technical catelogue

102
CATALOGUE/TC-101 July '2003 Khatipura Road, Jaipur - 302 006 T his version supersedes all previous ones. Please be informed that the bearings mentioned in this technical catalogue are normally manufactured in normal tolerance class, however, other class bearings can be supplied against specific requirements. © NEI. Ltd. Jaipur. 2003 Although care has been taken to ensure the accuracy of the data compiled in this catalogue NEI does not assume any liability to any company or person for errors or ommisions.

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Page 1: Technical Catelogue

CATALOGUE/TC-101July '2003

Khatipura Road, Jaipur - 302 006

This version supersedes all previous ones. Please be informed

that the bearings mentioned in this technical catalogue are normally

manufactured in normal tolerance class, however, other class bearings

can be supplied against specific requirements.

© NEI. Ltd. Jaipur. 2003

Although care has been taken to ensure the accuracy

of the data compiled in this catalogue NEI does not assume any

liability to any company or person for errors or ommisions.

Page 2: Technical Catelogue

This edition of the NBC Catalogue contains all necessary information and data required for

selection of right bearing for specific applications. The data is based on International Standards laid

down for the purpose and our manufacturing experience of more than 50 years.

Also our catalogue has been revised as per the latest standards for chamfer, dimensions,

bearing accuracies, quality symbols and definitions.

is the largest manufacturer of Ball & Roller Bearings, Steel

Balls and Axle Boxes complete with Roller bearing in India, which are being produced in factories at

Jaipur & Newai. Bearings are manufactured for every possible application and requirement of

modern engineering industry and we continue to develop new sizes, keeping pace with rapid

advancement in the Indian engineering industry.

NEI's technical collaborations with world's leading conglomerates in the field of Bearing technology

viz. have given a whole new

dimension to the product range and a quality par excellence.

NEI has already implemented modern concepts of Total Quality Management and accredited

certification , has also been awarded certificate for its concern &

commitment towards a cleaner environment. has successfully implemented to re-

engineer and integrate business processes to conform to world class standards.

We are confident that all users of products will find a new presentation of this technical

catalogue useful and informative and you are welcome to consult for every assistance in

selecting right bearing for any application that you have in mind.

For improvement as well as other reasons, the contents of this catalogue are subject to

change without prior notice.

IS/ISO

National Engineering Industries Ltd.

M/s NTN Corporation of Japan, M/s BRENCO Incorporated of USA

QS-9000 NEI ISO-14001

NEI SAP-ERP

NEI

NEl

FOREWORD

Page 3: Technical Catelogue

MILESTONES

1946

1950

1951

1957

1967

1971

1971

1975

1976

1981

Company Established as National Bearing Company (NBC) underTechnical Collaboration with Hoffman, U.K.

Ball Bearing Production Started

Railway Bearing Production Started

Company name changed to National Engineering Industries Ltd.(Retaining NBC as Trade Mark)

Established Research & Development Division

Established Machine Building Division

Large Diameter Special Bearings Production Started

Spherical Roller Bearings Production Started with TechnicalKnow how from FAG-SRO

Separate Factory for Ball Bearings at Gunsi (Newai)

Tapered Roller Bearings Production Started under TechnicalCollaboration with Federal Mogul Corporation, U.S.A.

Page 4: Technical Catelogue

1982

1985

1985

1990to95

1995

1996

1997

1998

1999

2000

Cartridge Tapered Roller Bearings Production Started inTechnical Collaboration with BRENCO Incorporated, U.S.A.

Largest Bearing with Outer Diameter 1.3 Meter & Weight 4.39 Tonsproduced

Technical Collaboration with NTN Corporation of Japan forBall, Cylindrical & Spherical Roller Bearings

ISO - 9001 Certificate

Technical Collaboration with NTN Corporation of Japan for Tapered Roller Bearings and Hub Bearings

IV Phase - Modernisation Started

Implemented Ist Phase of SAP-ERP Solutions

QS-9000 & ISO-14001 Certification.

Technical Collaboration with M/s Izumi Kinzoku Kogyo Co. Ltd.,Japan for Machine Retrofitting/Remanufacturing and overhauling.

Modernization in Three Phases

Page 5: Technical Catelogue

CONTENTSPAGE NO.

1. ROLLING BEARING CONSTRUCTION AND CLASSIFICATION

1.1 Bearing Classification

2. BEARING DESIGNATION

3. BEARING SELECTION

4. LOAD RATING AND LIFE

4.1 Basic Dynamic Load Rating and Life

4.2 Basic Static Load Rating

4.3 Life Factors for application

5. ACCURACY AND TOLERANCES

5.1 Running Accuracy

5.2 Tolerances for Radial Bearings (Metric Series)

5.3 Tolerances for Tapered Roller Bearing (Metric Series)

5.4 Tolerances for Tapered Roller Bearing (Inch Series)

5.5 Chamfer Dimensions Limits for Roller Bearings

5.6 Basic Tapered Bore

6. BEARING INTERNAL CLEARANCE

6.1 Internal Clearance Selection

6.2 Radial Internal Clearance Value

7. LUBRICATION

7.1 Types of Lubrication

7.2 Methods of Oil Lubrication

1

5

6

7

11

21

29

Page 6: Technical Catelogue

1. SEATINGS LIMITS AND FITS

8.1 Seatings

8.2 Fits

8.3 Limits and Fit guidelines

9. BEARING HANDLING

9.1 Mounting

9.2 Dismounting & Replacement

9.3 Bearing Cleaning

9.4 Abutment for Bearing

10. BEARING FAILURE

10.1 Why Bearings Fail

10.2 Bearing Damage & Corrective measures

11. BEARINGS TABLES

Single Row Radial Ball Bearing ..................................... 56-60

Angular Contact Ball Bearing ..................................... 61-62

Self Aligning Ball Bearing ..................................... 63-66

Special Bearing Races ..................................... 67

Special Bearings ..................................... 68

Cylindrical Roller Bearing ..................................... 69-76

Single Row Tapered Roller Bearing (Inch Series) ..................................... 77-89

Double Row Tapered Roller Bearing ..................................... 90

Four Row Tapered Roller Bearing ..................................... 91

Thrust Bearing ..................................... 92

Spherical Roller Bearing ..................................... 93

37

43

52

56

Page 7: Technical Catelogue

1. ROLLING BEARING CONSTRUCTION AND CLASSIFICATION

Rolling bearings are generally composed of bearing rings, rolling elements and cages. Several rolling elements are placed between two bearing rings and cages prevent the rolling elements from contact and with such a structure, a smooth rolling action becomes possible.

Rolling bearings are divided into radial bearings and thrust bearings, mainly depending on the applicable load direction. Radial bearing mainly take radial loads. Most types of radial bearings can also take thrust loads. Thrust bearings generally take thrust loads only and not radial loads.

Rolling bearings are largely divided into ball bearings and roller bearings in accordance with the types of rolling elements, Roller bearings are further divided depending on the shape of the roller into cylindrical roller bearings tapered roller bearings, spherical roller bearings and needle roller bearings. Ball bearings are divided into several types, depending on the shape of bearing rings and the contact position between the balls and the raceway.

The cages of rolling bearings are divided into pressed and machined ones with the shapes differing according to the bearings type and conditions of use.

1.1 Bearing Classification

1.1.1 Single Row Radial Ball Bearings

The Single row radial ball bearings accommodate pure radial, pure axial or any combination of radial and axial loads within its capacity. These can operate at very high speeds. For these reasons and its economical price, it is the most widely used bearing.

Owing to high degree of conformity between balls and raceways, the self aligning capability of deep groove ball bearings is small. This fact calls for well aligned bearing mountings.

These bearings can be located endwise in both the directions.

Different variations in the type are as shown below :

Outer ring

Inner ring

Cage

Ball

1

Deep Groove single Row Ball Bearing

Z

ONE DUST SHIELD

ZZ

TWO DUST SHIELD

SHIELD TYPE

LU/LH LLU/LLH

TWO RUBBER SEALSONE RUBBER SEAL

RSSRS

SEAL TYPE

ZNR

SNAP RING &ONE DUST SHIELD

SNAP RING &TWO DUST SHIELDS

ZZNRN NR

SNAP RINGSNAP RINGGROOVE

TWO RUBBER SEALSONE RUBBER SEAL

Page 8: Technical Catelogue

TMB Ball Bearings

TMB ball bearings have the same boundary dimensions as standard deep groove ball bearings, but have undergone a special heat treatment that considerably extends wear life. These bearings were especially effective in countering reduced wear life due to the effects of infiltration of dust and other foreign matter.! TMB ball bearings’ special characteristics are identical to

standard ball bearings at rated loads, but with a bearing characterization factor of a = 2.22

! TMB 62 series bearings can be used in place of standard 63 series bearings enabling lighter weight, more compact designs.

For dimensional specifications and other detailed information about TMB ball bearings, contact NEI Technical Cell.

1.1.2 Single Row Radial Ball Bearing with Tapered Bore

The single row radial ball bearings with tapered bore are identical to single row radial ball bearings except that these have tapered bore which is used for easier mounting and for the adjustment of radial clearance.Dimensions of tapered bore diameter refer to small bore.

1.1.3 Single Row Angular Contact Ball Bearing

The single row angular contact ball bearings have higher axial load capacity than the single row radial ball bearings. The radial load must always be less than axial load.

The bearings can carry axial load in one direction only and should be adjusted against another bearing, if axial load is coming from both the directions.Each bearing can be located endwise in one direction only.

1.1.4 Single Row Externally Aligning Ball Bearing

The single row externally aligning ball bearings are used where accurate alignment can not be guaranteed between bearing positions. It can take radial loads. Axial loads can also be accommodated.

The shell housing must not be made an interference fit on their outside diameter. If an interference fit is used, the shell housing may contract and prevent alignment.

These bearings can be located endwise in both the directions.

1.1.5 Double Row Self Aligning BalI Bearing

The double row self aligning ball bearings have the common outer spherical race for both the rows. This feature gives the bearings self aligning properties. The bearings have the sameexternal dimensions as there equivalent single row radial ball bearings. They can take radial loads and very light axial loads. They can be located endwise in both the directions.

SINGLE ROW RADIALBALL BEARING WITH

TAPER BORE

SINGLE ROWEXTERNALY ALIGNING

BALL BEARING

SINGLE ROWANGULAR CONTACT

BALL BEARING

TAPERED BORE 1:12CYLINDRICAL BORE

2

Double Row Self Aligning BalI Bearing

Page 9: Technical Catelogue

1.1.6 Double Row Self-Aligning Ball Bearing with Tapered Clamping Sleeve and Nut

The double row self-aligning ball bearings with tapered clamping sleeve and nut are identical to double row self-aligning ball bearing except that these have a tapered bore, which is used for easier mounting and also a clamping sleeve and nut to clamp the bearings on the shaft. The tapered bore is also used for the adjustment of radial clearance.

1.1.7 Thrust Ball Bearing

The thrust ball bearings are used for high axial loads at low speeds. These can not operate at high speed as it will give rise to centrifugal or radial forces which can not be taken by the bearings.

They can be located endwise in one direction only.

1.1.8 Cylindrical Roller Bearing

The cylindrical roller bearings have greater radial load capacity than ball bearings of same external dimensions and are particularly suitable for arduous duties. The bearing features a modified line contact between rollers and raceways to eliminate edge stressing. These bearings have a high radial load capacity and are suitable for high speeds. Due to detachable design character they have advantage of mounting inner ring and outer ring separately.

The direction of axial load which a bearing can take depending upon the geometry of the bearing. Many variations available are shown below :

3

Double Row Self-Aligning Ball Bearing with Tapered Clamping Sleeve and Nut

Type NU Type NJ Type NFType NUP Type N

B

D d

UPPER THRUSTPLATE

CAGE

BALL

LOWER THRUSTPLATE

Thrust Ball Bearing

Page 10: Technical Catelogue

1.1.9 Tapered Roller Bearing

Tapered roller bearings are designed in such a way that vertices of the cone for each roller and those for the inner and outer raceways coincides on the bearing axis or extensions of the raceways and rollers converge at a common point on the axis of rotation. This results in true rolling motion of the rollers on the raceways at every point along the rollers.

The tapered roller bearings support radial loads and axial loads from one direction only. The line contact between rollers and raceways provide the bearings with a high load carrying capacity. Steep angle tapered roller bearing with exceptionally steep cone angle enables the bearings to take heavier axial load.

The bearings are of separable type, enabling separate mounting of cups and cones.

Since the tapered roller bearings can absorb thrust loads in one direction only, these bearings should generally be installed as opposed mountings. The correct amount of radial and axial clearance is obtained by adjusting the two bearings against each other.

Besides, double row and four row tapered roller bearings are also widely used for heavy loads such as rolling mills.

A single row tapered roller bearing can be located endwise in one direction only.

1.1.10 Spherical Roller Bearing

Spherical roller bearings are particularly suitable for carrying heavy loads. They are usually of the double row design, both of the rows of the rollers having common spherical raceways in the outer ring. This feature of this bearing has great practical importance in those cases where it is difficult to obtain exact parallelism between the shaft and housing both axes. So these bearings are suitable where misalignment can arise from mounting errors or from deflection of the shaft.

Outer ring

Roller

Cage

Inner ring

4

Tapered Roller Bearing

Spherical Roller Bearing

Page 11: Technical Catelogue

2. BEARING DESIGNATION

Rolling bearing part numbers indicate bearing type, dimensions, tolerances, internal construction & other related specifications. The first letter (digit) indicates the bearing type. The second digit indicates the width (or height) series & the third indicates the diameter series. The last two digits indicate the bore diameter by multiplying the last two digit by five for bearing having bore diameter original 40 mm & above. This method is applicable for metric series bearing only.

Example

5

6207 Z C3

0Contact angle 15

Nominal bore diameter 60mm

Diameter series 2

Angular contact ball bearing

Nominal bore diameter 20mm

Diameter series 2

Width series 0

Tapered roller bearing

Radial internal clearance C3

Nominal bore diameter 150mm

Diameter series 3

Cylindrical roller bearing

NU type

Tapered bore (1:12)

Nominal bore diameter 30mm

Diameter series 2

Self Aligning ball bearing

22328

Nominal bore diameter 140mm

Diameter series 3

Diameter series2

Spherical roller bearing

Radial internal Clearance C3

Shielded (one side)

Nominal bore diameter 35mm

Diameter series 2

Deep groove ball bearing

7212C

30204

NU330C3

1206K

Page 12: Technical Catelogue

The following procedure gives the steps to be followed when bearings are selected from the information contained in this catalogue. It will be found satisfactory for most applications, but to be sure, please consult the NEI Advisory Service.

1. a. Determine the speed of the bearing. b. Calculate the loads on the bearing.

2. Establish if accurate alignment can be obtained between the bearing seating. If it can not , then bearings that accommodate misalignment should be selected.

3. If the bearing is to rotate under load, decide the life required, calculate the required 'C' value, and then select suitable bearing that have comparable 'C' value.

4. Check if the bearing is suitable for the speed and decide if grease or oil is to be the lubricant.

5. Select a suitable bearing arrangement if this is not already known. Make sure that this arrangement is suitable to seating fits.

6. Finally a. decide whether 'Standard' or 'Extra Precision limit of accuracy is required.b. select the most suitable range of diametric clearance.c. choose the abutment diameters.d. choose suitable closures.e.issue mounting and handling instructions for the bearings if necessary.

Please consult NEIi) if bearings are required in corrosion-resisting or in other

special materials.ii) it two bearings are mounted close together, special

pairing of the two bearings may be necessary to ensure that they share the load.

iii) If the speed and temperature conditions are not provided for the information contained in this catalogue.

BEARING SELECTION BY NEI ADVISORY SERVICE

Our Engineers will be pleased to recommend the most suitable bearing and best method of mounting for any specified conditions. If you wish to use this service you should send all information relevant to your purpose on the following basis.

1 . Provide a drawing or sketch showing layout of the parts involved and position in which the bearings are to befitted, giving size of shaft and any dimensions limiting the space available.

2. Include a brief description of the mechanism if this is not clear from the drawing.

3. Give the speed and sufficient information, so that loadon each bearing can be calculated accurately.

4. Indicate any unusual features such as the possibility of shock or vibration, unbalanced load, high temperature, or the presence of dirt, moisture or fumes.

5. Give the bearing life requirements and indicate whetherthe duty is continuous for 24 hrs. a day , or onlyintermittent. If intermittent, give periods of running andstanding.

6. If the working conditions vary considerably, give the normal duty and also the peak conditions with the frequency and duration of peaks.

7. Say whether oil or grease lubrication is to be used.

8. Say whether the bearings can be lined up accurately or whether bearings with an aligning feature are required.

3. BEARING SELECTION

6

Page 13: Technical Catelogue

4. LOAD RATING AND LIFE4.1 Basic Dynamic Load Rating and Life

Even in bearings operating under normal conditions the surface of the raceways and rolling elements are constantly being subjected to repeated compressive stresses which cause flaking of these surfaces to occur. This flaking is due to material fatigue and will eventually cause the bearing to fail.

The effective life of a bearing is usually defined in terms of the total numbers of revolutions a bearing can undergo before flaking of either the raceway surface or the rolling elements surfaces occurs.

When a group of apparently identical bearings operate under identical load conditions, the life of individual bearings show a considerable dispersion. Therefore, a statistical definition of the life is applied for the calculation of the bearing life. When selecting a bearing, it is not correct to regard the average life of all bearings as the criterion of life: It is more practical to adopt the life that the majority of bearing will attain or exceed.

For this reason the basic rating life of a group of bearings is defined as the number of revolutions (or hours at some given constant speed) that 90% of the group of bearings will complete or exceed before the first evidence of fatigue develops.

The basic dynamic load is defined as the constant stationary load which a group of bearings with stationary outer ring can endure for a rating life of one million revolutions of the inner ring. It refers to pure radial load for radial bearings and to pure axial load for thrust bearings.

The relationship among the bearing basic dynamic load rating, the bearing load and the basic rating life, is given by the following formula.

pC_

L = ( )10 PWhere

L = Basic rating life in millions revolutions10

C = Basic dynamic load rating, in NewtonP = Equivalent dynamic load, in Newtonp = exponent for the life formula

p = 3 for ball bearingsp = 10/3 for roller bearings

In many cases it is convenient to express the basic rating life in terms of operating hours rather than the number of revolutions, using the following procedure:Where

L = 500 (f ) h10h

f = fh n

f = 33.3 n

nWhere L = basis rating in hours of operation10h

f = life factorh

f = speed factorn

n = operating speed, rev./minThe above formula may also be expressed as :

L = 10h

The basic rating life can also be expressed in terms of kilometers for wheel bearings as shown in formula below :

L10S = x L10

Where D = Wheel diameter in mm L10S = Basic rating life in kms.

The value of f and the rating life for ball and roller bearing ncan be found by means of the diagrams given on page no. 8.

4.1.1 Adjusted life rating factor

The basic life rating (90% reliability factor) can be calculated through the formula mentioned above. However, in some applications a bearing life factor of over 90% reliability may be required to meet these requirements, bearing life can be lengthened by the use of specially improved bearing material or special construction technique. Moreover according to elastohydrodynamic lubrication theory, it is clear that the bearing operating conditions (lubrication, temperature, speed, etc.) all exert an effect on bearing life. All these adjustment factors are taken into consideration while calculating bearing life and using the life, adjustment factor as prescribed in ISO 281 , the adjusted bearing life is arrived at.

Lna = a . a . a . 1 2 3

Where,Lna : Adjustment life rating in millions of

6revolutions (10 ) adjusted for reliabilitymaterial and operatingconditions

a : Reliability adjustment factor1

a : Material/construction adjustment factor2

a : Operating condition adjustment factor3

4.1.1.1 Life adjustment factor for reliability a1

The values for the reliability adjustment factor a ( for a 1

reliability factor higher than 90% ) can be found from table given below :-

Reliability adjustment factor values

Formula for factor a1 2/3a = 4.48[Ln(100/R)]1R = ReliabilityL = Log Factor (Base 'e')n

CP( )

p

pD1000

Reliability

90

95

96

97

98

99

Ln

L10

L5

L4

L3

L2

L1

Reliability factor a1

1.00

0.62

0.53

0.44

0.33

0.21

7

( )1/p

CP( )

p1060n

6

p

CP( )

Page 14: Technical Catelogue

4.1.1.2 Life adjustment factor for material construction a2

The value for the basic dynamic load rating given in the bearing dimension tables are for bearings constructed from NEI's continued efforts at improving the quality and life of its bearings.

Accordingly, a = 1 is used for the adjustment factor in the 2

formula. For bearings constructed of specially improved materials or with special manufacturing methods, the life adjustment factor a in life can have a value greater than one.2

When high carbon chromium steel bearings, which have undergone only normal heat treatment, are operated for long periods of time at temperatures in excess of 120°C considerable dimensional deformation may take place. For this reason, there are special high temperature bearings which have been heat treated for dimensional stability. This special treatment allows the bearing to operate at its maximum operational temperature without the occurrence of dimensional changes. However, these dimensionally stabilized bearings, designated with a 'TS' prefix have a reduced hardness with a consequent decrease in bearing life. The adjusted life factor values used in life formula for such heat-stabilized bearing can be found in Table given below

4.1.1.3 Life adjustment factor a for operating conditions 3

The operating conditions life adjustment factor a3 is used to adjust for conditions such as lubrication, operating temperature, and other operation factors which have an effect on bearing life.

Generally speaking when lubricating conditions are satisfactory the a factor has a value of one, and when 3

lubricating conditions are exceptionally favourable, and all other operating conditions are normal a can have a value 3

greater than one.

However, when lubricating conditions are particularly unfavorable and oil film formation on the contact surfaces of the raceway and rolling elements is insufficient, the value of a becomes less than one. This insufficient oil film formation 3

can be caused, for example, by the lubricating oil viscosity 2being too low for the operating temperature (below 13 mm /s

2for ball bearing and below 20mm /s for roller bearings); or by exceptionally low rotational speed [n (r/min) x dp (mm) less than 10,000]. For bearings used under special operating conditions, please consult NEI.

0Life adjustment value for operating temperature C As the operating temperature of the bearing increases, the hardness of the bearing material decreases. Thus, the bearing life correspondingly decreases. The operating temperature adjustment values are shown in above figure.

TS2

TS3

TS4

Code

160

200

250

Max. operating0temperature C

0.87

0.68

0.30

Adjustment factor

a2

100 150 200 250 300

Lif

e ad

just

men

t va

lue

a 3

1.0

0.8

0.6

0.4

0.2

Operating Temperature °C

8

Ball bearings Roller bearings

n fn L10h

rev/min h

fh n fn L10h

rev/min h

fh

60000 0.082

40000

30000

20000

15000

0.09

0.12

0.14

0.10

100008000

6000

4000

3000

2000

0.16

0.18

0.22

0.24

0.26

0.20

1000

1500 0.28

0.30

800

600

400

300

200

150

0.35

0.4

0.5

0.6

0.7

0.8

0.9

1.1

1.2

1.3

1.4

10080

60

40

30

20

15

10

1.0

1.49 2000.74

60000

40000

30000

20000

15000

10000

80000 5.4

5

4

3

2

4.5

3.5

2.58000

6000

4000

3000

2000

1500

1.9

1.8

1.7

1.6

1.5

1.4

1.3

1.2

1.1

1000900

800

700

600

500

400

300

1.00.95

0.90

0.85

0.80

0.7510

1.441.4

1.1

1.2

1.3

1.0

0.9

0.8

0.7

0.6

0.5

10080

60

40

30

20

15

1000800

600

400

300

200

150

0.24

0.26

0.28

0.30

0.35

0.4

8000

6000

4000

3000

2000

1500

10000

0.20

0.22

0.14

0.16

0.18

0.12

60000

40000

30000

20000

15000

0.106

80000

60000

40000

30000

20000

15000

4.5

4

3.5

3

4.6

10000 2.5

8000

6000

4000

3000

2000

1500

2

1.9

1.8

1.7

1.6

1.5

1.4

1.3

1000900

800

700

600

500

400

300

1.2

1.1

1.00.95

0.90

0.85

0.80

200 0.76

Fig. Diagram for basic rating life

Page 15: Technical Catelogue

4.2 Basic Static Load Rating

The Static load is defined as a load acting on a non-rotating bearing. Permanent deformation appears in rolling elements and raceways under static load of moderate magnitude and increases gradually with increasing load. The permissible static load, therefore, depends upon the permissible magnitude of permanent deformation.

Experience shows that total permanent deformation of 0.0001 times of the rolling element diameter, occurring at the most heavily loaded rolling element and raceway contact can be tolerated in most bearing applications without impairment of bearing operation.

In certain applications where subsequent rotation of the bearing is slow and where smoothness and friction requirements are not too exacting, a much greater total permanent deformation can be permitted. On the other hand, where extreme smoothness is required or friction requirements are critical, less-total permanent deformation may be tolerated.

For purpose of establishing comparative ratings, the basic static load rating therefore, is defined as that static radial load which corresponds to a total permanent deformation of rolling element and raceway at the most heavily stressed contact set at 0.0001 times of the rolling element diameter. It applies to pure radial load for radial bearing and pure axial load for thrust bearing.

In single row angular contact bearing, the basic static load rating relates to the radial component of the load, which causes a purely radial displacement of the bearing rings in relation to each other.

The maximum applied load values for contact stress occurring at the rolling element and raceway contact points are as follows :

For ball bearing 4200MPa

For self aligning ball bearing 4600MPa

For roller bearing 4000MPa

The static equivalent load is defined as that static radial load, which, if applied to Deep Groove Ball bearings, Angular Contact or Roller bearings would cause the same total permanent deformation at the most heavily stressed rolling element and raceway contact as that which occurs under the actual conditions of loading. For thrust bearings the static equivalent load is defined as that static, central, purely axial load which, if applied, would cause the same total permanent deformation at the most heavily stressed rolling element and raceway contact as that which occurs under the actual condition of loading.

9

Page 16: Technical Catelogue

4.3 Life Factor for Applications

Life factor fh

ServiceRequirements

Machinesusedoccasionally

Equipment forshort period orintermittent serviceinterruptionpermission

< 1.0 1.0-2.0 2.0-2.5 2.5-3.0 3.0-3.5 3.5-4.0 4.0-5.0 5.0

Doormechanismsmeasuringinstruments

Medicalequipment

Householdappliances,electric handtools,agriculturemachines,lifting tacklesin shop

Intermittent servicemachines highreliability

Power stationauxiliaryequipment,constructionmachines,Crane sheaveselevators,Conveyors,deck cranes,Cranes

CraneSheaves

Machines usedfor 8 hours a daybut not alwaysin fulloperation

Automobiles,motorcycles,internalgrindingspindles, oretub axles

Buses, Trucks

Wood workingmachines,gear drives,plunger pumpsvibratingscreens

Small electricmotors,grindingspindles,boringmachinespindlesrotarycrushers,industrialWagon axles

Lathe spindles,press flywheelsprintingmachines

Agitatorsimportant gearunits

Machines fullyused for 8hours Small rolling

mill rollnecks

Large rollingmill rollnecks,rolling milltable rollers,excavatorscentrifugalseperatorscontinuousoperationconveyors

Industrialelectricmotors,blowers, airconditionersstreet car orfreight wagonaxles, generalmachinery inshop,continuousoperationcranes

Large electricmotors, rollingmill gear unitsplasticextruders,rubber-plasticscalendar rolls,railway vehicleaxles, tractionmotors,conveyors ingeneral use

Locomotiveaxles, railwayvehicle gearunits, falsetwist textilemachines

Machinescontinuouslyused for 24hours a day

Loom Electric motorsin shopcompressors,pumps

Textilemachines,mine winches,iron industryconveyors

Papermakingmachine, mainrollsmachines

Machinescontinuouslyused for 24hours a daywith maximumreliabilitypumps

Power stationequipments,watersupplyequipments forurban areas,mine drain

10

Page 17: Technical Catelogue

5. ACCURACY AND TOLERANCESThe accuracy of rolling bearings is classified as dimensional accuracy and running accuracy.

Dimensional accuracy indicates the tolerance and tolerance limits of boundary dimensions as well as the tolerance limits of width variations and of the taper of tapered bore. Running accuracy indicates the tolerance limits of outside cylindrical surface runout with side, radial runout, side runout with bore and axial runout.

5.1 Running Accuracy (As per ISO: 1132)

5.1.1 Radial Runout

Radial runout of assembled bearing inner ring, Kia (radial bearing): Difference between the largest and the smallest of the radial distances between the bore surface of the inner ring, in different angular positions of this ring, and a point in fixed position relative to the outer ring. At the angular position of the point mentioned, or on each side and close to it, rolling elements are to be in contact with both the inner and outer ring raceways and (in a tapered roller bearing) the cone back face rib, the bearing parts being otherwise in normal relative positions.

Radial runout of assembled bearing outer ring, Kea (radial bearing) : Difference between the largest and the smallest of the radial distance between the outside surface of the outer ring, in different angular positions of this ring, and a point in a fixed position relative to the inner ring. At the angular position of the point mentioned, or on each side and close to it, rolling elements are to be in contact with both the Inner and outer ring raceways and (in a tapered roller bearing) the cone back face rib, the bearing parts being otherwise in normal positions.

5.1.2 Face runout with raceway

Assembled bearing inner ring face runout with raceway, Sia (groove type radial ball bearing) : Differences between the largest and the smallest of the axial distances between the reference face of the inner ring, in different relative angular positions of this ring, at a radial distance from the inner ring axis equal to half the inner ring raceway contact diameter, and a point in a fixed position relative to the outer ring. The inner and the outer ring raceways are to be in contact with all the balls.

Assembled bearing cone back face runout with raceway, Sia (tapered roller bearing) : Difference between the largest and the smallest of the axial distances between the cone back face, in different angular positions of the cone, at a radial distance from the cone axis equal to half the cone raceway contact diameter and a point in a fixed position relative to the cup. The cone and cup raceways and the cone back face rib are to be in contact with all the rollers, the bearing parts being otherwise in normal relative positions.

Assembled bearing outer ring face runout with raceway Sea (groove type radial ball bearing) : Difference between the largest and the smallest of the axial distances between the reference face of the outer ring, in different relative

angular positions of this ring, at a radial distance from the outer ring axis equal to half the outer ring raceway contact diameter, and a point in a fixed position relative to the inner ring. The inner and outer ring raceways are to be in contact with all the balls.

Assembled bearing cup back face runout with raceway Sea (tapered roller bearing) : Difference between the largest and the smallest of the axial distances between the cup back face, in different angular positions of the cup, at a radial distance from the cup axis equal to half the cup raceway contact diameter, and a point in a fixed position relative to the cone. The cone and cup raceways and the cone back face rib are to be in contact with all the rollers, the bearing parts being otherwise in normal relative positions.

5.1.3 Face runout with bore

Face runout with bore, Sd (inner ring reference face): Difference between the largest and the smallest of the axial distances between a plane perpendicular to the ring axis and the reference face of the ring, at a radial distance from the axial of half the inner ring raceway contact diameter.

5.1.4 Raceway parallelism with face

Raceway parallelism with face, Si or Se (inner or outer

ring of groove type radial ball bearing reference face) : Difference between the largest and the smallest of the axial distances between the plane tangential to the reference face and the middle of the raceway.

5.1.5 Outside surface inclination

Variation of outside surface generatrix inclination with face, Sd (outer ring basically cylindrical surface reference face ) : Total variation of the relative position in a radial direction parallel with the plane tangential to the reference face of the outer ring, of points on the same generatrix of the outside surface at a distance from the side faces of the ring equal to the maximum limits of the axial chamfer dimension.

5.1.6 Thickness-variation

Inner ring raceway to bore thickness variation, Ki (radial bearing) : Difference between the largest and the smallest of the radial distances between the bore surface and the middle of a raceway on the outside of the ring.

Outer ring raceway to outside surface thickness variation, Ke (radial bearing) : Difference between the largest and the smallest of the radial distances between the outside surface and the middle of a raceway on the inside of the ring.

11

Page 18: Technical Catelogue

5.2 Tolerances For Radial Bearings(As per ISO : 492, IS:5692)

-Symbols

d = bearing bore diameter, nominal

d1 = basic diameter at theoretical large end of a basically tapered bore

Dds = deviation of a single bore diameter

Ddmp = single plane mean bore diameter deviation (for a basically tapered bore Ddmp refers only to the theoretical small end of bore)

Dd1mp = mean bore diameter deviation at theoretical large end of a basically tapered bore

Vdp = bore diameter variation in single radial plane

Vdmp = mean bore diameter variation ( this applies only to a basically cylindrical bore)

= taper angle, nominal

D = bearing outside diameter, nominal

D1 = outer ring flange outside diameter, nominal

DDS = deviation of single outside diameter

DDmp = single plane mean outside diameter deviation

VDp = outside diameter variation in a single radial plane

VDmp = mean outside diameter variation

B = inner ring width, nominal

DBS = deviation of single inner ring width

VBS = inner ring width variation

C = outer ring width, nominal

C1 = outer ring flange width, nominal

DCS = deviation of single outer ring width

DC1S = deviation of a single outer ring flange width

VCS = outer ring width variation

VC1S = outer ring flange width variation

Kia = radial runout of assembled bearing inner ring

Kea = radial runout of assembled bearing outer ring

Sd = inner ring reference face (back face, where applicable) runout with bore

SD = variation of bearing outside surface generatix inclination with outer ring reference face (back face)

SD1 = variation of bearing outside surface generatix inclination with flange back face

Sia = assemble bearing inner ring face (backface) runout with raceway

Sea = assembled bearing outer ring face (backface) runout with raceway

Sea1 = assembled bearing outer ring flange backface runout with raceway

12

B

ODOd

Page 19: Technical Catelogue

5.2.1 Tolerances for Normal Tolerance Class Radial Bearings (Except Tapered Roller Bearings) – METRIC SERIES

TABLE 5.2.1: INNER RING

Values in microns

d (mm) D dmp

Over

K ia

DBS

VBS

Including High Low Max

Diameter Series

Vdp

9 0,1 2,3,4

Max Max High MaxLow

All Normal ModifiedVdmp

2.5

10

18

30

50

80

120

180

250

315

400

500

630

800

10

18

30

50

80

120

180

250

315

400

500

630

800

1000

0

0

0

0

0

0

0

0

0

0

0

0

0

0

-8

-8

-10

-12

-15

-20

-25

-30

-35

-40

-45

-50

-75

-100

10

10

13

15

19

25

31

38

44

50

56

63

94

125

8

8

10

12

19

25

31

38

44

50

56

63

94

125

6

6

8

9

11

15

19

23

26

30

34

38

55

75

6

6

8

9

11

15

19

23

26

30

34

38

55

75

10

10

13

15

20

25

30

40

50

60

65

70

80

90

0

0

0

0

0

0

0

0

0

0

0

0

0

0

-120

-120

-120

-120

-150

-200

-250

-300

-350

-400

-450

-500

-750

-1000

-250

-250

-250

-250

-380

-380

-500

-500

-500

-630

-

-

-

-

15

20

20

20

25

25

30

30

35

40

50

60

70

80

D (mm)

Over

Kea

Dcs

Dc1s

Including High Low Max

Diameter Series

VDP

Open Bearings

0,1 2,3,4Max Max High MaxLow

VDmp

6

18

30

50

80

120

150

180

250

315

400

500

630

800

1000

1250

1600

2000

18

30

50

80

120

150

180

250

315

400

500

630

800

1000

1250

1600

2000

2250

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

-8

-9

-11

-13

-15

-18

-25

-30

-35

-40

-45

-50

-75

-100

-125

-160

-200

-250

10

12

14

16

19

23

31

38

44

50

56

63

94

125

155

200

250

310

8

9

11

13

19

23

31

38

44

50

56

63

94

125

155

200

250

310

6

7

8

10

11

14

19

23

26

30

34

38

55

75

94

120

150

190

10

12

16

20

26

30

38

-

-

-

-

-

-

-

-

-

-

-

6

7

8

10

11

14

19

23

26

30

34

38

55

75

94

120

150

190

15

15

20

25

35

40

45

50

60

70

80

100

120

140

160

190

220

250

Identical to DBS andVBS of Inner ring of same bearing

Max

CappedBearing

9 2,3,4

TABLE 5.2.2: OUTER RING

13

Values in microns

D Dmp Vcs

Vc1s

Page 20: Technical Catelogue

5.2.2 Tolerances For Radial Roller Bearings

Tapered Roller Bearings

- FOR METRIC SERIES AS PER ISO 492 / IS : 7460 STANDARDS - FOR INCH SERIES AS PER ISO/578 STANDARDS.

Symbols

d = bearing bore diameter, nominal

Dds = deviation of a single bore diameter

Ddmp = single plane mean bore diameter deviation (for a basically tapered bore Ddmp refers only to the theoretical small end of bore)

Vdp = bore diameter variation in single radial planeVdmp = mean bore diameter variation ( this applies only to a basically cylindrical bore )D = bearing outside diameter, nominalD1 = outer ring flange outside diameter, nominal

DDS = deviation of a single outside diameter

DDmp = single plane mean outside diameter deviation VDP = outside diameter variation in a single radial plane VDmp = mean outside diameter variationB = inner ring width, nominalT = bearing width, nominal

DTs = deviation of the actual bearing widthT1 = effective width of inner sub-unit, nominal

DBs = deviation of single inner ring widthC = outer ring width, nominal

DCs = deviation of single outer ring widthKia = radial runout of assembled bearing inner ring Kea = radial runout of assembled bearing outer ringSd = inner ring reference face (backface, where applicable) runout with boreSD = variation of bearing outside surface generatix inclination with outer ring reference face (back face) Sia = assemble bearing inner ring face (backface) runout with raceway Sea = assembled bearing outer ring face (backface) runout with raceway

DT1s = deviation of the actual effective width of inner sub unitT2 = effective width of outer sub-unit, nominalT2s = deviation of the actual effective width of outer sub-unit

14

SYMBOLS FOR TAPERED ROLLER BEARINGS

MASTER INNER SUB UNIT

OD

OdB

C

T T 1 T 2

MASTER OUTER SUB-UNIT

Page 21: Technical Catelogue

5.3 Tolerance For Tapered Roller Bearing (METRIC SERIES) NORMAL TOLERANCE CLASS

5.3 Metric Series (ISO 492)

D dmpd (mm)

Over Including High Low Max Max Max

Vdp Vdmp Kia

10

18

30

50

80

120

180

250

315

18

30

50

80

120

180

250

315

400

0

0

0

0

0

0

0

0

0

-12

-12

-12

-15

-20

-25

-30

-35

-40

12

12

12

15

20

25

30

35

40

9

9

9

11

15

19

23

26

30

15

18

20

25

30

35

50

60

70

D DmpD (mm)

Over Including High Low Max Max Max

VDp VDmp Kea

18

30

50

80

120

150

180

250

315

400

500

30

50

80

120

150

180

250

315

400

500

630

0

0

0

0

0

0

0

0

0

0

0

-12

-14

-16

-18

-20

-25

-30

-35

-40

-45

-50

12

14

16

18

20

25

30

35

40

45

50

9

11

12

14

15

19

23

26

30

34

38

18

20

25

35

40

45

50

60

70

80

100

TABLE 5.3.1 - INNER RINGTolerance value in microns

TABLE 5.3.2 - OUTER RING

Tolerance value in microns

15

Page 22: Technical Catelogue

Over Including High High High High HighLow Low Low Low Low

10

18

30

50

80

120

180

250

315

18

30

50

80

120

180

250

315

400

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

+200

+200

+200

+200

+200

+350

+350

+350

+400

+100

+100

+100

+100

+100

+150

+150

+150

+200

+100

+100

+100

+100

+100

+200

+200

+200

+200

-120

-120

-120

-150

-200

-250

-300

-350

-400

-120

-120

-120

-150

-200

-250

-350

-350

-400

0

0

0

0

-200

-250

-250

-250

-400

0

0

0

0

-100

-150

-150

-150

-200

0

0

0

0

-100

-100

-100

-100

-200

D Bs D Cs D Ts D T1s D T2sdmm

TABLE 5.3.3 WIDTH - INNER AND OUTER RING, SINGLE ROW BEARING AND SINGLE ROWSUBUNITS

Tolerance value in microns

16

Page 23: Technical Catelogue

5.4 Tolerance For Tapered Roller Bearing (Inch Series) Inch sizes (As per ISO/578 Specifications)

TABLE 5.4.1 INNER RING BORE, INNER RING WIDTH AND BEARING WIDTH

Toleranceclass Over Including High HighLow Low

d D ds D BS

High Low

D Ts

Inch Value in 0.0001 inch

mm Value in 0.001 mm

4

3

0

00

4

3

0

00

0

(3)

(4)

0

0

0

0

76.2

101.6

0

0

0

3

4

6

6

6

6

76.2

101.6

152.4

152.4

152.4

152.4

+5

+10

+10

+5

+5

+3

+13

+25

+25

+13

+13

+8

0

0

0

0

0

0

0

0

0

0

0

0

+30

+30

+30

+30

+30

+30

+76

+76

+76

+76

+76

+76

-100

-100

-100

-100

-100

-100

-254

-254

-254

-254

-254

-254

+80

+80

+140

+80

+80

+80

+203

+203

+356

+203

+203

+203

0

0

-100

-80

-80

-80

0

0

-254

-203

-203

-203

NOTE : The Cage may project beyond the bearing width.

Toleranceclass Over Including High HighLow Low

D D DS D cs KiaKeaMax

SiaSeaMax

Inch Value in 0.0001 inch

mm Value in 0.001 mm

4

3

0

00

4

3

0

00

0

(12)

0

(12)

0

0

0

(304.8)

0

(304.8)

0

0

12

14

12

14

12

10.5

304.8

355.6

304.8

355.6

304.8

266.7

+10

+20

+5

+10

+5

+3

+25

+51

+13

+25

+13

+8

0

0

0

0

0

0

0

0

0

0

0

0

+20

+20

+20

+20

+20

+20

+51

+51

+51

+51

+51

+51

-100

-100

-100

-100

-100

-100

-254

-254

-254

-254

-254

-254

20

20

3

7

1.5

0.75

51

51

8

18

4

2

20

20

3

7

1.5

0.75

51

51

8

18

4

2

NOTE : The Tolerance for the outside diameter of an outer ring flange D1 is h9 (See ISO 286)

Inch Value in 0.0001 inch

mm Value in 0.001 mm

Over Including High HighLow Low

-

4

-

(101.6)

4

6

101.6

152.4

+40

+60

+102

+152

0

-60

0

-152

+40

+80

+102

+152

0

-40

0

-102

d D T1s D T2s

TABLE 5.4.2 OUTER RING OUTSIDE DIAMETER, OUTER RING WIDTH AND ASSEMBLED BEARING RUNOUTS

TABLE 5.4.3 EFFECTIVE WIDTH OF SUB-UNIT, TOLERANCE CLASS 4 (Normal Tolerance Class)

17

Page 24: Technical Catelogue

5.5 Chamfer Dimensions Limits For Roller Bearings(AS PER ISO : 582 / IS:5934)

d = bearing bore diameter, nominal

D = bearing outside diameter, nominal

r = smallest permissible single chamfer dimension (minimum limit)s min

r = largest permissible single chamfer dimension (maximum limit)s max

r = largest permissible single shaft housing fillet radiusas max

Cone (d) or Cup (D) back face chamfer

d or D r maxs

r mins > < radialdirection

axialdirection

0.3 -

40

40

-

0.7

0.9

1.4

1.6

0.6 -

40

40

-

1.1

1.3

1.7

2

1.0 -

5050

-

1.6

1.9

2.5

3

1.5 -

120

250

120

250

-

2.3

2.8

3.5

3

3.5

4

2

-

120

250

120

250

-

2.8

3.5

4

4

4.5

5

2.5

-

120

250

120

250

-

3.5

4

4.5

5

5.5

6

3

-

120

250

400

120

250

400

-

4

4.5

5

5.5

5.5

6.5

7

7.5

4

-

120

250

400

120

250

400

-

5

5.5

6

6.5

7

7.5

8

8.5

6 -

180180

-

7.5

9

10

11

5 -

180180

-

6.5

7.5

8

9

Dimensions in Millimetres

TABLE 5.5.1 TAPERED ROLLER BEARINGS

Dimensions in Millimetres

TABLE 5.5.2 RADIAL BEARINGS EXCEPTTAPERED ROLLER BEARINGS

0.3 -

40

40

-

0.6

0.8

1

1

0.6 -

40

40

-

1

1.3

2

2

1 -

5050

-

1.5

1.9

3

3

1.1 -

120120

-

2

2.5

3.5

4

2

-

80

220

80

220

-

3

3.5

3.8

4.5

5

6

2.5

-

100

280

100

280

-

3.8

4.5

5

6

6

7

d or D r maxs

r mins > < radialdirection

axialdirection

1.5 -

120120

-

2.3

3

4

5

2.1 -

280280

-

4

4.5

6.5

7

3 -

280280

-

5

5.5

8

8

4 - - 6.5 9

18

Circular arc (radius r min) beyondswhich no ring material may project

Ring bore or outsideCylindrical surface

r min.s

r max.s(Axial direction)

Ring foce

r m

in.

s

r m

ax.

s

(Rad

ial d

irect

ion)

Symbols

Page 25: Technical Catelogue

Dimensions in Millimetres

TABLE 5.5.3 THRUST BEARINGS

r minsr maxs

radial and axial direction

0.05

0.08

0.1

0.15

0.2

0.3

0.6

1

1.1

1.5

2

2.1

3

4

5

6

0.1

0.16

0.2

0.3

0.5

0.8

1.5

2.2

2.7

3.5

4

4.5

5.5

6.5

8

10

Dimensions in Millimetres

TABLE 5.5.4 RADIAL BEARINGS EXCEPT TAPEREDROLLER BEARINGS AND THRUST BEARINGS

r noms r mins

0.1

0.15

0.2

0.3

0.4

0.5

1

1.5

2

2.5

3

3.5

4

5

6

8

10

12

15

18

22

0.05

0.08

0.1

0.15

0.2

0.3

0.6

1

1.1*

1.5

2

2.1*

3

4

5

6

7.5

9.5

12

15

19

* In ISO :582-1972 the rs min values were 1 and 2 mm respectively.

Dimensions in Millimetres

TABLE 5.5.5 TAPERED ROLLER BEARINGS

r nom

0.5

1

1.5

2

2.5

3

3.5

4

5

6

Cup back face chamfer Cup back face chamfer

r mins r mins(ISO 582-1972)

r mins r min*s(ISO 582-1972)

0.3

0.6

1

1.5

2

2.5

3

4

5

6

0.3

0.6

1

1

1.5

2

2

3

4

5

0.3

0.6

1

1.5

1.5

2

2.5

3

4

5

0.3

0.6

1

1

1.5

2

2

3

4

5

Comparison between nominal chamfer dimension & minimum chamfer limits

19

Page 26: Technical Catelogue

20

5.6 Basic Tapered Bore, Taper 1:12

The normal taper angle (half the cone angle): = 2°23'9.4" = 2.385 94 =0.041 643 rad

The basic diameter at the theoretical large end of the bore : d=d+1/12B

The tolerances for a tapered bore, taper 1 :12 comprisea)a mean diameter tolerance, given by limits for the actual mean diameter deviation at the theoretical small end of the bore, dmp

b)a taper tolerance diameter, given by limits for the difference between the actual mean diameter deviations at the two ends of the bore, d1mp- dmp; andc)a tolerance for the diameter variation, Vdp' given by a maximum value applying in any radial plane of the bore

D

D D

Normal Tolerance

10

18

30

50

80

120

180

250

315

400

500

630

800

1,000

1,250

1,600

+22

+27

+33

+39

+46

+54

+63

+72

+81

+89

+97

+110

+125

+140

+165

+195

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

+15

+18

+21

+25

+30

+35

+40

+46

+52

+57

+63

+70

+80

+90

+105

+125

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

9

11

13

16

19

22

40

46

52

57

63

70

––

––

––

––

10

18

30

50

80

120

180

250

315

400

500

630

800

1,000

1,250

Table 5.6 Tolerance and allowable values (Class 0) oftapered hole of radial bearings

Over Including High HighLow Low Max.

d(mm)

D dmp D d1mp-D dmp Vdp

Unit mm

d d1

BB

2 d + D dmpd1

+

B

2 D dmpd1+d1+D d1mp

Theoretical tapered holeTapered hole having dimensionaldifference of the average borediameter within the flat surface

Page 27: Technical Catelogue

6. BEARING INTERNAL CLEARANCE

Bearing Internal clearance (Initial clearance) is the amount of internal clearances, a bearing has before being installed on a shaft or on a housing as shown in figure when either the inner/outer ring is fix and the other ring is free to move. Displacement can take place either in axial/radial direction. This amount of displacement (Radially or Axially) is termed by internal clearance, and depending on the direction, is called the radial clearance or the axial internal clearance. When the internal clearance of a bearing is measured, a slight measurement load is applied to the race ways so the internal clearance may be measured accurately. However, at this time, a slight amount of elastic deformation of the bearing occurs under the measurement load, and the clearance measurement value is slightly larger than the two clearances. This discrepancy between the two bearing clearances and the increased amount due to elastic deformation must be compensated. These compensated values are given in Table below

TABLE: 6.1 ADJUSTMENT OF RADIAL INTERNALCLEARANCE OF DEEP GROOVE BALL BEARINGS BASED ON MEASURED LOAD

Radial clearance of the bearing is built up for following reasons :

1. Accommodate the reduction of clearance in a bearing due to interference for inner ring on the shaft or outer ring in the housing.

2. Accommodate the minor changes in the dimensions of parts without affecting the bearing performance.

3. Compensate for the differential expansion of the two rings when the inner ring of a bearing operates at a higher temperature than the outer ring.

4. It allows a slight misalignment between the shaft and the housing, and thereby prevents the premature failure of the bearing

5. It affects the end play of radial ball bearing, and also affects their capacity for carrying axial loads, the greater the radial clearance the greater the capacity for supporting axial load.

IMPORTANT Once ball and roller bearings are mounted and running, a small amount of radial internal or running clearance is normally desirable. In the case of bearings under radial load, quieter running is generally obtained when this clearance is minimum.

Radial bearings are made with following different ranges of radial internal clearance-C2, Normal, C3 and C4

C2 These bearings have the smallest amount of radial internal clearance. They should only be used where freedom from all shake is required in the assembled bearings and there is no possibility of the initial radial internal clearances being eliminated by external causes. Therefore, special attention must be given to the seating dimensions as the expansion of the inner ring or contraction of the outer ring may cause tight bearings. In this respect a C2 bearing should not be used unless recommended by us.

CN : This grade of radial internal clearance is intended for use where only one ring is made an interference fit, and there is no appreciable loss of clearance due to temperature difference. Ball and roller bearings for general engineering applications are usually of this clearance.

C3 : This grade of radial internal clearance should be used when both rings of a bearing are made an interference fit, or when only one ring is an interference fit but there is likely to be some loss of clearance due to temperature differences. It is the grade normally used for radial ball bearings that take axial loading but for some purposes even bearings with C4 clearance may be required.

C4 : Where there will be some loss of clearance due to temperature differences and both rings are interference fit, this grade of radial internal clearance is employed. One example of its use is in bearings for traction motors. Customers should always consult us before ordering bearings with this grade of radial internal clearance.

21

Unit µm

Radial ClearanceIncrease

MeasuringLoad

Nominal BoreDiameterd (mm)

over

10

18

50

incl.

18

50

200

N

24.5

49

147

C2

3-4

4-5

6-8

CN

4

5

8

C3

4

6

9

C4

4

6

9

(Kgf)

(2.5)

(5)

(15)

RadialClearance = d

d

d1

d2

Axial Clearance = d1+ d2

Page 28: Technical Catelogue

6.1 Internal Clearance Selection

The internal clearance of a bearing under operating

conditions (effective clearance) is usually smaller than the

same bearing's initial clearance before being installed and

operated.

Effective internal clearance :

The internal clearance differential between the initia!

clearance and the operating (effective) clearance (the

amount of clearance reduction caused by interference fits, or

clearance variation due to the temperature difference

between the inner and outer rings) can be calculated by the

following formula :

deff = d0-(df+dt)

where,

deff = Effective internal clearance( mm)

do = Bearing internal clearance (mm)

df = Reduced amount of clearance due to

interference (mm)

dt = Reduced amount of clearance due to

temperature differential of inner and outer

rings( mm)

Reduced clearance due to interference :

When bearings are installed with interference fits on shafts

and in housings, the inner ring will expand and the outer ring

will contract ; thus reducing the bearing's internal clearance.

The amount of expansion or contraction varies depending

on the shape of the bearing, the shape of the shaft or

housing, dimensions of the respective parts, and the type of

materials used. The differential can range from

approximately 70% to 90% of the effective interference.

dff = (0.70~0.90) Ddeff

where,

df = Reduced amount of clearance due to

interference (mm)

Dd = Effective interference (mm)eff

This is due to several factors including bearing fit,

the difference in temperature between the inner and outer

rings, etc. As a bearing's operating clearance has an effect

on bearing life, heat generation, vibration, noise, etc. ; care

must be exercised in selecting the most suitable operating

clearance.

Reduced internal clearance due to inner/outer ring

temperature difference :

During operation, normally the outer ring will be from 5° to 10°C cooler than the inner ring or rotating parts. However, if the cooling effect of the housing is large, the shaft is connected to a heat source, or a heated substance is conducted through the hollow shaft, the temperature difference between the two rings can be even greater.The amount of internal clearance is thus further reduced by the differential expansion of the two rings.

dt = a.DT.Do

where,

dt=Amount of reduced clearance due to heat differential -6 =Bearing steel linear expansion coefficient 12.5 x 10 /°C

DT=Inner/outer ring temperature differential (°C)Do=Outer ring raceway diameter (mm)Outer ring raceway diameter, D Value can be calculated by using formula as given below:For ball bearings and spherical roller bearings

Do= 0.20 (d +4D)

For roller bearings (except self-aligning) Do= 0.25 (d + 3D)

where, d = Bearing bore diameter (mm)D = Bearing outside diameter (mm)

22

Page 29: Technical Catelogue

Over Incl. Min. Max.

Bore diameterd

(mm)Group 2

(C2)

2.5

6

10

18

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900

1000

1120

6

10

18

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900

1000

1120

1250

Min. Max.

Group N(CN)

Min. Max.

Group 3(C3)

Min. Max.

Group 4(C4)

Min. Max.

Group 5(C5)

0

0

0

0

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

3

3

3

3

10

10

20

20

20

20

20

20

7

7

9

10

11

11

11

15

15

18

20

23

23

25

30

35

40

45

55

60

70

80

90

100

110

130

140

160

170

180

190

2

2

3

5

5

6

6

8

10

12

15

18

18

20

25

25

30

35

40

45

55

60

70

80

90

110

120

140

150

160

170

13

13

18

20

20

20

23

28

30

36

41

48

53

61

71

85

95

105

115

125

145

170

190

210

230

260

290

320

350

380

410

8

8

11

13

13

15

18

23

25

30

36

41

46

53

63

75

85

90

100

110

130

150

170

190

210

240

270

300

330

360

390

23

23

25

28

28

33

36

43

51

58

66

81

91

102

117

140

160

170

190

210

240

270

300

330

360

400

450

500

550

600

650

-

14

18

20

23

28

30

38

46

53

61

71

81

91

107

125

145

155

175

195

225

250

280

310

340

380

430

480

530

580

630

-

29

33

36

41

46

51

61

71

84

97

114

130

147

163

195

225

245

270

300

340

380

420

470

520

570

630

700

770

850

920

-

20

25

28

30

40

45

55

65

75

90

105

120

135

150

175

205

225

245

275

315

350

390

440

490

540

600

670

740

820

890

-

37

45

48

53

64

73

90

105

120

140

160

180

200

230

265

300

340

370

410

460

510

570

630

690

760

840

940

1040

1150

1260

TABLE 6.2 RADIAL INTERNAL CLEARANCE FOR DEEP GROOVE BALL BEARINGS WITH CYLINDRICAL BORE

Clearance value in microns

6.2 Radial Internal Clearance values as per ISO : 5753/IS:5935

6.2.1 Deep groove ball bearings

23

Page 30: Technical Catelogue

Over Incl. Min. Max.

Bore diameterd

(mm)Group 2

(C2)

-

10

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

450

10

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

450

500

Min. Max.

Group N(CN)

Min. Max.

Group 3(C3)

Min. Max.

Group 4(C4)

Min. Max.

Group 5(C5)

0

0

0

5

5

10

10

15

15

15

20

25

35

45

45

55

55

65

100

110

110

25

25

25

30

35

40

45

50

55

60

70

75

90

105

110

125

130

145

190

210

220

20

20

20

25

30

40

40

50

50

60

70

75

90

105

110

125

130

145

190

210

220

45

45

45

50

60

70

75

85

90

105

120

125

145

165

175

195

205

225

280

310

330

35

35

35

45

50

60

65

75

85

100

115

120

140

160

170

190

200

225

280

310

330

60

60

60

70

80

90

100

110

125

145

165

170

195

220

235

260

275

305

370

410

440

50

50

50

60

70

80

90

105

125

145

165

170

195

220

235

260

275

305

370

410

440

75

75

75

85

100

110

125

140

165

190

215

220

250

280

300

330

350

385

460

510

550

-

65

70

80

95

110

130

155

180

200

225

250

275

305

330

370

410

455

510

565

625

-

90

95

105

125

140

165

190

220

245

275

300

330

365

395

440

485

535

600

665

735

TABLE 6.3 RADIAL INTERNAL CLEARANCE OF CYLINDRICAL ROLLERBEARINGS (INTERCHANGEABLE)

6.2.2 Cylindrical Roller Bearings

24

Clearance value in microns

Page 31: Technical Catelogue

C1NA

Over Incl.

-

10

18

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

10

18

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

C2NA

TABLE 6.4 RADIAL INTERNAL CLEARANCE OF CYLINDRICAL ROLLERBEARINGS (NON-INTERCHANGEABLE)

Nominal Bore diameter

d(mm)

Bearing with cylindrical bore

C3NA C4NA C5NANA

315

355

400

355

400

450

Min Max.

5

5

5

5

5

5

5

10

10

10

15

15

15

20

20

25

25

30

10

10

10

10

12

15

15

20

25

25

30

35

35

40

45

50

55

60

30

35

45

65

75

85

Min Max.

10

10

10

10

12

15

15

20

25

25

30

35

35

40

45

50

55

60

20

20

20

25

25

30

35

40

45

50

60

65

75

80

90

100

110

120

65

75

85

135

150

170

Min Max.

20

20

20

25

25

30

35

40

45

50

60

65

75

80

90

100

110

120

30

30

30

35

40

45

50

60

70

80

90

100

110

120

135

150

165

180

135

150

170

200

225

255

Min Max.

35

35

35

40

45

50

55

70

80

95

105

115

125

140

155

170

185

205

45

45

45

50

55

65

75

90

105

120

135

150

165

180

200

215

240

265

225

255

285

295

330

370

Min Max.

45

45

45

50

55

65

75

90

105

120

135

150

165

180

200

215

240

265

55

55

55

60

70

80

90

110

125

145

160

180

200

220

240

265

295

325

295

330

370

360

405

455

Min Max.

-

65

65

70

80

95

110

130

155

180

200

225

250

275

305

330

370

410

-

75

75

80

95

110

130

150

180

205

230

260

285

315

350

380

420

470

455

510

565

520

585

650

1 For bearings with normal clearance, only NA is added to bearing numbers, Ex. NU305NA

25

Clearance value in microns

Page 32: Technical Catelogue

Bore diameterd

(mm)

Group 2(C2)

Group N(CN)

Group 3(C3)

Group 4(C4)

Group 5(C5)

Over Incl. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

2.5

6

10

14

18

24

30

40

50

65

80

100

120

140

6

10

14

18

24

30

40

50

65

80

100

120

140

160

1

2

2

3

4

5

6

6

7

8

9

10

10

15

8

9

10

12

14

16

18

19

21

24

27

31

38

44

5

6

6

8

10

11

13

14

16

18

22

25

30

35

15

17

19

21

23

24

29

31

36

40

48

56

68

80

10

12

13

15

17

19

23

25

30

35

42

50

60

70

20

25

26

28

30

35

40

44

50

60

70

83

100

120

15

19

21

23

25

29

34

37

45

54

64

75

90

110

25

33

35

37

39

46

53

57

69

83

96

114

135

161

21

27

30

32

34

40

46

50

62

76

89

105

125

150

33

42

48

50

52

58

66

71

88

108

124

145

175

210

Clearance value in microns

TABLE 6.5 DOUBLE ROW SELF ALIGNING BALL BEARINGS WITH CYLINDRICAL BORE

Bore diameterd

(mm)

Group 2(C2)

Group N(CN)

Group 3(C3)

Group 4(C4)

Group 5(C5)

Over Incl. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

18

24

30

40

50

65

80

100

120

140

24

30

40

50

65

80

100

120

140

160

7

9

12

14

18

23

29

35

40

45

17

20

24

27

32

39

47

56

68

74

13

15

19

22

27

35

42

50

60

65

26

28

35

39

47

57

68

81

98

110

20

23

29

33

41

50

62

75

90

100

33

39

46

52

61

75

90

108

130

150

28

33

40

45

56

69

84

100

120

140

42

50

59

65

80

98

116

139

165

191

37

44

52

58

73

91

109

130

155

180

55

62

72

79

99

123

144

170

205

240

Clearance value in microns

TABLE 6.6 DOUBLE ROW SELF ALIGNING BALL BEARINGS WITH TAPERED BORE

6.2.3 Double row self-aligning ball bearing

26

Page 33: Technical Catelogue

6.2.4 Double row self-aligning roller bearing

Bore diameterd

(mm)

Group 2(C2)

Group N(CN)

Group 3(C3)

Group 4(C4)

Group 5(C5)

Over Incl. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

14

18

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900

18

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900

1000

10

10

15

15

20

20

30

35

40

50

60

65

70

80

90

100

110

120

130

140

140

150

170

190

210

230

260

20

20

25

30

35

40

50

60

75

95

110

120

130

140

150

170

190

200

220

240

260

280

310

350

390

430

480

20

20

25

30

35

40

50

60

75

95

110

120

130

140

150

170

190

200

220

240

260

280

310

350

390

430

480

35

35

40

45

55

65

80

100

120

145

170

180

200

220

240

260

280

310

340

370

410

440

480

530

580

650

710

35

35

40

45

55

65

80

100

120

145

170

180

200

220

240

260

280

310

340

370

410

440

480

530

580

650

710

45

45

55

60

75

90

110

135

160

190

220

240

260

290

320

350

370

410

450

500

550

600

650

700

770

860

930

45

45

55

60

75

90

110

135

160

190

220

240

260

290

320

350

370

410

450

500

550

600

650

700

770

860

930

60

60

75

80

100

120

145

180

210

240

280

310

340

380

420

460

500

550

600

660

720

780

850

920

1010

1120

1220

60

60

75

80

100

120

145

180

210

240

280

310

340

380

420

460

500

550

600

660

720

780

850

920

1010

1120

1220

75

75

95

100

125

150

180

225

260

300

350

390

430

470

520

570

630

690

750

820

900

1000

1100

1190

1300

1440

1570

Clearance value in microns

TABLE 6.7 DOUBLE ROW SPHERICAL ROLLER BEARINGS WITH CYLINDRICAL BORE

27

Page 34: Technical Catelogue

Bore diameterd

(mm)

Group 2(C2)

Group N(CN)

Group 3(C3)

Group 4(C4)

Group 5(C5)

Over Incl. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

18

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900

24

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900

1000

15

20

25

30

40

50

55

65

80

90

100

110

120

140

150

170

190

210

230

260

290

320

350

390

440

490

25

30

35

45

55

70

80

100

120

130

140

160

180

200

220

240

270

300

330

270

410

460

510

370

640

710

25

30

35

45

55

70

80

100

120

130

140

160

180

200

220

240

270

300

330

270

410

460

510

370

640

710

35

40

50

60

75

95

110

135

160

180

200

220

250

270

300

330

360

400

450

490

540

600

670

750

840

930

35

40

50

60

75

95

110

135

160

180

200

220

250

270

300

330

360

400

450

490

540

600

670

750

840

930

45

55

65

80

95

120

140

170

200

230

260

290

320

350

390

430

470

520

570

630

680

760

850

960

1070

1190

45

55

65

80

95

120

140

170

200

230

260

290

320

350

390

430

470

520

570

630

680

760

850

960

1070

1190

60

75

85

100

120

150

180

220

260

300

340

370

410

450

490

540

590

650

720

790

870

980

1090

1220

1370

1520

60

75

85

100

120

150

180

220

260

300

340

370

410

450

490

540

590

650

720

790

870

980

1090

1220

1370

1520

75

95

105

130

160

200

230

280

330

380

430

470

520

570

620

680

740

820

910

1000

1100

1230

1360

1500

1690

1860

Clearance value in microns

TABLE 6.8 DOUBLE ROW SPHERICAL ROLLER BEARINGS WITH TAPERED BORE

28

Page 35: Technical Catelogue

7. LUBRICATIONWhy Bearing Should be lubricated ?

Lubrication is an essential requirement for the proper operation of bearings.The purpose of bearing lubrication is to prevent direct metallic contact between the various rolling and sliding elements. This is accomplished through the formation of a thin film of oil/grease on the contact surfaces.

The Advantages of lubrication

* Protects the bearing from rust & corrosion.* Protects the bearing from the foreign particles.* Minimizes the friction between the races & rolling

elements. * Reduces the friction arising out of elastic deformation of

rolling elements when under load.* Facilitates the smooth running of bearing by minimizing

noise.* Dissipates the heat from the bearing and helps to

distribute the frictional heat uniformly throughout the bearing, which gets generated during operation.

* Saves power losses by minimizing internal friction. * Helps the bearing to attain the required speed.* Helps to attain the anticipated life of the bearing.

Selection of lubricant:

* Small size bearings operating at high speed, low viscosity oil is used

* Large bearing carrying heavy load, lubricants with higher viscosity and additional additive properties may be used.

* The lubricant must have sufficient lubricating capacity at the prevailing temperature

* It must form a load sustaining lubricating film for prevailing load conditions.

* It must have the capacity to absorb water to a certain extent, without affecting the lubricating capacity wherever the application demands.

When the Lubricant quality and quantity is inadequate, it results in the cage failure, inadequate lubrication may heat up cage and may break down the ball pockets. Due to break down of the lubricating films on raceways and rolling element surfaces it may develop scoring marks, which lead to premature failure of the bearing.This condition may also result In the deformation of parts and when the bearing deformed parts rotate under load, sliding motion will take place instead of rolling motion and it ends up in premature bearing failure.

7.1 Types of Lubrication

7.1.1 Grease Lubrication

Grease type lubricants are relatively easy to handle & require only the simplest sealing devices and it also involves a minimum of design and maintenance requirements and thus offers an optimum economy. For these reasons, grease is most widely used lubricant for rolling bearings.Grease is a semi-solid lubricant consisting of base oil, thickener and additives

A. Base Oil :

Mineral oils or synthetic oils such as silicon diester oils and fluorocarbon oils are mainly used as the base oil for grease. The lubricating properties of grease depend mainly on characteristics of its base oil. Therefore greases with low viscosity base oil are best suited for low temperature and high speeds. High viscosity base oils are best suited for heavy loads.

B. Thickening Agents :

Thickening agents are compounded with the base oils to maintain the semi-solid state of the grease. There are several types of metallic soaps such as lithium, sodium & calcium and inorganic thickeners such as silica gel & bentonite and heat resisting organic thickeners such as polyurea and fluoric compounds.The various special characteristics of a grease, such as limiting temperature range, mechanical stability, water resistance, etc. depend largely on the type of thickening agent used. For example, a sodium based grease is generally poor in water resistance and lithium base greases are water repellent within the certain limits and may also be used in the case of moisture if corrosion inhibitors are added. Greases with betone, poly-urea and other non-metallic soaps as the thickening agent are generally superior in high temperature properties.

C. Additives :

Various additives are added to grease such as antioxidants, corrosion inhibitors and extreme pressure additives (EP Additives ) to improve various properties.EP additives are used in heavy load applications. For long use without replenishment, an antioxidant should be added.

D. Consistency:

Consistency indicate the stiffness and liquidity and expressed by a numerical index.Greases are divided into various consistency classes according to the NLGI (National Lubricating grease Institute Scale). The NLGI values for this index indicate the relative softness of the grease, the larger the number the stiffer the grease. It is mainly determined by the amount of thickening agent used and the viscosity of the base oil. For rolling bearing lubrication grease with the NLGI numbers of 1 ,2, & 3 are used.

Method GreaseLubrication

OilLubrication

Handling

Reliability

Cooling Effect

Seal Structure

Power loss

Environment Contamination

High speed rotation

oxoo

o

x

o

o

o

: Very Good o : Good : Fair x : Poor

Table 7.1 Lubrication methods and characteristics

29

Page 36: Technical Catelogue

E. Mixing Different Types of grease

In general, different brands and different kinds of grease must not be mixed because of the different additives they contain. Mixing grease with different types of thickeners may impair its composition and physical properties. However, if different greases must be mixed, at least greases with the same base oil and thickening agent should be selected. But even when the grease of the same base oil and thickening agent are mixed, the quality of the grease may still change due to difference in their additives.

Amount of Grease

The amount of grease used in any given situation will depend on the following factors : (1) Size & Shape of housing, (2) Space limitation, (3) Bearing's speed, (4) Operating Load, (5) Type of grease (6) Operating Conditions

As a general rule housing & bearing should be only filled with 30% to 60% of their capacities. Where speeds are high and temperature rise, needs to be kept to a minimum, reduced amount of grease should be used.

If excessive grease is used, oxidation and deterioration may cause lower lubricating efficiency. Moreover the standard bearing space can be found by following formula,

V = K. W. Where

3V : Quantity of bearing space open type (Cm ) K : Bearing Space Factor W : Mass of Bearing in Kg.

(Specific gravity of grease = 0.9)

Excessive amount of grease causes temperature rise which in turn causes the grease to soften and may allow leakage.

NLGIConsistency No.

Worked Penetration Working conditions

• For centralised greasing use• When fretting is likely to occur• For centralised greasing use• When fretting is likely to occur• For low temperature• For general use• For selected ball bearings• For high temperature• For general use• For selected ball bearings• For high temperature• For special use

355~385

310~340

265~295

220~250

175~205

0

1

2

3

4

TABLE 7.2 RELATIONSHIP BETWEEN CONSISTENCY AND APPLICATION OF GREASE

For smooth running (Low noise level)

Vertical Mounting

If outer ring rotation or centrifugal

force on bearing

High Temperature

Low Temperature

Contaminated Environment

Grease of penetration class 2

Grease with good adhesion properties of classes 3 & 4

Grease having additional quantity of thickener of class

2 to 4

Grease with Synthetic base oil and class of 3 & 4

Low viscosity grease with suitable oil of class 1 & 2.

Grease of class 3

Working condition Suitable Grease

TABLE 7.3 CRITERIA FOR SUITABLE GREASE SELECTION

For further detail you may contact our Technical Cell

30

Page 37: Technical Catelogue

1 2 3 Remove 160 Series Remove NU4 Series Remove N4 Series

In general, the permissible working temperature is limited by the degree of mechanical agitation to which the grease is subjected, and we shall be pleased to recommend suitable lubricants for varying conditions on receipt of necessary particulars

Before the bearings are set to work, they should be thoroughly charged with grease in such a manner as to ensure the efficient coating of all working surfaces. The housing should also be lightly packed with grease, it being important that a reserve supply of lubricant should be maintained in actual contact with the bearing to promote satisfactory and continuous lubrication. Over filling or cramming should, however, be avoided, for excessive greasing may cause overheating due to churning, and if two bearings are mounted in the same housing, they, for this reason, should be separated by distance pieces. If correctly applied, one charge of grease will last for a very long period, varying with the condition of working.

Grease Relubrication

Grease replenishment or exchange is required if the grease service life is shorter than the anticipated bearing life.The bearings are re-lubricated by means of grease guns through lubricating nipples. If frequent re-lubrication is required, grease pumps and volumetric metering units must be used.It is essential that the fresh grease displace the spent grease, so that the grease get exchanged, but overgreasing is prevented.Grease Relubrication QuantitiesRelubrication quantity L1 for weekly to yearly re-lubricating L1 = D.B.X (in grams)D = Outer dia of the bearing (mm) B = Width of the bearing (mm)

XWeekly : 0.0020Fortnightly : 0.0025Monthly : 0.0030Yearly : 0.004-0.005

Grease replenishment intervals can also be calculated by using following graph.This chart indicates the replenishment interval for standard rolling bearing grease when used under normal operating conditions.As operating temperature increases, the grease re-supply interval should be shortened accordingly.Generally, for every 10°C increase in bearing temperature,

Example : Find the grease lubrication interval for ball bearing 6205 with a radial load 1 .4 kN operating at 4800 r/min

Cr/Pr = 14/1 .4 kN = 10 from fig. 2 adjusted load fL is 0.98

From the bearing tables the allowable speed for bearing 6205 is 13000 r/min & numbers of revolutions at a radial load of 1.4 kN areno = 0.98x13000 = 12740 r/min therefore n/no = 12740/4800 = 2.6Using the chart in fig.3 locate the point corresponding to bore diameter d=25 mm on the vertical line for radial ball bearings. Draw a straight- horizontal line to vertical line I. After that draw a straight-line from that point (A in example) to a point on the line II which corresponds to the n /n value (2.6 in oexample). Point C, where this line intersects vertical line indicates the lubrication interval 'h' which is approximately 4500 hours.

31

TABLE 7.4 BEARING SPACE RATIO (K)

Bearing Type

Ball Bearings

NU-cylindrical RollerBearings

Tapered Roller Bearings

SphericalRoller Bearings

N-cylindrical RollerBearings

Retainer Type

Pressed Retainer 61

46

5036

5537

3528

Pressed RetainerMachined Retainer

Pressed RetainerMachined Retainer

Pressed RetainerMachined Retainer

Machined Retainer

K

1

2

3

above 80°C, the lubrication period is reduced by exponent"1/1.5".

C/PFig : Value of adjustment factor F depends on bearingL

1.0

0.9

0.8

0.7

0.6

0.5

5 6 7 8 9 10 11

400300200

10050403020107

Bearing bored mm

no/nII

Grease replacement limit h

III

200

100

5030

2010

200

100

50

3020

500300

500

200

100

50

3020

300

30 000

20 000

10 000

5 0004 000

3 000

2 000

1 000

500400

300

A

B

C

20.0

15.0

10.09.08.07.06.0

5.0

4.0

3.0

2.0

1.0

0.9

0.8

0.7

Ra

dia

l ba

ll be

arin

gs

Se

lf-alig

nin

g ro

ller b

ea

ring

s

Tap

ere

d ro

ller b

ea

ring

s

Cy

lind

rica

l rolle

r be

arin

gs

Th

rus

t ba

ll be

arin

gs

no : fLXAllowable rotational speed(dimensions table)

n : Operating rotational speed

Page 38: Technical Catelogue

32

TABLE 7.5

Grease name

Thickener

Base Oil

Dropping point (°c)

Operating temp.

Range (°c)

Rotational range

Mechanical stability

Water resistance

Pressure resistance

Remarks

Calcium grease(cup grease)

Calcium Soap

Mineral oil

80 to 100

-10 to +70

Low to medium

Fair to good

Good

Fair

Suitable for

application at Low

rotation speed &

under light load. Not

applicable at high

temperature

Sodium grease(fiber grease)

Sodium Soap

Mineral oil

160 to 180

0 to +110

Low to high

Good to excellent

Bad

Good to excellent

Liable to emulsify in

the presence of

water. Used at

relatively high

temperature.

Lithium grease

Lithium Soap

Synthetic oil

(diester oil)

170 to 230

-50 to +130

High

Good to excellent

Good

Fair

Mineral oil

170 to 190

-30 to +120

Medium to high

Excellent

Good

Good

Most

widely

usable for

various

rolling

bearings

Synthetic oil

(Silicon oil)

220 to 260

-50 to +180

Low to medium

Good

Good

Bad to fair

Superior, High &

low

temperature

characteristics.

Superior Low,

Temperature & friction

characteristics.

Suitable for

bearings for measuring

instruments & extra

small ball bearings

for small electric

motors.

Grease name

Thickener

Base Oil

Dropping point

(C)

Operating

Temp. Range

(C)

Rotational

Range

Mechanical

Stability

Water

Resistance

Pressure

Resistance

Remarks

Lithium Complex

Soap

Mineral Oil

250 or Higher

-30 to +150

Low to High

Good to Excellent

Good to Excellent

Good

Calcium

Complex Soap

Mineral Oil

200 to 280

-10 to +130

Low to Medium

Good

Good

Good

Complex Base Grease Non-Soap Base Grease

Superior

pressure

resistance

when extreme

pressure agents

is added. Used

In bearings for

rolling mills.

Bentone

Mineral Oil

-

-10 to +150

Medium to High

Good

Good

Good

Urea Compounds

Mineral Oil/Synthetic Oil

240 or higher

-30 to +150

Low to High

Good to Excellent

Good to Excellent

Good to Excellent

Fluorine Compunds

Synthetic Oil

250 or Higher

-40 to +250

Low to Medium

Good

Good

Good

Superior

mechanical

stability and

heat resistance.

Used at

relatively high

temperature.

Suitable for

application at high

temperature &

under relatively

heavy load

Superior water

resistance, oxidation

stability, and heat

stability. Suitable for

application at high

temperature & high

rotation speed.

Superior chemical

resistance and solvent

resistance. Usable

upto 250 °C.

Page 39: Technical Catelogue

33

TYPE OFLUBRICATING

OIL

HIGHLYREFINED

MINERAL OIL

MAJOR SYNTHETIC OILS

DIESTER OIL SILICON OIL POLYGLYCOLICOIL

POLYPHENYLETHER OIL

FLOURINATEDOIL

OperatingTemp. range(C°)

-40 to +150 -55 to +150 -70 to +350 -30 to +150 0 to +330 -20 to +300

Lubricity Excellent Excellent Fair Good Good Excellent

Oxidationstability Good Good Fair Fair Excellent Excellent

Radioactivityresistance

Bad Bad Bad to Fair Bad Excellent ---------

Suitability forHigh Loads

Very Good Good Poor Very Good Very Good Good

With regard to operating temperature & lubrication, the following table lists the required oil visocisty for differenttypes of rolling bearings.

Remarks : 1mm²/s = 1 cSt (Centistokes)

Amount of oil : When oil bath lubrication is used and a bearing mounted with its axis horizontal, oil should be added until the static oil level is at the center of the lowest bearing rolling element. For vertical shaft, add oil to cover 50% to 80% of the rolling element.

Bearing Type Dynamic Viscosity (mm²/s)

Ball bearings, Cylindrical roller bearings, Needle roller bearings

Spherical roller bearings, Tapered roller bearings, Needle roller thrust bearing

Self-Aligning roller thrust bearings

13

20

30

7.1.2 OIL LUBRICATION :

! Oil lubrication is considered to be more effective than grease, provided proper sealing methods are employed to prevent the leakage.

! Only highly refined oil should be used as bearing lubricant.

OIL IS PREFERRED - WHERE

! Bearing speed is high! Operating temperature is considerably high! Dirt conditions are minimum! Sealing methods can be easily employed

TYPES OF OILS

! Natural oil! Synthetic oil

a) Diesters b) Silicon oil c) Fluorinated oild) Polyglycols e) Synthetic hydrocarbons

! Animal & Vegetable oils

TABLE 7.6 CHARACTERISTICS OF LUBRICATING OILS

Page 40: Technical Catelogue

7.2 Methods of Oil Lubrication

7.2.1 Oil bath lubricationThis method of lubrication is one of the most popular for slow and intermediate speed operation. This is referred to as "oil bath lubrication", because the bearing operates in an oil bath made by filling the housing with oil. Too much oil causes excessive temperature rise (through agitation) while too little oil may cause seizing. To assure proper lubrication it is sufficient that the oil level be kept around the center of bottom balls/ rollers of bearing in stationary condition. In the case of horizontal shaft, this level is determined when the bearing is idle. It is desirable to install an oil gauge so that the oil level can easily be checked when the bearing is idle. In the case of a vertical shaft, 50-80% of the ball / roller should be submerged when the bearing is idle. When more than two bearings are connected to a hosing, the bearing running at the bottom will generate heat unless it rotates at extremely low speed. For such cases, we recommend the use of some other lubrication method.

7.2.2 Splash lubricationThis is a lubrication method where, without direct submersion, oil is splashed by impellers attached to a shaft. This method is effective for fairly high speeds. One example, where splash lubrication is commonly used for bearings and gears is in a gear box where the gears may also be the splashing devices. In this case however, a shield plate should be installed or a magnet should be placed at the bottom of both to prevent worn grindings from the gears from possibly entering the bearings. Use of a conical rotating element in lieu of an impeller on a vertical shaft is effective in splashing oil, supplied by centrifugal force.

7.2.3 Drop-Feed lubrication This is a lubrication method where an oil pot or oil reservoir (usually called an "oiler") is installed at the upper portion of housing and oil drips from the oiler through a tiny hole of from a wick (through capillary action). The dripping oil is converted to fog or mist on collisions with the rotating shaft / bearing parts. This method is more effective for comparatively high speeds and light loads rather than medium loads. Although application capability is great irrespective of shaft mounting (vertical or horizontal) remember to top off the oiler before it runs dry.

34

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7.2 Methods of Oil Lubrication

7.2.1 Oil bath lubricationThis method of lubrication is one of the most popular for slow and intermediate speed operation. This is referred to as "oil bath lubrication", because the bearing operates in an oil bath made by filling the housing with oil. Too much oil causes excessive temperature rise (through agitation) while too little oil may cause seizing. To assure proper lubrication it is sufficient that the oil level be kept around the center of bottom balls/ rollers of bearing in stationary condition. In the case of horizontal shaft, this level is determined when the bearing is idle. It is desirable to install an oil gauge so that the oil level can easily be checked when the bearing is idle. In the case of a vertical shaft, 50-80% of the ball / roller should be submerged when the bearing is idle. When more than two bearings are connected to a hosing, the bearing running at the bottom will generate heat unless it rotates at extremely low speed. For such cases, we recommend the use of some other lubrication method.

.

7.2.2 Splash lubricationThis is a lubrication method where, without direct submersion, oil is splashed by impellers attached to a shaft. This method is effective for fairly high speeds. One example, where splash lubrication is commonly used for bearings and gears is in a gear box where the gears may also be the splashing devices. In this case however, a shield plate should be installed or a magnet should be placed at the bottom of both to prevent worn grindings from the gears from possibly entering the bearings. Use of a conical rotating element in lieu of an impeller on a vertical shaft is effective in splashing oil, supplied by centrifugal force.

35

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36

7.2.6 Spray lubrication (oil-mist lubrication)Filtered oil is blown through a lubrication sprayer (using dry compressed air), emerging in an atomized form and is fed into the housing for lubrication. This lubrication method is called "spray lubrication" or "oil-mist lubrication", which features low resistance of oil, high effectiveness of cooling and prevention of bearings from dust or water invasion due to high internal pressure associated with new oil feeding at all times. This method has often been used for bearings with comparatively light loads such as high speed main spindle bearings or grinding machines though it recently has become popular for bearings mounted on metal rolling mills. In cases of metal rolling mills, oil atomizing by heating high viscosity oil causes the bearing to raise its temperature. Therefore, care should be taken when selecting the bearing clearance. Because of continuous clean bearing operation and less risk of oil leakage, use of this lubrication method is expanding.

7.2.7 Jet lubrication (Forced feed atomizing)When a bearing is subject to high speed operation, the cage and balls act like a fan interfering with oil fed into the bearing. To cope with this phenomenon, a lubrication method called "Jet lubrication" is available. This method features highly pressurized oil lubrication (atomizing). In the most unfavorable conditions such as high speeds and high temperature, this method is one of the most reliable lubrication processes, dissipating any heat generated.Since oil has to be fed into bearings at high speed the spraying port should be as small as possible, though there is a high risk of seizing if dust and other foreign particles are entrapped at the nozzle port. Therefore, the nozzle port larger than 1 mm dia,

2applying pressure of 1-5kgf/cm is recommended so that the oil can be sprayed between the inner ring and the cage. Since a lot of oil is needed for this system, make the outlet ports of sufficiently large diameters and set them at both sides of the bearing.

F=FilterR=Pressure regulatorL=atomizerN=nozzle

F R

L

N

Page 43: Technical Catelogue

37

8. SEATINGS, LIMITS AND FITS

8.1 Seatings

Seatings for bearing rings must be parallel, circular and machined to their correct limits. Badly made seatings can distort thin section bearing rings, and thus reduce the efficiency and life of the bearings.

Shafts must be designed so that where rigid bearings are used, the slope at the bearings due to deflection is as small as possible. The permissible slope must vary with individual applications as it depends upon the operating conditions consequently limiting values are not listed. When experience is lacking on this point, our Technical Department will be pleased to give advice.

Housing must give adequate support to the outer ring of a bearing under load. If a housing distorts excessively, the outer ring will invariably distort as well, causing premature failure of the bearing. Where individual housing is used accurate alignment must be provided for rigid bearings.

Split housing should not be used unless absolutely necessary, since the joint between the cap and its base could distort the outer ring. If such housings are used, the two halves should be accurately doweled or registered before the bearing seating is machined. It is advisable to ensure that the cap can only be fitted one way round by suitably arranging the dowels or register.

Light alloy housings should be provided with substantial steel liners when :

! A bearing has to work under wide variation of temperature, as differential expansion between the seating and bearing materials affects the initial fit between these members.

! Heavy and/or shock loads are involved, for alloy seatings can quickly loose shape under such loading and give rise to serious trouble.

! The steel liners must be an interference fit in their housings at the temperature extremes anticipated, and beating seatings should be machined after the liners are fitted.

! When light alloy or other non ferrous seating are to be used, we advise consultation with our Technical Department about the seating limits to be adopted.

Seating Fits

It is very important that bearing seatings be machined to their correct limits, incorrect fits can cause tightness within the bearing or allow one or both of the bearing rings to creep, and affect the running accuracy and the assembly and disassembly of a machine.

Creep is slow rotation of one ring relative to its seating. It is undesirable since the shaft and the bore of the bearing or the housing and the outside diameter of the bearing become worn. Creep is not due to friction within a bearing but is generally caused by radial loads rotating or oscillating with respect to a fixed point on the ring under consideration. The only satisfactory way of preventing creep under such conditions is to make the affected ring an interference fit on its seating. Set-screws or key ways should not be used in an effort to prevent creep, for they quickly wear due to constant chafing, or can distort bearing- rings, causing local overload and rapid bearing failure. Also, clamping a ring endways does not normally prevent creep.

Ball Journal, Roller Journal, Angular Contact and Duplex Bearings

Rotating Rings (usually inner ring) should be made interference fit on their seating to ensure that they will not creep.

Stationary Rings (usually outer ring) need not be interference fit provided there are no out-of-balance or oscillating loads.

Some bearing rings must slide endways on their seatings and in such cases a sliding fit is essential, although excessive slackness should be avoided. For example, where two or more Ball Journal bearings, or Roller Journal bearings with non detachable rings are mounted on the same unit, the unlocated ring or rings should be free to move endways, otherwise the bearings that are adjusted endwise should also be made sliding fits. Where the stationary ring of Ball Journal, Angular Contact or Duplex Bearing is held endways, it is common practice to make the ring a sliding fit. In the case of Roller Journal bearings a transition fit is normally used. For Journal bearings light interference fits, however, are not detrimental provided the correct diametral clearance is used, and the seating fit adopted may well be governed by considerations of mounting, dismounting, and of rigidity.

If a stationary ring does creep, out-of-balance loading or out-of square mounting of one of the bearing rings must be suspected. Mounting errors should be corrected, and where out-of-balance loading exists the assembly should be dynamically balanced, static balancing not being enough. Where out-of balance loading can't be reduced to a low level, or where it is a function of the machine, an interference fit must be used on the stationary ring as well as on the rotating ring. In a bearing arrangement where interference fits are used on all rings, a bearing layout must be used in which there is no danger of the bearings being axially nipped one against the other.

Page 44: Technical Catelogue

38

8.2 Fits

The necessity of a proper fitIn some cases improper fit may lead to damage and shorten bearing life. Therefore, it is necessary to make a careful analysis while selecting a proper fit.

Some of the negative conditions caused by improper fit are listed below :! Raceway cracking, early pitting and displacement of

raceways! Raceway & shaft or housing abrasion caused by

creeping in fretting corrosion! Seizing caused by loss of internal clearance! Increased noise & lowered rotational accuracy due to

raceway groove deformation.

Selection of fits

Selection of proper fit depended upon thorough analysis of bearing operating conditions, including consideration of following factors :

(1) Condition of Rotation

Condition of rotation refer to the moving of bearing ring being considered in relation to the direction of load. There are 3 different conditions :

! Rotating load! Stationery load! Direction of load indeterminate

(2) Magnitude of the load

The interference fit of a bearing's Inner ring on its seating will be loosened with the increasing load, as the ring will expand under the influence of rotating load, & ring may begin to creep. So, if it is of shock character, greater interference is required.

The loss of interference due to increasing load can be estimated using the following equation :

When Fr is £ 0.3Cor Where Ddp = Interference decrease of inner ring(mm) d Fr

Ddp = 0.08 B d = Bearing Bore (mm)

When Fr is £ 0.3 Cor B = Inner Ring Width(mm) Fr = Radial Load (N)

Ddp = 0.02 Cor = Basic Static Load (N)

(3) Bearing Internal Clearance

! An interference fit of a bearing on the shaft or in housing means that ring is elastically deformed (expanded or compressed), and bearing's internal clearance reduced.

! The internal clearance and permissible reduction depend on the type and size of the bearing.

! The reduction in clearance due to interference fit can be so large that bearings with an internal clearance which is greater than normal have to be used.

! The expansion of the inner ring and contraction of outer ring can be assumed to be approximately 60 - 80 % of the interference, depending on the material of shaft and housing.

(4) Temperature Condition

Interference between inner ring & steel shaft is reduced as a result of temperature increase ( difference between bearing temperature and ambient temperature). This can result in an easing of fit of the inner ring on its seating. while outer ring expansion may result in increase in clearance.

The decrease of the interference of the inner ring due to this temperature difference may be calculated using following equation :

Ddt = 0.0015 d D TWhere Ddt = Required effective interference for

temperature difference mmDT = Temperature difference between bearing

temperature and ambient temperature °c. d = Bearing bore diameter mm.

(5) Running Accuracy Requirement

To reduce resilience and vibration, clearance fit should generally not be used for bearings, where high demands are placed on running accuracy.

(6) Design & Material of Shaft & Housing

The fit of a bearing ring on its seating must not lead to uneven distortion of the ring (out of roundness). This can be caused by discontinuity in the housing surface. Split housings are therefore not suitable where outer rings are to have an interference fit.

(7) Ease of Mounting & Dismounting

Bearings with clearance fit are usually easier to mount or dismount than those having interference fit. Where operating condition necessitate interference fit and it is essential that mounting & dismounting can be done easily, separable bearings or bearings with taper bore and adaptor or withdrawal sleeve may be used.

(8) Displacement of Non-Locating Bearings

If non-separable bearings are used as floating bearings, it is imperative that one of the bearing rings has to move axially during operation. This is ensured by adopting a clearance fit for that ring, which carries a stationary load, when the outer ring is under stationary load, so that axial displacement has to take place in the housing bore, a hardened intermediate bushing is often fitted to the outer ring.

(9) Effective Interference and finish of shaft & housing

Since the roughness of the fitted surface is reduced during fitting, the effective interference becomes less than the apparent interference. the amount of this interference decrease varies depending on roughness of the surfaces.

FrB( )

Page 45: Technical Catelogue

39

Normally, manufacturers assume the following interference

reductions :

For ground shaft : 1 Micron to 2.5 Micron

Machined Shaft : 5 Micron to 7 Micron

(10) Fitting Stress & Ring Expansion and Contraction

While calculating the minimum required amount of

interference, following factors should be taken into

consideration :

! Interference is reduced by radial load

! Interference is reduced by difference between bearing

temperature and ambient temperature

! Interference is reduced by variation of fitted surfaces

Important Details on Fits

! Maximum interference should not exceed the ratio of

1 : 1000 of shaft or outside diameter.

! Tight interference fits are recommended for :

(a) Operating conditions with large vibrations or shock

loads

(b) Application using hollow shaft of housing with

thin walls

(c) Application using housing made of light alloys

or plastic.

Loose interferences are recommended for :

(a) Application requiring high running accuracy

(b) Application using small size bearings or thin

walled bearings.

Shaft and housing material, geometry, hardness and surface

finish must be carefully controlled. Ground shafts should be

finished to 1 .3 micron Ra or better ; for turned shafts, a finish

of 2.5 micron Ra or better ; and housing bores should be

finished to 4 micron Ra or better.

To avoid shearing of aluminium and magnesium housing

during bearing installation, steel inserts should be used ;

alternatively special lubricants may be used for freezing and

heating to facilitate assembly. A minimum interference fit of

0.0015" and 0.001" per inch of diameter is required for

magnesium and aluminium housing respectively.

Where bearings are to be pressed onto a hollow shaft,

allowance must be made for contraction of the hollow shaft

in order to maintain the desired radial pressure.

THE NEI PRODUCT ENGINEERING DEPARTMENT

SHOULD BE CONSULTED FOR PROPER FITTING

PRACTICE ON ALL SPECIAL APPLICATIONS.

Page 46: Technical Catelogue

40

Unit mm

Unit mm

TABLE 8.1 FITTING AGAINST SHAFT

TABLE 8.2 FITTING AGAINST HOUSING

Numeric value table of fitting for radial bearing of 0 class (Normal class) for metric size

Ddmp

Nominal borediameter of

bearingd

(mm)

Over highIncl. low

g5 g6 h5 h6 j5 js5 j6

3

6

10

18

30

50

80

120

140

160

180

200

225

250

280

315

355

400

450

6

10

18

30

50

80

120

140

160

180

200

225

250

280

315

355

400

450

500

-8

-8

-8

-10

-12

-15

-20

-25

-30

-35

-40

-45

0

0

0

0

0

0

0

0

0

0

0

0

4T - 9L

3T - 11L

2T - 14L

3T - 16L

3T - 20L

5T - 23L

8T - 27L

11T - 32L

15T - 35L

18T - 40L

22T - 43L

25T - 47L

4T - 12L

3T - 14L

2T - 17L

3T - 20L

3T - 25L

5T - 29L

8T - 34L

11T - 39L

15T - 44L

18T - 49L

22T - 54L

25T - 60L

8T - 5L

8T - 9L

8T - 8L

10T - 9L

12T - 11L

15T - 13L

20T - 15L

25T - 18L

30T - 20L

35T - 23L

40T - 25L

45T - 27L

8T - 8L

8T - 9L

8T - 11L

10T - 13L

12T - 16L

15T - 19L

20T - 22L

25T - 25L

30T - 29L

35T - 32L

40T - 36L

45T - 40L

11T - 2L

12T - 2L

13T - 3L

15T - 4L

18T - 5L

21 - 7L

26T - 9L

32T - 11L

37T - 13L

42T - 16L

47T - 18L

52T - 20L

10.5T - 2.5L

11T - 3L

12T - 4L

14.5T - 4.5L

17.5T - 5.5L

21.5T - 6.5L

27.5T - 7.5L

34T - 9L

40T - 10L

46.5T-11.5L

52.5T - 12.5L

58.5T-13.5L

14T - 2L

15T - 2L

16T - 3L

19T - 4L

23T - 5L

27T - 7L

33T - 9L

39T - 11L

46T - 13L

51T - 16L

58T - 18L

65T - 20L

DDmp

Nominal borediameter of

bearingd

(mm)

Over highIncl. low

G7 G6 H7 J6 J7 Js7 K6

6

10

18

30

50

80

120

150

180

250

315

400

10

18

30

50

80

120

150

180

250

315

400

500

8

8

9

11

13

15

18

25

30

35

40

45

-

-

-

-

-

-

-

-

-

-

-

-

0

0

0

0

0

0

0

0

0

0

0

0

5L - 28L

6L - 32L

7L - 37L

9L - 45L

10L - 53L

12L - 62L

14L - 72L

14L - 79L

15L - 91L

17L - 104

18L -115L

20L -128L

0 - 17L

0 - 19L

0 - 22L

0 - 27L

0 - 32L

0 - 37L

0 - 43L

0 - 50L

0 - 59L

0 - 67L

0 - 76L

0 - 85L

0 - 23L

0 - 26L

0 - 30L

0 - 36L

0 - 47L

0 - 50L

0 - 58L

0 - 65L

0 - 76L

0 - 87L

0 - 97L

0 -108L

4T - 13L

5T - 14L

5T - 17L

6T - 21L

6T - 26L

6T - 31L

7T - 36L

7T - 43L

7T - 52L

7T - 60L

7T - 69L

7T - 78L

7T - 16L

8T - 18L

9T - 21L

11T - 25L

12T - 31L

13T - 37L

14T - 44L

14T - 51L

16T - 60L

16T - 71L

18T - 79L

20T - 88L

7.5 - 15.5L

9T - 17L

10.5T - 19.5L

12.5T - 23.5L

15T - 28L

17.5T - 32.5L

20T - 38L

20T - 45L

23T - 53L

26T - 61L

28.5T -68.5L

31.5T -76.5L

7T - 10L

9T - 10L

11T - 11L

13T - 14L

15T - 17L

18T - 19L

21T - 22L

21T - 29L

24T - 35L

27T - 40L

29T - 47L

32T - 53L

Page 47: Technical Catelogue

Unit mmTABLE 8.3 FITTING AGAINST SHAFT

Ddmp

Nominal borediameter of

bearingd

(mm)

Over Incl. high low

js6 k5 k6 m5 m6 n6 p6 r6

3

6

10

18

30

50

80

120

140

160

180

200

225

250

280

315

355

400

450

6

10

18

30

50

80

120

140

160

180

200

225

250

280

315

355

400

450

500

-8

-8

-8

-10

-12

-15

-20

-25

-30

-35

-40

-45

0

0

0

0

0

0

0

0

0

0

0

0

12T - 4L

12.5T - 4.5L

13.5T - 5.5L

16.5T - 6.5L

20T - 8L

24.5T - 9.5L

31T - 11L

37.5T-12.5L

44.5T-14.5L

51T - 16L

58T - 18L

65T - 20T

14T

15T

17T

21T

25T

30T

38T

46T

54T

62T

69T

77T

17T

18T

20T

25T

30T

36T

45T

53T

63T

71T

80T

90T

17T

20T

23T

27T

32T

39T

48T

58T

67T

78T

86T

95T

20T

23T

26T

31T

37T

45T

55T

65T

76T

87T

97T

108T

24T

27T

31T

38T

45T

54T

65T

77T

90T

101T

113T

125T

28T

32T

37T

45T

54T

66T

79T

93T

109T

123T

138T

153T

113T

115T

118T

136T

139T

143T

161T

165T

184T

190T

211T

217T

1T

1T

1T

2T

2T

2T

3T

3T

4T

4T

4T

5T

1T

1T

1T

2T

2T

2T

3T

3T

4T

4T

4T

4T

4T

6T

7T

8T

9T

11T

13T

15T

17T

20T

21T

23T

4T

6T

7T

8T

9T

11T

13T

15T

17T

20T

21T

23T

8T

10T

12T

15T

17T

20T

23T

27T

31T

34T

37T

40T

12T

15T

18T

22T

26T

32T

37T

43T

50T

56T

62T

68T

63T

65T

68T

77T

80T

84T

94T

98T

108T

114T

126T

132T

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Numeric value table of fitting for radial bearing of 0 class (Normal class) for metric size

Unit mm

TABLE 8.4 FITTING AGAINST HOUSING

DDmp

Nominal borediameter of

bearingd

(mm)

Over Incl. high low

K7 M7 N7 P7

6

10

18

30

50

80

120

150

180

250

315

400

10

18

30

50

80

150

180

200

250

315

400

500

8

8

9

11

13

15

18

25

30

35

40

45

0

0

0

0

0

0

0

0

0

0

0

0

10T

12T

15T

18T

21T

25T

28T

28T

33T

36T

40T

45T

15T

18T

21T

25T

30T

35T

40T

40T

46T

52T

57T

63T

19T

23T

28T

33T

39T

45T

52T

52T

60T

66T

73T

80T

24T

29T

35T

42T

52T

59T

68T

68T

79T

88T

98T

108T

13L

14L

15L

18L

22L

25L

30L

37L

43L

51L

57L

63L

8L

8L

9L

11L

13L

15L

18L

25L

30L

35L

40L

45L

4L

3L

2L

3L

4L

5L

6L

13L

16L

21L

24L

28L

1L

3L

5L

6L

8L

9L

10L

3L

3L

1L

1L

0

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

41

Page 48: Technical Catelogue

8.3 Limits and Fits Guideline TAPERED ROLLER BEARINGSAFBMA RECOMMENDED FITTING PRACTICE

Shaft and housing material, geometry, hardness and surface finish must be carefully controlled. Ground shafts should be

finished to 1.3 micron A.A. or better ; for turned shafts a finish of 2.5 mm A.A. or better ; and housing bores should be finished to 4 micron A.A. or better.

To avoid shearing aluminium and magnesium housing during bearing installation, steel inserts should be used ; alternatively special lubricants may be used for freezing and heating to facilitate assembly. A minimum interference fit is required for aluminium of 0.0010* per inch of diameter, for magnesium of 0.0015" per in of diameter.

Where bearings are to be pressed onto a hollow shaft, allowance must be made for contraction of the hollow shaft in order to maintain the desired radial pressure.

THE NEI PRODUCT ENGINEERING DEPARTMENT SHOULD BE CONSULTED FOR PROPER FITTING PRACTICE ON ALL SPECIAL APPLICATIONS.

Use

AutomotiveRotatingShafts

Pinion, transmissionrear wheels, crossshaft,

transfer case

Differential

Front wheels, full floating rear wheels

trailer wheels

AutomotiveStationary

Shafts

Application Fit Type

ConeBore

B*

ShaftDiameter

B*Fit

Upto 3" bore Above 3" bore

FitConeBore

B*

ShaftDiameter

B*

Adjustable cones +0.0005-0.0000

+0.0005+0.0000

0.0005T0.0005L

+0.0010-0.0000

+0.0015+0.0005

0.0015T0.0005L

Adjustable cones +0.0005-0.0000

-0.0002-0.0007

0.0002L0.0012L

+0.0010-0.0000

-0.0002-0.0012

0.0002L0.0022L

Non-Adjustable cones +0.0005-0.0000

+0.0015+0.0010

0.0015T0.0005T

+0.0010-0.0000

+0.0025+0.0015

0.0025T0.0005T

Non-Adjustable cones +0.0005-0.0000

+0.0025+0.0015

0.0025T0.0010T

+0.0010-0.0000

+0.0035+0.0025

0.0035T0.0015T

Use

Auto-motive

Differential

Rear wheels, trans-mission, cross shaft& other application

Front wheels, full floating rear wheels

pinion, differntial

Application Fit Type

Adjustable cups

Non-Adjustable cups

Non-Adjustable cups

42

CupO.D.D*

CupO.D.D*

CupO.D.D*

HousingBore

D*

HousingBore

D*

HousingBore

D*Fit Fit

3" to 5"O.D.Less 3" O.D. Above 5" O.D.

Fit

+0.0010-0.0000

-0.0015-0.0005

0.0025T0.0005T

+0.0010-0.0000

+0.0010-0.0000

-0.0020-0.0010

-0.0030-0.0010

0.0030T0.0010T

0.0040T0.0010T

+0.0010-0.0000

-0.0000+0.0010

0.0010T0.0010L

-0.0010-0.0000

-0.0010-0.0000

+0.0000+0.0010

-0.0000+0.0020

0.0010T0.0010L

0.0010T-0.0020L

+0.0010-0.0000

+0.0010+0.0020

0.0000L0.0020L

+0.0010-0.0000

+0.0010-0.0000

+0.0010+0.0020

-0.0000+0.0020

0.0000L0.0020L

0.0010T0.0020L

*D - Normal cup O.D., L - Loose, T - Tight

AFBMA AUTOMOTIVE TAPERED CUP FITTING PRACTICE.

AFBMA AUTOMOTIVE TAPERED CONE FITTING PRACTICE.

Page 49: Technical Catelogue

43

9. BEARING HANDLING 9.1 MountingRolling bearing is a very precise product and its mounting

deserves careful attention. The characteristics of this

bearing should be thoroughly studied, and it should be

mounted in the most appropriate manner. It is desired that

the assembly of the bearing be fully studied in the design and

assembly departments; and standards be established with

regard to following items :

1. Cleaning the bearing and related parts.

2. Checking the dimensions and finishing the related parts

3. Mounting tools.

4. Mounting methods.

5. Checking after mounting.

6. Amount of lubricant.

Mounting should be conducted carefully in accordance with

the specified standards. The rotating race (usually the inner)

must be made of an interference fit on its seat to prevent

"creep" or slow rotation of the race relative to the shaft or

housing on or in which it is mounted. It is also advisable to

clamp it firmly endways. The shoulders provided should be of

ample proportions to ensure a true abutment for the race, but

for standard roller bearings it should be relieved at about the

diameter of the roller track. In case of bearings fitted with

clamping sleeves and nuts it is necessary to see that these

nuts are tightened to the fullest extent, and it is an advantage

if the bearings are so fitted that the rotation of the shaft has a

tendency to tighten the nut on the sleeve. The importance of

rigidly fixing the race upon or in the revolving part cannot be

too strongly emphasised.

The stationary race ( usually the outer) should be a good fit in

its housing perfectly free from shake. A standard roller

bearing should be clamped endways to ensure that the

roller's track is in centre of the race. Deep groove ball bearing

if not locating the shaft, must be left free endways, having a

clearance of approximately one-third the total width of the

bearings. Angular contact bearings carry radial load and

thrust load in one direction but to maintain the balls in correct

contact with the tracks it is necessary for the thrust to be at

least equal to the radial load. Where this is not inherent in the

loading conditions another ball bearing must be fitted to

provide the balance of the required thrust. This is

automatically applied if the opposing bearing is adjusted to

take up the end play. Care is necessary to ensure that over

adjustment does not too heavily preload the bearings and in

this connection allowance should be made for any difference

in thermal expansion of shaft and housing.Where there is no definite end thrust the shaft mounted on

deep groove ball bearings may be located by clamping

endways the most lightly loaded bearings. With roller

bearings, location may be effected by a bearing having lips in

both races by plain faces, or by a ball locating bearing.Set screws, keys or similar devices for fixing the races should

be carefully avoided as they readily distort the rings and

cause over loading of the balls or rollers.Care should be taken to see that the shoulders between

which the races are clamped are square with shaft.Protection from dirt and moisture is most important.

PRACTICAL ADVICE

I. Storage

1. Store the bearings in a clean. dry place in their original

wrappings. This will preserve them from deterioration.2. Use older stock first.3. Do not stack too many bearings on top of each otherwise

the protective oil could be squeezed out from between the

bearing and its wrapping, thus leading to corrosion problem.

4. Also, never store large bearings upright but lay them flat.

II. Fitting

1 . Absolute cleanliness is essential when handling bearings.

They should not be removed from their wrappings until

required for fitting. A smooth metal-topped bench that can be

wiped clean is a great advantage. All tools, shaft, housings

and other components must be perfectly clean. If fitting

operations are delayed or interrupted, the assembly should

be wrapped with grease proof paper to exclude dirt and dust.

2. Bearing of about 11 inch outside diameter and large dia

are protected by heavy mineral jelly. Thus must be removed

before the bearings are used, and one method is to soak the

bearing in clean, hot mineral oil at a temperature not

exceeding 100°C.

3. All other bearing are usually coated with a rust

preventative oil, unless prelubricated and/or packed to suit

individual customer requirements. There is no need to

remove this oil unless :i) It is sufficient to cause serious dilution of the oil or grease

used in the bearing. This normally applies to smaller

bearings where the rust preventive oil represents a lagre

proportion of the required amount of lubricant.ii) Low torque is required.iii) A synthetic lubricant used that may not be compatible with

the protecting oil.

To remove the rust preventive oil, wash the bearings in a

good quality washing fluid ; white spirit or good quality

paraffin is suitable.Allow the bearings to drain thoroughly. Finally dry them, the

following being satisfactory methods :

Page 50: Technical Catelogue

44

i) Place the bearings in an oven or on a hot plate, a

temperature of 65-80°C should be adequate.

ii) Direct dry, clean, compressed air on the bearings. The

cage and rings of smaller bearings must be held firmly

otherwise a sudden blast of air would rapidly accelerate the

free bearing parts, this could cause the balls to skid, thus

damaging the highly finished internal surfaces of the

bearing.

4. The fits of the rings on their seatings are very important

Therefore ensure that the shaft and housing seatings are of

correct size and of good shape.

5. All shoulders must be smooth and square with the axis of

rotation.

6. Never drive one ring on its seating by blows on the other.

Such blows would irretrievably damage the balls or rollers

and raceways.

7. Apply pressure evenly around the rings. "A press is

better than a hammer."

8. Should a hammer be used, mild steel or brass tube of

suitable size, faced up square, should be interposed

between it and the bearing. This will distribute the force of the

blows (or rather taps), which should be given progressively

around the ring.

9. When the parts or a separable roller bearings are brought

together, the inner ring, the outer ring and the rollers must all

be square one with the other. If not square, then the rollers

would not slide freely, and force would have to be used to

bring the parts together. Such force would result in the rollers

and raceways becoming scored and this, in addition to

causing noisy running could cause early failure of the

bearing.

10.Where the ring of a bearing is against an abutment, make

sure it is tight home.

11. For heavy interference fits, inner rings may be shrunk on

to the seatings after heating in clean mineral oil at a

temperature of approximately 100°C: Be sure that the

bearing is in contact with the abutment shoulder after it has

cooled.

12. In this case of taper clamping sleeve and nut bearings,

the clamping nut must not be overtightened, for this could

expand the inner ring and eliminate all clearance within the

bearing, or even fracture the inner ring. We recommend that

when using pin spanners, having a length of approximately

five times the shaft diameter, one or two light hammer blows

should be given to the handle of the spanner after the nut has

been tightened as far as possible by hand pressure. This

should tighten the nut just sufficiently. It is a good practice.

If possible, to check that the sleeve is still clamped firmly to

the shaft after a few days running. As an additional

precaution we recommend that whenever possible, the

bearings are fitted so that the rotation of the shaft tends to

tighten the nut on the sleeve. To assist customers who use

torque spanners we recommend that the following torque be

applied to the clamping nut for light series bearings.

Shaft Diameter Torque on Nut

1"(25mm) 7.6 Kg.m

1 .5" (38 mm) 12.4 Kg.m

2" (50 mm) 17.25 Kg.m

3" (75 mm) 30.3 Kg.m

For medium series bearing we recommend that the above

figures be increased by approximately 50 percent.

Page 51: Technical Catelogue

Burr

9.1.2 Preparation Procedure

Contaminant

Remove any burrwith fine gradesand paper

Remove any dirtand contaminantswith a clean paper.

Apply light coating oil.

Contaminant

Burr

9.1.1 Bearing Mounting Procedure

Any burrs, cutting chips, rust or dirt should first be removed from the bearing mounting surfaces. Installation then be simplified if the clean surfaces are lubricated with spindle oil.

Burrs, dirt, and other contaminants that infiltrate the bearing before and during mounting will cause noise and vibrationand also in subsequent operation.

45

Burr

Cutting Cup

Burr

Cutting Cup

dSan

Paper

a eW

st

OIL

Page 52: Technical Catelogue

Mounting Procedure

46

Pressing Surface Surfaces with Zero pressingLoad Tolerances

Force applied toinner ring Force applied to outer ring

Force applied toouter ring

Force applied toinner and outer ringssimultaneously usingdriving plate

Force applied to inner ring

Force applied toinner and outer ringseparately

Mo

un

ting

on

Sh

aft

Mo

un

ting

in H

ou

sin

gS

imu

ltan

eo

us

Mo

un

ting

on

Sh

aft a

nd

in H

ou

sin

g

Shows inappropriate application of force to inner ring

Page 53: Technical Catelogue

47

9.1.3 Temperature Mounting

(Heat expansion of inner ring to ease installation)

Commonly used for large bearings and bearings with a heavy interference fit. 1. Immersion of the bearing in heated oil is the most

common method.Use clean oil and suspend the bearing in the oil with a wire or support it underneath using a metal screen in order to avoid uneven heating of bearing elements.

2. The temperature to which the inner ring should be heated depends upon the amount of interference fit i.e. the diameter of the interference fit surfaces. Refer to the following graph to determine the proper temperature.

3. To prevent gaps from occurring between the inner ring and shaft shoulder, bearings which have been heated and mounted on the shaft should be held in place until they have cooled completely.

Observe these precautions when heating bearings 1. bearings should never be heated over 120°C.2. This temperature mounting method cannot be used for

pre-greased and sealed bearings or shielded bearings.

Other heating methods

1. Bearing OvenBearings are dry. This method can also be used for pre-greased bearings.Do not heat the bearings above 120°C.

2. Induction HeatingThis method can also be used for the inner rings of cylindrical roller bearings. Bearings are dry and can be heated up in a short period of time. After using this method, administer a demagnetizing treatment to the bearing.

Pre-greasedbearings

Am

ou

nt

of

inn

er

rin

g b

ore

dia

me

ter

ex

pa

ns

ion

µ

m

Bearing bore diameter mm

Never exceedan oil temperatureof 120ºC!

Tem

pet

ure

i

e

ifr

en

ial

rar

sd

ft

od

hea

ed

beari

ng

t

s80°C

70°C

60°C

50°C

C

40°

30°C

r6

p6

n6

m6

k5

j5

280

260

240

220

200

180

160

140

120

100

80

60

40

20

280

260

240

220

200

180

160

140

120

100

80

60

40

20

50 100 150 200 250 300 250 400 450 500 550 600

Bearing Oven

Page 54: Technical Catelogue

48

9.2 Dismounting & Replacement

1. Unnecessary removal of a bearing should be avoided,

particularly where interference fits have been used. Removal

can damage the bearing and in some instances, cause

deterioration of the interference fit. Very often it is sufficient to

clean and relubricate the bearing in its fitted position.

Remove a bearing if you need to inspect it closely.

Symptoms that guide are the condition of the lubricant, the

bearing temperature and the noise level.

2. With Roller bearings there is sometimes a Ball location

bearing. This may be only a push fit on the shaft, and

therefore, facilitates easy dismantling.

3. In certain applications some form of extractor may be

necessary. This may act directly on the ring to be removed.

Never try to remove the inner ring by applying force on the

outer ring or vice versa.

4. Thrust bearings need offer no difficulty as push fits

should have been used, but take care to keep the rings

square or they will bend.

5. Worn shafts, housings and abutments must have

attention if creep has occurred. Knurling, scoring or

distortion of the seating on which creep has occurred must

not be resorted to simulate an interference fit. Such

deceptive practices are ineffective, for creep will very often

return all too quickly. Also, even if the ring is prevented from

creeping it will usually be distorted by the seating, with

bearing failure resulting from local overloading ofthe

raceways and of the balls or rollers.

6. When ordering replacements, be sure to give the

symbols marked on each of the rings of the bearing if any

doubt exists as to the correct bearing number. If a housing or

seating ring etc. is supplied with the bearing, please also

quote the marking on it. This is especially important for thrust

bearings with housings or seating rings, and for externally

aligning bearings. It is necessary to ensure that the correct

radial clearance is mentioned for ball and roller bearings

being ordered.

Page 55: Technical Catelogue

49

BEARING REMOVAL TOOLS & PROCEDURE

Wrong Correct

Soft metal

Soft MetalSoft Metal

Wrong Correct

Removal Using a Bearing puller

(a) (b)

Removal Using a spacer

Page 56: Technical Catelogue

50

9.3 Bearing Cleaning

It is seldom necessary to clean bearings with the sole object of removing the rust preventive oil, which they are coated before being packed. Rust preventives with a petroleum jelly base have certain lubrication qualities and in any case since the amount used for the protection of bearings is small, no harm is done with the grease or oil used for lubrication.As a rule washing shall only be resorted to when bearings have become dirty or when the mechanism in which they are used is so sensitive that even slight irregular resistance to rotation is not permissible. Cleaning media most commonly employed for used bearing are :(a) Benzene, (b) White Spirit (Low flash point), (c) Turpentine, (d) Paraffin Oil, (e) Light Spindle Oil, (f) Trichloro Ethylene, (g) Carbon Tetra Chloride; (h) Petroleum Ether

METHOD OF CLEANING

Rough cleaningIn Rough Cleaning a separate container should be used and to support the bearing a screen should be provided. All the cleaning media as mentioned above can be used for cleaning bearing, if bearing is very dirty, Gasoline should be used. Care should be taken to prevent igniting and to prevent rusting after cleaning.In rough cleaning, each bearing is moved about vigorously without rotating it, since any trapped foreign matter can scratch the rolling elements & tracks. If the oil is heated it cleans the bearing effectively. However, never heat the oil above 100°C. After as much as possible of the dirt has been removed this way, the bearing is transferred to the final cleaning.

Final cleaningNow bearing is submerged in clean oil & rotated gently the inner ring or outer ring so that inside of the bearing will also be cleaned. After that, rotate the bearing faster until all trace of dirt has been removed. Now remove the bearing from bath and wipe it with a clean cloth, apply a coat of rust preventive oil to the bearing and wrap it is not going to be used immediately. It is necessary to always keep rinsing oil clean.After any cleaning process it is necessary to protect the bearing by dipping it in hot petroleum jelly or oil, or by applying the grease to be used that it reaches every part of the surface. In the latter case rotation of bearings is necessary while grease is being applied.

!

Rough cleaning Final cleaning

Page 57: Technical Catelogue

51

9.4 Abutments for Bearings

1. Shaft and housing abutments for a ball or roller bearing

must be flat and square with the axis of rotation.

2. An abutment must be deep enough to clear the unground

corner radius of a bearing ring and contact its ground face.

3. The radius at the root of an abutment must be smaller than

the corner radius of the ring located against that abutment,

alternatively the root may be undercut.

4. The edge of an abutment must be reduced or chamfered,

as a burred edge can so easily dent or distort a bearing ring.

Ball Journal, Angular Contact and Duplex Bearings

When a bearing carries heavy axial load, abutments must be

deeper i.e. they should not extend beyond the inner ring

outside diameter or below the outer ring bore. A deep

abutment can cause difficulties when a bearing is removed

from its seating and, therefore, it is advantageous to provide

grooves or holes on such an abutment so that a suitable

extraction tool can be used.

RoIler Journal Bearings

Bearings not carrying axial loads or taking location duty

The maximum abutment depth is more important ring for

these bearings than for ball bearings, and maximum inner

abutment diameter and minimum outer ring abutment

diameter are recommended accordingly. Broadly these

coincide with the diameter of the inner and outer ring

raceways respectively.

Bearings carrying axial laods and taking location duty

Abutments for these bearings should extend beyond the

raceways to avoid shear stresses in the lips. Every possible

care is necessary to ensure that the abutments are flat and

square with the axis of rotation.

Thrust Bearings

Abutments for Thrust bearings should extend beyond the

pitch circle diameter of the balls to prevent the washers

dishing under load.

For standard Thrust bearings with one small bore washer

and one large bore washer, the approximate pitch circle

diameter

SmalI bore diameter + Large outside diameter = 2

In case of bearings with two bore washers, use the pitch

circle diameter for the same basic bearing size with one

large bore washer and one small bore washer as above

Page 58: Technical Catelogue

52

10. BEARING FAILURE 10.1 Why Bearings FailIn general, if rolling bearings are used correctly they wiil survive to their predicted fatigue life. However, they often fail prematurely due to avoidable mistakes. Failure of the rolling bearing can occur for a variety of reasons. Accurate determination of the cause of a bearing failure is must to make suitable recommendations for eliminating the cause.

The major factors that singly or in combination may lead to premature failure during service include incorrect mounting, excessive loading, excessive preloading, inadequate & insufficient lubrication, impact loading, vibrations, contamination, entry of harmful liquids.

It is difficult to determine the root cause of some of the premature failures. If all the conditions at the time of failure, and prior to the time of failure are known, including the application, operating conditions and environment, then by studying the nature of failure and its probable causes, the possibility of similar future failures can be reduced.

Two or more failure pattern can occur simultaneously and can thus be in competition with one another to reduce the bearing life. Also a pattern of failure that is active for one period in the life of a bearing can lead to or can even be followed by another failure mechanism, which then cause premature failure. Thus in some instances, a single failure pattern will be visible and in other indications of several failure pattern will be evident, making exact determination of root cause difficult. So when more than one bearing failure pattern has been occurred, proper analysis depends on careful examination of failed components. In contrast to fatigue life, this premature failure could be caused by :

(1) IMPROPER MOUNTING

(2) IMPROPER HANDLING

(3) POOR LUBRICATION ,

(4) CONTAMINATION

(5) EXCESSIVE HEATING

(6) EXCESSIVE LOAD

CAUSES OF OPERATING IRREGULARITIES IN A BEARING :

When certain irregularities are observed in a bearing, causes mentioned below should be checked and suitable corrective measures should be taken.(A) Noise :

Possible causes are :

(1) Contact of rotating parts

(2) Faulty mounting

(3) Insufficient / inadequate lubricant

(4) Abnormal load

(5) Improper internal clearance

(6) Sliding of rolling element

(7) Presence of contamination

(8) Corrosion

(9) Occurrence of flaking on raceways / rolling elements.

(10) Brinelling due to careless handling.

(B) Abnormal Temperature :

Possible causes are :

1 . Friction in bearing due to contact of rolling parts & seals.

2. Excessive amount of lubricant

3. Insufficient lubricant

4. Improper lubricant

5. Incorrect mounting

6. Excessive load on bearing

(C) VIBRATION :

Possible causes are :

1 . Occurrence of brinelling, flaking

2. Incorrect mounting

3. Existence of foreign objects

Page 59: Technical Catelogue

53

10.2 Bearing Damage and Corrective Measures

DESCRIPTION CAUSES COUNTER MEASURES

1. FLAKING

Abnormal excessive loadDeflection of misalignment ofshaftPoor LubricationIngress of foreign objects

**

**

Correct accuracy of shaft& housingImprove mounting &alignmentReview quantity & type of lubricantCarefully clean & handleshaft and housing

*

*

**

Non uniform dustribution oflubricantEtching

*

*

Uniform distribution of greaseReview the mounting procedureImprove operating conditions

***

Excessive preload* Correct the amount of preloadUse torque wrench to achieve correct preload

**

Excessive Axial loadInadequate lubricationContamination

***

Review applicationconditions.Review quantity & type of lubricantCarefully clean & handleshaft and housing

*

*

*

Foreign MatterImproper lubrication

**

Review type of lubricant& lubrication methodImprove sealing efficiency

*

*

Loss of clearanceInsufficient lubricationExcessive loadRoller Skew

****

Review fitting & bearingclearanceSelect a proper lubricant& feed it in proper quantityPrevent misalignmentImprove method of mounting

*

*

**

2. PEELING

3. SEIZURE

Page 60: Technical Catelogue

54

DESCRIPTION CAUSES COUNTER MEASURES

4. DISCOLOURATION

5. FRETTING CORROSION

6. DAMAGED RETAINERS

7. CRACKING

8. SMEARING

9. EXCESSIVE WEAR

Ingress of foreign objectsPoor lubricationTemper colour by overheatingDeposition of Deteriorated oil onsurface

****

Oil deposition should be removedby wiping with suitable solventSelect a proper lubricant& feed it in proper quantity

*

*

Minute clearance on fit surfaceSlight sliding during operation as a result reduced interference under a loadSwing with smaller amplitudeVibration during transportation

**

**

Fix shaft & housingIncrease interference Apply oilChange lubricantUse oil or high consistency greasewhen used for oscillation motion

*****

Excessive loadImpact loadImproper lubricationExcessive vibrationIngress of foreign objects

*****

Select a proper lubricant & feed it inproper quantityReview of application conditionsInvestigate shaft and housing rigidityCorrect the method of mounting & handling

*

***

Excessive impact loadExcessive loadExcessive interference fitBearing seat has larger corner radius than bearingSlipping of balls due to poor lubricationExcessive clearance during operation

****

*

*

Re-evaluate load conditionsCheck fits & bearing clearanceImprove the rigidity of shaft &housingCorrect the method of mounting &handling

***

*

Insufficient lubricationIngress of foreign objectsJamming of rolling elements in cagepocketsImproper mountingAngular movement of shaft whilebearings are stationary under loadExcessive slippage of the rolling elementsExcess axial load

***

**

**

Select a proper lubricant, quantity &methodReview the load conditionsImprove the sealingCorrect mounting faultsClean the shaft & housingSetting of a suitable preload

*

*****

Coarse/Fine matter in the bearing &acts as lapping agentsInsufficient lubricationRotational creep due to loose fitSkewing of RollersInner or outer ring out of square

*

****

Improve sealingCheck lubricant type & amountCheck shaft & housingCorrect mounting faults

****

Page 61: Technical Catelogue

55

DESCRIPTION CAUSES COUNTER MEASURES

10. CREEPING

11. CHIPPING

12. RUST & CORROSION

13. ELECTRICAL PITTING

14. ROLLERS SKEWING

Insufficient interference in the matingpartsInsufficient sleeve tighteningInsufficient surface pressure

*

**

Review the fitsReview the usageconditionsRedesign for greater rigidity

**

*

Impact of excessive loadPoor handlingIngress of solid objects

***

Improve handling Improve sealingReview applicationconditions

***

Improper storage, cleaningPoor packagingInsufficient rust inhibitorPoor rust preventionChemical action of lubricantPenetration by water, acid etc.

******

Improve storage & handlingImprove sealingPeriodically inspect thelubricating oilTake care when handlingthe bearing

***

*

Continuous passage of electric currentIntermittent passage of electric current

*

*

Create a bypass circuit for the currentInsulate the bearing so thatcurrent does not passthrough it.

*

*

Deformation or tilt ofbearing ring due to pooraccuracy of shaft or housingPoor rigidity of shaft orhousingDeflection of shaft due toexcessive clearance

*

*

*

Improvement in machiningaccuracy of shaft and housingImprovement in rigidity of shaft and housing.Employment of adequate clearance

*

*

*

Page 62: Technical Catelogue

56

Boundary Dimensions(mm)

Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

263035242832374028323235424230353540424742424247475052556252424747525262627272

10

12

15

1617

20

2225

25.5

891168

10121279811131378

1012121489

1214

15.88141511161598

129

1512171719

BearingNumber

Abutment andFillet Dimensions

Masskg

(Approx.)

min.min. max.max.

0.30.60.60.30.30.61.01.00.30.30.30.61.01.00.30.30.30.60.61.00.30.60.61.00.61.01.11.11.01.00.30.30.60.61.00.61.11.11.1

455059806780289051006100970011400410056005600775011400960046506800680096001160013500740086509400

1370013700137001590015900234001590070508350

10000116001400019500213002120027100

1960264033201460239027504200500020602840284036005450455025803350335046005700655040004500505067006700670078507850

1220078504550510058506500785011300111001090014500

2900025000230002700026000220002000018000240002200022000190001700017000200002000020000180008000

1600016000150001800016000160001600014000140001000014000160001500015000140001300013500120001200010000

340003000027000320003000026000240002100028000260002600023000210002100024000240002400021000210001900018000180002100018000180001800017000175001200017000190001800018000170001500016000140001400012000

6000620063006901600162016301

61396369026002

1600262026302

BB10026903

1600360036203

6203A/426303

160049820460046204

BB10031838002

630420X55X11BB10636304/22

6905160056005

982056205

18380016305

SP72X25X17872489

13.516171516

17.518.517.5181919

20.5232120-

21232325242526282626

28.53739

28.529-

30.5313232353637

1214141414161716171717192019191919212122222224252424

26.53535

26.5272729

29.53030

31.53235

24253122262731

35.52630303137362833

32.53537413637384142424550574540454346465555

65.565

0.30.60.60.30.30.61.01.00.30.30.30.61.01.00.30.30.30.60.61.00.30.60.61.00.61.01.11.01.01.10.30.30.60.61.00.61.11.51.1

0.0190.0300.0530.0110.0210.0360.0610.0720.0160.0300.0250.0460.0840.0840.0180.0320.0390.0650.0780.1160.0490.0520.0690.1030.1200.1250.1470.1360.2540.1300.0420.0600.0780.0850.1290.1760.2250.3700.363

METRIC SERIES

d D B r dhDs R

11. BEARING TABLESSINGLE ROW RADIAL BALL BEARING

D

r

d

B

r R

dh

R

Ds

Page 63: Technical Catelogue

D

r

d

B

r R

dh

R

Ds

57

Boundary Dimensions(mm)

Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

58687255555562729062627280

10080901107585

1001208090110100120110130120140125130

28

30

35

40

45

50

55

60

65

7075

16181813119

1619239

14172125182327161925291620272129223123332425

BearingNumber

Abutment andFillet Dimensions

Masskg

(Approx.)

min.min. max.max.

1.01.11.51.01.00.31.01.11.50.31.01.11.51.11.11.51.11.01.11.51.11.01.12.01.52.01.52.11.52.11.51.5

1790026700257001320013200112001950027100406001170016000257003340048300291004060061900210003270053000715002180035000619004340071500507008180057200921006220062100

975014000154008300830073501130014500228008200

10300154001920027800180002290038000151002050032000444001660023200380002930044400330005200040100598004410044900

12000110009800

13000130001300011000100007800

1200012000980088007800870078007000920078007000630084007100640064005800600054005500490051004800

14000130001100015000150001500013000120009200

140001400011000100009100

10000920082001100092008200740098008300750076006800700063006500580060005600

62/2863/28

72X28X186006

SP600616006620663066406

160076007620763076407620863086408600962096309640960106210631062116311621263126213631362146215

35.538.545.03737-

394340-

42454747515454

52.555.561.560

57.560

68.5677475

80.580.58685

90.5

3334.541.535353235

36.5383740

41.54343

46.54849507.5535455

56.5596364687173767883

5361.565.550505357

65.581.56057

65.57292

73.582

10170

78.59211175

83.510192111102119112129

116.5121.5

1.01.11.51.01.00.31.01.11.50.31.01.11.51.11.11.51.11.01.11.51.11.01.12.01.52.01.52.11.52.11.51.5

0.1710.2840.3500.1160.1000.0910.2010.3340.6980.1100.1540.2800.4570.9250.3570.5991.21

0.2370.4000.8251.5500.2620.4571.0650.5971.3720.7831.6890.9802.0911.0561.139

METRIC SERIES

d D B r dhDs R

SINGLE ROW RADIAL BALL BEARING

Page 64: Technical Catelogue

58

SINGLE ROW RADIAL BALL BEARING(SPECIAL BEARINGS)

Boundary Dimensions(mm)

DynamicC

StaticCo

Grease Oil

52

52

65

82

85

25

25

25

40

45

18

18

21.5

50

27

BearingNumber

Abutment andFillet Dimensions

min.min. max.max.

1.5

1.0

2.0

-

1.6

11500

11500

21300

29100

32500

6200

6200

9800

17200

19800

13000

13000

12000

8700

7800

15000

15000

14000

10000

9200

BB1004

BB1016

BB1014

BB1019

BB1005

30

30

32

-

51

47

46

56

-

70

1

1

1

-

1

d D B r dhDs R

Basic Load Rating(N)

Limiting Speed(rpm)

METRIC SERIES

B

DdBB1004

Dd

B

BB1005

B

DdBB1014

B

d DBB1019

Dd

B

BB1016

Page 65: Technical Catelogue

59

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

22.225(0.8750)28.575

(1.1250)33.338

(1.3125)34.925

(1.3750)39.688

(1.5625)46.038

(1.8125)41.275

(1.6250)47.625(1.875)50.800

(2.0000)47.625

(1.8750)50.800

(2.0000)57.150

(2.2500)50.800

(2.0000)57.150

(2.2500)63.500

(2.5000)63.500

(2.5000)71.438

(2.8125)

9.525(0.3750)12.700

(0.5000)

15.875(0.6250)

19.050(0.7500)

22.225(0.8750)

25.400(1.0000)

28.575(1.1250)

5.556(0.2188)

6.350(0.2500)

9.525(0.3750)

7.144(0.2813)11.113

(0.4375)15.875

(0.6250)7.938

(0.3125)14.288

(0.5625)17.463

(0.6875)9.525

(0.3750)14.288

(0.5625)17.463

(0.6875)9.525

(0.3750)15.875

(0.6250)19.050

(0.7500)15.875

(0.6250)20.638

(0.8125)

BearingNumber

Abutment andFillet Dimensions

Masskg

(Approx.)

0.4(0.02)

0.4(0.02)

0.8(0.03)

0.8(0.03)

0.8(0.03)

1.6(0.06)

0.8(0.03)

1.6(0.06)

1.6(0.06)

0.8(0.03)

1.6(0.06)

1.6(0.06)

0.8(0.03)

1.6(0.06)

2.4(0.09)

1.6(0.06)

2.4(0.09)

2490

4030

6100

5550

9600

11600

7380

13700

15900

9400

12900

15330

10050

17700

21250

19450

27000

1110

2010

2750

2860

4550

5650

4000

6650

7850

5220

6800

8270

5900

9700

11050

11300

14350

32000

23500

20000

19000

19000

16000

16000

15000

14500

15000

14000

13000

14000

12500

12000

12000

10500

44000

27000

24000

23000

23000

18000

18000

18000

17000

18000

17000

15000

17000

15000

14000

14000

12500

S3

S5

LS5

S7

LS7

MS7

S8

LS8

MS8

S9

LS9

MS9

S10

LS10

MS10

LS11

MS11

12.7(0.5)17.5

(0.69)17.5

(0.69)20.6

(0.81)21.1

(0.83)23.1

(0.91)26.2

(1.03)25.9

(1.02)26.9

(1.06)30.2

(1.19)29.7

(1.17)30.2

(1.19)32.5

(1.28)33.3

(1.31)34.8

(1.37)38.1

(1.50)38.1

(1.50)

18.3(0.72)23.8

(0.94)29.5

(1.16)28.6

(1.13)34.8

(1.37)39.6

(0.56)35.7

(1.41)41.1

(1.62)43.7

(1.72)40.5

(1.59)44.5

(1.75)50.0

(1.97)42.9

(1.69)50.0

(1.97)54.4

(2.14)56.4

(2.22)61.5

(2.42)

0.3(0.01)

0.3(0.01)

0.5(0.02)

0.5(0.02)

0.5(0.02)

1.1(0.04)

0.5(0.02)

1.1(0.04)

1.1(0.04)

0.5(0.02)

1.1(0.04)

1.1(0.04)

0.5(0.02)

1.1(0.04)

1.6(0.06)

1.1(0.04)

1.6(0.06)

0.010

0.019

0.037

0.033

0.059

0.120

0.047

0.110

0.122

0.078

0.125

0.213

0.083

0.166

0.267

0.225

0.363

INCH SERIES

dmm

(inch)

Dmm

(inch)

Bmm

(inch)

rmm

(inch)

dh

mm(inch)

Ds

mm(inch)

Rmm

(inch)

SINGLE ROW RADIAL BALL BEARING

D

r

d

B

r R

dh

R

Ds

Page 66: Technical Catelogue

60

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

69.850(2.7500)79.375

(3.1250)76.200

(3.0000)88.900

(3.2500)82.550

(3.2500)95.250

(3.7500)88.900

(3.5000)101.60

(4.0000)95.250

(3.7500)107.95

(4.2500)101.60

(4.0000)114.30

(4.5000)101.60

(4.0000)114.30

(4.5000)

31.750(1.2500)

34.925(1.3750)

38.100(1.5000)

41.275(1.6250)

44.450(1.7500)

47.625(1.875)

50.800(2.0000)

17.463(0.6875)22.225

(0.8750)17.463

(0.6875)22.225

(0.8750)19.050

(0.7500)23.813

(0.9375)19.050

(0.7500)23.813

(0.9375)20.638

(0.8125)26.988

(1.0625)20.638

(0.8125)26.988

(1.0625)20.638

(0.8125)26.988

(1.0625)

BearingNumber

Abutment andFillet Dimensions

Masskg

(Approx.)

1.6(0.06)

2.4(0.09)

1.6(0.06)

2.4(0.09)

2.4(0.09)

2.4(0.09)

2.4(0.09)

2.4(0.09)

2.4(0.09)

2.4(0.09)

2.4(0.09)

2.4(0.09)

2.4(0.09)

2.4(0.09)

17800

33300

20800

37200

25700

47700

27500

48300

35000

56250

48700

62100

48700

62100

11200

18000

13300

22050

16000

26700

18100

27750

23200

32700

31200

38500

31200

38500

10000

9200

10000

8600

9000

8000

8500

7600

8000

7000

7800

6700

7800

6700

13000

10500

12000

10000

10000

9500

10000

9000

9500

8300

9200

8000

9200

8000

LS12

MS12

LS12½

MS12½

LS13

MS13

LS13½

MS13½

LS14

MS14

LS14½

MS14½

LS15

MS15

41.4(1.63)43.7

(1.72)46.0

(1.81)47.8

(1.88)49.3

(1.94)50.8

(2.00)54.1

(2.13)56.6

(2.23)57.2

(2.25)59.4

(2.34)63.5

(2.50)65.0

(2.56)63.5

(2.50)65.0

(2.56)

62.7(2.47)69.1

(2.72)68.3

(2.69)76.2

(3.00)73.4

(2.89)82.6

(3.25)77.77(3.06)88.1

(3.47)87.1

(3.31)93.7

(3.69)92.2

(3.63)100.1(3.94)92.2

(3.63)100.1(3.94)

1.1(0.04)

1.6(0.06)

1.1(0.04)

1.6(0.06)

1.6(0.06)

1.6(0.06)

1.6(0.06)

1.6(0.06)

1.6(0.06)

1.6(0.06)

1.6(0.06)

1.6(0.06)

1.6(0.06)

1.6(0.06)

0.307

0.480

0.367

0.639

0.446

0.761

0.535

0.862

0.654

1.084

0.710

1.240

0.671

1.189

INCH SERIES

dmm

(inch)

Dmm

(inch)

Bmm

(inch)

rmm

(inch)

dh

mm(inch)

Ds

mm(inch)

Rmm

(inch)

SINGLE ROW RADIAL BALL BEARING

D

r

d

B

r R

dh

R

Ds

Page 67: Technical Catelogue

61

SINGLE ROW ANGULAR CONTACT BALL BEARING

Boundary Dimensions(mm)

Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

40

47

72

90

120

110

110

17

20

35

40

45

50

60

12

14

17

23

29

27

22

BearingNumber

LoadCenter

a

MassKg.

(Approx.)

Abutment andFillet Dimensions

min.min. max.max.

1.0

1.0

2.0

2.0

2.0

2.0

2.0

9700

12700

29700

44250

80200

59180

45500

5380

7540

20050

29740

53650

45000

39300

15000

14000

8600

6900

4500

5600

5300

21000

18000

11000

9200

5800

7500

7000

7203

7204

7207

7308

7409

7310

7212

22

26

42

48.5

60

60

68.5

35

41

65

81.5

100

100

101.5

1.0

1.0

1.0

1.0

1.0

1.0

1.0

14.5

17

24

30.5

55.8

36.5

36

0.064

0.100

0.281

0.625

1.83

1.09

0.765

d D B r dhDs R

METRIC SERIES

a

D

r

d

B

rr

R

dh

R

Ds

Page 68: Technical Catelogue

62

SINGLE ROW ANGULAR CONTACT BALL BEARING

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

152.40(6.0000)

152.40(6.000)

82.550(3.500)

26.988(1.0625)

53.975(2.125)

BearingNumber

Abutment andFillet Dimensions

LoadCenter

amm

(inch)

Masskg

(Approx.)

2.4(0.09)

2.4(0.09)

88400

176800

80100

155800

2600

2600

3500

3500

LS19½ACD

N4711C

100.0(3.94)

100.0(3.94)

134.0(5.28)

140.0(5.51)

--

--

2.0(0.08)

2.0(0.08)

73.6(2.90)

73.6(2.90)

2.27

4.54

INCH SERIES

dmm

(inch)

Dmm

(inch)

Bmm

(inch)

rmm

(inch)

dh

mm(inch)

d1

mm(inch)

Ds

mm(inch)

Rmm

(inch)

a

D

r

d

B

rr

a

2B

R

dh

R

Ds

R

d1

R

d

Page 69: Technical Catelogue

SINGLE ROW EXTERNALLY ALIGNING BALL BEARING

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

BearingNumber

Abutment andFillet Dimensions

Masskg

(Appr.)

56250 32700 6500 900 MSN14 59.4(2.34)

110.0(4.33)

1.6(0.06)

1.70

INCH SERIES

11.7475(4.6250)

44.45(1.7500)

28.575(1.1250)

26.988(1.0625)

2.4(0.09)

dmm

(inch)

Dmm

(inch)

Bmm

(inch)

Hmm

(inch)

rmm

(inch)

dh

mm(inch)

Ds

mm(inch)

Rmm

(inch)

63

D d

r

H

B

dh DS

R

R

Page 70: Technical Catelogue

DOUBLE ROW SELF ALIGNING BALL BEARING

Boundary Dimensions(mm)

Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

40

62

52

62

72

80

85

100

130

17

25

25

30

30

40

45

55

75

12

17

15

16

19

18

19

21

25

BearingNumber

MassKg.

(Approx.)

Abutment andFillet Dimensions

min.min. max.max.

0.6

2.0

1.0

1.0

2.0

2.0

2.0

2.0

2.0

7900

17250

12100

15600

20750

19700

21900

26800

38700

2010

5040

3300

4650

6300

6700

7350

10000

16000

14000

9100

11000

9200

7700

7100

6400

5300

3900

17000

11000

13000

11000

9100

8400

7500

6200

4600

1203

1305

1205

1206

1306

1208

1209

1211

1215

21

32

30

36

37

47

52

63.5

83.5

36

55

47

56

65

73

78

91.5

121.5

0.6

1.0

1.0

1.0

1.0

1.0

1.0

1.5

1.5

0.072

0.263

0.138

0.231

0.395

0.417

0.481

0.703

1.460

d D B r dhDs R

METRIC SERIES

64

D d

r

r

B

R

Dsdh

R

Page 71: Technical Catelogue

DOUBLE ROW SELF ALIGNING BALL BEARING

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

BearingNumber

Abutment andFillet Dimensions

Masskg

(Approx.)

19150 5750 10700 14500 ULS12V 45.0(1.77)

61.2(2.41)

1.6(0.06)

0.324

INCH SERIES

69.850(2.750)

31.750(1.250)

17.460(0.688)

1.6(0.06)

dmm

(inch)

Dmm

(inch)

Bmm

(inch)

rmm

(inch)

dh

mm(inch)

Ds

mm(inch)

Rmm

(inch)

65

D d

r

r

B

R

Dsdh

R

Page 72: Technical Catelogue

DOUBLE ROW SELF ALIGNING BALL BEARINGS WITH TAPERCLAMPING SLEEVE AND NUT

Boundary Dimensions(mm)

Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

52

62

80

85

100

130

20

25.4

31.75

38.10

50.80

63.50

15

16

18

19

21

25

BearingNumber

MassKg.

(Approx.)

Abutment andFillet Dimensions

min. max. max.min. max.

26

34

38

40

46

56

8.0

11.2

12.4

12.4

13.6

15.3

26.00

30.96

40.08

46.83

57.15

76.71

1.0

1.0

2.0

2.0

2.0

2.0

12100

15600

19700

21900

26800

38700

3300

4650

6550

7350

10000

16000

11000

9200

7100

6400

5300

3900

13000

11000

8400

7500

6200

4600

1205K

1206K

1208K

1209K

1211K

1215K

28

35

46

54

63

81

33

39

52

57

69

93

46

56

70

75

88

118

5

9

10

11

13.5

18

0.5

0.5

1.0

1.0

1.0

1.0

0.250

0.347

0.680

0.753

1.080

2.354

d D B L E H rdh S1Dt Du R

METRIC SERIES

66

HL

d D

EB

r

Du DtS1

dh

R

Page 73: Technical Catelogue

SPECIAL BEARING RACES

d

27

27.8

27.8

D

45

46.2

47.2

B

10.5

8

8

BB1006

BB1030

BB1031

d

24.2

25.0

30.0

D

39

48

48

B

8.65

5.5

5.5

BB1007

BB1058

BB1059

d

32

D

42.3

B

8BB1008

d

17.04

22.03

23.29

38.10

D

20.05

28.0

31.79

47.63

B

14.1

12.0

9.63

19.18

BB1009

RB5005

RB5003

RB5004

d

31

26

D

48

48

B

5.5

5.5

BB1060

BB1061

67

B

D

d

B

D

d

D

d

B45°

D

B

d

B

D

d

Page 74: Technical Catelogue

68

Double Row Angular Contact Bearing

DO O

d

B

Clutch Release Bearing

B

Belt Tensioners

Bearing No.Boundary Dimensions

d D B

Basic Load Rating(N)

Dynamic C Static Co

BB1066 36 68 33 42486 32624

JPU51-15

BB1079

-

-

51

51

30.4

32

9400

10100

5050

5850

Bearing No.Boundary Dimensions

d D B

Basic Load Rating(N)

Dynamic C Static Co

Bearing No.Boundary Dimensions

d D B

Basic Load Rating(N)

Dynamic C Static Co

1888180

1888451

306445C

50

45

50

91.6

86.6

81.6

29

28

25

35000

32700

21800

23200

20500

16600

DO

B

D dO O

Page 75: Technical Catelogue

Boundary Dimensions(mm)

Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

25 52 15 1.0 29300 27700 13000 15000 NU205E 29 - 47 - 1.0 0.130

62 17 1.1 31500 27700 12000 14000 NU305 31.5 - 55.5 - 1.1 0.230

62 17 1.5 50000 48000 4000 5000 NJK305* 37.5 - 55.5 - 1.5 0.245

35 80 21 1.5 49500 47000 9000 11000 N307 - 43 - 73.5 1.0 0.464

80 23 - 76000 83000 8100 9600 NU307ENS 41.5 - 72 - 1.5 0.570

40 80 18 1.1 43800 43000 9400 11000 N208 46.5 46.5 73.5 - 1.1 0.372

80 18 1.1 55500 55500 8500 15000 NUP208E 46.5 - 73.5 - 1.1 0.384

90 23 1.5 72000 71000 8000 9400 N308 - 48 - 82 1.5 0.643

45 85 23 1.1 84000 96000 6800 8000 NU2209EN 52.5 - 78.5 - 1.0 0.540

100 25 1.5 79000 77500 7200 8400 NU309 54 - 82 - 1.5 0.857

100 25 1.5 79000 77500 7200 8400 NU309N 54 - 82 - 1.5 0.845

100 25 1.5 79000 77500 7200 8400 NF309 54 - 82 - 1.5 0.870

100 25 1.5 79000 77500 7200 8400 NJ309 54 - 82 - 1.5 0.886

100 25 1.5 79000 77500 7200 8400 NUP309N 54 - 82 - 1.5 0.898

50 90 23 1.1 67500 78500 6900 8100 NH2210 56.5 56.5 83.5 - 1.1 0.648

110 27 2.0 87000 86000 6500 7700 NUP310N 59 59 101 - 1.5 1.186

110 27 2.0 87000 86000 6500 7700 NU310 59 59 101 - 1.5 1.19

110 27 2.0 87000 86000 6500 7700 NJ310 59 59 101 - 1.5 1.140

55 100 21 1.1 61000 66500 6900 8200 NU211 61.5 - 92 - 1.1 0.638

100 21 1.1 61000 66500 6900 8200 NJ211 61.5 61.5 92 - 1.1 0.652

BearingNumber

Abutment andFillet Dimensions

METRIC SERIES

d D B r dh d1Ds D1 R

CYLINDRICAL ROLLER BEARING

69

Approx.mass(Kg.)

*Full complement Roller Bearing

D

B

d

r

r

D

B

d

r

r

d1 D1

R

R

dh Ds

R

R

TYPE NU TYPE NJ TYPE NUP TYPE N TYPE NF

Page 76: Technical Catelogue

CYLINDRICAL ROLLER BEARING

Boundary Dimensions(mm) Bearing

Number

120

130

130

130

150

170

180

180

200

220

220

220

260

260

280

280

320

400

460

469.9

530

600

670

700

215

230

250

250

270

360

320

380

360

400

400

350

400

400

380

500

480

650

680

698.5

710

830

980

930

58

79.4

80

80

88.9

72

108

75

120.65

65

108

98.4

65

65

100

165.1

121

145

218

139.7

180

150

308

160

3.5

5.0

4.0

4.0

6.0

5.0

3.0

5.0

8.0

5.0

5.0

2.5

5.0

5.0

3.5

3.6

5.0

8.0

8.0

6.0

6.0

6.0

10.0

8.0

NJ2224

NU5226M

RB5054

RB5055

NU5230M

N334

NU5236M

NJ336

NU5240

NJ244

NU2244

6943

NJ1052

NUP1052

NNU4956

NU5256

NN3064K

2032780

4202192

N1050

42629/530

327/600

N1009

327/700

366960

525400

524300

524300

728800

800000

987900

882800

1337000

763200

1156000

953500

790900

790900

697800

2915500

1349700

2544200

3686100

3300000

3244000

2917300

7120000

2972800

496200

776100

746700

746700

1103900

1020000

1552600

1123200

2229000

1086200

1852700

1649000

1159230

1159230

908000

5238800

2662800

4550000

8653050

6180000

8129200

6156500

10000000

6902500

8.76

14.00

18.90

18.90

22.00

38.70

37.00

44.20

53.70

38.00

59.00

35.00

30.90

31.70

31.70

139.0

74.00

196.0

269.0

190.0

220.0

245.0

780.0

300.0

METRIC SERIES

d D B r

Besic Load Rating(N)

DynamicC

StaticCo

MASSKg

(Approx.)

70

D

B

d

r

r

D

B

d

r

r

TYPE NU TYPE NJ TYPE NUP TYPE N TYPE NF

D

B B

d

r

r

Dd

r

r

BEARING WITHCYLINDRICAL

BORE

BEARING WITHTAPERED BORE

TAPER 1 : 12

Page 77: Technical Catelogue

71

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease Oil

Limiting Speed(rpm)

BearingNumber

Abutment andFillet Dimensions

Masskg

(Approx.)

31300 27300 12000 14000 RLS10 - 50.0(1.378)

1.0(0.04)

0.176

INCH SERIES

57.150(2.250)

25.40(1.000)

15.875(0.625)

1.07(0.04)

dmm

(inch)

Dmm

(inch)

Bmm

(inch)

rmm

(inch)

d1Ds Rmax.

35.0(1.378)

D1 dh

-

CYLINDRICAL ROLLER BEARING

D

B

d

r

r

d1 D1

R

R

TYPE N

Page 78: Technical Catelogue

72

SPECIAL BEARING ROLLER BEARING

dmm

(Inch)

26.993

(1.0627)

Dmm

(Inch)

50.782

(1.9993)

Bmm

(Inch)

17.4625

(0.6875)

BRG NO.

L3782

dmm

(Inch)

31.75

(1.25)

Dmm

(Inch)

79.350

(3.124)

Bmm

(Inch)

22.225

(0.875)

BRG NO.

N-1004

dmm

(Inch)

25.400

(1.000)

Dmm

(Inch)

53.967

(2.1274)

Bmm

(Inch)

28.575

(1.125)

BRG NO.

L064

D

B

d

dD

B

dD

DIA. OVERROLLERS

B

Page 79: Technical Catelogue

73

SPECIAL CYLINDRICAL ROLLER BEARING

Boundary Dimensions(mm)

BearingNumber

90

116

118

120

128

130

144.5

148

150

158

160

190

220

220

215

220

240

260

240

240

260

245

245

270

270

300

318

318

43

60

60

60

60

80

84

80

80

84

72

80

80

80

102

98

98

L5285

RB5034

RB5002

L6180

L5064

WJP120 x 240P

RB5066

WJP130 x 240P

WJP130 x 240PE

L5944

RB5024

RB5047

RB5044

L6205

WJP130 x 300P

RB5068

L5946

244000

374000

374000

374000

374000

550900

614500

480900

524300

615400

491000

544300

664500

664500

960150

887000

887000

269400

539900

539900

539900

539900

738100

837200

668600

746700

837200

721800

831300

926800

926800

1373700

1220800

1220800

d D B

Besic Load Rating(N)

DynamicC

StaticCo

Boundary Dimensionsmm

(Inch)

BearingNumber

Besic Load Rating(N)

107.95

(4.250)

139.70

(5.500)

203.20

(8.000)

254.00

(10.000)

57.15

(2.250)

71.438

(2.8125)

L6029

L6031

356600

553700

469200

745300

D

B

d

Page 80: Technical Catelogue

74

SPECIAL CYLINDRICAL ROLLER BEARING

Boundary Dimensions(mm)

BearingNumber

116

118

120

126

128

130

140

144.5

148

150

158

160

220

220

215

220

240

240

240

240

240

260

240

240

260

250

245

245

270

270

300

318

318

60

60

60

60

80

80

80

80

80

84

80

80

84

68

72

80

80

80

102

98

98

RB5033

RB5001

L6179

L5063

WJP120 x 240P

RB5006

RB5058

NBR102

RB5056

RB5065

WJP130 x 240

WJP130 x 240E

L5943

RB5017

RB5023

RB5046

RB5043

L6204

WJP130 x 300

RB5067

L5945

374000

374000

374000

374000

550900

480900

524300

480900

524300

614500

480900

524300

615400

459170

491000

544300

664500

664500

960100

887000

887000

539900

539900

539900

539900

738100

837200

668600

746700

837200

721800

831300

926800

926800

1373700

1220800

1220800

d D B

Besic Load Rating(N)

DynamicC

StaticCo

Boundary Dimensionsmm

(Inch)

BearingNumber

Besic Load Rating(N)

107.95

(4.250)

139.70

(5.500)

203.20

(8.000)

254.00

(10.000)

57.15

(2.250)

71.438

(2.8125)

L6028

L6030

356600

553700

469200

745400

D

B

d

Page 81: Technical Catelogue

75

Boundary Dimensions(mm)

BearingNumber

100

126

128

128

128

130

130

130

140

148

148

148

150

150

150

150

200

200

215

240

240

240

240

240

240

280

250

270

270

270

270

270

270

320

360

360

-

85

85

85

85

85

85

-

-

-

-

-

-

-

-

-

236

-

L4430

RB5059

NBR101

RB5007

RB5057

WJP130 x 240P

with spl. loose lip L5032

WJP130 x 240PE

L5284

RB5018

RB5062

RB5063

RB5064

RB5020

RB5021

RB5022

L4023

L6207

L6019

298700

524300

480900

480900

524300

480900

524300

628000

459200

664500

664500

664500

664500

664500

664500

-

1567500

906400

II

I

I

I

I

I

I

V

II

V

IV

IV

V

IV

IV

V

VI

III

3314500

746700

668600

668600

746700

668600

746700

753460

657900

926800

926800

926800

926800

926800

926800

-

2741500

1370800

d D B

Besic Load Rating(N)

Type

DynamicC

StaticCo

SPECIAL CYLINDRICAL ROLLER BEARING

B B

Dd

w

D da

w

B

D d

B

D da

B

D d dD

B B

W

TYPE - I TYPE - II TYPE - III TYPE - IV TYPE - V TYPE - VI

Page 82: Technical Catelogue

D

B

d

r

r

D

B

d

r

r

TYPE NU TYPE NJ TYPE NUP TYPE N TYPE NF

76

Boundary Dimensions(mm)

BearingNumber

90

100

120

130

140

150

180

190

190

190

215

215

215

260

260

260

280

300

320

380

43

43

43

47

47

47

55

55

55

58

62

65

75

NH318

NUP318

NU318

NU320

NH320

NJ320

NH324

NJ324

NU324

NU326

NU328

NU330

NU336

240000

380000

475000

560000

665000

800000

905000

265000

425000

55000

665000

745000

985000

1150000

d D B

Basic Load Rating(N)

DynamicC

StaticCo

SPECIAL CYLINDRICAL ROLLER BEARING

FOR TRACTION MOTOR APPLICATION

12

-

-

-

13

-

14

-

-

-

15

-

-

-

a

Page 83: Technical Catelogue

77

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease ConeOil Cup

Limiting Speed(rpm)

BearingNumber

17700

22400

29000

40100

40100

41700

48400

48400

44700

27400

46100

48400

60100

48400

17800

23000

29500

41700

41700

46900

57000

57000

47400

31800

53000

57000

73700

57000

8700

9000

8900

8000

8000

6100

6100

6100

5700

7400

6700

6100

5300

6100

11590

LM11749

LM11949

M12644

M12649

N1005

15100S

15100S

23100

L44649

1988

15112R

02872

15117

112000

13000

12000

11000

11000

8200

8200

8200

7600

9900

8900

8200

7000

8200

11520

LM11710

LM11910

M12611

M12610

N1005

15250X

15245

23256

L44610

1922

15245

02820

15245

SINGLE ROW TYPE

INCH SERIES

42.862(1.6875)

39.878(1.5700)

45.237(1.7810)

49.225(1.9380)

50.005(1.9687)

62.000(2.4410)

63.500(2.5000)

62.000(2.4410)

65.088(2.5625)

50.292(1.9800)

57.150(2.2500)

62.000(2.4410)

73.025(2.8750)

62.0000(2.4410)

15.875(0.6250)

17.462(.6875)

19.050(0.7500)

21.430(0.8437)

25.00(0.9843)

25.400(1.0000)

26.988(1.0625)

28.575(1.1250)

29.985(1.1805)

14.288(0.5625)

13.843(0.5450)

15.494(0.6100)

18.034(0.7100)

17.526(0.6900)

20.638(0.8125)

20.638(0.8125)

19.050(0.8750)

22.225(0.8750)

14.224(0.5600)

19.845(0.7813)

18.161(0.7150)

22.225(0.8750)

19.050(0.7500)

1.5(0.06)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.5(0.06)

1.5(0.06)

1.3(0.05)

1.5(0.06)

1.3(0.05)

1.5(0.06)

1.3(0.05)

3.3(0.13)

1.3(0.05)

dmm

(inch)

Dmm

(inch)

Tmm

(inch)

rmm

(inch)

SINGLE ROW TAPERED ROLLER BEARING

14.288(0.3750)

14.605(0.5750)

16.637(0.6650)

19.050(0.7500)

18.288(0.7200)

20.638(0.8125)

20.638(0.8125)

20.638(0.8125)

21.463(0.8450)

14.732(0.5800)

19.355(0.7620)

19.050(0.7500)

22.225(0.8750)

20.638(0.8125)

Bmm

(inch)

9.525(0.3750)

10.668(0.4200)

12.065(0.4750)

14.288(0.5625)

13.970(0.5500)

15.875(0.6250)

15.875(0.6250)

14.288(0.5625)

15.875(0.6250)

10.668(0.4200)

15.875(0.6250)

14.288(0.5625)

17.462(0.6875)

14.288(0.5625)

bmm

(inch)

1.5(0.06)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.5(0.06)

3.5(0.14)

3.5(0.14)

3.5(0.14)

0.8(0.03)

1.3(0.05)

Rmm

(inch)

B

D d

a

R

T

br

Page 84: Technical Catelogue

INCH SERIES

Cone Cup

Bearing Number

11590

LM11749

LM11949

M12644

M12649

N1005

15100S

15100S

23100

L44649

1988

15112R

02872

15117

11520

LM11710

LM11910

M12611

M12610

N1005

15250X

15245

23256

L44610

1922

15245

02820

15245

SINGLE ROW TAPERED ROLLER BEARING

Abutment andFillet Dimensions

Load Centre

amm

(inch)

Kg(lb)

1.2(0.05)

5.3(0.21)

5.6(0.22)

6.4(0.25)

6.4(0.25)

6.4(0.25)

6.0(0.24)

6.0(0.24)

2.0(0.08)

3.4(0.14)

5.9(0.23)

6.0(0.24)

3.9(0.15)

6.0(0.24)

0.101(0.223)

0.081(0.179)

0.119(0.262)

0.185(0.408)

0.166(0.366)

0.327(0.721)

0.225(0.496)

0.299(0.659)

0.356(0.785)

0.117(0.258)

0.216(0.476)

0.274(0.604)

0.477(1.052)

0.275(0.606)

24.5(0.96)

23.0(0.91)

25.0(0.98)

27.5(1.08)

27.5(1.08)

32.0(1.26)

33.5(1.32)

36.5(1.44)

39.0(1.54)

37.5(1.48)

39.5(1.56)

40.0(1.57)

37.5(1.48)

36.5(1.44)

22.5(0.89)

21.5(0.85)

23.5(0.93)

25.4(1.00)

25.4(1.00)

32.0(1.26)

31.5(1.24)

35.0(1.38)

34.6(1.36)

31.0(1.22)

33.5(1.32)

34.0(1.34)

37.0(1.46)

35.0(1.38)

1.5(0.06)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.5(0.06)

1.5(0.06)

1.3(0.05)

1.5(0.06)

1.3(0.05)

1.5(0.06)

1.3(0.05)

3.3(0.13)

1.3(0.05)

DS

mm(inch)

D1

mm(inch)

r1

mm(inch)

34.5(1.36)

34.0(1.34)

39.5(1.56)

44.0(1.73)

44.0(1.73)

55.0(2.17)

55.0(2.17)

55.0(2.17)

53.0(2.09)

44.5(1.75)

51.0(2.01)

55.0(2.17)

62.0(2.44)

55.0(2.17)

dh

mm(inch)

39.5(1.56)

37.0(1.46)

41.5(1.63)

46.0(1.81)

46.0(1.81)

57.0(2.24)

59.0(2.32)

58.0(2.28)

61.0(2.24)

47.0(1.85)

53.5(2.11)

58.0(2.28)

68.0(2.68)

58.0(2.28)

d1

mm(inch)

1.5(0.06)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.3(0.05)

1.5(0.06)

3.5(0.14)

3.5(0.14)

3.5(0.14)

0.8(0.03)

1.3(0.05)

R1

mm(inch)

78

Mass(Approx.)

R1

d1DsD1dh

Page 85: Technical Catelogue

79

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease ConeOil Cup

Limiting Speed(rpm)

BearingNumber

48400

41800

50300

45100

78000

45100

49400

45100

71300

71300

80300

86200

28800

86400

95500

45200

57000

47000

56700

55200

88300

55200

60100

55200

85400

85400

96500

103500

32300

103800

107900

61300

6100

6100

5800

5600

5500

5500

5700

5600

5300

5300

5100

4900

5600

4900

4600

5300

15123

15125

02475

14125A

3188S

14131

LM48548

14137A

25877

25877

31594

3478X

N1001

3490

418

LM300849X

8200

8200

7700

7400

7300

7400

7600

7400

7100

7100

6800

6600

7400

6600

6100

7000

15425

15245

02420

14276

3120

14276

LM48510

14276

25821

25820

31520

3424S

N1001

3420

414

LM300811

62.000(2.4410)

62.000(2.4410)

68.263(2.6875)

69.012(0.7170)

72.626(2.8293)

69.012(2.7170)

65.088(2.5625)

69.012(2.7170)

73.025(2.8750)

73.025(2.8750)

76.2(3.0000)

79.985(3.1490)

69.037(2.7180)

79.375(3.1250)

88.500(3.4843)

67.975(2.6752)

31.750(1.2500)

33.338(1.3125)

34.925(1.3750)

34.989(1.3775)

38.100(1.5000)

40.988(1.6137)

18.161(0.7150)

19.050(0.7500)

22.225(0.8750)

19.845(0.7813)

30.162(1.1875)

19.845(0.7813)

18.034(0.7100)

19.845(0.7813)

23.813(0.9375)

23.813(0.9375)

29.370(1.1563)

32.751(1.2894)

14.427(0.5680)

29.370(1.1563)

26.988(1.0625)

17.500(0.689)

1.3(0.05)

1.3(0.05)

1.5(0.06)

1.3(0.05)

3.3(0.13)

1.3(0.05)

1.3(0.05)

1.3(0.05)

0.8(0.03)

2.3(0.09)

3.3(0.13)

2.5(0.10)

2.3(0.09)

3.3(0.13)

1.5(0.06)

1.5(0.06)

dmm

(inch)

Dmm

(inch)

Tmm

(inch)

rmm

(inch)

SINGLE ROW TAPERED ROLLER BEARING

19.050(0.7500)

20.638(0.8125)

22.225(0.8750)

19.583(0.7710)

29.997(1.1810)

19.583(0.7710)

18.288(0.7200)

19.583(0.7710)

24.608(0.9688)

24.608(0.9688)

28.575(1.1250)

30.925(1.2175)

10.312(0.4060)

29.771(1.1721)

29.083(1.1450)

18.000(0.7087)

Bmm

(inch)

14.288(0.5625)

14.288(0.5625)

17.463(0.6875)

15.875(0.6250)

28.812(0.9375)

15.875(0.6250)

13.970(0.5500)

15.875(0.6250)

19.050(0.7500)

19.050(0.7500)

23.812(0.9375)

25.000(0.9843)

12.700(0.5000)

23.812(0.9375)

22.225(0.8750)

13.500(0.5315)

bmm

(inch)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

1.5(0.06)

0.8(0.03)

3.5(0.14)

1.5(0.06)

1.5(0.06)

1.5(0.06)

1.5(0.06)

2.5(0.10)

4.0(0.16)

3.5(0.14)

3.5(0.14)

3.5(0.14)

Rmm

(inch)

INCH SERIES

B

D d

a

R

T

br

Page 86: Technical Catelogue

80

SINGLE ROW TAPERED ROLLER BEARING

Cone Cup

Bearing Number

15123

15125

02475

14125A

3188S

14131

LM48548

14137A

25877

25877

31594

3478X

N1001

3490

418

LM300849X

15245

15245

02420

14276

3120

14276

LM48510

14276

25821

25820

31520

3424S

N1001

3420

414

LM300811

Abutment andFillet Dimensions

Load Centre

amm

(inch)

Kg(lb)

5.1(0.20)

6.0(0.24)

5.2(0.21)

4.1(0.16)

10.1(0.40)

4.1(0.16)

3.7(0.15)

4.1(0.16)

8.1(0.32)

8.1(0.32)

7.8(0.31)

12.5(0.48)

-

8.7(0.34)

9.2(0.36)

3.6(0.14)

0.225(0.496)

0.239(0.527)

0.379(0.836)

0.350(0.772)

0.574(1.27)

0.334(0.736)

0.250(0.551)

0.319(0.703)

0.444(0.979)

0.444(0.979)

0.619(1.36)

0.765(1.69)

0.235(0.518)

0.679(1.50)

0.825(1.82)

0.239(0.527)

42.5(1.67)

42.5(1.67)

44.5(1.75)

44.0(1.73)

41.5(1.63)

39.5(1.56)

46.0(1.81)

42.0(1.65)

43.0(1.69)

43.0(1.69)

46.0(1.81)

43.5(2.05)

-

52.0(2.05)

51.0(2.05)

52.0(2.05)

36.5(1.44)

36.5(1.44)

38.5(1.52)

37.5(1.48)

39.5(1.56)

38.5(1.52)

40.0(1.57)

40.0(1.57)

40.5(1.59)

40.5(1.59)

43.5(1.71)

43.0(1.69)

-

45.9(1.81)

44.5(1.75)

45.0(1.77)

1.3(0.05)

1.3(0.05)

1.5(0.06)

1.3(0.05)

3.3(0.13)

1.3(0.05)

1.3(0.05)

1.3(0.05)

0.8(0.03)

2.3(0.09)

3.3(0.13)

2.5(0.10)

-

3.3(0.13)

1.5(0.06)

1.5(0.06)

DS

mm(inch)

D1

mm(inch)

r1

mm(inch)

55.5(2.17)

55.0(2.17)

59.0(2.32)

60.0(2.36)

61.0(2.40)

60.0(2.36)

58.0(2.28)

60.0(2.36)

65.0(2.560)

64.0(2.52)

64.0(2.52)

71.5(2.81)

-

67.0(2.64)

77.0(3.03)

61.0(2.40)

dh

mm(inch)

58.0(2.28)

58.0(2.28)

63.0(2.48)

63.0(2.48)

67.0(2.64)

63.0(2.48)

61.0(2.40)

63.0(2.48)

68.0(2.68)

68.0(2.68)

72.0(2.83)

74.0(2.91)

-

74.0(2.91)

80.0(3.15)

65.0(2.56)

d1

mm(inch)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

1.5(0.06)

0.8(0.03)

3.5(0.14)

1.5(0.06)

1.5(0.06)

1.5(0.06)

1.5(0.06)

2.5(0.10)

-

3.5(0.14)

3.5(0.14)

3.5(0.14)

R1

mm(inch)

Mass(Approx.)

INCH SERIES

R1

d1DsD1dh

r1

Page 87: Technical Catelogue

81

SINGLE ROW TAPERED ROLLER BEARING

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease ConeOil Cup

Limiting Speed(rpm)

BearingNumber

54800

54800

66200

76700

97700

142400

105800

56300

76700

77300

109000

105800

105800

142400

157400

67900

67900

83100

98400

118500

179500

139500

71900

98400

92100

149100

139500

139500

179500

193000

5000

5000

4900

4500

3700

3600

4500

4600

4500

4100

4000

4500

4500

3600

2900

LM501349

LM501349

24780

25577

HM903249

535

55176C

LM603049

25590

369S

HM804846

55187C

55194

539

72212C

6600

6600

6500

6000

4900

4800

6000

6200

6000

5500

5300

6000

6000

4800

3900

N1006

LM501310

24720

25523

HM903210

532A

55443

LM603011

25520

362A

HM804810

55443

55452D

532X

72487

73.025(2.8750)

73.431(2.8910)

76.200(3.0000)

82.931(3.2650)

95.250(3.7500)

111.125(4.3750)

112.713(4.4375)

77.788(3.0625)

82.931(3.265)

88.900(3.5000)

95.250(3.7500)

112.713(4.4375)

114.981(4.5268)

107.950(4.2500)

123.825(4.8750)

41.275(1.6250)

42.875(1.6880)

44.450(1.7500)

45.242(1.7812)

45.618(1.796)

47.625(1.875)

49.987(1.9680)

53.975(2.1250)

19.558(0.7700)

19.558(0.7700)

22.225(0.8750)

26.988(1.0625)

30.958(1.2188)

38.100(1.5000)

30.133(1.1875)

19.842(0.7812)

23.812(0.9375)

20.638(0.8125)

30.162(1.1875)

30.1875(30.162)

65.085(2.6524)

36.512(1.4375)

36.512(1.4375)

1.5(0.06)

0.8(0.03)

0.8(0.03)

2.3(0.09)

0.8(0.03)

3.3(0.13)

3.3(0.13)

0.8(0.03)

2.3(0.09)

1.3(0.05)

3.3(0.13)

3.3(0.13)

0.50-Ch.

3.3(0.13)

3.3(0.13)

dmm

(inch)

Dmm

(inch)

Tmm

(inch)

rmm

(inch)

19.812(0.7800)

19.812(0.7800)

23.020(0.9063)

25.400(1.0000)

28.875(1.1250)

36.975(1.4550)

26.909(1.0594)

19.842(0.7812)

25.400(1.0000)

22.225(0.8750)

29.370(1.1563)

26.909(1.0594)

26.909(1.0594)

36.957(1.4550)

32.791(1.2910)

Bmm

(inch)

14.732(0.5800)

14.732(0.5800)

17.462(0.6875)

22.225(0.8750

22.225(0.8750

30.162(1.1875)

20.638(0.8125)

15.080(0.5937)

19.050(0.7500)

16.513(0.6501)

23.020(0.9063)

20.638(0.8125)

44.445(1.7500)

28.575(1.1250)

25.400(1.0000)

bmm

(inch)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

0.8(0.03)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

2.3(0.09)

3.5(0.14)

3.5(0.14)

Rmm

(inch)

INCH SERIES

B

D d

a

R

T

br

Page 88: Technical Catelogue

82

SINGLE ROW TAPERED ROLLER BEARING

INCH SERIES

Cone Cup

Bearing Number

LM501349

LM501349

24780

25577

HM903249

535

55176C

LM603049

25590

369S

HM804846

55187C

55194

539

72212C

N1006

LM501310

24720

25523

HM903210

532A

55443

LM603011

25520

362A

HM804810

55443

55452D

532X

72487

Abutment andFillet Dimensions

Load Centre

amm

(inch)

Kg(lb)

3.3(0.13)

3.3(0.13)

4.5(0.18)

6.2(0.25)

+0.4(+0.02)

12.2(0.48)

--

2.2(0.08)

6.2(0.25)

4.0(0.16)

3.7(0.15)

--

--

12.3(0.48)

+1.5(+0.06)

0.320(0.705)

0.325(0.716)

0.430(0.948)

0.615(1.356)

0.976(2.15)

1.838(4.052)

1.500(3.307)

0.358(0.789)

0.543(1.20)

0.548(1.208)

0.968(2.13)

1.415(3.12)

3.120(6.88)

1.45(3.20)

2.01(4.431)

53.0(2.09)

53.0(2.09)

54.0(2.13)

55.0(2.17)

65.0(2.56)

60.0(2.36)

58.7(2.31)

57.0(2.24)

55.0(2.17)

60.0(2.36)

66.0(2.60)

66.5(2.43)

66.5(2.43)

68.0(2.68)

77.0(3.03)

46.5(1.83)

46.5(1.83)

47.0(1.85)

49.0(1.93)

54.0(2.13)

54.0(2.13)

60.2(2.37)

50.0(1.97)

49.0(1.93)

53.0(2.09)

57.0(2.24)

61.7(3.62)

61.7(3.62)

61.0(2.40)

65.9(2.59)

0.8(0.03)

0.8(0.03)

0.8(0.03)

2.3(0.09)

0.8(0.03)

3.3(0.13)

3.3(0.13)

0.8(0.03)

2.3(0.09)

1.3(0.05)

3.3(0.13)

3.3(0.13)

3.3(0.13)

3.3(0.13)

3.3(0.13)

DS

mm(inch)

D1

mm(inch)

r1

mm(inch)

67.0(2.64)

67.0(2.64)

68.0(2.68)

72.0(2.83)

81.0(3.19)

95.0(3.74)

90.0(3.62)

71.0(2.80)

72.0(2.83)

81.0(3.19)

81.0(3.19)

92.0(4.17)

92.0(4.17)

94.0(3.70)

102.0(4.57)

dh

mm(inch)

70.0(2.76)

70.0(2.76)

72.0(2.83)

77.0(3.03)

91.0(3.58)

100.0(3.94)

106.0(4.17)

74.0(2.91)

77.0(3.03)

84.0(3.31)

91.0(3.58)

106.0(4.17)

106.0(4.17)

100.0(3.94)

116.0(4.57)

d1

mm(inch)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

0.8(0.03)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

3.5(0.14)

R1

mm(inch)

Mass(Approx.)

R1

d1DsD1dh

r1

Page 89: Technical Catelogue

83

SINGLE ROW TAPERED ROLLER BEARING

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease ConeOil Cup

Limiting Speed(rpm)

BearingNumber

113200

150600

114800

144000

114800

114800

189000

174800

150600

264500

114800

145000

217200

167000

168000

167000

167000

247500

216500

217200

354900

167000

3500

3200

3200

2700

3200

3200

3100

2900

3200

2900

3200

462A

39581

3977 X(X32212)

HM911244

3982X

3982X

HM212047

JHM513640

39586

6379

3984

4700

4200

4300

3600

4300

4300

4100

3800

4200

3800

4300

453X

39520

3922X(X32212)

HM911216

3927XA

3920

HM212010

JHM513615

39528

6320

3920

104.775(4.1250)

112.712(4.4375)

109.985(4.3301)

134.983(5.3143)

110.000(4.3307)

112.712(4.4375)

122.238(4.8125)

130(5.1180)

119.985(4.7238)

135.755(5.3447)

112.712(4.4375)

57.150(2.2500)

59.985(2.3616)

63.500(2.5000)

64.986(2.5585)

65.088(2.5625)

66.675(2.6250)

30.162(1.1875)

30.162(1.1875)

29.751(1.1713)

35.862(1.4119)

29.370(1.1563)

30.163(1.1875)

38.100(1.5000)

36.937(1.4542)

32.751(1.2894)

53.975(2.1250)

30.162(1.1875)

3.3(0.13)

3.3(0.13)

1.5(0.06)

3.5(0.14)

1.5(0.06)

3.3(0.13)

1.5(0.06)

3.5(0.14)

0.8(0.03)

3.3(0.13)

3.3(0.13)

dmm

(inch)

Dmm

(inch)

Tmm

(inch)

rmm

(inch)

29.317(1.1542)

30.162(1.1875)

28(1.1024)

30.925(1.2175)

30.048(1.1830)

30.048(1.1830)

38.354(1.5100)

33.937(1.3361)

30.914(1.2171)

56.007(2.2050)

30.048(1.1830)

Bmm

(inch)

24.605(0.9687)

23.813(0.9375)

23.813(0.9375)

21.948(0.8641)

23.020(0.9063)

23.813(0.9375)

29.718(1.1700)

28.000(1.1024)

26.949(1.0610)

44.450(1.7500)

23.813(0.9375)

bmm

(inch)

2.3(0.09)

8.0(0.31)

2.4(0.09)

3.5(0.14)

7.1(0.28)

7.1(0.28)

7.1(0.28)

6.5(0.26)

2.3(0.09)

3.5(0.14)

3.5(0.14)

Rmm

(inch)

INCH SERIES

B

D d

a

R

T

br

Page 90: Technical Catelogue

84

SINGLE ROW TAPERED ROLLER BEARING

Abutment and Fillet Dimensions Load Centre

amm

(inch)

Kg

(lb)

7.1(0.28)

6.6(0.26)

3.3(0.13)

7.7(0.31)

3.3(0.13)

3.3(0.13)

10.9(0.43)

7.7(0.31)

6.6(0.26)

18.8(0.74)

4.5(0.18)

1.04(2.29)

1.315(2.889)

1.200(2.65)

2.423(5.342)

1.100(2.43)

1.214(2.676)

1.933(4.26)

2.25(4.96)

1.500(3.307)

3.598(7.932)

1.142(2.518)

SINGLE ROW TYPE

INCH SERIES

67.6(2.66)

66.0(2.60)

69.0(2.72)

74.4(2.93)

71.4(2.81)

71.4(2.81)

73.0(2.87)

73.0(2.87)

72.0(2.83)

77.4(3.05)

74.0(2.91)

67.0(2.64)

81.0(3.19)

72.0(2.83)

84.0(3.31)

77.7(3.06)

77.7(3.06)

87.0(3.43)

80.0(3.15)

76.0(2.99)

84.0(3.31)

80.0(3.15)

92.0(3.62)

103.0(4.06)

101.5(4.00)

112.0(4.41)

101.5(4.00)

99.0(3.90)

110.0(4.33)

113(4.49)

106.2(4.18)

117.0(4.61)

99.0(3.90)

Dsmm

(inch)

D1

mm(inch)

dh

mm(inch)

Cone Cup

Bearing Number

462A

39581

3977 X(X32212)

HM911244

3982X

3982X

HM212047

JHM513640

39586

6379

3984

453X

39520

3922X(X32212)

HM911216

3927XA

3920

HM212010

JHM513615

39528

6320

3920

98.0(3.86)

107.0(4.21)

104(4.09)

123.0(4.84)

104.0(4.09)

106.0(4.17)

116.0(4.57)

124(4.88)

111.0(4.37)

126.0(4.96)

106.0(4.17)

d1

mm(inch)

2.3(0.09)

8.0(0.31)

2.3(0.09)

3.5(0.14)

7.1(0.28)

7.1(0.28)

7.1(0.28)

6.5(0.26)

2.3(0.09)

3.5(0.14)

3.5(0.14)

R1

mm(inch)

3.3(0.13)

3.3(0.13)

0.4(.015)

3.5(0.14)

1.5(0.06)

3.3(0.13)

1.5(0.06)

3.5(0.14)

0.8(0.03)

3.3(0.13)

3.3(0.13)

r1

mm(inch)

Mass

R1

d1DsD1dh

r1

Page 91: Technical Catelogue

85

SINGLE ROW TAPERED ROLLER BEARING

Boundary Dimensions Basic Load Rating(N)

DynamicC

StaticCo

Grease ConeOil Cup

Limiting Speed(rpm)

BearingNumber

dmm

(inch)

Dmm

(inch)

Tmm

(inch)

rmm

(inch)

Bmm

(inch)

bmm

(inch)

Rmm

(inch)

69.850 120.000 29.794 29.007 24.237 3.5 2.0 133200 188500 3000 4000 482 472(2.7500) (4.7244) (1.1730) (1.1420) (0.9542) (0.14) (0.08)

127.000 36.512 36.170 28.575 3.5 3.3 164100 231300 2900 3800 566 563(5.0000) (1.4375) (1.4240) (1.1250) (0.14) (0.13)

71.438 127.000 36.512 36.170 28.575 3.5 3.3 164100 231300 2900 3800 567A 563(2.8125) (5.0000) (1.4375) (1.4240) (1.1250) (0.14) (0.13)

73.025 127.000 36.512 36.170 28.575 3.5 3.3 164100 231300 2900 3800 567 563(2.875) (5.0000) (1.4375) (1.424) (1.125) (0.14) (0.13)

76.200 139.992 36.512 36.098 28.575 5.1 3.3 173100 256800 2600 3400 575A 572(3.0000) (5.5115) (1.4375) (1.4212) (1.1250) (0.20) (0.13)

80.000 140.000 35.250 33.000 28.000 3.0 3.0 173100 256800 2500 3400 M32216A M32216E(3.1496) (5.5118) (1.3878) (1.2992) (1.1024) (0.12) (0.12)

82.550 136.525 30.162 29.769 22.225 3.5 3.3 129100 190400 2600 3500 495 493(3.2500) (5.3750) (1.1875) (1.1720) (0.8750) (0.14) (0.13)

139.700 36.512 36.098 28.575 3.5 3.3 173100 256800 2600 3400 580 572X(5.5000) (1.4375) (1.4212) (1.1250) (0.14) (0.13)

139.992 36.512 36.098 28.575 3.5 3.3 173100 256800 2600 3400 580 572(5.5115) (1.4375) (1.4212) (1.1250) (0.14) (0.13)

95.25 168.28 41.28 41.28 30.16 3.5 3.2 223800 346200 2100 2800 683 672(3.75) (6.625) (1.625) (1.625) (1.1874) (0.14) (0.13)

SINGLE ROW TYPE

INCH SERIES

B

D d

a

R

T

br

Page 92: Technical Catelogue

86

SINGLE ROW TAPERED ROLLER BEARINGS

SINGLE ROW TYPE

INCH SERIES

Abutment andFillet Dimensions

Load Centre

amm

(inch)

Kg

(lb)

Dsmm

(inch)

D1

mm(inch)

dh

mm(inch)

Cone Cup

Bearing Number

d1

mm(inch)

R1

mm(inch)

r1

mm(inch)

Mass(Approx.)

482 472 83.0 70.0 107.0 114.0 3.5 2.0 4.0 1.32(3.27) (3.03) (4.21) (4.49) (0.14) (0.08) (0.16) (2.91)

566 563 85.0 78.0 112.0 120.0 3.5 3.3 8.3 1.90(3.35) (3.07) (4.41) (4.72) (0.14) (0.13) (0.33) (4.19)

567A 563 86.0 80.0 112.0` 120.0 3.5 3.3 8.3 1.85(3.39) (3.15) (4.41) (4.72) (0.14) (0.13) (0.33) (4.08)

567 563 88.0 81.0 112.0 120.0 3.5 3.3 8.3 1.825(3.46) (3.19) (4.41) (4.72) (0.14) (0.13) (0.33) (4.02)

575M 572 92.0 86.0 125.0 133.0 5.1 3.3 5.5 2.325(3.62) (3.39) (4.92) (5.24) (0.20) (0.13) (0.22) (5.126)

M32216A M32216E 90.0 90.0 130.0 134.0 2.0 2.0 4.25 2.192(3.54) (3.54) (5.12) (5.28) (0.08) (0.08) (0.17) (4.833)

495 493 97.0 90.0 122.0 130.0 3.5 3.3 0.7 2.02(3.82) (3.54) (4.80) (5.12) (0.14) (0.13) (0.03) (4.453)

580 572X 98.0 91.0 125.0 133.0 3.5 3.3 5.5 2.138(3.86) (3.58) (4.92) (5.24) (0.14) (0.13) (0.22) (4.713)

580 572 98.0 91.0 125.0 133.0 3.5 3.3 5.5 2.138(3.86) (3.58) (4.92) (5.24) (0.14) (0.13) (0.22) (4.713)

683 672 113.0 106.0 149.0 160.0 3.5 3.3 3.0 3.642(4.49) (4.17) (5.87) (6.30) (0.14) (0.13) (0.12) (8.029)

R1

d1DsD1dh

r1

Page 93: Technical Catelogue

BEARING DESIGNATION

SINGLE ROW TAPERED ROLLER BEARING

87

SINGLE ROW TYPE

METRIC SERIES

Boundary Dimensions(mm)

Basic Load Rating(N)

DynamicC

(N)

StaticCo(N)

Grease Oil

Limiting Speed(rpm)

424042474752626262627262727272807280909068858510010080909095100130120120125125130140140145

151720

25

30

35

40

45

50

55

6065

70

7580

95

14.2513.2515.0015.2517.0016.2518.1618.2525.2517.2520.7518.018.2524.2528.032.7518.2532.025.2535.2519.0020.7524.7527.2538.3524.021.7524.7530.026.7533.524.7532.7526.2535.2527.2528.2535.2539.0

BearingNumber

13.012.015.014.017.015.019.0517.024.016.019.018.017.023.028.031.017.032.023.033.019.019.023.025.036.024.020.023.030.025.031.023.031.024.031.025.026.033.039.0

23600201002610028800325003230046000415006260043900584004230052700867007620097200625007820010000011730050500608009000098700142900693007850083700111100107000169900125000142000125500161000140800139800173100270450

2120019800295002970040500349004590041500660004850057800538005760098300790001087006920093100114000141600658006790010000011230017560010500095400103400156800132300195400150200190000152700210700178700167200256800370000

900099009500880079007300610060006700630057006100550053005000500049004900420044005300440044003600400044004000400039003600300031003100290029002700250025002300

13000130001300012000110009800820080008900840076008100740071006600660060006600560059007100590059004500530058005300530052004900400042004200390039003600340034003100

303023020332004X3020433005302053030530305C323053020630306C32007X30207M3220730307323073020832208303083230832008X302093220931309323093301030210322103311132211303123021332213302143221430215302163221633019

d D T B

11.011.012.012.014.013.014.2914.020.014.014.014.015.019.022.025.015.025.020.027.014.516.019.018.030.019.017.019.023.021.026.020.027.021.027.022.022.028.032.5

1.51.00.61.50.61.52.01.52.01.01.51.52.02.01.52.52.01.52.52.51.02.02.02.52.51.51.51.52.02.53.52.02.52.52.02.53.03.02.5

b R

1.51.00.61.50.61.51.32.22.01.02.20.52.02.01.52.52.01.50.82.51.02.00.82.52.51.01.51.52.02.53.51.52.52.51.52.53.03.02.5

r

B

D d

a

R

T

br

Page 94: Technical Catelogue

BEARING DESIGNATION

SINGLE ROW TAPERED ROLLER BEARING

88

SINGLE ROW TYPE

METRIC SERIES

BearingNumber

303023020332004X3020433005302053030530305C323053020630306C32007X3020732207B30307323073020832208303083230832008X302093220931309323093301030210322103311132211303123021332213302143221430215302163221633019

Abutment andFillet Dimensions

LoadCenter Mass

kg(Approx.)

2122.524.52629.53132.5343235.53741424343.543.548.548.548.548.545.552525453.555.558.558.563.563.5727573.578.580.083.59090105

22232526293130.530323740404440.5424349485250465453565656585862637777758180859190104

3634.537.54142.54656525556.56556656563.571.571.571.581.581.562.578787991.574.581.581.586.591.5118115.5111.5116.5116.5121.5130130136.5

353336404044-505253625462-616669687773607473-827279788387112106104110110115124122131

9.59.510.511.511.012.512.5161613.518.3315.51520.1418.520.516.519.049.5231518203225.517.5019.5212222.526.523.52725.525.52727.53128.5

0.0900.080.0970.1210.1300.1480.2500.2640.3810.2410.3810.2240.3150.4570.5180.7280.4350.5220.7691.0160.2730.4950.6070.9381.360.4330.5520.6480.8460.8241.9301.181.501.221.581.411.722.182.270

D1 dhDs

3838394443.548595957576659676868747575828265808195937685859195120113115118118124132134139

110.610.6111.51111111.51.51.51.51.51.51.0111.51.511.51.51.51.521.51.51.51.51.5221.5

d1 R r1 1 a(mm)min maxmax min min max

R1

d1DsD1dh

r1

Page 95: Technical Catelogue

89

SIN

GL

E R

OW

TA

PE

RE

D R

OL

LE

R B

EA

RIN

G

Bo

und

ary

Dim

en

sio

ns

(mm

)B

asi

c L

oad

Ra

ting

(N)

Dyn

am

icC

Sta

ticC

oC

on

eC

up

Bea

rin

g N

um

ber

19

0.5

02

00

21

2.7

31

82

.56

18

2.5

62

28

.60

23

6.5

38

33

6.5

50

33

6.5

52

47

.65

26

0.3

52

50

38

02

60

26

6.7

03

36

.55

42

03

36

.55

34

03

20

.68

36

04

60

118

01

28

01

60

09

50

42

8.6

25

40

6.4

10

1.6

011

0.0

114

.31

20

.65

12

71

27

13

9.7

15

5.5

75

16

5.1

17

4.6

31

77

.81

80

19

01

90

.5

20

02

06

.38

22

02

28

.62

60

30

09

00

13

20

71

01

90

.52

47

.65

57

.15

56

66

.68

39

.69

39

.69

53

.97

55

7.1

58

5.7

25

92

.07

47

.62

53

.97

54

79

84

64

7.6

39

8.4

31

08

98

.43

76

.50

50

.86

4.5

10

0.7

12

41

90

17

411

41

06

.36

211

5.8

9

Abu

tmen

t a

nd

Fill

et

Dim

en

sio

ns

57

.35

36

6.6

83

8.1

03

8.1

04

9.4

28

56

.64

27

9.3

75

95

.25

47

.62

53

.97

54

58

84

44

6.8

39

5.2

59

71

00

.01

72

49

.21

60

95

12

21

70

16

51

06

95

.25

21

9.6

75

38

52

00

38

81

00

47

22

00

22

64

00

22

64

00

41

44

00

49

20

00

85

63

00

115

50

00

34

15

00

44

59

00

37

61

00

10

89

80

03

63

30

03

47

10

01

00

32

00

12

93

20

011

10

90

08

58

00

04

02

00

06

95

60

01

47

75

00

32

41

50

06

33

09

00

65

39

10

02

88

22

00

10

82

40

01

60

110

0

56

52

00

54

60

00

69

12

00

44

10

00

44

10

00

59

25

00

81

46

00

12

35

10

01

69

61

00

69

35

00

81

67

00

72

84

00

14

90

90

07

15

90

07

27

70

01

80

46

00

18

63

70

02

03

12

00

14

40

10

07

42

80

01

32

32

00

26

09

70

08

37

51

00

13

19

95

00

21

28

110

06

18

65

00

14

46

00

03

09

95

00

86

13

22

22

93

84

82

82

48

29

0H

M9

26

74

7H

M2

311

32

H9

36

34

0H

H4

37

54

96

77

87

M2

36

84

8JM

73

61

49

27

33

6JM

73

82

49

67

88

5H

H8

40

24

92

73

40

H2

42

64

92

00

71

44

88

90

02

00

79

52

20

07

16

01

00

79

/90

07

1/9

00

20

07

8/1

32

01

00

79

/71

0E

E3

50

75

0H

H2

49

94

9

85

43

22

22

93

24

82

20

48

22

0H

M9

26

71

0H

M2

311

10

H9

36

31

3H

H4

37

51

06

77

20

M2

36

81

0JM

73

611

02

73

36

JM7

38

21

06

78

20

HH

84

02

10

27

34

0H

24

26

10

20

07

14

48

81

26

20

07

95

22

00

71

60

10

07

9/9

00

71

/90

02

00

78

/13

20

10

07

9/7

10

35

16

87

HH

24

99

10

12

91

22

14

11

37

14

11

56

- - 19

3.6

19

2.1

20

41

96

- 20

62

09

.52

28

.6- 2

28

.6- 2

54

- - - - - - 23

72

75

114

12

61

28

13

11

35

14

3- - 1

92

.11

85

.71

91

19

0.5

- 20

02

03

.22

06

.4- 2

23

.8- 2

41

.3- - - - - - 2

40

28

4

dD

TB

D1

Ds

44

.45

46

53

.98

33

.34

33

.34

38

.10

44

.45

53

.97

56

9.8

53

8.1

04

1.2

75

37

60

36

.50

38

.10

73

.02

66

77

.79

62

33

.34

52

82

87

13

51

42

80

.80

61

.91

29

3.6

62

8.0

3.5

7.0

3.5

3.5

3.4

3.5

6.3

53

.33

.58

.03

.05

.03

.03

.56

.46

.03

.34

.06

.43

.55

.08

.01

0.0

8.0

8.0

6.4

6.4

bR

3.3

3.5

3.3

3.3

3.3

3.3

3.3

6.0

6.4

3.3

3.2

2.5

5.0

2.5

3.3

6.4

6.0

3.3

4.0

3.3

3.5

5.0

8.0

10

.88

.03

.53

.33

.3r

Ma

sskg

(Ap

pro

x.)

17

01

88

18

71

68

16

82

00

- - 28

8.9

22

5.4

24

12

32

- 24

22

41

.32

82

.5- 3

03

.2- 2

99

- - - - - - 36

63

66

17

41

70

19

3.1

17

61

76

21

9- - 3

07

.92

39

.71

49

24

2.6

- 25

22

58

.73

19

.1- 3

17

.5- 3

08

- - - - - - 38

33

83

7.0

7.7

10

.13

.69

3.3

28

.83

- - 39

.07

.23

9.2

46

.70

46

.06

.80

8.0

37

.36

3.0

34

.28

22

.31

2.6

61

7.7

05

5.9

33

0.0

70

3.0

71

9.0

19

5.0

63

.16

0.2

D1

dh

8.0

2.0

7.0

3.5

3.5

3.5

- - 3.2

3.5

8.0

3.0

- 3.0

3.5

6.4

- 3.3

- 6.4

- - - - - - 6.4

6.4

3.3

- 3.3

3.3

3.3

3.3

- - 6.3

53

.33

.32

.5

2.5

3.3

6.4

- 3.3

- 6.4

- - - - - - 6.4

6.4

R1

r 1

R1

d1

Ds

D1

dh

r 1

B

Dd

a

R

T br

Page 96: Technical Catelogue

90

DO

UB

LE

RO

W T

AP

ER

ED

RO

LL

ER

BE

AR

ING

Bou

nd

ary

Dim

ensi

ons

(mm

)B

asi

c Lo

ad

Ratin

g(N

)

Dyn

am

icC

Sta

ticC

oC

one

Cup

Be

ari

ng

Num

be

r

19

6.8

51

80

.98

18

0.9

82

30

20

0.0

32

70

24

4.4

82

66

.70

34

04

00

36

04

00

42

04

20

50

04

60

48

8.9

56

20

54

6.1

60

05

39

.75

70

06

80

65

06

60

.47

20

75

08

20

80

08

70

79

3.7

59

50

96

5.2

12

50

99

.98

10

4.7

8

13

01

42

.88

15

01

59

.95

19

0.5

02

20

24

02

60

30

03

05

.08

34

03

46

.07

38

03

84

.18

40

04

06

.44

20

46

04

80

48

8.9

55

00

56

0

60

0

60

9.6

71

07

62

95

0

10

3.3

81

04

.78

10

4.7

81

50

93

.66

17

21

07

.95

10

3.1

91

65

21

01

34

18

61

70

16

02

00

16

02

00

.02

24

22

22

.25

20

61

42

.88

27

52

30

18

02

06

.38

21

62

13

24

22

10

27

02

06

.38

24

01

87

.33

30

0

Abu

tme

nt

an

dF

ille

t D

imen

sion

s

74

.42

85

.73

85

.73

12

07

3.0

31

38

79

.37

84

.14

13

01

68

10

91

46

- 12

8- 1

28

15

8.7

51

70

117

.81

50

10

1.6

20

01

75

13

01

58

.75

- 15

6- 1

60

19

81

58

.75

17

51

33

.35

22

0

54

82

00

49

63

00

49

63

00

92

05

00

37

27

00

13

50

90

05

89

10

06

09

27

01

55

02

00

14

86

90

011

92

60

01

75

29

00

20

75

90

01

71

43

00

22

21

00

01

72

55

00

30

21

30

02

02

18

00

32

17

50

02

77

02

00

13

55

40

04

53

79

00

34

35

40

02

25

19

00

311

54

00

31

39

90

03

16

27

00

43

75

20

03

46

20

00

53

97

60

03

46

20

00

47

78

20

03

39

21

00

73

79

50

0

78

07

00

87

65

00

87

65

00

16

82

30

09

86

20

02

38

80

00

10

69

00

01

50

00

00

30

811

00

22

36

70

02

64

65

00

37

31

80

04

03

58

00

39

52

20

04

68

49

00

40

92

70

06

311

80

03

46

94

00

82

50

50

06

05

95

00

32

29

40

09

25

39

00

75

88

30

05

54

45

00

80

02

80

07

62

53

00

80

59

80

011

52

70

00

98

46

20

01

05

30

70

09

84

62

00

12

38

27

00

10

08

48

00

20

47

41

00

HM

82

15

47

78

2N

A7

82

97

52

6N

A4

86

86

97

53

08

16

30

67

88

52

09

71

44

20

97

74

82

09

79

52

20

97

15

24

77

52

20

97

96

0N

10

21

20

97

96

8H

M2

62

74

91

09

77

76

HM

26

64

49

97

18

0E

E2

34

16

01

09

77

84

97

19

21

09

79

96

EE

64

01

92

40

47

1/5

00

10

97

9/5

60

84

71

/56

01

09

79

/60

09

71

/60

0E

E6

49

24

01

09

79

/71

0E

E7

52

30

01

09

79

/95

0

HM

82

15

11D

77

4D

77

4D

97

52

64

86

20

D9

75

30

81

96

3D

67

82

0D

20

97

14

42

09

77

48

20

97

95

22

05

71

52

47

75

22

09

79

60

N1

02

12

09

79

68

HM

26

27

10

D1

09

77

76

HM

26

64

10

D9

71

80

23

42

13

D1

09

77

84

97

19

21

09

79

96

64

02

61

D4

04

71

/50

01

09

79

/56

08

47

1/5

60

10

97

9/6

00

97

1/6

00

64

93

13

D1

09

79

/71

07

52

38

1D

10

97

9/9

50

12

0.6

12

0.6

- - - - - - - - - - - - - - 37

7.8

- 41

5.9

- 43

4.9

- - - 52

3.9

- - - - - 64

4.5

- 80

0.1

-

18

7.3

16

6.7

- - - - - - - - - - - - - - 46

6.7

- 52

0.7

- 51

5.9

- - - 63

0.2

- - - - - 75

5.6

- 92

3.9

-

14

.48

9.5

3- - - - - - - - - - - - - - 2

0.6

- 22

.22

5- 2

0.6

4- - - 2

3.8

1- - - - - 2

3.8

1- 2

6.1

9-

dD

Bi

D1

Ds

3.6

3.5

3.5

4.0

3.5

4.0

3.5

3.5

4.0

5.0

3.5

5.0

5.0

4.0

5.0

4.0

6.3

56

.06

.35

6.0

6.3

58

.08

.06

.06

.35

8.0

6.0

8.0

6.0

8.0

6.3

58

.06

.35

10

.0

1.5

1.5

1.5

1.5

0.7

61

.51

.50

.81

.52

.01

.22

.05

.01

.54

.01

.51

.52

.51

.52

.51

.53

.53

.52

.51

.58

.02

.511

.02

.53

.51

.53

.51

.54

.0

Be

rr1

Mass

kg(A

ppro

x.)

3.6

3.5

- - - - - - - - - - - - - - 6.3

5- 6

.35

- 63

5- - - 6

.35

- - - - - 6.3

5- 6

.35

-

1.5

1.5

- - - - - - - - - - - - - - 1.5

- 1.5

- 1.5

- - - 1.5

- - - - - 1.5

- 1.5

-

14

.65

11.2

411

.24

25

.38

.43

39

.10

18

.18

17

.70

48

.09

8.0

36

.87

6.8

88

.56

2.9

15

4.6

71

.011

7.6

02

43

.01

65

.01

80

.08

8.8

40

6.0

25

3.0

15

1.0

20

0.0

28

5.0

23

5.0

42

7.0

24

2.0

50

0.0

26

2.0

41

5.0

32

4.0

93

0

S2

TD

OT

DO

TN

AT

DO

TN

AT

DO

TD

OT

DO

TD

O]

TD

OT

DO

TD

OT

DI

TD

OT

DI

TD

OT

DO

TD

OT

DO

TD

OT

DO

TD

OT

DO

TD

OT

DO

TD

IT

DO

TD

IT

DO

TD

OT

DO

TD

OT

DO

TD

O

R1

R1

min

min

min

ma

xm

ax

Type

Typ

e : T

DO

= D

ou

ble

cu

p, tw

o s

ing

le c

on

es

with

co

ne

sp

ace

r Typ

e : T

DI =

Do

ub

le c

up

, tw

o s

ing

le c

on

es

with

ou

t co

ne

sp

ace

r T

DA

= D

ou

ble

cu

p, tw

o s

ing

le c

on

es

with

co

ne

sp

ace

r.

Dd

r

r 1

Be

Bi

d1

Ds

S 2

R1

R

Page 97: Technical Catelogue

FO

UR

RO

W T

AP

ER

ED

RO

LL

ER

BE

AR

ING

91

Bou

nd

ary

Dim

ensi

on

s(m

m)

Basi

c L

oa

d R

atin

g(N

)

Dyn

am

icC

Sta

ticC

oC

one

Cu

p

Be

ari

ng

Num

be

r

24

7.6

52

84

.16

2

34

04

40

35

5.6

37

9.8

93

80

.90

45

7.1

05

46

.10

70

06

34

.87

72

08

30

73

6.6

08

00

92

08

12

.81

09

011

30

13

33

.5

17

7.8

18

0.8

43

20

02

60

26

6.7

28

0.2

72

85

.75

34

3.0

54

06

.40

48

04

89

.02

50

0

55

8.8

60

06

30

66

0.4

67

07

50

93

9.8

19

2.0

91

01

.60

30

51

28

22

8.6

24

4.4

82

44

.48

25

42

88

.93

77

32

0.6

84

20

57

03

22

.26

36

55

15

36

5.1

37

10

69

09

39

.8

19

2.0

23

9.7

15

30

53

30

23

0.1

92

44

.48

24

4.4

82

54

28

8.9

34

20

32

0.6

84

20

57

03

22

.26

36

55

15

36

5.1

37

10

69

09

39

.8

10

09

60

01

47

32

00

25

22

16

23

27

72

00

18

35

20

01

98

38

00

19

83

80

02

41

56

00

36

15

70

05

46

88

00

43

26

60

06

76

09

00

10

99

33

05

42

26

00

59

35

60

09

90

03

00

62

38

20

01

89

36

30

01

71

20

50

02

54

77

20

0

27

68

30

03

66

27

00

57

60

80

07

62

44

00

53

24

40

05

97

21

00

59

72

10

06

75

17

00

10

57

19

00

15

46

66

00

14

09

18

00

18

27

52

00

26

62

47

00

16

12

01

00

19

69

24

00

27

58

23

00

23

30

06

00

49

71

94

00

50

48

92

00

70

76

70

00

67

79

0M

24

06

31

T/

64

4T

D/6

47

T2

07

71

44

47

77

52

LM

45

13

49

DW

N1

02

8L

M6

54

64

8D

WL

M7

61

64

9D

WL

M7

67

74

9D

W5

77

79

6E

E2

43

19

3D

W7

71

/50

01

07

77

/50

0E

E8

43

22

1D

77

9/6

00

77

1/6

30

L2

811

49

DN

10

14

D7

77

/75

0L

M2

87

84

9D

67

72

0- 2

07

71

44

47

77

52

LM

45

13

10

N1

02

8L

M6

54

61

0L

M7

61

61

0L

M7

67

71

05

77

79

62

43

25

07

71

/50

01

07

77

/50

08

43

29

07

79

/60

07

71

/63

0L

28

111

0N

10

15

77

7/7

50

LM

28

78

10

67

72

1D

M2

40

611

D

20

77

14

4- L

M4

51

31

0D

N1

02

8L

M6

54

61

0D

LM

76

16

10

DL

M7

67

71

0D

- 24

32

51

D7

71

/50

01

07

77

/50

08

43

29

1D

77

9/6

00

77

1/6

30

L2

811

10

DN

10

16

D7

77

/75

0L

M2

87

81

0D

TQ

OT

QIT

TQ

OT

QIT

TQ

OT

QO

TQ

OT

QO

TQ

O- T

QO

TQ

OT

QO

TQ

OT

QO

TQ

OT

QO

TQ

OT

QO

TQ

O

28

.13

60

.00

10

4.0

01

96

.00

65

.50

79

.20

76

.42

110

.00

18

5.0

05

37

.00

27

0.0

05

60

.00

12

50

.03

75

.00

53

1.0

011

60

.04

20

.02

66

0.0

25

50

.04

39

0.0

AB

C

1.5

3.3

4.0

5.0

1.6

1.5

1.5

1.6

1.5

6.0

3.3

8.0

10

.03

.36

.01

0.0

3.2

10

.01

0.0

4.8

3.3

1.5

4.0

5.0

3.2

3.2

3.2

3.2

6.3

52

.53

.38

.01

0.0

6.3

56

.01

0.0

6.4

10

.01

0.0

12

.5

DR

r

Ma

sskg

(Ap

pro

x.)

Typ

e

Sin

gle

Do

uble

TA

PE

RE

D B

OR

E B

EA

RIN

G

Typ

e : T

QO

= O

ne

do

ub

le c

up

, tw

o s

ing

le c

up

s, w

ith tw

o c

up

sp

ace

rs, tw

o d

ou

ble

co

ne

s w

ith o

ne

co

ne

sp

ace

r.Typ

e : T

QIT

= T

wo

do

ub

le c

up

s w

ith c

up

sp

ace

r, o

ne

ta

pe

red

do

ub

le c

on

e &

tw

o ta

pe

red

sin

gle

co

ne

.

BS

RR

AP

DC

rr

Page 98: Technical Catelogue

92

THRUST BEARING

Boundary Dimensions(mm) Bearing

Number

110

120

140

160

340

630

670

710

76.2

88.9

152.4

304.8

460

203.2

165

179

203

233

341

631

672

711

82.55

90.47

154

307.18

460

203.2

230

250

280

320

540

850

800

950

119.84

138.89

254

609.6

800

419.1

188

206

234

266

540

850

800

950

116.66

129.36

252.4

607.22

800

419.1

73

78

85

95

160

175

105

185

25.4

33.32

50.8

114.3

206

92.075

4.0

4.0

5.0

5.0

6.0

8.0

5.0

8.0

-

-

4.0

9.5

-

9.7

TL-110

TL-120

TL-140

TL-160

8368

82/630

81/670

N-1013

T624

AT-626

9923

N-1011

9889492

T-811-TTHD

237400

268900

297300

366600

1121100

1326600

858200

1214600

156300

166500

715810

3906711

5613300

2490000

520800

615900

737800

989700

4439800

8040500

5489600

8018200

466600

528000

3214123

23041514

32882600

10600000

TL Series

TL Series

TL Series

TL Series

TL Series

Ball Trust

Ball Trust

Roller Thrust

Roller Thrust

Roller Thrust

Roller Thrust

Roller Thrust

Roller Thrust

Roller Thrust

11.34

14.58

18.86

28.12

148.00

252.00

105.00

407.00

1.07

1.87

10.30

157.0

435.00

-

d C D E B r

Basic Load Rating(N)

DynamicC

StaticCo

WeightKg

(Approx.)

Type

B

D

C

E

d

E

d

B

C

E

C

E

d

D

TL SERIES BALL THRUST ROLLER THRUST

Page 99: Technical Catelogue

SPHERICAL ROLLER BEARINGS

Boundary Dimensions(mm) Bearing

Number

60

70

75

100

110

130

140

130

150

130

215

200

280

300

46

51

31

73

53

93

102

2.1

2.1

1.5

3.0

2.1

4.0

4.0

22312, 22312K

22314, 22314K

22215, 22215K

22320, 22320K

22222, 22222K

22326, 22326K

22328

238000

325000

190000

599100

410000

1043000

1110000

273000

380000

246000

727200

570000

1343600

1430000

METRIC SERIES

d D B r

Basic Load Rating(N)

DynamicC

StaticCo

93

D

B

r

r

d d

Cylindrical bore Tapered bore (K)(1:12)

Page 100: Technical Catelogue

94

UNITS SPECIFIED IN SI SYSTEM

Force

1 KN (Kilo newton) = 1000N = 102Kgf1 Kgf = 9.81N

Pressure

2 21 bar = 10 N/cm = 1.02 Kg/cm2 2

1 Kgf/mm = 9.81 N/cm = 0.981 bar

Stress Contact Pressure

21 N/mm = 1 Mpa (Mega pascal)

2= 0.102 Kgf/mm2 21 Kgf/mm = 9.81 N/mm

Torque

1 Nm = 0.102 Kgf-m1 Kgf-m = 9.81 Nm

Energy

1 J (Joule) = 1 Nm = 1Ws (Watt Second)= 0.102 Kgf-m

1 Kgf-m = 9.81 ws = 9.81 Nm= 9.81 J

Power

1 W = 1J/s = 1 Nm/s = 0.102 Kgf-m/s1 KW = 1.36 PS = 102 Kgf-m/s1 PS = 0.736 KW = 75 Kgf-m/s1 Kgf-m/s = 9.81 N-m/s = 9.81 J/s

= 9.81 W

Kinematic Viscosity

21mm /s = 1cst (Centi stoke)

Page 101: Technical Catelogue

95

STEEL BALLS

INCH SIZE METRIC SIZES

Basic

Diameter

Weight per

1000 balls in kgBasic

Diameter

Weight per

1000 balls in kg

7/64

1/8

5/32

3/16

7/32

15/64

1/4

17/64

9/32

5/16

11/32

3/8

13/32

7/16

15/32

31/64

1/2

17/32

9/16

19/32

5/8

21/32

11/16

23/32

3/4

25/32

13/16

27/32

7/8

29/32

15/16

31/32

1

0.08722

0.1302

0.2543

0.4395

0.6979

0.8583

1.042

1.250

1.483

2.035

2.708

3.516

4.469

5.582

6.867

7.576

8.333

9.996

11.87

13.96

16.28

18.84

21.66

24.75

28.13

31.79

35.77

40.05

44.66

49.62

54.93

60.61

66.67

3

3.5

4

4.5

5

5.5

6

6.5

7

7.5

8

8.5

9

10

11

12

13

14

15

16

17

18

20

21

22

23

24

25

0.1102

0.1769

0.2630

0.3707

0.5086

0.6804

0.8788

1.1295

1.4107

1.7418

2.1001

2.522

3.003

4.110

5.489

7.121

9.027

11.295

13.73

16.78

20.18

24.00

32.88

38.10

43.82

49.90

56.70

64.41

Page 102: Technical Catelogue

96

INCHES TO MILLIMETERS.FRACTIONS.

MILLIMETERS TO INCHESUNITS.

CONVERSION TABLES.

1/16

1/8

3/16

1/4

5/16

3/8

7/16

1/2

1/32

3/32

5/32

7/32

9/32

11/32

13/32

15/32

1/64

3/64

5/64

7/64

11/64

13/64

15/64

17/64

19/64

21/64

23/64

25/64

27/64

29/64

31/64

Inches mm Inches mm

.015625.03125

.046875.0625

.78125

.09375.109375

.125.140625.15825

.171875.1875

.201325.21875

.234375.25

.255625.28125

.296875.3125

.328125.34375

.359375.375

.390625.40625

.421875.4375

.413125.46875

.484375.5

.03969.7937

1.19061.58751.98442.38122.77813.17503.57193.96874.36584.76255.15945.55625.95316.35006.74697.14377.54087.93758.33448.73129.12819.52509.921910.318710.715611.112511.509411.906212.303012.7000

9/16

5/8

11/16

3/4

13/16

7/8

15/16

31/32

29/32

27/32

25/32

23/32

21/32

19/32

17/3233/64

35/64

37/64

39/64

41/64

43/64

45/64

47/64

49/64

51/64

53/64

55/64

57/64

59/64

61/64

63/64

.515626.53125

.546875.5625

.578125.59375

.609375.625

.640625.65625

.671875.6875

70312571875734375

7576562578125796875

812582812584375859375

87589062590625921875

937595312569875984375

13.096913.493713.890614.287514.684415.081215.478115875016.271916.663717.065617.462517.859418.256218.653119.050019.446919.843720.2406.20637521.034421.431221.828122.225022.621923.018723.415623.812524.209424.606225.0031

mm0.011.002.003.004.005.006.007.008.009

Inch.0254.0508.0762.1016.1270.1524.1778.2032.2286

mm.01.02.03.04.05.06.07.08.09

Inch.254.508.7621.0161.2701.5241.7782.0322.286

mm.1.2.3.4.5.6.7.8.9

Inch2.545.087.6210.1612.7015.2417.7820.3222.86

mmInch

0

1

2

3

4

5

6

7

8

9

25.4

50.8

76.2

101.6

127.0

152.4

177.8

203.2

228.6

10

2540

279.4

304.8

330.2

355.6

381.0

406.4

431.8

457.2

482.6

20

508.0

533.4

558.8

584.2

609.6

635.0

660.4

685.8

711.2

736.6

30

762.0

787.4

812.8

838.2

863.6

889.0

914.4

939.8

965.2

990.6

mm0123456789

.0393707874.11811.15748.19685.23622.27559.31496.35433

10.39370.43360.47244.51181.55118.59055.62992.66929.70866.74803

20.78740.82677.86614.90551.94488.98425

1.023621.062991.102361.14173

301.181101.220471.259841.299211.338581.377951.417321.456691.496061.53543

401.574801.614171.653542.086621.732281.771651.811031.850401.889771.92914

501.968512.007882.044.952.086622.125992.165362.204732.244102.283472.32284

602.362212.401582.834652.480342.159692.559062.598432.637802.677172.71654

702.755912.795283.228352.874022.913392.952762.992133.031503.070873.11024

803.149613.188983.228353.267723.307093.346463.385833.425203.464573.50395

903.543313.582883.622053.661423.700793.740163.779533.818903.858273.89764

0102030405060708090

mm

.39370

.787401.181101.574801.968512.362212.755913.149613.54331

1003.937014.330714.724415.118115.511815.905526.299226.692927.086627.48032

2007.874028.267728.661429.055139.448839.8425210.236210.629911.023611.4173

30011.811012.204712.598416.992113.385813.779514.173214.566914.960615.3543

40015.748016.141716.535416.929117.322817.716518.110318.504018.897719.2914

50019.685120.078820.472520.866221.259921.653622.047322.441022.834723.2284

60023.622124.015824.409524.803225.196925.590625.984326.378026.771727.1654

70027.559127.952828.346528.740229.133929.527629.921330.315030.708731.1024

80031.496131.889832.283532.677233.070933.464633.858334.252034.645735.0394

90035.433135.826836.220536.614237.007937.401637.795338.189038.582738.9764

FRACTIONS

mm0.0010.0020.0030.0040.0050.0060.0070.0080.009

Inch.000039.000079.000118.000157.000197.000236.000276.000315.000354

mm0.010.020.030.040.050.060.070.080.09

Inch.00039.00079.00118.00157.00197.00236.00276.00315.00354

mm0.010.020.030.040.050.060.070.080.09

Inch.0039.0079.0118.0157.0197.0236.0276.0315.0354

1 Meter = 39.370113 inches1 Inch = 25.399978 millimeters

National Engineering Industries Ltd.Jaipur

Manufacturers of Steel balls, Rollers, Ball bearing,Roller bearing and Axle Boxes.