table of contents - mac-tech.com · 2 tel: 800.328.9646 tel: 800.268.5573 tel: 001.800.741.2510...
TRANSCRIPT
2
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
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ORDER Minimum order is $50.00
CREDIT REQUIREMENTS All orders are subject to approval by our Credit Department. If you are a new account, please furnish us with your tax exempt status, a bank reference, three current supplier references and/or your current D&B rating with your first order. A credit limit will be imposed on new accounts until credit has been established.
PAYMENT TERMS Terms are net 10 days. Catalog prices are subject to change without notice.
FREIGHT Orders are shipped F.O.B. from our manufacturing facility.(International Shipments are Incoterms: Ex Works).
ORDER CANCELLATION In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and material.
RETURNED MATERIAL A handling/restocking fee will be applied to all standard products returned for credit. A return authorization number and shipping instructions must be obtained in advance before an item can be returned.
CLAIMS All claims or product shortages must be made within 30 days of the invoice date.
Terms and Conditions
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3
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Table of Contents
Basix and Basix ABS/WLS (A) Station . . . . . . . . . . . . 4
Basix and Basix ABS/WLS (B) Station . . . . . . . . . . . . 5
HP2 and HP2 ABS/WLS (A) Station . . . . . . . . . . . . . 6
HP2 and HP2 ABS/WLS (B) Station . . . . . . . . . . . . . 7
HPX 1/2” (A) Station . . . . . . . . . . . . . . . . . . . . . . . 8
HPX 1-1/4” (B) Station . . . . . . . . . . . . . . . . . . . . . . 9
EXP 1/2” [A) Station . . . . . . . . . . . . . . . . . . . . . . . 10
EXP 1-1/4” (B) Station . . . . . . . . . . . . . . . . . . . . . . 11
2” (C) Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3-1/2” (D) Station . . . . . . . . . . . . . . . . . . . . . . . . . 13
4-1/2” (E) Station . . . . . . . . . . . . . . . . . . . . . . . . 14
Add On for Non-Standard Features . . . . . . . . . . . . . 15
Dura-Blade 3-1/2” (D) Station . . . . . . . . . . . . . . . . . 16
Dura-Blade 4-1/2” (E) Station . . . . . . . . . . . . . . . . 17
Dura-Die . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replaceable Insert Assembly . . . . . . . . . . . . . . . . . 19
Close to Clamp Tooling . . . . . . . . . . . . . . . . . . . . . 20
Non-Standard Keying . . . . . . . . . . . . . . . . . . . . . . . 21
Shear Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Standard Shapes & Keying Locations . . . . . . . . . . . . 23
Wilson’s Basix Thick Turret Tooling is an affordable solution for fabricators looking to improve productivity and reduce tool replacement costs . Stronger tool steels, an intelligent design and optional surface enhancements combine to make Wilson Basix the standard in low cost, high quality thick turret tooling .
Wilson’s HP2 Thick Turret Tooling offers the same features as Basix with the addition of the easiest punch length adjustment in the industry . The HP2 spring pack assembly delivers fast and easy tool-less punch length adjustments, in or out of the machine .
Wilson’s HPX Thick Turret Tooling system is a revolutionary approach to punch press tooling . HPX delivers the most technologically advanced thick turret tooling on the market by incorporating Wilson’s EXP punch technology into an assembly with HP2 adjustment and the ability to accept round or shaped punches . In addition, every EXP punch comes standard with Wilson Tool’s exclusive Ultima™ premium tool steel resulting in twice the tool life as most standard punches .
4
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
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U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
[email protected]@[email protected]
NOTES:
Maximum ‘A’ DIM .500” [12.7mm]
Maximum Material Thickness .150” [3.81mm] *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
Additional charges may apply to non-standard features. See page 15.
DESCRIPTIONBASIX BASIX ABS/WLS
CAT. NO. PRICE CAT. NO. PRICE
PUNCH & GUIDE
ASSEMBLY
Round Shape FittedOptima® Coating
1305713059
-
1385613858
-
PUNCHRoundShapeOptima® Coating
21832182
-
1382713870
-
GUIDERoundShape (0o)Shape (0o & 45o)Shape (0o & 90o)
13065130661306713068
13073130741307513076
STRIPPER RoundShape Fitted
1304413143
1304513152
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape Positive Shape Negative
2192 18081295918171818
21921808
1295918171818
BASIX 1/2” [A] STATION
BASIX BASIX ABS/WLS
THICKNESS QTY. CAT. NO. PRICE
DIE SHIM
.010 [0.25mm]
.030 [0.75mm].060 [1.5mm]
111
210127212104
.010 [0.25mm]
.030 [0.75mm].060 [1.5 mm]
252525
220827222172
PUNCH SHIM
.060 [1.5 mm]
.060 [1.5 mm]1
2518982167
5
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
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U.S.A.CanadaMexico
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DESCRIPTIONBASIX BASIX ABS/WLS
CAT. NO. PRICE CAT. NO. PRICE
PUNCH & GUIDE
ASSEMBLY
Round Shape FittedOptima® Coating
1309013092
-
1386013862
-
PUNCHRoundShapeOptima® Coating
21852184
-
1382813872
-
GUIDERoundShape (0o)Shape (0o & 45o)Shape (0o & 90o)
13413134141341513416
13097130981309913100
STRIPPER RoundShape Fitted
18901917
24332432
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape PositiveShape Negative
2194 2021 12961 2025 2026
2194 2021 12961 2025 2026
BASIX 1-1/4” [B] STATION
BASIX BASIX ABS/WLS
NOTES:
Maximum ‘A’ DIM 1.250” [31.75mm]
Maximum Material Thickness .250” [6.35mm] *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
Additional charges may apply to non-standard features. See page 15.
THICKNESS QTY. CAT. NO. PRICE
DIE SHIM
.010 [0.25mm]
.030 [0.75mm].060 [1.5mm]
111
209727232100
.010 [0.25mm]
.030 [0.75mm].060 [1.5 mm]
252525
220927242173
PUNCH SHIM
.060 [1.5 mm]
.060 [1.5 mm]125
15298
6
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
[email protected]@[email protected]
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
[email protected]@[email protected]
NOTES: Maximum ‘A’ DIM .500” [12.7mm]
Maximum Material Thickness .150” [3.81mm] *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
Additional charges may apply to non-standard features. See page 15. ** HP2 assemblies require a pinned round punch
HP2 1/2” [A] STATION
THICKNESS QTY. CAT. NO. PRICE
DIE SHIM
.010 [0.25mm]
.030 [0.75mm].060 [1.5mm]
111
210127212104
.010 [0.25mm]
.030 [0.75mm].060 [1.5 mm]
252525
220827222172
HP2 HP2 ABS/WLS
DESCRIPTIONHP2 GRAVITY HP2 ABS/WLS
CAT. NO PRICE CAT. NO PRICE
PUNCH & GUIDE
ASSEMBLY
Round Shape Fitted Optima® Coating
1405214053
-
1405414055
-
HP2 SPRING PACK ASSEMBLY 14153 14153
PUNCHPinned Round **Shape Fitted Optima® Coating
140482182
-
1386913870
-
GUIDERoundShape (0o)Shape (0o & 45o)Shape (0o & 90o)
14072140731407514074
14076140771407914078
STRIPPER RoundShape Fitted
1304413143
1304513152
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape Positive Shape Negative
219218081295918171818
21921808
1295918171818
7
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
[email protected]@[email protected]
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
[email protected]@[email protected]
NOTES: Maximum ‘A’ DIM 1.250” [31.75mm]
Maximum Material Thickness .250” [6.35mm] *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
Additional charges may apply to non-standard features. See page 15.
** HP2 assemblies require a pinned round punch
HP2 1-1/4” [B] STATION
THICKNESS QTY. CAT. NO. PRICE
DIE SHIM
.010 [0.25mm]
.030 [0.75mm].060 [1.5mm]
111
209727232100
.010 [0.25mm]
.030 [0.75mm].060 [1.5 mm]
252525
220927242173
DESCRIPTIONHP2 GRAVITY HP2 ABS/WLS
CAT. NO PRICE CAT. NO. PRICE
PUNCH & GUIDE
ASSEMBLY
Round Shape FittedOptima® Coating
1405614057
-
1405814059
-
HP2 SPRING PACK ASSEMBLY 14172 14172
PUNCHPinned Round **ShapeOptima® Coating
140492184
-
1387113872
-
GUIDERoundShape (0o)Shape (0o & 45o)Shape (0o & 90o)
14080140811408314082
14084140851408714086
STRIPPER RoundShape Fitted
18901917
24332432
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape PositiveShape Negative
2194 2021
12961 2025 2026
2194 2021 12961 2025 2026
8
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
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U.S.A.CanadaMexico
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NOTES:
Maximum ‘A’ DIM .500” [12.7mm] Maximum Material Thickness .150” [3.81mm]
Compatible with ABS and non-ABS machines
1. Includes guide assembly, punch and stripper
2. Guide assembly only. Punch and stripper purchased separately. Used for round or shape.
*Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
Additional charges may apply to non-standard features. See page 15.
DESCRIPTIONHPX
CAT. NO PRICE
PUNCH & GUIDE ASSEMBLY1
Round Shape FittedOptima® Coating
1402614012
-
GUIDE ASSEMBLY2 14027
PUNCHRoundShape FittedOptima® Coating
1390413905
-
GUIDERound Shape 0o
Shape 0o & 45o
Shape 0o & 90o
13073130741307513076
STRIPPER RoundShape Fitted
1304513152
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape PositiveShape Negative
21921808
1295918171818
HPX 1/2” [A] STATION
9
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U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
[email protected]@[email protected]
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
[email protected]@[email protected]
NOTES: Maximum ‘A’ DIM 1.250” [31.75mm] Maximum Material Thickness .250” [6.35mm] Compatible with ABS and non-ABS machines 1. Includes guide assembly, punch and stripper.
2. Guide assembly only. Punch and stripper purchased separately. Used for round or shape..
*Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
Additional charges may apply to non-standard features. See page 15.
DESCRIPTIONHPX
CAT. NO PRICE
PUNCH & GUIDE ASSEMBLY1
Round Shape FittedOptima® Coating
1402914018
-
GUIDE ASSEMBLY2 14030
PUNCHRound Shape FittedOptima® Coating
1391613917
-
GUIDERound Shape 0o KeyShape 0o & 45o KeyShape 0o & 90o Key
13097130981309913100
STRIPPER RoundShape Fitted
24332432
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape PositiveShape Negative
2194 2021
12961 2025 2026
HPX 1-1/4” [B] STATION
10
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U.S.A.CanadaMexico
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Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
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U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
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ROUND PUNCH Cat. No. 13904
HP ROUND PUNCH HOLDER
HP ABS/WLS ROUND PUNCH HOLDER
STANDARD SHAPE PUNCH HOLDER
METRIC SHAPE PUNCH HOLDER
METRIC ABS/WLS SHAPE PUNCH HOLDER
ULTRA PUNCH HOLDER
EXP™ 1/2" [A] STATION
DESCRIPTION CAT. NO PRICE
EXPPUNCH
Round Shape Optima© Coating
1390413905
-
PUNCH HOLDER
HP RoundHP Shape
HP ABS/WLS RoundHP ABS/WLS Shape
Standard RoundStandard Shape
Metric RoundMetric Shape
Metric ABS/WLS RoundMetric ABS/WLS Shape
Ultra
1397413975
1397613906
1397713947
1397813979
1398014024
15535
11
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U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
[email protected]@[email protected]
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
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PUNCH SHAPECat. No. 13917
HP SHAPE PUNCH HOLDER
HP ABS/WLS SHAPE PUNCH HOLDER
STANDARD SHAPE PUNCH HOLDER
METRIC SHAPE PUNCH HOLDER
METRIC ABS/WLS SHAPE PUNCH HOLDER
ULTRA PUNCH HOLDER
HP ABS/WLS SHAPE PUNCH HOLDER
EXP™ 1-1/4" [B] STATION
DESCRIPTION CAT. NO PRICE
EXP PUNCH
Round Shape Optima© Coating
1391613917
-
PUNCH HOLDER
HP RoundHP Shape
HP ABS/WLS RoundHP ABS/WLS Shape
Standard RoundStandard Shape
Metric RoundMetric Shape
Metric ABS/WLS RoundMetric ABS/WLS Shape
Ultra
1398813989
1399013918
1399113972
1399213993
1399414025
15537
12
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
[email protected]@[email protected]
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
[email protected]@[email protected]
NOTES:
Maximum ‘A’ DIM 2.00” [50.8mm]
Maximum Material Thickness .250” [6.35mm]
All punches must be shipped with no shear unless otherwise specified. *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply. Assemblies also available with quick-release stripper retention system (HP) #5555 (1/2-13) or #5577 (m-12)
Additional charges may apply to non-standard features. See page 15.
DESCRIPTIONMETRIC METRIC ABS
CAT. NO. PRICE CAT.
NO. PRICE
GUIDE ASSEMBLY
Standard Standard (WLS®)
55835592
--
PUNCH
Round 1/2” - 13 ThreadRound M12 ThreadShape 1/2” - 13 ThreadShape M12 ThreadOptima® Coating
1847193318531934
-
-13614
-13615
-
STRIPPER RoundShape
18481854
51505151
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape Positive Shape Negative
2196 1850 12964 1855 1856
2196 1850 12964 1855 1856
METRIC 2” [C] STATION
THICKNESS QTY. CAT. NO. PRICE
DIE SHIM
.010 [0.25mm]
.030 [0.75mm].060 [1.5mm]
111
208927252092
.010 [0.25mm]
.030 [0.75mm].060 [1.5 mm]
10221027262174
13
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
[email protected]@[email protected]
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
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DESCRIPTIONMETRIC METRIC ABS
CAT. NO. PRICE CAT.
NO. PRICE
GUIDE ASSEMBLY
Standard Standard (WLS®)
55845593
--
PUNCH
Round 1/2” - 13 ThreadRound M12 ThreadShape 1/2” - 13 ThreadShape M12 ThreadOptima® Coating
1863193718681938
-
-13616
-13617
-
STRIPPER RoundShape
18641869
51525153
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape Positive Shape Negative
2198 1865
12965 1870 1871
2198 1865 12965 1870 1871
NOTES: Maximum ‘A’ DIM 3.500” [88.9mm]
Maximum Material Thickness .250” [6.35mm]
1/16” [1.6mm] Rooftop shear is given to all punches with ‘A’ dimension greater than 50.8mm and width greater than 6.35mm, at no additional charge.
All punches .250” [6.35mm] and under in width will be shipped with no shear unless otherwise specified. *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
Assemblies also available with quick-release stripper retention system (HP) #5557 (1/2-13) or #5578 (m-12)
Additional charges may apply to non-standard features. See page 15.
METRIC 3-1/2” [D] STATION
THICKNESS QTY. CAT. NO. PRICE
DIE SHIM
.010 [0.25mm]
.030 [0.75mm].060 [1.5mm]
111
208127272084
.010 [0.25mm]
.030 [0.75mm].060 [1.5 mm]
5221127282175
14
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
[email protected]@[email protected]
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
[email protected]@[email protected]
DESCRIPTIONMETRIC METRIC ABS
CAT. NO. PRICE CAT. NO. PRICE
GUIDE ASSEMBLY
StandardStandard WLS®
55855594
--
PUNCH
Round 1/2” - 13 ThreadRound M12 ThreadShape 1/2” - 13 ThreadShape M12 ThreadOptima® Coating
1876194118811942
-
-13618
-13619
-
STRIPPER RoundShape
18771882
51545155
DIE
Round Slug Hugger®* Round Standard Shape Slug Hugger® 2* Shape Positive Shape Negative
2200 1878 12967 1883 1884
2200 1878 12967 1883 1884
NOTES:
Maximum ‘A’ DIM 4.50” [114.3mm]
Maximum Material Thickness .250” [6.35mm]
Standard guide assemblies are keyed for shapes at 0o, 90o and 225o.
1/16” [1.6mm] Rooftop shear is given to all punches with ‘A’ dimension greater than 50.8mm and width greater than 6.35mm, at no additional charge.
All punches .250” [6.35mm] and under in width will be shipped with no shear unless otherwise specified. *Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply. Assemblies also available with quick-release stripper retention system (HP) #5559 (1/2-13) or #5579 (m-12)
Additional charges may apply to non-standard features. See page 15.
METRIC 4-1/2” [E] STATION
THICKNESS QTY. CAT. NO. PRICE
DIE SHIM
.010 [0.25mm]
.030 [0.75mm].060 [1.5mm]
111
207327292076
.010 [0.25mm]
.030 [0.75mm].060 [1.5 mm]
5221227302176
15
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096
Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
[email protected]@[email protected]
U.S.A.CanadaMexico
Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096
[email protected]@[email protected]
ADD ON CHARGES FOR NON-STANDARD FEATURES
NOTES:
• Add $7.00 to round or shape punch for extra straight before radius, extra back taper, or no back taper.
‘A’ Dimension = Longest distance across shape.
1/2” (A) Station & Multi-Tool Add Ons
Add ons for Round
Small Diameter Punch Die Stripper
.031 - .061 (0.79 - 1.56mm) N/C
.062 - .092 (1.57 - 2.34mm) N/C N/C
Clearance < .004 (.10mm)
Add ons for Shape
Small Width Punch Die Stripper
.031 - .039 (0.79 - 1.0mm)
.040 - .092 (1.01 - 2.34mm) N/C
Clearance < .004 (.10mm) N/C
2” (C) Station Add Ons
Add ons for Round
Small Diameter Punch Die Stripper
<1.000 (25.4mm) N/C N/C
Clearance < .004 (.10mm) N/C
Add ons for Shape
Small Width Punch Die Stripper
.031 - .039 (0.79 - 1.0mm)
.040 - .092 (1.01 - 2.34mm)
Small ‘A’ Dimension
< 1.150 (29.21mm) N/C N/C
Clearance < .004 (.10mm) N/C
4-1/2” (E) Station Add Ons
Add ons for Round
Small Diameter Punch Die Stripper
< 3.400 (86.36mm) N/C N/C
Clearance < .004 (.10mm) N/C
Add ons for Shape
Small Width Punch Die Stripper
.031 - .039 (0.79 - 1.0mm)
.040 - .092 (1.01 - 2.34mm)
Small ‘A’ Dimension
< 3.400 (86.36mm) N/C N/C
Clearance < .004 (.10mm) N/C
1-1/4” (B) Station Ons
Add ons for Round
Small Diameter Punch Die Stripper
.031 - .061 (0.79 - 1.56mm) N/C
.062 - .092 (1.57 - 2.34mm) N/C N/C
.093 - .249 (2.35 - 6.32mm) N/C N/C
Clearance < .004 (.10mm) N/C
Add ons for Shape
Small Width Punch Die Stripper
.031 - .039 (0.79 - 1.0mm)
.040 - .092 (1.01 - 2.34mm) N/C
‘A’ Dimension < .437 (11.10mm) N/C N/C
Clearance < .004 (.10mm) N/C
3-1/2” (D) Station Add Ons
Add ons for Round
Small Diameter Punch Die Stripper
<1.900 (48.26mm) N/C N/C
Clearance < .004 (.10mm) N/C
Add ons for Shape
Small Width Punch Die Stripper
.031 - .039 (0.79 - 1.0mm)
.040 - .092 (1.01 - 2.34mm)
Small ‘A’ Dimension
< 1.900 (48.26mm) N/C N/C
Clearance < .004 (.10mm) N/C
Radius or 45˚ Chamfer 4 Corners
Punch
Radius or Chamfer Size Total Add On
.001 - .062 (0.02 - 1.57mm)
.063 - .250 (1.58 - 6.35mm)
Greater than .250 (6.35mm)
Die Any Size
16
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NOTES: HP™ Dura Blade™ Guide Assys. are keyed for shapes at 0˚, 45˚, 90˚.
One-sided relief stripper plates and dies available upon request.
Single 90˚ die key option available upon request.
Ultima™ Premium Tool Steel is available on dies. Maximum width for blade insert is .750 (19.05mm).
* Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
Maximum Material Thickness .250" (6.35mm)
DESCRIPTIONHP ABS/WLS
CAT. NO PRICE CAT. NO PRICE
GUIDE ASSEMBLY 5663 5653
PUNCH BladeOptima® Coating
5657-
5657-
STRIPPER One Sided ReliefTwo Sided Relief
56655656
56665664
DIESlug Hugger®2* Positive Negative
550053285329
550053285329
Relief 2 sides, shape at 0 & 90˚
DURA-BLADE 3-1/2” [D] STATION
17
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U.S.A.CanadaMexico
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NOTES:
HP™ Dura Blade™ Guide Assys. are keyed for shapes at 0˚ and 90˚.
One-sided relief stripper plates and dies available upon request.
Single 90˚ die key option available upon request.
Ultima™ Premium Tool Steel is available on dies.
Maximum width for blade insert is .750 (19.05mm).
* Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
DURA-BLADE 4-1/2” [E] STATION
DESCRIPTIONHP ABS/WLS
CAT. NO PRICE CAT. NO PRICE
GUIDE ASSEMBLY 5639 5626
PUNCH BladeOptima® Coating
5630-
5630-
STRIPPER One Sided ReliefTwo Sided Relief
56415629
56425640
DIESlug Hugger®2* Positive Negative
550353385339
550353385339
Relief 2 sides, shape at 0 & 90˚
18
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Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
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DURA-DIE
C Station Slitting
D Station Slitting
D Station Close to Clamps
E Station Slitting
E Station Close to Clamps
Description Cat. No Qty. Price Size Limitations
C Station Slitting Dura-Die
Insert - Positive 12991 1 Max length = 2.008" [51mm] Max width = .276" [7mm]Max clearance for max length= .020" [.51mm]
Insert - SlugHugger 2 12992 1
Shim Pack 12995 1
*Die Base Assy 12989 1
D Station Slitting Dura-Die
Insert - Positive 13008 1 Max length = 3.386" [86mm] Max width = .250" [6.35 mm]Max clearance for max length= .040" [1.02mm]
Insert - SlugHugger 2 13009 1
Shim Pack 13012 1
*Die Base Assy 13006 1
D Station Close-to-Clamp Slitting Dura-Die
Insert - Positive (relief 2 sides) 13281 1 Max length = 3.189" [81mm]
Max width = .276" [7mm]Max clearance for max length= .020" [.51mm]
Insert - SlugHugger 2 (relief 2 sides) 13282 1
Die Base Assy @ 0&90 13276 1
E Station Slitting Dura-Die
Insert - Positive 13013 1 Max length = 4.400” [111.8mm] Max width = .375” [9.52mm]Max clearance for max length= .030” [.76mm]
Insert - SlugHugger 2 13014 1
Shim Pack 13017 1
*Die Base Assy 13015 1
E Station Close-to-Clamp Slitting Dura-Die
Insert - Positive (relief 2 sides) 13289 1 Max length = 4.400” [111.8mm]
Max width = .375” [9.52mm]Max clearance for max length= .030” [.76mm]
Insert - SlugHugger 2 (relief 2 sides) 13290 1
Die Base Assy @ 0&90 13284 1
All die assemblies include the die base and knock out tool.* These assemblies also include a shim pack.
Insert ordered separately.
19
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FOR “OLD STYLE”
REPLACEABLE INSERT ASSEMBLY
Replaceable Insert Assembly
Station Body (1/2” - 13) Body (M - 12) Punch Insert Set (1/2” - 13) Set (M - 12)
Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. Price
2” (C) 2623 2625 2590 2568 2624
3-1/2” (D) 1966 2286 1967 1965 2372
4-1/2” (E) 1969 2287 1970 1968 2373
Parts Description Cat. No. Price
Socket Head Cap Screw – 3/8” - 16 x 1-1/2” long for 2” (C) station 6391
Socket Head Cap Screw – 3/8” - 16 x 1” long for 3-1/2” (D), 4-1/2” (E) & 6” (F) stations 6019
High Collar Lock Washer for 3/8" screw 2129
Dowel Pin – 1/4” Dia. x .450” long (All Stations) 6004
NOTES: • Optima® is standard on punch inserts.• Blade insert punches under .375” (9.53mm) in width will be shipped with no shear unless specified.
• Double Valley Shear is recommended for widths of .187” (4.75mm) thru .375” (9.53mm) and minimum lengths of 2.000” (50.8mm) when used for nibbling.
• Undersized dimensions will incur additional charges. Please consult the fee schedule for the appropriate station to determine the charge.
• For widths less than .093” (2.36mm), consult the sales desk.
• Maximum width .750” (19mm).
• Inserts are available as obround to be used with rectangle dies, to eliminate “Saw Tooth Effect.”
20
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U.S.A.CanadaMexico
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CLOSE TO CLAMP TOOLING
• All punches will be shipped with no shear unless specified.
* Slug Hugger® dies must be ordered punch size plus clearance. Size restrictions apply.
'A' Dimension = Longest distance across shape.
3-1/2” [D] STATION [S80+]DESCRIPTION Cat. No. Price.
PUNCH
Thin ClampsThick ClampsOptima® Coating
50275114
-
STRIPPER
Thin ClampsThick Clamps
51005115
DIE
Slug Hugger® 2* (relief 2 sides, shp at 90˚) Slug Hugger® 2* (relief 2 sides, shp at 0˚-90˚) Slug Hugger® 2* (relief 1 side, shp at 90˚) Slug Hugger® 2* (relief 1 side, shp at 0 -̊90 )̊
Positive (relief 2 sides, shp at 90˚) Positive (relief 2 sides, shp at 0˚-90˚) Positive (relief 1 side, shp at 90˚) Positive (relief 1 side, shp at 0 -̊90 )̊
Negative (relief 2 sides, shp at 90˚) Negative (relief 2 sides, shp at 0˚-90˚) Negative (relief 1 side, shp at 90˚) Negative (relief 1 side, shp at 0 -̊90 )̊
5499
5500
12966
5501
5101
5328
2462
5331
5156
5329
2463
5332
4-1/2” [E] STATION [S80+]DESCRIPTION Cat. No. Price.
PUNCH
Thin ClampsThick ClampsOptima® Coating
50295109
-
STRIPPER
Thin ClampsThick Clamps
50945110
DIE
Slug Hugger® 2* (relief 2 sides, shp at 90˚) Slug Hugger® 2* (relief 2 sides, shp at 0˚-90˚) Slug Hugger® 2* (relief 1 side, shp at 90˚) Slug Hugger® 2* (relief 1 side, shp at 0 -̊90 )̊
Positive (relief 2 sides, shp at 90˚) Positive (relief 2 sides, shp at 0˚-90˚) Positive (relief 1 side, shp at 90˚) Positive (relief 1 side, shp at 0 -̊90 )̊
Negative (relief 2 sides, shp at 90˚) Negative (relief 2 sides, shp at 0˚-90˚) Negative (relief 1 side, shp at 90˚) Negative (relief 1 side, shp at 0 -̊90 )̊
5502
5503
12968
5504
5095
5338
2465
5341
5158
5339
2466
5342
21
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Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510
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U.S.A.CanadaMexico
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When ordering shapes at non-standard angles, use the diagrams below.
This key location matches Amada’s® turret punch press programming
method.
Front of Press
Die View
Note: Please refer to non-standard key locations by the following method: • Example 1 “Shape at 60˚”• Example 2 “Shape at 30˚”
Wilson Tool Keying Diagram
NON STANDARD KEYING
SHAPE at single angles other than standard
Station Punch Die Guide or Stripper
1/2” (A)1-1/4” (B)2” (C)3-1/2” (D)4-1/2” (E)
N/CNot AvailableNot AvailableNot AvailableNot Available
NOTE: No additional charge on A & B stations for shape at 45o increments)
STANDARD keying, plus extra pins or keys for shapes at other than 45o increments
Station Punch Die Guide or Stripper
1/2” (A)1-1/4” (B)2” (C)3-1/2” (D)4-1/2” (E)
Not AvailableNot AvailableNot AvailableNot AvailableNot Available
Not AvailableNot AvailableNot AvailableNot AvailableNot Available
____per key______ per keyNot AvailableNot AvailableNot Available
STANDARD keying, plus extra pins or keys for shapes at 45o incrementsStation Punch Die Guide or
StripperAvailable Options
Add On Price Available Options
Add On Price
1/2” (A)1-1/4” (B)
2” (C)3-1/2” (D)4-1/2” (E)
Not Available0˚ & 45˚
0˚ & 180˚45˚ increments45˚ increments45˚ increments
Not Available
____ per pin____ per pin____ per pin
Not Available0˚ & 45˚
0˚ & 180˚45˚ increments45˚ increments45˚ increments
Not Available
____ per key____ per key____ per key
____ per key____ per key____ per key
Not ApplicableNot ApplicableNot Applicable
22
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1/16" (1.6mm) rooftop shear is given to all punches with 'A' dimension† greater than 2.000" (50.8mm) and width greater than .250" (6.35mm) at no extra charge. All punches .250" (6.35mm) and under in width will be shipped with no shear unless specified. 'A' Dimension = Longest distance across shape.
NOTE: In some instances, inverted rooftop is substituted for single and double concave shears.
Rooftop
Concave or Double Concave
Inverted Rooftop
When nibbling, bite must be 75% of punch dimension or excessive side loading will result.
The punch is less resistant to breakage when punching at high tonnages because of inverted stresses.
More susceptible to breakage because of a sharp focal point for stresses—use great care.
Type of Shear Benefit Limitation
Double Valley Shear
JK Shear
Best shear for nibbling when shape is long and narrow.
The punch is less resistant to breakage when punching at high tonnages because of inverted stresses.
A special punch tip shear that allows you to punch high strength materials with a reduced risk of breakage.
Can only be used on punches up to 1.000" (25.4mm) diameter or 'A' dimension†.
Also good shear for nibbling because it inverts stresses.
Best shear for nibbling because it inverts stresses.
Best shear for punching at maximum tonnages.
SHEAR OPTIONS
SPECIAL SHEARS
Station‘A’
Dimensions †
Inverted RooftopSingle Concave
Double ValleyDouble Concave
1/16” Shear[1.6mm]
1/8” Shear[3.2mm]
1/16” Shear[1.6mm]
1/8” Shear[3.2mm]
1-1/4” (B)2” (C)3-1/2” (D)4-1/2” (E)
Within 1.250” [31.75mm]Within 2.000” [50.8mm]Within 3.500” [88.9mm]
Within 4.500” [114.3mm]
JK Shear
Shape Add On Price
Round
Rectangle, Square, Hexagon, Singe ‘D’, Double ‘D’
ObroundNOTE: If specified: 1/8” (3.2mm) maximum rooftop shear can be given at N/C for any round or shape in 2”(C), 3-1/2”(D), 4-1/2”(E) or 6”(F) stations. For rooftop shear on any round or shape in 1/2”(A) or 1-1/4”(B) stations, add $17.25.
DIE CLEARANCE SELECTION INFORMATION
Total Clearance
Material Minimum Best Maximum
Copper, 1/2 Hard 8 % 12 % 16 %
Brass, 1/2 Hard 6 % 11 % 16 %
Mild Steel 10 % 15 % 20 %
Steel 0.50C 12 % 18 % 24 %
Aluminum, Soft 5 % 10 % 15 %
Stainless Steel 15 % 20 % 25 %
% x Material Thickness = Total Clearance
23
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PUNCH VIEW
DIE VIEW
1/2” [A] & 1-1/4” [B] STATION
1/2” [A] & 1-1/4” [B] STATION
2” [C], 3-1/2“ [D] & 4-1/2” [E] STATION
2” [C] STATION
3-1/2“ [D] STATION 4-1/2” [E] STATION
STANDARD KEYING LOCATIONS
STANDARD SHAPES
STANDARD SHAPES & KEYING LOCATIONS
OB Obround RT Rectangle OT Octagon DD Double-D QD Quad-D
SQ Square HX Hexagon SD Single-D LD Long-D ET Equilateral
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