas Panels

    Laser Quality Brass RegulatorsCapsule® seat

    Laser Quality Diaphragm and SealsNo possibility of gas contamination

    User Friendly PanelEasily identifi es the gas service

    Multiple Rear Inlet ConnectionsMaximum installation fl exibility

    BodiesBrass barstock

    Diaphragms316L stainless steel

    SeatsPTFE

    Filters10-micron sintered bronze

    Internal SealsPTFE

    Weight10.5 lbs. (4.73 kg)

    Maximum Inlet Pressure3,000 PSIG (210 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Gauges2” diameter chrome-plated brass

    Outlet Connection¼” stainless steel compression tube

    Helium Leak Integrity1 x 10-8 scc/sec

    Cv0.1

    The 624 Series is a three-regulator point-of-use panel designed to supply lasing gases to multiple sites from a central source. Adding another panel to the central supply reduces the gas equipment cost of future laser additions. The inlets and outlets are labeled for resonator gases. The regulator outlets are equipped with stainless steel compression tube fi ttings to ensure purity requirements.

    Inlet Connection0: ¼” FPT Port1: ¼” Stainless Steel Compression Tube2: Flexible 316 Stainless Steel Pigtail (36")3: Diaphragm Valve with ¼” NPT4: Diaphragm Valve with Stainless Steel Compression

    Tube5: Diaphragm Valve with Inlet Tee Purge

    624 CA B DNominal Outlet Pressure

    1: 30 PSIG (2 BAR)2: 100 PSIG (7 BAR)4: 200 PSIG (14 BAR)

    Assembly/Gauges1: Standard Assembly

    (PSI/kPa)2: Standard Assembly

    (BAR/PSI)

    Series624

    Features624-2012 shown

    RESO

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  • -10-

    Priority ValveBrass barstock

    Line RegulatorBrass barstock

    Diaphragms316L stainless steel

    SeatsPTFE

    EnclosureAcrylic powder-coated steel

    Tubing316 stainless steel

    Tube Fittings316 stainless steel

    Internal SealsPTFE

    Pressure GaugesBrass (socket)Bronze (Bourdon tube)Stainless steel (case)

    Pressure SwitchesBrass (socket)Bronze (Bourdon tube)Stainless steel (case)

    Check ValvesBrass with Viton® seals

    Maximum Inlet Pressure3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)

    Temperature Range-40°F to 140°F (-40°C to 60°C)

    Maximum Flow (Nitrogen)600 SCFH (283 lpm) @ 100 PSIG

    Inlet Connection½” FPT

    Outlet Connection¼” stainless steel compression tube

    Helium Leak Integrity1 x 10-8 scc/sec

    Weight40 lbs. (18 kg)

    Materials Specifi cations

    621 Series AutoSwitch

    • Integral Line RegulatorStable line pressure during change over

    • Laser Quality System ComponentsCapsule® seat

    • Metal to Metal SealsNo possibility of gas contamination

    • Variable Line PressureLine pressure changeable on site

    • User-Friendly Priority ValveOne knob switches cylinder priority

    • Removable Enclosure CoverEasy maintenance

    Laser Purity

    AutomaticSwitchover System

    Brass Barstock

    The 621 Series laser gas switchover system provides continuous gas delivery for laser resonator gases. The system will automatically change cylinder or bank priority without transmitting pressure fluctuations to the use line. Internal pressure switches indicate low supply pressure and the need to exchange depleted cylinders. Indicator lights may be powered by a remote alarm. The system is designed for single and multiple cylinder use per side.

    Advanced Features621-3000 shown

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  • -11-

    Flow Performance Curves

    Ordering Information

    621 Series AutoSwitch

    100(6.9)

    50(3.4)

    150(10.3)

    200(13.8)

    250(17.2)

    300(20.7)

    350(24.1)

    400(27.6)

    OU

    TLET

    PR

    ESSU

    RE

    - PSI

    (BAR

    )

    100(47.2)

    200(94.4)

    300(141.6)

    400(188.8)

    500(236)

    600

    (283)700

    (330)800

    (378)900

    (425)

    FLOW RATE - SCFH (LPM) N2

    1000(478)

    Order No. DescriptionOptionRemote alarm provides power for indicator lights up to four 621 Switchovers, audible and visual alarm at remote unit, RS-232 computer interface, and supports optional telephone dialers. Conforms to ANSI/AWS C7.2:1998 recommendations.Remote alarm provides audible remote alarm for a single 621 Switchover. Conforms to ANSI/AWS C7.2:1998 recommendations.AutoSwitch fl oor standSingle manifold fl oor stand provides support for up to two consecutive manifold extensions.

    Advantium 8

    Advantium 2

    Floor StandManifold Floor Stand

    529-5310 (110 Volt)529-5311 (220 Volt)

    529-5106-120 (110 Volt)529-5106-220 (220 Volt)830-7439830-7437

    Remote Alarm Options

    RESO

    NA

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    621Series621

    Max Delivery Pressure

    3: 100 PSIG (7 BAR)

    5: 350 PSIG (14 BAR)

    7: 150 PSIG (10 BAR)

    InletConnection

    0: ¼” FPT Port1: Manifold Connector for Manifl ex Header*†

    2: Manifold Connector with Master Valves*†

    3: Diaphragm Valve (with ¼” FPT Port)†

    6: Tee Purge and Diaphragm Valve (with ¼” FPT Port)†

    7: Tee Purge and Diaphragm Valve with Manifold Connector for Manifl ex Header†

    *Manifold connector required with multiple cylinders per side. (Each manifold station includes a pigtail with CGA inlet for cylinder connection.)

    †Not available with 4,500 PSIG (310 BAR) inlet models.

    Max InletPressure

    0: 3,000 PSIG with alarm capability

    8: 4,500 PSIG with alarm capability

    Select alarm from options listed below

    CylindersPer Side

    0: 1 Cylinder (¼” FPT Inlet)

    1: 1 Cylinder (Pigtail Inlets)

    2: 2 Cylinders3: 3 Cylinders4: 4 Cylinders5: 5 Cylinders6: 6 Cylinders

    A B C DConnection

    Please specify inlet connection

    CGADIN 477BS 341and othersavailable

    Inlet OptionsInstalledOptions

    C: Compact Manifolds

    M: 6mm Tube Fitting Outlet

    N: Compact Manifolds and 6mm Tube Fitting Outlet

  • -12-

    620 Series Switchover

    BodiesBrass barstock

    Diaphragms316L stainless steel

    SeatsPTFE

    Filters10-micron sintered bronze

    Internal SealsPTFE

    Weight8.25 lbs. (3.71 kg)

    Maximum Inlet Pressure3,000 PSIG (210 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Gauges2” diameter dual scale brass

    Outlet Connection¼” stainless steel compression tube

    Helium Leak Integrity1 x 10-8 scc/sec

    Cv0.2

    Advanced Features• Laser Quality Brass Regulators

    Capsule® seat

    • Laser Quality Diaphragm and SealsLimits possibility of contamination

    Applications Materials Specifi cations

    Laser Purity

    AutomaticSwitchover System

    Brass Barstock

    Laser Pure Resonator GasesHeliumNitrogenCarbon Dioxide

    Laser Mixed Resonator GasesThree gas premixFour gas premixFive gas premix

    Laser Purging GasesZero AirNitrogen

    The 620 Series Laser Gas Switchover is a semi-automatic system designed to provide a continuous supply of laser purity gas. The system comes with either fl exible pigtails for use with two cylinders (one per side), or manifolds for two or more cylinders per side. The switchover requires fi nal pressure regulation, which may be ordered integrally to the system, or separately for installation at the point-of-use.

    • User Friendly Priority ValveOne knob switches cylinder priority

    • Inlet Gland Check Valves on PigtailsPrevents contamination and backfl ow

    620-2308-000 shown

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    620 Series Automatic Switchover

    50(3.4)

    100(6.9)

    150(10.3)

    200(13.8)

    250(17.2)

    OU

    TLET

    PR

    ESSU

    RE

    - PSI

    (BAR

    )

    100(47.2)

    200(94.4)

    300(141.6)

    400(188.8)

    500(236)

    600(283)

    700(330)

    800(378)

    900(425)

    FLOW RATE - SCFH (LPM) N2

    1000

    (478)

    Flow Performance Curves

    Order No. DescriptionOptionAppropriate support for a single switchover with one cylinder per side.Appropriate support for three switchovers with one cylinder per side.Remote alarm provides audible/visual remote alarm for a single 620 Switchover. Conforms to ANSI/AWS C7.2:1998 recommendations.Remote alarm provides audible/visual remote alarm for a single 620 Switchover. Conforms to ANSI/AWS C7.2:1998 recommendations.Remote alarm provides power for indicator lights up to four 621 Switchovers, audible and visual alarm at remote unit, RS-232 computer interface, and supports optional telephone dialers. Conforms to ANSI/AWS C7.2:1998 recommendations.

    Single Switchover StandMulti Switchover StandAdvantium 2Remote Alarm (110 Volt)Advantium 2Remote Alarm (220 Volt)Advantium 8

    518-1625518-1725529-5106-120

    529-5106-220

    529-5310, 529-5311

    Remote Alarm Options

    RESO

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    Ordering Information

    Series620

    Max DeliveryPressure

    2: 70 PSIG(5 BAR)

    3: 100 PSIG(7 BAR)

    4: 200 PSIG(14 BAR)

    InletConnection

    0: ¼” FPT Port 1: Manifold Connector for Manifl ex Header*2: Manifold Connector with Master Valves*3: Diaphragm Valve (with ¼” FPT Port)6: Tee Purge & Diaphragm Valve

    (with ¼” FPT Port)7: Tee Purge & Diaphragm Valve

    (with Manifold Connector)

    *Manifold connector required with multiple cylinders per side. (Each manifold station includes a pigtail with CGA inlet for cylinder connection.)

    Assembly/Gauges

    2: No Line Regulator (BAR/PSI Gauges) no alarm capability

    3: No Line Regulator (BAR/PSI Gauges) with alarm capability

    7: Line Regulator (BAR/PSI Gauges) with alarm capability

    8: Line Regulator (BAR/PSI Gauges) no alarm capability

    CylindersPer Side

    0: 1 Cylinder(¼” FPTInlet)

    1: 1 Cylinder(PigtailInlets)

    2: 2 Cylinders3: 3 Cylinders4: 4 Cylinders5: 5 Cylinders6: 6 Cylinders

    Connection

    Please specify inlet connection

    CGADIN 477BS 341and othersavailable

    OptionsInstalledOptions

    C: Compact Manifolds

    M: 6mm Tube Fitting Outlet

    N: Compact Manifolds and 6mm Tube Fitting Outlet

    620 A B C D Inlet

  • -14-

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    601 Series RegulatorM² Technology

    Dual Stage

    Brass Barstock Body

    316L Stainless Steel Di a phragm

    • 10-Micron Filtration in Both StagesReduces particle contamination

    • Optional CGA Check ValveMinimizes atmosphere exposure

    • Optional Pressure Cycle PurgeEliminates dead-space contaminate

    • Capsule SeatIncrease serviceability and life

    • Machined Brass Barstock BodySmooth surface fi nish

    • Low Wetted Surface AreaMinimal purge requirements

    • Convoluted 316L DiaphragmNo inboard diffusion

    • Optional Integral PurgeEliminates atmospheric contamination

    The 601 Series dual-stage regulator was designed with beam-mode quality in mind. The 601 offers M² technology that virtually eliminates atmospheric contamination during a cylinder change. Low level moisture and hydrocarbon contents yield a more stable emission and higher resonator effi ciencies which makes the 601 Series the right choice.

    Advanced Features

    601-23M4 shown

    ApplicationsBody

    Machined brass barstock

    BonnetChrome-plated die cast zinc

    SeatPTFE

    Filter10-micron sintered bronze

    Diaphragm316L stainless steel

    Internal SealsPTFE

    Maximum Inlet Pressure3,000 PSIG (210 BAR)4,500 PSIG (310 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Gauges2” diameter dual scale

    Ports¼” FPT

    Helium Leak Integrity1 x10-8 scc/sec

    Cv0.1

    Weight4.8 lbs. (2.16 kg)

    Laser Pure Resonator GasesHeliumNitrogenCarbon Dioxide

    Laser Mixed Resonator GasesThree gas premixFour gas premixFive gas premix

    Laser Purging GasesZero AirNitrogen

    Maintenance GasesNitrogen

  • -15-

    Flow Performance Curves

    5(142)

    10(283)

    15(425)

    20(566)

    1(28.3)

    2(56.6)

    3(85)

    4(113)

    25(1.7)

    50(3.4)

    75(5.2)

    100(6.9)

    125(8.6)

    150(10.3)

    175(12.0)

    200(13.8)

    225(15.5)

    250(17.2)

    2(.13)

    4(.27)

    6(.41)

    8(.55)

    10(.69)

    12(.83)

    14(.97)

    16(1.1)

    18(1.24)

    20(1.38)

    FLOW - SCFM (LPM)

    OU

    TLE

    T P

    RE

    SS

    UR

    E -

    PS

    IG (

    BA

    R)

    FLOW - SCFM (LPM)

    OU

    TLE

    T P

    RE

    SS

    UR

    E -

    PS

    IG (

    BA

    R)

    2000 PSIGINLET PRESSURE

    200 PSIGINLET PRESSURE

    500 PSIGINLET PRESSURE

    2000 PSIGINLET PRESSURE

    500 PSIGINLET PRESSURE

    2000 PSIGINLET PRESSURE

    200 PSIGINLET PRESSURE

    500 PSIGINLET PRESSURE

    2000 PSIGINLET PRESSURE

    200 PSIGINLET PRESSURE

    500 PSIGINLET PRESSURE

    2000 PSIGINLET PRESSURE200 PSIG

    INLET PRESSURE 500 PSIGINLET PRESSURE

    601 Series Dual Stage Regulator601 Series Dual Stage Regulator

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    Shown with optional purge and laser gas switchover station.

    A CB D Inlet OptionsSeries601

    601Outlet

    Pressure1: 0-50 PSIG2: 0-100 PSIG3: 0-150 PSIG4: 0-250 PSIG

    OutletGauge

    0-100 PSI0-200 PSI0-200 PSI0-400 PSI

    InletGauge

    0: None3: 0-4000 PSI8: 0-6000 PSI*

    Assembly/Gauges

    0: Bare Body1: Standard Assembly

    (PSI/kPa Gauges)2: Standard Assembly

    (BAR/PSI Gauges)3: Integral Purge (PSI/

    kPa Gauges)4: Integral Purge

    (BAR/PSI Gauges)5: Integral Purge

    with Fitting*(PSI/kPa Gauges)

    6: Integral Purgewith Fitting*(BAR/PSI Gauges)

    InletCon nec tions

    000: 1/4” FPTTF2: 1/8” TubeTF4: ¼” TubeTF6: 3/8” TubeM06: 6mm Tube

    CGADIN 477BS 341and othersavailable

    OutletAs sem blies

    0: 1/4” FPT Port1: 1/4” MPT2: 1/4” Tube Fitting6: 1/8” Tube Fitting7: 3/8” Tube FittingA: 3/8” BSP Right

    Hand FittingM: 6mm Tube Fitting

    InstalledOptions

    A: Laser Gas Station Alarm (110V)

    C: Laser Gas Switchover Station

    M: Laser Gas Station

    N: Regulator CGA Check Valve Gland

    P: Inlet Pressure Cycle Purge

    *Alarm option not available

    *Fitting matches outlet assembly

    Ordering Information

  • Materials Specifi cations

    -16-

    NEW FEATURESNEW FEATURES

    5230 Series Regulator

    The 5230 Series regulators are intended for primary pressure control of laser gases supplied from cryogenic liquid cylinders or other low pressure sources where pressure fl uctuations can be accepted.

    Applications

    Single Stage

    Brass Barstock Body

    Four-PortConfi guration

    316L Stainless Steel Di a phragm

    Line Use • Capsule® SeatIncreased serviceability and life• 316L Stainless Steel Diaphragm

    No inboard diffusion

    • Low Wetted Surface AreaMinimal purge requirements

    • Field Adjustable Pressure LimitSafeguard downstream equipment

    • Brass Barstock BodySmooth surface fi nish

    • Rear Panel MountableEasy installation

    • Pressure Ranges 0-100 to 0-500 PSIGBroad range of applications

    • 3,000 PSIG Inlet Pressure RatingSafe for use with high pressure cylinders

    BodyBrass barstock

    BonnetChrome-plated die cast zinc

    SeatPTFE

    Filter10-micron sintered bronze

    Diaphragm316L stainless steel

    Internal SealsPTFE

    Maximum Inlet Pressure3,000 PSIG (210 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Gauge2” diameter dual scale brass

    Ports¼” FPT

    Helium Leak Integrity1 x 10-8 scc/sec

    Cv0.2

    Weight2.8 lbs. (2.16 kg)

    Laser Gases from PipelineNitrogenHeliumCarbon Dioxide

    Shielding Gases for Laser WeldingArgonHelium

    Advanced Features 806-5230 shown

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    Related Options

    Flow Performance Curves

    Ordering Information

    -17-

    806-5230806-5232806-5233

    806-5237

    ¼” Tube¼” Tube¼” Tube

    ¼” Tube

    0-500 PSIG (0-35 BAR)0-250 PSIG (0-18 BAR)0-100 PSIG (0-7 BAR)

    0-60 SCFH - Argon0-200 SCFH - Helium

    Any Non-Corrosive GasAny Non-Corrosive GasAny Non-Corrosive Gas

    Argon or Helium

    ¼” Stainless Steel Compression Tube Fitting

    1/8” Stainless Steel Compression Tube Fitting

    Part Num ber Inlet Delivery Gas Service5230 OutletSeries5230

    FLOW RATE - SCFM (LPM) N2

    10(283)

    40(1133)

    35(991)

    30(850)

    25(708)

    20(566)

    15(425)

    5(142)

    2000 PSIG (138 BAR)INLET PRESSURE

    500 PSIG (35 BAR)INLET PRESSURE

    2000 PSIG (138 BAR)INLET PRESSURE

    500 PSIG (35 BAR)INLET PRESSURE

    OU

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    T P

    RE

    SS

    UR

    E -

    PS

    IG (B

    AR

    500(34.5)

    450(31)

    400(27.6)

    350(24.1)

    300(20.7)

    250(17.2)

    200(13.8)

    150(10.3)

    100(6.9)

    50(3.4)

    90(6.2)

    80(5.5)

    70(4.8)

    60(4.1)

    50(3.4)

    40(2.8)

    30(2.0)

    20(1.4)

    10(0.7)

    100(6.9)

    OU

    TLE

    T P

    RE

    SS

    UR

    E -

    PS

    IG (B

    AR

    FLOW RATE - SCFM (LPM) N2

    10(283)

    20(566)

    15(425)

    5(142)

    500 PSIG (35 BAR)INLET PRESSURE

    500 PSIG (35 BAR)INLET PRESSURE

    500 PSIG (35 BAR)INLET PRESSURE

    2000 PSIG (138 BAR)INLET PRESSURE

    2000 PSIG (138 BAR)INLET PRESSURE

    2000 PSIG (138 BAR)INLET PRESSURE

    200 PSIG (13.8 BAR)INLET PRESSURE

    200 PSIG (13.8 BAR)INLET PRESSURE

    200 PSIG (13.8 BAR)INLET PRESSURE

    5230 Series Single Stage Regulator 5230 Series Single Stage Regulator

    1000 PSIG (138 BAR)INLET PRESSURE

    2000 PSIG (138 BAR)INLET PRESSURE

    Order No. DescriptionOption

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    Convenient regulator wall mount, including tee, bracket and fl exible stainless steel pigtail with check valve in the inlet gland (Check valve not available on CGA 680 inlet models)Three Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Tee and Straight Purge confi gurations to satisfy all requirements

    Rear panel mount braket kit.

    Laser Gas Stations

    Laser PanelsPurge Devices

    Mounting Bracket

    See Page 8

    See Page 9See Page 47

    835-0204

  • -18-

    Applications Materials

    641 Series IntelliSwitch™

    641-5002-1010 Shown

    Specifi cations

    High Flow

    Cryogenic orHigh Pressure Supply

    Fully-AutomaticSwitchover

    Advanced Features• Electronic Economizer

    Eliminates liquid cylinder vent loss

    • Process Gas or Air Actuated Pilot ValveSimple installation

    • RS 232 or 485 CommunicationProvides remote monitoring of supply

    • Micro-Processor ControlFully automatic priority assignment

    • Field Adjustable SoftwareEnables process fl exibility

    • On-Site Source SelectionLiquid cylinder or high-pressure service

    • Low Loss TechnologyReduces residual return

    Assist Gas Delivery from Liquid Cylinder Supply

    NitrogenOxygen

    Assist Gas Delivery from High Pressure Supply

    AirNitrogenOxygen

    Assist Gas Delivery from Micro-Bulk or Bulk Supply

    NitrogenOxygen

    Laser Welding Shielding GasesArgonCarbon DioxideHelium

    Power Requirements110 or 220 VAC

    Maximum Inlet Pressure3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)

    Temperature Range0 to 140°F (-18° to 60°C)

    Filter40-micron

    Connections1/2” FPT inlet and outlet1/8" FPT (external pilot inlet)

    Cv2.0 (3,000 PSIG max)1.0 (4,500 PSIG max)

    Weight67 lbs. (30.4 kg)

    BodiesBrass barstock

    SeatsPCTFE or Viton®

    SealsViton®, Neoprene, and PTFE

    EnclosurePowder Coated Steel

    The fully-automatic IntelliSwitch™ gas switchover is CONCOA’s next generation of gas management systems. The IntelliSwitch™ offers continuous pressure and flow control from liquid or high pressure cylinder sources. The end-user selects the ideal mode of supply by a simple push of a button. Proprietary software logic lowers yearly gas costs by eliminating liquid cylinder vent loss and excess residual return which makes the IntelliSwitch™ the perfect gas management system.

    Patent Pending

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    NEW FEATURESNEW FEATURES

  • -19-

    Installation Dimensions

    Ordering Information

    Related Options

    Series641

    641- A B 0 D E FDelivery Pressure

    3: 100 PSIG4: 200 PSIG5: 400 PSIG

    InletConnection

    0: No inlet connection

    1: CGA 580 Inert Gas

    3: CGA 540 Oxygen

    4: CGA 346 Air

    5: CGA 590 Industrial Air

    A: CGA 680 Inert Gas

    B: CGA 347 Air

    Assembly

    0: 3,000 PSIG/110 VAC External Pilot*

    1: 3,000 PSIG/220 VAC External Pilot*

    2: 3,000 PSIG/110 VAC Internal Pilot

    3: 3,000 PSIG/220 VAC Internal Pilot

    4: 4,500 PSIG/110 VAC External Pilot*

    5: 4,500 PSIG/220 VAC External Pilot*

    6: 3,000 PSIG/110 VACInternal Pilot,NEMA 4

    7: 3,000 PSIG/220 VACInternal Pilot, NEMA 4

    *Regulator for external source not included

    Left BankInlet Connection

    1: ½” FPT Port*2: Single 72” Pigtail†3: Master Valve with

    Single 72” Pigtail†4: MicroManifold

    with 72” Pigtails†5: Master Valve with

    MicroManifold and 72” Pigtails†

    6: 628 Manifold with 36” Pigtails†‡

    Left BankNumberof Stations

    0: ½” FPT Port1: One Station2: Two Stations3: Three Stations4: Four Stations5: Five Stations6: Six Stations7: Seven Stations8: Eight Stations

    G HRight Bank

    Inlet Connection1: ½” FPT Port*2: Single 72” Pigtail†3: Master Valve with

    Single 72” Pigtail†4: MicroManifold

    with 72” Pigtails†5: Master Valve with

    MicroManifold and 72” Pigtails†

    6: 628 Manifold with 36” Pigtails†‡

    Right BankNumberof Stations

    0: ½” FPT Port1: One Station2: Two Stations3: Three Stations4: Four Stations5: Five Stations6: Six Stations7: Seven Stations8: Eight Stations

    Option Order No. DescriptionRemote Alarm

    Vent Manifold KitFloor StandManifold Floor Stand

    Advantium Series629 Series830-7439830-7437

    Provides audible and visual notifi cation of a depleted supply bank to a remote location

    Wall-mounted manifold designed to equalize liquid cylinder head pressure.AutoSwitch fl oor standSimple manifold fl oor stand provides support for up to two consecutive manifold extensions.

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    *Valid with H=0 Only†PTFE Core Pigtails‡Not valid with 4,500 PSIG Max Inlet

    *Valid with F=0 Only†PTFE Core Pigtails‡Not valid with 4,500 PSIG Max Inlet

    Foreign inlets available upon request.

  • Materials Specifi cations

    -20-

    639 Series Switchover

    The 639 Series Assist Gas Switchover is an automatic system designed to provide a continuous supply of laser assist gas from two high pressure sources. The system comes pre-mounted on a stainless steel panel complete with flexible pigtails for connections to bulk high pressure sources.

    BodiesBrass barstock body and bonnet

    SeatsPTFE seat* or PCTFE seat†

    SealsPTFE and Viton® (internal)

    Filters40-micron sintered bronze*40-micron stainless steel†

    Pressure GaugesBrass (Socket)Bronze (Bourdon tube)Brass (Case)

    *3,000 PSIG (208 BAR) inlet†4,500 PSIG (310 BAR) inlet

    Maximum Inlet Pressure3,000 PSIG (210 BAR)4,500 PSIG (310 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Gauges2” diameter dual scale brass

    Outlet Connection½” FPT

    Cv2.0

    Weight (stand and switchover)124 lbs. (56 kg)

    • Primary and Reserve BankAutomatically switches to reserve when depleted

    • Optional AlarmVisual and audio notifi cation

    Applications

    Laser Assist Gas

    High Pressure Sourc es

    Semi-AutomaticSwitchover System

    Laser Assist GasesHeliumNitrogenOxygenArgon

    High Pressure SourcesTube TrailersCylinder CradlesBulk Stations

    • High Flow CapacityFlows up to 9,000 SCFH

    • Cartridge SensorPrecise pressure control

    639-5003-02 Shown

    Advanced Features

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    Shown with line regulator and optional alarm.

    639Series639

    Reserve/PrimarySwitching Pressure

    4: 350 PSIG/500 PSIG5: 400 PSIG/600 PSIG7: 600 PSIG/800 PSIG

    Primary Supply Inlet Confi guration

    0: No pigtail assembly5: Pigtail (6 feet) 6: Pigtail (12 feet) 9: Tube Trailer

    (½” x ½”) (12 feet)*

    *Not available with 4,500 PSIG inlet

    Max Inlet Pressure/Assembly

    3: 3,000 PSIGNo alarm capability

    4: 3,000 PSIGWith alarm capability

    8: 4,500 PSIGNo alarm capability

    9: 4,500 PSIGWith alarm capability

    Gas Service

    0: Oxygen4: Inert (Argon,

    N2, He)

    A B C D EReserve Supply

    Inlet Confi guration 0: No pigtail assembly5: Pigtail (6 feet) 6: Pigtail (12 feet) 9: Tube Trailer

    (½” x ½”) (12 feet)*

    *Not available with 4,500 PSIG inlet

    FFinal Pressure

    Control1: Line

    RegulatorNot Included

    2: Integral Line Regulator*

    *If A=4, Not Available If A=5, 0-400 PSIG If A=7, 0-600 PSIG

    Select alarm from options listed below

    Installation Dimensions

    Ordering Information

    Order No. DescriptionOptionAppropriate support for switchover with one cylinder per side.Remote alarm provides power for indicator lights for up to four 639 Switchovers, as well as audible and visual alarm at remote unit and RS-232 computer interface. The unit also supports optional telephone dialers. Remote alarm provides audible remote alarm for a single 639 Switchover.

    Switchover StandMulti-Interface Alarm

    Single-Interface Alarm

    518-1625529-5310 (110 Volt)529-5311 (220 Volt)

    529-5106-120 (110 Volt)529-5106-220 (220 Volt)

    Related Options

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    Cryogenic Laser AssistNitrogenOxygen

    Brass Barstock Body Maximum Inlet Pressure

    600 psi (42 BAR)

    Temperature Range

    High Flow BlanketingCarbon dioxide Inert gases

    -320 F to 165 F

    Inlet Connections

    CGA 295

    Gas Blending Argon primary supply

    CGA 440

    Outlet Connections

    ½” F-NPT

    Weight (Manifold & bracket)

    14.5 lbs. (6.58kg.)

    Applications Specifi cations

    630 Series Cryogenic Manifold

    The 630 series manifold when coupled with the 629 vent kit enables the user to extend the fl ow range of common liquid cylinders up to four times the rated gaseous fl ow capacity. Available with a wall or cylinder mount panel the 630 cryogenic manifold allow the user to respond quickly to the ever changing job shop environment. Rated up to 600 psi MWP the 630 has the fl exibility to optimize 230, 350 as well as 500 psi rated liquid cylinders. This solution is ideal for laser, furnace blanketing and other high-fl ow applications.

    Advanced Features

    High FlowEnhances Cryogenic PerformancePortable Asset

    Materials

    630-1122-02-001 Shown

    NEW PRODUCTNEW PRODUCT

    • Pipe away reliefPrevents over-pressurization

    • Extended stem isolation valvePositive shut-off under extreme temperatures

    • Spring-loaded check valvesPrevents excess fl ash loss

    • Modular designOffers simple fi eld expandability

    • Stainless panel mountedEnables wall or portable mounting

    • Optional auxiliary pressure building kitMaintains 450 psi in excess of 4000 cfh

  • -23-

    Installation Dimensions

    Ordering Information

    Option Stock No. Description

    Series Manifold Type Arrangement Pigtail Style Number of Stations Mounting Style CGA Options

    630 1: Liquid Manifold 0: Simplex RH

    1: 48” Stainless Steel CGA 295

    1: One2: Two3: Three4: Four5: Five6: Six7: Seven

    01: Wall Mounting Bracket

    001 P: Pipe Away Option

    1: Simplex LH

    2: 48” Stainless Steel CGA 440

    02: Tank Mount Bracket

    2: Duplex RH & LH

    4: 72” Stainless Steel CGA 295

    5: 72” Stainless Steel CGA 440

    630 A B C D -E -F G

    Related Options

    Cryogenic Liquid Hoses See page 53 Liquid Transfer Hoses

    Inert Brass Adapter 550-0760 1/2” M-NPT and CGA 295, Brass

    Oxygen Brass Adapter 835-0046 1/2” M-NPT and CGA 440, Brass

    Brass nipple 830-6475 1/2” M-NPT by 1” Nipple, Brass

    Cryogenic Check Valve 835-0034 1/2” F-NPT, Brass

  • Materials Specifi cations

    -24-

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    629 Series MicroManifold

    Applications

    The 629 Series MicroManifold is a fl exible gas distribution system that can be confi gured as a gas or vent manifold. Confi gured as a gas manifold, the 629 offers excellent gaseous fl ow capacity from either liquid cans or high-pressure cylinders to a CONCOA pressure control device. Confi gured as a vent manifold, the 629 equalizes the head space pressure of each liquid cylinder manifolded together. This allows each cylinder to withdraw equally and operate at maximum fl ow capacity with minimal losses.

    Maximize Liquid Cylinder

    Performance

    High Flow Capacity

    Advanced Features• Multiple Cylinder Hose Options

    Universal gas compatibility

    • Integrated ½” MPT ConnectorReduces potential leak sites

    • Flexible DesignCan be used with a 600 Series switchover or a 623 Series delivery system

    • Vent Manifold Excess Flow Orifi cesPrevents pigtails from whipping

    • Safety DiskProtects manifold from over- pressurization

    • Compact Modular DesignProvides simple fi eld expandability

    BodyBrass barstock body

    Maximum Inlet Pressure4,500 PSIG (310 BAR)

    Temperature Range0 to 140°F (-18 to 60°C)

    Inlet ConnectionFour ¼” FPTOne ½” FPT

    Outlet Connection½” MPT

    Weight (manifold and mounting bracket)4.20 lbs. (1.91 kg)

    Assist Gas Delivery from Liquid Cylinder Supply

    NitrogenOxygen

    Assist Gas Delivery from High Pressure Supply

    AirNitrogenOxygen

    Metal Fabrication On-Site Mixing Systems

    ArgonCarbon DioxideHeliumNitrogenOxygen

    629-1163-580 Shown

  • -25--25-

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    Cyls./Side1: One2: Two3: Three4: Four5: Five6: Six7: Seven8: Eight

    Installation Dimensions

    Ordering Information629Series629

    A B C D InletManifold Type

    1: MicroManifold(No Gauges)

    2: Vent MicroManifold(No Gauges)

    3: MicroManifold(600 PSI/BAR Gauges)

    4: MicroManifold*(600 PSI/BARP/S Gauges)

    5: MicroManifold(4,000 PSI/BAR Gauges)

    6: MicroManifold*(4,000 PSI/BARP/S Gauges)

    7: MicroManifold(6,000 PSI/KPA Gauges)

    8: MicroManifold*(6,000 PSI/BAR Gauges)

    *Required for Alarm Capability

    Orientation0: Simplex

    (right bank)1: Simplex

    (left bank2: Duplex

    (right andleft bank)

    3: Simplex(right bank with P/S)*

    4: Simplex(left bankwith P/S)*

    5: Duplex(right andleft bankwith P/S)*

    *Required for AlarmCapability

    Pigtail Style0: No Pigtails1: 36” Rigid Brass*2: 24” Rigid Copper*3: 72” Flexible Stainless Steel Core and Armor Cased*4: 24” Flexible Stainless Steel-braided with PTFE lining*5: 36” Flexible Stainless Steel Core and Armor Cased*6: 36” Flexible Stainless Steel-braided with PTFE lining*7: 24” Flexible Stainless Steel Core and Armor Cased*9: 72” Flexible Stainless Steel-braided with PTFE lining*A: 72” Flexible Stainless Steel-braided with PTFE lining

    Inert or CO²††B: 72” Flexible Stainless Steel-braided with PTFE lining

    Oxygen††C: 24" Flexible Stainless Steel-braided with PTFE Core*D: 36" Flexible Stainless Steel-braided with PTFE Core*E: 72" Flexible Stainless Steel-braided with PTFE Core*K: 72" Flexible Stainless Steel Core and Armor Cased

    4,500 PSI†L: 36" Flexible Stainless Steel Core and Armor Cased

    4,500 PSI†

    *Valid with A=1,3,4,5 and 6†Valid with A=1, 7 and 8††Valid with A=2

    ConnectionPlease specify inlet connection Use -001 for pigtail options 0, A or B

    CGADIN 477BS 341and othersavailable

    Order No. DescriptionOption½” MPT replacement burst disk kitSingle manifold fl oor stand provides support for up to two consecutive manifold extensions

    Burst Disk KitFloor Stand

    829-9960830-7437

    Related Options

    629-1151-580 MicroManifold 629-21A2-001 Vent MicroManifold

    CB OptionsOptionsF: Integral Pigtail fl ashback arrestor

  • -26-

    Specifi cationsHow to Order a Manifl ex SystemMaximum Inlet Pressure

    3,000 PSIG (210 BAR)

    Temperature Range-40°F to 140°F (-40°C to 60°C)

    Inlet Connections¼” FPT

    Outlet Connections½” FPT

    Header0.875 OD x 0.125 wall (Brass)

    Diaphragm ValveBrass barstock (Body)PCTFE (Seat)316 stainless steel (Stems)316 stainless steel (Diaphragms)

    The Manifl ex manifold systems are used either as a system with a regulator or as a part of a switchover system. Both options are depicted on page 25. Please note that switchover matrices already include Manifl ex systems.

    Step One Choose a material from those available in column A. Step Two Select an orientation from those available in column B. Standard manifold headers space cylinders 12” apart; compact manifold headers space cylinders 6” apart. Right means that the extension connects to the right inlet side of a regulator or switchover. A single row manifold has one cylinder pigtail attached at each valve station; a double row manifold has two cylinder pigtails attached at each valve station.

    Step Three Choose a pigtail style from those available in column C. Please note that all pigtails, except those with fl ashback arrestors, include an integral check valve in the inlet connection.

    Step Four Determine the number of cylinders that will be used with the extension.

    Step Five Specify the connection type for the pigtails. Flammable and fuel gas connections are only available on pigtails with integral fl ashback arrestors.

    Step Six To connect the outlet of the manifold system to a regulator, order the appropriate optional CGA adapter from the accessories listed on page 25.

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    628 Series Manifl ex HFModular Gas

    Distribution System

    High Flow

    The 628 Series Maniflex Modular Gas Distribution System is a fl exible modular system designed for centralized gas distribution regardless of facility constraints. The modules contained in the header are available in standard, compact, or double-row versions, virtually allowing many combinations which will adapt to any physical environment. Optional fl ashack arrestors are available for each hose to safely deliver fuel gas to a CONCOA pressure control device.

    Advanced Features• Metal to Metal Field-Assembled Joints

    Easy leak-tight fi eld assemblyEase of transportation

    • Silver-Brazed ModulesContamination-free installation

    • Modular DesignFlexible fi eld installation

    • Integral Diaphragm ValvesLeak-tight integrityNo gas contamination

    • BrassNo possibility of gas contamination

    628-1202-000 shown

  • -27-

    Manifl ex AccessoriesOption Order No. Description

    Ordering Information

    Manifold Floor StandCGA Adapter for Regulator½” Union Joint Connector

    12" Extension Kit6" Extension KitStarter Block

    830-7437529-0008-CGA829 1839829-1840830-6498829-9998829-9999829-9997

    Supports two standard length (12”) manifold extensions installed consecutivelyBrass (½” MPT x CGA)Union GlandUnion NutUnion Connector628 Series brass 12" extension kit628 Series brass 6" extension kit628 Series brass starter block kit

    Series628

    Material

    1: Brass

    Orientation

    1: Standard Single Row (right)

    2: Standard Single Row (left)

    3: Standard Double Row

    4: Compact Single Row (right)

    5: Compact Single Row (left)

    6: Compact Double Row

    Pigtail Style

    0: None1: 36” Rigid Brass2: 24” Rigid Copper3: 72” Flexible Stainless Steel Core and Armor Cased4: 24” Flexible Stainless Steel-braided with PTFE lining5: 36” Flexible Stainless Steel Core and Armor Cased6: 36” Flexible Stainless Steel-braided with PTFE lining7: 24” Flexible Stainless Steel Core and Armor Cased8: 36” Rigid Brass with Flash Arrestor (CGA 300 and

    510 Acetylene only)9: 72” Flexible Stainless Steel-braided with PTFE liningA: 36” Flexible Stainless Steel Armor with PTFE lining

    Number of Stations

    1: One Station2: Two Stations3: Three Stations4: Four Stations5: Five Stations6: Six Stations7: Seven Stations8: Eight Stations9: Nine Stations0: Ten StationsA: Eleven StationsB: Twelve StationsC: Thirteen StationsD: Fourteen StationsE: Fifteen Stations

    628 CB DA

    Dimensions (“A”, “B”, and “C” refer to the lengths specifi ed on the diagram below.)Cylinders per Ex ten sion

    “A” Standard (Single Row)“B” Standard (Single Row)“C” Standard (Single Row)Weight Standard (Single Row)“A” Compact (Single Row)“B” Compact (Single Row)“C” Compact (Single Row)Weight Compact (Single Row)

    6”15”30”5.7 lbs6”15”30”5.7 lbs

    18”27”54”11.8 lbs12”21”42”11.2 lbs

    30”39”78”17.9 lbs18”27”54”16.7 lbs

    42”51”102”24.0 lbs24”33”66”22.2 lbs

    54”63”126”31.1 lbs30”39”78”27.7 lbs

    66”75”150”36.2 lbs36”45”90”33.2 lbs

    78”87”174”42.3 lbs42”51”102”38.7 lbs

    90”99”198”48.4 lbs48”57”114”44.2 lbs

    102”111”222”54.5 lbs54”63”126”49.7 lbs

    114”123”246”60.6 lbs60”69”138”55.2 lbs

    1 2 3 4 5 6 7 8 9 10

    InletPigtail

    ConnectionPlease specify inlet con nec tion

    PTFE-lined pigtails for oxygen service include accumulator extensions to prevent ignition from adiabatic compression.Not for use with Helium or Hydrogen.

    Switchover System Regulator System

    OptionsInstalled Options

    F: Integral Pigtail Flash Arrestor

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  • -28-

    Materials Specifi cationsApplications

    623 Series Delivery Sys temLaser Assist Gas

    Dual Body Design

    Ultra High Flow

    Dome LoadedThe 623 is an Ultra High Flow gas delivery system for laser purity gases. Typically these gases are supplied from low pressure (less than 600 PSIG/42 BAR) cryogenic supply systems. The 623 is designed for direct installation to the external vaporizer. The dome-loaded, balanced stem seat design allows for full fl ow capacity that may be required for the assist or process gases and ensures constant delivery flow and pressure regardless of supply source inlet pressure fl uctuations.

    Assist Gases from Cryogenic SupplyNitrogen and Oxygen(Use low inlet models for MVE Laser-Cyl™*, TW™ VHP liquid cylinder*, MVE Trifecta™, CTR Laser Maid™, and TW™ Laser Pak Systems)

    *Requires optional external ambient air vaporizers for maximum fl ow capacity.

    Assist Gases from High Pressure SupplyNitrogen and Oxygen(Use high inlet models with “Gas Paks”, cradles, and tube trailers)

    Delivery RegulatorBrass barstock body and bonnetPTFE seat* or PCTFE seat†PTFE and Viton® (internal)

    Pilot RegulatorBrass barstock body and bonnetPTFE seat* or PCTFE seat†

    PTFE and Viton® (internal)

    Tubing and Tube Fittings316L stainless steel

    Pressure Gauges (PSIG/BAR Dual Scale)Brass (Socket)Bronze (Bourdon tube)Brass (Case)

    *3,000 PSIG (208 BAR) inlet†4,500 PSIG (310 BAR) inlet

    Maximum Inlet Pressure600 PSIG (42 BAR),3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Maximum Flow (Nitrogen)10,000 SCFH (4700 lpm)

    Inlet Connection½” FPT

    Outlet Connection½” FPT

    Weight12.6 lbs. (5.7 kg)

    623-5002 shown

    • Wall Mounting BracketEasy installation

    • Right and Left Hand Inlets AvailableFlexible installation options

    • 0-500 PSIG ModelLower static loss yields better performance for cryogenic applications

    • Up to 4,500 PSIG Inlet AvailableLiquid or high pressure use

    • High Flow Delivery RegulatorISOFLOW™ seat design

    • 40-Micron Internal FilterLimits possibility of gas contamination

    • Variable Line PressureLine pressure adjustable on site

    Advanced Features

    ASS

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  • Flow Performance Curves

    Ordering Information

    -29-

    Related Options

    Cryrogenic liquid hosesTube trailer hosesVaporizer

    See page 53See page 51See page 53

    Series DescriptionOptionSupply liquid gas to vaporizersConnection from high pressure tube trailer to gas delivery systemsVaporizer specifi cally designed for use with the 623 gas delivery system

    623 Series Gas Delivery System

    Outlet Pressure

    2: 0-2,000 PSIG (0-136 BAR)5: 0-500 PSIG (0-35 BAR)7: 0-725 PSIG (0-50 BAR)

    Inlet Connection

    0: ½” FPT Port1: ½” Stainless Steel Compression Tube2: Diaphragm Valve ½” FPT3: Diaphragm Valve ½” Tube4: 36” Pigtail5: Diaphragm Valve with 36” Pigtail6: 72” Pigtail7: Diaphragm Valve with 72” Pigtail8: Manifold Connector*9; Manifold Connector with Master

    Valve**Not available with 4,500 PSIG inlet

    Outlet Connection

    0: ½” FPT Port1: ½” Stainless Steel

    Compression Tube2: Diaphragm Valve ½” FPT3: Diaphragm Valve ½” Tube4: 3/8"-37° JIC Male Flare

    Assembly Orientation/Maximum Inlet Pressure

    0: Right Hand Inlet600 PSIG (42 BAR)

    1: Left Hand Inlet600 PSIG (42 BAR)

    2: Right Hand Inlet3,000 PSIG (210 BAR)

    3: Left Hand Inlet3,000 PSIG (210 BAR)

    4: Right Hand Inlet4,500 PSIG (310 BAR)

    5: Left Hand Inlet4,500 PSIG (310 BAR)

    Series623

    A B C623- D

    ASSIST G

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    623-2xxx623-7xxx Shown

    623-5xxx Shown

  • -30-

    Materials Specifi cationsApplications

    622 Series Delivery Sys temA

    SSIS

    T G

    AS

    SUPPLY

    Laser Assist Gas

    Single Body Design

    High Flow

    Dome Loaded

    The single-body design of the 622 makes it a great choice for start-up installation using twelve-packs or liquid cylinders. The dome loaded seat offers excellent fl ow capacity, which enables the 622 to transition into a point-of-use regulator of a bulk installation.

    622-3503-580 shown

    • Optional Wall Mounting KitMaintains fl ow capacity

    • Right and Left Hand Inlets AvailableFlexible installation options

    • Up to 4,500 PSIG Inlet AvailableLiquid or high pressure use

    • 40-Micron Internal FilterLimits possibility of gas contamination

    Advanced Features

    Assist Gases from Cryogenic SupplyNitrogen and Oxygen(Use low inlet models for MVE Laser-Cyl™*, TW™ VHP liquid cylinder*, MVE Trifecta™, CTR Laser Maid™, and TW™ Laser Pak Systems)

    *Requires optional external ambient air vaporizers for maximum fl ow capacity.

    Assist Gases from High Pressure SupplyNitrogen and Oxygen(Use high inlet models with “Gas Paks”, cradles, and tube trailers)

    Delivery RegulatorBrass barstock body and bonnetPTFE seat* or PCTFE seat†PTFE and Viton® (internal)

    Pilot RegulatorBrass barstock body and bonnetPTFE seat* or PCTFE seat†

    PTFE and Viton® (internal)

    Tubing and Tube Fittings316L stainless steel

    Pressure Gauges (PSIG/BAR Dual Scale)Brass (Socket)Bronze (Bourdon tube)Brass (Case)

    * 3,000 PSIG (208 BAR) inlet†4,500 PSIG (310 BAR) inlet

    Maximum Inlet Pressure600 PSIG (42 BAR),3,000 PSIG (210 BAR) or4,500 PSIG (310 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Maximum Flow (Nitrogen)6,000 SCFH (2800 lpm)

    Inlet Connection½” FPT

    Outlet Connection½” FPT

    Weight5.4 lbs. (3.5 kg)

  • -31-

    ASSIST G

    AS SU

    PPLY

    ASSIST G

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    PPLY

    100(6.9)

    500(34.5)

    600(41.4)

    1000(472)

    2000(944)

    3000(1416)

    4000(1888)

    5000(2360)

    6000(2832)

    7000(3304)

    200(13.8)

    300(20.7)

    400(27.6)

    2000 PSIG(INLET PRESSURE)

    600 PSIG(INLET PRESSURE

    600 PSIG(INLET PRESSURE

    2000 PSIG(INLET PRESSURE)

    622 Series

    FLOW RATE SCFH (LPM)

    OU

    TL

    ET

    PR

    ES

    SU

    RE

    PS

    IG (

    BA

    R)

    Related Options

    Ordering Information

    Flow Performance Curves

    Front Panel Mount KitRH Wall Mount KitLH Wall Mount KitCryogenic liquid hosesTube trailer hosesVaporizer

    550-0002830-9772830-9773See page 53See page 51See page 53

    Series DescriptionOptionPilot regulator panel mount nut and washerWall mount bracket with pilot regulator panel mount nut and washerWall mount bracket with pilot regulator panel mount nut and washerSupply liquid gas to vaporizersConnection from high pressure tube trailer to gas delivery systemsVaporizer specifi cally designed for use with the 622 gas delivery system

    Outlet Pressure

    1: 0-100 PSIG2: 0-250 PSIG3: 0-500 PSIG

    Inlet Connection

    0: ½” FPT Port1: ½” Stainless Steel Tube Fitting2: 12mm Tube Fitting3: Diaphragm Valve ½” FPT4: Diaphragm Valve ½” Tube5: Cylinder Connection6: MicroManifold with 72" Pigtail7: MicroManifold with Master Valve

    and 72" Pigtail8: MicroManifold with P/S

    and 72" Pigtail9: MicroManifold with Master Valve,

    P/S and 72" Pigtail

    Outlet Connection

    0: ½” FPT Port1: ½” Stainless Steel

    Compression Tube

    2: 12mm Stainless Steel Compression Tube

    3: Diaphragm Valve ½” FPT

    4: Diaphragm Valve ½” Tube

    5: 3/8” FPT Port6: 3/8” - 37° JIC

    Male Flare

    Assembly Orientation/Maximum Inlet Pressure

    0: Right Hand Inlet600 PSIG (42 BAR)

    1: Left Hand Inlet600 PSIG (42 BAR)

    2: Right Hand Inlet3,000 PSIG (210 BAR)

    3: Left Hand Inlet3,000 PSIG (210 BAR)

    4: Right Hand Inlet4,500 PSIG (310 BAR)

    5: Left Hand Inlet4,500 PSIG (310 BAR)

    Series622

    A B C622- DConnectionPlease specify inlet connection

    CGADIN 477BS 341and othersavailable

    Inlet

    W: Wall Mount Kit**

    B: Two Cylinders*C: Three Cylinders*D:. Four CylindersE: Five Cylinders*F: Six Cylinders*G: Seven Cylinders*H: Eight Cylinders*

    *Valid if B=6, 7, 8 or 9

    **Valid if B=0, 1, 2, 3, 4 or 5

    Options

  • -32-

    605 Series Manifold Reg u la tor

    BodyBrass barstock

    BonnetChrome-plated die cast zinc

    SeatPTFE

    Filter40-micron 316L stainless steel mesh

    Diaphragm316L stainless steel

    Internal SealsPTFE

    Maximum Inlet Pressure3,000 PSIG (210 BAR)

    Temperature Range-40°F to 140°F (-40°C to 60°C)

    Gauges2” diameter brass

    Ports½” FPT (inlet/outlet)¼” FPT (gauges)

    Helium Leak Integrity1 x 10-8 scc/sec

    Cv 1.0

    Weight4.4 lbs. (2 kg)

    Applications Materials Specifi cations

    The 605 Series regulators are intended for pressure control at the source of either liquid or high pressure cylinders for applications with pressure requirements up to 250 PSIG.

    Liquid or High Pressure Cylinder UseBeam PurgeN

    2 or O

    2 assist

    Bulk Gas Distribution Systems

    Laser Welding Shielding GasesCO2, Argon, Helium

    ISOFLOW™Seat Design

    High Flow

    High Purity

    • Up to 3,000 PSIG Inlet AvailableLiquid or high pressure use

    • High Flow Delivery RegulatorISOFLOW™ seat design

    • 40-Micron Internal FilterLimits possibility of gas contamination

    Advanced Features

    605-3311-580 shown

    ASS

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    • Balance Stem SeatEliminates decaying inlet pressure fl uctuation

    • Stainless Steel DiaphragmUHP design

  • -33-

    Flow Performance Curves

    Ordering Information

    Related Options

    Series605

    OutletPressure

    1: 0-15 PSIG2: 0-40 PSIG3: 0-120 PSIG4: 0-200 PSIG5: 0-250 PSIG

    OutletGauge

    0-30 PSI0-60 PSI0-200 PSI0-400 PSI0-400 PSI

    InletGauge

    3: 0-4,000 PSI9: 0-600 PSI

    OutletAs sem blies

    0: ½” FPT Port1: ½” Tube Fitting2: 12mm Tube Fitting

    605-Assembly/

    Gauges1: Standard Assembly

    (PSI/kPa Gauges)2: Standard Assembly

    (BAR/PSI Gauges)

    605 Series High Flow Regulator

    75(5.2)

    A CB D Inlet

    Order No. DescriptionOptionThree Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Tee and Straight Purge confi gurations to satisfy all requirementsWall mount bracket, including stainless steel pigtail with check valve in the inlet gland

    Laser PanelsPurge DevicesLaser Gas Station

    See Page 9See Page 47Add Letter ”M” after inlet

    ASSIST G

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    Connections

    000: ½” FPTM12: 12mm Tube

    FittingTF8: ½” Tube

    Fitting

    CGADIN 477BS 341and othersavailable

    InstalledOptions

    A: Laser Gas Alarm Station (110V)

    B: Laser Gas Alarm Station (220V)

    C: Laser Gas Switchover Station

    G: Laser Gas Switchover Station with Alarm (110V)

    H: Laser Gas Switchover Station with Alarm (210V)

    M: Laser Gas Station

    Options

  • -34-

    603 Series Line Reg u la tor

    BodyBrass barstock

    BonnetChrome-plated die cast zinc

    SeatPCTFE

    Filter40-micron 316L stainless steel mesh

    Diaphragm316L stainless steel

    Internal SealsPTFE

    Maximum Inlet Pressure3,000 PSIG (210 BAR)

    Temperature Range-40°F to 140°F (-40°C to 60°C)

    Gauge2” diameter brass

    Ports½” FPT (inlet/outlet) ¼” FPT (gauges)

    Helium Leak Integrity1 x 10-8 scc/sec

    Cv 1.0

    Weight4.4 lbs. (2 kg)

    Rear Panel Mountable

    The 603 Series regulators are intended for secondary pressure control of pipeline applications with requirements up to 250 PSIG.

    Laser Assist GasesAir, Nitrogen, and Oxygen

    Microbulk or Bulk Supply Systems

    Membrane Systems Assist or Beam Purge

    Nitrogen and Clean Dry Air with Requirements Greater than 1000 CFH

    Bulk Beam Purge SupplyNitrogen

    Laser Welding Pipeline Shielding GasesCO2, Argon, Helium

    ISOFLOW™ Seat Design

    High Flow

    High Purity

    Applications Materials Specifi cations

    • High Flow Delivery RegulatorISOFLOW™ seat design

    • 40-Micron Internal FilterLimits possibility of gas contamination

    Advanced Features603-3011-TF8 shown

    ASS

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    • Balance Stem SeatEliminates decaying inlet pressure fl uctuation

    • Stainless Steel DiaphragmUHP design

  • Related Options

    Flow Performance Curves

    Ordering Information

    -35-

    Series603

    Outlet Pressure1: 0-15 PSIG2: 0-40 PSIG3: 0-120 PSIG4: 0-200 PSIG5: 0-250 PSIG

    Outlet Gauge0-30 PSI0-60 PSI0-200 PSI0-400 PSI0-400 PSI

    Inlet Gauge0: None

    Outlet As sem blies0: ½” FPT Port1: ½” Tube FittingP: 12mm Tube Fitting

    603-Assembly/Gauges

    1: Right Hand Inlet(PSI/kPa Gauges)

    2: Right Hand Inlet (BAR/PSI Gauges)

    6: Left Hand Inlet(PSI/kPa Gauges)

    7: Left Hand Inlet(BAR/PSI Gauges)

    Connections000: ½” FPTM12: 12mm

    Tube Fitting

    TF8: ½” Tube Fitting

    A CB D Inlet

    Order No. DescriptionOptionThree Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Tee and Straight Purge confi gurations to satisfy all requirementsRear panel mount bracket kit

    Laser PanelsPurge DevicesMounting Bracket

    See Page 9See Page 47835-0204

    603 Series High Flow Regulator

    75(5.2)

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  • -36-

    Materials Specifi cationsApplications

    5260 Series Regulator

    The 5260 Series regulators are designed specifi cally for primary pressure control of assist gases supplied from cryogenic liquid cylinders for use in medium fl ow (up to 1,500 SCFH) and medium pressure (up to 200 PSIG) applications. The line version can be used in piping systems for lasing.

    Single Stage

    Chrome-Plated Forged Brass Body

    316L Stainless Steel Di a phragm

    Liquid Cylinder• Field Adjustable Pressure Limit

    Safeguard downstream equipment

    • Convoluted DiaphragmSmooth pressure changes

    • Standard Relief ValveDiaphragm and gauge protection

    • Designed for Low Inlet PressuresOptimized fl ow with liquid cylinders

    • Large Capsule® SeatPermits fl ow rates unobtainable with conventional regulators

    • 3,000 PSIG Inlet Pressure RatingSafe for use with high pressure cylinders

    BodyChrome-plated forged brass

    BonnetChrome-plated die cast zinc

    SeatPTFE

    Filter10-micron sintered bronze

    Diaphragm316L stainless steel

    Internal SealsPTFE

    Maximum Inlet Pressure3,000 PSIG (210 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Gauge2 ½” diameter dual scale brass

    Ports¼” FPT

    Helium Leak Integrity1 x 10-8 scc/sec

    Cv0.28

    Weight2.28 lbs. (1.26 kg)

    Laser Assist Gases from Liquid CylindersNitrogen and Oxygen from liquid cylinders with fl ows up to 1,500 SCFH 325 or 500 PSIG cylinder heads

    Laser Assist Gases from PipelineNitrogen and Oxygen

    Laser Beam PurgeNitrogen or clean, dry air from a generator or cryogenic source requiring up to 1,000 CFH

    Advanced Features

    806-5265 shownASS

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  • Related Options

    Flow Performance Curves

    Ordering Information

    -37-

    806-5260806-5261806-5265806-5266806-5267806-5268806-5263

    ¼” Tube InletCGA 320CGA 580CGA 540CGA 540CGA 5801/4" FPT

    0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)0-200 PSIG (0-14 BAR)

    Universal Line RegulatorCarbon DioxideInert Gases (Nitrogen, Argon & Helium)OxygenOxygen with 4,000 PSI Inlet GaugeInert with 4,000 PSI Inlet GaugeUniversal Line Regulator

    ¼” Stainless Steel Compression Tube Fitting

    1/4" FPT

    Series5260

    Part Num ber Inlet Delivery Pressure Gas Service5260 Outlet

    Order No. DescriptionOptionConvenient regulator wall mount, including tee, bracket and fl exible stainless steel pigtail with check valve in the inlet gland (Check valve not available on CGA 680 inlet models)Tee and Straight Purge confi gurations to satisfy all requirements

    Laser Gas Stations

    Purge Devices

    See Page 8

    See Page 47

    2000 PSIG(INLET PRESSURE)

    1000 PSIG(INLET PRESSURE)

    2000 PSIG(INLET PRESSURE)

    500 PSIG(INLET PRESSURE)

    500 PSIG(INLET PRESSURE)

    200 PSIG(INLET PRESSURE)

    2000 PSIG(INLET PRESSURE)

    200 PSIG(INLET PRESSURE)

    2000 PSIG(INLET PRESSURE)500 PSIG

    (INLET PRESSURE)

    500 PSIG(INLET PRESSURE)

    200 PSIG(INLET PRESSURE)

    OU

    TLE

    T P

    RE

    SS

    UR

    E -

    PS

    IG (

    BA

    R)

    10(0.7)

    30(2.1)

    20(1.4)

    50(3.4)

    40(2.8)

    40(1130)

    35(989)

    30(848)

    25(706)

    20(565)

    15(424)

    10(282)

    5(141)

    FLOW RATE - SCFM (LPM) N2

    OU

    TLE

    T P

    RE

    SS

    UR

    E -

    PS

    IG (

    BA

    R)

    60(4.1)

    40(2.8)

    80(5.5)

    100(7)

    120(8.3)

    140(9.7)

    160(11)

    180(12.4)

    200(14)

    220(15.2)

    10(282)

    20(565)

    100(2820)

    90(2538)

    80(2256)

    70(1975)

    60(1692)

    50(1410)

    40(1128)

    30(846)

    FLOW RATE - SCFM (LPM) N2

    5260 Series Single Stage Regulator 5260 Series Single Stage Regulator

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  • -38-

    Materials Specifi cationsApplicationsLASE

    R W

    ELD

    ING

    SU

    PPLY

    652 Series BlendMaster 1000Gas Blender for

    Laser and Hybrid Laser Welding

    Infi nite Ratio Adjustment

    EquiBlend Technology

    The 652 Series BlendMaster is designed to supply two-component blended shielding gases for laser welding applications. The blender provides 1,000 SCFH regardless of the blend ratio and the mixture may be changed without reducing capacity. Accurate mixing tolerances are maintained during the fi lling of bulk or microbulk supply sources.

    • Integral Line RegulatorSupports fl owmeter and regulator plus fl owmeter installations

    • EquiBlend™ TechnologyExceeds 1,000 SCFH for all mixes

    • Pressure Equalization SystemReduces the effects of inlet pressure fl uctuations

    • Lockable EnclosureProcess control

    • 0 - 100% Ratio AdjustabilityProcess fl exibility

    • Wall- or Bench-MountableInstallation fl exibility

    • 100 - 125 PSIG (7 - 8.5 BAR) Inlet RangeCompatible with a variety of cryogenic sources (liquid can, microbulk, bulk)

    Advanced Features

    CasePowder coated steelNot designed for use outdoors

    Surge TankSeven gallon (26.5 Liters)

    Pressure Control MechanismBrass barstockGas piloted

    Flow Capacity1,000 SCFH (28.3 M³/H)

    Inlet Supply Pressure Requirements100 - 125 PSIG (7 - 8.6 BAR)

    Mixed Gas Outlet Pressure10 - 45 PSIG (.7 - 3.1 BAR)

    Power Requirements110 or 220 VAC (50 - 60 Hz)

    Ambient Atmosphere and Gas Supply Temperature

    32°F to 100°F (0°C to 38°C)

    Accuracy± 1.5%

    Weight102 lbs. ( kg)

    652-1201 shown

    On-site Shielding Gas BlendingArgon-Helium mixtures

    Process ApplicationsHybrid Laser WeldingRemote Laser Welding (RLW)

  • Available Mounting

    Related Options

    Ordering Information

    -39-

    Model 1000 Floor-Mounted Model 1000 Wall-Mounted

    652Series652

    APrimary Scale

    Major Gas1: Argon5: Nitrogen

    BPrimary Scale

    Minor Gas1: Argon2: Carbon

    Dioxide3: Helium5: Nitrogen

    CMonitoring

    0: No Alarm7: Low Pressure Alarm

    Capability*

    DAssembly

    1: 110V, Floor Mount2: 110V, Wall Mount5: 220V, Floor Mount6: 220V, Wall Mount

    *Alarm sold separately

    ESecondary Scale

    Major Gas0: None1: Argon5: Nitrogen

    FSecondary Scale Minor

    Gas0: None1: Argon2: Carbon Dioxide3: Helium5: Nitrogen

    LASER

    WELD

    ING

    SUPPLY

    Order No. DescriptionOptionProvides audible and visual notifi cation of a depleted supply bank to a remote location

    Real-time systems monitoring with email or fax notifi cation.

    Advantium 2Remote AlarmAdvantium Monitoring Software

    529-5106

    529-5390

  • -40-

    Materials Specifi cationsApplications

    636 Series AutoSwitch HF

    Advanced Features• Balanced Main Valve

    High fl ow capacity

    • Integral Line RegulatorStable line pressure during change over

    • Variable Line PressureLine pressure changeable on site

    • User-Friendly Priority ValveOne knob switches cylinder priority

    • Integral Manifold SystemEasy installation

    High Flow

    AutomaticSwitchover System

    Pressure Switches

    The 636 Series AutoSwitch provides a continuous supply of nonfl ammable industrial gases at a constant delivery pressure from two high pressure banks. Standard pressure switches enable visual alarms and an optional remote alarm to notify the user of the need to replenish a depleted bank.

    Priority Valve and Line RegulatorBrass barstock

    DiaphragmsFabric-reinforced neoprene

    EnclosureAcrylic powder-coated steel

    Tubing and Fittings316 stainless steel, brass, and copper

    Internal SealsPTFE

    SeatsNeoprene, PTFE and Viton®

    Pressure Gauges and SwitchesBrass, bronze, stainless steel, and copper

    Check ValvesBrass with Viton® seals

    Maximum Inlet Pressure3,000 PSIG (210 BAR)

    Temperature Range-40 to 140°F (-40 to 60°C)

    Maximum Flow6,000 SCFH (2830 lpm)

    Inlet Connection (Enclosure)½” FPT

    Outlet Connection½” FPT

    Weight54 lbs. (25 kg)

    Purging SystemsLarge fl ow capacity to remove contaminants

    Argon or Helium Shielding GasHigh-pressure source

    636- 3xxx shown

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  • Flow Performance Curves

    Ordering Information

    -41-

    Related OptionsOption Order No. Description

    Remote Alarm

    Manifold Floor StandAutoSwitch Floor Stand

    Advantium Series830-7437830 7439

    Provides audible and visual notifi cation of a depleted supply bank to a remote location

    Supports two standard length (12”) manifold extensions installed consecutivelySupports AutoSwitch enclosure

    Series636

    Outlet Pressure1: 0-15 PSIG2: 0-40 PSIG3: 0-120 PSIG

    Manifold Style

    1: Standard Length (12” between stations)with One Cylinder/Station

    3: Standard Length (12” between stations)with Two Cylinders/Stations

    4: Compact Length (6” between stations)with One Cylinder/Station

    6: Compact Length (6” between stations)with Two Cylinders/Stations

    Pigtail Style

    2: 24” Rigid Copper3: 72” Flexible Stainless Steel-lined4: 24” Flexible Stainless Steel-braided

    with PTFE lining5: 36” Flexible Stainless Steel-lined6: 36” Flexible Stainless Steel-braided

    with PTFE lining7: 24” Flexible Stainless Steel-lined9: 72” Flexible Stainless Steel-braided

    with PTFE lining

    Stations/Side

    1: One Station2: Two Stations3: Three Stations4: Four Stations5: Five Stations6: Six Stations7: Seven Stations8: Eight Stations9: Nine Stations

    636 CB DA

    *Additional standard manifold extensions add 12” (305 mm) per side;

    Additional compact manifold extensions add 6” (153 mm) per side.

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    Connection

    Please specify inlet connection

    CGADIN 477BS 341and othersavailable

    Inlet

    20(1.4)

    100(6.9)

    120(8.3)

    1000(472)

    2000(944)

    3000(1416)

    4000(1888)

    5000(2360)

    6000(2832)

    7000(3304)

    40(2.8)

    60(4.1)

    80(5.5)

    140(9.7)

    2000 PSIG(INLET PRESSURE)

    500 PSIG(INLET PRESSURE

    500 PSIG(INLET PRESSURE

    500 PSIG(INLET PRESSURE

    2000 PSIG(INLET PRESSURE)

    2000 PSIG(INLET PRESSURE)

    FLOW RATE SCFH (LPM)

    OU

    TLET

    PR

    ESSU

    RE P

    SIG

    (BAR

    )

    636 Series AutoSwitch-GL

  • -42-

    Materials Specifi cationsApplications

    5270 Series RegulatorDual Stage

    Regulator

    Dual ScaleFlowmeter

    Chrome-plated Brass Barstock Body

    • High Inlet Pressure DesignFlexible gas sources

    • Large Convoluted DiaphragmSmooth pressure changes

    • Capsule® Seat AssemblyIncreased life and serviceability

    • Chrome-Plated Brass BodyEconomical high purity design

    • 316L Stainless Steel DiaphragmsNo inboard gas diffusion

    • Stainless Steel Tube Outlet ConnectionsLeak-tight connections

    • Dual Range Flow ControlArgon and Helium fl ow scales

    BodyChrome-plated brass barstock

    BonnetChrome-plated die cast zinc

    SeatPTFE (3,000 PSIG max inlet)PCTFE (4,500 PSIG max inlet)

    Filter10-micron sintered bronze

    Diaphragm316L stainless steel

    Internal SealsPTFE

    Maximum Inlet Pressure3,000 PSIG (210 BAR)4,500 PSIG (310 BAR) model 5278

    Temperature Range-40 to 140°F (-40 to 60°C)

    Gauge2” diameter dual scale brass

    Ports¼” FPT1/8” FPT (Flowmeter inlet)

    Flowtube (CFH)10 - 60 CFH Argon10 - 200 CFH Helium

    Weight4.4 lbs. (2 kg)

    The 5270 Series of regulators are intended for primary pressure and fl ow control of laser welding gases supplied from high pressure cylinders. For use with both CO

    2 and Nd:YAG laser

    welding, the 5270 provides gas fl ows for plasma suppression and trailing gas shield gases.

    CO2 Laser Welding

    Helium fl ow control 30-200 SCFH

    Nd:YAG Laser WeldingArgon fl ow control 10-60 SCFH

    Double Flow Control (806-5279)Dual 10-60 SCFH Ar fl ow tubesDual 30-200 SCFH He fl ow tubes

    Advanced Features

    806-5275 shown

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    806-5275806-5278806-5279

    CGA 580CGA 680CGA 580

    Single (Dual Scale)Single (Dual Scale)Dual (Dual Scale)

    Inert Gases (3,000 PSIG inlet)Inert Gases (4,500 PSIG inlet)Inert Gases (3,000 PSIG Inlet)

    1/8” Stainless Steel Compression Tube Fitting

    5270

    Part Num ber Inlet Flowmeter Gas ServiceSeries Outlet

    Installation Dimensions

    Ordering Information

    Order No. DescriptionOptionConvenient regulator wall mount, including tee, bracket and fl exible stainless steel pigtail with check valve in the inlet gland (Check valve not available on CGA 680 inlet models)Three Gas Panel delivery systems for the Laser Gases (Helium, Nitrogen and Carbon Dioxide)Tee and Straight Purge confi gurations to satisfy all requirements

    Laser Gas Stations

    Laser PanelsPurge Devices

    See Page 8

    See Page 9See Page 47

    Related Options

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    Specifi cationsFeatures

    Ordering InformationPart Num ber Description

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    Multi-Gas AnalyzerCONCOA’s Multi-Gas Analyzer is designed to monitor almost any binary gas mixture. This is ideal for a wide range of applications, such as metal