tailor-made gasification solutions: thyssenkrupp uhde's ... · developing the future....
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Developing the future.
Tailor-made Gasification Solutions: ThyssenKrupp Uhde's HTW™ and PRENFLO®
Technologies
Karsten Radtke Uhde Corporation of America
1 Developing the future.
At a GlanceThyssenKrupp Uhde’s Gasification Technologies
builtselected
ThyssenKrupp Group: 150,000+ employees, Sales: USD 50+ billionUhde: 100+ gasifiers designed, built, put into successful operation
2 Developing the future.
IEA, 10 months ago:
Coal becomes more important than oil
Coal worker in the Shanxi province: China emphasizes on coal (photo: REUTERS)
China and India need enormous amounts of coal. Very soon, coal demand will be exceeding oil demand –worldwide, with significant impact on global climate.
Source: Süddeutsche Zeitung, 18 Dec 2012
3 Developing the future.
Certainly no.
o The demand for coal is steadily increasing worldwide – with the exception of the U.S.A.
o From 2017, coal consumption will exceed oil consumption: coal will be more important than oil
o In the U.S.A., shale gas redefines the energy sector, but coal consumption still high due to
economic growth
o The switch from gas to coal in Europe reaches its climax in 2013. Thereafter, coal consumption will
focus predominantely on Turkey
o China overtakes the rest of the world in coal consumption
o India becomes largest coal importer
o Indonesia and Australia are the largest coal exporters
Coal Gasification is needed and remains a key facilitator for clean coal usage.
Source: International Energy Agency (IEA): Medium-Term Coal Market Report, December 2012, Factsheet
Shale Gas Boom: is Coal already History?
4 Developing the future.
PRENFLO®Entrained-Flow Gasification
Oil Gasification
HTW™(High-Temperature Winkler)Fluidised Bed Gasification
Different Feedstocks require Different Gasification TechnologiesThyssenKrupp Uhde‘s Gasification Portfolio
5 Developing the future.
ThyssenKrupp Uhde‘s Proprietary Gasification Technologies
PSG PDQ HTW™
Entrained-Flow Fluidised Bed
PRENFLO®
6 Developing the future.
Market Segment: Fluidised-Bed Gasification: HTW
Especially with HTW, biomass, wastes and low-rank, high ash coals with high ash melting points can be processed
=> opens new markets
for coal e.g. in China and India
for biomass e.g. in Europe and U.S.A.
Expansion of syngas applications to steel industry via DRI
HTW has strong reference basis through full commercialisationover 3 decades
7 Developing the future.
Market Segment Entrained-Flow Gasification: PRENFLO
PRENFLO is a slagging gasifier that operates above the ash melting point => high carbon conversion, high efficiency
for coal and petcoke
for biomass , if pre-treated
Reference: Elcogas IGCC, Puertollano/Spain
Selected and permitted for several projects around the world, including U.S.A.
8 Developing the future.
CTL Mongolia
Project Update: Gasification projects keep bouncing up and down• Most projects are „mega projects“ that require project financing and tailor-made
technological solutions. • Thus: „old projects“ remain likely to happen, but need more time than other
chemical plant projects.
9 Developing the future.
We know what we can do with gasification.Wrapping the entire process chains from feedstock in to product out is required!
Gas, Naphtha
Oil/Residues
SteamReformer / ATR
HTWGasification
SynthesisGas
CO + H2
Methanol
Ammonia
IGCC
Fischer-Tropsch
CO-Shift
Methanation
Diesel,Plastics
Gasoline, LPG
Urea
Diesel,Naphtha
Petcoke
Hard Coal
Biomass
PRENFLOGasification
Biomass
Lignite
Wastes
Waxes, Lubes
MTO
MTG
Feedstock Gas Generation Syngas ProductProduct Generation
Hydrogen
SyntheticNatural Gas
El. Power
Fertilisers
Oil Gasification
10 Developing the future.
Thank you for your attention
Gasification IGCC Plant, Puertollano, SpainOctober 2013