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Flex CTSConveyorized Two Station

Automatic, Stretch Wrapping Machine

(Above photo shown with some optional features)

PREPARED BY: RSM-Orion PackagingTitle

This quotation is valid for a period of thirty (30) days from its issue date.

All information and design detail contained herein is consideredconfidential and proprietary to Orion and Pro Mach End-of-Line.

Stretch Wrappers Made with Pride in the USA

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KEY BENEFITS OF THE FLEX CTSThe Flex CTS eliminates the need for an operator to attach and cut the stretch film and eliminates time loss from forklift drivers “watching” loads being wrapped. Simply place the pallet-load on the Turntable via forklift, and pull a lanyard switch while backing away. The machine will wrap the load as you have pre-determined it to do, automatically adapting to the load size and shape (within machine specifications). At end of the wrap cycle the load will be conveyed onto the exit pick-up conveyor section, freeing the turntable to receive another load.

The film is pre-stretched (elongated) at 260% which “processes” the stretch film for maximum linear strength and load retention, while reducing material cost. Film Force-to-Load control is automatic, performing like cruise-control so the film constantly adapts to the load shape, size and machine operating speed, resulting in minimal film breaks at maximum stretch. Bottom line…Properly wrapped loads for reduced shipping damage and reduced material cost.

Functionality, uptime and safe interaction are all critical to your operation! The Orion Flex series designs include many standard features to enhance the machine’s performance, uptime and safe operator interaction (often options with competitive models).

OPERATIONAL features on the Flex CTS Motor Driven Powered Turntable Conveyor (No load “pushing”!) Easy to use Color Touch-Screen HMI (No maze of switches and pushbuttons!) Separate Top / Bottom Wrap Counts adjustable from 1-9 Separate Up / Down Film Carriage Speed Controls (No single speed control!) Automatic Film Force-to-Load Control (No load cells or strain gauges!) Automatic Load Height Detection Photocell Lanyard Switch Included for Remote Cycle Start (Wireless Remote Optional) Automatic Film Clamping and Cutting (No operator needed!) Film Tail Press-to-Load (Helps prevent film unraveling!) Film Roping “Curls” Film to Lock Load To Pallet

DURABILITY features on the Flex CTS Precision Ring Bearing Turntable Support (No Casters!) Direct Chain/Sprocket Turntable Drive (No belt!) Industrial PLC Controller (No proprietary microprocessor!) AC Motors (No DC motor brushes!) Power Track Film Carriage Cable Carrier Structural Steel Tube Base Frame

SAFE interaction features on the Flex CTS Insta-Thread™ Film Carriage, “Drop-In” Film threading Film Carriage Down Obstacle Detection, stops drive Film Carriage Drop-Lock device, prevents free-falling

OPERATIONAL SEQUENCE1. Pallet load is set onto the loading zone (turntable conveyor) via forklift

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2. Driver backs away from wrapper and pulls lanyard switch to start the wrap cycle3. Once the wrap cycle is complete, the load is transferred onto the exit pick-up station4. Driver sets another load onto the turntable, then picks up the wrapped load

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NEMA 12 Control Panel

All AC Motors with Variable Frequency Drives

IntelleVue - Deluxe Control Panel

Color Touch-Screen for Wrap Program, Adjustments

Tamper Resistant, Password Protection

Industrial Switches for E-Stop & Main Power

Lock-Out Capable Main Power Switch

Ethernet port for remote connectivity diagnostics

Web based dashboard for remote viewing of machine data

USB port for easy uploading software updates

Cycle Counters & Fault Code Records

High / Low Turntable Speed Toggle

English & Spanish Languages

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Ring Bearing Turntable Support

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STANDARD SPECIFICATIONSThe following Orion standards that will be used if required by your machinery or if purchased as options. If other brands are required, they will be considered deviations and will be priced accordingly.Capacities Maximum Load Size 48"W x 48"L x 72"H Minimum Load Size 36"W x 36"L x 15"H Weight Capacity Up to 4,000 Pounds Stretch Film 20” Wide, up to 110 gauge

Utilities 115/1/60, 20 Amp Electrical Service (Not suitable for GFIC) 80 PSI clean/dry Compressed Air @ 3 CFM

Control Features Deluxe Control Panel with Numerous Features Easy to use Color Touch-Screen HMI Panel Display for easiest operator use Password Protection for critical settings 5 Wrap Program Recipes for quick change and well managed load wrapping Industrial Programmable Logic Controller (Non-Proprietary) NEMA 12 Dust/Splash-Proof Control Enclosure Separate Top and Bottom 1-9 Wrap Count Selectors Separate Film Carriage Up/Down Speed Controls Photocell for Automatic Load Height Detection 24 Volt DC Controls

Turntable Structure, Support & Drive Precision Ring Bearing Turntable Support System Up to 15 RPM Variable Speed with adjustable Soft-Start Heavy Duty Direct Chain & Sprocket Drive AC Drive Motor with Variable Frequency Drive Electronically Adjustable Acceleration/Deceleration (Soft Start)

Conveyor Features Power Driven Turntable Conveyor One 5’ Gravity Unloading Conveyor 2.5" Diameter Rollers on 3.25" Centers 18" Height to Top of Rollers x 52" Conveyor Width

Automatic Film Tail Treatment Film Tail Clamp, Hot-Wire Film Cutter, Film Press-to Load System

Film Carriage, Stretch & Delivery 20" Orion Insta-Thread™ Powered PreStretch Film Delivery System 260% Standard Pre-Stretch (Sprocket changeable from 100% to 300%) AUTOMATIC Film Force-to-Load Control works like Cruise Control “Shock Absorber” Film Dancer Bar with Non-Wearing Sensor Precision Polyurethane Pre-Stretch Rollers for Consistent Film Yield AC Drive Motor with Variable Frequency Drive No Lube Belt Lift/Lower system with “Drop-Lock” Technology Multi-Point UHMW Precision Carriage Guidance System Insta-Sense™ Film Out/Broken Sensing Logic Touch-Screen Film Tension Control Adjustment

***Please Note new motor regulations that take effect in June of 2016. These are rules/regulations from

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the US Department of Energy. A few things to keep in mind (see below):- Note: More material is used to make the motors more efficient. -All motor manufactures will need to follow the new regulations. -Orion is working with all of our motor manufactures to minimize the impact of design, cost & lead-time.

During this time Orion reserves the right to change motors to match engineering designs.

PRICE (F.O.B. ALEXANDRIA, MN)

BASE MACHINE PRICE QTY TOTAL

Flex CTS Base Machine $29,900

OPTION APPLICATION REQUIRED STANDARD OR NON-STANDARD COMPONENTS PRICE QTY TOTAL

TOTAL OF BASE MACHINE WITH REQUIRED COMPONENTS

OPTION ADDITIONAL OPTIONS TO CONSIDER PRICE QTY TOTAL

SPK Basic Spare Parts Kit: Includes common wear items. Detailed list for the system will be provided at FAT. $1,390 1 $1,390

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Options for CTS Model

Option Description PricesExtended Mast for Taller than Standard Load HeightsCTS-021 Extended Mast for loads up to 102” tall $895

CTS-022 Extended Mast for loads up to 110” tall $1,395

Film Delivery OptionsCTS-061 30" Insta-Thread Film Carriage upgrade $990

CTS-064 Heavy Gauge Film Upgrade for consistently running films above 110 Gauge. Upgrades to 1HP Motor & VFD.

$795

Weigh Scale OptionCTS-087 ELECTRONIC WEIGH SCALE PACKAGE - Load Cells incorporated into

Conveyor Frame - Includes Digital Indicator Displaying Load Weight with; Gross, Net, Tare, Zero, and Lb./Kg. Conversion Keys, RS232 Port for Interconnection with Scale Related Devices. (Calibration required)

$4,900

Miscellaneous OptionsCTS-081 Special Load Height Photocell for Dark/Opaque Loads (Test Load Recommended) $495CTS-083 Air Compressor Unit (covered under separate warranty by original manufacturer) $490CTS-004 Turntable Loading, Exit Conveyor Unloading Option for the CTS-67 $0CTS-079 Wireless Remote Start Device with 1 Handheld Unit $695CTS-079A Additional Handheld Remote Devices – EACH (Limit 7) $200

CTS-007 Exit Conveyor Upgrade to Powered Conveyor $2,900

CTS-008 5' Gravity Roller Exit Conveyor for use with Option CTS-007 - allows 2 Load Exit Accumulation. Includes Load Detection/Advance Sensor

$2,195

CTS-009 Infeed Conveyor Loading, Turntable Unloading. Includes Power Conveyor Upgrade option #CTS-007 (Note: Reverses Load Travel Direction - See Drawing)

$2,900

CTS-095 Power Transition Conveyor Rollers on Exit Side of Turntable for small pallets or minimal/small pallet bottom boards

$695

CTS-SPK SPARE PARTS KIT (Note - some options may affect kit contents & prices) $1,390FWS Forklift Wheel Stop – Bolt to floor steel stop to protect machine from forklift wheels

(Anchor bolts not included)$330

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DELIVERY, TERMS AND SHIPPING Lead Time is typically 8-10 weeks from order. Some Options may increase Lead Time. Terms are 40% down, balance net 30 Estimated Shipping Weight: 1,450 lbs. F.O.B. Alexandria, Minnesota, USA Transport Cost is NOT included Special handling or packaging is not included Start-Up and Training is offered by authorized Orion Distributor

WARRANTY 4 years on all Major Components and Structural Frame Lifetime on InstaThread™ Stretch Rollers

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FLEX SERIES WARRANTY EFFECTIVE JANUARY 1, 2013 Rev 11/18/2013

For all products in the Flex Series, Orion provides an industry leading warranty from the delivery date of its products to be free from defects in materials and workmanship as described below. This warranty assumes that normal service will be performed by the user.

Flex Rotary Tower and CTS Machines including RTD, RTA and CTS are warranted for Four (4) Years from the date of shipment on all standard components, both electrical and mechanical, to be free from defects in material and workmanship. Structural components manufactured by Orion are warranted to be free from defects in material and workmanship for a period of Five (5) years. During the warranty period Orion will, at its option, either repair or replace any failed component.

Components not manufactured by Orion specified by the customer and that are other than Orion Packaging Systems standard brand are warranted by Orion to the extent that they are warranted by Orion’s supplier of these items.

The polyurethane pre-stretch rollers on the FLEX LPS/LPD/LPA/HPS/HPD/HPA/RTD/RTA/CTS models carry a Lifetime Warranty and are guaranteed to be free from defects in material and workmanship, and to perform to Orion standards in Orion film delivery systems which have been properly maintained. Rollers are not warranted against physical damage, corrosion, abuse, or negligence. The lifetime warranty does not apply to the rollers used on LPE model and these are covered under the Five (5) Year portion of this warranty instead. Wear parts such as e.g. belts, fuses, light bulbs, circuit breakers, brakes, motor brushes, slip ring brushes, etc. are excluded from this warranty.

DAMAGE IN TRANSPORT

Damage in transport is the responsibility of the carrier and is not covered under our warranty.

FREIGHT CHARGES

There will be no freight charges for warranty parts that are ordered for shipment via UPS regular ground service from Orion. Any other method of shipment, (UPS red/blue, Federal Express, common carrier, etc.) will be at the expense of the customer/distributor.

PARTS RETURN POLICY

For most components valued at under $300 list price, Orion does not require that the defective component be returned. All defective components valued at $300 or more list price must be returned to Orion in Alexandria, MN. It is at Orion’s sole discretion as to whether any given component must be returned, regardless of its value, for the purpose of determination of warranty status and the nature of the defect. Furthermore, confirmation that the part does not need to be returned must be provided by Orion at the time of order placement.

IMPORTANT EXCLUSIONS

EXCEPT AS STATED HEREIN, ORION MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED AND IN NO EVENT SHALL BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. ORION MAKES NO WARRANTY AS TO FITNESS OF EQUIPMENT FOR PARTICULAR PURPOSE. ORION NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT, ANY OTHER OBLIGATION OR LIABILITY RELATING TO ITS EQUIPMENT. THIS WARRANTY DOES NOT APPLY TO DAMAGE TO EQUIPMENT WHICH, IN THE JUDGMENT OF ORION, HAS BEEN SUBJECT TO INCORRECT VOLTAGE SUPPLY, NORMAL WEAR AND TEAR, TO MISUSE, NEGLECT, OR HAS BEEN REPAIRED OR ALTERED BY UNAUTHORIZED PERSONNEL. DEFECTIVE PARTS MUST BE RETURNED TO ORION, FREIGHT PREPAID, WITHIN 14 DAYS OF SHIPMENT OF THE REPLACEMENT PART, EXCEPT FOR COMPONENTS VALUED AT UNDER $300 LIST PRICE UNDER THE CONDITIONS STATED ABOVE. DEFECTIVE PARTS MUST BE RETURNED IN THEIR ORIGINAL STATE ALONG WITH A FULLY COMPLETED ORION WARRANTY PARTS RETURN FORM. DEFECTIVE PARTS THAT HAVE BEEN DISASSEMBLED, DAMAGED DURING REMOVAL, OR OTHERWISE TAMPERED WITH, WILL NOT BE COVERED UNDER WARRANTY, UNLESS OTHERWISE STATED IN WRITING. ORION’S SOLE OBLIGATION UNDER THIS WARRANTY WILL BE TO PROVIDE REPAIRS TO COMPONENTS OR REPLACEMENT PARTS, F.O.B. ORION’S POINT OF SHIPMENT EXCEPT AS STATED ABOVE. ALL ASPECTS OF THE ABOVE STATED WARRANTY AND PROCEDURES RELATED TO ORDERING PARTS UNDER WARRANTY WILL BE UPHELD WITH NO EXCEPTIONS.

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