technical information flow measuring system promag 30
TRANSCRIPT
TechnicalInformationTI 043D/06/enNo. 50093117
Flexible System• Wide choice of materials for process
connections and measuring tubelinings, compatible to the fluid
• Transmitter housing and display canbe rotated to fit the orientation
Operational Security• ISO 9001 manufacturer• High electromagnetic compatibility
(EMC)• High operating integrity through
self-monitoring• Data protection with EEPROM
on power failure (without batteries)• Auxiliary input for Positive Zero Return
(PZR) and totalizer reset• Empty Pipe Detection (EPD)
Easy to Operate• Local display: all important variables
easily read off• E+H operating matrix: instrument
functions easily configurable
Measure Precisely• Measuring error: ± 0.5% or ± 0.2%• 1000:1 operable flow range• Excellent repeatability
Install Anywhere• Robust, shock-resistant aluminium
housing, resistant to acids andcaustics
• IP 67 protection for compact andremote versions (optional IP 68 sensor)
• Wide size range DN 2...2000 (1/12...78")• Flanged version with ISO meter lengths• Modular, hygienic sensor for food and
pharmaceutical applications• Ex versions for use in Ex Zones 1 and 2
ElectromagneticFlow Measuring System
promag 30 (Model '99)
Hauser+EndressNothing beats know-how
Measuring System Fields of ApplicationWith the Promag 30 (Model '99) flow-meter most liquids can be measuredprovided they have a minimum conduc-tivity of ≥ 5 µS/cm, e.g.– acids, alkalis, pastes, pulps,– drinking water, waste water,
sewage sludge,– milk, beer, wine, mineral water,
yoghurt, molasses, etc.
A minimum conductivity of ≥ 20 µS/cmis required for measuring demineralisedwater.
Ex VersionsPromag 30 (Model '99) is availableas a remote version with the followingEx approvals:– Sensor in Ex Zone 1– Transmitter in Ex Zone 2
Measuring SystemThe measuring system consists of:• Promag 30 (Model '99) transmitter• Promag A, H or F sensor
The Promag 30 measuring system ismechanically and electronicallydesigned for maximum flexibility withthe transmitters and sensors beingcombined in any variation. The widerange of materials and processconnections (fittings; flanges DIN, ANSI,JIS; Tri-Clamp, etc.) ensure that themeasuring point can adjust to both plantand process conditions.
The Promag 31 F / 31 HMeasuring SystemThe Promag 30 is also available underthe following designations and approv-als:
Promag 31 F• PTB approval for custody transfer
with cold water and wastewater (eitherfor approval or approved for custodytransfer)
• Heat measurement approval,Swiss certification to OIML R72/R75
Promag 31 H• PTB approval to DIN 19217 (OIML 117)
for custody transfer with beer, originalwort, milk.
Sensor Transmitter
Promag 30 (Model '99)
Compact version
Remote version(with wall mounting)
Promag ADN 2...25
Promag HDN 25...100
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Promag FDN 15...300
Promag FDN 350...2000
2
Function Measuring PrincipleAccording to Faraday's Law of MagneticInduction, a voltage is induced into aconductor which moves in a magneticfield. With the electromagnetic measur-ing principle, the flowing fluid is themoving conductor. The induced voltageis proportionally related to the flowvelocity and is fed to the measuringamplifier by a pair of electrodes. Usingthe pipe cross-sectional area, the flowvolume is calculated.
The DC magnetic field is generated bya switched direct current of alternatingpolarity. Together with the patented“Integrated Autozero Circuit”, this guar-antees a stable zero point, and makesthe measurement fluid-independent andinsensitive to entrained solid particles.Every meter is factory calibrated withthe most modern calibration rigs, trace-able to national standards.
Function of the Promag 30 (Model '99)The Promag transmitter converts themeasured values coming from thesensor into standardised output signals.The following outputs are available forthese signals:• Current output
(full scale value freely selectable)• Pulse output
(pulse value freely selectable)• Status output:
– Indication of system or processerrors
– Indication of flow direction• Auxiliary input:
– Positive zero return– Totalizer reset
Promag 30 also has the followingfeatures:• Empty Pipe Detection (EPD) detects
and indicates partially filled or emptymeasuring tubes.
• The special electrode cleaning cir-cuitry (EEC) ensures accurate flowmeasurement even with conductivebuild-up in the measuring tube(e.g. magnetite).
Ue = B ⋅ L ⋅ vQ = v ⋅ A
Ue = induced voltageB = magnetic induction (magnetic field)L = distance between electrodesv = flow velocityQ = volume flowA = pipe cross-section
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3
Operation Display and OperationThe Promag 30 measuring system isequipped with a large local display.This ensures that all important variablescan be read off and controlled directlyat the measuring point:• Flow rate and/or totalized flow• Technical units• Process conditions:
– falling below creep limit– signal outputs exceeded
• Display of system errors
Three operating keys are used forselecting and setting all functions of theinstrument.The E+H operating matrix allows quickand easy access to all individualfunctions.
Functions (Operating matrix)
User interface– Function code (display)– Flow rate units– Totalizer units
Current output– Full scale value (freely adjustable)– Time constant (freely selectable)– Current range 0/4...20 mA
Pulse output– Pulse value (freely adjustable)
Status output– Function
Auxiliary input– Function
Display– Totalizer reset– Display mode– Display damping– Totalizer overflows
Process parameter– Creep suppression– Empty Pipe Detection (EPD)– Electrode cleaning (ECC), optional
Error
+-E
ENDRESS+HAUSERPROMAG
lm
USgalUSgal x 1000
Empty Pipe
3l/sm /hUSgpmLow flow cutoffOverflow
3
+ 2246
LC display8 characters
11 display segments onengineering units, instrumentstatus and process condition
3 operating keys:• Access / leave operating matrix• Select functions• Set / store parameters
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4
Diameter Selection As a rule, the pipe diameter determinesthe sensor nominal diameter.
A necessary increase in velocity can beachieved through a reduction of thesensor diameter (see page 8). Thehigher installation expense is normallybalanced by the lower sensor cost.
The flow velocity (v) is also to be deter-mined by the fluid's physical properties:• v < 2 m/s: with abrasive fluids, e.g.
potter's clay, lime milk, ore slurry• v > 2 m/s: with fluids causing build up,
e.g. wastewater slurry etc.
The table below summarizes theminimum and maximum end values(incl. factory settings).
Full scale values (current output)
l/s m 3/h USgpm
DN Min. Factorysetting
Max. Min. Max. Min. Factorysetting
Max.
248
15253240506580
100125150
200250
300350
400450
500600700750800900
100010501200135014001500160017001800
2000
0.000940.00380.0150.0530.1470.2410.3770.5890.9951.51
2.363.685.30
9.4214.7
21.228.9
37.747.7
58.984.8
115.4132.5150.7190.8
235.6259.7339.2429.4461.8530.1603.1680.9763.4
942.4
0.0080.030.100.4512358
10
203045
80100
150250
300400
500700950
100010001500
200020003000350040004500500055006500
8000
0.0310.1260.501.774.918.04
12.619.633.250.3
78.5122.7176.7
314.2490.9
706.9962.1
1256.61590.4
1963.42827.43848.54417.95026.56361.7
7854.08659.0
11310143131539317671201062269825447
31416
0.00340.01360.05430.19080.53010.86851.3572.1213.5845.429
8.48213.2519.09
33.9353.01
76.34103.9
135.7171.8
212.1305.4415.6477.1542.9687.1
848.2935.2
1222154616631909217224512748
3393
0.11310.45241.8106.362
17.6728.9545.2470.69
119.5181.0
282.7441.8636.2
11301767
25453464
45245726
70691017913854159041809622902
282743117240715515305541863617723828171391609
113097
0.0150.0600.2390.8402.333.825.989.34
15.823.9
37.458.484.0
149.4233.4
336.1457.5
597.5756.3
933.713451830210123903025
3735411753796806732084039561
1079312100
14939
0.10.527
20305080
150200
300500700
10002000
30004000
50006500
80001000015000150002000025000
3000035000500005500060000700008000090000
100000
100000
0.4981.997.97
28.077.8
127.5199.2311.2526.0796.7
124519452801
49807781
1120415250
1991825209
3112244816609997002579672
100835
124488137248179263226880243997280098318690359771403342
497953
Minimum full scale → flow rate = 0.3 m/sMaximum full scale → flow rate = 10 m/s
Factory settings → flow rate ~ 2.5 m/s (I = 20 mA)
5
Mounting
Mounting Position
Vertical mounting:This is the recommended position withthe flow upwards. Entrained solidparticles sink and fatty components inthe stationary fluid rise away from themeasuring electrodes. This is theoptimal position in empty pipe systemand when using Empty Pipe Detection.
Horizontal mounting:The axis of the electrodes must behorizontal, thus preventing brief insula-tion of the electrodes by entrained airbubbles.
Electrode axis:The plane in which the electrode axislies with regard to the transmitter isidentical for the Promag A, H and Fsensors.
Inlet and Outlet SectionsThe sensor should be mounted awayfrom fittings such as valves, T-pieces,elbows, etc.
Inlet section: ≥ 5 x DNOutlet section: ≥ 2 x DN
The inlet and outlet sections must beobserved in order to maintain accuracy.
VibrationThe piping before and after the sensorshould be securely fastened if thereis excessive vibration. Information onshock and vibration resistance is foundon page 24.Excessive vibration necessitatesseparate mounting of the sensor andtransmitter.
Mechanical support of the sensor isrecommended for free runs of pipingover 10 m long.
In order to measure correctly and to prevent damage, please observe the followinginstallation instructions.
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≥ 5 x DN ≥ 2 x DN
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> 10 m
Measuring electrodes
Electrode axis
(Example Promag F)
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6
Mounting LocationCorrect measurement is only possiblewhen the pipe is full. The followinglocations should therefore be avoided:
• No installation at the highest point(air accumulation).
• No installation immediately beforean open pipe outlet in a downwardline. The alternative suggestion,however, permits such a location.
The alternative installation, however,permits a correct measurement.
Partly Filled PipesFor inclines a mounting similar to a drainshould be adopted.Added security is offered by Empty PipeDetection in order to detect empty orpartly filled pipes.
Note!Danger of solids accumulation!Do not mount the sensor at the lowestpoint of the drain. A cleaning valveshould also be installed.
Downward PipeWith the installation suggested opposite,partial vacuum is avoided even with adownward pipe > 5 m long (siphon, ventvalve downstream of the sensor).
Installation of PumpsDo not mount the sensors on thesuction side of pumps.This prevents low pressure and preventspossible damage to the lining of themeasuring tube.
Pulse dampers should be installedwhen using reciprocal, diaphragm orperistaltic pumps.
h 2 x DN≥
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alternatively
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≥ 2 x DN
≥ 5 x DN
>5
m
Venting valve
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7
Mounting AdaptersThe sensor can also be mounted in apipe with a larger nominal diameterwhen suitable adapters (reducers andexpanders) to DIN 28545 are fitted.The resultant increase in the rate of flowincreases the accuracy of measurementwith slowly moving fluids.
The adjacent nomogram can be used todetermine the pressure loss caused:
1. Determine the ratio of thediameter d/D.
2. From the nomogram read off thepressure loss at the flow velocity andd/D ratio.
Note!The nomogram applies to fluids with aviscosity similar to that of water.
Remote VersionTwo different versions are available forthe remote version:
FS version• The permissible cable length greater
than 10 meters is governed by thefluid conductivity (see Fig.).
• Permissible cable length of max.10 meters if the instrument isequipped with an Empty PipeDetection (EPD) electrode.
• The FS cable is recommended only fordistances smaller than 20 m.
FL version• All fluids with a minimum conductivity
of ≥ 5 µS/cm (demineralised water≥ 20 µS/cm) can be measuredindependent of the cable length.
• Empty Pipe Detection (EPD) is notavailable with this version.
Please also note the following:• Fasten the cable gland or lay it in a
conduit. When the fluid conductivity islow, cable movements can causeserious changes in capacitance andthereby falsify the measuring signal.
• Do not run the cable in the vicinity ofelectrical machines or switchingelements.
• Ensure potential equalisation betweenthe transmitter and the sensor.
Diameter ratio d/D
Pre
ssur
elo
ss[m
bar]
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200
100
5
10 100 200 [m]
FL
FS
Cable length Lmax
Conductivity[µS/cm]
Lmax
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Permissiblerange
Remote version has to bemounted when:– access is difficult– space is restricted– extreme process and ambient
temperatures prevail(see page 24)
– there is severe vibration(see page 24)
8
Electrical ConnectionTransmitter
3
28
2021
2324252627
12
22
+
-
+
-
+
-
+
-
1
2
3
28
20
21
22
23
24
25
26
27
Fuse• Power supply 20...55 V AC / 16...62 V DC:
2.5 A slow-blow / 250 V; 5.2 x 20 mm• Power supply 85...260 V AC:
1 A slow-blow / 250 V; 5.2 x 20 mm
Supply cable
Ground terminal forprotective conductor
Ground terminal forsignal cable shield
Signal cable
Note!• Example connection diagrams for the pulse, current, status output and auxiliary input
are given on the following page.• The input and outputs for the power supply are galvanically separated
from one other.
Ground connection (protective earth)
L1 for AC power supply L+ for DC power supplyN L–
Pulse output (passive):fmax = 400 Hz, max. 30 V / 250 mA
Status output (passive): max. 30 V / 250 mA,can be configured for error indication or flow direction
Auxiliary input: 3...30 V DC, Ri = 1.8 kΩ→ Positive zero return→ Reset totalizer (external reset)
Current output: 0/4...20 mA, RL < 700 Ω
Ground connection (screening of signal cable)
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9
Electrical ConnectionExamples
20
21
+
-
22
23
+
-
20
21
+
-+
-
+
-+
-
22
23
24
25
+
-
+
-
24252627
+
+-
-
Pulse output
Relay / mechanical counter
SPS
+24 V
Binary input
Ground (GND)
Mechanical counterRelay coil
External voltage(e.g. 24 V)
Caution!Carefully note the specifications required for inputs and outputs (see page 22)
Status outputSPS
Binary input
Ground (GND)
Relay
Relay coil
External voltage
Auxiliary input
External switch
External voltage3...30 V
Current output as a power supply source
If the current output is not required, then this can be used as a power supply.Set the current output to 4–20 mA.
External switch
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+24 V
Wire jumper
10
Electrical ConnectionRemote Version
6
6
5
5
7
7
8
8
4
4
37
37
36
36
23
23
22
22
42
42
41
41
S1
S1
E1
E1
E2
E2
S2
S2
GND
GND
E
E
S
S
EPD
EPD
Coils
Coils
2 1bro
wn
whi
te
gre
en
yello
w
6
64
5
5
7
7
8
8
4 37
37
36
36
23 22 42
42
41
41
S1
S1
E1
E1
E2
E2
S2
S2
GND
GND
E
E
S
S
EPD
EPD
Coils
Coils
2 1bro
wn
whi
te
gre
en
yello
w
6 5
5
7
7
8 4
4
37
37
36
36
23
23
22
22
42
42
41
41
E1
E1
E2
E2
GND
GND Coils
Coils
2 1
whi
te
V+ V-
V+ V-
gre
y
gre
en
bro
wn
yello
w
6 5
7
7
5
8 4
4
37 36 23
23
22
22
42
42
41
41
E1
E1
E2
E2
GND
GND Coils
Coils
2 1
V+ V-
V+ V-
gre
y
bro
wn
whi
te
yello
w
gre
en
out-out+
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FL Version
Promag 30 H / F
Transmitter
Promag 30 A
Transmitter
Sensor Sensor
Promag 30 H / F
Transmitter
Promag 30 A
Transmitter
Sensor Sensor
FS Version
11
Cable Specifications Remote Version “FS”Coil cable: 2 x 0.75 mm2 PVC cable with common screen *
Conductor resistance ≤ 37 Ω/kmCapacitance: core/core, screen grounded ≤ 120 pF/m
Signal cable: 3 x 0.38 mm2 PVC cable with common screen *and separately screened coresWith EPD (Empty Pipe Detection) 4 x 0.38 mm2 PVC cableConductor resistance ≤ 50 Ω/kmCapacitance: core/screen ≤ 420 pF/m
Permanent operation temperature: –20...+70 °C* braided copper screening: ∅ ~ 7 mm
Remote Version “FL”Coil cable: 2 x 0.75 mm2 PVC cable with common screen *
Conductor resistance ≤ 37 Ω/kmCapacitance: core/core, screen grounded ≤ 120 pF/m
Signal cable: 5 x 0.5 mm2 PVC cable with common screen *Conductor resistance ≤ 37 Ω/kmCapacitance: core/core, screen grounded ≤ 120 pF/m
Permanent operation temperature: –20...+70 °C* braided copper screening (coil cable ∅ ~ 7 mm; signal cable ∅ ~ 9 mm)
Operation in Areas with Severe Electrical InterferenceThe Promag 30 measuring system fulfils all general safety requirements accordingto EN 61010 and electromagnetic compatibility (EMC) according to EN 50081 Part 1and 2 / EN 50082 Part 1 and 2 when installed in accordance with the NAMURrecommendations.
Note!• With the remote-mounted version the signal and coil cables between sensor and
transmitter must always be screened and grounded at both ends.• The cable must be resistant to an ambient temperature of max. +80 °C if the
Promag H is operated at a process temperature of +150 °C.
12
Potential Equalisation The sensor and the fluid must haveroughly the same electrical potential toensure that measurement is accurateand no galvanic corrosion takes placeat the electrode. Normally the referenceelectrode in the sensor or the metalpipe ensures that the potentials areequalized.
Reference electrodes:
Promag A:Always with reference electrode
Promag F:Optional, depending on material
Promag H:No reference electrode, as there isalways a metallic connection to thefluid.
If the reference electrode is correctlygrounded and the fluid flows throughmetallic, unlined and grounded piping,then it is sufficient to connect thegrounding terminal of the Promag 30transmitter housing to the potentialequalisation line in order to preventcorrosion. The connection with theremote-mounted version is made at theground terminal of the connectionhousing.
Caution!Danger of permanent damage tothe instrument! If the fluid cannot begrounded for operational reasons,ground disks are to be used.
Potential Equalisation for LinedPipes with Cathodic Protection
When the fluid cannot be earthed foroperational reasons, the measuring unitmust be installed that it is potential-free.Ensure that components of the pipingare connected to one another (copperwire, 6 mm2).
All national regulations regardingpotential free installation are to beobserved (e.g. VDE 0100).Ensure that the mounting material useddoes not result in a conductive bondwith the measuring unit and that thematerial can withstand the tighteningtorque used.
6 mm² Cu
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Isolating transformerPower supply
1 Empty pipe detection electrode2 Measuring electrodes3 Reference electrode
1
2
3
2
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13
Potential Equalisation Plastic or Lined PipingGround disks must always be usedwith non-conductive piping materials ifcompensation currents flow through thefluid. They can irreparably damage thereference electrode within a short timedue to electrochemical corrosion.
Such conditions occur especially if:• the piping is insulated with electrically
non-conductive materials and• the piping is made of fibreglass or
PVC through which flow highly concen-trated acids and alkalis.
Equalising Currents in UnearthedMetal Pipes / Earthing in an Areawith Severe Interference
The fluid may be earthed. In order tomake the most of the electromagneticcompatibility (EMC) of the Promag 30,it is advisable to provide two flange-to-flange links and to connect them jointlywith the transmitter housing to earthpotential.
6 mm² Cu
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6 mm² Cu
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Caution!Danger from damage due to electrochemical corrosion!• Note the corrosion resistance of the ground disks.• Note the electrochemical potential series in cases where the ground disks
and the measuring electrodes are made of different material.
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Promag A sensorWall mounting kit
A = 105 mmB = 105 mmC = 115 mm
Wall mounting kitPromag A
14
DimensionsPromag 30 A Compact version
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Weight:Compact version 5 kg (without process connections)Promag 30 transmitter 3 kg (5 kg for wall mounted version)Promag A sensor 2 kg
Remote versionFS version
FL version
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Can be ordered separately as mounting set:Internal thread, external thread, PVC adhesivecoupling, hose connection, welded nipples
Flange joints(mounted when delivered)
Tri-Clamp(mounted when delivered)
O-ringDN 2...25
DN 2...25
B
A
1" threaded stub(ISO 228)
Process connections Promag A(Dimensions: see page 16)
A Mounting set:coupling nut on a 1" threadedstub
B Screw-in process connections(instead of threaded stub)
15
Process Connections Promag A
Internal threadstandard thread:ISO 228/DIN 2999
External threadstandard thread:ISO 228/DIN 2999
PVC adhesive coupling
Hose connection
Welded nippleDN 2...15
Welded nippleDN 25
Tri-ClampStainless steel1.4404/316L
FlangeStainless steel 1.4404/316Lwith joint dimensions toDIN 2501/ANSI B16.5/JIS B2210
DN 2...15:with DN 15 or 1/2" flanges
DN 25:with DN 25 or 1" flanges
FlangePVDF with joint dimensions toDIN 2501/ANSI B16.5/JIS B2210
DN 2...15:with DN 15 or 1/2" flanges
DN 25:with DN 25 or 1" flanges
Length:2 x L + 143 mm2 x L + 95 mm (for flanged orTri-Clamp version) All dimensions in [mm]
y22-
01...
10
DN L L1 Thread2...152...15
2525
20204545
18182222
1/2"1/2" NPT
1"1" NPT
Flange to DIN 2501/ANSI B16.5/JIS B2210PN 16/Class 150/10K
DN L L1 D d di DINLK
ANSILK
JISLK
2...81525
52.752.752.7
667
9595
115
343450
16.216.227.2
656585
60.560.579.2
707090
Face-to-face length to DVGW (200 mm)
DN L L1 di Thread2...152...15
2525
35425060
13.220.016.825.0
16.116.122.022.0
1/2"1/2" NPT
1"1" NPT
DN L D Pipe connection2...152...15
252525
1920666969
20.021.525.032.033.5
20 ⋅ 21/2"
25 ⋅ 232 ⋅ 2.5
1"
DN L D di LW2...152...152...15
303030
14.517.521.0
8.912.616.1
131619
LW = Internal diameter hose
DN L D s Pipe connection2..152..15
2020
21.321.3
2.62.6
1/2"18 ⋅ 1
DN L D di Pipe connection252525
303020
33.733.725.4
26.026.022.1
1"28 ⋅ 1
25.4 ⋅ 1.6 / 1"
DN L D di Pipe connection2..815
2...81525
2424242424
25.025.050.450.450.4
9.516.022.122.122.1
1/2"3/4"1"1"1"
Flange to DIN 2501, PN 40
DN L D di LK2...81525
51.851.851.8
9595
115
17.317.328.5
656585
Flange to ANSI B16.5
Class 150 Class 300DN L D LK di L D LK2...81525
61.661.667.4
88.988.9
108.0
60.560.579.2
15.815.826.6
61.661.673.8
95.295.2
123.9
66.566.588.9
Flange to JIS B2210
DN L D di LK2...81525
62.562.562.5
9595
115
151625
707090
Face-to-face length to DVGW (200 mm)
16
DimensionsPromag 30 H Compact version
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Remote version
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Process connections Promag H
Welded nipple
Flat gasketSilicone / EPDM
Tri-Clamp ISO 2853
DN 11851 SMS
ISO 2852
Process connectionsPromag H(Dimensions: see page 18)
DN DI ** PN L A B B1 C K H M Weight*
[mm] [inch] [mm]DIN[bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
25 DIN2540506580
100
–1"
11/2"2"
21/2"3"4"
26.022.635.348.159.972.697.5
16161616161616
140140140140140200200
318318318343343393393
254.0254.0254.0266.5266.5291.5291.5
158.5158.5158.5171.0171.0196.0196.0
64.064.064.076.576.5
101.5101.5
128128128153153203203
222.5222.5222.5247.5247.5297.5297.5
M 6x4M 6x4M 6x4M 8x4M 8x4M 12x4M 12x4
6.06.06.59.09.0
19.018.5
** Internal diameter of tube
Weight:Compact version * see table abovePromag 30 transmitter 3 kg (5 kg for wall mounted version)Sensor connection housing approx. 1 kg
17
Process Connections Promag H
Welded nipple
DIN 11851
Tri-Clamp
SMS 1145
ISO 2852
ISO 2853
Length:DN 25... 65 = 2 x L + 136 mmDN 80...100 = 2 x L + 196 mm
1) Please note the internal diameter (di, DI) when cleaningthe piping with a scraper!
y27-
01...
06
DN D G di 1) L L1 LK
2525 DIN
4040 DIN
5050 DIN
6565 DIN
8080 DIN
100100 DIN
75799292
105105121121147147168168
27314043555566727987
104106
22.626.035.338.048.150.059.966.072.681.097.5
100.0
424242424242424242424242
191919191919212124242424
56.060.071.071.083.583.5
100.0100.0121.0121.0141.5141.5
DN di 1) G D L LK
2540506580
100
2638506681
100
52 x 1/6"65 x 1/6"78 x 1/6"95 x 1/6"
110 x 1/4"130 x 1/4"
7992
105121147168
687274788392
60.071.083.5
100.0121.0141.5
DN ANSI di 1) G D L LK
2540506580
100
1"11/2"
2"–3"4"
22.134.847.560.272.997.4
50.450.463.977.490.9
118.9
7592
105121147168
68.668.668.668.668.668.6
56.071.083.5
100.0121.0141.5
DN di 1) G D L LK
2540506580
100
22.535.548.560.572.097.6
40 x 1/6"60 x 1/6"70 x 1/6"85 x 1/6"98 x 1/6"
132 x 1/6"
7592
105121147168
606365707570
56.071.083.5
100.0121.0141.5
DN di 1) G D L LK
2540506580
100
22.635.648.660.372.997.6
50.550.564.077.591.0
119.0
7592
105121147168
68.568.568.568.568.568.5
56.071.083.5
100.0121.0141.5
DN di 1) G D L LK
2540506580
100
22.635.648.660.372.997.6
37.150.664.177.691.1
118.1
7592
105121147168
61.561.561.561.561.561.5
56.071.083.5
100.0121.0141.5
18
Dimensions
Promag 30 FDN 15...300
Compact version
Remote version
ti043
y28
ti043
y29
DN PN L1) A B C K E F H B1 Weight2)
[mm] [inch]DIN ANSI
ClassJIS
[mm] [mm] [mm] [mm] [mm] [mm]DIN
[mm]ANSI[mm] [mm] [mm] [kg]
15253240506580
100125150200250300
1/2"1"–
11/2"2"–3"4"–6"8"
10"12"
40404040401616161616101010
150150
–150150
–150150
–150150150150
20K20K20K20K10K10K10K10K10K10K10K10K10K
200200200200200200200250250300350450500
340.5340.5340.5340.5340.5390.5390.5390.5471.5471.5526.5576.5626.5
256.5256.5256.5256.5256.5281.5281.5281.5321.5321.5346.5371.5396.5
8484848484
109109109150150180205230
120120120120120180180180260260324400460
9494949494949494
140140156156166
14161818201820222424262828
11.214.2
–17.519.1
–23.923.9
–25.428.430.231.8
286286286286286336336336417417472522572
202202202202202227227227267267292317342
6.57.38.09.4
10.612.014.016.021.525.535.348.557.5
1) The length is always identical independently of the chosen pressure rating.
Weight:Compact version 2) see table abovePromag 30 transmitter 3 kg (5 kg for wall mounted version)Sensor connection housing approx. 1 kg
19
Dimensions
Promag 30 FDN 350...2000
ti043
y30
ti043
y31
Compact version
Remote version
DN PN L 1) A B C K E F H B1 Weight2)
[mm] [inch]DIN[bar]
ANSI[Class]
AWWA[Class] [mm] [mm] [mm] [mm] [mm] [mm]
DIN[mm]
ANSI[mm]
AWWA[mm] [mm] [mm] [kg]
350400450500600700750800900
1000105012001350140015001600165018002000
14"16"18"20"24"28"30"32"36"40"42"48"54"–
60"–
66"72"78"
1010–
101010–
101010–6–6–6–66
150150150150150
––––––––––––––
–––––DDDDDDDD–D–DDD
550600650650780910975
104011701300136515601755182019502080214523402600
738790840891995
11981198124113941546159817961998214821962286236025502650
456.0482.0507.0532.5584.5686.0686.0707.5784.0860.0886.0985.0
1086.01161.01185.01230.01267.01362.01412.0
282.0308.0333.0358.5410.5512.0512.0533.5610.0686.0712.0811.0912.0987.0
1011.01056.01093.01188.01238.0
564616666717821
10241024106712201372142416221824197420222112218623762476
276276292292402589626647785862912992
1252125213921482148216321732
2626–
282830–
323434–
28–
32–
34–
3638
34.936.539.742.947.6
––––––––––––––
–––––
33.334.938.141.341.344.544.554.0
–57.2
–63.566.769.9
683.5735.5785.5836.5940.5
1143.51143.51186.51339.51491.51543.51741.51943.52093.52141.52231.52305.52495.52595.5
401.5427.5452.5478.0530.0631.5631.5653.0729.5805.5831.5930.5
1031.51106.51130.51175.51212.51307.51357.5
110130240170230350450450600720
105012002150180026002500370033004100
1) Thickness of the flange face includes sealing strip. The length is always identical independently of the chosen pressure rating.
Weight:Compact version 2) see table abovePromag 30 transmitter 3 kg (5 kg for wall mounted version)Sensor connection housing approx. 1 kg
20
-60 -40 -20 0 20 40 60 80 100 120 140 160
0
5
10
15
20
PN 161.4435
[bar]
[°C]
Promag H
Welded nipple material: Steel 1.4404/316L
-60 -40 -20 0 20 40 60 80 100 120 140 160
0
5
10
15
20
25
35
30
40PN401.4404/14435
PN16PVDF
PN16PVC
[bar]
[°C]
Promag A
DIN 2413 and 2505Flange material: Steel 1.4404/1.4435, PVDF, PVC
Material Load Curves (p-T-Diagrams)
-60 -40 -20 0 20 40 60 80 100 120 140 160
0
2
7
8
9
10
11
[bar]
0
29
101,5
116
130,5
145
159,5
[psi]
[°C]
AWWA C 207, Class DFlange material: Steel A105
-60 -40 -20 0 20 40 60 80 100 120 140 160 [° C]
0
10
20
10K
20K
30
[bar]
JIS B2210Flange material: S20C / SUS 316L
-60 -40 -20 0 20 40 60 80 100 120 140 160
0
10
20
30
40
50Class300
Class150
60
[bar]
0
145
290
435
580
725
870
[psi]
[°C]
ANSI B16.5Flange material: Steel A105
-60 -40 -20 0 20 40 60 80 100 120 140 160
0
5
10
15
20
25PN25
PN16
PN10
35
30
40PN40
[bar]
[°C]
PN 6
DIN 2413 and 2505Flange material: Stainless steel 1.4571
-60 -40 -20 0 20 40 60 80 100 120 140 160
0
5
10
15
20
25PN25
PN16
PN10
PN 6
35
30
40PN40
[bar]
[°C]
Promag F
DIN 2413 and 2505Flange material: Steel 37.2
-60 -40 -20 0 20 40 60 80 100 120 140 160
0
10
20
30
40
50
Class300
Class150
60
[bar]
0
145
290
435
580
725
870
[psi]
[°C]
ANSI B16.5Flange material: Steel 316L
ti043
y35.
..43
21
Technical Data Application
Instrument name Flow measuring system “Promag 30 (Model '99)”
Instrument function Flow measurement of liquids in closed piping.Applications in measurement, control and regulation processes,for e.g. batching and dosing (> 10 s), etc.
Function and system design
Measuring principle Electromagnetic flow measurement according to Faraday’s law(Generation of a voltage by induction in a magnetic field).
Measuring system Instrument family “Promag 30 (Model '99)” consisting of:• Transmitter: Promag 30• Sensor: Promag A (DN 2, 4, 8, 15, 25)
Promag H (DN 25, 40, 50, 65, 80, 100)Promag F (DN 15...2000)
Two versions are available:• Compact version• Remote version (FS or FL version)
Input variables
Measuring variable Flow velocity (proportional to induced voltage. Measured by twoelectrodes in the measuring tube)
Measuring range Measuring range of electronics within v = 0...12.5 m/s
The full scale value for the current output can be selected withinthe following limits (see also page 5):– Minimum full scale value at v = 0.3 m/s– Maximum full scale value at v = 10 m/s
Operable flow range Over 1000 : 1When the flow is pulsating, the amplifier is not overloaded above itsset full scale value even with peak velocities of 12.5 m/s.Flow is measured between 0.01...> 10 m/s at the stated accuracy.
Auxiliary input U = 3...30 V DC, Ri = 1.8 kΩ, galvanically isolatedConfigurable for positive zero return or totalizer reset.
Output variables
Output signal • Current output:0/4...20 mA, galvanically isolated, RL < 700 Ω,time constant selectable (0.5...95 s), full scale value freelyselectable, temperature coefficient: typical 0.01% o.r./°C;resolution: 10 µA
• Pulse output (transistor output):passive, fmax = 400 Hz, Umax = 30 V, Imax = 250 mA,galvanically isolated, pulse value selectable,pulse/pause ratio up to 0.5 Hz approx. 1:1 (the pulse width islimited to 1 s for pulse frequencies < 0.5 Hz)
• Status output (transistor output):passive, Umax = 30 V, Imax = 250 mACan be configured for:– indicating system errors (error), process errors
(overflow, Empty Pipe)– flow direction indication
22
Output variables (continued)
Signal on alarm • Current output: The current is set to a defined value• Pulse output: no signal supplied• Status output: on “Error” → not conducting (open)
on “Flow direction” → last status held(forward → not conducting;backward → conducting)
Load RL < 700 Ω (current output)
Creep suppression Switch-on point at v = 0.02 m/sSwitch-off point at v = 0.04 m/sFunction can be switched off.
Accuracy
Referenceconditions
According to DIN 19200 and VDI/VDE 2641:
Fluid temperature +28 °C ± 2 KAmbient temperature +22 °C ± 2 KWarm up period 30 minutes
Mounting:– Inlet section > 10 x DN– Outlet section > 5 x DN– Transmitter and sensor are grounded.– The sensor is build-in centered into the piping.
Measured error Pulse output: ± 0.5% o.r. ± 0.01% o.f.s.(full scale value = 10 m/s)
Current output: additionally ± 10 µA (typical)
Option:Promag 30 A and F: ± 0.2% o.r. ± 0.05% of QkQk = desired reference flow quantity for calibration (v = 2...10 m/s).Qk has to be noted for ordering.
Deviations in power supply voltage have no influence on thespecified ranges.
Repeatability ± 0.1% o.r. ± 0.005% o.f.s.
o.r. = of readingo.f.s. = of max. full scale value (see table on page 5)
0
2,5
2,0
1,5
1,0
0,5
02 4 6 8 10
Measured error [% o.r.]0.5%
Fluid velocity [m/s]
0.2% (Option)
ti043
y32
23
Technical Data Operating conditions
Installation conditions
Installationinstructions
Orientation: vertical or horizontalRestrictions and other recommendations → see page 6 ff.
Inlet and outletsections
Inlet section: ≥ 5 x DNOutlet section: ≥ 2 x DN
Connection cablelength for remoteversion
FS version:0... 10 m → min. conductivity ≥ 5 µS/cm
10...200 m → min. conductivity = f (Lmax)
FL version:0...200 m → min. conductivity ≥ 5 µS/cm
Instrument equiped with empty pipe detection (EPD):max. cable length = 10 m
Minimum conductivity for demineralised water:generally ≥ 20 µS/cm
Ambient conditions
Ambienttemperature
–20...+60 °C (Transmitter and sensor)
• An all-weather cover should be used to protect the housing fromdirect sunlight when mounting in the open. This is especiallyimportant in warmer climates and with high ambient temperatures.
• Due to the danger of the transmitter electronics overheating,the transmitter and sensor are to be mounted separately with highambient and fluid temperatures (see Figure).
Storage temperature –10...+50 °C (preferably at +20 °C)
Degree of protection(EN 60529)
IP 67 (NEMA 4X)Option: IP 68 (NEMA 6P) for sensor A and F
Shock and vibrationresistance
Accelleration up to 2 g / 2 h per day; 10...100 Hz
Electromagneticcompatibility (EMC)
According to EN 50081 Part 1 and 2 (interference emission) /EN 50082 Part 1 and 2 (interference immunity) as well as to NAMURrecommendations
200
100
5
10 100 200 [m]
FL
FS
L max
Conductivity [µS/cm]
Cable length Lmax
ti043
y33
Permissiblerange
-40 -20 0 20 40 60 80
0
20
40
60
80
100
120
-20
-40
140
Flui
dte
mp
erat
ure
[°C
] Temperature rangeonly for the remoteversion available.
PTFE (Teflon)
Soft rubber (EPDM)
Hard rubber
ti043
y34
Ambient temperature [°C]
24
Operating conditions (continued)
Process conditions
Fluid temperature The fluid temperature range depends on the sensor lining:
Promag A –20...+130 °C PFA
Promag H –20...+130 °C PFA with EPDM gasket–20...+150 °C PFA with Silicone gasket:
Promag F –40...+130 °C PTFE (Teflon), DN 15...600–20...+120 °C Soft rubber (EPDM), DN 25...2000
0...+ 80 °C Hard rubber, DN 65...2000(see Fig. on page 24)
Nominal pressure Promag A PN 40
Promag H PN 16
Promag F DIN PN 6 (DN 1200...2000)PN 10 (DN 200...1000)PN 16 (DN 65...150)PN 40 (DN 15...50)PN 16/25 (DN 200...300)PN 40 (DN 65...100, optional)
ANSI Class 150 (1/2...24")Class 300 (1/2...6", optional)
AWWA Class D (28...48")
JIS 10K (DN 50...300)20K (DN 15...40)20K (DN 50...300, optional)
Material load curves (p-T-load diagrams) → see page 21
Conductivity Minimum conductivity:≥ 5 µS/cm (for liquids in general)≥ 20 µS/cm (for demineralised water)
With the remote version “FS” the conductivity required alsodepends on the length of the cable → see page 24 “Connectioncable length”
Pressure loss • No pressure loss if sensor and piping have the same nominaldiameter.
• Pressure loss specifications when using adapters e.g. reducersor expanders → see page 8
Mechanical construction
Design / Dimensions Dimensions → see pages 15–20
Weight See pages 15–20
Materials Transmitter housing:Powder-coated die-cast aluminium
Sensor housing:Promag A 1.4435 incl. threaded stubPromag H 1.4301Promag F DN 15...300: Powder-coated die-cast aluminium
DN 350...2000: Coated steel
(continued on next page)
25
Technical Data Mechanical construction (continued)
Materials(continued)
Process connections:Promag A DIN → Stainless steel 1.4404, PVDF
ANSI → 316L, PVDFJIS → 316L, PVDFThreaded stub: 1.4435, PVC
Promag H 1.4404 / 316LPromag F DIN → Stainless steel 1.4571, St. 37-2
ANSI → A 105, 316LAWWA → A 105, A 36JIS → S20C, SUS 316 L
Electrodes:Promag A 1.4435; Platinum/Rhodium 80/20; Titan;
Hastelloy C-22; TantalumPromag H 1.4435Promag F 1.4435; Platinum/Rhodium 80/20;
Hastelloy C-22; Tantalum
Gasket material:Promag A Viton, Kalrez (optional), Silicone (aseptic version)Promag H EPDM, SiliconePromag F no gaskets (Lining = 'gasket')
Electrodes fitted Promag A Measuring, reference and empty pipe detectionelectrodes.As standard with 1.4435, Hastelloy C-22, TantalumOption with Platinum/Rhodium
Promag H Measuring and empty pipe detection electrodesPromag F Measuring, reference and empty pipe detection
electrodes.As standard with 1.4435, Hastelloy C-22, Tantalum
CIP cleanable Promag A Yes (observe maximum temperature)Promag H Yes (observe maximum temperature)Promag F Yes (observe maximum temperature)
SIP cleanable Promag A NoPromag H Yes (observe maximum temperature)Promag F No
Processconnections
Promag A:Internal and external thread, PVC adhesive coupling, hoseconnection, welded nipple, aseptic welded nipples for pipelinesaccording to DIN 11850, Tri-Clamp, flange connection (DIN,ANSI, JIS).
Promag H:Welded nipples for OD tube, SMS, JIS, ISO and DIN 11850 tubes,DIN 11851 thread, SMS thread, ISO 2853 thread, Tri-Clamp,ISO 2852 connection.
Promag F:Flange connection (DIN, ANSI, JIS)
Electricalconnection
• Wiring diagrams: see page 9 ff.• Cable specifications: see page 12• Galvanic isolation:
All circuits for inputs, outputs, power supply and sensors aregalvanically isolated from one another.
Cable entries Power supply and signal cable (output):Cable glands PG 13.5 (5...15 mm) or threads for cable glands1/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"
Coil current cable and signal cable (remote version)Promag A: Cable glands PG 11 (5...12 mm) or threads for cable
glands 1/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"Promag H: Cable glands PG 13.5 (5...15 mm) or threads for cable
glands 1/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"Promag F: Cable glands PG 13.5 (5...15 mm) or threads for cable
glands 1/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"
26
User interface
Operation On-site operation:All functions of the E+H operating matrix can be selected andchanged using three keys (E, –, +).
Display – Eight character LC display– 11 display segments for indicating units and instrument status.– Damping of flow display can be adjusted: 0.5...20 s
Communication none
Power supply
Supply voltage /Frequency
85...260 V AC, 45...65 Hz20... 55 V AC, 45...65 Hz16... 62 V DC
Power consumption AC: <15 VA (incl. sensor)DC: <15 W (incl. sensor)Current at make (Promag 30 X / 24 V DC):– max. 13.5 A (< 100 µs)– max. 6 A (< 5 ms)
Power supply failure Bridges minimum 1 power cycle (22 ms)• EEPROM saves measuring system data on power failure
(no batteries required).• DAT = replaceable data memory in which basic data of the sensor
are stored: nominal diameter, SAPS (actual values), serial number,calibration factor, zero point, status EPD (yes/no), EPD calibrationvalues.
Certificates and approvals
Ex approvals Information on Ex versions (e.g. CENELEC, SEV, FM, CSA) can besupplied by your E+H sales center on request. All explosionprotection data are given in separate documentation available onrequest.
Sanitary version – Sensor Promag A: 3A approval– Sensor Promag H (hygienic version): 3A approval
and EHEDG tested
Custody transfer Promag 31 F– PTB approval for custody transfer with cold water and
wastewater (either for approval or approved for custody transfer)– Heat measurement approval, Swiss certification to OIML R72/R75
Promag 31 H– PTB approval to DIN 19217 (OIML 117) for custody transfer
with beer, original wort, milk.
CE mark By attaching the CE mark, Endress+Hauser confirms that thePromag 30 measurement system has been successfully tested andfulfils all legal requirements of the relevant CE directives.
Order information
Accessories • Post mounting set for transmitter (remote version):Order No. 50076905
• Wall mounting kit for Promag A sensor:Order No. 50064550
Supplementarydocumentation
System Information Promag (SI 010D/06/en)Operating Manual Promag 30 (BA 039D/06/en) *Operating Manual Promag 31 F – Cold water (BA 041D/06/en) *Supplementary Ex documentation: CENELEC, SEV, FM, CSA
* Model '99
Other standards and guidelines
EN 60529 Degree of protection by housing (IP code)EN 61010 Protection Measures for Electronic Equipment for Measurement, Control,
Regulation and Laboratory ProceduresEN 50081 Part 1 and 2 (interference emission)EN 50082 Part 1 and 2 (interference immunity)NAMUR Association of Standards for Control and Regulation in the Chemical Industry
27