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Perform Portable Exhauster POR126 CAM Interlock Functional Check Type CONTINUOUS Document No. 3-RM-694 Rev/Mod B-1 Release Date 08/08/2016 Page 1 of 29 Tank Farm Plant Operating Procedure VENTILATION USQ # N/A-4 CHANGE HISTORY ( LAST 5 REV-MODS ) Rev-Mod Release Date Justification: Summary of Changes B-1 08/08/2016 First time use change to comply with field (HMI) label. Updated the labels, in the tables applicable to steps 5.5.11, 5.5.13, 5.6.3, 5.7.10, and 5.8.2. B-0 04/05/2016 Maintenance Request Reactivated A-1 10/18/2005 Engineering Request Inactivated 04/28/2006 Table of Contents Page 1.0 PURPOSE AND SCOPE ................................................................................................................ 3 1.1 Purpose................................................................................................................................ 3 1.2 Scope ................................................................................................................................... 3 2.0 INFORMATION............................................................................................................................. 3 2.1 General Information ............................................................................................................ 3 3.0 PRECAUTIONS AND LIMITATIONS......................................................................................... 4 3.1 Personnel Safety.................................................................................................................. 4 3.2 Radiation and Contamination Control ................................................................................ 4 3.3 Environmental Compliance ................................................................................................ 5 4.0 PREREQUISITES .......................................................................................................................... 6 4.1 Special Tools, Equipment, and Supplies............................................................................. 6 4.2 Performance Documents ..................................................................................................... 6 4.3 Field Preparation ................................................................................................................. 7 5.0 PROCEDURE ................................................................................................................................. 8 5.1 Initial Conditions ................................................................................................................ 8 5.2 CAM Slow Alarm Setpoint ............................................................................................... 10 5.3 CAM Fast Alarm Setpoint ................................................................................................ 11 5.4 CAM Beta Net Alarm Setpoint ......................................................................................... 12 5.5 Simulate Stack CAM Detector Failure ............................................................................. 13 5.6 Low Sample Flow Rate Alarm Test.................................................................................. 16 5.7 High Radiation Alarm and Fan Interlock.......................................................................... 19

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Page 1: Table of Contents Page - Energy.gov Library/… · Release Date 08/08/2016 Page 8 of 29 5.0 PROCEDURE Special Instructions Failed functional checks require documenting results on

Perform Portable Exhauster POR126 CAM Interlock Functional Check

Type

CONTINUOUS Document No.

3-RM-694 Rev/Mod

B-1 Release Date

08/08/2016 Page

1 of 29

Tank Farm Plant Operating Procedure VENTILATION

USQ # N/A-4

CHANGE HISTORY ( LAST 5 REV-MODS )

Rev-Mod Release Date Justification: Summary of Changes

B-1 08/08/2016 First time use change to comply

with field (HMI) label.

Updated the labels, in the tables applicable to steps 5.5.11,

5.5.13, 5.6.3, 5.7.10, and 5.8.2.

B-0 04/05/2016 Maintenance Request Reactivated

A-1 10/18/2005 Engineering Request Inactivated 04/28/2006

Table of Contents Page

1.0 PURPOSE AND SCOPE ................................................................................................................ 3

1.1 Purpose ................................................................................................................................ 3

1.2 Scope ................................................................................................................................... 3

2.0 INFORMATION............................................................................................................................. 3

2.1 General Information ............................................................................................................ 3

3.0 PRECAUTIONS AND LIMITATIONS......................................................................................... 4

3.1 Personnel Safety.................................................................................................................. 4

3.2 Radiation and Contamination Control ................................................................................ 4

3.3 Environmental Compliance ................................................................................................ 5

4.0 PREREQUISITES .......................................................................................................................... 6

4.1 Special Tools, Equipment, and Supplies............................................................................. 6

4.2 Performance Documents ..................................................................................................... 6

4.3 Field Preparation ................................................................................................................. 7

5.0 PROCEDURE ................................................................................................................................. 8

5.1 Initial Conditions ................................................................................................................ 8

5.2 CAM Slow Alarm Setpoint ............................................................................................... 10

5.3 CAM Fast Alarm Setpoint ................................................................................................ 11

5.4 CAM Beta Net Alarm Setpoint ......................................................................................... 12

5.5 Simulate Stack CAM Detector Failure ............................................................................. 13

5.6 Low Sample Flow Rate Alarm Test.................................................................................. 16

5.7 High Radiation Alarm and Fan Interlock.......................................................................... 19

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5.8 Exhaust Stack CAM Power Failure .................................................................................. 23

5.9 Restoration ........................................................................................................................ 24

5.10 Review .............................................................................................................................. 26

5.11 Records ............................................................................................................................. 26

POR126 Data Table 1 ............................................................................................................................... 27

Attachment 1 - Comments Sheet .............................................................................................................. 28

Functional Check Signature Sheet 1 ......................................................................................................... 29

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1.0 PURPOSE AND SCOPE

1.1 Purpose

To provide instructions to perform a functional check of Portable Exhauster POR126

CAM interlock. This procedure proves the functionality of the fan shutdown relay for all

interlocks.

1.2 Scope

This functional check includes:

A simulated detector failure

A simulated CAM power failure

A simulated high radiation condition

Associated alarms and interlocks.

2.0 INFORMATION

2.1 General Information

2.1.1 During the performance of this Test, any step, group of steps or data entry

that is not applicable shall be identified by "N/A" and an explanation that is

initialed and dated shall be recorded on Attachment 1 - Comments Sheet.

2.1.2 All deviations or discrepancies shall be reported to the Shift Manger

immediately upon completion of this procedure.

2.1.3 Alarms may be acknowledged when activated, but will only clear when the

alarm cause condition has changed.

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3.0 PRECAUTIONS AND LIMITATIONS

3.1 Personnel Safety

3.1.1 If during performance of this procedure any of the following conditions are

found immediately stop work, place equipment in a safe condition, notify

FWS and proceed as directed.

Any equipment malfunction which could prevent fulfillment of its

functional requirements

Personnel error or procedural inadequacy which could prevent

fulfillment of procedural requirements.

3.1.2 If a lock and tag is required during the performance of this procedure, comply

with the DOE-0336, Hanford Site Lockout/Tagout Procedure.

3.1.3 TVIS-AX-001 and the appropriate SEG shall be utilized for work in or on the

exhauster. IH will provide the correct sample plan when contacted.

3.2 Radiation and Contamination Control

3.2.1 Work in Radiological Areas will be performed using a Radiological Work

Permit following review by Radiological Control per the ALARA Work

Planning procedure TFC-ESHQ-RP_RWP-C-03.

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3.3 Environmental Compliance

3.3.1 Tank farm ventilation systems and exhaust monitoring systems are regulated

under Washington State Administrative Code (WAC) Chapters 173-303,

173-400, 173-401, 173-460, and 246-247 and applicable Notices of

Construction issued to ensure compliance with these regulations. To ensure

reporting requirements are met, all planned and unplanned outages of Tank

Farm ventilation equipment and exhaust monitoring systems, including

portable exhausters, (on actively ventilated tanks) must be immediately

reported to Environmental Compliance per Environmental On-Call List.

Environmental will determine and make the required notifications pertaining

to ventilation system outages.

3.3.2 Exhauster and stack monitoring record sampler equipment outage, both

planned and unplanned, must be reported to Environmental per the

Environmental On-Call List.

3.3.3 If functional testing of the Continuous Air Monitor fails, Environmental shall

be notified per Environmental On-Call List.

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4.0 PREREQUISITES

4.1 Special Tools, Equipment, and Supplies

The following supplies may be needed to perform this procedure:

Beta-Gamma Radiation Source capable of generating 10,000 counts per minute

in the CAM

Source Number

Two-way radio or cellular phone required for personnel inside the tank farm

Hearing protection for the noise from radiation cabinet alarms

Password for CAM "Air Monitor System-4 (AMS-4) Beta/Gamma Particle

Monitor" Obtain from instrument supervisor/lead

HP access level password for exhauster HMI, from Shift Manager

CAM Bypass key, from Shift Manager

Vacuum grease, rags

Stopwatch.

4.2 Performance Documents

The following documents may be needed to perform this procedure:

DOE-0336, Hanford Site Lockout/Tagout Procedure

TO-060-126, Operate POR126 Portable Exhaust Ventilation System

6-RM-168, Eberline AMS-4 Continuous Air Monitor Calibration and Field

Installation

TF-OPS-024, Inspections and Source Checks of AMS-4 CAMs and Effluent

Record Samplers an HMI-Controlled Exhausters

DOE-0336, Hanford Site Lockout/Tagout Procedure.

TO-100-052, Perform Waste Generation, Segregation, Accumulation and Clean-

up.

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4.3 Field Preparation

4.3.1 CONDUCT a pre-job safety meeting prior to starting the test. All personnel

participating in the test shall read and understand the test and complete the

Functional Test Signature Sheet.

/ /

Signature Print (First and Last) Date

FWS

4.3.2 IF equipment is found out of service, NOTIFY Shift Manager and OE

immediately.

4.3.3 VERIFY Shift Manager/OE has been informed of planned maintenance,

possible expected alarms, potential impact on waste transfer equipment, and

that there are no ongoing waste transfers associated with this equipment and

approves of the performance of this procedure.

/ /

Signature Print (First and Last) Date

Shift Manager /OE

4.3.4 The OE has notified Environmental Compliance per Section 3.3 that exhaust

stack continuous air monitor functional checking will be conducted.

/ /

Signature Print (First and Last) Date

OE

4.3.5 The Shift Manager shall be notified that all prerequisites in Section 4.3 of this

procedure have been met:

/ /

Signature Print (First and Last) Date

FWS

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5.0 PROCEDURE

Special Instructions

Failed functional checks require documenting results on work record and data sheet and

following the requirements in the Tank Farm Contractor Work Control procedure (reference

TFC-OPS-MAINT-C-01).

- Data recording is done on POR126 Data Table 1 within this procedure, and attached to

data sheet after completion.

- Exhaust fan may shut down unexpectedly and may be restarted per applicable

operating procedure, as necessary to facilitate completion of this procedure.

- Alarms/annunciators at the following locations may be re-acknowledged as necessary:

Exhauster HMI

Continuous air monitor.

5.1 Initial Conditions

5.1.1 IF functional checking cannot be performed in accordance with this

procedure, PERFORM the following:

5.1.1.1 RETURN equipment to a safe configuration,

5.1.1.2 STOP work

5.1.1.3 NOTIFY Shift Manager and OE.

NOTE - It is not unusual for the "LOW BETA COUNT" alarm to be activated upon

initially energizing the CAM which is done by the Programmable Logic

Controller after the exhauster motor is started. This may be due to software and

clearing status registers anomalies. The "LOW BETA COUNT" alarm will

shut the exhauster back down. If this should occur it is permissible to reset the

alarm and continue with exhauster startup NO MORE THAN twice after which

it should be treated as an actual CAM failure alarm and action taken as

required by alarm response procedures.

5.1.2 LOGIN at HMI with Technician User Name and access level password.

5.1.3 CHECK CAM calibration AND RECORD

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5.1 Initial Conditions (Cont.)

5.1.4 IF continuous air monitor is within calibration, GO TO Section 5.2.

5.1.5 IF CAM calibration is NOT VALID, PERFORM the following:

5.1.5.1 NOTIFY Shift Manager

5.1.5.2 RECORD the out of calibration condition on Attachment 1 -

Comments Sheet

5.1.5.3 REPLACE CAM per appropriate work package

5.1.6 RECORD the serial number and calibration due date of CAM being tested

on POR126 Data Table 1.

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5.2 CAM Slow Alarm Setpoint

5.2.1 PRESS key [5] on CAM keypad.

5.2.2 RECORD As-Found SLOW ALARM SETPOINT shown on the top line of

the CAM display on POR126 Data Table 1.

5.2.3 IF As-Found slow alarm setpoint is 300 dpm/ft3, GO TO Step 5.2.5.

5.2.4 IF As-Found slow alarm setpoint is NOT 300 dpm/ft3, RESET the slow

alarm setpoint to 300 dpm/ft3 through the following menus:

Press Menu

Enter Password, “Enter”

( -) Key to Alarm Parameters “Enter”

( -) Slow Alarm Setpoint

5.2.4.1 PRESS “EDIT” AND

TYPE “300” to change slow alarm setpoint to 300 dpm/ft3.

5.2.4.2 PRESS “ENTER” on keypad to accept changed setpoint.

5.2.4.3 PRESS “MENU” twice to return CAM to operation.

5.2.5 RECORD SLOW ALARM SETPOINT shown on the top line of the CAM

display on POR126 Data Table 1.

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5.3 CAM Fast Alarm Setpoint

5.3.1 PRESS key [6] on CAM keypad.

5.3.2 RECORD As-Found FAST ALARM SETPOINT shown on the top line of

the CAM display on POR126 Data Table 1.

5.3.3 IF As-Found FAST ALARM SETPOINT is 7,000 dpm/ft3, GO TO

Step 5.3.5.

5.3.4 IF As-Found FAST ALARM SETPOINT is NOT 7,000 dpm/ft3, RESET the

FAST ALARM SETPOINT to 7,000 dpm/ft3 through the following menus:

Press Menu

Enter Password, “Enter”

( -) Key to Alarm Parameters “Enter”

( -) FAST ALARM SETPOINT.

5.3.4.1 PRESS “EDIT” AND

TYPE “7000” to change fast alarm setpoint to 7000 dpm/ft3.

5.3.4.2 PRESS “ENTER” on keypad to accept changed setpoint.

5.3.4.3 PRESS “MENU” twice to return CAM to operation.

5.3.5 RECORD As-left FAST ALARM SETPOINT shown on the top line of the

CAM display on POR126 Data Table 1.

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5.4 CAM Beta Net Alarm Setpoint

NOTE - For the purposes of this test the more conservative environmental limit from

HNF-EP-0479, Tank Farm Facility Effluent Monitoring Plan of 3,000 counts

per minute shall be used.

5.4.1 PRESS key [7] on CAM keypad.

5.4.2 RECORD As-Found (BETA) NET ALARM SETPOINT shown on the top

line of the CAM display on POR126 Data Table 1

5.4.3 IF As-Found (BETA) NET ALARM SETPOINT is 3,000 CPM, GO TO

Step 5.4.6.

5.4.4 IF As-Found (BETA) NET ALARM SETPOINT is not 3,000 CPM, Go-To

Step 5.4.5.

5.4.5 RESET (BETA) NET ALARM SETPOINT to 3,000 CPM through the

following menus:

Press Menu

Enter Password, “Enter”

( -) Key to Alarm Parameters “Enter”

( -) Net Alarm Setpoint

5.4.5.1 PRESS “EDIT” AND

TYPE “3000” to change net alarm setpoint to 3000 cpm.

5.4.5.2 PRESS “ENTER” on keypad to accept changed setpoint.

5.4.5.3 PRESS “MENU” twice to return CAM to operation.

5.4.6 RECORD As-Left (BETA) NET ALARM SETPOINT shown on the top line

of the CAM display on POR126 Data Table 1.

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5.5 Simulate Stack CAM Detector Failure

NOTE - The CAM shuts down the fan on CAM Failures and High Rad conditions.

- Expect a delay of approximately 2 minutes for exhauster alarm interlock to

activate.

5.5.1 CHECK stack CAM ALARM/INDICATOR status per Table:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet NOT FLASHING

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet NOT FLASHING

BELL VTP-ENCL-118 Panel SILENT

MONITOR SCREEN ALARM (AMS-4)

NOTIFICATION CHIME "VTP-RT-554" VTP-ENCL-110 Inside Panel SILENT

NO VISIBLE GEMS ALARMS ON HMI

ALARM SCREEN CP-110 VTP-ENCL-110 Panel

HMI ALARM SCREEN

CLEAR

5.5.2 IF any acknowledgeable alarm/indicator status is NOT as listed, RESET the

alarm/indicator.

5.5.2.1 IF NOT correctable, CONTACT Shift Manager for

determination AND

RECORD on Attachment 1 - Comments Sheet.

5.5.3 PRESS MENU on the CAM keypad AND

ENTER the password to access the Maintenance Menu.

5.5.4 PRESS DOWN [] arrow until DETECTOR PARAMETERS is

DISPLAYED.

5.5.5 PRESS ENTER.

5.5.6 PRESS DOWN [] arrow until BETA HIGH VOLTAGE is DISPLAYED.

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5.5 Simulate Stack CAM Detector Failure (Cont.)

NOTE - As-found high voltage value will be restored as recorded.

5.5.7 RECORD As-found BETA HIGH VOLTAGE on POR126 Data Table 1.

5.5.8 PRESS EDIT AND

TYPE "0" to change voltage to zero.

5.5.9 PRESS ENTER on keypad to accept changed voltage.

5.5.10 PRESS MENU twice to return CAM to operation.

NOTE - Expect 1-5 minutes for CAM MALFUNCTION indicator to display on

AMS-4.

- Expect 2 minute delay for Strobe and Exhauster alarms.

5.5.11 CHECK stack CAM ALARM/INDICATOR status per Table below:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet FLASHING

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet NOT FLASHING

BELL VTP-Encl-118 Panel NOT SOUNDING

MONITOR SCREEN ALARM (AMS-4)

NOTIFICATION CHIME "VTP-RT-554" VTP-ENCL-110 Inside Panel CHIMING

CAM DETECTOR FAILURE VISIBLE ON

HMI ALARM SCREEN CP-110 VTP-ENCL-110 Panel

Visible on HMI Alarm

Screen "CAM

INSTRUMENT FAILURE"

5.5.12 CHECK exhauster has SHUT DOWN.

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5.5 Simulate Stack CAM Detector Failure (Cont.)

5.5.13 CHECK annunciator status at VTP-ENCL-110:

DISPLAY ANNUNCIATOR TITLE STATUS

HMI Alarm Screen

CP-110

CAM INSTRUMENT FAILURE ALARMED

5.5.14 PRESS "Alarm Ack" BUTTON on CAM VTP-RA-554 to acknowledge

alarm.

5.5.15 CHECK the following:

INDICATOR "Malfunction" AMBER is ON

Horn on Radiation Cabinet is silenced.

RESTORE CAM BETA HIGH VOLTAGE to as-found value:

5.5.16 PRESS MENU on the CAM keypad AND

ENTER password to access the Maintenance Menu.

5.5.17 PRESS DOWN [] arrow until DETECTOR PARAMETERS is

DISPLAYED AND

PRESS ENTER.

5.5.18 PRESS DOWN [] arrow until BETA HIGH VOLTAGE is DISPLAYED

AND

PRESS EDIT.

5.5.19 ENTER as-found value from Step 5.5.7.

5.5.20 RECORD As-Left BETA HIGH VOLTAGE on POR126 Data Table 1.

5.5.21 PRESS ENTER on keypad to accept voltage input.

5.5.22 WAIT for Green Ready Light ON AMS-4

5.5.23 PRESS MENU (twice) to return CAM to operation.

5.5.24 START fans per applicable operating procedure.

5.5.25 RECORD satisfactory completion of “Simulate Stack CAM Detector

Failure” testing on POR126 Data Table 1.

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5.6 Low Sample Flow Rate Alarm Test

NOTE - Expect 2-10 minutes for CAM READY indicator to respond.

- HMI Alarm Screen may display “POR126-VTP-FCV-554 CAM SAMPLE

FLOW LO.”

5.6.1 CHECK stack CAM ALARM/INDICATOR status per Table below:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet NOT FLASHING

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet NOT FLASHING

BELL VTP-ENCL-118 Panel SILENT

MONITOR SCREEN ALARM (AMS-4)

NOTIFICATION CHIME "VTP-RT-554" VTP-ENCL-110 Inside Panel SILENT

NO VISIBLE GEMS ALARMS ON HME

ALARM SCREEN CP-110 VTP-ENCL-110 Panel

HMI ALARM SCREEN

CLEAR

5.6.2 CLOSE hand valve VTP-V-554.

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5.6 Low Sample Flow Rate Alarm Test (Cont.)

5.6.3 CHECK stack CAM ALARM/INDICATOR status per Table below:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet FLASHING

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet NOT LIT

BELL VTP-ENCL-118 Panel SILENT

MONITOR SCREEN ALARM (AMS-4)

NOTIFICATION CHIME "VTP-RT-554" VTP-ENCL-110 Inside Panel NOT CHIMING

NO VISIBLE GEMS ALARMS ON HMI

ALARM SCREEN CP-110 VTP-ENCL-110 Panel

Visible on HMI ALARM

CAM SAMPLE FLOW LO LO *

* Note - CAM Sample Flow LO will also be received during testing.

5.6.4 CHECK exhauster has SHUT DOWN.

5.6.5 OPEN hand valve VTP-VT-554.

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5.6 Low Sample Flow Rate Alarm Test (Cont.)

5.6.6 ACKNOWLEDGE “POR126-VTP-FCV-554 CAM SAMPLE FLOW LO”

alarm.

5.6.7 ACKNOWLEDGE all secondary alarms displayed in HMI Alarm Screen.

5.6.8 RESTART fan per applicable operating procedure or approved work plan.

5.6.9 CHECK stack CAM ALARM/INDICATOR status per Table below:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet NOT LIT

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet NOT LIT

BELL VTP-ENCL-118 Panel SILENT

MONITOR SCREEN ALARM (AMS-4)

NOTIFICATION CHIME"VTP-RT-554" VTP-ENCL-110 Inside Panel SILENT

NO VISIBLE GEMS ALARMS ON HMI

ALARM SCREEN CP-110 VTP-ENCL-110 Panel

HMI ALARM SCREEN

CLEAR

5.6.10 RECORD satisfactory completion of “Low Sample Flow Rate Alarm Test”

testing on POR126 Data Table 1.

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5.7 High Radiation Alarm and Fan Interlock

5.7.1 ENSURE exhaust fan is operating.

SIMULATE HIGH alarm condition:

5.7.2 PRESS MENU on CAM AND

ENTER password to access the Maintenance Menu.

5.7.3 PRESS DOWN [] arrow key until INSTRUMENT PARAMETERS is

DISPLAYED AND

PRESS ENTER.

5.7.4 PRESS DOWN [] arrow UNTIL GAMMA SUBTRACT FACTOR is

DISPLAYED.

NOTE - As-found GAMMA SUBTRACT FACTOR will be restored as the value

recorded.

5.7.5 RECORD As-Found GAMMA SUBTRACT FACTOR onto

POR126 Data Table 1.

5.7.6 PRESS EDIT AND

ENTER zero to change value to zero.

5.7.7 PRESS ENTER to accept input value.

5.7.8 PRESS MENU (twice) to return CAM to operation.

5.7.9 USING an extension handle and/or rod, PLACE AND HOLD gamma

source (V-block) at detector head, pointing towards the beta detector located

at the stack in the "Beta/Gamma Enclosure".

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5.7 High Radiation Alarm and Fan Interlock (Cont.)

NOTE - CAM Ready light and malfunction light may change status with loss of flow

and fast alarm monitoring conditions, but have no bearing on outcome of

functional check.

5.7.10 CHECK stack CAM ALARM/INDICATOR status per Table below:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet FLASHING

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet FLASHING

BELL VTP-Encl-118 Panel RINGING

MONITOR SCREEN ALARM (AMS-4)

NOTIFICATION CHIME"VTP-RT-554" VTP-ENCL-110 Inside Panel CHIMING

CAM BETA HI VISIBLE ON HMI ALARM

SCREEN CP-110 VTP-ENCL-110 Panel

VISIBLE ON HMI ALARM

SCREEN "CAM HI

RADIATION"

5.7.11 CHECK exhauster has SHUT DOWN.

5.7.12 ATTEMPT to RESTART exhaust fan per applicable operating procedure.

5.7.13 CHECK exhaust fan DOES NOT start.

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5.7 High Radiation Alarm and Fan Interlock (Cont.)

5.7.14 REMOVE the gamma source from the CAM area.

5.7.15 PRESS "ALARM ACK" button twice on CAM (AMS-4).

5.7.16 ACKNOWLEDGE “POR126-VTP-RA-554A BETA HI RAD” alarm.

5.7.17 ACKNOWLEDGE all secondary alarms displayed in Alarm HMI ALARM

SCREEN CP-110.

5.7.18 RESTORE GAMMA SUBTRACT FACTOR to As-Found value as recorded

from Step 5.7.5

5.7.18.1 PRESS MENU key on CAM AND

ENTER password to access the Maintenance Menu.

5.7.18.2 PRESS DOWN [] arrow until INSTRUMENT PARAMETERS

is DISPLAYED AND

PRESS ENTER.

5.7.18.3 PRESS DOWN [] arrow until GAMMA SUBTRACT

FACTOR is DISPLAYED AND

PRESS EDIT.

5.7.18.4 ENTER As-Found GAMMA SUBTRACT FACTOR value from

Step 5.7.5 AND

RECORD As-Left GAMMA SUBTRACT FACTOR onto

POR126 Data Table 1.

5.7.18.5 PRESS ENTER to accept input value.

5.7.18.6 PRESS MENU twice to return CAM to OPERATION.

NOTE - CAM malfunction light may be on and should clear within 2-10 minutes of fan

startup.

5.7.19 WAIT for Green Light Ready Light ON AMS-4

5.7.20 START fan per applicable operating procedure, or approved work plan.

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5.7 High Radiation Alarm and Fan Interlock (Cont.)

5.7.21 CHECK stack CAM ALARM/INDICATOR status per Table below:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet NOT FLASHING

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet NOT FLASHING

BELL VTP-Encl-118 Panel SILENT

MONITOR SCREEN ALARM (AMS-4)

NOTIFICATION CHIME "VTP-RT-554" VTP-CP-110 Inside Panel SILENT

NO VISIBLE GEMS ALARMS ON HMI

ALARM SCREEN CP-110 VTP-ENCL-110 Panel

HMI ALARM SCREEN

CLEAR

5.7.22 RECORD satisfactory completion of “High Radiation Alarm and Fan

Interlock” testing on POR126 Data Table 1.

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5.8 Exhaust Stack CAM Power Failure

5.8.1 POSITION CAM power switch (located on back of CAM) to OFF.

5.8.2 VERIFY stack CAM ALARM/INDICATOR status per Table below:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet FLASHING

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet NOT FLASHING

BELL VTP-Encl-118 Panel NOT SOUNDING

CAM DETECTOR FAILURE VISIBLE ON

HMI ALARM SCREEN CP-110 VTP-ENCL-110 Panel

VISIBLE ON HMI

ALARM SCREEN "CAM

INSTRUMENT FAILURE"

5.8.3 CHECK exhauster has SHUT DOWN.

5.8.4 ACKNOWLEDGE “POR126-VTP-RA-554A BETA CAM FAIL” alarm.

5.8.5 POSITION CAM power switch (located in back of CAM) to ON.

5.8.6 WAIT for Green Ready Light ON AMS-4.

5.8.7 RESTART fan per applicable operating procedure, or approved work plan.

5.8.8 RECORD satisfactory completion of “Exhaust Stack CAM Power Failure”

testing on POR126 Data Table 1.

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5.9 Restoration

5.9.1 CHECK stack CAM ALARM/INDICATOR status per Table below:

ALARM/INDICATOR LOCATION STATUS

GREEN READY Lamp VTP-CP-110 CAM Keypad

Inside Panel LIT

AMBER MALFUNCTION Lamp VTP-CP-110 CAM Keypad

Inside Panel NOT LIT

CLEAR STROBE Lamp, VTP-YA-554 Above Sample Cabinet NOT LIT

RED STROBE Lamp, VTP-YA-550 Above Sample Cabinet NOT LIT

BELL VTP-ENCL-118 Panel SILENT

MONITOR SCREEN ALARM (AMS-4)

NOTIFICATION CHIME "VTP-RT-554" VTP-ENCL -110 Inside Panel SILENT

NO VISIBLE GEMS ALARMS ON HMI

ALARM SCREEN CP-110 VTP-ENCL-110 Panel

HMI ALARM

SCREEN CLEAR

5.9.2 RESTORE Exhaust Stack Radiation Monitor components to the pre-test

configuration,

OR

CONFIGURE Exhaust Stack Radiation Monitor components as directed by

Shift Manager.

5.9.2.1 RECORD directions in Comments Section of Attachment 1 -

Comments Sheet.

5.9.3 REPORT deviations or discrepancies to the Shift Manager/OE AND.

RECORD in Comments Section of Data Sheet.

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5.9 Restoration (Cont.)

5.9.4 FWS and Shift Manager REVIEW POR126 Data Table 1 and Attachment 1

- Comments Sheet AND

RECORD review on POR126 Data Table 1. Radiological Survey Report

(RSR) number(s) or N/A.

RSR Number RSR Number

5.9.5 NOTIFY Shift Manager that testing is COMPLETED.

/ /

Signature Print (First and Last) Date

Field Work Supervisor

/ /

Signature Print (First and Last) Date

Shift Manager /OE

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5.10 Review

5.10.1 Engineer shall REVIEW AND EVALUATE test data for acceptability.

/ /

Signature Print (First and Last) Date

Responsible Engineer

5.11 Records

The following records are generated during the performance of this procedure and are

maintained in the work package as record material.

5.11.1 SUBMIT the completed records/work package to the supervisor for record

retention.

Steps 4.3.1, 4.3.3, 4.3.4, 4.3.5, 5.10.1, and 5.10.1

POR126 Data Table 1

Attachment 1 - Comments Sheet

Functional Check Signature Sheet 1

The record custodian identified in the Company Level, Records Inventory

and Disposition Schedule (RIDS) is responsible for record retention in

accordance with TFC-BSM-IRM_DC-C-02.

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POR126 Data Table 1

Serial Number: __________________ Calibration Due Date:____________________ (AC) Acceptance Criteria

As-Found Desired Value As-Left Initial Setpoints: Slow alarm setpoint (DPM/ft³) __________________ 300 (299-301) DPM/ft³ ___________________

Fast alarm setpoint (DPM/ft³) __________________ 7000 (6999-7001) DPM/ft³ ___________________

Beta alarm setpoint (DPM/ft³) __________________ 3000 (2999-3001) DPM/ft³ ___________________

Test Steps * Signature and Date test satisfactorily completed

Stack CAM Detector

Failure Test (Section 5.5)

Tech: / ../.. Signature Print (First and Last) Date

Low Sample Flow Rate Alarm Test

(Section 5.6)

Tech: / ../..

Signature Print (First and Last) Date

High Radiation Alarm and Fan Interlock Test

(Section 5.7)

Tech: / ../..

Signature Print (First and Last) Date

Exhaust Stack CAM Power Failure Test

(Section 5.8)

Tech: / ../..

Signature Print (First and Last) Date

Review Complete

Restoration

(Section 5.9)

FWS: / ../.. Signature Print (First and Last) Date

Shift Manager: / ../.. Signature Print (First and Last) Date

As-Found

As-Left

CAM Detector Failure:

___________ ___________

CAM Power Failure:

Beta High Voltage

Check camber and detector clear: Yes No

High Radiation:

___________ ___________

Gamma Subtract Factor: Check and lube O-Rings (as req’d): Yes No

(If time is greater than 10 minutes, notify Shift Manager/OE)

* - Any discrepancies are to be noted on Comment Sheet 1

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Attachment 1 - Comments Sheet

Record any comments encountered during performance of test below. *

WORK PACKAGE NO.: DATE:

* If no comments are made, a signature is not required, just N/A.

/ /

Signature Print (First and Last) Date

Commenter

ENVIRONMENTAL RECORD

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Functional Check Signature Sheet 1

All persons participating in performance of this Test shall enter their printed name, signature and

initials below.

NAME (PRINT FIRST AND LAST) SIGNATURE INITIALS

lo