techical textiles by shilpi akter (bu tex)
TRANSCRIPT
19 Mar 2010
GROWTH POTENTIAL AND PROSPECTS IN INDIA
Reliance Industries Limited
one of the most promising and faster growing areas for global and indian textile industry
indispensible part of human life
encompasses immense range and diversity of raw materials, processes, products and applications
accounts for over one-quarter of all textile consumption in weight terms
plays crucial role in indian economy and infrastructural development
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technical textiles are defined as textile materials and products used primarily for their technical performance and functional properties rather than their aesthetic or decorative characteristics
depending on the product characteristics, functional requirements and end-use applications, these have been grouped into 12 segments
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agrotech (agriculture, horticulture and forestry) buildtech (building and construction) clothtech (shoes and clothing) geotech (geotextiles, civil engineering) hometech (furniture, upholstery, interior furnishing, household
textiles, floor covering) indutech (filteration, cleaning and other industrial uses) medtech (medical, healthcare and hygiene) mobiltech (automobiles, shipping, railways and aerospace) oekotech (environmental protection) packtech (packaging) protech (person and property protection) sporttech (sport and leisure)
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world market for technical textiles at 21 mn tonnes (us$ 120 bn) during 2007-08 is expected to increase to 26 mn tonnes (us$139 bn) by 2012 with a cagr of 4 - 5 % depending on the area of application
fibre consumption in technical textiles was 22 % of total fibres consumed in 2005
the drivers for future growth are expected to be asian countries like china and india. the growth in asia is expected to be 6.5 percent while it would be merely 2.2 percent in developed countries
sector-wise higher growth rates are for indutech, buildtech, medtech, geotech, packtech and agrotech. but protech is important in view of safety.
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Text le consumpt ion
78%
Technical t ext iles
22%
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20052005 20102010 CAGR % CAGR % (VOL.)(VOL.)
QUANTITYQUANTITY(mn TONNES)(mn TONNES)
19.68319.683 23.77423.774 3.83.8
VALUEVALUE(bn US$)(bn US$)
106.899106.899 127.287127.287 3.43.4
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REGION / REGION / COUNTRYCOUNTRY
20052005 20052005 20102010 20102010 05 - 1005 - 10
VOL. (mn VOL. (mn T)T)
VALUE VALUE (US$ bn)(US$ bn)
VOL. (mn VOL. (mn T)T)
VALUE VALUE (US$ bn)(US$ bn)
CAGR % CAGR % (VOL.)(VOL.)
EUROPE EUROPE (WEST)(WEST)
4.1074.107 23.96823.968 4.7604.760 21.04721.047 3.03.0
EUROPE EUROPE (EAST)(EAST)
0.6660.666 4.5834.583 0.8170.817 5.2255.225 4.24.2
AMERICA AMERICA (NORTH)(NORTH)
4.7744.774 23.71023.710 5.5915.591 27.56127.561 3.23.2
AMERICA AMERICA (SOUTH)(SOUTH)
1.0041.004 6.3486.348 1.2301.230 7.2557.255 4.14.1
ASIAASIAINDIAINDIA
8.0918.0911.5731.573
48.40148.4014.9054.905
10.15610.1562.0752.075
65.15665.1566.7746.774
5.05.05.85.8
OCEANIAOCEANIA 0.1160.116 0.5780.578 0.1410.141 0.7120.712 3.93.9
TOTALTOTAL 19.68319.683 106.89106.8999
23.77423.774 127.28127.28 3.873.87
USA 23%
West ern Europe22%
China13%
Japan7%
I ndia3%
Rest of World32%
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SECTORSECTOR 20052005 20052005 20102010 20102010 CAGR %CAGR % CAGR %CAGR %
VOLUMEVOLUME VALUEVALUE VOLUMEVOLUME VALUEVALUE VOLUMEVOLUME VALUEVALUE
AGROTECHAGROTECH 16151615 65686568 19581958 80798079 3.553.55 3.843.84
BUILDTECHBUILDTECH 20332033 72967296 25912591 93259325 4.634.63 4.734.73
CLOTHTECCLOTHTECHH
14131413 70147014 16561656 83068306 2.952.95 3.193.19
GEOTECHGEOTECH 319319 927927 413413 12031203 4.944.94 4.984.98
HOMETECHHOMETECH 24992499 76227622 28532853 87788778 2.702.70 2.662.66
INDUTECHINDUTECH 26242624 1668716687 32573257 2152821528 3.983.98 4.854.85
MEDTECHMEDTECH 19281928 66706670 23802380 82388238 4.434.43 4.334.33
MOBILTECHMOBILTECH 28282828 2686126861 33383338 2928229282 3.023.02 1.341.34
PACKTECHPACKTECH 29902990 53295329 36063606 66306630 3.523.52 4.204.20
PROTECHPROTECH 279279 58735873 340340 68576857 3.633.63 2.822.82
SPORTTECSPORTTECHH
11531153 1605216052 13821382 1906219062 3.403.40 3.213.21
OEKOTECHOEKOTECH 287287 10391039 400400 13891389 6.456.45 5.675.67
TOTALTOTAL 1968119681 106899106899 2377423774 127288127288 3.593.59 3.803.80
Other Fabrics2%
Woven fabrics73%
Non woven Fabrics
20%
Knitted Fabrics5%
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FIBRE FIBRE TYPETYPE
20002000 20052005 20102010 CAGR %CAGR %
NATURALNATURAL 34623462 38393839 44474447 2.542.54
MAN-MAN-MADE/ MADE/
INORGANIINORGANICC
1325213252 1584315843 1932719327 3.853.85
TOTALTOTAL 1671416714 1968219682 2377423774 3.593.59
POLYESTER - 25 % POLYOLEFINS - 25 % GLASS - 15 % JUTE, COIR, ETC. - 14 % COTTON - 7 % VISCOSE - 3 % OTHER CELLULOSICS - 3 % POLYAMIDE - 7 % ARAMID AND CARBON FIBRES - 1 %
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fabric - 67 % unspun fibres - 24 % yarns - 09 %
fibre products include fibre reinforced concrete and composites, cushioning, fillings, insulation & sports equipments, toys
yarn products include sutures, ropes, fishing gears, shoe laces, swings
fabrics can be woven, knitted and non-woven and cover all sectors of technical textiles
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Fabric67%
Unspun fibres24%
Yarn Type Products
9%
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INDIGENOUS PRODUCTION OF TECHNICAL TEXTILES IS LIMITED AND SCATTERED MAINLY IN SMALL & MEDIUM SECTORS
THE DEMAND FOR MANY ITEMS IS MET THROUGH IMPORTS e.g. DEFENCE AND POLICE
LARGE UNTAPPED POTENTIAL EXISTS FOR POTENTIAL INVESTORS
SOME OF THE PRODUCTS CAN BE PRODUCED BY MINOR ALTERATION IN EXISTING SET UP
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in many developed countries (e.g. usa and japan) technical textiles account for over 35 percent of the textile industry’s output as against 19 % for china and 5 % for india
primarily active in the clothtech, packtech and sporttech sectors
limited to commodity products very little presence in high tech segments there is a general perception that technical textiles are
predominantly produced in large scale sector but it is true only to limited extent
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indigenous production and ‘value for money’ pricing concept will explode the market
India, the fourth largest economy in terms of purchasing power parity (ppp) (after usa, china & japan) is a growing market of one billion plus people, of which 300 million people are middle class consumers
the consumption of disposable segment of technical textiles is directly related to the disposable income
considering the above, over all growth of technical textiles is estimated at 14 percent per annum with appropriate policy regime and accordingly the market size for technical textiles will increase from rs. 37100 crores in 2007-08 to rs. 62420 crores in 2012-13 (icra study) at a cagr of 11 %
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the value addition in technical textiles is steadily shifting from raw materials and intermediate products to downstream industries where india has a strong base
low cost skilled labour is highly competitive as compared to developed countries
decentralised sector’s contribution in technical textiles is significant for their growth in india
indian textile industry is fundamentally strong which can be useful in commodity markets of technical textiles through cost competitive structure
in the high niche market, india has advantage of network of r&d institutions for developing new technologies
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dominance of decentralised sector – inadequate resources and finance
absence of regulatory legislation absence of required standards on quality of products and codes
of practices deterrants for entrepreneurs:
doubt about future market potential of technical textiles in view of absence of regulation and needed consumtion
huge capital costs involved for machinery, raw materials and equipment
sustained promotional efforts and substantial investment needed for market development
limited experience in production and use of technical textiles
outdated existing regulatory mechanism
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lack of basic infrastructure, skilled manpower, testing facilities, training & educational facilities
negligible investment in r&d on technical textiles lack of comprehensive database on technical textiles lack of awareness and benefits of using technical textiles among
users hesitation in accepting world proven cost effective technologies poor understanding of product properties in regard to its
constructability, durability, structural integrity, functional utility, fibre composition and its installation and handling
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import intensive nature making their cost prohibitive no quality benchmark for technology for technical textiles non-availability of main raw materials i.e. specialty fibres at
competitive and affordable prices limited demand in view of absence of required standards and
regulations lack of awareness of benefits of using technical textiles little emphasis on health, safety and environmental aspects hesitation in adopting latest world proven efficient and cost
effective technologies little understanding among users about the type of product and
its properties regarding constructability, durability, structural integrity, survivability and functional utility
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SlSl. . NNo.o.
TT TT SECTORSECTOR
NO LAW NO LAW (2006-07) (2006-07)
NO LAW NO LAW AT AT
CAGRCAGR
NO LAW NO LAW (2011-(2011-
12)12)
WITH WITH LAW AT LAW AT CAGRCAGR
WITH WITH LAW(2011-LAW(2011-12)12)11 AGROTECAGROTEC
HH417.77417.77 88 613.84613.84 88 613.84613.84
22 BUILDTECBUILDTECHH
1415.431415.43 1515 2846.942846.94 1515 2846.942846.94
33 CLOTHTECCLOTHTECHH
7988.737988.73 1212 14078.8714078.87 1212 14078.8714078.87
44 GEOTECHGEOTECH 1688.911688.91 1515 3397.003397.00 68.9868.98 23269.2823269.28
55 HOMETECHOMETECHH
1628.741628.74 1616 3420.913420.91 1616 3420.913420.91
66 INDUTECHINDUTECH 1253.351253.35 1212 2208.832208.83 1212 2208.832208.83
77 MOBILTECMOBILTECHH
1613.531613.53 1515 3245.393245.39 1515 3245.393245.39
88 MEDTECHMEDTECH 1280.321280.32 1212 2256.362256.36 2020 3185.853185.85
99 OEKOTECOEKOTECHH
69.9169.91 1212 123.21123.21 68.1768.17 940.33940.33
1010 PACKTECHPACKTECH 5785.935785.93 2020 14397.2514397.25 2020 14397.2514397.25
1111 PROTECHPROTECH 1027.111027.11 1717 2251.892251.89 25.4525.45 3191.323191.32
1212 SPORTTECSPORTTECHH
1906.361906.36 1212 3359.663359.66 1212 3359.663359.66
TOTALTOTAL 26076.0926076.09 14.9414.94 52200.1352200.13 24.5724.57 74758.4674758.46
textile policy of government of india recognised growth prospects of technical textiles and accords priority for their development
constitution of expert committee on technical textiles (ectt) setting up of a steering committee on growth and development
of technical textiles (scgdtt) government launched technology mission on technical textiles
in the xi th five year plan to identify major constraints for improving their production and consumption in india
baseline survey on technical textiles was conducted
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identified agrotech, protech, geotech & buildtech and medtech as key areas for growth and development in india
coverage of technical textiles under technology upgradation fund scheme (tufs)
setting up of 12 excellence centres (ecs) for technical textiles – already started ecs for geotech & buildtech; agrotech; medtech; and protech
de-reservation of sanitary napkins / baby diapers basic custom duty for major machineries on technical textiles
reduced from 10 to 5 % 10 % capital subsidy for new projects 5 % interest subsidy on loans under tufs 14 special economic zones to attract fdi and duty free imports
and domestic procurement for 100 % exports gujarat state is providing 10 % investment subsidy on technical
textile projects
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application areas identification of application areas having strong potential
in the domestic market i.e geotech (including buildtech), medtech, agrotech, protech and mobiltech
initial selection of products for which technical know-how, production facilities and raw materials already exist
indigenization of value added products of relatively easier technology capable of quick assimilation
development of technical textiles in high tech applications of aerospace, defence, etc. with public/private initiatives, joint ventures with mncs
urgent quality standards for identified products and their installation
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raw material use of indegeneously available fibres and import
of high performance fibres fibres (natural or man-made) use based on
durability, survivability and integrity requirements considering health, safety and environmental impacts
providing fiscal incentives to specialty fibres to make them cost competitive and easilt affordable
amending existing regulation (drugs & cosmetics act) to cover newly developed manmade fibre products e.g. antimicrobial fibres, super absorbant fibres, non toxic/non allergic fibres, breathable fibres, antistatic fibres, etc.
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THRUST NEEDED FOR SPECIALTY FIBRES NEED FOR LONG LASTING PERFORMANCE
PROPERTIES COMPATIBILITY, DURABILITY, STRUCTURAL
INTEGRITY AND SURVIVABILITY UNIFORMITY OF PROPERTIES IN ALL
DIRECTIONS THE STANDARDS NORMALLY COVER LONG
TERM DURABILITY WHICH IS NOT PROVIDED BY OTHER FIBRES
AS PER STANDARDS, THE PERFORMANCE AND FUNCTIONAL CHARACTERISTICS MUST BE CONTROLLED WITHIN NARROW LIMITS (AVERAGE VALUE + 2 X STANDARD DEVIATION) TO HAVE UNIFORMITY IN ALL DIRECTIONS TO PREVENT THEIR FUNCTIONAL FAILURE
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manufacturing facilities re-orientation of production facilities and training of
manpower products which can be manufactured on existing
machinery be identified and marketing efforts be made
incentives for state of the art machinery for high potential high tech products
developing proper product-mix capacity building of raw materials, machinery,
infrastructure and production
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r&d and quality assurance investment in r&d and quality management as well as
product development needed latest world class testing facilities needed national standards at par with international developments
needed on urgent basis especially for specifications of products and codes of practices for installation, use and maintenance of technical textile products
certification and accreditation of testing facilities and production as per international standards
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domestic and export market development of technical textiles
regulatory framework in the interest of environment, health and safety
assistance for international / national exhibitions, fairs, seminars, etc.
incentives for certification / accreditation to international standards
incentives for substitution of traditional textiles by technical textiles
mandatory use of geotech, buildtech medtech for health, safety, environment and efficient utilisation of public funds
mandatory use of fr textiles in public places, buildings, uniform fabrics, etc.
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in case of geotech / buildtech projects, the approval and implementation should include design parameters also and the priciple used should be f –d—b—o--t:
finance design build operate transfer
fiscal measures such as reduction of excise/custom duty/sales tax/service tax
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considerable reduction of cost of projects (materials, design, installation and evaluation)
minimum subsequent repairs / maintenance; prevention of environmental pollution leading to
sustainable development most efficient utilization of resources better designs and longer project service life increased safety of life and property alternate and best technological applications for a
specific end use
19 Mar 2010
geotech geotextiles and geogrids for reinforcement of base and
subbase in pavement structures geotextiles for subsurface drainage, subgrade separation and
stabilisation, protection (cushioning), permanent erosion control, pavement overl;ays, slope protection and silt fence geotextiles for sediment control
geosynthetic clay liners gabions for prevention of soil erosion geogrids for mse systems geosynthetic mats geonets and geocomposites for waste containment geocomposites / geocells / geomembranes / geofoams prefabricated geosynthetic edge and vertical drains geosynthetics for waste containment
19 Mar 2010
BUILDTECH geo-membranes for waterproofing of roofs controlled permeability textiles for concrete
formwork lining fibers for reinforceed concrete synthetic fibre insulation blanket reflective vapour breathable textile substrate as
radiant barrier in building envelope house wraps vapor breathable textile substrate as mineral wool
insulation facing for buildings technical textiles as honeycombs for landscaping architectural fabric/ tensile structures (temporary
and permanent) hoardings for buildings
19 Mar 2010
protect bullet proof fabric/jacket protective clothing for agricultural workers protective clothing for mechanical /chemical /
nuclear / biological protection hi-visibility / high altitude warning clothing protective clothing for dust protection protective clothing for acoustic protection protective clothing for biological protection protective clothing for electric arc welding fire retardant upholstery, curtains, bednets,
beddings, uniform fabrics, bed linens, etc.
19 Mar 2010
Agrotech crop covers greenhouse covers row covers poly-house films/membranes shade-nets mulch mats baler twines polyester/pp/hdpe nets for fishing waterproof lining
19 Mar 2010
Meditech extracorporeal devices
artificial kidney, liver, lung, heart pacer non-implantable textile materials
absorbent pad, bandages, compression bandages, plasters, absorbent gauges, lint and wadding
implantable textile materials tendons, ligaments, cartilage, skin, contact lenses, cornea,
joints, vascular grafts, heart valves healthcare and hygiene products
surgical gowns, caps, gloves , masks; surgical covers drapes, aprons; beddings (blankets, sheets, pillow covers); clothing (uniform); incontinence/baby/adult diapers; cloth wiper, surgical hosiery, sanitary napkins, medical mattress, sterilization wraps, head and shoe covers, panty shield, wadding; wipes
19 Mar 2010
other technical textiles hometech (fiberfill, blinds, stuffed toys, carpet backing
fabric) mobiltech (seat belts, exhaust filters, airbags, tyre cord fabric,
seat cover, headliners, insulation felts, interior carpets) packtech (flexible intermediate bulk containers, soft luggage
products, sackings) indutech (synthetic tarpaulins, awnings, tents, conveyor
belts, hoses, ropes, cordages, drive belts, webbings, slings, tapes, computer ribbons, battery separators, industrial filters)
sporttech (sports nets, sports footwear, sports composites, sleeping bags, artificial turfs, ballooning fabric, parachute fabric)
clothtech (sewing threads, interlinings, zip fasteners, tapes, velcro)
oekotech (environmental control-bags/filters, municipal wates – geosynthetics)
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THANK YOU