table of contents - farnell element14 · 11 13.90 0.30 -0.30 13.84 x 12 2.50 0.20 -0.20 2.51 x 13...

43
Table of Contents PPAP Package for: AAF214, Rev. D, 23-Jun-2017 Section A Nondisclosure Agreement Section # 1 Design Records Section # 2 Engineering Change Documents Section # 3 Customer Engineering Approval Section # 4 Design FMEA Section # 5 Process Flow Diagrams Section # 6 Process FMEA Section # 7 Control Plan Section # 8 Measurement Systems Analysis Studies Section # 9 Dimensional Results Section # 10 Material, Performance Test Results Section # 11 Initial Process Study Section # 12 Qualified Laboratory Documentation Section # 13 Appearance Approval Report Section # 14 Sample Product Section # 15 Master Sample Section # 16 Checking Aids Section # 17 Records Of Compliance With Customer-Specific Requirements Section # 18 Part Submission Warrant Section # 18a Bulk Material Requirements

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Page 1: Table of Contents - Farnell element14 · 11 13.90 0.30 -0.30 13.84 x 12 2.50 0.20 -0.20 2.51 x 13 5.50 0.20 -0.20 5.50 x 14 1.60 0.20 -0.20 1.58 x 15 Max 0.20 0.00 -0.20 - 16 1.90

Table of Contents

PPAP Package for:

AAF214, Rev. D, 23-Jun-2017

Section A Nondisclosure Agreement

Section # 1 Design Records

Section # 2 Engineering Change Documents

Section # 3 Customer Engineering Approval

Section # 4 Design FMEA

Section # 5 Process Flow Diagrams

Section # 6 Process FMEA

Section # 7 Control Plan

Section # 8 Measurement Systems Analysis Studies

Section # 9 Dimensional Results

Section # 10 Material, Performance Test Results

Section # 11 Initial Process Study

Section # 12 Qualified Laboratory Documentation

Section # 13 Appearance Approval Report

Section # 14 Sample Product

Section # 15 Master Sample

Section # 16 Checking Aids

Section # 17 Records Of Compliance With Customer-Specific Requirements

Section # 18 Part Submission Warrant

Section # 18a Bulk Material Requirements

us062814
Text Box
Newark Electronics Customer Part Number: 40Y0883 (TE Connectivity Part Number: 2-1703930-1) November 2018
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AAF214, Rev. D, 6-Apr-2017

Nondisclosure Agreement

If a nondisclosure agreement has been reached with your company, it will be included on the following page(s). Please review the terms of this agreement to ensure that further actions associated with information contained within this PPAP package do not violate these terms.

If a nondisclosure agreement HAS NOT been reached, certain documents deemed confidential by TE Connectivity will not be included in this PPAP package. These documents include but are not limited to the Design FMEA, the Process Flow Diagram, the Process FMEA and the Control Plan. These documents can be reviewed by you company but cannot be retained.

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AAF214, Rev. D, 23-Jun-2017

Section 1

Design Records

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A1

REVISIONS

0 PLC1 PLC2 PLC3 PLC4 PLCANGLES

OFSCALE SHEET REV

NAME

SIZE CAGE CODE DRAWING NO

DIMENSIONS: TOLERANCES UNLESSOTHERWISE SPECIFIED:

DWN

CHK

APVD

MATERIAL FINISH

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

P LTR DATE APVDDWNDESCRIPTION

LOC DIST

5678 34 2 1

D

B

AA

B

C C

D

ALL RIGHTS RESERVED.

RELEASED FOR PUBLICATION

C COPYRIGHT

THIS DRAWING IS UNPUBLISHED.

4805 (3/11)

RESTRICTED TO

THIS DRAWING IS A CONTROLLED DOCUMENT.

TE Connectivity

REV.

Bestell-Nr.AusfuehrungORDER NO.Design 2

MarkierungMARKING

6

E

1-1703930-2 F - 1H

F Standard CuSn8 Sn

E = 1.7G = 1.5L = 1.05

K = 1.9G

HIGHPERFORMANCE

2H CuNiSi Ag

2-1703930-4 A - - 2+ CuNiSi Sn

- - 3-1703930-2 A 3H CuNiSi Ag

E = 1.41G = 1.32L = 0.75

M = �n�0.9

K = 1.8

- - 3-1703930-4 A 3+ CuNiSi Sn

- - 4-1703930-1 A Standard 4 CuSn8 Sn

E = 1.6G = 1.64L = 0.85M = �n�1

K = 1.93

- - 4-1703930-2 A

HIGHPERFORMANCE

4H CuNiSi Ag

- - 4-1703930-3 A 4G CuNiSi

- - 4-1703930-4 A 4+ CuNiSi Sn

/KUNDENZEICHNUNG

/OBERFLAECHE/FARBE

DIESES ZEICHNUNGSDOKUMENT WIRD DURCH AMP INCORPORATED KONTROLLIERT.AENDERUNGEN, DIE DEM TECHNISCHEN FORTSCHRITT DIENEN, SIND VORBEHALTEN.DEN JEWEILS LETZTGUELTIGEN AENDERUNGSSTAND ERFAHREN SIE AUF ANFRAGE.

AENDERUNGEN

VONMASSSTAB BLATT

ZEICHNUNGS-NR.

MASSEINHEITEN:ALLGEMEINTOLERANZEN

/WINKEL

PRODUKTSPEZ.

VERARBEITUNGSSPEZ.

GEWICHT

BESCHREIBUNG

FREI FUER VEROEFFENTLICHUNG

ALLE RECHTE VORBEHALTEN.

VERTRAULICHE UNVEROEFFENTLICHTE ZEICHNUNG

NUR FUER

MATED WITH:PASSEND ZU:

PROJEKT NR.:

-

-

--

F ECR-16-000904 21JAN2016 HO. LEIM

G ECR-17-000743 25NOV2016 HO. LEIM

G1 ECR-18-002413 19FEB2018 FRAN LEIM

G2 ECR-18-015758 04OCT2018 GLUE LEIM

Customer Drawing

1703930

S. G.04SEP2007

C. Boemmel04SEP2007

R. Jetter04SEP2007

20:1 1 1 G2

108-94099

114-18858

-- -

mm-----

1�$�

AI -

NanoMQSBuchsenkontaktSOCKET CONTACT

-

2007

- -

2007

00779

Tyco Electronics AMP GmbH

0.1

0.1

3.45+0.2-0.1

6.35

13.9 0.3

2.5 0.2 1.6 0.2

1.65

0.1

1

1

G�#�0.2

E�#�0.3 1.9 0.3

K�#�0.2

0.19

0.04

max. 0.2L

0.3 0.9

1.65 ( )2.05

5.5 0.2

2 0.3

K�#�0.2

M

0.15

Bestell-Nr.AusfuehrungORDER NO.Design 1

REV. VERSION

DGBWIRE SIZE RANGE

[mm2]

MaterialOBERFLAECHE

SURFACE

GewichtWEIGHT[g] Abmessungen/DIMENSION [mm]

DrahtcrimpWIRE CRIMP

Iso' crimpINSULATION CRIMP

1-1703930-1 - - Standard 1

0.13...0.17

CuSn8 Sn

0.08

E = 1.5G = 1.25L = 0.9

K = 1.8

-HIGH

PERFORMANCECuNiSi Ag

2-1703930-1 - - 2

0.22...0.352-1703930-2 - -

0.13...0.17

0.22...0.35

Au

2-1703930-X wie gezeigt2-1703930-X AS SHOWN

3-1703930-X wie gezeigt3-1703930-X AS SHOWN

4-1703930-X wie gezeigt4-1703930-X AS SHOWN

3-1703930-x und4-1703930-x wie gezeigt3-1703930-x AND4-1703930-x AS SHOWN

C-C

F-F Ausfuehrung/Design1

A-A

Ausfuehrung/Design2

1-1703930-x und2-1703930-x wie gezeigt1-1703930-x AND2-1703930-x AS SHOWN

B-BE-E

10:1

1-1703930-X wie gezeigt1-1703930-X AS SHOWN

F-F

Massgebend ist der deutsche TextONLY THE GERMAN LANGUAGE VERSION SHALL BE BINDING1

Einzelheiten der Ausfuehrung bleiben dem Hersteller ueberlassenDETAILS OF DESIGN ARE LEFT TO MANUFACTURER2

BemerkungenNOTES

4

Datumscode (Woche/Jahr)DATE-CODE (WEEK/YEAR)

5

TE-Logo, AenderungsstandTE-LOGO, REVISION STATUS

3 Passend zu Kontaktstift: SUITABLE TO CONTACT-PIN.

TE 114-94201

6 VariantenmarkierungVERSION MARKING

7 Oberflaeche KontaktbereichSURFACE CONTACT AREA Sn = 0.8 ... 2.2µm Ag = 1.6 ... 5µm Au = min. 0.8µm

8 RillenausfuehrungSERRATION DESIGN

9 Spurenzuordnung in ZweispurwerkzeugenTRACK ALLOCATION IN TWO TRACK DIES

G2

8 8 7

G2

9

8

4

56G2

8

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AAF214, Rev. D, 23-Jun-2017

Section 2

Engineering Change Documents

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4/5/2018 https://www.te.com/commerce/pcnws/PCNForms?pcndate=20-JAN-17&pcnnbr=E-17-000743&PAGENAME=PCNFORM&ExtView=Y

https://www.te.com/commerce/pcnws/PCNForms?pcndate=20-JAN-17&pcnnbr=E-17-000743&PAGENAME=PCNFORM&ExtView=Y 1/1

Product Change No�fica�on Current Date: 05-Apr-2018

TE Connec�vity Product Change No�fica�on: E-17-000743 PCN Date: 20-JAN-17

TE would like to inform you of the following change(s) to the listed TE Connec�vity Product. In case of any further ques�ons about this change(s), please contact your TE

Connec�vity Sales Engineer. Affected part, drawing and/or specifica�on numbers are listed on the a�ached sheet(s).

General Product Descrip�on:NanoMQS socket contact

Descrip�on of ChangesHeight of the transi�on area between wire crimp and body will be increased. (PN 2-1703930-1 and 2-1703930-2)

Other a�achments: change no�ce

Reason for Changes:Product Improvement. Increasing the robustnss of NanoMQS terminals PN 2-1703930-1 and 2-1703930-2 in the transi�on area between wire crimp and body to decrease therisk of damage during moun�ng of the terminals to the cavity.Es�mated Dates:Last Order Date (Obsolete Parts Only): First Date To Ship (Changed Parts Only):

20-AUG-2017Last Ship Date (Obsolete Parts Only): Last Date for Mixed Shipments: (Changed Parts Only):

No Mixed Shipments

Part Number(s) being Modified:

Part Number Part Discon�nued perPCN

CustomerDrawing

Alias PartNumber(s)

Subs�tute PartNumber

Subs�tute Alias PartNumber(s)

Descrip�on OfDifference

2-1703930-1 NO2-1703930-2 NO

The documents listed below are being modified. Related parts that are not explicitly listed on this PCN are not being modified or discon�nued as per the PCN. The Last OrderDate, Last Ship Date, First Date to Ship Changed Parts and last date for Mixed Shipments apply only to parts explicitly listed on this PCN.

Customer Drawing(s) Being Modified:

Drawing NumberCurrent RevisionNew Revision1703930 F

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AAF214, Rev. D, 23-Jun-2017

Section 3

Customer Engineering Approval

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AAF214, Rev. D, 23-Jun-2017

Not Applicable

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AAF214, Rev. D, 23-Jun-2017

Section 4

Design FMEA

See Section A for nondisclosure conditions. The Design FMEA, if included, is a Class II confidential document

belonging to TE Connectivity. A class II document may not be further distributed and is subject to the conditions of the

nondisclosure agreement.

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AAF214, Rev. D, 23-Jun-2017

Section 5

Process Flow Diagram

See Section A for nondisclosure conditions. The Process Flow Diagram, if included, is a Class II confidential

document belonging to TE Connectivity. A class II document may not be further distributed and is subject to the conditions of the

nondisclosure agreement.

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AAF214, Rev. D, 23-Jun-2017

Section 6

Process FMEA

See Section A for nondisclosure conditions. The Process FMEA, if included, is a Class II confidential document

belonging to TE Connectivity. A class II document may not be further distributed and is subject to the conditions of the

nondisclosure agreement.

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AAF214, Rev. D, 23-Jun-2017

Section 7

Control Plan

See Section A for nondisclosure conditions. The Control Plan, if included, is a Class II confidential document belonging to TE Connectivity. A class II document may not be

further distributed and is subject to the conditions of the nondisclosure agreement.

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AAF214, Rev. D, 23-Jun-2017

Section 8

Measurement System Analysis

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AAF214, Rev. D, 23-Jun-2017

Not Applicable

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AAF214, Rev. D, 23-Jun-2017

Section 9

Dimensional Results

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ORGANIZATION PART NUMBER 2-1703930-1

SUPPLIER/VENDER CODETYCO ELECTRONICS AMP GMBH PART NAME NanoMQS SOCKET CONTACT

INSPECTION FACILITY DESIGN RECORD CHANGE LEVEL C-1703930

WOERT ENGINEERING CHANGE DOCUMENETG2

ITEMUSL

(Tol+)

LSL

(Tol-)OK

NOT

OK

1 3.45 0.20 -0.10 -

2 0.10 0.10 -0.10 0.16 x

3 0.15 0.15 -0.15 0.14 x

4 0.19 0.04 -0.04 0.20 x

5 1.65 0.10 -0.10 1.68 x

6 1.00 0.15 -0.15 0.98 x

7 1.00 0.15 -0.15 1.01 x

8 6.35 0.15 -0.15 6.30 x

9 1.65 0.15 -0.15 1.65 x

10 Ref 2.05 0.00 0.00 2.04 x

11 13.90 0.30 -0.30 13.84 x

12 2.50 0.20 -0.20 2.51 x

13 5.50 0.20 -0.20 5.50 x

14 1.60 0.20 -0.20 1.58 x

15 Max 0.20 0.00 -0.20 -

16 1.90 0.20 -0.20 2.02 x

17 1.90 0.30 -0.30 2.02 x

18 Dia 0.90 0.15 -0.15 0.93 x

19 1.50 0.20 -0.20 1.51 x

20 1.70 0.30 -0.30 1.64 x

21 0.30 0.15 -0.15 0.39 x

22 1.05 0.15 -0.15 0.97 x

Blanked statements of conformance are unacceptable for any test results

SIGNATURE TITEL DATE

Veda Kulkarni Quality Engineering 12/10/2018

18/71982

ORGANIZATION MEASUREMENT

RESULT (DATA)

DIMENSION/

SPECIFICATION

Unable to measured

On tha strip not measured

Production Part Approval Dimension Test Results

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Page 1 of 1 Pages

ORGANIZATION: PART NUMBER 2-1703930-1

SUPPLIER/VENDOR CODE TYCO ELECTRONICS AMP GMBH PART NAME NanoMQS SOCKET CONTACT

INSPECTION FACILITY DESIGN RECORD CHANGE LEVEL: C-1703930WOERT ENGINEERING CHANGE DOCUMENTS:G2

TEST

DATE

QTY.

TESTE

D

OKNOT

OK

1 NanoMQS, Terminal

CuSn8 CuSn8 x

e-plate Sn e-plate Sn x

Blanked statements of conformance are unacceptable for any test results

Veda Kulkarni

18/71982

DIMENSION/SPECIFICATION

SPECIFICATION

/

LIMITS

SIGNATURE TITEL

Quality Engineering

DATE

12/10/2018

ITEMORGANIZATION MEASUREMENT

RESULT (DATA)

Production Part Approval Material Test Results

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1 23

4

5

6

7

89 10

11

12

13

14

15

16

17

1819

20

21

22

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AAF214, Rev. D, 23-Jun-2017

Section 10

Material, Performance Test Results

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AAF214, Rev. D, 23-Jun-2017

Section 11

Initial Process Studies

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AAF214, Rev. D, 23-Jun-2017

Not Applicable

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AAF214, Rev. D, 23-Jun-2017

Section 12

Qualified Laboratory Documentation

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AAF214, Rev. D, 23-Jun-2017

Section 13

Appearance Approval Report

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AAF214, Rev. D, 23-Jun-2017

Not Applicable

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AAF214, Rev. D, 23-Jun-2017

Section 14

Sample Product

Sent in separate package (if required)

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AAF214, Rev. D, 23-Jun-2017

Section 15

Master Sample

Retained at manufacturing location

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AAF214, Rev. D, 23-Jun-2017

Section 16

Checking Aids

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AAF214, Rev. D, 23-Jun-2017

Not Applicable

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AAF214, Rev. D, 23-Jun-2017

Section 17

Records of Compliance with

Customer-Specific Requirements

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IMDS ID / Version: 129161804 / 7 Page: 1 / 3

User: Figueroa, Barbara Date: 11/5/18 4:20:27 PM

MDS Report

Substances of assemblies and materials

This report is for internal Automotive industry use only. Distribution to non-Automotive

clients is a violation of the Terms of Use, and is not permitted unless a written permission

was given by DXC Technology. Parsing is not allowed.

1. Company and Product Name

1.1 Supplier Data 1.2 Product Identification Name [ID]: Tyco Electronics GAD

[913]

Part/Item No.: 2-1703930-1

DUNS Number: - Description: NanoMQS, Terminal

Street/Postal Code: Amperestr. 12-14 Report No.: -

Nat./ZipCode/City: DE 64625 Bensheim Date of Report: -

Supplier Code: - Purchase Order No.: -

Contact Person: IMDS Team (India)

Engineering Services

Bill of Delivery No.: -

- Phone: - Preliminary MDS: No

- Fax No.: - IMDS ID / Version: 129161804 / 7

- E-Mail Address: [email protected] Node ID: 762126747

MDS Status (Change

Date):

Internally

released

(08/09/2018)

EntServ Deutschland GmbH

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IMDS ID / Version:

User:

129161804 / 7

Figueroa, Barbara

Page:

Date:

2 / 3

11/5/18 4:20:27 PM

EntServ Deutschland GmbH

Tree Level Description

Article Name

Name

Substance name

Part/Item No.

Item- /Mat.-No.

Material-No.

CAS No.

IMDS ID / Version

Quantity Weight

[g]

Portion

[%]

Portion

(from - to)

[%]

Classif.

GADSL,

SVH

Parts Marking

Recyclate

(Indust./Consum

C Application [ID]

1 NanoMQS, Terminal 2-1703930-1

129161804 / 7

0.0795

2 CuSn8

10279634 / 7

0.0792 3.2 No

3 Iron 7439-89-6

0.05

0 - 0.1

3 Nickel 7440-02-0

0.1

0 - 0.2 D Not applicable [34]

3 Phosphorus 7723-14-0

0.205

0.01 - 0.4

MDS Report

Substances of assemblies and materials

Materials which are subject to legal prohibitions must not be included!

Dangerous substances formed or released during use must also be declared

Please note: GADSL list for substances that require declaration

2. Characterization of the Component

Part/Item No.: 2-1703930-1 Report No.: -

Description: NanoMQS, Terminal IMDS ID / Version: 129161804 / 7

Node ID: 762126747

er)

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IMDS ID / Version:

User:

129161804 / 7

Figueroa, Barbara

Page:

Date:

3 / 3

11/5/18 4:20:27 PM

EntServ Deutschland GmbH

Tree Level Description

Article Name

Part/Item No.

Item- /Mat.-No.

IMDS ID / Version

Quantity

Weight

Portion

Portion

Classif. Parts Marking

Recyclate

Name Material-No. (from - to) GADSL, (Indust./Consumer)

Substance name CAS No. [g] [%] [%] SVHC Application [ID]

3 Lead 7439-92-1 0.01 0 - 0.02 D / P / Concentration w ithin

SVHCacceptable GADSL limits [44]

3 Zinc (metal) 7440-66-6 0.1 0 - 0.2

3 Tin 7440-31-5 8 7.5 - 8.5

3 Misc., not to declare system 0.1 0 - 0.2

3 Copper 7440-50-8 91.435 D

2 e-plate Sn (electrodeposited Tin 756885 / 5 0.0003 4.2 No

Coatings, bright and matt)

3 Carbon 7440-44-0 0.505 0.01 - 1

3 Sulphur 7704-34-9 0.02 0 - 0.04

3 Lead 7439-92-1 0.015 0 - 0.03 D / P / Concentration w ithin

SVHCacceptable GADSL limits [44]

3 Tin 7440-31-5 99.46

This is an uncontrolled copy of a document created by IMDS. End of the report.

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AAF214, Rev. D, 23-Jun-2017

Section 18

Part Submission Warrant

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Part Submission Warrant

Part Name

Shown on Drawing Number

Engineering Change Level Dated

Additional Engineering Changes Dated

Safety and/or Government Regulation Purchase Order No. Weight (kg)

Checking Aid Number Checking Aid Engineering Change Level Dated

ORGANIZATION MANUFACTURING INFORMATION

Organization Name and Supplier Code

Street Address Buyer/Buyer Code

WOERT Germany

City Postal Code Country Application

MATERIALS REPORTING

Has customer-required Substance of Concern information been reported No n/a

Submitted by IMDS or other customer format

Are polymeric parts identified with appropriate ISO marking codes? Yes No n/a

REASON FOR SUBMISSION (Check at least one)

Initial submission Change to Optional Construction or Material

Engineering Change(s) Sub-Supplier or Material Source Change

Tooling: Transfer, Replacement, Refurbishment, or additional Change in Part Processing

Correction of Discrepancy Parts Produced at Additional Location

Tooling Inactive > than 1 year Other - please specify

REQUESTED SUBMISSION LEVEL (Check one)

Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.

Level 2 - Warrant with product samples and limited supporting data submitted to customer.

Level 3 - Warrant with product samples and complete supporting data submitted to customer.

Level 4 - Warrant and other requirements as defined by customer.

Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.

SUBMISSION RESULTS

The results for dimensional measurement material and functional tests appearance criteria statistical process package

These results meet all design record requirements: Yes No (If "No" - Explanation Required)

Mold / Cavity / Production Process Stamping

DECLARATION

I affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production Part

Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at the production rate of proprietary / 8 hours

I also certify that documented evidence of such compliance is on file and is available for review. I have noted any deviations from this declaration

below.

EXPLANATION/COMMENTS Production rate is TE proprietary.

Is each Customer Tool properly tagged and numbered? Yes No N/A

Organization Authorized Signature Date

Print Name Phone No. Fax

Title Email

FOR CUSTOMER USE ONLY (IF APPLICABLE)

PPAP Warrant Disposition : Approved Rejected Other

Customer Signature Date

Print Name Customer Tracking Number (optional)

05-Nov-2018

73499

Barbara Figueroa

n/a

+52 662 500 3680

n/a n/a n/a

TYCO ELECTRONICS AMP GMBH

Region

BW Various

NanoMQS SOCKET CONTACT Cust. Part Number

PPAP Technician [email protected]

40Y0883

C-1703930 Org.Part Number 2-1703930-1

n/a

n/a 0.00007

N/A

E-17-000743

G2 04-OCT-2018

/ 323462481

CUSTOMER SUBMITTAL INFORMATION

Newark Electronics

AMPERESTR 14

Customer Name/Division

N/A

Yes

129161804 / 7

Barbara Figueroa

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AAF214, Rev. D, 23-Jun-2017

Section 18a

Bulk Material Requirements

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AAF214, Rev. D, 23-Jun-2017

Not Applicable