tanco autowrap 40058 i 50058 modb.1994 operators … · wd65-4oo-csbi 5oo-csb-m0594. guarantee...

TANCO AUTOWRAP40058 I 50058 MODB. 1994OPERATORS HANDBOOK

ANDPARTS LIST

WD65-4OO-CSB I 5OO-CSB-M0594

GUARANTEE

Subject as hereunder provided, the Sellers undertake to correct either byrepair, or at their election, by replacement any defectof material or workmanship which occurs in any of its goodswithin twelve months after delivery of such goods to first user,with the exception of contractors or commercial users when warranty period issix months. In respect of Autowraps thewarranty period is for 12 months or 8000 bales which ever occursfirst.

The term goods when used in this document means the article orarticles described in invoice as sold by the sellers but doesnot include equipment or proprietary parts or accessories notmanufactured by the sellers. The sellers, however, undertake topass on so far as they legally can to the first user the benefitof any warranty given to the Sellers by the suppliers of suchequipment, parts or accessories.This understanding shall not apply to:

(a) Any goods which have been sold by the first user.(b) Any goods which have been injured by unfair wear and tear,

neglect or improper use.(c) Any goods the identification marks of which have been

altered or removed.(d) Any goods which have not received the basic normal

maintenance such as tightening of bolts, nuts, tines, hoseconnections and fittings and normal lubrication with therecommended lubricant.

(e) The use of any product on tractors exceeding the recommendedhorsepower.

(f) Any goods which have been altered or repaired other than oninstruction or with the written approval of the Seller or to which anypart not manufactured or having written approval by the Sellers have beenfixed.

(g) Any second-hand goods or part thereof.

Any allegedly defective part or parts returned to the Sellers must be sentcarriage paid. No claim for repair or replacement will be entertained unlessupon discovery of the alleged defect written notification is sent to theSellers giving, at the same time, the name of the Buyer from whom the goodswere purchased and the date of purchase together with full details of thealleged defect and the circumstances involved, also the serial number of themachine etc.,

The Sellers shall be under no liability to their Buyers and first andsubsequent users of their goods or to any other person or persons for loss ordamages howsoever arising in respect of either personal injuries or forarising out of, or in any way. connected with or arising from the manufacturerssale, handling, repair, maintenance, replacement or use of its goods or thefailure or malfunction of any of its goods.Representation and/or warranties made by any person (including Buyers andemployees and other representatives of the Seller) which are inconsistent orconflicting with these conditions are not binding upon the Sellers unlessgiven in writing and signed by a Director of the Sellers.

CLAIMS

If you wish to make a claim under guarantee.

1. Immediately, stop using the machine.

2. List the details of the machine and damaged item, (as shown inside thefront cover of this booklet.

3. Consult with your Tanco dealer (supplier) and have him forward your claimand the damaged item to Tanco.

."

INDEX 40058 / 50058 MODEL PAGE NO.

SAFETY INSTRUCTIONSTECHNICAL SPECIFICATIONSPRE DELIVERY INSTRUCTIONSTRANSPORT INSTRUCTIONSMACHINE IDENTIFICATIONPREPARATION OF A NEW MACHINEHYDRAULIC CONNECTIONSBALE WRAP CONTROLLERBALE WRAP CONTROLLER FUNCTIONSOPERATING INSTRUCTIONSWARNING; LIFT ARMFILM OVERLAP SYSTEMSERVICE AND MAINTENANCEFILM THREADING DIAGRAMPRIMARY CHAIN DRIVE CHAIN TENSIONING SYSTEMDRIVE BELT TENSIONING SYSTEMFILM ADAPTOR OPERATING INSTRUCTIONSHYDRAULIC CIRCUIT DIAGRAM 400 S8 MODEL (TRAILED)HYDRAULIC CIRCUIT DIAGRAM 500 S8 MODEL (TRAILED)HYDRAULIC COMPONENTS ILLUSTRATED 400 S MODEL (TRAILED)PARTS LIST FOR ABOVEHYDRAULIC COMPONENTS ILLUSTRATED 500 S MODEL (TRAILED)PARTS LIST FOR ABOVEELECTRICAL COMPONENTS ILLUSTRATEDPARTS LIST FOR ABOVECONSTANT INDEXING DRIVE ASSY ILLUSTRATEDPARTS LIST FOR ABOVEAUTOWRAP ILLUSTRATED (400S8/500S8 MODEL)PARTS LIST FOR ABOVEAUTOWRAP ILLUSTRATED (400S8/500S8 MODEL)PARTS LIST FOR ABOVEHYDRAULIC MOTOR DRIVEPARTS LIST FOR ABOVELIFT ARM ASSEMBLY ILLUSTRATED (400S/500S MODEL)PARTS LIST FOR ABOVEFILM DISPENSING SYSTEM ILLUSTRATED (400S MODEL)PARTS LIST FOR ABOVEFILM DISPENSING SYSTEM ILLUSTRATED (500S MODEL)PARTS LIST FOR ABOVEFAULT FINDING SUMMARYCUT AND START UNIT ILLUSTRATEDPARTS LIST FOR ABOVECUT AND START UNIT ILLUSTRATEDPARTS LIST FOR ABOVECUT AND START MOUNTING FRAME ILLUSTRATEDPARTS LIST FOR ABOVESLIP RING ASSY ILLUSTRATEDPARTS LIST FOR ABOVESENSOR MAGNET MOUNTING BRACKETS ILLUSTRATEDPARTS LIST FOR ABOVECUT AND START ELECTRICAL CIRCUITCUT AND START FAULT FINDING SUMMARY

1/234/5/67788910111213141516171819202121:12222:12323:12424:12525:12626:12727:12828:12929:13030:131/323333:13434:13535:13636:13737:13839/40& 41

GENERAL SAFETY INSTRUCTIONS.

Before operating, adjusting or servicing the machine it is importantthat these instructions are carefully read by those directlyconcerned.

Whilst every care has been taken in the design of this machine thereremains a certain amount of risk to Personnel whilst the machine isin use. It is strongly recommended that the user/operator takes allpossible precautions to ensure both his own safety and that of otherswhile the Autowrap is:operating. The area around the machine shouldbe kept clear at all times and only the operator should be allowednear the machine when working.

The Autowrap is designed and sold for agricultural purposes and assuch complies with the definition as laid down for an AgriculturalTrailed Appliance.Under this definition the machine is not fitted with brakes or lights.IT SHOULD NOT UNDER ANY CIRCUMSTANCES BE TOWED ON THE HIGHWAY ATSPEEDS IN EXCESS OF 20 m.p.h. (30 km/h).

If the machine is to be towed on the highway out of daylight hoursthen a suitable lighting board with indicators, stop lights and rearlights should be fixed to the rear of the machine before proceeding.

Bales should be loaded carefully on to the turntable and not droppedfrom a height.

Owners and operators are advised to contact their dealer regarding anyfield or service problems.

SPECIAL SAFETY INSTRUCTIONS

1. Stop engine of tractor before working on machine.

2. Put a suitable prop under raised platform before working in thisarea.

3. Always raise Lift Arm and fit safety prop before transportingmachine on public roads.

4. Lift Arms should always be lowered before operating turntable.

5. Ensure platform rollers are parallel to Lift Arm before arm israised.

1

OPERATING SAFETY INSTRUCTIONS

1. Operators should have their hands on the controls at all timeswhen the machine is use.

2. Autowrap control unit and lever controls must remain in thetractor cab at all times. The operator must at no time leavethe tractor cab when the machine is in motion.

3. Keep onlookers clear of machine at all times. Danger zone is5 metres.

4. Beware of rotating turntable and all moving parts.

5. If not operated· correctly the bale could fly off theturntable.. The end. support rollers must always be fitted.Do not exceed recommended turntable speed of 25 r.p.m.Mis-shapen bales combined with excessive turntable speeds canbe dangerous.

6. Care must be taken when tipping bales from machine on slopingground and during subsequent handling to ensure that they donot roll, thus causing hazard.

THINK OF YOUR PERSONAL SAFETY AND THAT OF OTHERS AT ALL TIMES.

2

TECHNICAL SPECIFICATIONS

Dimensions

Total length - Excluding Bale RampWidth - excluding lift arm

11 _ lift arm fully raised11 _ lift arm lowered

Height to top of side (bale guide) rollersHeight to tp of lift arm

Weight

With lift armWithout lift arm

Wheels

SizePressure

Lift arm capacity - Axle extended normally11 11 11 Axle extended fully

Speed of turntableOil requirement

Attachment to tractor

Bale Sizes120

1000kgs

Film (Width of Roll)

400S & 500SModel(Trailed)

350cm221cm243cm380cm110cm242cm

1080kgs960kgs

10-80. 1242 p.s.i.

750kgs900kgs

25 rev/min*(165 kpcm2)

Tractor Hitch

120 x 120cm up to

x 153 cm M a x

500mm on 400SModel & 750MMon 500S Model

*The speed of rotation can be varied to suit various conditions buton no account should it exceed 25 r.p.m. (Speed in excess of 25 r.p.m.will avoid warranty).

3

IMPORTANT:INSTRUCTIONSCAUSED.

DOARE

PRE DELIVERY INSTRUCTIONS

NOT ATTEMPT TO OPERATE UNTIL THEPERFORMED OTHERWISE SERIOUS DAMAGE

FOLLOWINGCOULD BE

1. MACHINE ASSEMBLY

For ease of transportation some items are removed fromtheir positions and stored elsewhere on the machine. Thecontrol box, film dispenser and cut and start unit arestored under the bale belt. Also stored under belt onremote control machines are the infra red receiver andsender units and warning beacon. The film mast isattached to the front of the machine. On round balemachines only, the top rollers c/w mounting brackets andthe plastic end rollers are mounted on temporary bracketsbeside the bale belt, also the main guard may be droppedfrom its mounting position on the machine chassis. Road ,,wheels, bale lift arm and bale ramp are transportedseparately. Remove the above items and assemble asdetailed in parts list section of this manual takingparticular note of the following points.

(i) DISPENSER MAST

Insert lift mast into socket towards front of machine.Ensure film pull down ram is faced towards the machine.Attach the pull down arm hydraulic ram. Attach the filmdispenser to the mast ensuring that the_end marked top isfaced up. On remote control machines attach the infrared receiver and warning beacon to top of mast. The filmmast height is adjustable. Its height is dependant onbale size and type and is set in the field.It should be set so that centre line of film is in linewith centre of bale. See Fig. 1

(ii) CUT & START

Attach Cut & Start unit to mounting frame on the lefthand side of the machine. It is possible to move the _,unit along the mounting and fix it to any of three holes.On all round bale wrapping machines the unit is fixed tothe centre hole on the mounting frame. Connectelectrical supply to unit ensuring that wiring is secure.The cable is stored on the turntable frame near the Cut& Start mounting.

(iii) BALE LIFT ARM

Assemble bale lift arm and attach to mounting points onright hand side of main chassis. Attach hydraulic ram tolift arm; grease pivot pins.

4

.,.

(iv) TOP ROLLERS AND PLASTIC END ROLLERS

Place plastic end rollers in sockets on the back andfront of the turntable. On round bale machines only,attach top rollers and mounting brackets to each side ofthe machine.

(v) MAIN GUARD ( round bale machines only)

Bolt main guard onto its four mounting points.

(vi) ROAD WHEELS (trailed machines only)

Attach road:wheels:ensuring that nuts are tight and tyrepressure is 50 p.s.i.(vii) BALE RAMP OR MAT

Attach bale ramp or mat to rear of chassis. Note Roundbale trailed machines have bale ramps all other machines .'have bale mats.

CHECKS TO BE PERFORMED

1. Check that all bolts and nuts are tight.2. That all lubrication points are greased.3. Check that all guards are in place.4. Check all operating and safety stickers are in place .

.'.

5

."

2. OPERATIONAL TEST

When all above assembly and checks have been carried outthe operation of the machine should be checked asfollows:

NOTE: IF YOU ARE NOT TOTALLY FAMILIAR WITH THE OPERATIONOF THE TANCO CONTROL SYSTEM READ THIS MANUAL IN FULLBEFORE PROCEEDING WITH OPERATIONAL TEST.

1.2.3.4.

5 •

6 •

7 .(a)

(b)(c)8.9.

10.11.

Attach machine to tractor.Connect hydraulic hoses to D/A service on tractor.Fit controller box inside cab.Connect ..... controL".box to machine and connect powercable direct to tractor battery. It is importantthat the'leads are connected with the correctpolarity.Fit cable control actuator socket to convenientposition in cab and locate actuators in socket.Lock hydraulic lever in tractor so that oil isflowing through system.Check function by operating control levers.Lift arm up and lift arm down. NOTE ensure lift armis down before moving to (b).Turntable rotation forward and reverse.Tip up and down checking hoses are o.k.Switch controller on.Switch controller to manual operating mode byoperating toggle switch.Check Cut & Start plunger out and in.Switch machine to AUTO mode then run through theWrapping cycle. See operating instruction section ofthis manual on how the machine should perform, and ifany function fails to operate correctly consult faultfinding section of the operators manual.

."

3. CUSTOMER CHECKS

Before despatching consult customer on the followingpoints:

1. That the machine model suits his requirements.2. If machine is to be operated on a tractor with a ,'"

closed centre hydraulic system then a closed centrevalve is required, see separate instructions.

3. That the tow hitch type is compatible with thetractor. Three different hitch types are available.

6

TRANSPORT INSTRUCTIONS

1. Never use straps around the machine when lifting. Use onlythe following lifting points:- Tow hitch and two sockets oneach side of main frame at rear for trailed models. 3pt.Linkage frame and two sockets on each side of main frameat rear for 3 pt. Linkage Model.

2. When the machine is towed on the road the Lifting Arm (iffitted) must be in the fully raised position, the safetyprop fitted and the axle returned to narrowest position.

3. Raise the Parking Jack on trailed models before movingmachine.

MACHINE IDENTIFICATION

The Serial Number plate is located on main frame forward ofoffside wheel on trailed models and on 3pt. Linkage frame for3pt. Linkage model.

Always refer to this number when ordering parts.The Spare parts catalogue number and description should beused. The reference numbers are used to help identifying thespare part.

For your records write serial number here.

SERIAL NOo _

7

.•-

PREPARATION OF A NEW MACHINE

1. Check height of film mast to ensure that centre line of filmspool is level with the centre line of the bale on theturntable. This will alter with different bale diameters.If this alignment is not correct more film than necessary

will be used. See Fig 1. Page 15.

2. When connected to John Deere* tractor the value mustbe converted to closed centre. See Page 18.

HYDRAULIC CONNECTIONS

Connect the feed and return hoses from the Autowrap valve to thetractor's double-acting facility.

NOTE: The return hose is fitted with a non-return valve toprotect the Autowrap from damage in the event of incorrectconnection to tractor hydraulics.

NOTE* To ensure maximum efficiency and length of life of hydrauliccomponents this machine requires a clean supply of hydraulic oil.IT IS RECOMMENDED THAT THE TRACTOR HYDRAULIC FILTER ELEMENT BE ,REPLACED AND THEREAFTER MAINTAINED IN ACCORDANCE WITH THEMANUFACTURERS RECOMMENDATIONS.

.,.

8

Bale Wrap Controller:

Connect direct to battery as per operating instructions and switch on. Theprogramming of the Automatic Bale Wrap Controller is easily done by followingthe steps outlined below:

Once the unit is switched on, the number of required turnable revolutionsappears on the right hand display. To change this press and hold the "holdto set" button, see fig. 1, then press the "set/reset" button. The firstdigit. of the number will then blink and count from 0-9. Release the"set/reset" button at the required number. By pressing the "set/reset" againthe second digit can be changed.

The monitor counts the number of bales per batch and the cumulative total.To see these, press the "bale count" button. The first number to appear isthe batch total. If the button is held down for 10 seconds, a line will appearon the display, followed by the cumulative number wrapped. The batch countcan be reset to 0 by holding the "bale count" button down and pressing the"set/reset" once. The cumulative total cannot be returned to zero.

To enable you to understand how the controller works, here is a brief resumeof its functions.

(1) After two revolutions of the turntable the actuator.pushedopen the Cut and start, this action takes 8.5 secs until thelatch engages, then after 6 revolutions of the turntablethe actuator closes for a period of 5.5 seconds and stops in the restposition. When the turntable is tipped, the magnet operates thesensor which activates the linear actuator which closes fully andin doing so, trips the latch releasing the gripper arm which slamsclosed under the spring pressure, cutting the film and, at the sametime gripping the film for the next bale

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BROWN

POWER SUPPLY CABLE

IN LINE(O~ECTOR

.......---.........:.::8

1 YELR.OW WIRE COININIECTEIl) TO TIP SENSOIR2 WHITER WIIRE CONNEC1I'ED 11'0 TIP SENSOR '" TIlllRNTABLE SENSOR3 GlRIEIEN WIRE COININIECTEIl) TO TURN'1l'ABO.IE SIEI\lSOlR~ RED WIRE CONNECTlED TO BOTTOM BRUSIIt ASSElMBLY5 BROWN WIRE COININIECTEII) TO B01l'lrOM BRUSH ASSEMBLYG BLU1E ,. BLACK WORE 'fa TOP BlRUSIH ASSEIMBLY

RI lW£ IINIJX

9

BALE WRAP CONTROLLER FUNCTIONS

The Bale Wrap Controller has a total of seven functions tocontrol.

To access these functions press/hold * button and switch on, thenrelease * button.

A Chevron V appears at the left hand side of the displaywindows: - this may be moved across the display from left to rightby repeatedly pressing * button.

The seven chevron positions have specific functions and the timefor each function may be set by the two buttons at the bottom ofthe display screen.

< > +

Reading from left to right the chevron positions. are as follows:

V (1) Indicates number of turns to activate motor = 2V (2) Indicates the number of seconds it powers out until the

latch engages = 8.5V (3) Indicates the number of revolutions of the turntable

before the motor reverses = 6V (4) Indicates the number of seconds required to reverse to

the park positions = 5.5V (5) Indicates the number of seconds from the tipping signal

until the motor is fully closed = 2.5V (6) Indicates the number of revolutions before the set figure

at which the buzzer sounds = 0

(7) No chevron appears but letter N appears. This indicates"Non-Auto Reset" and does not need to be changed. Itmeans that you can go past the preset number ofrevolutions eg: if set for 22 and you decide to do a fewmore turns to ensure bale is fully wrapped, you can doso without upsetting the programme.

Note: The .act of tipping off the bale completes theprogramme of functions so if you are demonstrating how theunit works, always finish up by passing a magnet over thetrip sensor when you will notice the display return to thepreset figure in the right display and to Q in the leftone.

Finally, to lock all functions into the controllers memory,switch power off and back on again.

10

OPERATING INSTRUCTIONS

1. Fit roll of film and thread through the Dispenser rollerassembly by following the instruction label on the filmmast.

2. Set the bale wrap indicator to the correct setting for thesize of the bale being wrapped and the width of film beingused. see Page 6 for list of some recommended setting.

3. Power down Lift Arm until wheel is clear of ground andadjust wheel outward to appropriate setting for bale weight.See para 5, page 4.

4. Adjust tractor engine speed to give turntable speed of 16 25 r.p.m. NOTE: Speeds in excess of 25 r.p.m. will voidwarranty.

5. position turntable with cut and start unit facing front ofmachine.

6. Attach film tag end to gripper section of cut and startunit.

7. Rotate turntable anticlockwise through 90 degrees and stopturntable with cut and start unit opposite to lift arm.

8. Locate bale on Lift arm, then raise lift arm and gently rollbale onto turntable. Lower arm~

9. Start wrapping, turntable rotating clockwise. Film tensionis automatically set so that width of film applied to thebale stays at approx width of 405 - 410mm for 500mm widefilm roll and 615 - 620mm for 750mm wide film roll.

10. Continue wrapping until signal from bale wrap indicatorsounds (required number of revolutions has been reached).Then stop with cut and start unit facing towards front ofmachine and film aligned with gripper section of cut andstart unit.

11. Tip bale from machine. When the machine is almost fullytipped the cut and start unit grips and cuts the film andthe bale is then unloaded down the bale ramp.

12. Lower the turntable and rotate anticlockwise through 90degrees and stop with cut and start unit opposite to liftarm.

13. Repeat operations 7 - 12 as required.

NOTE:The film end need only be attached at the start of a roll,after that the sequence is automatic.

11

WARNING LIFT ARM

The Lift Arm on the trailed machine is designed to pick up anddeposit bales onto the turntable prior to wrapping and to raisethe machine while empty, to facilitate adjustment to slidingaxle. It is not intended to be used or transporting bales overdistances or for use as a stabiliser whilst wrapping.

Therefore any use of the lift arm outside its primary functionwill be deemed to be abuse and will void all warranty.

12

FILM OVERLAP SYSTEM.

The Autowrap is fitted as standard with the 2 x 2 x 50% filmoverlap system. This is achieved by means of a chain drive whichensures that the correct number of film layers are applied to thebale after a specific number of revolutions of the turntable.The number of revolutions required to wrap a bale depends onwidth of film being used and bale size - See table below. Thechain to be positioned on outer sprockets for 500mm wide film,.and on inner sprockets for 750m wide film. See fig. A, Below.

For silage bales we recommend the application of a minimum offour layers of film.

Bale Size

120cm x 120cm120cm x 120cm120cm x 137cm120cm x 137cm120cm x 150cm120cm x 150cm

Width of Film Roll

500mm750mm500mm750mm500mm750mm

Bale Indicator Setting(Revs)

221524162618

G£ARBOX

IMPORTANT

13 TOOlH x 314- PfT(HSPROCKET

lRMN RlllER

13 TOOTH x 314" PITCHSPROCJ(ET

The above recommendations are only offered as a guide to correctwrapping of silage bales and the manufactures accept noresponsibility for variations that may arise and the consequenceof same. They are based upon turntable speeds of up to 25r.p.m., and a minimum film width of 400mm applied to end of Balewhen using 500mm wide film roll or a minimum film width of 600mmapplied to end of bale when using 750mm wide film roll - SeePage 14 proper maintenance of the machine and its correctoperation.

It is the responsibility of the operator to ensure the correctnumber of wraps are applied, as variances can occur withfluctuations in speed of rotation, film quality and tensioning,shape and density of bale etc.

13

.'

SERVICE AND MAINTENANCE

1. All nuts and bolts should be tightened after some hours inuse and thereafter regularly.

2. Wheel pressure should be normally kept at 42 psi dependingon bale weight and field conditions.

3. Inspect moving parts for wear on daily basis.

4. Remove hydraulic motor guard daily and clean loose materialsfrom drive pulley andtensioner roller. Replace guard andlock in position while ensuring it does not collide withrotating turntable assembly.

5. Lubrication.Drive chain & sprocketEnd rollersMain rollersHinge pins on Lift armHinge pins on main tip frameHydraulic ramsWheel bearingsFilm reel assy.Dispenser slave rollerDispenser gearboxes

Main spindle

Gearbox oil level

grease every 24 hours.grease every 24 hours.grease every 24 hours.grease every 24 hours.grease every 24 hours.grease every 24 hours.grease every 24 hours.grease every 24 hours.oil every 24 hours.grease sparingly eachmonthgrease eve-;:y 4000 - 5000bales.Check every 4000 - 5000bales

6. AdjustmentsSecondary drive chaintension.Primary drive chaintension

Toothed drive belt

Main conveyor belt

Adjust after first days work thenevery 50 hours.Adjust after first days work thencheck/adjust every 200 hours.See Fig 2.

Adjust tension if slippage occursSee Fig 3.Adjust by moving idler rollerup slope being careful to keepit parallel to the main driveroller.

7. Film DispenserFit with plunger at top.Apply one shot of Multi-Purpose GreaseWash rollers often to avoid build up of Tack from film.Follow Film threading diagram. See Fig 1.

8. Film AdjustmentCentre of film roll must be in line with centre of bale andfilm mast should be vertical.

14

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FAST ROLLER -~J

BALE

FILM ROLL

FILM ADJUSTMENT

SLAVE ROLLER

1

1

I

I" "II'.....' ' ....J I

10 1

1 I

I" "I\ .......J ' .....JL -.J

CENTRE OF FILM ROLL MUST BE IN LINE WITH CENTREOF BALE AND FILM MAST SHOULD BE VERTICAL.

BALE FILM ROLL

... - . . . '. : :. :.:.':",'

. : : : .. ; :: :. :. : :.. : : :: :. :. .\. .: : : :. ::..:. : . . . .

- ~:_._: .:_:_'. ,-e- :. :·.'i. i.I)· .' ·i. ii ·.i (i:. . . . . .. .' .' .' .' .' .' . . . '. - .

- . . . . . . . . . . . . . . .. : :- :- :- '. .' . ' ... . . ", .

FILM ROLL FILM WIDTH ONWIDTH "A" END OF BALE "B"

500mm 400 mm750mm 600 mm

FILE NAME WD60 - LA21

15

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PRIMARY CHAIN DRIVE TENSIONING SYSTEM

CHAIN TENSIONING PROCEDURE

TENSIONER

CENTRE SPROCKET ASSY

CHAIN DRIVE

GEARBOX ANDSPROCKET

1 LOOSEN M10 BOLT SECURING BELT TEMSIONER.

2. TENSION BELT BY ADJUSTING TENSIONER USING SPANNER INDIRECTION OF ARROW "X" UNTIL SETTING OF 15"- 20"IS REACHED.

3. RE-TIGHTEN M10 BOLT TO SECURE TENSIONER IN POSITION.

M10 BOLT

o

oSPANNER

FILE NAME '#060 - LA11

BELT TENSIONING PROCEDURE

BELT

!

M10 BOLTHYDRAULIC MOTORMOUNTING BRACKET

1. CHECK THAT HYDRAULIC MOTOR MOUNTING BRACKET IS SECUREIN POSITION

2 lOOSEN M10 BOLT WHICH CLAMPS BELT TEMSIONER BODYTO MOTOR MOUNf

3. TENSION BELT BY ADJUSTING TENSIONER USING SPANNER INDIRECTION OF ARROW "X" UNTIL SETTING OF 30IS REACHED

4. RE-TIGHTEN M10 BOLT TO SECURE TENSIONER IN POSITION.

DRIVE BELT

BELT TENSIONER

CJ)-l--------'""'.,

HYDRAULIC MOTORMOUNTING BRACKET

FILE NAME WD60 - PL28 TANCO CD

FILM ADAPTOR

OPERATING INSTRUCTION

500mm wide film rolls are used asstandard on 200, 300, & 400autowrap Models while 750mm widefilm rolls are used as standardon 500 model. If however, itis found necessary to use 500rnmwide rolls along with 750mm filmdispenser the followinginstructions must be adhered to:(NOTE: Failure to do so willresult in inadequate,wrappingand bale spoilage).

1. Fit film adaptor to top endof 500mm wide film roll asshown opposite (fig. 1.)

2. Remove drive chain from innerset of sprockets and fit toouter set of sprockets asshown in Fig. below.

3. Re-tension chain.

FILM ADAPTOR --+

FILM MAST

Fig. 1

FILMMAST

4. Adjust height of film mast so that centre of film roll isin line with centre of bale on the turntable.

,5. Adjust bale wrap indicator setting from 15 to 22 revolutions

for 120cm x 120cm blaes. (See page for guide to bale wrapindicator settings).

DRIVEN ROUfR

13 TOOTH x 3/4· PITCHSPRlXJ([1

lJlIVEN RQIER

13 TOOTH x 3/4" PITCHSPROCKET 16 TOOTH x 3/4" PITCH

SPRlXJ([l

18

GEARBOX

~ 5:0: FILM 50% OVERLAP

GEARB\lX

It I 11

- ~7: mm FILM 50% OVERLAP

- f-f-I

-H-r I

LIFT ARM RAM~TIPPING FRAME lLIFT RAM

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NOTEWHEN CONNECTED TO A JOHN DEERETRACTOR REMOVE EXISTING PLUGS MARKED"P" FROM BOTH PORTS ON RETURNPLATE AND REPLACE WITH CLOSED CENTREPLUGS TO CONVERT VALVES TO CLOSED CENTRE.

THE MAIN PRESSURE RELIEF VALVE MUST THEN BEADJUSTED TO A PRESSURE SETTING HIGHER THANTRACTOR MAIN PRESSURE RELIEF VALVE.

(

MAIN PRESSURERELI EF VALVE n

PRESSURE FEED-v

...-1 RETURN

) c::~ CROSS LINE RELIEFF== VALVE ASSY'=== (bolted to hyd. motor I

NON RETURN VALVERETURN LINE~ ENSURE THAT RELIEF VALVE ACTS

ON RETURN LINE FROM HYD. MOTOR

FILE NAME W060 - PL19

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FILM PULL,~DOWN RAM I'-

i

I

TIPPING FRAME lLIFT RAM

\1

] I IT LIFT ARM RAM~

No NOTEWHEN CONNECTED TO A JOHN DEERETRACTOR REMOVE EXISTING PLUGS MARKED"P" FROM BOTH PORTS ON RETURNPLATE AND REPLACE WITH CLOSED CENTREPLUGS TO CONVERT VALVES TO CLOSED CENTRE.

THE MAIN PRESSURE RELIEF VALVE MUST THEN BEADJUSTED TO A PRESSURE SETTING HIGHER THANTRACTOR MAIN PRESSURE RELIEF VALVE.

MAIN PRESSURERELIEF VALVE

(

n

- -

......, RETURN

r-- PRESSURE FEED '-_-7-_+- L-I'5E~~~ CROSS LINE RELIEF

--e....... ----------~'1'-----' == VALVE ASSY= (bolted to hyd. motor)

NON RETURN VALVERETURN LINE~ ENSURE THAT RELIEF VAL VE ACTS

ON RETURN LINE FROM HYD. MOTOR

FILE NAME WD60 - PL20

1f'$l\!NICO ~1LP1rOWIR$l\1f» ~©)O ~ 1rlF\lffi.'l~lLlE/D) IMOfOl!!l ~~~~

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FILE NAME W060 - PLZ2

ITEM NO.

l.234567891011121314151617181920212223242526272829

WD60-PL22

TARCO AUTOWRAP 400S MODEL (TRAILED) 1994HYDRAULIC COMPONENTS (DIN)

PARTS LIST

DESCRIPTION QTY.

3 BANK SPOOL VALVE (DIN) 1HYDRAULIC MOTOR (C.L) 1CROSS LINE RELIEF VALVE 11/2" BSP BOTTOM BANJO BOLT (SPECIAL) 2M10 LOCKNUT 3HYD. RAM (FOR TIPPING FRAME) 11/2" DOWTY WASHER 181/2" NON RETURN VALVE 11/2" X 3/8" ADAPTOR 101/2" X 1/2" ADAPTOR 31/2" MALE END Q/R COUPLING 2HYD. RAM (FOR LIFT ARM) 196" ST/90 3/8" D/W HOSE 284" ST/90 3/8" D/W HOSE 172" ST/90 3/8" D/W HOSE 184" ST/90 1/2" S/W HOSE 1108" ST/90 3/8" D/W HOSE 23 1/2" METER ACTUATOR CABLES 3ACTUATOR MTG. BRACKET (LOWER) 1ACTUATOR MTG. BRACKET (UPPER) 1TIE BOLT (MB X 150MM LONG) 3MB HEX NUT 6M10 HEX HD. SETS X 40MM LONG 3M12 HEX HD. SET X 40MM LONG 1M12 HEX NUT 18MM DIA SPRING WASHER 6ACTUATOR LEVER 3STICKER MOUNTING PLATE 160" ST/90 3/B" HOSE 1

21:1

PART-NO.

ZOl-03-01BDZOl-02-AR75ZOl-03-002ZOl-03-002BZ23-10ZOl-01-AR6B7ZOl-04-03ZOl-03-017ZOl-06-06-08ZOl-06-0B-OBZOl-15-081ZOl-01-AWZ3B-R2-96-S9Z38-R2-B4-S9Z3B-R2-72-S9Z12-R1-B4-S9Z3B-R2-10BS9Z004-03-0075WD65-AMLWD65-AMUWSB150ZlB-08Z26-064SZ26-0B4SZ18-12Z12-02-0BZ004-03-009WD60-794Z3B-R2-60-S9

iFffi'.llNIiCO ~UT©W~~!P 5©© ~ iFlRlffi'.lUllElOJ lJMIO>lOJlEl ~~~~

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FILE NAME WD60 - PL23

WD60-PL23

TANCO AUTOWRAP 500 S MODEL (TRAILED) 1994HYDRUALIC COMPONENTS (DIN)

PARTS LIST

ITEM NO. DESCRIPTION QTY. PART-NO

123456789101112131415161718192021222324252627282930313233

343536

3 BANK SPOOL VALVE (DIN) 1HYDRAULIC MOTOR (C.L) 1

CROSS LINE RELIEF VALVE 11/2" BSP BOTTOM BANJO BOLT (SPECIAL) 2M10 LOCKNUT 3HYD. RAM (FOR TIPPING FRAME) 11/2" DOWTY WASHER 181/2" NON RETURN VALVE 11/2" X 3/8" ADAPTOR 101/2" X 1/2" ADAPTOR 31/2" MALE END Q/R COUPLING 2HYD. RAM (FOR LIFT ARM) 196" ST/90 3/8" D/W HOSE 284" ST/90 3/8" D/W HOSE 172" ST/90 3/8" D/W HOSE 284" ST/90 1/2" S/W HOSE 1108" ST/90 3/8" D/W HOSE 23 1/2" METER ACTUATOR CABLES 3ACTUATOR MTG. BRACKET (LOWER) 1ACTUATOR MTG. BRACKET (UPPER) 1TIE BOLT (M8 X 150MM LONG) 3M8 HEX NUT 6M10 HEX HD. SETS X 40MM LONG 3M12 HEX HD. SET X 40MM LONG 1M12 HEX NUT 18MM DIA SPRING WASHER 6ACTUATOR LEVERS 3STICKER MOUNTING PLATE 160" ST/90 3/8" D/W HOSE 13/8" FEMALE X 1/2" MALE/MALE "T" PIECE 2HYDRAULIC RAM D/A 13/8" DOWTY WASHER 13/8" X 3/8" ADAPTOR FITTED WITH 0.06" 1RESTRICTOR1/4" DOWTY WASHER 11/4" X 3/8" ADAPTOR 148" ST/90 3/8" D/W HOSE 1

22: ]

ZOl-03-018DZOl-02-AR75ZOl-03-002ZOl-03-002BZ23-10ZOl-01-AR687ZOl-04-03ZOl-03-017ZOl-06-06-08ZOl-06-08-08ZOl-15-081ZOl-01-AWZ38-R2-96-S9Z38-R2-84-S9Z38-R2-72-S9Z12-Rl-84-S9Z38-R2-108S9Z004-03-0075WD65-AMLWD65-AMUWSB150Z18-08Z26-064SZ26-084SZ18-12Z12-02-08Z004-03-009WD60-794Z38-R2-60-S9ZOl-12-002ZOl-01-AW25ZOl-04-02ZOl-03-40

ZOl-04-01ZOl-06-04-06Z38-R2-48-S9

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118

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FILE NAME 9227 J

9227JTANCO AUTOWRAP 200SL/400S/S00S/10S0S/10S0L/12S0S/12S0L

ELECTRICAL COMPONENTSPARTS LIST

ITEM NO. DESCRIPTION QTY PART-NO

1- CONTROL BOX 1 D60492. WARNER LINEAR ACTUATOR 1 ZD605-5103. 1 1/4" FUSE HOLDER 1 ZD606-1004. MAIN FLY LEAD FOR CONTROLLER 1 ZD606-0605. SLIP RING ASSY. 1 ZD605-3086. BRUSHES 2 ZD605-3027. 7 CORE CABLE C/W HEARTING PLUG 1 D605-7C8. ROTATING SENSOR 1 ZD606-RS9. TIP SENSOR 1 ZD606-TS10. TWO CORE CABLE FOR SLIP RING 1 D605-02C11 MAIN BATTERY LEAD FOR CONTROLLER 1 ZD606-030

CONST ANT INDEXING DRIVE ASSY

o

TAN CO AUTOWRAP 1994 MODEL

FILE NAME \oV0658 - PL4

WD658-PL4

TANCO AUTOWRAPCONSTANT INDEXING DRIVE ASSEMBLY

PARTS LIST


123456789101112131415161718192021222324252627282930.

TURNTABLE ASSY. 1TIPPING FRAME ASSY. 1DRIVE ROLLER ASSY. 1GEAR BOX 1M12 HEX HD SET x 30mm LONG 412mm DIA SPRING WASHER 72" DIA FLANGE BEARING 1CENTRE SPROCKET ASSY 27 TOOTH 1M12 HEX HD SET x 25mm LONG 346 TOOTH SPROCKET 1M10 HEX HD SET x 25mm LONG 110mm DIA SPRING WASHER 4RETAINING COLLAR 3CHAIN 3/4" PITCH X 92 PITCHES 1ROSTA TENSIONING UNIT ARM 1CHAIN TENSIONER 1M10 HEX HD BOLT x 65MM LONG 1M10 HEX HD BOLT x 80MM LONG 1M10 LOCKNUT 1SPROCKET DOUBLE SIMPLEX 13T/16T KEYED 1SPROCKET DOUBLE SIMPLEX 13T/16T SPLINED 1KEY 5/16" x 5/16" x 32mm LONG 1CHAIN 3/4" PITCH X 62 PITCHES 11/2" DIA STAR WASHER 1LOCKING FLAT 1CHAIN GUARD 1M10 HEX HD SET x 70mm LONG 210mm DIA FLAT WASHER 2M10 HEX HD SET x 30mm LONG 2CHAIN TENSIONER 1

WD60-TACWD60-TFCWD65-BRDZOl-25-300Z26-082SZ12-02-12Z06-49ECWD60-CSAz26-081SZ06-D65-46SZ26-0611SZ12-02-10WD623-071Z09-AW-5Z06-454WD65-CTZ26-0671BZ26-0691BZ23-10Z06-D65-1316KZ06-D65-1316SWD623-K32Z09-AW-3Z10-01-121WD623-060WD60-CGCZ26-068BZ10-02-10

Z26-062SWD60-CT

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25

11

52

FILE NAME WD 658 PL 2

WD658-PL2TANCO AUTOWRAP 400581 50058 MODEL (TRAILED) 1994

PARTS LIST

ITEM NO

123456789101112

13

14151819202223242829303132333435363738394041424344454647

4849

5051

DESCRIPTION QTY

CHASIS ASSY 1STUB AXLE (LONG) 1WHEELS 2WHEELS NUTS 10BISSEL PIN 2M10 HEX NUT 18HYD. RAM 1RAM BOTTOM PIVOT PIN 1RAM TOP PIVOT PIN l'2" X 1/4" SPLIT PIN 2TIPPING FRAME ASSY 1TIPPING FRAME PIVOT PIN C/W GREASE 2NIPPLE2" DIA FLANGE BEARING C/W CAM LOCK 1COLLAR5/8" UNF HEX HD SET X 2" LONG 45/8" UNF LOCKNUTS 4M10 HEX HD SET X 30MM LONG 10M12 HEX NUT 1412MM DIA SPRING WASHER 12M12 HEX HD SETS X 30MM LONG 1HYD. MOTOR MOUNTING ASSY 1ROLLER MOUNTING BRACKET 1HYD. MOTOR GUARD ASSY 1HYDRAULIC MOTOR GUARD MOUNTING BRACKET 1STUB AXLE (SHORT) 1BALE RAMP ASSY 1BISSEL PIN 24MM "R" CLIP 4HITCH ASSY 1MI6 HEX HD SET X 45MM LONG 4.MI6 LOCKNUTS 4M10 HEX HD SET X 25MM LONG 210MM DIA MACHINED FLAT WASHER 4TURN TABLE ASSY 1BIG ROLLER ASSY IDLER 1BIG ROLLER ASSY DRIVER 1SMALL ROLLER ASSY 2SIDE ROLLER 2ROLLER MTG BRACKET 2END ROLLER MOUNTING BRACKET 210MM SPRING WASHERS 1811/4" PILLOW BLOCK BEARING C/W CM 4LOCK COLLARSUPPORT WHEELS (4" DIA) 4AXLE ASSY C/W GREASE NIPPLE 4

M20 LOCKNUTS 41130MM WIDE X 2450MM LONG X 1/4" 1

FLAT BELT

PART-NO

WD60-CHAZ04-033Z04-03M22AWNAZ03-22-AW82Z18-10ZOl-01-AR687Z03-02-330Z03-03-50 .Z03-21-29WD60-TFCZ03-01-905

Z06-49EC

Z31B-064Z20-10Z26-062SZ16-12Z12-02-12Z26-082SWD60-HMBWD60-TRMBLWD60-HMGWD60-HAMBZ04-032WD60-BRZ03-22-AW100Z36-02WD60-HITZ26-123SZ23-16Z26-061SZll-02-10WD60-TACWD610-BRIWD658-BRDWD60-SMRZ06-AWRWD60-TRMBRWD658-ERMZ12-02-10Z06-485

Z06-466Z03-22-AW/AXZ39-60Z23-20Z05-02AWS

FILE NAME WO 658 PL 2

26

WD658-PL2TANCO AUTOWRAP 400S8 & 500S8 MODEL (TRAILED) 1994

PARTS LIST

ITEM NO DESCRIPTION

52 TURN TABLE COVER PLATE53 BELT GUIDE ASSY55 BUFFER 50MM DIA X 40MM LONG56 M12 HEX HD SET X 40MM LONG57 SPACER58 1/8" B.S.P. ST GREASE NIPPLE59 SCREW JACK ASSEMBLY61 MAIN GUARD ASSY62 170" LONG X 1/2 PITCH X 1" WIDE

TOOTHED BELT64 BELT GUIDE ASSY66 M8 HEX HD SETS X 20MM LONG67 M8 HEX NUTS68 8MM DIA FLAT WASHERS (MUD FLAP)69 8MM DIA SPRING WASHERS71 SCRAPER77 THRUST WASHER78 BEARING (25MM I.D.)79 CIRCLIP80 ROLLER SHAFT ASSEMBLY81 10MM "D" LINCH PINS82 M10 HEX HD SET X 35MM LONG

26:1

QTY

1121484111

18148822422.28

PART-NO

WD60-093WD658-BG1Z40-20Z26-084SWD60-198Z39-60WD60-JAWD60-MGZ05-02-AW2

WD658-BG2Z26-039SZ18-08Zll-02-081Z12-02-08WD60-705WD60-292Z06-AWRB-93Z28-525WD60-RSAZ38-03Z26-063S

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8

8

FILE NAME: W060 - PL27

WD60-PL27

TANCO AUTOWRAP 1994 MODELHYDRAULIC MOTOR DRIVE ASSEMBLY

PARTS LIST

ITEM NO. DESCRIPTION QTY. PART-NO.

lo HYDRAULIC MOTOR MOUNTING ASSY. 1 WD65-HMB2. 4" DIA X 1/2" PITCH TOOTHED PULLY 1 Z09-005-AW13. TAPER LOCK BUSH TO SUIT 1" DIA SHAFT 1 Z09-005-AW24. M10 STUDS X 15MM 2 Z28-015. ROSTA TENSIONING UNIT ARM 1 Z06-4546. STEPPED ROLLER C/W BEARINGS 1 Z06-4567. SPACER 1 WD60-7988. M10 HEX HD BOLT X 60MM LONG 1 Z26-067B9. M10 LOCKNUT 1 Z23-1010. M12 HEX NUT 6 Z18-121lo 12MM DIA SPRING WASHER 2 Z12-02-1212. M12 HEX HD SET X 30MM LONG 2 Z26-082S13. M10 HEX HD SET X 25MM LONG (TUFLOCK) 1 Z26-061S14. 10MM DIA SPRING WASHER 1 Z12-02-1015. M12 HEX HD SET X 40MM LONG 6 Z26-084S16. HYDRAULIC MOTOR C.L. 1 ZOl-02-AR7517. M12 SOCKET HD SCREW X 30MM LONG 2 Z13-6-12X3018. ROLLER C/W BEARINGS 1 Z06-45719. CIRCLIP 1 Z28-525

27:1

N00

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FILE NAME WD60-LA

WD60-PL11

TANCO AUTOWRAP 400S MODEL (TRAILED) 1994

FILM DISPENSING SYSTEM

PARTS LIST


1234567891011121314151617181920212223242526272829303132

M10 LOCKNUTS 4PLASTIC CAPS (TO SUIT 40 X 40 X 3 RHS) 5DISPENSER MOUNTING (UPPER) 1FILM SPOOL ASSEMBLY 11" DIA FLANGE BEARING C/W CAM LOCK 1M10 HEX HD. BOLT X 50MM LONG 4CONE (TOP) C/W BALL BEARINGS 1CLAMP ASSEMBLY 1LEVER ASSEMBLY 1LINK ASSEMBLY 1FILM DISPENSER UNIT MK 6 (70% STRETCH) 1SLAVE ROLLER ASSY (PLASTIC COATED) 1SLAVE ROLLER PIVOT 2M12 HEX NUTS 612MM DIA SPRING WASHER 2VALVE MOUNTING PLATE ASSEMBLY 11/4" DIA TENSION PIN X 3/4" LONG 1DISPENSER MOUNTING (LOWER) 1M12 HEX HD BOLT X 130MM LONG 1M12 LOCKNUT 3M8 HEX HD BOLT X 35MM LONG 1M8 LOCKNUT 1M12 HEX HD SET X 30MM LONG 2M12 HEX HD BOLT X 100MM LONG 1CONE (BOTTOM) 1CLEVIS (M10) 1PIN (5/16" DIA) C/W CLIP 24MM "R" CLIP 18MM DUA MUD FLAP WASHER 1BISSEL PIN X 110MM LONG 15/16" UNF HEX NUT 11" DIA FLANGE BEARING 1

29:1

Z23-10Z32-07WD60-DMUHWD60-SPOZ06-48ECZ26-066BZ06-45-01WD60-DMCAWD60-DMLAWD60-DMLKD613WD60-SLRWD60-253Z18-12Z12-02-12WD65-VMPZ03-20-062WD60-DMLHZ26-094BZ23-12Z26-042SZ23-08Z26-082SZ26-092BZ06-45-02Z49-335Z49-337Z36-02Zll-02-081WD60-874Z15-05Z06-48

WD60-LA

TANCO AUTOWRAP 400S / 500S MODEL (TRAILED) 1994PARTS LIST

LIFT ARM AND CHASSIS


l.2.3.4.5.6.7 .8.9.10.ll.12.13.14.15.16.17.18.

CHASSIS ASSEMBLYLIFT ARM ASSEMBLYADJUSTABLE OUTER ARM ASSYADJUSTABLE BALE STOPHYDRAULIC RAM (LIFT ARM)RAM BOTTOM PIVOT PINRAM TOP PIVOT PIN2" x 1/4" SPLIT PINSLIFT ARM PIVOT C/W GREASE NIPPLEM10 HEX HD SET x 25mm LONG (TUFLOCK)10mm DIA MACHINED FLAT WASHER10mm DIA SPRING WASHERSPAREX PINSPAREX PIN7/16" DIA LINCH PINSSAFETY SUPPORT BAR6mm DIA LINCH PINPLASTIC CAP

28:1

111111132333112121

WD60-CHAWD60-LAWD60-LAAWD610-LASZOl-01-AWZ03-02-330Z03-01-797Z03-21-29Z03-01-905Z26-061SZll-02-10Z12-02-10Z03-04-73Z03-04-77Z03-22-06WD60-319Z03-22-03Z32-10

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8

16

18

FILE NAME WO 60 - PL11

29

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18

42

46

FILE NAME WO 625 - PL7

30

WD625-PL7TANCO AUTOWRAP 500S MODEL (TRAILED) 1994

FILM DISPENSING SYSTEMPARTS LIST

ITEM NO DESCRIPTION QTY. PART-NO.

12345678910111213141516171819202122232425262728293031323334353637383940414243444546

M10 LOCKNUTS 4PLASTIC CAPS (TO SUIT 40 X 40 X 3 RHS) 5DISPENSER MOUNTING (UPPER) 1FILM SPOOL ASSEMBLY 11" DIA FLANGE BEARING C/W CAM LOCK 1M10 HEX HD. BOLT X 50MM LONG 4CONE (TOP) C/W BALL BEARINGS 1CLAMP ASSEMBLY 1LEVER ASSEMBLY 1LINK ASSEMLBY 1FILM DISPENSER UNIT MK 8 (70% STRETCH) 1SLAVE ROLLER ASSY (PLASTIC COATED) 1SLAVE ROLLER PIVOT 2M12 HEX NUTS 612MM DIA SPRING WASHER 2SLEVE 11/4" DIA TENSION PIN X 3/4" LONG 1DISPENSER MOUNTING (LOWER) 1M12 HEX HD BOLT X 130MM LONG 1M12 LOCKNUT 3M8 HEX HD BOLT X 35MM LONG 1M8 LOCKNUT 1M12 HEX HD SET X 30MM LONG 3M12 HEX HD BOLT X 100MM LONG 1CONE (BOTTOM) 1CLEVIS (M10) 1PIN (5/16" DIA C/W CLIP 2M10 HEX HD BOLT X 80MM LONG 13/4" DIA FLAT WASHER 1FILM PULL DOWN BRACKET ASSY 1FILM PULL DOWN ARM ASSY 1RETAINING WASHER 1ROLLER 12" X 1/4" SPLIT PIN 14MM "R" CLIP 1BISSEL PIN (110MM LONG) 1HYDRAULIC RAM 1M12 HEX HD. SET X 50MM LONG 15/16" UNF HEX NUT 11/8 BSP ST. GREASE NIPPLE 1M16 LOCKNUT 11" GB PLASTIC CAP 28MM DIA MUD FLAP WASHER 11 1/2" X 3/16" SPLIT PIN 11" DIA FLANGE BEARING 1SPOOL VALVE MOUNTING PLATE ASSEMBLY 1

30: 1

Z23-10Z32-07WD60-DMUHWD60-SPOZ06-48ECZ26-066BZ06-45-01WD60-DMCAWD60-DMLAWD60-DMLKD615WD65-SLRWD60-253Z18-12Z12-02-12D52012Z03-20-062WD60-DMLHZ26-094BZ23-12Z26-042SZ23-08Z26-082SZ26-092BZ06-45-02Z49-335Z49-337Z26-0691BZ10-02-19WD65-FPDBWD65-FPDAWD60-859WD60-866Z03-21-29Z36-02WD60-874ZOl-01-AW25Z26-086SZ15-05Z39-60Z23-16Z32-14Zll-02-081Z03-21-14Z06-48WD65-VMP

FAULT FINDING

PROBLEMS.

1. Drive Belt Slipping on Drive.

2. Drive belt breaking and bottomor Top Rim coming off motorsprocket.

3. Film Breaking

4. Film not wrapping evenly onbale.

5. Film Tearing on Ramp.

Tension belt withAutomatic tension setto 25 30 degreessee page 8. Check beltis correct pitch if ithas been replaced.

Check that cross linerelief valve is workingon motor. Check motormount for alignment.Reduce tension on DriveBelt . Check there isno vertical movement ofturntable spindle - ifso tighten bearinglocking screws onspindle and ensure thatcollar is secure onspindle below bearing.

Wash off dispenser andslave rollers Changeroll of film. Userecommended films only.

Adjust film mast socentre of film roll isaligned with centre ofbale .

Check for sharp edges andremove.

...

6. Bale Skidding on Ramp. Fit Hessian Bagpiece of carpetRamp.

orto

7. Film Dispenser notPre-Stretching Film.

8. Tyres coming off 4" platformSupport Wheels.

31

Check that both Rollersturn when one is turnedby hand. If not, fitnew gears or replaceunit.

Replace Wheels - Reducespeed below 25 r.p.m. Do not oil or greasepath of wheels onplatform.

.'

FAULT FINDING

PROBLEMS

9. MAIN BELT MOVING SIDEWAYS

(i) Ensure vertical rollers (plastic) are tight on the bale.Remember that the bale will reduce in size during wrappingand, on the round bales in particular, the corners willbecome rounded so that the bale will tend to move sidewaysdue to centrifugal forces. Now, if the plastic rollers aretoo far apart, the bale will move against one of the plasticrollers whilst the belt will move in the opposite direction- so adjust the vertical plastic rollers so that they keepthe bale central on the belt.

(ii) Adjust bale stop on lift arm so that bale is loadedcentrally onto platform.

(iii) Check that both 6' rollers underneath the bale belt are·running parallel to each other. Remember the golden rule a belt will always move up a slope, so if the rollers arenot parallel to each other then the belt will move to thewidest setting.

NOTE:It is important to adjust the idler roller only, as movement ofthe drive roller will entail adjusting the chain tension also.It is important to note if the belt moves to the same side allof the time, or if it moves first to the gearbox side and thento the other side. with the round bale wrapper, the belt willtend to move to the same side each time because the bale isalways loaded the same way.

(iv) Check that belt is the same measurement each side byrunning a string around the belt and measuring it. If oneside is longer than the other replace the belt but if bothsides are same measurement and all above adjustments fail,the try removing. the belt and fitting it round the oppositeway.

32

AUTOWRAP

ITEM NO

TANCO AUTOWRAPCUT AND START UNIT (1994)

PARTS LIST

DESCRIPTION QTY PART-NO.

1.2 .3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.20.

21.

22.23.

24.25.26.27.28.29.30.31.32.33.35.36.37.38.39.40.42.43.44.45.46.47.48.49.50.

MAIN MOUNTING FRAME ASSY 1LATCH ASSY. 1PUSH PLATE ASSY. 1GUIDE ASSY 1PLUNGER ASSY 1FILM GRIPPER ASSY 1PLUNGER END CAP 1WARNER LINEAR ACTUATOR D11 lOBS 08 1"U" BOLT 1STEPPED COLLAR 2SLEEVE 1/2" DIA O.D. X 13/32" DIA I.D. 1THREADED ROUND 5/16" UNF 1TRIGGER 1COLLAR 1" DIA BRIGHT RD. X 41.5MM LONG 1SPACER 1BLADE GUARD/MOUNTING BRACKET 1M12 HEX HD BOLT X 80MM LONG 2BISSEL PIN 14MM "R" CLIP 1SPRING 16MM O.D. X 1.5MM WIRE X 48MM 1LONGSPRING 1.09" O.D. X 0.092" WIRE X 1.54" 2LONGSPRING 1.125 O.D. X 0.125" WIRE X 330MM 1OILITE OIL RETAINING BUSH 1 1/8" O.D. 3X 3/4" X I" L.RUBBER BUFFER ASSY. 1CLEVIS C/W PIN 11 1/2" X 1/4" DIA TENSION PIN 1M16 HEX NUTS 2M12 LOCKNUTS 2M12 HEX HD BOLT X 65MM 1INDICATOR ASSY 1M8 GRUB SCREW 1M8 HEX HD SET X 25MM 4M12 BINX LOCKNUT 45/16" UNF HEX NUT 7M8 LOCKNUT 9M6 LOCKNUT (NYLOCK) 210MM DIA FLAT WASHER 1-08MM DIA FLAT WASHER 56MM DIA FLAT WASHER 23MM DIA SPLIT PIN 2BLADE 1MAIN GUARD 1Ma HEX HD SET X 20MM LONG 210MM DIA SPRING WASHER 212MM DIA FLAT WASHER 28M DIA SPRING WASHER 9EDGING STRIP 1SPACER 1" O.D. X 1/2" LD. X 6MM LONG 2

33:1

WD605-MFWD605-LAWD605-PPWD605-GDWD605-PLWD605-FGWD605-90ZD605-510WD605-45WD605-46WD605-47WD605-48WD605-50WD605-51WD605-100WD605-105Z26-0901BZ03-22-AW100Z36-02Z07-34

Z07-44

Z07-46Z06-105

WD605-BAZ49-33Z03-20-07Z18-16Z23-12Z26-0882BWD605-PRZ28-008Z26-040SZ23-12BXZ15-05Z18-08Z23-06Zll-02-10Zll-02-08Zll-02-06Z03-21-02WD605-104WD605-MGZ26-039SZ12-02-10Zll-02-12Z12-02-08Z44-12WD605-65

AUTOWRAP

ITEM NO

TANCO AUTOWRAPCUT AND START UNIT (199)

PARTS LIST

DESCRIPTION QTY PART-NO.

5l.52.53.54.55.

MI0 HEX HDSET X 20MM 2aMM DIA FLAT WASHER 1" O.D. 425MM O.D. X 12MM I.D. FILM GRIP WASHER 4PACKER I,Ha X 40 COUNTER SUNK BOLT 2

34:1

Z26-060SZll-02-0alZll-02-12FGWD605-133Z13-5-0aX40

TANCO AUTOWRAP CUT AND START (1994)

MOUTING FRAME

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1?~

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WD60S-MF

TANCO AUTOWRAP CUT AND START UNIT (1994)

MOUNTING FRAME

PARTS LIST

ITEM NO DESCRIPTION QTY PART-NO

l. MAIN MOUNTING FRAME ASSY 1 WD605-MF2. MAIN FRAME MOUNTING 1 WD605-MFM3. MIO HEX HD SET x 30mm LONG 2 Z26-062S4. lOmm DIA SPRING WASHER 2 Z12-02-105. MIO HEX NUT 2· Z18-10

35:1

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WD60S-PL2

TANCO AUTOWRAP CUT AND START UNIT (1994)SLIP RING ASSY.

PARTS LIST


lo UNDERSIDE OF TIPPING FRAME 12. TURNTABLE CENTRE SHAFT 1 WD60-7683. SLIP RING MOUNTING SLEEVE 1 WD60-8254 . M8 GRUB SCREW x 6 mm LONG 2 Z28-0075. SLIP RING ASSY. 1 ZD605-3086. INSULATING RING 1 ZD605-3507 . LOCKING COLLAR 1 WD60-7708. 1 1/4" UNC HEX NUT 1 Z18-3009 . SLIP RING MOUNTING BRACKET ASSY 1 WD605-SRMB10. 10mm DIA FLAT WASHER 1" O.D. 4 Zll-02-1011lo 10mm SPRING WASHER 4 Z12-02-1012. M10 HEX HD SET x 20mm 4 Z26-060S13. BRUSHES 2 ZD605-30614. INSULATOR SLEEVE 1 ZD605-30215. SLIP RING GUARD ASSY 1 WD605-SRG16. M5 GRUB SCREW 2 Z28-005

36:1

CHASSIS

TIPPING FRAME

NAME W0605 - PL4FILE

WD605-PL4

TANCO AUTOWRAP CUT AND START UNIT 1994

SENSOR AND MAGNET MOUNTING BRACKETS

PARTS LIST


1. MAGNET MOUNTING BRACKET 1 WD605-572. MAGNET 1 D60433. M6 HEX HD SET x 30rnrn LONG 1 Z26-022S4. 6rnrn DIA FLAT WASHER 1 Zll-02-065. M6 LOCKNUT 1 Z23-066. M8 HEX HD SET x 25rnrn LONG 2 Z26-040S7. M8 LOCKNUT (NYLOCK) 1 Z23-088. 8rnrn DIA SPRING WASHER 3 Z12-02-089 . M8 HEX NUT 3 Z18-0810. M8 HEX HD SET x 100rnrn LONG 1 Z26-057S11. SENSOR MOUNTING BRACKET 1 WD605-5812. ROTATE SENSOR MOUNTING BRACKET 1 WD605-12013. MOUNTING FLAT 1 WD605-0714. M8 HEX HD SET x 20rnrn LONG 1 Z26-020S

37:1

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SLIP RING ASSY

TOP BRUSH ASSY

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BLACKco PIN (6) BLACK } 2 CORE CABLE~ PIN (5) REO TO ACTUATOR=:) RED

PIN (4) BROWN----.J

LlBOTTOM BRUSH ASSY

Z PIN (3) GREEN ID

- TURNTABLE SENSORLlPIN (2) WHITE

,,0TIP SENSORPIN (1) YELLOW ID

FILE NAME 7CORE

TANCO AUTOWRAP

Cut and startFault Finding Summary.

This summary is to be read in conjunction with operators handbook.

Note: It has been found that most faults can be attributed to a badpower supply. Therefore it is essential that power supply be takendirectly from battery terminals, ensuring correct polarity.Operating voltage is 10V D.C. (under load) to 13.5V D.C.

Problem

(1) Bale Wrap monitor does not poweron.

(2) Plunger does not come out after2 revolutions of turntable.

(2)(i) Buzzer sound continuously"bleep", "bleep" and bale.wrap monitor does not countabove 2 revs.

Proposed Remedy

(a) Check polarityon connections tobattery terminals.

(b) Check fuse, in bale wrapcontroller.

(a) Ensure that left hand topswitch is in auto mode.

(b) Check operation in manualmode to ensure thatplunger travels in andout. If the plungerdoes not travel in andout, check allconnections from sixpin plug, through slipring to linearactuator.

(c) check voltage whileoperating in manual mode.This voltage should beno lower than 10V D.C.(under load). Also checkconnections on batteryterminals.

"

39

(d)

(e)

Check that bale wrapmonitor is countingrevolutions and if notcheck that turntablesensor is within 6mm ofmagnet on turntable.

Carry out continuitycheck 'on turntablesensor, by takingreading cross pins 2 &3 in six pin plug.

TANCO AUTOWRAP

Cut and StartFault Finding Summary.

(3) Plunger opens too soon andreleases film.

(4) Plunger travels out but latchdoes not engage so plungertravels back in.

(5) Plunger snaps closed after about6 turntable revolutions. Thisis caused by the Linear Actuatornot stopping in park position.

(6) Plunger opens whil€ turntablerotates after buzzer sounds.

(7) When machine is tipped plungerdoes not close.

40

(a) Check setting forfunction (1), whichindicates number ofturns to activatemotor. This should be2.

(b) Check setting forfunction (7), whichindicates non auto reset.This should be N.

(a) Incr€ase setting forfunction (2) whichindicates the number ofseconds linear actuatorpowers out for. Settingcan be changed inincrements of 0.5 sec.

(a) Reduce setting forfunction (4), whichindicates the number ofseconds required toreverse to parkposition. Setting canbe altered in incrementsof 0.5 sec. In the parkposition there should be5rnm to 12rnm clearancebetween cam on push plateassy and latch trigger.

(a) Check setting forfunction (7) whichindicates non auto reset.This should be N.

(a) Check clearance betweentip sensor on back oftipping frame and magneton 5rnm to 6rnm.

(b) Check that tip sensorpasses magnet, if notadjust magnet position.

( 7) (Continued)

TANCO AUTOWRAP

Cut and StartFault Finding Summary

(c) Check that latch triggeris activated by cam onpush plate assy. If notadjust trigger.

(d) Check setting forfunction (5) whichindicates the number ofseconds from tippingsignal until motor isfully closed. Thisshould be 1.5 sec.

41

tanco autowrap 40058 i 50058 modb.1994 operators … · wd65-4oo-csbi 5oo-csb-m0594. guarantee...

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