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    TECHNICAL SPECIFICATIONS

    PAGODA CABLES PVT. LTD.1/58, STREET NO: 3, VISHWAS NAGAR,

    SHAHDARA, DELHI 110 032. (INDIA)TEL/FAX : 91-11-22392801, 22385391.

    Email : pagoda @del2.vsnl.net.in

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    CONTENTS:

    1. ABOUT PAGODA

    2. PRODUCT RANGE

    3. SELECTION OF CABLES

    4. QUALITY ASSURANCE PLAN

    5. DESIGN & CONSTRUCTION

    6. FRLS SHEATHED CABLES.

    7. TABLES ON TECHNICAL DATA:

    TABLE 1 CONDUCTOR RESISTANCE

    TABLE 2 REACTANCE.

    TABLE 3 CAPACITANCE

    TABLE 4 1.5 SQ.MM. UPTO 61 CORES, ARMOURED/UNARMOURED CONTROL CABLES.

    TABLE 5 2.5 SQ.MM. UPTO 61 CORES, ARMOURED/UNARMOURED CONTROL CABLES.

    TABLE 6 SINGLE CORE COPPER CONDUCTOR UNARMOURED CABLES.

    TABLE 7 TWO CORE COPPER CONDUCTOR UNARMOURED CABLES.

    TABLE 8 THREE CORE COPPER CONDUCTOR UNARMOURED CABLES.

    TABLE 9 THREE & HALF CORE COPPER CONDUCTOR UNARMOURED CABLES.

    TABLE 10 FOUR CORE COPPER CONDUCTOR UNARMOURED CABLES.

    TABLE 11 TWO CORE COPPER CONDUCTOR ARMOURED CABLES.

    TABLE 12 THREE CORE COPPER CONDUCTOR ARMOURED CABLES.

    TABLE 13 THREE & HALF CORE COPPER CONDUCTOR ARMOURED CABLES.

    TABLE 14 FOUR CORE COPPER CONDUCTOR ARMOURED CABLES.

    TABLE 15 SINGLE CORE ALUMINIUM CONDUCTOR UNARMOURED CABLES.

    TABLE 16 TWO CORE ALUMINIUM CONDUCTOR UNARMOURED CABLES.

    TABLE 17 THREE CORE ALUMINIUM CONDUCTOR UNARMOURED CABLES.

    TABLE 18 THREE & HALF CORE ALUMINIUM CONDUCTOR UNARMOURED CABLES.

    TABLE 19 FOUR CORE ALUMINIUM CONDUCTOR UNARMOURED CABLES.

    TABLE 20 TWO CORE ALUMINIUM CONDUCTOR ARMOURED CABLES.

    TABLE 21 THREE CORE ALUMINIUM CONDUCTOR ARMOURED CABLES.

    TABLE 22 THREE & HALF CORE ALUMINIUM CONDUCTOR ARMOURED CABLES.

    TABLE 23 FOUR CORE ALUMINIUM CONDUCTOR ARMOURED CABLES.

    8. RATING FACTORS.

    9. OVERLOAD & SHORT CIRCUIT CAPACITY

    10. FORMULA FOR CALCULATING VOLTAGE DROP.

    11. RECOMMENDATION FOR INSTALLATION.

    12. RECOMMENDED "PAGODA" CABLE FOR MO TORS.

    13. CURRENT FOR AC MOTORS.

    14. CONVERSION TABLE.

    15. GLOSSARY OF TERMS

    1.

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    ABOUT PAGODA.

    Pagoda Cables Pvt. Ltd. is one of the renowned manufacturers of cables inthe Cable Industry in India. Our range encompasses a large variety of wires &

    cables including Flexible Cables, Control & Power Cables (Unarmoured &

    Armoured), Telephone Cables (Unarmoured & Armoured), Submersible

    Cables, Data Flow Cables, Instrumentation Cables, Coaxial Cables,

    Compensating cables and FRLS cables.

    Our Quality Assurance department performs regular checks on quality of

    cables online & offline to deliver high quality of cables. Pagoda Cables hasestablished a favorable image in the eyes of people for reliability and

    commitment.

    2.

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    OUR PRODUCT RANGE

    SELECTION OF CABLE

    *Single Core Unarmoured/Armoured Cables upto 630 Sq.mm conforming to IS:1554 [Pt-I]:88.

    *Two Core, Three Core, Three & Half Core and Four Core Unarmoured/Armoured Power Cables

    upto 400 Sq.mm. conforming toIS:1554[Pt-I]:88.

    *Multicore Unarmoured/Armoured Control Cables upto 61 cores in 1.5

    conforming to IS: 1554 [PT-I] : 88.

    * FRLS PVC / FRHF Compound Sheathed Unarmoured/Armoured Cables

    The following points should be taken into consideration before selecting any

    [1] The Systemof Power & VoltageSource where the cableare beingused.

    [2] Conditions of Installation at site.

    [3] Current Carrying Capacity of the cable.

    [4] Voltage Drop of the cable.

    [5] Short Circuit Capacity of the cable.

    Sq.mm. & 2.5 Sq.mm.

    particular size and

    type of cable.

    3.

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    QUALITY ASSURANCE PLAN.We have a vigorous Quality Manual Plan comprising testing of incoming material , in line checks

    during production and final testing. The quality manual program is regularly reviewed to upgrade it.

    Our laboratory is equipped with all the instruments to ensure that the various tests required under different

    specification are conducted before cables are cleared for despatch. Each consignment of cables

    is despatched to the customer with test report results of tests conducted in our laboratory. The details of

    tests conducted on raw material, in process and on final stage are given below:-

    Raw materials are procured from approved vendors. Testing on raw material starts from vendor's end. The

    raw material are received along with the vendor's test report. The following tests conducted to test the raw

    material/verify the vendor's test report.

    TEST ON RAW MATERIALS

    1.Conductor:-

    2. P.V.C. Compound.

    Tests are conducted on conductor as per IS:8130:1984. Apart from these tests, if customers requires any other

    additional test. Those tests are also conducted.

    i) Conductor Resistance : 100% with the help of Kelvin Double Bridge for wire up to

    0.4mm. diameter. Finer wires by sampling of 10% on lot basis.

    ii) Conductor Elongation : 100% on Tensile Testing machine for wires upto 0.4mm Diameter.

    Finer wires by sampling of 10% on lot basis.

    iii) Solder Bath/Persulphate : 100% for wires up to 0.4mm. Diameter Finer wires by sampling of

    For Tinned conductors only) 10% on lot basis

    iv) Wrapping Test : 100% Wrapping is done manually.

    (For Aluminium Conductor Only)

    v) Tensile Strength : 100% on Tensile Testing Machine.

    (For Aluminium Conductor Only)

    Tests are conducted on PVC Compound are as per IS:5831:1984. Apart from these tests, if customers requires any

    other additional tests. Those tests are also conducted.

    Sample of every consignment is first run on trial basis and following tests are conducted: -

    ( .

    4.

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    i) Insulation Resistance : With Mega Ohms Meter.

    ii) Elongation : With Tensile Testing Machine.

    iii) Tensile Strength : With Tensile Testing Machine.

    iv) Spark Testing : With on line Spark Testers.

    v) High Voltage Test : With High Voltage Tester.

    vi) Thermal Stability Test : With Oven & PH Paper.

    vii) Oxygen & Temperature Index : With Oxygen Test Appartus Specification - ASTM -D 2863.

    [For FRLS PVC / FRHF Compound]

    viii) Smoke Density Test : With Smoke Density Test Appartus Specification -ASTM - D

    ix) HCL Gas Generation Test : With HCL Gas Emission Test Appartus Specification IEC-754-1.

    [For FRLS PVC Compound]

    i) Bleeding & Blooming : With Bleeding & Blooming tape and HST Oven.

    ii) Ageing : With Ageing Oven.

    iii) Hot D eformation : With H ot D eformation A pparatus.

    iv) Loss of Mass : With Electronic Balance & Additional Ageing Oven with

    Air Flow.

    We procure ISI marked G.I.wire & Strips conformingto IS:3975. However, the followingTests are conducted

    TYPE TESTS :-

    3. STEEL STRIP/WIRE:-

    2843

    [For FRLS PVC / FRHF Compound].

    / FRHF

    5.

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    i) Dimension : 100% with Micrometer and Vernier Callipers.

    ii) Tensile Strength : 100% with Tensile Testing Machine.

    iii) Dip Test : with Dip Tester.

    IN PROCESS TESTINGPROCESS TESTS

    a) CONDUCTOR STRANDING 1. Dimension of Conductor.

    2. Lay Length & Direction of Lay.

    3. Surface and Shape of Conductor

    4. D.C. Resistance.

    b) INSULATION 1. Dimension of Core.[PVC EXTRUSION] 2. Insulation Thickness.

    3. Eccentricityof InsulationWall.

    4. Spark Test.

    c) LAYING OF CORES. 1. Sequence of Cores.

    2. Lay Length & Direction of Lay.

    3. Laid Up Diameter.

    4. Circularity of Cable.

    5. High Voltage Test.

    6. Conductor Resistance Test.

    d) INNER SHEATH 1. Surface.

    [PVC EXTRUSION] 2. Concentricity.

    3. Thickness.

    4. Diameter OverInner Sheath.

    5. High Voltage Test.

    6. Conductor Resistance Test.

    e) ARMOURING 1. Number & Size of Wire/Strip.

    2. Lay Length & Direction of Lay.

    3. Dia. Over Armouring.4. Uniformity & Circularity of Cable.

    5. High Voltage Test.

    6. Conductor Resistance Test.

    f) OUTER SHEATH 1. Surface.

    [PVC EXTRUSION] 2. Concentricity.

    3. Thickness.

    4. Overall Diameter.

    5 Embossing with requisite Information on outer sheath.

    6.

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    All the cables drums leaving "Pagoda" works undergo the following tests at final stage of manufacturer:

    i) Conductor Resistance Test

    ii) High Voltage Test.iii) Armour Resistance Test (For Mining Cable)

    i) Conductor Resistance Test

    ii) Annealing Test [For Copper]

    iii) Tensile strength Test [For Aluminium]

    iv) Wrapping Test [For Aluminium]

    v) Thickness of Insulation, Inner sheath & Outer Sheath.

    vi) Tensile Strength & Elongation Test of Insulation & Outer Sheath.

    vii) Insulation Resistance Test.

    viii) High Voltage Test at Room Temperature Test.

    ix) Oxygen & Temperature Index test [For FRLS PVC / FRHF Compound Insulation & Sheath.]

    x) Smoke Density Test[For FRLS PVC

    xi) HCL Gas Generation Test[For FRLS PVC

    i) Conductor Resistance Test

    ii) Annealing Test [For Copper]

    iii) Tensile strength Test [For Aluminium]

    iv) Wrapping Test [For Aluminium]

    v) Thickness of Insulation, Inner sheath & Outer Sheath.

    vi) Tensile Strength & Elongation Test of Insulation & Outer Sheath.

    vii) Ageing in air Oven of Insulation & Outer Sheath.

    viii) Shrinkage Test of Insulation & Outer Sheath.

    ix) Thermal Stability Test of Insulation & Outer Sheath.

    x) Hot Deformation Test of Insulation & Outer Sheath.

    xi) Heat shock Test of Insulation & Outer Sheath.

    xii) Loss of Mass Test of Insulation & Outer Sheath.

    xiii) Oxygen & Temperature Index [For FRLS PVC

    xiv) Smoke Density Test[For FRLS PVC

    xv) HCL Gas Generation Test[For FRLS PVC

    xvi) Test for Armouring Wires/strips.

    xvii) Insulation Resistance Test.

    xviii) High Voltage Test [Water Immersion & at Room temperature]

    xix) Flammability Test.

    i) Cold Bend Test.

    ii) Cold Impact Test.

    Iii) Armour Resistance Test [for other than Mining Cable]

    ROUTINE TESTS

    ACCEPTANCE TESTS

    TYPE TESTS

    OPTIONAL TESTS

    / FRHF Compound Insulation & Sheath.]

    / FRHF Compound Insulation & Sheath.]

    / FRHF Compound Insulation & Sheath.]

    / FRHF Compound Insulation & Sheath.]

    / FRHF Compound Insulation & Sheath.]

    7.

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    Cable Design & Construction

    IS:1554(Pt-I) : 88

    Conductor:

    Insulation:

    Armoured and Unarmoured Single Core, Twin Core, Three Core and Multicore Copper orAluminium conductor PVC Insulated & Sheathed cables for Electric supply and control purposesfor use onAC voltage upto & including 1100 V or DC upto & including 1500 V to earth.

    The most acceptable metals for conductors are Copper or Aluminium due to their high conductivityand ductility. Therefore, Conductor material normally employed in PVC Cables are O, H2, or H4 ECgrade Aluminium or high conductivity annealed copper or annealed tinned copper conforming inall respect to IS: 8130:84.

    As Copper gets higher affinity with Sulphur, it corrodes in the atmostphere where Sulphur fumes arepresent. In these conditions, tinned copper shall be used. Power Cables are mostly manufacturedwith Aluminium .Use of Copper has been restricted to Control Cables, Signalling Cables andMining Cables as per Govt. Directives.

    The most economic construction for conductor is solid conductor. As area of conductor increases,solid conductor becomes more stiff and hence difficult to handle. In this connection StrandedConstruction is adopted i.e.made of number of strands, arranged in spiral layers in1+6+12+18+24......formations.

    Shaping of conductor is necessary in making Multicore Cables sizes above 10.0 Sq.mm. Inaluminium & 6.0 mm in copper conductor to obtain compact and economic design. Here,Stranded Conductors are shaped into a segment of a circle so that when all cores are laid , theyform a complete circle.

    The PVC covering over conductor is called "INSULATION". It is a specially formulated best quality,high grade of Poly Vinyl Chloride conforming to IS 5831:84 and is applied by Extrusion processonly. It is resistant to moisure, oils, alkalies, good dielectric and having high Insulation Resistancevalues, Fire Retarding, Permanent Colours .

    S.No. Properties Values

    1. Specific Gravity 1.3 - 1.45

    2. Tensile Strength(N/mm ) 16.0to18.5

    Properties of General Purpose PVC Compound:

    2

    8.

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    3. CompressionStrength 0.75-1.254. Elongation % 220-3005. HardnessRockwell(ShoreA) 50-100

    6. ThermalConductivity10 3-4

    Cal/Sec/Sq.Cm./1( C/Cm.)

    7. SpecificHeat,Cal/ C/gm. 0.3-0.58. ThermalResistitvity, C.Cm./W 600-6509. DielectricConstant,50-60Cycle 5-610. DielectricStrengthKV/mm. 20-40

    11. VolumeResistivity10 Ohm-Cm. 10-100012. DissipationFactor,50-60Cycle 0.10-0.15

    __________________________________________________________________________

    PVCCompoundismadeofPVCresin,blendedwithPlastisizers,Stablizers,fillers,Lubricants,Antioxidantancertain special purpose additives to improve processability Electrical, Mechanical, Thermal an

    Chemical Propertiesandalsootherspecial requirements.

    We also provide Heat Resistance (H.R.) PVC Compound Flame Retardent low smoke (FRLS) PVCCompound & Flame Retardent Halogen Free (FRHF) Compund insulation on special requirement.

    TheInsulatedcoresare identifiedwitha colourscheme as per IS:1554[Pt-I]-1988as follows:

    NoOfCores CoreColour

    1 Red, Black,Yellow Blue or natural (non-pigmented)2 Red&Black 3 Red,Yellow&Blue.4 Red,Yellow,Blue&Black.5 Red,Yellow,Blue,Black&Grey.

    In case of cable exceeding five cores, twoadjacent[Countinganddirection core] in eachlayer shall bcolored Blue, Yellow and remaining cores grey or Cores can also be identified by numbers printed othat of same colour.

    Incaseof four corescableswithreduced neutral conductor[Usuallytermed as3 CoreCable]three ma

    coresarecolouredRed,YellowandBlueandthereducedneutralcoreshallbeblack.

    4

    0

    0

    0

    12

    IdentificationofCores:

    LayingupofCores:

    Thecoresarelaidupwithasuitablelay.Thefinallayerhasalwaysarighthandlay.

    9.

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    InnerSheath:

    Armouring:

    Outer Sheath :

    Innersheathisprovidedoverlaidupofcores. ItisprovidedtogiveCircularShapeofthecableanditprovidebeddingfor the armouring.

    IS:1554(Pt-I)- 88 permits following two methodsof applying the Inner Sheath of thermoplastic material i.e

    PVC,Polyethyleneetc., Whichisnotharder than insulation.a) Here the innersheath is provided by extrusion of thermoplasti

    overthelaidupofcores

    (b) Here the innersheath is provided by wrapping a t hermoplastic tape.

    Armouringmaterial isconformingto IS:3975.In order to protect the cable against MechanicalDamagearmouring of steel wire/strip is provided. It provides mechanical protection to inside of cores and it carries eartReturnCurrent incaseof shortcircuitof acorewitharmour.Asper IS:1554(Pt-I)- 88, RoundWire armouringis provideincablewherecalculateddiameterunderarmourisupto13mm.Abovethisthearmouriseithersteelwireorsteelstri

    of size 4.00X0.80 mm. As strip construction is economical, the manufacture always provides steel strip armourinunlesswirearmouringisspecified.

    In long runof cableandin case of Mines, theround wire armouris must asstripconstruction provides, higheresistance to Earthfault Current and some times this current may not be sufficient to operate the circuit breakercaseofearthfault.

    In case of cables for use in mines, theresistanceofarmour shall not exceed that of the conductor of maby more than 33 percent for safety reasons. To achieve this, sometimes tinned hard drawn copper is used alon

    with the galvanised steel Wires/Strips.Sometimes two layers of steel wires are provided to give extra protection.

    In case of Single core armoured cables used in A.C. System, the material has to be non magnetic foarmouring as in this case of return current is not passing through the same cable. Hence it will not cancel thmagneticlines producedbycurrent.Thesemagneticlines whichareoscillatingincaseof A.C.systemswillgiveriseteddy currents in magnetic armouring and hence armouring will become hot, and this may lead to failure of thcable. Generally hard drawn aluminium wires/ strips are used for armouring in this case . In D.C. System, Stee

    wires/strips armouringis used.

    In order to protect the cable from moisureand otherchemical erosions, a finalcovering ofPVCcompounis appliedoverarmouringin case ofarmouredcable and over innersheathin caseof unarmoured cable called a"Outer Sheath". Sometimes this outer sheath is required to be special compound to resist from termites, acidfungis,rodentetc.,weprovidethesame.

    IS:1554(Pt-I)-88specifiesnominalthickness and minimum thickness ofoutersheath for Unarmoured cableand minimum thickness ofoutersheath for Armoured Cables.

    It permits the following types of PVCcompound for sheathing.

    [i] Outer Sheath with type ST1 PVC Compound as per IS:5831-84 which is suitable for 70 C continuouoperation.

    [ii] Outer Sheath with type ST2 PVC Compound as per IS:5831-84 which is suitable for 85 C continuouoperation.

    0

    ExtrudedInnersheath :

    TappedInnersheath :

    0

    10.

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    Instead of above two, we also provide flame Retardent Low Smoke (FRLS) PVC compound

    sheathed cable on special requirement.

    PVCCables are designedas perthe requirementof relevantIS specification.Following is thescheme of nomenclature.

    A - AluminiumConductor when first letter of type designation. When type designation does notbeginwithAthecablehascopperconductor.Y - When at first or secondplacein type designation, it stands for PVCW - RoundSteel Wire Armouring.

    WW - Steel DoubleRoundWire Armouring.FF - Steel FlatDouble Strip Armouring.

    CodesforCableDesignation:

    - Flat Steel Strip Armouring.

    PAGODAFLAMERETARDANTLOWSMOKECABLES

    &Flame Retardent Halogen Free (FRHF) Compound

    F

    YWY means CopperConductor, PVC insulated, RoundWire Armouredand PVC SheathedCable.

    AYFYmeans Aluminium Conductor, PVCInsulated, SteelStrip ArmouredandPVCOuterSheathed.

    TYPICAL EXAMPLES OF DESIGN & CONSTRUCTION

    AS PER IS:1554

    IS Specification

    8130

    5831

    5831

    3975

    5831

    Conductor :

    Insulation :

    Inner Sheath :

    Armour :

    Outer Sheath :

    EC grade

    Aluminium

    PVC type

    A or C

    PVC type

    ST1 nor ST2

    Galvanised

    Steel strip

    PVC type

    ST1 or St2

    Conductor :

    Insulation :

    Inner Sheath :

    Armour :

    Outer Sheath :

    High conductivity

    Grade copper

    PVC type

    A or C

    PVC type

    ST1 nor ST2

    Galvanised

    Steel strip

    PVC type

    ST1 or ST2

    Power CableSteel Strip, armoured

    Control CableSteel Strip, armoured

    CLASSIFICATION OF PVC COMPOUNDType Application Max.Conductor

    A Insulation 70 C

    C Insulation 85 C

    ST1 Sheath 70 C

    ST2 Sheath 85 C

    0

    0

    0

    0

    11.

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    InmodernPower, Chemical,Fertilizers, Cements Plantsetc.and Public Places suchas Hospitals, RailwayStation,High Ris

    CommercialComplexes, Theatres,Airportsetc.manyPVCcablesarebunchedinacableshaftoronacabletrays.Incaseoffirei

    thesecables,thefirebecomesselfsustaining.MoreverduetoburningofPVC,adensecorrosivesmokeisemittedwhichmakesfire

    fighting very difficult, due to poor visibility and toxic nature of gas. HCL contents of the smoke, not only damages other cost

    equipmentlyingnearby,butalsopenetratestheRCCandcorrodesthesteelreinforcement.Duetothis,thereisextensivedamag

    totheproperty.Therefore,phenomenonoffirehasalwaysbeenamatterofseriousconcernandbehaviourofcableunderthefire

    The phenomenon of fire has always been a matter of serious concern and the performance of electric cables in fire

    situation is becoming increasingly important, because every year innumberable persons die in fire and causing disasters thuman life andproperty. Investigations have proved that under fire situations PVC emits large quantitiesof smoke and corrosiv

    fumesmakingvirtuallyimpossiblefor firefightingandrescueoperations.

    FRLScablesincorporatesthe followingfeatures:

    1. No fire propogation.

    2. Flame Retardancy.

    3. Low Acid Emission- Normalcablessmoke when combineswithair moistureproduces largeamount ofhighlycorrosiv

    acids imposing threat to life and property while FRLS cables produces less smoke reducing the threat to life and

    property.

    4. Lowsmokeemission.

    To overcome these problems, "PAGODA" has also successfully developed, tested and manufactured new generatioFRLS[Flame Retardent LowSmoke]Cables. ThesecableswithspecialPVC formulationmaterialpreventsthe propagation offlam

    along thelengthwhenexposed to fire.In addition,thesecables emit lowsmoke andhalogen emission is also reduced under fir

    conditions. These properties help immense fire fighting operation and prevention of further loss to costly equipment to whic

    cablesareconnected.

    i) Increasedresistancetoignitionrelativeofhigheroxygenindexand temperatureindex.

    ii) Volumeof smoke andcorrosive fumesis minimisedbecauseof specialcompositionofprotectiveinsulationmaterial, havin

    lowestrateofdecompositionandthus preventsdamagetoproperty.

    iii) Dueto emissionof less smoke, lowacidemission andlowtoxicgasemission, damageto propertyand loss of life isminimise

    makingfirefightingeasy.

    SPECIFICATION TEST AIM TYPICALVALUES

    FRLSCABLES

    ASTM-D 2863 ygen To determine at room temp,the %

    Index ofoxygenneededtoburn Morethan29%

    the insulating material

    ASTM-D 2863 Temperature To determine temp. At which 21%

    & BICC Index Oxygen in the air will burn

    Handbook the insulating material. More than 250 C

    Chp. No. 6

    ASTM-D 2843 Smoke To determine the visibility in case More than 40%

    Density the Insulating Material ever

    catches fire. (Transmission of Light)

    IEC 754-1 Acid Gas To determine the amount of Less than 20%

    Generation Hydro Chloric, Hydro-Flouric and

    Halogen Acid Gases produced from

    burning of Insulating Material.

    0

    FRLS PVC SHEATHEDCABLES

    Advantagesof "PAGODAFRLS PVC SHEATHED CABLES" CABLES UnderFireConditions:

    Ox

    Index

    12.

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    TABLE - 1

    COMPOSITION & MAX RESISTANCE OF CONDUCTOR, CLA

    & CLASS 2 (STRANDED) FOR SINGLE CORE & MULTICORAS PER IS - 8130/1984

    Class 2 (Stranded)

    Circular ConductorNon-Compacted

    Sq. mm.

    1.5

    2.5

    4

    6

    10

    16

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    Cu/AI

    1

    1

    1

    1

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    Cu

    3

    3

    7

    7

    7

    7

    7

    7

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    91

    Cu

    ---

    ---

    ---

    ---

    6

    6

    6

    6

    6

    12

    15

    18

    18

    30

    34

    34

    53

    53

    53

    AI

    ---

    ---

    ---

    6

    6

    6

    6

    6

    12

    15

    18

    18

    30

    34

    34

    53

    53

    53

    ---

    Plain wires

    12.1

    7.41

    4.61

    3.08

    1.83

    1.15

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    0.0470

    0.0366

    0.0283

    TinAI

    3

    3

    7

    7

    7

    7

    7

    7

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    91

    Circular Compactedor shaped

    Copper Conduct

    MINIMUM NO. OF WIRES IN THE CONDUCTORMax. D.C. Re

    Oh

    13

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    APPROXIMATE REACTANCE AT 50 HZ. (Ohm/Km.) 1.1 KV PVC & HR PV

    REACTANCE

    NOMINAL AREA

    OF

    CONDUCTOR

    (SQ. MM.)

    SINGLE CORE

    UNARMOURED

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    0.167

    0.156

    0.147

    0.137

    0.126

    0.116

    0.111

    0.105

    0.0984

    0.0934

    0.0914

    0.0878

    0.0866

    0.0852

    0.0834

    0.0830

    0.0815

    ----------

    ----------

    0.163

    0.152

    0.139

    0.130

    0.122

    0.116

    0.108

    0.105

    0.100

    0.0962

    0.0945

    0.0924

    0.0908

    0.0902

    0.0879

    ARMOURED

    TABLE - 2

    14

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    APPROXIMATE CAPACITANCE (MICRO FARADS/KM.) 1.1 KV PVC & HR PV

    NOMINAL AREA

    OF

    CONDUCTOR

    (SQ. MM.)

    SINGLE CORE TWO CORE

    UNARMOURED

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    0.43

    0.52

    0.57

    0.67

    0.83

    0.97

    1.00

    1.15

    1.26

    1.32

    1.36

    1.49

    1.52

    1.53

    1.54

    1.60

    1.70

    ----------

    ----------

    ----------

    ----------

    ----------

    ----------

    0.83

    0.95.

    0.95

    1.12

    1.17

    1.28

    1.32

    1.30

    1.37

    1.40

    1.50

    0.12

    0.13

    0.14

    0.16

    0.18

    0.19

    0.22

    0.24

    0.24

    0.26

    0.26

    0.28

    0.28

    0.28

    0.28

    0.29

    0.29

    ARMOURED

    TABLE - 3

    CAPACITANCE

    15

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    TYPE - 1.5 SQ.MM. MULTI CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED, ARMOURED/UNARMOURED & OVERALL PVC SHEATHED

    CABLE CODE - YY/YWY/YFY

    Nominal

    Thickness

    of

    Insulation

    mm

    Min.

    Thickness

    of

    Inner

    Sheath

    mm

    ARMOUR Nominal

    Sheath

    Thickness

    for

    Unarm-oured

    mm

    Minimum

    Sheath

    Thickness

    for

    Armoured

    mm

    Galvanised

    Round

    Steel

    WireNominal

    Diameter

    mm

    Galvanised

    Flat

    Steel

    StripNominal

    Thickness

    mm

    Approx. Over

    All Diameter

    Unarmoured

    mm

    Unarm

    oured

    Kg/Km

    Armoured

    mm

    Armou

    red

    Kg/Km

    Approx. Weight

    of Cables

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    1.4

    1.4

    1.4

    1.4

    1.4

    1.4

    1.4

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.0

    2.0

    2.0

    2.0

    2.0

    2.0

    2.2

    1.24

    1.24

    1.24

    1.24

    1.24

    1.24

    1.40

    1.40

    1.40

    1.40

    1.40

    1.40

    1.40

    1.40

    1.56

    10.4

    10.9

    11.7

    12.6

    13.4

    13.4

    16.5

    17.0

    17.7

    19.0

    19.9

    23.0

    24.2

    26.0

    32.7

    12.0

    12.7

    13.3

    14.2

    15.0

    15.0

    18.2

    17.3

    18.3

    19.1

    20.0

    23.0

    24.3

    26.6

    33.0

    170

    195

    225

    275

    325

    345

    460

    520

    580

    680

    780

    950

    1150

    1350

    2100

    390

    430

    480

    560

    625

    645

    810

    815

    885

    980

    1100

    1300

    1540

    1800

    2670

    Number

    of

    cores

    No.

    2

    3

    4

    5

    6

    7

    10

    12

    14

    16

    19

    24

    30

    37

    61

    TABLE - 4

    16

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    TABLE - 5

    TYPE - 2.5 sq.mm. MULTI CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED, ARMOURED/UNARMOURED & OVERALL PVC SHEATHED

    CABLE CODE - YY/YWY/YFY

    Number

    oif

    cores

    No.

    Nominal

    Thickness

    of

    Insulation

    mm

    Min.

    Thickness

    of

    Inner

    Sheath

    mm

    ARMOUR Nominal

    Sheath

    Thickness

    for

    Unarm-

    ouredcables

    mm

    Minimum

    sheath

    Thickness

    for

    Armoured

    mm

    cables

    Galvanised

    Round

    Steel

    Wire

    NominalDiameter

    mm

    Galvanised

    Flat

    Steel

    Strip

    Nominal

    mm

    thickness

    Approx. Over

    All Diameter

    Unarm

    oured

    mm

    Unarm

    oured

    Kg/Km

    Armou

    red

    mm

    Armou

    red

    Kg/Km

    Approx. Weight

    of Cables

    2

    3

    4

    5

    6

    7

    10

    12

    14

    16

    19

    24

    30

    37

    61

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.9

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    1.4

    1.4

    1.4

    1.4

    1.4

    1.4

    1.4

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.0

    2.0

    2.0

    2.0

    2.0

    2.2

    2.2

    1.24

    1.24

    1.24

    1.24

    1.24

    1.24

    1.40

    1.40

    1.40

    1.40

    1.40

    1.40

    1.56

    1.56

    1.56

    11.6

    12.2

    13.1

    14.2

    15.2

    15.2

    19.3

    19.8

    20.8

    21.9

    22.9

    26.6

    28.1

    30.8

    38.1

    13.2

    13.8

    14.7

    15.8

    16.8

    16.8

    19.4

    20.0

    20.9

    21.9

    23.0

    26.6

    28.6

    30.8

    38.0

    210

    254

    305

    356

    415

    445

    615

    710

    790

    900

    1025

    1275

    1520

    1850

    2910

    460

    515

    590

    665

    740

    755

    940

    1014

    1130

    1240

    1380

    1730

    2000

    2350

    3600

    17

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    TABLE - 6

    TYPE - SINGLE CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION & OVERALL PVC SHEATHED

    CABLE CODE - YY

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Nominal

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of

    Cables

    Kg/Km

    Max. DC

    Conductor

    Resistance

    AT 20 C

    Ohm/Km

    Direct in ground

    2 Cables

    Amps.

    3 Cables

    Amps.

    2 Cable

    Amps.

    1.5*

    2.5*

    4.0*

    6.0*

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0185.0

    240.0

    300.0

    400.0

    500.0

    630.0

    800.0

    1000.0

    0.8

    0.9

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.82.0

    2.2

    2.4

    2.6

    3.0

    3.4

    3.4

    3.4

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.02.0

    2.0

    2.2

    2.2

    2.4

    2.4

    2.4

    2.8

    6.70

    7.40

    8.00

    8.50

    9.30

    10.80

    12.50

    13.70

    15.80

    17.80

    19.70

    21.80

    23.4025.50

    28.60

    32.00

    36.50

    40.20

    43.50

    50.00

    55.00

    55

    80

    100

    130

    170

    240

    260

    440

    610

    840

    1090

    1300

    16002000

    2550

    3200

    4200

    5250

    6400

    8200

    10200

    12.10

    7.41

    4.61

    3.08

    1.83

    1.15

    0.727

    0.525

    0.384

    0.268

    0.193

    0.153

    0.1240.0991

    0.0754

    0.0601

    0.0470

    0.0366

    0.0283

    0.0221

    0.0176

    22

    35

    46

    57

    75

    94

    125

    150

    180

    220

    265

    300

    340380

    420

    465

    500

    540

    590

    668

    733

    22

    30

    39

    49

    65

    85

    110

    130

    155

    190

    220

    250

    280305

    345

    375

    400

    425

    470

    533

    585

    23

    31

    42

    54

    72

    92

    120

    140

    165

    200

    230

    255

    280305

    340

    370

    405

    430

    465

    527

    579

    * If required, Cables can be made with stranded conductor also.18

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    TABLE - 7

    TYPE - TWO CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNERSHEATHED & OVERALL PVC SHEATHED

    CABLE CODE - YY

    * If required, Cables can be made with stranded conductor also.

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0150.0

    185.0

    240.0

    300.0

    400.0

    NominalCross

    SectionalArea

    Sq. mm

    4*

    6*

    10

    16

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    0.4

    0.4

    0.5

    0.5

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.0

    2.0

    2.2

    2.2

    2.2

    2.2

    2.4

    2.6

    13.0

    14.5

    15.6

    16.5

    19.4

    21.0

    23.7

    26.3

    30.4

    32.8

    35.8

    39.3

    44.5

    49.1

    297

    375

    475

    562

    790

    1033

    1370

    1766

    2375

    2985

    3470

    4328

    5465

    6786

    4.61

    3.08

    1.83

    1.15

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    41

    50

    70

    90

    115

    140

    165

    205

    245

    285

    320

    360

    425

    480

    NominalThickness

    ofInsulation

    mm

    MinimumThickness

    of InnerSheath

    mm

    NominalThicknessof OuterSheath

    mm

    Approx.Overall

    Diameter

    mm

    Approx.Weight

    ofCables

    Kg/Km

    Max DCConductorResistance

    At 20 C

    Ohm/Km

    Direct iGround

    Amps.

    19

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    TABLE - 8

    TYPE - THREE CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNERSHEATHED & OVERALL PVC SHEATHED

    CABLE CODE - YY

    * If required, Cables can be made with stranded conductor also.

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0150.0

    185.0

    240.0

    300.0

    400.0

    NominalCross

    SectionalArea

    Sq. mm

    4*

    6*

    10

    16

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    0.4

    0.4

    0.5

    0.6

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.0

    2.2

    2.2

    2.2

    2.4

    2.4

    2.8

    3.0

    13.7

    14.8

    16.5

    17.8

    21.2

    21.3

    26.1

    29.7

    33.7

    36.7

    40.6

    44.9

    51.0

    56.5

    393

    510

    620

    735

    1095

    1355

    1850

    2500

    3400

    4200

    5200

    6200

    8000

    9900

    4.61

    3.08

    1.83

    1.15

    0.727

    0.524

    0.384

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    36

    45

    60

    77

    99

    120

    145

    175

    210

    240

    270

    300

    345

    385

    NominalThickness

    ofInsulation

    mm

    MinimumThickness

    of InnerSheath

    mm

    NominalThicknessof OuterSheath

    mm

    Approx.Overall

    Diameter

    mm

    Approx.Weight

    ofCables

    Kg/Km

    Max DCConductorResistance

    At 20 C

    Ohm/Km

    Direct iGround

    Amps.

    20

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    TABLE - 9

    TYPE - THREE & HALF CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION : COPPER CONDUCTOR, PVC INSULATION, PVC INNER SHEATHED,

    OVERALL PVC SHEATHED CABLE CODE - YY

    Nominal Cross

    Sectional Area

    Main Neutral

    Sq. mm. Sq. mm

    NominalThickness

    MinimumThickness

    of InnerSheath

    mm

    NominalThicknessof OuterSheath

    mm

    ApproxOverall

    Diameter

    mm

    ApproxWeight

    of Cables

    Kg/Km

    Main

    Ohm/km

    Neu

    Ohm

    of Insulation

    Main Neurtral

    mm mm

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    16

    16

    25

    35

    50

    70

    70

    95

    120

    150

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.4

    1.6

    1.6

    1.8

    0.3

    0.3

    0.3

    0.4

    0.4

    0.5

    0.5

    0.5

    0.6

    0.6

    2.00

    2.00

    2.20

    2.20

    2.20

    2.40

    2.40

    2.60

    3.00

    3.20

    23.90

    26.20

    29.50

    33.50

    37.50

    41.20

    43.80

    47.70

    56.60

    62.50

    1313

    1600

    2230

    3020

    3975

    4960

    6020

    7420

    9440

    11670

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    1.15

    1.15

    0.72

    0.52

    0.38

    0.26

    0.26

    0.19

    0.15

    0.12

    Max. DC ConducResistance at 20

    21

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    TABLE - 10

    TYPE - FOUR CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED OVERALL PVC SHEATHED

    CABLE CODE - YY

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Nominal

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Direc

    in gr

    Amp

    Max. DC

    Conductor

    Resistance

    AT 20 C

    Ohm/Km

    0

    * If required, Cables can be made with stranded conductor also.

    4*

    6*

    10

    16

    25

    35

    50

    70

    95120

    150

    185

    240

    300

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.61.6

    1.8

    2.0

    2.2

    2.4

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.40.5

    0.5

    0.6

    0.6

    0.7

    1.8

    1.8

    1.8

    2.0

    2.0

    2.0

    2.2

    2.2

    2.22.4

    2.6

    2.8

    3.0

    3.2

    14.8

    16.0

    17.9

    20.3

    23.9

    26.0

    30.1

    33.9

    38.642.5

    47.0

    52.2

    58.9

    65.3

    368

    488

    707

    945

    1418

    1850

    2540

    3430

    44505570

    6910

    7612

    10840

    13425

    4.61

    3.08

    1.83

    1.15

    0.727

    0.524

    0.387

    0.268

    0.1930.153

    0.124

    0.0991

    0.0754

    0.0470

    3

    4

    6

    7

    9

    12

    14

    17

    2124

    27

    30

    34

    38

    22

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    TABLE - 11

    TYPE - TWO CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNER SHEATHED

    GI WIRE/STRIP ARMOURED & OVERALL PVC SHEATHED.

    CABLE CODE - YWY/YFY

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Minimum

    Thickness

    of Outer

    Sheath

    mm

    Galvanised

    Round

    Steel Wire

    Nominal

    Diameter

    mm

    Galvanised

    at

    Steel Strip

    Nominal

    Thickness

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Max.

    Condu

    Resista

    AT 20

    Ohm

    ARMOUR

    * If required, Cables can be made with stranded conductor also.

    4*

    6*

    10

    16

    25

    35

    50

    70

    95120

    150

    185

    240

    300

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.61.6

    1.8

    2.0

    2.2

    2.4

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.40.4

    0.4

    0.4

    0.5

    0.5

    1.40

    1.40

    1.40

    1.40

    -----

    -----

    -----

    -----

    ----------

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    0.80

    0.80

    0.80

    0.80

    0.800.80

    0.80

    0.80

    0.80

    0.80

    1.24

    1.24

    1.24

    1.24

    1.40

    1.40

    1.40

    1.40

    1.401.56

    1.56

    1.56

    1.72

    1.88

    14.50

    15.60

    17.10

    16.50

    17.80

    19.30

    22.00

    24.00

    27.0029.00

    32.40

    35.60

    39.60

    43.70

    585

    655

    824

    918

    1070

    1333

    1660

    2121

    27703320

    3996

    4930

    6170

    7562

    4.6

    3.0

    1.8

    1.

    0.7

    0.5

    0.3

    0.2

    0.10.1

    0.1

    0.09

    0.0

    0.06

    23

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    TABLE - 12

    TYPE - THREE CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNER SHEATHED

    GI WIRE/STRIP ARMOURED & OVERALL PVC SHEATHED.

    CABLE CODE - YWY/YFY

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Minimum

    Thickness

    of Outer

    Sheath

    mm

    Galvanised

    Round

    Steel Wire

    Nominal

    Diameter

    mm

    Galvanised

    Flat

    Steel Strip

    Nominal

    Thickness

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Max.

    Condu

    Resista

    AT 20

    Ohm

    ARMOUR

    * If required, Cables can be made with stranded conductor also.

    4*

    6*

    10

    16

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.5

    0.5

    0.6

    0.6

    0.6

    1.40

    1.40

    1.40

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    1.24

    1.24

    1.40

    1.40

    1.40

    1.40

    1.40

    1.56

    1.56

    1.56

    1.72

    1.72

    1.88

    2.04

    15.2

    16.4

    18.2

    17.8

    20.8

    22.8

    26.0

    29.2

    33.2

    35.7

    39.6

    43.5

    48.7

    54.0

    660

    740

    970

    1080

    1390

    1700

    2250

    3000

    3900

    4700

    5700

    6900

    8700

    10700

    4.6

    3.0

    1.8

    1.

    0.7

    0.5

    0.3

    0.2

    0.1

    0.1

    0.1

    0.09

    0.0

    0.06

    24

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    TABLE - 13

    TYPE - THREE & HALF CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNER SHEATHED,

    GI STRIP ARMOURED & OVERALL PVC SHEATHED CABLE CODE - YFY

    Nominal Cross

    Sectional Area

    Ma in Neutral

    Sq. mm. Sq. mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Minimum

    Thickness

    of Outer

    Sheath

    mm

    Approx

    Overall

    Diameter

    mm

    ApproxWeight

    of Cables

    kg/km

    Main

    Ohm/km

    Neutr

    Ohm/

    NominalThickness

    of Insulation

    Main Neutral

    mm mm

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    16

    16

    25

    35

    50

    70

    70

    95

    120

    150

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.4

    1.6

    1.6

    1.8

    0.3

    0.3

    0.3

    0.4

    0.4

    0.5

    0.5

    0.5

    0.6

    0.6

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    1.4

    1.4

    1.56

    1.56

    1.56

    1.72

    1.88

    2.04

    2.20

    2.36

    23.0

    25.3

    29.5

    32.8

    37.2

    40.5

    45.0

    49.5

    55.6

    61.5

    0.727

    0.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    1610

    1970

    2680

    3520

    4425

    5540

    6570

    8020

    10200

    12500

    1.150

    1.150

    0.727

    0.524

    0.387

    0.268

    0.268

    0.193

    0.153

    0.124

    Max. DC ConducResistance at 20

    ARMO UR

    Galv.Flat

    Steel StripNominal

    Thickness

    mm

    25

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    TABLE - 14

    TYPE - FOUR CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: COPPER CONDUCTOR, PVC INSULATION, PVC INNER SHEATHED

    GI WIRE/STRIP ARMOURED & OVERALL PVC SHEATHED.

    CABLE CODE - YWY/YFY

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Minimum

    Thickness

    of Outer

    Sheath

    mm

    Galvanised

    Round

    Steel Wire

    Nominal

    Diameter

    mm

    Galvanised

    Flat

    Steel Strip

    Nominal

    Thickness

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Max.

    Condu

    Resista

    AT 20

    Ohm

    ARMOUR

    * If required, Cables can be made with stranded conductor also.

    4*

    6*

    10

    16

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.5

    0.5

    0.6

    0.6

    0.7

    1.40

    1.40

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    -----

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    1.24

    1.24

    1.40

    1.40

    1.40

    1.40

    1.56

    1.56

    1.72

    1.88

    1.88

    2.04

    2.36

    2.52

    16.3

    17.6

    18.4

    20.8

    24.5

    27.0

    31.8

    35.4

    40.0

    44.0

    48.5

    53.9

    60.6

    2.52

    749

    878

    1050

    1275

    1748

    2350

    3040

    3930

    5050

    6240

    7363

    8122

    11424

    16680

    4.6

    3.0

    1.8

    1.

    0.7

    0.5

    0.3

    0.2

    0.1

    0.1

    0.1

    0.09

    0.0

    0.04

    26

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    TABLE - 15

    TYPE - SINGLE CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION & OVERALL PVC SHEATHED

    CABLE CODE - AYY

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Nominal

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of

    Cables

    mm

    Max. DC

    Conductor

    Resistance

    AT 20 C

    Ohm/Km

    Direct in ground

    2 Cables

    Amps.

    Cables

    Amps.

    2 Cable

    Amps

    D

    1.5*2.5*

    4.0*

    6.0*

    10.0*

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0185.0

    240.0

    300.0

    400.0

    500.0

    630.0

    800.0

    1000.0

    0.80.9

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.82.0

    2.2

    2.4

    2.6

    3.0

    3.4

    3.4

    3.4

    1.81.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.02.0

    2.0

    2.2

    2.2

    2.4

    2.4

    2.4

    2.8

    6.707.40

    8.00

    8.50

    9.30

    10.80

    12.50

    13.70

    15.80

    17.80

    19.70

    21.80

    23.4025.50

    28.60

    32.00

    36.50

    40.20

    43.50

    50.00

    55.00

    5565

    75

    90

    105

    140

    190

    225

    300

    400

    500

    560

    665855

    1070

    1345

    1710

    2150

    2564

    3270

    4060

    18.1012.10

    7.41

    4.61

    3.08

    1.91

    1.20

    0.868

    0.641

    0.443

    0.320

    0.253

    0.2060.164

    0.125

    0.100

    0.0778

    0.0605

    0.0469

    0.0367

    0.0291

    2128

    36

    44

    54

    75

    97

    120

    145

    170

    205

    230

    265300

    335

    370

    410

    435

    485

    525

    570

    1724

    31

    39

    51

    66

    86

    100

    120

    140

    175

    195

    220240

    270

    295

    325

    345

    390

    440

    490

    1925

    33

    42

    56

    71

    93

    110

    130

    155

    180

    200

    220240

    270

    295

    335

    355

    395

    420

    445

    * If required, Cables can be made with stranded conductor also.27

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    TABLE - 16

    TYPE - TWO CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED, OVERALL PVC SHEATHED

    CABLE CODE - AYY

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Nominal

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Max. DC

    Conductor

    Resistance

    AT 20 C

    Ohm/Km

    Direc

    in gr

    Amp

    1.5*

    2.5*

    4.0*

    6.0*

    10.0*

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    0.8

    0.9

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    0.4

    0.4

    0.5

    0.5

    0.6

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.0

    2.2

    2.2

    2.2

    2.2

    2.4

    2.4

    2.6

    2.8

    10.4

    11.6

    13.0

    14.0

    15.6

    16.5

    19.4

    21.0

    23.7

    26.3

    30.4

    32.8

    35.8

    39.3

    44.5

    49.1

    54.8

    140

    200

    250

    300

    350

    370

    480

    600

    750

    900

    1200

    1500

    1620

    2040

    2500

    3100

    3900

    18.10

    12.10

    7.41

    4.61

    3.08

    1.91

    1.20

    0.868

    0.641

    0.443

    0.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.0778

    * If required, Cables can be made with stranded conductor also.

    18

    25

    32

    40

    55

    70

    90

    110

    135

    160

    190

    210

    240

    275

    320

    355

    385

    28

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    TABLE - 17

    TYPE - THREE CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED, OVERALL PVC SHEATHED

    CABLE CODE - AYY

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Nominal

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Max. DC

    Conductor

    Resistance

    AT 20 C

    Ohm/Km

    D

    in

    A

    1.5*

    2.5*

    4.0*

    6.0*

    10.0*

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    0.8

    0.9

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    0.4

    0.5

    0.5

    0.6

    0.7

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.0

    2.2

    2.2

    2.2

    2.4

    2.4

    2.8

    3.0

    3.2

    10.9

    12.2

    13.7

    14.8

    16.5

    17.8

    21.2

    23.1

    26.1

    29.7

    33.7

    36.7

    40.6

    44.9

    51.0

    56.5

    63.1

    160

    221

    320

    400

    420

    440

    630

    710

    900

    1200

    1650

    1950

    2400

    2750

    3500

    4350

    5500

    18.10

    12.10

    7.41

    4.61

    3.08

    1.91

    1.20

    0.868

    0.641

    0.443

    0.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.0778

    * If required, Cables can be made with stranded conductor also.

    29

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    TABLE - 18

    TYPE - THREE & HALF CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION, PVC INNER SHEATHED,

    & OVERALL PVC SHEATHED CABLE CODE - AYY

    Nominal Cross

    Sectional Area

    Main Neutral

    Sq. mm. Sq. mm

    NominalThickness

    NominalThickness

    of InnerSheath

    mm

    NominalThicknessof OuterSheath

    mm

    ApproxOverall

    Diameter

    mm

    ApproxWeight

    of Cables

    kg/km

    Main

    Ohm/km

    Neutra

    Ohm/k

    of Insulation

    Main Neutral

    mm mm

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    400

    16

    16

    25

    35

    50

    70

    70

    95

    120

    150

    185

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    0.3

    0.3

    0.3

    0.4

    0.4

    0.5

    0.5

    0.5

    0.6

    0.6

    0.7

    2.00

    2.00

    2.20

    2.20

    2.20

    2.40

    2.40

    2.60

    3.00

    3.20

    3.40

    23.90

    26.20

    29.50

    33.50

    37.20

    41.20

    43.80

    47.70

    56.60

    62.50

    69.80

    750

    850

    1150

    1500

    1900

    2300

    2800

    3400

    4244

    5176

    6700

    1.200

    0.868

    0.641

    0.443

    0.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.0778

    1.91

    1.91

    1.20

    0.868

    0.641

    0.443

    0.443

    0.320

    0.253

    0.206

    0.164

    Max. DC ConductResistance at 20 C

    0

    30

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    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Nominal

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Di

    in gr

    Am

    Max. DC

    Conductor

    Resistance

    AT 20 C

    Ohm/Km

    0

    * If required, Cables can be made with stranded conductor also.

    1.5*

    2.5*

    4*

    6*

    10*

    16

    25

    35

    50

    70

    95

    120

    150

    185

    240

    300

    400

    0.8

    0.9

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    0.5

    0.5

    0.6

    0.6

    0.7

    0.7

    1.8

    1.8

    1.8

    1.8

    1.8

    2.0

    2.0

    2.0

    2.2

    2.2

    2.2

    2.4

    2.6

    2.8

    3.0

    3.2

    3.6

    11.7

    13.1

    14.8

    16.0

    17.9

    20.3

    23.9

    26.0

    30.1

    33.9

    38.6

    42.5

    47.0

    52.2

    58.9

    65.3

    72.9

    180

    225

    269

    340

    460

    550

    800

    980

    1300

    1700

    2100

    2600

    3200

    3900

    4900

    6000

    8000

    1

    2

    2

    3

    4

    6

    7

    9

    1

    13

    16

    18

    2

    23

    2

    30

    33

    TABLE - 19

    TYPE - FOUR CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION, PVC INNER SHEATHED,

    & OVERALL PVC SHEATHED CABLE CODE - AYY

    18.10

    12.10

    7.41

    4.61

    3.08

    1.91

    1.20

    0.868

    0.641

    0.443

    0.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.0778

    31

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    TABLE - 20

    TYPE - TWO CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED, GI WIRE/STRIP ARMOURED & OVERALL PVC SHEATHED

    CABLE CODE - AYWY/AYFY.

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Galvanised

    Rond

    Steel Wire

    Nominal

    Diameter

    mm

    ARMOUR

    Galvanised

    Flat

    Steel Strip

    Nominal

    Thickness

    mm

    Minimum

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg/Km

    Max. DC

    Conduc

    Resistan

    AT 20 C

    Ohm/Km

    0

    1.5*

    2.5*

    4.0*

    6.0*

    10.0*

    16.0

    25.0

    35.0

    50.0

    70.095.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    0.8

    0.9

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.41.6

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.30.4

    0.4

    0.4

    0.4

    0.4

    0.5

    0.5

    1.4

    1.4

    1.4

    1.4

    1.4

    1.4

    --

    --

    --

    ----

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    0.8

    0.8

    0.8

    0.80.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    1.24

    1.24

    1.24

    1.24

    1.24

    1.24

    1.40

    1.40

    1.40

    1.401.40

    1.56

    1.56

    1.56

    1.72

    1.88

    2.00

    12.00

    13.50

    14.50

    15.60

    17.10

    16.50

    17.80

    19.30

    22.00

    24.0027.00

    29.00

    32.40

    35.60

    39.60

    43.70

    49.00

    400

    425

    535

    580

    700

    720

    760

    900

    1040

    12551595

    1835

    2140

    2640

    3200

    3850

    4700

    18.10

    12.10

    7.41

    4.61

    3.08

    1.91

    1.20

    0.868

    0.641

    0.4430.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.077

    * If required, Cables can be made with stranded conductor also.

    32

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    TABLE - 21

    TYPE - THREE CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED, GI WIRE/STRIP ARMOURED & OVERALL PVC SHEATHED

    CABLE CODE - AYWY/AYFY.

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Galvanised

    Rond

    Steel Wire

    Nominal

    Diameter

    mm

    ARMOUR

    Galvanised

    Flat

    Steel Strip

    Nominal

    Thickness

    mm

    Minimum

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Max. DC

    Conduc

    Resistanc

    AT 20 C

    Ohm/Km

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    0.8

    0.9

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    0.4

    0.5

    0.5

    0.6

    0.6

    1.4

    1.4

    1.4

    1.4

    1.4

    1.4

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    1.24

    1.24

    1.24

    1.24

    1.40

    1.40

    1.40

    1.40

    1.40

    1.56

    1.56

    1.56

    1.72

    1.88

    1.88

    2.04

    2.36

    12.5

    13.5

    15.2

    16.4

    18.2

    17..8

    20.8

    22.8

    26.0

    29.2

    33.2

    35.7

    39.6

    43.5

    48.7

    54.0

    61.0

    440

    500

    580

    620

    750

    780

    920

    1050

    1300

    1700

    2100

    2500

    2900

    3450

    4250

    5150

    6600

    18.10

    12.10

    7.41

    4.61

    3.08

    1.91

    1.20

    0.868

    0.641

    0.443

    0.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.077

    * If required, Cables can be made with stranded conductor also.

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    TABLE - 22

    TYPE - THREE & HALF CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED, GI STRIP ARMOURED & OVERALL PVC SHEATHED

    CABLE CODE - AYFY.

    Nominal Cross

    Sectional Area

    Main

    Sq. mm.

    Main

    Ohm/Km

    Main

    Sq. mm.

    Neutral

    Sq. mm.

    Neu

    Ohm

    Neutral

    Sq. mm.

    Nominal Thickness

    of Insulation

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    ARMOUR

    Galvanised

    Flat

    Steel Strip

    Nominal

    Thickness

    mm

    Minimum

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Max. DC Condu

    Resistance AT 20

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    16

    16

    25

    35

    50

    70

    70

    95

    120

    150

    185

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    0.3

    0.3

    0.3

    0.4

    0.4

    0.4

    0.5

    0.5

    0.6

    0.6

    0.7

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    1.4

    1.4

    1.56

    1.56

    1.56

    1.72

    1.88

    2.04

    2.20

    2.36

    2.52

    23.0

    25.3

    29.5

    32.8

    37.2

    40.5

    45.0

    49.5

    55.6

    61.5

    69.5

    1050

    1220

    1600

    2000

    2350

    2900

    3350

    4000

    5100

    6060

    7900

    1.200

    0.868

    0.641

    0.443

    0.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.0778

    1.9

    1.9

    1.2

    .86

    0.6

    0.4

    0.4

    0.3

    0.2

    0.2

    0.1

    34

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    TABLE - 23

    TYPE - FOUR CORE, VOLTAGE - 1100 VOLTS

    CONSTRUCTION: ALUMINIUM CONDUCTOR, PVC INSULATION, PVC INNER

    SHEATHED, GI WIRE/STRIP ARMOURED & OVERALL PVC SHEATHED

    CABLE CODE - AYWY/AYFY.

    Nominal

    Cross

    Sectional

    Area

    Sq. mm

    Nominal

    Thickness

    of

    Insulation

    mm

    Minimum

    Thickness

    of Inner

    Sheath

    mm

    Galvanised

    Rond

    Steel Wire

    Nominal

    Diameter

    mm

    ARMOUR

    Galvanised

    Flat

    Steel Strip

    Nominal

    Thickness

    mm

    Minimum

    Thickness

    of Outer

    Sheath

    mm

    Approx.

    Overall

    Diameter

    mm

    Approx.

    Weight

    of Cables

    Kg./Km

    Max. DC

    Conduc

    Resistanc

    AT 20 C

    Ohm/Km

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    0.8

    0.9

    1.0

    1.0

    1.0

    1.0

    1.2

    1.2

    1.4

    1.4

    1.6

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.3

    0.4

    0.4

    0.4

    0.5

    0.5

    0.6

    0.6

    0.7

    0.7

    1.4

    1.4

    1.4

    1.4

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    0.8

    1.24

    1.24

    1.24

    1.24

    1.40

    1.40

    1.40

    1.40

    1.56

    1.56

    1.72

    1.88

    1.88

    2.04

    2.36

    2.52

    2.68

    13.3

    14.7

    16.3

    17.6

    18.4

    20.8

    24.5

    27.0

    31.8

    35.4

    40.0

    44.0

    48.5

    53.9

    60.6

    64.0

    72.0

    478

    568

    650

    730

    750

    880

    1130

    1480

    1800

    2200

    2700

    3070

    3653

    4410

    5484

    6780

    8340

    18.10

    12.10

    7.41

    4.61

    3.08

    1.91

    1.20

    0.868

    0.641

    0.443

    0.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.0778

    * If required, Cables can be made with stranded conductor also. 35

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    CURRENT RATING in PVC Cable:

    Current Rating e.g. Current Carrying Capacity of the cable is determined by the maximum permissible conductortemperature and the ambient conditions as far as they are for the dissipation of the heat. Current Rating in various types

    and size of cable are given in various tables, have been derived IS:3961 (Pt-II) 1967. The values are dependent on somany conditions like method of laying, ground and ambient temperature, Soil conditions extra.One or all conditions may

    vary from installation to installation. It is necessary to define all these parameters and to know their effects on currentrating quantitatively to work out current ratingto anyset of conditions:

    Thecurrent ratings given in relevant table arebased on thefollowingassumptions:

    1. Max. Conductor Temperature - 70 C

    2. Ground temperature - 30 C.

    3. AmbientTemperature - 40 C.

    4. ThermalResistivityofSoil - 150 C.Cm/W.

    5. ThermalResistivity of PVC Compound - 650 C. Cm/W.

    6. Depth of Laying[To highest point of - 75 C

    cable laid directin groundor to top surface of ducts]

    Cable Type Type of Installation Method of Installation.

    SingleC oreC able I] Laid direct in ground 1. Three cablesin closed

    trefoil formation, or

    2. Two touchingin

    horizontal formation

    Ii] In ducts 1. Three in trefoil formation, or

    2. Two in horizontal formation.

    Iii] In air 1. Three Single Core Cables are installed

    in trefoil formation touching.2. Two installedone above theother fixed

    to a vertical wall.

    Twin & Multi core Cables Installed Singly.

    InnerDiameterofduct 100mm/125mm.

    -Whenmorethanonecablecircuitarerunsimutaneously,thereisnoeffecton current ratinguptocablesize of 70.0 Sq.mm.,provided theminimum clearancebetween twocircuitsis 75 mm.The same will apply for higher than 70.0 Sq.mm. cable size if minimum clearance is kept at 150 mm and provided that

    numberof circuitsexceedsfour,theyare installedina horizentalplane.

    The current rating gives in various tables are based on certain assumed condition described above. In actual practice,

    these conditions may be defferent. Therefore, to determine the current rating at different installation conditions,, the

    tabulatedrating shouldbe multiplied with appropriate 'rating' factors.These ratingfactors are as follows:

    0

    0

    0

    0

    0

    0

    6. MethodOfInstallation:

    7. SIZEOF DUCT

    8.EFFECTOFGROUPINGOFTHECABLESINAIR

    36.

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    1.0

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    1 2 3 4 5 6 7 8 9 10 11 1

    NUMBER OF CABLES IN GROUP

    GROUP

    RATING

    FACTOR

    RATING FACTORS

    A) CABLE LAID DIRECT IN GROUND :-

    i) DEPTH OF LAYING

    ii) FORVARIATIONINGROUNDTEMPERATURE (FOR CABLES LAID DIRECT INGROUND)

    iii) FORGROUPRATINGFACTORS.

    DEPTH OF LAYING SIZE

    CMS. UPTO 25.0 ABOVE 25 ABOVE 300

    SQ.MM. SQ.MM. SQ.MM. SQ.MM.

    UPTO 300 SQ. MM.

    75 1.00 1.00 1.00

    90 0.99 0.98 0.97

    105 0.98 0.97 0.96

    120 0.97 0.96 0.95

    150 0.96 0.94 0.92

    180 OR MORE 0.95 0.94 0.91

    GROUND TEMPERATURE IN DEGREE C 15 20 25 30 35 40 45

    RATING FACTOR 1.17 1.12 1.06 1.00 0.94 0.87 0.79

    a) GROUPRATINGFACTORSFORTWIN ANDMULTICORECABLESIN

    HORIZENTALFORMATION, LAIDDIRECTIN THE GROUND

    Numbers SPACING OFCABLES[CENTRETOCENTRE]

    OFCABLE TOUCHING 15CM. 30CMS. 45CMS. 60CMS.

    2 0.80 0.84 0.87 0.90 0.91

    3 0.68 0.74 0.79 0.83 0.86

    4 0.62 0.69 0.75 0.80 0.83

    5 0.58 0.65 0.72 0.77 0.80

    6 0.55 0.62 0.69 0.75 0.78

    7 0.52 0.59 0.67 0.73 0.77

    8 0.50 0.57 0.66 0.72 0.75

    9 0.48 0.55 0.65 0.71 0.75

    10 0.46 0.54 0.64 0.70 0.74

    11 0.45 0.53 0.63 0.70 0.74

    12 0.44 0.52 0.62 0.69 0.73

    37.

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    No. of

    CABLES

    No. of

    TIERS

    TOUCHING 15 CM. 30 CMS. 45 CMS. 60 CMS.

    SPACING OF CABLES (CENTE TO CENTRE)

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1

    1

    2

    2

    2

    3

    3

    3

    4

    4

    4

    0.80

    0.68

    0.60

    0.55

    0.51

    0.48

    0.46

    0.44

    0.42

    0.41

    0.40

    0.84

    0.74

    0.66

    0.61

    0.57

    0.54

    0.51

    0.48

    0.47

    0.46

    0.45

    0.87

    0.79

    0.73

    0.68

    0.63

    0.59

    0.56

    0.53

    0.52

    0.50

    0.49

    0.90

    0.83

    0.77

    0.71

    0.67

    0.63

    0.60

    0.57

    0.55

    0.54

    0.53

    0.91

    0.86

    0.79

    0.83

    0.69

    0.64

    0.61

    0.58

    0.56

    0.55

    0.54

    No. of

    CABLESTOUCHING 15 CM. 30 CMS. 45 CMS. 60 CMS.

    SPACING OF GROUPS OF CABLES (CENTRE TO CENTRE)

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    0.80

    0.70

    0.64

    0.59

    0.55

    0.53

    0.51

    0.49

    0.48

    0.47

    0.46

    0.85

    0.78

    0.73

    0.70

    0.67

    0.65

    0.64

    0.63

    0.63

    0.62

    0.61

    0.90

    0.85

    0.81

    0.79

    0.77

    0.76

    0.75

    0.74

    0.74

    0.73

    0.73

    0.92

    0.88

    0.86

    0.84

    0.83

    0.82

    0.82

    0.81

    0.81

    0.80

    0.80

    0.95

    0.91

    0.89

    0.88

    0.87

    0.86

    0.86

    0.85

    0.85

    0.84

    0.84

    No. of

    CABLESTOUCHING 15 CM. 30 CMS. 45 CMS. 60 CMS.

    SPACING OF GROUPS OF CABLES (CENTRE TO CENTRE)

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    0.77

    0.67

    0.61

    0.57

    0.53

    0.51

    0.49

    0.47

    0.45

    0.44

    0.43

    0.81

    0.74

    0.64

    0.60

    0.57

    0.55

    0.53

    0.52

    0.51

    0.50

    0.49

    0.86

    0.78

    0.72

    0.69

    0.669

    0.64

    0.63

    0.62

    0.61

    0.60

    0.59

    0.88

    0.81

    0.76

    0.74

    0.72

    0.70

    0.59

    0.68

    0.67

    0.66

    0.65

    0.89

    0.83

    0.80

    0.77

    0.75

    0.74

    0.73

    0.73

    0.72

    0.72

    0.71

    B) GROUPRATINGFACTORSFORTWINANDMULTICORECABLESIN

    TIERFORMATION, LAIDDIRECTIN THE GROUND

    c) GROUPRATINGFACTORSFOR CIRCUIT OF TWOSINGLECORECABLES

    SIDEBYSIDE TOUCHING,HORIZENTALFORMATION,LAIDDIRECTIN THE GROUND

    D) GROUPRATINGFACTORSFORCIRCUITOF THREESINGLECORE

    CABLESINTREFOILANDTOUCHING,HORIZENTALFORMATION,

    LAIDDIRECTINGROUND

    1.0

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    1.0

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    1.0

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    NUMBER OF CIRCUITS (OF THO CABLES) IN GROUP

    NUMBER OF CIRCUITS IN GROUP

    1 2 3 4 5 6 7 8 9 10 11 12

    1 2 3 4 5 6 7 8 9 10 11 12

    GRO

    UP

    RATING

    FACTOR

    GROUP

    RATING

    FACTOR

    GROUP

    RATING

    FACTO

    R

    NUMBER OF CABLES IN GROUP(OF THREE CABLES)

    1 2 3 4 5 6 7 8 9 10 11 12

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    b) RATING FACTOR FOR VARIATION INTHERMAL RESISTIVITY OF SOIL[TWO & THREE CORE SIGNLE CABLES LAID DIRECT IN GROUND]

    Nominal

    Area

    of

    Conductor

    in Sq. mm.

    100 120 150 200 250 300

    FOR VALUE OF THERMAL RESISTIVITY OF SOIL IN C m/W0

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    1.1

    1.1

    1.1

    1.1

    1.1

    1.12

    1.14

    1.15

    1.15

    1.15

    1.15

    1.17

    1.17

    1.18

    1.18

    1.18

    1.19

    1.05

    1.05

    1.05

    1.05

    1.06

    1.06

    1.08

    1.08

    1.08

    1.08

    1.08

    1.09

    1.09

    1.09

    1.09

    1.09

    1.10

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    0.92

    0.92

    0.92

    0.92

    0.92

    0.91

    0.91

    0.91

    0.91

    0.90

    0.90

    0.90

    0.10

    0.89

    0.89

    0.89

    0.89

    0.86

    0.86

    0.86

    0.86

    0.85

    0.84

    0.84

    0.84

    0.84

    0.83

    0.83

    0.82

    0.82

    0.81

    0.81

    0.81

    0.81

    0.81

    0.81

    0.81

    0.81

    0.80

    0.79

    0.78

    0.77

    0.77

    0.76

    0.76

    0.76

    0.76

    0.75

    0.75

    0.75

    0.75

    Nominal

    Area of

    Conductor

    Two Cables Touching, For Value of

    Thermal Resistivity of Soil C cm/W0

    Three Cables in Trefoil Touching, for

    Value of Thermal Resistivity of Soil Soil C cm/W0

    In Sq. mm.

    1.5

    2.5

    4.0

    6.0

    10.016.0

    25.0

    35.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    100

    1.15

    1.15

    1.15

    1.15

    1.151.17

    1.18

    1.18

    1.18

    1.19

    1.19

    1.21

    1.21

    1.21

    1.21

    1.21

    1.21

    120

    1.08

    1.08

    1.08

    1.08

    1.081.09

    1.09

    1.09

    1.09

    1.09

    1.09

    1.10

    1.10

    1.10

    1.10

    1.10

    1.10

    120

    1.09

    1.09

    1.09

    1.09

    1.091.09

    1.09

    1.09

    1.09

    1.10

    1.10

    1.10

    1.10

    1.10

    1.10

    1.10

    1.11

    150

    1.00

    1.00

    1.00

    1.00

    1.001.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    150

    1.00

    1.00

    1.00

    1.00

    1.001.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    200

    0.91

    0.91

    0.91

    0.91

    0.900.90

    0.90

    0.90

    0.90

    0.89

    0.89

    0.89

    0.89

    0.89

    0.89

    0.89

    0.88

    200

    0.90

    0.90

    0.90

    0.90

    0.890.89

    0.88

    0.88

    0.88

    0.88

    0.88

    0.88

    0.88

    0.88

    0.88

    0.88

    0.88

    250

    0.84

    0.84

    0.84

    0.84

    0.830.83

    0.82

    0.82

    0.82

    0.81

    0.81

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    250

    0.82

    0.82

    0.82

    0.82

    0.820.81

    0.80

    0.80

    0.80

    0.80

    0.80

    0.79

    0.79

    0.79

    0.79

    0.79

    0.79

    300

    0.78

    0.78

    0.78

    0.78

    0.770.77

    0.76

    0.75

    0.75

    0.74

    0.74

    0.74

    0.74

    0.74

    0.74

    0.74

    0.74

    300

    0.76

    0.76

    0.76

    0.76

    0.750.74

    0.74

    0.74

    0.74

    0.74

    0.74

    0.74

    0.73

    0.73

    0.73

    0.72

    0.72

    100

    1.18

    1.18

    1.18

    1.18

    1.181.19

    1.19

    1.20

    1.20

    1.21

    1.22

    1.22

    1.22

    1.22

    1.22

    1.22

    1.24

    iv) FORVARIATIONINTHERMALRESISTIVITYOFSOIL

    a) RATING FACTOR FORVARIATIONIN THERMAL RESISTIVITYOF SOIL

    [TWIN&MULTICORECABLESLAIDDIRECTINGROUND]

    39.

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    B)

    i) RATING FACTOR FOR DEPTH OF LAYING

    CABLE INSTALLED IN DUCT :-

    (TWIN & MULTICORE CABLES IN SINGLE WAY DUCTS)

    ii) FOR VARIATION IN GROUND TEMPERATURE[FOR CABLES IN DUCTS]

    iii) FOR VARIATION IN THERMAL RESISTIVITY OF SOIL

    a) RATING FACTOR FOR VARIATION IN THERMAL RESISTIVITY OF SOIL(TWIN & MULTICORE CABLES SINGLE WAY DUCT)

    NominalArea

    ofConductorin Sq. mm.

    100 150 250 200 250 300

    FOR VALUE OF THERMAL RESISTIVITY OF SOIL IN C cm/W0

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.035.0

    50.0

    70.0

    95.0

    120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    1.05

    1.05

    1.05

    1.05

    1.05

    1.06

    1.071.08

    1.08

    1.08

    1.08

    1.09

    1.09

    1.10

    1.10

    1.10

    1.11

    1.03

    1.03

    1.03

    1.03

    1.03

    1.03

    1.041.04

    1.04

    1.04

    1.04

    1.05

    1.05

    1.05

    1.05

    1.05

    1.06

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.01.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    1.0

    0.96

    0.96

    0.96

    0.96

    0.95

    0.95

    0.950.94

    0.94

    0.94

    0.94

    0.94

    0.93

    0.93

    0.92

    0.92

    0.92

    0.91

    0.91

    0.91

    0.91

    0.90

    0.90

    0.900.89

    0.89

    0.88

    0.87

    0.87

    0.86

    0.86

    0.86

    0.86

    0.86

    0.88

    0.88

    0.88

    0.88

    0.87

    0.86

    0.850.84

    0.84

    0.83

    0.83

    0.82

    0.82

    0.81

    0.81

    0.81

    0.81

    DEPTH OF LAYING[CM.]

    GROUND TEMPERATURE

    IN DEGREE C

    RATING FACTOR

    15

    1.17

    20

    1.12

    25

    1.06

    30

    1.00

    35

    0.94

    40

    0.87

    45

    0.79

    75

    90

    105

    120

    150

    180

    270

    360

    450

    540 or more

    1.00

    0.99

    0.98

    0.97

    0.96

    0.95

    0.92

    0.91

    0.90

    0.89

    RATING FACTOR

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    0.85

    0.80

    0.75

    0.70

    0.65

    0.60

    0.55

    0.50

    SIZE OF CONDUCTOR IN SQ mm.

    0 100 200 300 400 500 600

    GROUP

    RATINGF

    ACTOR

    b) RATING FACTOR FOR VARIATION INTHERMAL RESISTIVITY OFSOIL

    [TWO & THREE SINGLE CORE CABLES LAID DIRECT IN DUCTS]

    v) RATINGFACTORSFORMULTIWAY DUCTS

    Nominal Two Cables in two way ducts, For Value of Three Cables in Trefoil Ducts, For

    Area of Thermal Resistivity of Soil C cm/W Value of Thermal Resistivity of Soil C cm/W

    In Sq.mm.

    i

    (i) [FOR USE WHEN A MULTI WAY DUCT DOESNOT CONTAIN THE FULLNUMBER

    OF LOADED ARMOURED CABLES]

    3 WAY DUCT 6 WAY DUCT 9 WAY DUCT

    NUMBER OF 1 2 4 5 7 8

    LOADED CABLES

    RATING FACTOR 1.15 1.07 1.10 1.04 1.10 1.05

    O O

    In Sq. mm.

    1.5

    2.5

    4.0

    6.0

    10.0

    16.0

    25.0

    35.0

    50.0

    70.0

    95.0120.0

    150.0

    185.0

    240.0

    300.0

    400.0

    (ii) RATING FACTORS FOR WIRE

    ARMOURED CABLES IN MULTIWAY DUCTS

    (To Be Applied rating of Corresponding

    cables in single way duct to obtainrating for cables in multiway duct)

    100

    1.07

    1.07

    1.07

    1.07

    1.07

    1.08

    1.08

    1.09

    1.09

    1.09

    1.101.10

    1.10

    1.10

    1.11

    1.12

    1.12

    120

    1.04

    1.04

    1.04

    1.04

    1.04

    1.04

    1.04

    1.05

    1.05

    1.05

    1.051.05

    1.05

    1.05

    1.06

    1.06

    1.06

    150

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.00

    1.001.00

    1.00

    1.00

    1.00

    1.00

    1.00

    200

    0.96

    0.96

    0.96

    0.96

    0.95

    0.94

    0.94

    0.94

    0.94

    0.94

    0.930.92

    0.92

    0.92

    0.92

    0.92

    0.91

    200

    0.94

    0.94

    0.94

    0.94

    0.93

    0.92

    0.92

    0.92

    0.92

    0.91

    0.910.91

    0.91

    0.91

    0.91

    0.90

    0.90

    250

    0.91