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  • 7/18/2019 TB Electrical

    1/43

    2002. 3.2002. 3.

    Technical Service Training CenterTechnical Service Training Center

    WWW.OTO-HUI.COMWWW.OTO-HUI.COM

    New Model Service Training VEHICLE : T

    !"et#$

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    Chonan TSTC

    Newl% &da'ted Ite( in the od% Electrical other 'art# when co('are with

    New &CCENT.

    ET&CS #ection- Power window timer

    - Crash door unlock control from A/BAG

    - Battery Saer Control!"ail #am$ Auto Cut Control%

    - &ne 'utton in-key ty$e transmitter

    - (sin) B/Alarm horn instead of siren * receie antenna 'uilt in +"ACSC,

    - ey Code Sain) (se 'y i-scan

    od% Electrical #ection

    - n-Panel unction Bo1

    - ead #am$ Circuit elay-less ty$e

    - ront 4i$er ,otor Control elay-less ty$e WWW.OTO-HUI.COM

    - &ne Coolin) an ,otor ty$e

    - Body-less ,ulti function switch

    od% Electrical S%#te( #ection

    - "ri$ Com$uter

    Electrical "eneral

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    - 3-

    Chonan TSTC

    ET&CS )*nction#

    U#*all%+ ,*nction# that i# controlled in ET&CSCM are a# ,low ite(#

    However It e'lain# ao*t new ,*nction that e'lain here.5efo))er "imer Control

    )nition ey eminder Control

    ey &$erated 4arnin) Control WWW.OTO-HUI.COM

    Seat Belt 4arnin) "imer Control

    Central 5oor #ock/(nlock Control

    Power 4indow "imer Control

    Crash 5oor (nlock Control

    Battery Saer Control!"ail #am$ Auto Cut Control%

    oom #am$ 5ecay &ut Control * eyless (nlock "imer

    eyless +ntry Control

    Anti-theft Control

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    Chonan TSTC

    ET&CS )UNCTION COM/&0ISON

    1ind di,,erent ,*nction co('are.

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    - 5-

    Chonan TSTC

    /ower Window Ti(er Control

    /ower Window Ti(er Control Ti(e Chart

    G6. S/4

    5rier7s or Assist

    5 S/4

    P&4+

    465&4 ,&".

    &6

    &

    &P+6

    C#&S+

    &6

    &

    8 "9 : 30 ; 3 sec.

    Power 4indow &ff"9 "9

    2e#cri'tion

    9. Power window out$ut is when G. switch is turned

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    - 6-

    Chonan TSTC

    Cra#h 2oor Unloc3 Control

    "9

    "9 : 200mS+C. "2 : ?0mS+C. "3 : @ sec.

    Air Ba) ,odule

    Crash Si)nal

    5oor (nlock

    &ut$ut si)nal

    #ow

    i)h

    (nlock

    #ock

    5oor #ock

    Actuator

    (nlock

    #ock

    "3

    5oor unlock si)nal out$ut

    from A/BAG control module

    Air Ba) 5e$loy

    Condition

    5e$loyment

    6ormal

    "2

    Cra#h 2oor Unloc3 Control Ti(e Chart

    2e#cri'tion

    9. f the air'a) si)nal is in$utted to the +"ACS when the door is locked> the

    unlock si)nal is e1ecuted immediately for safety.

    2. At this time> all door should 'e unlocked for o$eratin) a'oe

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    - 7-

    Chonan TSTC

    atter% Saver Control

    2e#cri'tion

    9. n case of the tail lam$ switch is turned &6 after G. S4 &6 or the drier door is o$ened after G. S4 &> the tail lam$ is e1tin)uished automatically.

    2. n addition> the G. S4 is turned & after drier door is o$ened with G. S4 is &6

    condition> the tail lam$ will 'e e1tin)uished automatically too.

    3. After automatic e1tin)uish> if the tail lam$ switch is turned &6 a)ain>

    then> the tail lam$ will 'e &6 !illuminatin)% and the auto cut function will 'e released.

    G. +

    Switch

    nserted

    emoed

    &6

    &

    &P+6

    C#&S+

    "A# #A,P

    S4"C

    5rier7s 5oor

    Switch

    #am$ Auto &ff

    "A# #A,P

    !+A#%

    &6

    &

    #am$ Auto &ff

    atter% Saver Control Ti(e Chart!Tail La(' &*to C*t$

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    - 8-

    Chonan TSTC

    0oo( 2eca% O*t Control

    0oo( La(' 2ela% O*t a,ter receive 41e%le## Unloc35 #ignal

    " # or

    5oor S/4

    &6

    &

    G. S/4

    " Button

    "9

    "2oom #am$

    &6

    &

    (6#&C

    #&C

    &6

    &

    @D

    8 "9 : @.@ ; 0.@ sec. 8 "2 : 30 ; 2 esc.

    2e#cri'tion 9. oom lam$ must 'e li)ht &6 when the door is o$ened. !door switch is &6%

    2. "he 'ri)htness of room lam$ should 'e reduced to @D immediately> and 'e dimmed off )radually

    till the room lam$ is & within @ - Eseconds after the door is closed !door switch is &%. 3. n case of the door o$en !door switch is &6% time is less than 0.9 second> then this function should

    not 'e o$erated.

    ?. "his system takes 32 ste$s to dim the room lam$.

    @. 4hile the delay and 'ri)htness dimmin) room lam$ are o$eratin)> out$ut of them must 'e &

    immediately after G. switch is &6.

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    - 9-

    Chonan TSTC

    0oo( 2eca% O*t Control

    0oo( La(' control a,ter receive 41e%le## Unloc3 or Loc35 #ignal.

    2e#cri'tion 9. "he room lam$ $rolon)s li)ht

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    Chonan TSTC

    *rglar &lar( Horn

    9. (sin) Bur)lar Alarm orn instead of Siren

    2. eyless eceie Antenna Built in the +"ACS C,

    3. "ransmitter &ne Button ty$e in ey?. 5oorFs #ock and unlock 'y &6+ B(""&6 that is com'ined with )nition key.

    +"ACS C,

    B/A#A, &6

    &6+ B(""&6 "y$e 6 +

    "ransmitter#ock #ock(nlock (nlock(nlock #ock (nlock #ock

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    Chonan TSTC

    Code Saving

    +"ACS C,90 Pin C"

    Connector

    +"ACS C,

    1e% Code Saving U#e ,or Hi-#can

    Ada$ter Ca'le

    Pin No 2 :Battery

    Pin No 3 : Code Save for Anti theft system

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    Chonan TSTC

    Code Saving Method % tool

    Code sain) method $rocedure when usin) i-scan. non immo'iliHer ehicle

    A$$lication ehicle : 6ew + S&6A"A> +lantra 5> ,etri1!C%> G> "B

    Code Saving Method *#ing Hi-#can

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    Chonan TSTC

    Code Saving Co('ari#on

    Iehicle

    +"ACS

    eceier#ocation

    Code Sain) "ool

    C, #ocation

    Code Sain) ,ethod

    &/S+"S/4

    i-scan mmo'iliHer 6onmmo'iliHer

    C")round

    Accent!#C% n +"ACSC, & n +C, ,ethod 9 ,ethod 9

    +lantra 5 n +"ACSC, & & n +C, ,ethod 9 ,ethod 9

    ,etri1!C% n +"ACSC, & & n +C, ,ethod 9 ,ethod 9

    + Sonata&ut side of+"ACSC,

    & +"ACS . ,ethod 2 ,ethod 9 &

    6ew +&ut side of+"ACSC,

    & & +"ACS ,ethod 2 ,ethod 9

    G n +"ACSC, & & n +C, ,ethod 9 ,ethod 9 &

    "ra)et G n +"ACSC, & n +C, ,ethod 9 ,ethod 9

    Santa-e n +"ACSC, & n +C, ,ethod 9 ,ethod 9

    AtoH&ut side of+"ACSC,

    & n +C, ,ethod 2 ,ethod 2

    "arrcan!P%&ut side of+"ACSC,

    &

    +"ACS

    !3.@>2.@#%

    n +C,!2.J#%

    ,ethod 2

    ,ethod 9

    ,ethod 9

    6ew Cou$e n BC, & n BC, ,ethod 9 ,ethod 9

    Centennial&ut side of+"ACSC,

    & +"ACS . ,ethod 3 ,ethod 3

    "B n +"ACSC, & n +C, ,ethod 9 ,ethod 9

    Code Saving Method Co('ari#on

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    Chonan TSTC

    Code Saving Method 6 Non I((oili7er

    Code Saving Method % tool 8 4Method 65Non i((oili7er

    Code #aving (ethod 'roced*re when *#ing O))9SET #witch.&''lication vehicle : &ll Vehicle ece't New E) SON&T&+ Elantra 2+ Metri!)C$+ "+

    T+ Centennial

    9. emoe the G6. key from the key cylinder.

    &/S+" switch is on

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    Chonan TSTC

    Code Saving Method ; i((oili7er

    .

    2.,oe the

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    - 16-

    Chonan TSTC

    Code Saving Method = Non i((oili7er

    Code Saving Method % tool 8 4Method =5 Non i((oili7er

    Code #aving (ethod 'roced*re when *#ing O))9SET #witch

    &''lication vehicle : Centennial

    &ff/Set switch

    located on the C,.

    9.,oe the

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    Chonan TSTC

    IN-/anel @*nction o

    &da'ted IN-/anel @*nction o

    IN-/anel @*nction oIN-/anel @*nction o)USE > 0ela% o)USE > 0ela% o

    )*#e > 0ela% o ac3 #ide)*#e > 0ela% o ac3 #ide

    IN-/anel @*nction o

    Circ*it oard

    IN-/anel @*nction o

    Circ*it oard

    New

    &CCENT

    )*#e>

    0ela% o

    T@*nction

    o

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    Chonan TSTC

    od%-le## M*lti,*nction Switch

    characteristics of ,ultifunction Switch

    9. Se$aration ty$e S4

    2. &6+ touch $ush lockin) ty$e install

    3. ront wi$er intermittent time interal control

    #i)htin) * "urn si)nal S4 4i$er * 4asher S4

    Clock s$rin)

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    - 19-

    Chonan TSTC

    Head La('

    elay-less ty$e ead #am$ Circuit

    9.6ew Accent ead #am$ relay : Built in +6G. oom elay Bo12. "B : elay-less!ead #am$

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    Chonan TSTC

    Head La(' Circ*it

    Circ*it 2iagra(

    &M &cc I"6 I"; ST

    &cc

    ON

    ST

    E HL HU HS;

    Lo

    Hi

    /

    &TT.

    Tail La(' 0LA

    Head La('

    Tail La('

    ET&CS CM

    2a#h

    )*#e

    o

    M*lti )*nction #witchIgnition Switch

    )*#ile Lin3

    Tail H9la(' "

    O,,

    Tail

    H9L

    93 9@9?92

    ead #am$ i Beam

    ead #am$ #o Beam

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    - 21-

    Chonan TSTC

    )ront Wi'er Control

    )ront INT. Wi'er Motor Control 0ela%-le## t%'e

    9. An other ehicle intermittent wi$er controlled 'y +"ACSC,.

    2. "B : ntermittent wi$er motor control in s$ecial other controller. "he controller 'uilt in multi function switch.

    INT. wiper Controller

    P6 6& P6 5+SCP"&6

    9 L K 6C

    J +arth

    90 4i$er ,otor i S$eed

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    - 22-

    Chonan TSTC

    )ront Wi'er Circ*it

    I"; Hi Lo S INT.

    INTT.

    6

    Mi#t

    O,,

    INT

    Lo

    Hi

    I"; W

    O,,

    ON

    M*lti,*nction SwitchCirc*it 2iagra(

    &TT.

    I"N. SW

    Wi'er Motor

    Wa#her Motor,

    ,

    J93929099 9@

    Inter(ittent wi'er controller

    9

    23?

    @

    O C li ) M t

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    - 23-

    Chonan TSTC

    One Cooling )an Motor

    It *#e one cooling ,an (otor *#e# to Engine >&9Con. Conden#er.

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    - 24-

    Chonan TSTC

    Cooling )an O'erating Logic 6

    A/C S/4A/C Press

    S/4

    Iehicle S$eed

    !P%

    +n)ine Coolant "em$.

    -30 J@.@ 900.@ 903.@

    &6&6 i)h

    &IS @E.2@ #ow i)h

    @E.2@NIS & i)h

    &

    IS 2@ & #ow i)h

    2@NIS 9?0 & #ow i)h

    9?0NIS & i)h

    6otinstalled

    IS 9?0 & i)h

    9?0NIS & i)h

    Cool fan o$eration is different accordin) to the en)ine +,S> A/C S4 &6> A/C $ressure>

    ehicle s$eed and o$eration lo)ic is as 'elow form.

    Coolin) #o)ic 9A$$lication ehicle : "B9.@ al$ha S&C.

    O IS : ehicle S$eed

    Pressure switch

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    - 25-

    Chonan TSTC

    Cooling )an O'erating Logic ;

    A/C S/4A/C Press

    S/4

    Iehicle S$eed

    !P%

    +n)ine Coolant "em$.

    -30 J.@ 902.@ 90E.@

    &6

    &6 i)h

    &IS ?@ #ow i)h

    ?@NIS & i)h

    &

    IS 20 & #ow i)h

    20NIS K0 & #ow i)h

    K0NIS & i)h

    6ot

    installed

    IS K0 & i)h

    K0NIS & i)h

    Coolin) #o)ic 2

    A$$lication ehicle : "B al$ha 9.@5&C. O IS : ehicle S$eed

    Pressure switch

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    Chonan TSTC

    Cooling )an O'erating Logic =

    Coolin) #o)ic 3

    A$$lication ehicle : "B9.0 +#S#&6 +6G.

    A/C S/4A/C Press

    S/4

    Iehicle S$eed

    !P%

    +n)ine Coolant "em$.

    -30 JK.2@ 902. 90@

    &6

    &6 i)h

    &IS 20 #ow i)h

    20NIS & i)h

    &IS K0 & #ow i)h

    K0NIS & i)h

    6otinstalled

    IS K0 & i)h

    K0NIS & i)hPressure switch

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    - 27-

    Chonan TSTC

    Cooling )an O'erating Logic 030

    -30 E2?>EE2

    -20 ?@0.?90

    -90 32E>3?0

    0 2?0>2?E

    90 9>E?2

    20 933>392

    30 900>?3@

    ?0 E>93

    @0 @K>JJ

    E0 ?@>??2

    0 3?>@?J

    K0 2>KJ?

    "em$.!&%Sensor

    resistance!U%

    -?0 KK9>030

    -30 ?K0>?90

    -20 29>290

    -90 9@K>9K0

    0 J@>0J@

    90 @K>JJ

    20 3>39@

    30 2?>2E0

    ?0 9E>930

    @0 90>J@0

    E0 >@J

    0 @>3?9

    @ ?>93@

    &uter tem$erature showin) in cluster is receied the si)nal from the am'ient tem$erature

    Sensor usin) 6"C resistor ty$e> which is located in front of the radiator.

    Centigrade )ahrenheit

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    36T i C t 2i t t E t 6

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    Chonan TSTC

    Tri' Co('*ter 2i#tance to E('t% 6

    5is$lay the $ossi'le driin) distance with $resent fuel.

    2i#'la% 2e#ign:

    2i#'la% range: @9 km L JJJ m

    Calc*lation and di#'la% Interval!Indication *'date$: increase or decrease 9km/9@ seconds.

    2ata indication (ar3 according to rea3down o, in'*t #ignal.

    n$ut data5ata indication

    r$m si)nal Iehicle s$eed

    ndication data hold

    & ndication data hold

    & decrease data 9km/9@seconds

    & & ndication data u$date

    -n case of no inVector si)nal> reduce the distance 'y 9km a ?@ seconds.

    -n case uel sender is o$en circuit> indication data dis$lay the < - - - -= flickerin).

    37Tri' Co('*ter 2i#tance to E('t% ;

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    - 37-

    Chonan TSTC

    Tri' Co('*ter 2i#tance to E('t% ;

    2TE Calc*lation: !fuel amount R 32 km/h% W latest fuel consum$tion at 32km/h s$eed

    5"+ data calculated with the latest fuel consum$tion at 32km/h and the fuel amount

    detected at last.

    2ata indication when 2TE data le## than ?63(!=B(ile$

    n case the distance is lower than @9km/h> @0km/h is fi1ed

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    Chonan TSTC

    Tri' Co('*ter 2i#tance to E('t% )*el @*dge 6

    @U2"E o, )UEL &MOUNT

    when ignition 3e% o,, to ignition 3e% 4ON5 : @0 mS+C. R ? times aera)e data

    f there is a E liter chan)e of fuel amount at G. &n com$ared with the fuel amount at G. &ff> tri$ com$uter

    reco)niHes fuel su$$ly and modifies 5"+ alue.

    G6. &6G6. &6E liter fuel

    amount chan)e

    at G. &6

    E liter fuel

    amount chan)e

    at G. &6ud)e for

    uel Char)e

    ud)e for

    uel Char)e 0ETU0N0ETU0N5is$lay

    enewal5is$lay

    enewal

    5rie distance of

    Before 6G. &ff.

    5rie distance of

    Before 6G. &ff.

    +S

    6&

    +S

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    39T i C t 2i t t E t ) l @ d ;

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    Chonan TSTC

    Tri' Co('*ter 2i#tance to E('t% )*el @*dge ;

    when ignition 3e% 4O)) to ON5 : @0 mS+C. R ? times aera)e data

    f there is a E liter chan)e of fuel amount at G. &n com$ared with the fuel amount at G. &ff>

    tri$ com$uter reco)niHes fuel su$$ly and modifies 5"+ alue.

    G6.

    &6G6.

    &6

    S$eedo

    ,eter

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    Chonan TSTC

    Tri' Co('*ter Tri' Mode

    "he time from G.

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    - 41-

    Chonan TSTC

    Tri' Co('*ter )*el Con#*('tion Mode

    2i#'la% 2e#ign :

    Showin) the fuel consum$tion from data reset to $resent with G. &6.

    2i#'la% range: 0 L 9JJ.J Y/900km!or km/Y> mile/)%

    Indication *nit: km/Y> ,PG!9YQ0.2E?)al%> Y/km

    2ata calc*lation indicate interval: eery 90secondsIndication 'roce## o, when do re#et a,ter with ignition 3e% on

    O n case there is no ehicle s$eed si)nal after reset : ,PG> Y/km

    O Showin) the re-calculation data that when ehicle moin) more than 90 seconds and

    more than @0m.

    a#ic in'*t #ignal: inVection si)nal from +C,. 9$uls inVection si)nal : 0.0Kmcc

    2ms

    90ms

    efficacy inVection time : 0.9L9.2ms.

    42Tri' Co('*ter )*el Con#*('tion calc*lation

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    Chonan TSTC

    Tri' Co('*ter )*el Con#*('tion calc*lation

    Calc*lation (ethod to the data indication

    +m,- : The distane of vehile drive/m0 1 the per hour onsumption of fuel-0

    P : The distane of vehile drivemile0 1 the per hour onsumption of fuel0

    -,)((/m : The per hour onsumption of fuel-0 4 )(( 1 the distane of vehile drive/m0

    43Tri' Co('*ter S t l 3 2i

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    - 43-Tri' Co('*ter S%#te( loc3 2iagra(

    G6. ey!92 olt%

    Battery Iolta)e

    ,ode Switchuel Sender

    Clock

    uel nVection Si)nal

    !si)nal from +C,%

    Iehicle S$eed Sensor

    +6G. r$m

    6P("S

    &("P("S

    5is$lay #C5

    "P

    AC

    5"+

    "em$.

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