tailored dispersions of carbon nanotubes energized by...
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Tailored dispersions of Carbon Nanotubes
energized by LANXESS: Rhenofit® CNT General Introduction
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Agenda
Why a dispersion needs to be developed?
Carbon Nanotubes @ Lanxess
Motivation: Carbon Nanotubes (CNTs)
Value Chain
Product group Rhenofit® CNT
Benefits at a glance
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Motivation: Carbon Nanotubes
First reported by Iijima et al. in 1991
Graphene like structure with very high aspect ratio
Electrical and thermal conductivity (min. 10 times of copper)
Mechanical strength (100 times stronger than steel at one-sixth the
weight)
But: Drawbacks
Toxicity situation unclear
HARN`s investigation[1,2]
Society awareness for danger
No ready to use material Entanglement of CNT
[1] Donaldson K., Murphy F., Schinwald A., Duffin R., Identifying the pulmonary hazard of high aspect ratio nanoparticles to enable their safety-by-design, Nanomedicine
2011, 6, 143-56.
[2] Krug, H. F. & Wick, P. Nanotoxikologie eine interdisziplinäre Herausforderung, Angewandte Chemie 2011, 123, 1294-1314
Discussion about toxicity situation: Fiona A. Murphy,* et.al., Length-Dependent Retention of Carbon Nanotubes in the Pleural Space of Mice Initiates
Sustained Inflammation and Progressive Fibrosis on the Parietal Pleura, The American Journal of Pathology, 2011, Vol. 178, 2587–2600.
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Motivation: Entangled Carbon Nanotubes
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Motivation: Entangled Carbon Nanotubes
CNTs are not suitable for industrial applications after production
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Agglomerates, no homogenization Single CNTs, no homogenization
Agglomerates, homogenization Single CNTs, homogenization
Challenges
Why a dispersion needs to be developed?
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Agglomerates, no homogenization Single CNTs, no homogenization
Agglomerates, homogenization Single CNTs, homogenization
Challenges
Why a dispersion needs to be developed?
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Essential development parameters for CNT-dispersions
Basic requirement: For all potential applications we need a dispersion of CNTs
Nanomaterial
Dispersing agent
Degree of exfoliation
2
3
1
Nanomaterial: Type and optimized concentration
Dispersing agent: Ionic/non-ionic and concentration
Degree of exfoliation: Optimized energy level
requirement – application specific
1
2
3
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Providing a solution/product for industrial usage of CNTs
Challenges with CNT
During the production process
of CNTs the material
becomes entangled and the
cylindrical tubes create
agglomerates.
Agglomerates prevent the
transfer of the extraordinary
properties of carbon
nanotubes to the application.
An additional step is
necessary to form a
homogeneous mixture of
highly dispersed / stabilized
tubes.
Carbon Nanotubes @ Lanxess
Know How
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Value chain
Highly exfoliated and stabilized aqueous CNT dispersions by LANXESS
Final application examples*:
Functional nanocomposites
Batteries
Electronics
Renewable energy
Textiles
Sensors
Thermal conductive liquids
CNT User
FPE** of
tailored
CNT-
dispersions
by LANXESS
CNT
production
from different
suppliers
of tailored carbon nanotube dispersions.
“Formulated Product Engineering”
*Selection of applications **Formulated product engineering
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Product group Rhenofit® CNT Highly exfoliated and stabilized Carbon Nanotube dispersions
Rhenofit® CNT-… CNT-Type
Dispersing
agent Matrix
Concentration
active material
[%]
Dry content
[%] Application Property*
2 MW LM I aq 2.0 4.0
Latex, rubber,
Thermoelements,
Concrete
Mechanical strength, electrical and
thermal conductivity
3 SW LM I aq 0.2 0.6 Latex, Coating,
Concrete
Electrical and thermal conductivity,
mechanical strength, color
maintained, transparency in
combination with antistatic
4 SW Polymer aq 0.2 0.6 Energy storage,
Coating
Electrical conductivity (increasing
capacity and longer lifetime)
5 SW LM II aq 0.2 0.7 Coating & Ink, Paints,
Printable Electronics
Electrical conductivity & transparency
in combination with antistatic, color is
not changing
6 SW Polymer aq 0.4 0.8 Energy storage,
Coating
Electrical conductivity (increasing
capacity and longer lifetime)
In case your application requires dilution of Rhenofit® CNT, we suggest the following:
To prevent the tubes from re-agglomeration we recommend to dilute the CNT-dispersion and not in reverse order. (Re-agglomeration can
reduce the performance of the tubes in the application).
*First mentioned property is the most important one
CNT = Carbon Nanotube, MW = Multi wall, SW = Single wall, aq = aqueous, LM = Low molecular weight
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Composite Energy storge
Construction & Living Coating & inks
Rhenofit CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Latex Rhenofit CNT-3: Antistatic properties in combination with
colorable material (new regulation for latex gloves!)
NBR-Masterbatch synthesis (IP-protection) with Rhenofit CNT-
2/CNT-3: Technical rubber goods
Rhenofit CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Infrared panel Rhenofit CNT-2: excellent thermal conductivity
for fast heat transfer
Concrete Rhenofit CNT-3: Increasing tensile strength and
pressure strength
Rhenofit CNT-4:
SW-CNT with polymeric surfactant
Electrode material to increase capacity and charging cycles in Li-
Ion batteries
Also applicable for electrodes of Zn-graphite, Pb-acid batteries
Cu- & Al-foil coating with SW-CNT material
Rhenofit CNT-3/-5:
SW-CNT with low molecular weight surfactants
Used for coatings (e.g. varnishs with resins or PTFE) with antistatic
properties in combination with transparency, shiny products with
excellent haptics
Varnishs for PVC-coatings: truck tarps, synthetic leather,
conveyer belts, textile constructions
Application diversification
Electrical & thermal conductivity, mechanical strength
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Composite Energy storge
Construction & Living Coating & inks
Rhenofit® CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Latex Rhenofit® CNT-3: Antistatic properties in combination
with colorable material (new regulation for latex gloves!)
NBR-Masterbatch synthesis (IP-protection) with Rhenofit® CNT-
2/CNT-3: Technical rubber goods
Rhenofit CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Infrared panel Rhenofit CNT-2: excellent thermal conductivity
for fast heat transfer
Concrete Rhenofit CNT-3: Increasing tensile strength and
pressure strength
Rhenofit CNT-4:
SW-CNT with polymeric surfactant
Electrode material to increase capacity and charging cycles in Li-
Ion batteries
Also applicable for electrodes of Zn-graphite, Pb-acid batteries
Cu- & Al-foil coating with SW-CNT material
Rhenofit CNT-3/-5:
SW-CNT with low molecular weight surfactants
Used for coatings (e.g. varnishs with resins or PTFE) with antistatic
properties in combination with transparency, shiny products with
excellent haptics
Varnishs for PVC-coatings: truck tarps, synthetic leather,
conveyer belts, textile constructions
Application diversification
Electrical & thermal conductivity, mechanical strength
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Composite Energy storge
Construction & Living Coating & inks
Rhenofit CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Latex Rhenofit CNT-3: Antistatic properties in combination with
colorable material (new regulation for latex gloves!)
NBR-Masterbatch synthesis (IP-protection) with Rhenofit CNT-
2/CNT-3: Technical rubber goods
Rhenofit CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Infrared panel Rhenofit CNT-2: excellent thermal conductivity
for fast heat transfer
Concrete Rhenofit CNT-3: Increasing tensile strength and
pressure strength
Rhenofit® CNT-4/-6:
SW-CNT with polymeric surfactant
Electrode material to increase capacity and charging cycles in Li-
Ion batteries
Also applicable for electrodes of Zn-graphite, Pb-acid batteries
Cu- & Al-foil coating with SW-CNT material
Rhenofit CNT-3/-5:
SW-CNT with low molecular weight surfactants
Used for coatings (e.g. varnishs with resins or PTFE) with antistatic
properties in combination with transparency, shiny products with
excellent haptics
Varnishs for PVC-coatings: truck tarps, synthetic leather,
conveyer belts, textile constructions
Application diversification
Electrical & thermal conductivity, mechanical strength
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Composite Energy storge
Construction & Living Coating & Inks
Rhenofit CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Latex Rhenofit CNT-3: Antistatic properties in combination with
colorable material (new regulation for latex gloves!)
NBR-Masterbatch synthesis (IP-protection) with Rhenofit CNT-
2/CNT-3: Technical rubber goods
Rhenofit® CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Infrared panel Rhenofit® CNT-2: excellent thermal conductivity
for fast heat transfer
Concrete Rhenofit® CNT-3: Increasing tensile strength and
pressure strength
Rhenofit CNT-4:
SW-CNT with polymeric surfactant
Electrode material to increase capacity and charging cycles in Li-
Ion batteries
Also applicable for electrodes of Zn-graphite, Pb-acid batteries
Cu- & Al-foil coating with SW-CNT material
Rhenofit CNT-3/-5:
SW-CNT with low molecular weight surfactants
Used for coatings (e.g. varnishs with resins or PTFE) with antistatic
properties in combination with transparency, shiny products with
excellent haptics
Varnishs for PVC-coatings: truck tarps, synthetic leather,
conveyer belts, textile constructions
Application diversification
Electrical & thermal conductivity, mechanical strength
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Composite Energy storge
Construction & Living Coating & inks
Rhenofit CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Latex Rhenofit CNT-3: Antistatic properties in combination with
colorable material (new regulation for latex gloves!)
NBR-Masterbatch synthesis (IP-protection) with Rhenofit CNT-
2/CNT-3: Technical rubber goods
Rhenofit CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Infrared panel Rhenofit CNT-2: excellent thermal conductivity
for fast heat transfer
Concrete Rhenofit CNT-3: Increasing tensile strength and
pressure strength
Rhenofit CNT-4:
SW-CNT with polymeric surfactant
Electrode material to increase capacity and charging cycles in Li-
Ion batteries
Also applicable for electrodes of Zn-graphite, Pb-acid batteries
Cu- & Al-foil coating with SW-CNT material
Rhenofit® CNT-3/-5:
SW-CNT with low molecular weight surfactants
Used for coatings (e.g. varnishs with resins or PTFE) with antistatic
properties in combination with transparency, shiny products with
excellent haptics
Varnishs for PVC-coatings: truck tarps, synthetic leather,
conveyer belts, textile constructions
Application diversification
Electrical & thermal conductivity, mechanical strength
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Composite Energy storage
Construction & Living Coating & inks
Rhenofit® CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Latex Rhenofit® CNT-3: Antistatic properties in combination
with colorable material (new regulation for latex gloves!)
NBR-Masterbatch synthesis (IP-protection) with Rhenofit® CNT-
2/CNT-3: Technical rubber goods
Rhenofit® CNT-2/-3:
MW-/SW-CNT with low molecular weight surfactant
Infrared panel Rhenofit® CNT-2: excellent thermal conductivity
for fast heat transfer
Concrete Rhenofit® CNT-3: Increasing tensile strength and
pressure strength
Rhenofit® CNT-4/-6:
SW-CNT with polymeric surfactant
Electrode material to increase capacity and charging cycles in Li-
Ion batteries
Also applicable for electrodes of Zn-graphite, Pb-acid batteries
Cu- & Al-foil coating with SW-CNT material
Rhenofit® CNT-3/-5:
SW-CNT with low molecular weight surfactants
Used for coatings (e.g. varnishs with resins or PTFE) with antistatic
properties in combination with transparency, shiny products with
excellent haptics
Varnishs for PVC-coatings: truck tarps, synthetic leather,
conveyer belts, textile constructions
Electrical & thermal conductivity, mechanical strength
Application diversification
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Rhenofit® CNT is a ready to use dispersion
Storage and working condition should be above 10 °C
pH value can be adapted with alkaline or acidic substances depending on the
specific Rhenofit® CNT type
Dispersions are stable for at least 24 months
We recommend to stir Rhenofit® CNT before use
Dilute Rhenofit® CNT with the pre-mixed formulation (order might be important)
To get antistatic properties the dispersion can be diluted by the factor of 10
If possible try not to dump Rhenofit® CNT into a formulation
NOT recommended
Recommended
General Comments
Rhenofit® CNT guidelines
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Production sites
12 production sites in 8
countries
Technical competence centers
7 Technical competence
centers in Argentina, China,
Germany, India, Japan and
USA
Sales offices
Worldwide sales offices of
LANXESS and local distributors
Global Presence of BU Rhein Chemie
Technical competence center Production site / laboratory
Headquarters
Krefeld (DE)
Cologne(DE)
Porto Feliz (BR)
Mannheim (DE)
Chardon (US)
Burzaco (AR)
Lipetsk (RU)
Jhagadia (IN)
Little Rock (US)
Merlo (AR)
Toyohashi (JP)
Qingdao (CN)
Leverkusen (DE)
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Formulated Product Engineering flexibility
Free Choice of CNT and dispersing system
Solvent based products under development
Quality standards
Worldwide support for FPE*
Optimized supply chain
Minimizing health risks
Handling solution
Application advantage
Business opportunities
Benefits at a glance
*Formulated Product Engineering
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QUALITY WORKS.