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TANK FABRICATIONTANK FABRICATIONAutomated Solutions for Your Tank Fabrication Project.Automated Solutions for Your Tank Fabrication Project.

Bug-o Systwww.bugo.co

Bug-o Systwww.bugo.co



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BUG-O ALL TIME GIRTH WELDER

Bug-o Systems offers theAutomatic Girth Welder for tank fabrication applications. Unlike currentgirth welders on the market, the BGW Seriescomes standard with a Dual Drive System. Thisself-propelled submerged arc welding system canreduce eld storage tank welding time up to 40%.Weld defects are greatly reduced saving tankerection costs. The Girth Welder is applicable for bottom-up or jack-up constructed single or doublewall storage tanks inside and outside welding.There are four standard units, however our design allows us to offer custom built units for non-standard applications.

Dual DriveBug-o All Time exclusive dual AC motor design,allows for constant travel across the entire tankcircumference. When t up is not quite perfect or there is an uneven surface for the machine to travel,the dual motors will power the machine across theimperfection. This design can reduce the amountof time required to repair weld defects, and candecrease the overall tank erection costs. The dualmotors are controlled by one easily programmablefrequency inverter.

Heavy Duty Flux Recovery System with FluxLifting WinchThe BGW-Series offers a ux recovery system that can hold130lbs (60 kg) of ux for use on long plate. The BGW alsooffers the convenience of a Flux Lifting Winch for easy rellingof the main ux hopper. The winch can lift 350lb (159 kg) of ux up to 100 feet (30.5 m) off the ground.




Rotating Flux Dam and Welding HeaThe adjustable rotating ux dam holds the in the weld joint and conveyors the ux to

heavy duty ux recovery vacuum. The ux dcan be adjusted both vertically and horizontafor easy positioning of the ux belt. The weldhead has a ne adjustment vertical and horizoncross slides that gives 4'' x 6'' (102 x 152 mof adjustment. A laser pointer mounted on welding head permits for simple positioningthe welding wire.

Lincoln Welding Equipment and Power Source StorageThe BGW series comes complete with SAW equipment by Lincoln Electric. The DC-600 with NAcontrols and NA-3 feeders come standard on all models. Optional power sources and fee

combination are available. The power sourcestored in a weather proof container for protectiA single power input supplies electrical poweall the components of the system. The complBGW series comes complete with 200' (61 mcontrol cable and welding leads with a guide the machine itself to keep the cable away fr

the plate.

Environmental FeaturesA series of reproof and weather tight canvascovers provide protection for the operator. Allmodels also include interior lighting and a spot lightfor the Flux Belt. Under the seat is the convenienceof a storage area for wire spools, tools, or whatever the operator may need.



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Power Switch

110 VAC / 220 VAC

Flux RecoveryVacuum On/Off

Switch

Interior LightingSwitch

Input Power Indicator

Travel ReadyIndicator

LCD SpeedDisplay

SpeedAdjustment Knob

Weld Speed

Indicator

Maximum WeldSpeed Indicator

Left-Stop-RightTravel DirectionSwitch

Girth Welder Control Panel

Min. - Max.

Model Application Tank Welding Travel Shell Plate Wire Approx.

Diameter Thickness Speed Height Weight

BGW-1000-NA3-600 6'-10' 3/32'' 2,094 lbs.

Single Side Weld Conventional (1.8 - 3.0 m) (2.4mm) 950 kg

Storage Tanks

BGW-2000-NA3-600 Min. 15' 5/16''-1 9/16'' 4-114 ipm 1/8'' 3,968 lbs.

Double Side Weld (4.5m) (8-40mm) (100-2900 (3.2mm) 1800 kgmm/min)

BGW-1000-LNG-NA3-600 Double Shell

Single Side Weld Cryogenic 7'-13' 2 x 1/16" 1,984 lbs.

Storage Tanks (2-4 m) (2 x 1.6mm) 900 kg

BGW-1000-D-NA3-600 Top Down 6'-10' (Tinytwin Arc) 2,425 lbs

Single Side Weld Constructed (1.8-3.0m) 1100 kg

Storage Tanks




Girth Welder Application Photos



Modular Drive SystemThe Modular Drive System helps to make thevertical seam welds with increased precision and

repeatability. By incorporating the Linear Weaver,the Bug-o Modular Drive System can help toincrease your overall fabrication productivity.

For more detailed information please see our Modular Drive Brochure.

MDS WEAVER AND VERTICAL WELDER

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BVW-1000-LN10-600MDS Multi Pass Vertical Welder The BVW-1000-LN10-600MDS Vertical Welder is designed for welding the vertical seams on eld storage tanks in an enclosed

environment. The frame of the Vertical Welder is covered byAluminum panels to provide a weather tight seal. With the motorizeddrives and permanently mounted rails, setup time and cost isreduced between the vertical weld seams. This unit is designedto run on any wire feeder/welding power supply combination. Apowered elevating platform allows the operator to follow the Bug-odrive carriage up the seam.An exhaust fan helps to keepthe interior free from weldingfumes. A Lincoln Electric fumeextractor can be added for additional fume removal. TheBVW-1000-LN10-600MDSVertical Welder utilizes manyof the same features that theBug-o Girth Welder BGWSeries has; dual drive motors,welding power supply storagecontainer and tool box.



BUG-GY AND BUG-GY-VERT

BuggyThe BUG-GY Fillet Welder isdesigned for making continuous

or intermittent stitch welds onllet, lap or butt joints. It is alightweight portable carriagethat uses powerful magnets andguide wheels to clamp and trackon the work piece.

AFW-3000 120 VoltAFW-3002 240 Volt

For more detailed information please see our Bug-gy Brochure.

Bug-gy-vertThe BUG-GY-VERT is a portable battpowered 4-wheel drive welding carriage wor without torch oscillation. Strong permanmagnets hold the machine on the workpieallowing it to travel on vertical or oblique wsurfaces.

With Oscillation:VFW-3350 110 Volt(includes battery and charger)

VFW-3352 220 Volt(includes battery and charger)

Without Oscillation:VFW-3300 110 Volt(includes battery and charger)VFW-3302 220 Volt(includes battery and charger)

For more detailed information please see Bug-gy-vert Brochure.

The Base welds on a tank can easily be mawith either the Buggy or Buggy-vert. The Bugand Buggy-vert llet welders will self guideof the bottom course of the tank, providinguniform weld for the entire circumferencethere is not enough space to run the Buggythe base plate, the Buggy-vert can be mounto the tank itself as long as the tank is over (8 m) diameter. An optional submerged arc gand auxiliary magnets are available if necessa



© Weld Tooling Corp. Litho in U.S.A.A DIVISION OF WELD TOOLING CORPORATION ROM 1:16

BUG-O SYSTEMSSix Advantages of Automating Your Welding and Cutting Applications:

1) Increase Production

2) Increase Quality

3) Reduce Material Handling

4) Reduce Distortion

5) Improve Workers' Environment

6) Adapts to Your Application

Go-fer IIIThe straight line Go-fer III can be usedto cut, bevel and weld the oor plates.

The Go-fer’s low cost and high reliabilitymake it a great t for many tank fabricationapplications including repair work.

GOF-3250 120 VoltGOF-3252 240 Volt

For more detailed information please seeour Go-fer III Brochure.

GO-FER III

BUG-O SYSTEMSAutomated Solutions Since 1948.

A QUALITY PRODUCT FROM BUG-O SYSTEMS • 280 TECHNOLOGY DRIVE • CANONSBURG, PA USA 15317-9564

LIT-TANK-BRO-0611

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