technical information stardom technical guide · i all rights reserved. copyright © 2007, yokogawa...

Technical Information

STARDOM Technical Guide

TI 34P02A03-01E

TI 34P02A03-01E

© Copyright Dec. 2007 (YK) 8th Edition July 31, 2014 (YK)

Part-A Outline

Part-B Autonomous Controller FCN/FCJ

Part-C FCN/FCJ Installation

Part-D NPAS POU Outline

Part-E VDS (Versatile Data Server Software)

Part-F General Specifications (GS) F1. STARDOM Overview

F2. FCN/FCJ

F3. APPF

F4. VDS

A

B

D

E

F Over- view

FCx

APPF

VDS

C

i

All Rights Reserved. Copyright © 2007, Yokogawa Electric Corporation TI 34P02A03-01E July 31, 2014-00

Introduction About this manual

STARDOM control system provides • High reliability • Simple, high-quality engineering • An open system that can be connected easily to other systems • Reassuring support for long-term operation This manual describes in detail the functions of the STARDOM control system.

Contents of this manual The contents of this manual are based on the style of hardware and the specifications of software release at the time of this publication. A function may be limited by the combination of an operating hardware and software. Please check it on the following homepage.

http://STARDOM.jp -> Members Page Yokogawa Plus

Network-based Control System (STARDOM) Compatibility of STARDOM Component

Intended readers of this manual This manual has been prepared for individuals who conduct engineering and estimates regarding STARDOM control system as an estimate guide for the model choice.

i

TI 34P02A03-01E July 31, 2014-00

Part-C FCN/FCJ Installation

CONTENTS Part-C .......................................................................................................... i C 1. Common Guide of FCN/FCJ ........................................................ C-1

C 1.1 Cautions for Safely Applying the Device .............................................. C-1 C 1.2 Considerations on Environment inside Cabinet or Panel ................... C-7 C 1.3 Corrosive-gas Environment Compatibility ........................................... C-8

C 2. FCN Installation .......................................................................... C-10 C 2.1 Installation Specification ...................................................................... C-10 C 2.2 FCN Power Supply Equipment ............................................................. C-15

C 2.2.1 Supplied Power Source ............................................................. C-15 C 2.2.2 Field Power Supply .................................................................... C-17 C 2.2.3 Grounding for FCN ..................................................................... C-19

C 2.3 Wiring (FCN) ........................................................................................... C-20 C 2.3.1 Connecting the Signal Cable (FCN) ........................................... C-20 C 2.3.2 Communication Cables (FCN) ................................................... C-26 C 2.3.3 Connector Terminal Blocks and Cables for FCN ....................... C-35

C 3. FCN-RTU Installation.................................................................. C-36 C 3.1 FCN-RTU Installation Specification ..................................................... C-36 C 3.2 FCN-RTU Power Supply Equipment .................................................... C-37

C 3.2.1 Supplied Power Source ............................................................. C-37 C 3.2.2 Field Power Supply .................................................................... C-39 C 3.2.3 Grounding for FCN-RTU ............................................................ C-41

C 3.3 Wiring (FCN-RTU) .................................................................................. C-42 C 3.3.1 Connecting the Signal Cable (FCN-RTU) .................................. C-42 C 3.3.2 Communication Cables (FCN-RTU) .......................................... C-44

C 4. FCJ Installation ........................................................................... C-47 C 4.1 FCJ Installation Specification .............................................................. C-47 C 4.2 FCJ Power Supply and Grounding ...................................................... C-49

C 4.2.1 FCJ Power Supply ..................................................................... C-49 C 4.2.2 Grounding for FCJ ...................................................................... C-51

C 4.3 Wiring (FCJ) ........................................................................................... C-52 C 4.3.1 Connecting the Power Supply (FCJ) .......................................... C-52 C 4.3.2 Communication Cables (FCJ) .................................................... C-53

STARDOM Technical Guide Part-C FCN/FCJ Installation

TI 34P02A03-01E 8th Edition

ii

TI 34P02A03-01E July 31, 2014-00

C 5. Connections of External Devices to FCN/FCJ I/O Interfaces .................................................................................... C-55 C 5.1 Connections to Analog I/O Modules for FCN ..................................... C-56 C 5.2 Connections to Digital I/O Modules for FCN ....................................... C-64 C 5.3 Connections to CPU Module for FCN-RTU (NFCP050) Built-in

I/O Interfaces .......................................................................................... C-72 C 5.4 Connections to FCJ (NFJT100) Built-in I/O Interfaces...................... C-75

< Part-C. FCN/FCJ Installation > C-1

TI 34P02A03-01E July 31, 2014-00

C

C1. Common Guide of FCN/FCJ C1.1 Cautions for Safely Applying the Device

Standards SEE ALSO For details of standards for each type of equipment, refer to the correspondent GS for the hardware.

FCN/FCJ conforms to the following standards.

Table Compliant Standards Item Standards

Safety standards(*1)(*2)(*3)

CAN/CSA-C22.2 No.61010-1 (100–120 VAC, 24 VDC) (100 to 120 VAC power supply, 24 VDC power supply) EN 61010-1 (220–240 VAC, 24 VDC) (*4) EN 61010-2-030 (220-240 VAC, 24 VDC ) (220 to 240 VAC power supply, 24 VDC power supply)

EMC standards CE Marking (*4)

EN 55011 Class A Group 1, (emission) (*5) EN 61000-6-2 (immunity) (*1)(*6)(*7) EN 61000-3-2 (220–240 VAC) (*2) EN 61000-3-3 (220–240 VAC) (*2) (*8)

C-Tick Mark EN55011 Class A Group 1 (*5) KC Marking Korea Electromagnetic Conformity Standard

Standards for Hazardous Location Equipment (*9) (*10)

FM Non-Incendive (*11)

Class I Division 2, Groups A, B, C, D T4 Class 3600:1998 Class 3611:2004 Class 3810:2005

CENELEC ATEX Type “n” (*4)(*12) (*13)

II 3 G Ex nA nC II C T4 Gc X (*14) II 3 G Ex nA II C T4 Gc X (*15)

EN 60079-15:2010 EN 60079-0:2009 EN 60079-0:2012

CSA Non-Incendive (*11)

Class I Division 2, Groups A, B, C, D T4 CAN/CSA-C22.2 No.0-M91 CAN/CSA-C22.2 No.0.4-04 CAN/CSA-C22.2 No.157-92 C22.2 No.213-M1987 TN-078

*1: To be compliant with these standards, the FCN hardware needs to be installed in a lockable metal cabinet.

*2: FCJ is out of support.

*3: For ensuring the FCN hardware to satisfy the safety standards, the dedicated breakers in the power supply side must be installed and conform to the following specifications. • [CSA] CSA C22.2 No.5 or UL 489 • [CE Marking] EN 60947-1 and EN 60947-3

*4: NFDR541 is compliant with the standards only when the voltage of 53 VDC or less is applied to its output terminal.

*5: A Class A hardware device is designed for use in the industrial environment. Please use this device in the industrial environment only.

*6: For lightning surge immunity, a device such a lightning arrester needs to be installed externally. Some module can select a pressure clamp terminal block with surge absorber. For details, refer to F2.9, “Terminal Block” (GS 34P02Q41-01E).

*7: When using the NFLP121, mount one ferrite core (A1193MN) on the NFLP121 side of the PROFIBUS cable to meet the EMC standards.

*8: The specified magnitude of the voltage drop determined by the cable wiring length needs be met.

*9: Refer to TI 34P02Q91-01E for the products meeting NI.

*10: For modules conforming to explosion-proof standards, refer to the next page and so on. For the products meeting NI, refer to “STARDOM FCN/FCJ Installation Guide” (TI 34P02Q91-01E).

*11: To be compliant with these standards, the FCN/FCJ hardware needs to be installed in a lockable metal cabinet.


TI 34P02A03-01E July 31, 2014-00

C

*12: When FCN/FCJ is used under the CENELEC ATEX Type “n” environment, the Instruction Manual, IM 34P02Q11-01E “Explosion Protection of FCN/FCJ Products” is required for safer installation and wiring.

*13: In a hazardous area where the use of category 3 G equipment is required, install FCN/FCJ in a lockable metal cabinet which meets the requirements of the EN61010 and EN60079-15 and has IP54 or higher protection rating provided in IEC 60529.

*14: Applied for NFDR541.

*15: Applied for products except *14.

List of FCN Modules Table List of FCN Modules

Type Model Specification Explosion protection Input current (A)

Rush current

(A)

Withstanding voltage (V)

Rated output current

(5.1 VDC) (A)

Weight (kg)

FM NI (Non-incendive)

ATEX Type “n”

CSA NI (Non-

incendive)

Power supply module

NFPW441 Power supply module for FCN (100 - 120 V AC input) –

1.4 80 3000 7.8 0.6

NFPW442 Power supply module for FCN (220 - 240 V AC input) – – –

0.7 90 3000 7.8 0.6

NFPW444 Power supply module for FCN (24 V DC input)

3.3 20 500 7.8 0.6

Note: • The insensible momentary stop time is 10 ms for NFPW441 and NFPW442, and 2 ms for NFPW444.

• Analog field power supply relay function input is 24V DC ±10%, 4A, and output is 4A (face-to-face diodes).


TI 34P02A03-01E July 31, 2014-00

C

Type Model Specification Explosion protection Pressure Clamp Terminal

Block

MIL connector

(pin)

Maximum current consumption

Weight (kg) Remarks


ATEX Type “n”

CSA NI (Non-

incendive)

(5.1 VDC) (mA)

(24V DC) (mA)

Base module

NFBU200 Base module for FCN – – 400 0 1.9/ 1.0* * DIN rail-mounted

NFBU050 Base module for FCN-RTU – – 25 0 0.58 CPU module

NFCP100 CPU module for FCN – – 1800 0 0.7

SB bus repeat module

NFSB100 SB bus repeat module for FCN – –

500 0 0.2

Analog I/O Modules (*1)

NFAI141 Analog Input Module (4 to 20 mA, 16-channel, Non-Isolated) ∆ (*2) ∆ (*2) NFTA4S

40 310 450 0.2

NFAV141 Analog Input Module (1 to 5 V, 16-channel, Non-Isolated) NFTA4S

40 350 0 0.2

NFAV142 Analog Input Module (-10 to +10V, 16-channel, Non-Isolated)

NFTA4S 40 350 0 0.2

NFAI841 Analog I/O Module (4 to 20 mA input, 4 to 20 mA output, 8-channel input/8-channel output, Non-Isolated)

∆ (*2) ∆ (*2) NFTA4S 40 310 500 0.3

NFAB841 Analog I/O Module (1 to 5 V input, 4 to 20 mA output, 8-channel input/8-channel output, Non-Isolated)

NFTA4S

40 310 250 0.3

NFAV542 Analog Output Module (-10 to +10V, 16-channel, Non-Isolated)

NFTA4S 40 450 0 0.2

NFAI143 Analog Input Module (4 to 20 mA, 16-channel, Isolated) NFTA4S

40 230 540 0.3

NFAI543 Analog Output Module (4 to 20 mA, 16-channel, Isolated) NFTA4S

40 230 540 0.4

NFAV144 Analog Input Module (-10 to +10V, 16-channel, Isolated) NFTA4S

40 500 0 0.2

NFAV544 Analog Output Module (-10 to +10V, 16-channel, Isolated) NFTA4S

40 860 0 0.2

NFAT141 TC/mV Input Module (16-channel, Isolated) NFTT4S

40* 450 0 0.2 * for only mV input

NFAR181 RTD Input Module (12-channel, Isolated) NFTR8S –

450 0 0.2

NFAI135 Analog Input Module (4 to 20 mA, 8-channel, Isolated channels)

NFTI3S 40 360 450 0.3

NFAI835 Analog I/O Module (4 to 20 mA, 4-channel input/ 4-channel output, Isolated channels)

NFTI3S 40 360 450 0.3

NFAP135 Pulse Input Module (8-channel, Pulse count, 0 to 10 kHz, Isolated channels)

NFTI3S 40 300 400 0.3

NFAF135 Frequency Input Module (8-Channel, Contact ON/OFF, Voltage pulse, 0.1 Hz to 10 kHz, Isolated Channels)

NFTI3S

40 300 400 0.3

*1: To use I/O modules as hazardous location equipment (non-incendive), use the specified pressure-clamp terminal blocks.

*2: I/O modules with suffix code “with HART communication” do not conform to the explosion-proof standards.


TI 34P02A03-01E July 31, 2014-00

C

Type Model Specification Explosion protection Pressure Clamp Terminal Block MIL connector

(pin)


Weight (kg)


ATEX Type “n”

CSA NI (Non-

incendive)

(5.1 VDC) (mA)

(24V DC) (mA)

Digital I/O Modules (*1)

NFDV151 Digital Input Module (32-channel, 24 V DC, Isolated) NFTB5S

50 500 – 0.3

NFDV157 Digital Input Module (32-channel, 24 V DC, Pressure Clamp Terminal support only, Isolated)

NFTC5S – 350

– 0.4

NFDV161 Digital Input Module (64-channel, 24 V DC) – – – –

50 x 2

550 – 0.3

NFDV141 Digital Input Module (16-channel, 100 V - 120 V AC, Isolated) – NFTC4S-5 –

500 – 0.3

NFDV142 Digital Input Module (16-channel, 200 - 220 V AC) – – – NFTC4S-6 –

500 – 0.3

NFDV532 Pulse Width Output Module (4-channel: Up Pulse/Down Pulse, 24 V DC, Isolated)

– – – NFTD5S 50 700 60 0.2

NFDV551 Digital Output Module (32-channel, 24 V DC, Isolated) NFTD5S

50 700 60 0.2

NFDV557 Digital Output Module (32-channel, 24 V DC, Pressure Clamp Terminal support only, Isolated)

NFTC5S –

550 60 0.3

NFDV561 Digital Output Module (64-channel, 24 V DC) – – – –

50 x 2

780 120 0.3

NFDR541 Relay Output Module (16-channel, 24 to 110 V DC/ 100 to 240 V AC, Isolated)

∆ (*3) ∆ (*4) ∆ (*3) NFTC4S-7 – 780

– 0.3

Communi-cation Modules

NFLC121 CANopen Communication Module (1-port, 10kbps to 1Mbps) – – – – –

700 – 0.3

NFLF111 Foundation fieldbus communication module (4-port) NFTF9S –

500 – 0.4

NFLP121 PROFIBUS-DP Communication Module (1-port, 9.6kbps to 12Mbps)

– – – – – 700

– 0.3

NFLR111 RS-232-C Communication Module (2-port, 300 bps to 115.2 kbps)

– – 500

– 0.3

NFLR121 RS-422/RS-485 Communication Module (2-port, 300 bps to 115.2 kbps)

– – 500

– 0.3


*3: The relay output module (NFDR541) does not conform to explosion-proof standards for use at 100 to 240 V AC.

*4: The relay output module (NFDR541) does not conform to explosion-proof standards for use at 75 to 100 V DC / 100 to 240 V AC.


TI 34P02A03-01E July 31, 2014-00

C

List of FCN-RTU Modules Table List of FCN-RTU Modules

Type Model Specification Explosion protection Input current (A)

Rush current (A)

Withstanding voltage (V)

Rated output current

(5.1 VDC) (A)

Weight (kg)


ATEX Type “n”

CSA NI (Non-

incendive)

Power supply module

NFPW426 Power supply module for FCN-RTU (12 VDC input, 24 VDC input)

4 4.3 (12 V DC), 9.2 (24 V DC)

500

2.4 0.61

Note: • The insensible momentary stop time is 2 ms for NFPW426.

• Analog field power supply relay function output is 0.54A (face-to-face diodes).

Type Model Specification Explosion protection Pressure Clamp Terminal

Block

MIL connector

(pin)


Weight (kg) Remarks


ATEX Type “n”

CSA NI (Non-

incendive)

(5.1 VDC) (mA)

(24V DC) (mA)

Base module

NFBU050 Base module for FCN-RTU – –

25 0 0.58

CPU module

NFCP050 CPU module for FCN-RTU – – – 0 0.57

Analog I/O Modules (*1)

NFAI141 Analog Input Module (4 to 20 mA, 16-channel, Non-Isolated) ∆ (*2) ∆ (*2) NFTA4S

40 310 450 0.2 (*3)

NFAV141 Analog Input Module (1 to 5 V, 16-channel, Non-Isolated) NFTA4S

40 350 0 0.2

NFAI841 Analog I/O Module (4 to 20 mA input, 4 to 20 mA output, 8-channel input/8-channel output, Non-Isolated)

∆ (*2) ∆ (*2) NFTA4S

40 310 500 0.3 (*3)

NFAB841 Analog I/O Module (1 to 5 V input, 4 to 20 mA output, 8-channel input/8-channel output, Non-Isolated)

NFTA4S

40 310 250 0.3 (*3)

NFAT141 TC/mV Input Module (16-channel, Isolated) NFTT4S

40* 450 0 0.2 * for only mV input

NFAR181 RTD Input Module (12-channel, Isolated) NFTR8S –

450 0 0.2

NFAI835 Analog I/O Module (4 to 20 mA, 4-channel input/ 4-channel output, Isolated channels)

NFTI3S 40 360 450 0.3 (*3)

NFAP135 Pulse Input Module (8-channel, Pulse count, 0 to 10 kHz, Isolated channels)

NFTI3S 40 300 400 0.3 (*3)

Digital I/O Modules (*1)

NFDV151 Digital Input Module (32-channel, 24 V DC, Isolated) NFTB5S

50 500 – 0.3

NFDV157 Digital Input Module (32-channel, 24 V DC, Pressure Clamp Terminal support only, Isolated)

NFTC5S –

350

–

0.4

NFDV551 Digital Output Module (32-channel, 24 V DC, Isolated) NFTD5S

50 700 60 0.2

NFDV557 Digital Output Module (32-channel, 24 V DC, Pressure Clamp Terminal support only, Isolated)

NFTC5S –

550 60 0.3


TI 34P02A03-01E July 31, 2014-00

C

Type Model Specification Explosion protection Pressure Clamp

Terminal Block

MIL connector

(pin)


Weight (kg) Remarks


ATEX Type “n”

CSA NI (Non-

incendive)

(5.1 VDC) (mA)

(24V DC) (mA)

Communication Modules

NFLC121 CANopen Communication Module (1-port, 10kbps to 1Mbps)

– – – – –

700 –

0.3

NFLF111 Foundation fieldbus communication module (4-port) NFTF9S –

500 – 0.4

NFLP121 PROFIBUS-DP Communication Module (1-port, 9.6kbps to 12Mbps)

– – – – –

700 –

0.3


*2: I/O modules with suffix code “with HART communication” do not conform to the explosion-proof standards.

*3: Up to one module can be installed because of NFPW426's output power capacity.

*4: NFAI141, NFAI841, NFAB841 and NFAI835 cannot be installed together with each other because of NFPW426's output power capacity.

FCJ Table FCJ

Type Model Specification Explosion protection Maximum current

consumption (24 VDC) (mA)

Weight (kg) Remarks FM NI (Non-

incendive) ATEX

Type “n” CSA NI (Non-

incendive)

FCJ NFJT100 Autonomous Controller FCJ 800/1000* 1.7/1.8* * within FOUNDATION fieldbus


TI 34P02A03-01E July 31, 2014-00

C

C1.2 Considerations on Environment inside Cabinet or Panel

Arrangement When determining the internal arrangement of the cabinet or panel in which the FCN(s) or FCJ(s) is to be installed, ensure that operability and maintainability will not be compromised and take the following environmental concerns into consideration. Shown below is an example of recommended arrangements.

Figure Example of Recommended Cabinet/Panel Internal Arrangement


TI 34P02A03-01E July 31, 2014-00

C

C1.3 Corrosive-gas Environment Compatibility The STARDOM system employs modules which meet the ANSI/ISA G3 environment requirements by the option and are compatible with the corrosive gas-susceptible environment.

SEE ALSO For each module to check whether each module meets the G3 environment requirements, refer to the specifications of each module in F2., “FCN/FCJ.”


TI 34P02A03-01E July 31, 2014-00

C

Outline of G3 Environment Compatibility The classification of the environment in which the process control equipment is installed is determined by the ANSI/ISA S71.04 “Environmental Conditions for Process Control Systems” standard. The environment having an atmosphere which contains steams and mists (liquids, coded L), dusts (solids, coded S), or corrosive gases (gases, coded G) is classified into four categories according the levels of these substances determined. The four categories of the corrosive gas environment are defined as follows: G1 (mild): A well-controlled environment in which corrosive gas is not the major cause

adversely affecting the reliability of plant equipment. The corrosion level on the copper test piece is below 0.03 μm (refer to note below).

G2 (moderate): An environment in which corrosive gas can be detected and it could be

determined that the gas is the major cause adversely affecting the reliability of plant equipment. The corrosion level on the copper test piece is below 0.1 μm (refer to note below).

G3 (harsh): An environment in which corrosive gas is frequently generated to cause corrosion

and that it is necessary to provide special measures or employ specially designed or packaged plant equipment. The corrosion level on the copper test piece is below 0.2 μm (refer to note below).

GX (severe): A corrosive gas-polluted environment that demands special protective chassis for

the plant equipment, specifications of which should be seriously determined by the user and a power unit manufacturer. The corrosion level on the copper test piece is 0.2 m or more (refer to note below).

Note: Copper test pieces are used to determine the level of corrosion for the classification of the plant environment. The test piece is an oxygen-free copper sheet, which is 15 cm 2 in area, 0.635 mm in thickness, 1/2 to 3/4H in hardness. The test piece is placed in the plant site for one month and checked for any change before and after the test to determine the degree of corrosion (refer to table below). If the test period is shorter than one month, the result is calculated to obtain equivalent data using an expression defined by the standard.

Table Classification of Corrosive-gas Corrosion Levels Environment category G1 Mild G2 Moderate G3 Harsh GX Severe

Copper corrosion level < 300 (< 0.03) < 1000 (< 0.1)

< 2000 (< 0.2)

≥ 2000 (≥ 0.2)

[Å] ([µm])

Group A

H2S < 3 < 10 < 50 ≥ 50

[mm3/m3]

SO2, SO3 < 10 < 100 < 300 ≥ 300 Cl2 < 1 < 2 < 10 ≥ 10 NOx < 50 < 125 < 1250 ≥ 1250

Group B HF < 1 < 2 < 10 ≥ 10 NH3 < 500 < 10000 < 25000 ≥ 25000 O3 < 2 < 25 < 100 ≥ 100

Note: • The gas density data indicated in the table are for reference only, with the relative humidity of 50% RH or less. The category goes up one rank higher every time the humidity increases 10% exceeding the 50% RH or over 6% per hour.

• The Group-A gases shown in the table may coexist and cause inter-reaction.

• Inter-reaction factors are not known for the Group-B gases.


TI 34P02A03-01E July 31, 2014-00

C

C2. FCN Installation C2.1 Installation Specification

The conditions of the installation location must be appropriate for stable operation of the system. The table below shows the conditions required for installation location (and some conditions for transportation and storage) of an FCN.

Table FCN Installation Environment Specification Item Specification Related standard

Ambient temperature

Operation 0 to 55 °C (*1) Transportation/storage -40 to 85 °C (*2)

Ambient humidity

Operation 5 to 95% RH (No condensation) Transportation/storage 5 to 95% RH (No condensation)

Allowable rate of temperature change

Operation Within ± 10 °C/h JEIDA29 Class B

Transportation/storage Within ± 20 °C/h

Dust 0.3 mg/m3 or less Protection class IP20 IEC529

Resistance to corrosive gas ANSI/ISA S71.04 Class G2 (Standard) (ANSI/ISA S71.04 Class G3, option) ANSI/ISA S71.04

Resistance to vibration 0.15 mm P-P (5 to 58 Hz)

IEC68-2-6 1 G (58 to 150Hz)

Resistance to shock 15 G, 11 ms (during power-off, for sine half-waves in XYZ-directions) IEC68-2-27

Altitude 2000 m or less

Noise

Electric field 3 V/m or less (26 MHz to 1 GHz) Magnetic field 30 A/m (AC) or less, 400 A/m (DC) or less

Electrostatic discharge 4 kV or less (contact discharge), 8 kV or less (air discharge)

Grounding

• Apply the grounding system which is defined by the rules and standards of the country or the region. • However, the main unit must be insulated from the cabinet with the included insulating bushing, and grounded at a single point according to the specified method.

Cooling

Natural air cooling (Must be positioned so that the vent holes are at the top and bottom, with a 100mm space maintained above and below.)

Installation 19-inch rack installation, DIN rail installation

*1: The ambient temperature is rated at the air intake under modules.

*2: The time may be lost if the temperature falls below -10 °C.


TI 34P02A03-01E July 31, 2014-00

C

IMPORTANT • The unit must be placed in a lockable metal cabinet to comply with standards

(Safety, EMC, etc.). • The temperature specification during operation indicates the criterion of the

temperature at the air intake of the bottom portion of modules. Do not block ventilation holes, as it may hinder the air-cooling capabilities of the unit. When installing the FCN in a cabinet, note that the temperature specification is not in respect to the ambient temperature of the cabinet. Provide cooling fans in the cabinet if needed.

• Avoid exposing the FCN to direct sunlight. • Prevent condensation under any circumstance. • The dust level of the room should not exceed 0.3 mg/m3. Under any

circumstance, avoid iron flakes, carbon particles, or any other type of dust that are conductive.

• Avoid existence of corrosive gases such as hydrogen sulfide, sulfurous acid gas, chlorine, and ammonia.

SEE ALSO • For vibration at the installation location, refer to also “FCN Vibration Criteria” of Chapter 1 “FCN”

in “STARDOM FCN/FCJ Installation Guide” (TI 34P02Q91-01E).

• For radio device noise to the FCN, refer to “Radio Device Noise to FCN” Chapter 1 “FCN” in “STARDOM FCN/FCJ Installation Guide” (TI 34P02Q91-01E).

Dimensions of FCN

SEE ALSO For more information about the dimensions of FCN, refer to F2.4, “FCN Autonomous Controller Hardware” (GS 34P02Q12-01E).

Depth Required for Installation Location Installation of an FCN requires enough cabinet depth for bends in cables to be connected in addition to the depth corresponding to the dimension from the rear of the base module to the other modules’ front panels. Secure the open space for the depth of the main unit, and 100 to 150mm in front of the unit as well. Also, secure a space on the front side of the FCN’s CPU module for installing or removing the system card.


TI 34P02A03-01E July 31, 2014-00

C

Installing Base Module of FCN

● Installing to a 19-Inch Rack When installing the base module of the FCN to a 19-inch rack or general-purpose control panel, install the supplied insulation bushings sandwiching the base module as shown in the diagram. Attach the base module to the 19-inch rack (cabinet) using the screws supplied.

Figure Installing the FCN Base Module to a 19-inch Rack

● Precaution of Installing DIN Rails to Panel Please screw DIN rail to the panel in at least two positions where attachments on the back side (supplied DIN rail attachments) are placed so that DIN rail is not deformed due to the controller's weight and cable's tension.

Figure Installing the DIN Rail to the Panel


TI 34P02A03-01E July 31, 2014-00

C

● Installing Base Module NFBU200 to DIN Rails Follow the procedures below to install the base module NFBU200 (DIN rail type) to DIN rails using the attachments on the back side. 1. Hook the tab (B) on the upper area of the DIN rail as shown in the diagram. 2. Push in (A of) the base module.

Figure Installing the FCN Base Module to the DIN Rail

TIP Use a DIN 46277-compliant rail.

Figure Dimensions of DIN Rail-mounted FCN with Base Module NFBU200


TI 34P02A03-01E July 31, 2014-00

C

● Installing Base Module NFBU200 to DIN Rails Follow the procedures below to install the base module NFBU050 to DIN rails. 1. Snap the supplied DIN Rail Attachment to the DIN rail. (See fgure below) Attach

one on each side. 2. Attach FCN by aligning the screws of the attachment to the installation holes on

the left and right of FCN unit. 3. Tighten the screws and secure FCN to the DIN rail.

Pay attention not to drop nuts of the attachment to the DIN rail.

Figure Installing the Attachment to the DIN Rail

Figure Installing Base Module NFBU050 on the DIN Rail

WARNING Attach the supplied DIN Rail Attachment correctly; if attached upside down, it might get out of place.

TIP Install FCJ to DIN rails upright as shown above.


TI 34P02A03-01E July 31, 2014-00

C

C2.2 FCN Power Supply Equipment Proper power equipment requirements must be met for stable system operation. This section describes the following: • Supplied Power Source • Field power supply specifications • Grounding

C2.2.1 Supplied Power Source

The following items must be taken into consideration for stable FCN operation.

● Warping of the Supplied Power Source (AC) Power failure may be detected even if the effective value is the same when the peak of the input voltage waveform is decreased, resulting in the high value of the wave to be chipped. This may be caused by the output impedance of the supply source or a drop of voltage due to the impedance of wiring. If the input voltage that meets the following condition is supplied, the rated instantaneous power failure sense delay time may not be maintained, which may cause instantaneous power failure. Therefore, a solution so that stable power can be supplied by the power source must be applied.

Peak value of the input voltage < Lower limit of Input voltage x 2 x 0.99

● Inrush Current An input current much larger than normal will flow when the power supply is turned on. Refer to the specification of the power supply module for inrush currents to each power supply module. Make sure that the supplied power and protection devices can withstand this inrush current.

● Output Capacity The output capacity of the power supply device is determined by calculating the maximum electric power of the system, but the peak value of the current will be 2 to 5 times more of the effective value. The effects and inrush current by this current waveform, as well as excess for future device expansion must be carefully considered.


TI 34P02A03-01E July 31, 2014-00

C

● FCN Power Consumption Calculation Refer to the power supply module specification for the maximum value of the power consumption. Calculate the actual power consumption according to the type of modules installed, the current consumption of each module, and the quantity. 1. First calculate the maximum current consumption of the unit, using the list of

modules in this chapter (“C1. FCN/FCJ Installation”). IMAX = IBASE + ICPU + II/O where IBASE = current consumption of the base module ICPU = current consumption of the CPU module (or of CPU modules if duplexed) II/O = current consumption of the input/output modules installed 2. The power consumption of a unit, Q (VA), can then be obtained by the following

equation: Q = (5.1 x IMAX) / (E x F) where E = efficiency of the power supply module F = power factor of the power supply module

Note: Although the efficiency and power factor of the power supply module varies with the conditions, the following appropriate values can be used as guidelines: E = 0.75 F = 0.5 (with no power-factor-correcting device)

WARNING • A power failure may break down the file system when the file is written in the

FCN/FCJ system card by the Java application. (While the control application is operating, a power failure will not break down the FCN/FCJ system card.)

• When a power failure is detected, the control stops for a while even after recovery from the power failure before restarting.

• To avoid these problems, please use uninterruptible power supply (UPS) for power supply.


TI 34P02A03-01E July 31, 2014-00

C

C2.2.2 Field Power Supply Field power supply is 24V DC power that is required for the interface circuit of field signals on I/O modules. It is necessary to supply field power separately from system power supply for selected I/O modules.

IMPORTANT Analog I/O modules and digital I/O modules require different field power supply systems.

Figure FCN Field Power Supply and System Power Supply

Field Power Supply for Analog I/O Modules Field power supply for analog I/O modules is supplied to each analog I/O module via base modules. The following analog I/O modules require field power supply.

● Analog I/O Module • NFAI141 Current input, 16 points, non-isolated (*1) • NFAI143 Current input, 16 points, isolated • NFAI135 Current input, 8 points, individually isolated • NFAI841 Current I/O, 8/8 points, non-isolated • NFAB841 Voltage input/current output, 8/8 points, non-isolated • NFAI543 Current output, 16 points, isolated • NFAI835 Voltage input/current output, 4/4 points, individually isolated • NFAP135 Pulse input, 8 points, individually isolated • NFAF135 Frequency input, 8 points, individually isolated

*1: When this I/O module is used with 2-wire transmitter, the I/O module requires the field power supply.


TI 34P02A03-01E July 31, 2014-00

C

IMPORTANT • Supply the appropriate power by calculating the 24V DC current consumption

based on the specification of each I/O module. However, the power supply must be within the range of the power supply module specification (Max.4A).

• The I/O module terminal voltage is lower than the supplied voltage of the power supply module terminal. Adjust the supply voltage so as to match the specification of the field devices to be connected, taking the lowered voltage into consideration.

SEE ALSO For the lowered voltage, refer to the specification of each module in F2., “FCN/FCJ.”

Field Power Supply for Digital Output Modules Field power supply for digital output modules is supplied field power directly to each terminal of the module. Supply the appropriate power by calculating the 24V DC current consumption based on the specification of each module. The following digital I/O modules require field power supply.

● Digital I/O Module • NFDV557 Digital output, 32 points • NFDV551 Digital output, 32 points • NFDV561 Digital output, 64 points • NFDV532 Pulse width output, 4-channel TIP Power is supplied by using different power supply systems between analog system and digital system to avoid interferences such as noises. When every 16 points are isolated among digital output signals, the power supply must also be isolated.


TI 34P02A03-01E July 31, 2014-00

C

C2.2.3 Grounding for FCN When FCN is installed in a cabinet (with a 19-inch rack), instrument panel, or the like, it is insulated by the insulation bushings (accessories of only NFBU200) or a DIN rail attachment. To maintain this insulation, the following instructions must be followed. • Ground the FCN separately from the grounding of other devices, motor

control circuits, and electric control circuits. • Perform the grounding which is defined by the rules and standards of

the country or the region on the FG terminal of the base module. • Perform the grounding which is defined by the rules and standards of

the country or the region on the G terminal of the power supply module (line filter grounding).

• Perform the grounding of the base module and the power supply module at one point.

SEE ALSO For more information about the specification of the grounding wire, refer to 1.3.2, “Wiring the Ground” in “STARDOM FCN/FCJ Installation Guide” (TI 34P02Q91-01E).

*1: Base module NFBU050 has only one power supply module on it.

*2: Base module NFBU050 has only one CPU module on it.

*3: Base module NFBU050 has up to three I/O modules on it.

*4: Install base module NFBU050 in the cabinet insulating the panel or the DIN rail from the rack using insulation bushings.

Figure Systematic Drawing of FCN Power Supply/Grounding


TI 34P02A03-01E July 31, 2014-00

C

C2.3 Wiring (FCN) C2.3.1 Connecting the Signal Cable (FCN)

The signal cable can be connected in the following ways: • Direct connection using pressure clamp terminals • Connection using MIL connectors

Figure Variations on Signal Cable Connections

IMPORTANT • Ensure that any signal wires that will have a high voltage applied are at least 1

cm away from other wires. • It is recommended to use shielded twisted pair cables for analog I/O signals to

prevent inductive noise. For effective noise prevention, use twisted pair cables with a twist pitch of 50 mm or less. The cable shield must be grounded. For digital I/O signals, shielded cables are recommended.

• For resistance temperature detector signals, use twisted triplet cables and ensure that the wiring resistances of the three wires for each detector are equal.

• Fix the cables to cable clamps or the like in order to prevent the weight of the cables being applied to the terminals.


TI 34P02A03-01E July 31, 2014-00

C

Connection Using the Pressure Clamp Terminal Block

● Connection Connect the signal cable after securing a pressure clamp terminal block to the I/O module with M3 screws.

Figure Connection using the Pressure Clamp Terminal Block


TI 34P02A03-01E July 31, 2014-00

C

Connecting the MIL Connector Cables MIL connector cables (KMS40, KMS50) can be connected directly without the installation of pressure clamp terminal blocks to the I/O module. MIL connector cables are also sold separately. To prevent MIL cables from disconnection, a cable connector cover (NFCCC01) is available.

SEE ALSO • For details of the MIL connector cables (KMS40, KMS50), refer to F2.10, “MIL Connector

Terminal Blocks, MIL Connector Cables” (GS 34P02Q43-01E).

● Applicable Connectors and Cables/Wires The cable used is a 40-pin or 50-pin female connector (refer to I/O Module Compatibility Table) that complies with the MIL-C-83503 standard. The cables and wires must also comply with the connector specification.

Table Applicable Connectors and Cables Connector type Applicable wire size

Press-fitting pin terminal type female connector (*1) AWG 20 to AWG 28, or 0.5 mm

2 to 0.08 mm2

Pressure welding type female connector (*2)

AWG 28 or 0.08 mm2, 1.27 pitch flat cable or equivalent, AWG 28 or 0.08 mm2 circular attachment cable

*1: Special solderless socket contact is used. Hoods cannot be used.

*2: Strain-relief is used (recommended).

For analog signals, use shielded twisted pair cables. For resistance temperature detector signals, use twisted triplet cables. For digital I/O signals, shielded cables are recommended.

IMPORTANT • For a 50-pin MIL connector, use a model with two incorrect insertion prevention

keys. • For resistance temperature detector signals, ensure that the wiring resistances of

the three wires for each detector are equal. A difference in resistance between the three wires directly results in a reading error.


TI 34P02A03-01E July 31, 2014-00

C

● Connection Connection is made by aligning the MIL connector and incorrect insertion prevention key on the I/O module. Then install the MIL connector cover (NFCCC01) to secure the cable (excluding NFDV161 and 561). For NFDV161 or 561, the cable is locked using the connector lock lever.

Figure Connecting the MIL Connector Cable (Securing the Cable Using MIL Connector

Cover)

Figure Connecting the MIL Connector Cable (Securing the Cable Using Connector Lock

Lever)


TI 34P02A03-01E July 31, 2014-00

C

Grounding Signal Cable Shields When using shielded cable for signal wiring, ground the cable shields as follows: • Provide a grounding bar for shield ground (at the same electric potential with the

system ground), and connect the cable shields to it. • For each MIL connector cable except those for an NFDV161 or NFDV561, fix the

terminal of the shield wire with the lower connector cover fixing screw together with the cover as shown below. For the NFDV161 or NFDV561, connect the cable shield to either of the shield ground screws.

Figure Grounding Shield Wire of MIL Connector Cable

Figure Shield Ground Screws of NFDV161/561


TI 34P02A03-01E July 31, 2014-00

C

Grounding Surge Absorbers and Lightning Arresters When using a terminal block with optional surge absorbers or providing external lightning arresters, connect them as shown below. The grounding method must comply with the grounding system defined by rules and standards of the country or the region. Concatenation grounding a lightning arrester and other equipment may cause high-tension in each equipment by the product of lightning current from arrester and grounding resistance. To prevent from electrification, overall connection should be equal potential including the floor and the case of other equipment.

Figure Example of Grounding Arrester


TI 34P02A03-01E July 31, 2014-00

C

C2.3.2 Communication Cables (FCN) Cables used for each communication are shown in the table below.

Table Cables for communication Communication Intended

Purpose Installing Connector Isolation Cable Remarks

Control network Control network connection

NFCP100 front connector NETWORK [1] NETWORK [2]

RJ-45 Isolated 100BASE-TX (Category 5) (*1)

2 cables in duplexed network. In single, connect to NETWORK [1]

SB Bus Expansion unit of I/O module connection

NFSB101 front connector CH1, CH2

Dedicated connector

Non-Isolated

Dedicated cable NFCB301 (See the next page.)

2 cables in duplexed network. Connect to T-joint Tightening torque 0.3 Nm or less

RS-232-C RS-232-C connection

NFCP100 front connector SERIAL

D-sub 9 pin (male) (*2)

Non-Isolated

RS-232-C Communication cable

IBM-PC compatible serial cable

NFLR111 front connector CH1, CH2

D-sub 9 pin (female) (*3)

Isolated Dedicated cable AKB131, 132, 133, 135 136 (See the next page.)

Cable side: D-sub 9 pin(male) External equipment side: Shielded connection

RS-422/RS-485 RS-422/RS-485 connection

NFLR121 front terminal block (M4) CH1, CH2

Terminal block M4 screw (5 lines/CH)

Isolated Shielded twisted pair cable (a pair of 4 wires) (*4) Dedicated cable AKB161, 162 (See the next page.)

Be careful about shielded connection. (Described below)

FOUNDATION fieldbus

FOUNDATION fieldbus H1 Device connection

NFLR111 front terminal block CH1, CH2, CH3, CH4

Pressure clamp terminal (4 lines/CH)

Isolated "STARDOM FOUNDATION fieldbus System Configuration Guide" (TI 34P02Q51-02E)

Connect to FG terminal on NFLR111 front panel. Shielded connection

CANopen CANopen connection

NFLC121 front connector


Isolated CANopen Communication Cable (*5)

An external terminator is required.

PROFIBUS-DP PROFIBUS-DP connection

NFLP121 front connector

D-sub 9 pin (female) (*2)

Isolated PROFIBUS-DP Communication Cable (*6)

An external terminator is required. (*7)

*1: Recommend the category 5 cable. The 10BASE-T connection is possible.

*2: Inch screw for a fixing block (No.4-40UNIC)

*3: Metric screw for a fixing block (M2.6)

*4: Wire: AWG20 to 16 Conductor cross-section: 0.5㎜2 to 1.3㎜2 Characteristic impedence: Approx. 100 Ω (at 1 MHz)

*5: Cables must comply with the CiA 301 specification.

*6: Cables must comply with the PROFIBUS-DP standards (PROFIBUS Specifications IEC 61158-2 type 3).

*7: A ferrite core must be installed on the PROFIBUS cable to comply with the EMC standards.


TI 34P02A03-01E July 31, 2014-00

C

Cables used for SB Bus are shown in the table below.

Table SB Bus Cables Model Name Function Remarks

NFCB301 SB Bus Cables Suffix Codes -C030: Cable length 30cm -C100: Cable length 1m -C200: Cable length 2m -C400: Cable length 4m -C800: Cable length 8m

Note: The tightening torque of the screws should be approximately 0.3 Nm.

RS-232-C Communication Cable for NFLR111 Yokogawa Electric Corporation provides communication cables for NFLR111 in the range shown in the table below.

Table Cables for NFLR111 RS-232-C Communication Module Model Name Function Remarks

AKB131 RS-232-C modem cable for connecting RS circuit isolation equipment 9 to 25 pins for start-stop synchronization communication

With a shield wire (M4 connector) for grounding of external equipment side.

AKB132 RS-232-C null modem cable for connecting RS circuit isolation equipment 9 to 25 pins for start-stop synchronization communication


AKB133 RS-232-C null modem cable 9 to 9 pins (male) for start-stop synchronization communication Without shield wire

AKB135 RS-232-C modem cable 9 to 25 pins for start-stop synchronization communication Without shield wire

AKB136 RS-232-C null modem cable 9 to 25 pins for start-stop synchronization communication Without shield wire

Note: These cables cannot be connected to the serial port of the CPU module. Modem cable is known as straight cable and null modem cable as cross.

RS-422/RS-485 Communication Cable for NFLR121 Yokogawa Electric Corporation provides RS-422/RS-485 communication cables for NFLR121 in the range shown in the table below.

Table Cables for NFLR121 RS-422/RS-485 Communication Module Model Name Function Remarks

AKB161 RS-422/RS-485 cable for crimp-type terminal M4-M3, up to 100 m


AKB162 RS-422/RS-485 cable for crimp-type terminal M4-M4, up to 100 m



TI 34P02A03-01E July 31, 2014-00

C

5

4

3

2

1

9

8

7

6

SB Bus Cable The external form of Yokogawa's SB bus communications cable is shown below.

● External Dimensions NFCB301

Unit : mm (approx. inch)

RS-232-C Communication Cable The pin assignments of the CPU module and the external form of Yokogawa's RS-232-C communications cable and connection are shown below.

IMPORTANT • The CPU module’s serial ports are D-SUB 9 pins (male). Connectors are

fastened using inch screw threads (No.4-40 UNC). • NFLR111 RS-232-C communication module’s serial ports are D-SUB 9 pins

(female). Connectors are fastened using metric screw threads (M2.6).

● Pin Assignments of CPU Module’s Serial Port Table Connector Pin Assignment (D-sub 9-pin, male) Figure Pin Position (Front View)

Pin No Signal name

Function

1 CD Data channel receiving carrier detection 2 RD Receiving data 3 SD Transmission data 4 ER Data terminal ready 5 SG Signal ground 6 DR Data set ready 7 RS Transmission request 8 CS Transmission enabled 9 - Not used


TI 34P02A03-01E July 31, 2014-00

C

● Pin Assignments of RS-232-C Communication Module’s Serial Ports Table Connector Pin Assignments (D-sub 9-pin, female) Figure Pin Position (Front View)

Pin No Signal name

Function


IMPORTANT • Since RS-232-C Communication module NFLR111 uses Carrier Detect (CD)

signal to monitor the receiving signal and Clear To Send (CTS) signal to send flow control information, these signal lines need to be wired.

• The NFLR111 communication module isolates the RS-232-C interface circuit functionally. This prevents noise from entering the NFLR111 from the external equipment, thereby improving noise resistance. To use this function effectively, satisfy the following requirements: • Always ground the FG terminal at the partner terminal, with the grounding

system defined by rules and standards of the country or the region. • Connect the FG and SG (pin No.7 on the D-sub25 pin, pin No.5 on the D-sub

9 pin RS-232-C circuit) together at the partner terminal. • Ground the cable shielding wires at the partner terminal.

(When using AKB133 cable, connect the end of the cable with the red mark to the partner terminal.)

• If the signal cable is prepared by users, make the sure the cable is the type of twisted pair cable in which a signal wire and a ground wire are paired.

1

2

3

4

5

6

7

8

9


TI 34P02A03-01E July 31, 2014-00

C

● External Dimensions AKB131, AKB132

AKB133

AKB135, AKB136


TI 34P02A03-01E July 31, 2014-00

C

● Internal Connection

Figure Internal Connection of the Cables for NFLR111 RS-232-C Communication Module


TI 34P02A03-01E July 31, 2014-00

C

RS-422/RS-485 Communication Cable The external form of Yokogawa's RS-422/RS-485 communications cable and connection with the external equipment is shown below.

● External Dimensions AKB161

Note: When using 2-wire type, perform cutting unused wires appropriately.

AKB162

Note: When using 2-wire type, perform cutting unused wires appropriately.


TI 34P02A03-01E July 31, 2014-00

C

● NFLR121 External Connection When connecting Model NFLR121 with external equipment, two methods for 1 to 1 and 1 to n (n: up to 31) are available. The figure below shows the configuration. Connection of model

NFLR121 with external equipment

System configuration

1 : 1

1 : n (n:up to 31 pieces

of equipment)

Figure System Configuration When Connecting Model NFLR121 with External Equipment

● NFLR121 FG Connection Set up the RS-422/RS-485 shield as shown below. • Grounding for the FG must be grounding on the connected side (external

equipment side). • The grounding method must comply with the grounding system defined by rules

and standards of the country or the region. • The cable shield between Model NFLR121 and the external equipment side must

be connected to the FG on the external equipment side, not to the FG on Model NFLR121.

Figure NFLR121 FG Connection


TI 34P02A03-01E July 31, 2014-00

C

● Connection with External Equipment Four-wire and two-wire types are provided for the connection of Model NFLR121 with external equipment.

Connection in 4-wire Type

TX+

TX-

RX+

RX-

SG

FG

R2

R2

NFLR121 External equipment 1

TX+

TX-

RX+

RX-

SG

FG

TX+

TX-

RX+

RX-

SG

FG

R1: Termination resistance of 120 ohm (comes with the NFLR121)

R2: Termination resistance(According to the instruction on the external equipment side, set it to the last one).

External equipment 2 External equipment n

Figure Connection in 4-wire Type

Connection in 2-wire Type

NFLR121 External equipment 1

RX+

RX-

SG

FG

R2

TX+

TX-

RX+

RX-

SG

FG

TX+

TX-

RX+

RX-

SG

FG

R1: Termination resistance of 120 ohm (comes with the NFLR121)

R2: Termination resistance(According to the instruction on the external equipment side, set it to the last one).

External equipment 2 External equipment n

Figure Connection in 2-wire Type


TI 34P02A03-01E July 31, 2014-00

C

C2.3.3 Connector Terminal Blocks and Cables for FCN The following MIL connector terminal blocks and their cables can be used for I/O modules of FCN.

Table Connector Terminal Blocks

Model Suffix Codes Description Applicable I/O Modules

TAS40 -0N MIL Connector Terminal Block (40-pole plug type, M3.5) Analog I/O modules (*1)

TAS50 -0N MIL Connector Terminal Block (50-pole plug type, M3.5) NFDV151, NFDV161 (*2), NFDV532, NFDV551, NFDV561 (*2)

*1: Excluding NFAT141's thermocouple inputs and NFAR181

*2: Up to two blocks via cables connectable with NFDV161 or NFDV561

Table Connector Cables

Model Suffix Codes Description Applicable I/O Modules

KMS40 -0□□ MIL Connector Cable (40-pole plug type) Cable length: 0.5 m, 1.0 m, 1.5 m, 2.0 m, 2.5 m, 3.0 m, 4.0 m, 5.0 m, 6.0 m, 7.0 m, 8.0 m, 9.0 m, 10.0 m, 15.0 m, 20.0 m, 25.0 m

Analog I/O modules (*1)

KMS50 -0□□

MIL Connector Cable (50-pole plug type) Cable length: 0.5 m, 1.0 m, 1.5 m, 2.0 m, 2.5 m, 3.0 m, 4.0 m, 5.0 m, 6.0 m, 7.0 m, 8.0 m, 9.0 m, 10.0 m, 15.0 m, 20.0 m, 25.0 m

NFDV151, NFDV161 (*2), NFDV532, NFDV551, NFDV561 (*2)

*1: Not for thermocouple inputs of NFAT141

*2: Up to two cables connectable with NFDV161 or NFDV561

SEE ALSO • For specifications of the MIL connector cables (KMS40, KMS50), refer to F2.10, “MIL Connector



TI 34P02A03-01E July 31, 2014-00

C

C3. FCN-RTU Installation C3.1 FCN-RTU Installation Specification

The conditions of the installation location must be appropriate for stable operation of the system. The table below shows the conditions required for installation location (and some conditions for transportation and storage) of an FCN-RTU.

Table FCN-RTU Installation Environment Specification Item Specification Related standard

Ambient temperature

Operation -40 to 70 °C (*1) Transportation/storage -40 to 85 °C

Ambient humidity





Dust 0.3 mg/m3 or less Protection class IP20 IEC529



IEC68-2-6 1 G (58 to 150Hz)

Resistance to shock 15 G, 11 ms (during power-off, for sine half-waves in XYZ-directions) IEC68-2-27

Altitude 3000 m or less (*1)

Noise

Electric field 3 V/m or less (26 MHz to 1 GHz) Magnetic field 30 A/m (AC) or less, 400 A/m (DC) or less


Grounding

• Apply the grounding system which is defined by the rules and standards of the country or the region. • However, the main unit must be insulated from the cabinet with the included insulating bushing, and grounded at a single point according to the specified method.

Cooling

Natural air cooling (Must be positioned so that the vent holes are at the top and bottom, with a 100mm space maintained above and below.)

Installation DIN rail installation

*1: It depends on additional I/O modules. Refer to General Specifications - FCN-RTU Low Power Autonomous Controller Hardware, GS 34P02Q13-01E.


TI 34P02A03-01E July 31, 2014-00

C

C3.2 FCN-RTU Power Supply Equipment Proper power equipment requirements must be met for stable system operation. This section describes the following: • Supplied Power Source • Field power supply specifications • Grounding

C3.2.1 Supplied Power Source

The following items must be taken into consideration for stable FCN-RTU operation.

● FCN-RTU Power Consumption Calculation Refer to the power supply module specification for the maximum value of the power consumption. Calculate the actual power consumption according to the type of modules installed, the current consumption of each module, and the quantity. 1. First calculate the maximum current consumption of the unit at 5 V DC and at 24

V DC, using the list of modules in this chapter (“C1. FCN/FCJ Installation”). IMAX@5VDC = IBASE@5VDC + ICPU@5VDC + II/O@5VDC IMAX@24VDC = II/O@24VDC (Base module and CPU module make no current consumption at 24 V DC) where IBASE = current consumption of the base module (NFBU050) ICPU (*1) = current consumption of the CPU module (NFCP050) II/O = current consumption of the additional input/output modules installed

*1: Current consumption of NFCP050 (without analog field power supply for built-in AO) in the table shown above

2. The power consumption of a unit, Q (VA), can then be obtained by the following equation:

Q = (5.1 x IMAX@5VDC + 24 x IMAX@24VDC) / 0.8

● Guideline of FCN-RTU Power Consumption Table 5 V Current Consumption of NFCP050

(without analog field power supply for built-in AO) NETWORK (Ethernet) not used used

SERIAL+DI/O+AI/O (built-in I/Os: DI, DO, AI, AO, PI)

not used 0.26A 0.39A used 0.35A 0.48A


TI 34P02A03-01E July 31, 2014-00

C

● Example of FCN-RTU Power Consumption Calculation Estimating power consumption for a unit consisting of NFPW426, NFBU050, NFCP050 (using all serial ports, the active network interface and all built-in I/Os), NFAI841, NFDV151 adn NFDV551 1. The power consumption at 5 V DC, Q@5VDC (W), can be obtained by the following

equation: Q@5VDC = 5.1 x (INFBU050 + INFCP050 + INFAI841@5VDC + INFDV151 + INFDV551 = 10.3 where INFBU050 = 0.025 (A) INFCP050 = 0.48 (A) INFAI841@5VDC = 0.3 (A) INFDV151 = 0.5 (A) INFDV551 = 0.7 (A) 2. The power consumption at 24 V DC, Q@24VDC (W), can be obtained by the

following equation: Q@24VDC = 24 x INFAI841@24VDC = 12 where INFAI841@24VDC = 0.5 (A) 3. As Q@5VDC is less than 12 (W), the maximum allowable power of NFPW426 at 5

V DC, and Q@24VDC is less than 13 (W), the maximum allowable power at 24 V DC, the above-mentioned unit can be operated.

Estimating power supplied to the above-mentioned unit 1. The power that is to be supplied to power supply module, Q (W), can be obtained

by the following equation: Q = (Q@5VDC + Q@24VDC) / 0.8 = 27.9 2. thus Regular current consumption at 12 V DC input = 2.4 (A) Regular current consumption at 24 V DC input = 1.2 (A)


TI 34P02A03-01E July 31, 2014-00

C

C3.2.2 Field Power Supply Field power supply is 24V DC power that is required for the interface circuit of field signals on I/O modules. It is necessary to supply field power separately from system power supply for selected I/O modules.

IMPORTANT Digital I/O modules require field power supply systems.

Figure FCN-RTU Field Power Supply and System Power Supply


TI 34P02A03-01E July 31, 2014-00

C

Field Power Supply for Analog I/O Modules Field power supply for analog I/O modules is supplied to each analog I/O module via base modules. The following analog I/O modules require field power supply.

● Analog I/O Module • NFAI141 Current input, 16 points, non-isolated (*1) • NFAI841 Current I/O, 8/8 points, non-isolated • NFAB841 Voltage input/current output, 8/8 points, non-isolated • NFAI835 Voltage input/current output, 4/4 points, individually isolated • NFAP135 Pulse input, 8 points

*1: When this I/O module is used with 2-wire transmitter, the I/O module requires the field power supply.

IMPORTANT • The appropriate power needs to be supplied by calculating the 24V DC current

consumption based on the specification of each I/O module. However, it must be within the range of the power supply module specification (Max.4A).

• The I/O module terminal voltage is lower than the supplied voltage of the power supply module terminal. The supply voltage needs to be adjusted by taking the lowered voltage into consideration so as to match the specification of the field devices to be connected.

SEE ALSO For the lowered voltage, refer to the specification of each module in F2., “FCN/FCJ.”

Field Power Supply for Digital Output Modules Field power supply for digital output modules is supplied field power directly to each terminal of the module. Supply the appropriate power by calculating the 24V DC current consumption based on the specification of each module. The following digital I/O modules require field power supply.

● Digital I/O Module • NFDV557 Digital output, 32 points • NFDV551 Digital output, 32 points TIP Power is supplied by using different power supply systems between analog system and digital system to avoid interferences such as noises. When every 16 points are isolated among digital output signals, the power supply must also be isolated.


TI 34P02A03-01E July 31, 2014-00

C

C3.2.3 Grounding for FCN-RTU When an FCN-RTU is installed in a cabinet (with a 19-inch rack), instrument panel, or the like, it is insulated by the insulation bushings (accessories) or a DIN rail attachment. To maintain this insulation, the following instructions must be followed. • Ground the FCN-RTU separately from the grounding of other devices,

motor control circuits, and electric control circuits. • Perform the grounding which is defined by the rules and standards of

the country or the region on the FG terminal of the base module. • Perform the grounding which is defined by the rules and standards of

the country or the region on the G terminal of the power supply module (line filter grounding).

• Perform the grounding of the base module and the power supply module at one point.

SEE ALSO For more information about the specification of the grounding wire, refer to 1.3.2, “Wiring the Ground” in “STARDOM FCN/FCJ Installation Guide” (TI 34P02Q91-01E).

Figure Systematic Drawing of FCN-RTU Power Supply/Grounding


TI 34P02A03-01E July 31, 2014-00

C

C3.3 Wiring (FCN-RTU) C3.3.1 Connecting the Signal Cable (FCN-RTU)

The signal cable can be connected in the following ways: • Direct connection using pressure clamp terminals • Connection using MIL connectors

Connecting the MIL Connector Cables MIL connector cables (KMS40, KMS50) can be connected directly without the installation of pressure clamp terminal blocks to the I/O module. MIL connector cables are also sold separately. To prevent MIL cables from disconnection, a cable connector cover (NFCCC01) is available.

SEE ALSO • For details of the MIL connector cables (KMS40, KMS50), refer to F2.10, “MIL Connector


● Connection Connection is made by aligning the MIL connector and incorrect insertion prevention key on the I/O module or NFCP050 (CPU module for FCN-RTU). Then install the MIL connector cover (NFCCC01) to secure the cable (excluding NFDV161 and 561). For NFDV161 or 561, the cable is locked using the connector lock lever.

Figure Connecting the MIL Connector Cable to NFCP050 (CPU Module for FCN-RTU)


TI 34P02A03-01E July 31, 2014-00

C

Grounding Signal Cable Shields When using shielded cable for signal wiring, ground the cable shields as follows: • Provide a grounding bar for shield ground (at the same electric potential with the

system ground), and connect the cable shields to it. • Connect each MIL connector cable shield to either of the shield ground screws.

Figure Grounding Shield Wire of MIL Connector Cable to NFCP050


TI 34P02A03-01E July 31, 2014-00

C

C3.3.2 Communication Cables (FCN-RTU)

● RS-232 Communication Cable for NFCP050 RS-232 communication cables for NFCP050 should be prepared by the user.

Table Pin Assignment of SERIAL Port (RS-232)

RJ45 Pin No.

RS-232 Signal Name

Conversion to D-sub Connector

D-sub 9pin Male

(Straight Cable)

D-sub 9pin Female

(Crossover Cable)

1 DCD (Data Carrier Detect) 1 1 2 DSR (Data Set Ready) 6 4 3 RXD (Received Data) 2 3 4 RTS (Request To Send) 7 8 5 TXD (Transmitted Data) 3 2 6 CTS (Clear To Send) 8 7 7 DTR (Data Terminal Ready) 4 6 8 GND (Common Ground) 5 5

Figure Front View of RJ45 Connector (RS-232)

Figure Internal Connection of the RS-232 Communication Cable to NFCP050


TI 34P02A03-01E July 31, 2014-00

C

● RS-422/RS-485 Communication Cable for NFCP050 RS-422/RS-485 communication cables for NFCP050 should be prepared by the user.

Table Pin Assignment of SERIAL Port (RS-422/RS-485) RJ45 Pin No. Half Duplex (2-wire) Full Duplex (4-wire)

1 DATA+ TX+ 2 DATA- TX- 3 RX+ 4 5 6 RX- 7 8 GND GND

Figure Front View of RJ45 Connector (RS-422/RS-485)

Figure 1 to 1 Connection in 4-wire Type (RS-422/RS-485)

Figure 1 to 1 Connection in 2-wire Type (RS-422/RS-485)


TI 34P02A03-01E July 31, 2014-00

C

Figure 1 to n Connection in 4-wire Type (RS-485)

Figure 1 to n Connection in 2-wire Type (RS-485)


TI 34P02A03-01E July 31, 2014-00

C

C4. FCJ Installation C4.1 FCJ Installation Specification

The conditions of the installation location must be appropriate for stable operation of the system. The table below shows the conditions required for installation location (and some conditions for transportation and storage) of an FCJ.

Table FCJ Installation Environment Specification Item Specification Related standard

Ambient temperature

Operation 0 to 60 °C(*1) Transportation/storage -40 to 85 °C (*2)

Ambient humidity





Dust 0.3 mg/m3 Protection class IP20 IEC529



IEC68-2-6 1 G (58 to 150Hz)

Resistance to shock 15 G 11 ms (during power-off, for sine half-waves in XYZ-directions) IEC68-2-27

Altitude 2000m or less

Noise

Electric field 3 V/m or less (26 MHz to 1 GHz) Magnetic field 30 A/m or less (AC), 400 A/m or less (DC)


Grounding Apply the grounding system which is defined by the rules and standards of the country or the region.

Cooling Natural air cooling Installation 19-inch rack installation, DIN rail installation

*1: When only one port is used for the control network; 0°C to 55°C when both ports are used for the control network.

*2: The time may be lost if the temperature falls below -10 °C.

IMPORTANT • The temperature specification during operation indicates the criterion of the

temperature at the air intake of the bottom portion of modules. Do not block ventilation holes, as it may hinder the air-cooling capabilities of the unit. When installing the FCJ in a cabinet, note that the temperature specification is not in respect to the ambient temperature of the cabinet. Provide cooling fans in the cabinet if needed.

• Avoid exposing the FCJ to direct sunlight. • Prevent condensation under any circumstance. • The dust level of the room should not exceed 0.3 mg/m3. Under any

circumstance, avoid iron flakes, carbon particles, or any other type of dust that are conductive.

• Avoid existence of corrosive gases such as hydrogen sulfide, sulfurous acid gas, chlorine, and ammonia.


TI 34P02A03-01E July 31, 2014-00

C

SEE ALSO • For vibration at the installation location, refer to also “FCJ Vibration Criteria” of Chapter 2 “FCJ”

in “STARDOM FCN/FCJ Installation Guide” (TI 34P02Q91-01E).

• For radio device noise to the FCJ, refer to “Radio Device Noise to FCJ” of Chapter 2 “FCJ” in “STARDOM FCN/FCJ Installation Guide” (TI 34P02Q91-01E).

Dimensions of FCJ SEE ALSO For more information about the dimensions of FCJ, refer to F2.3, “FCJ Autonomous Controller Hardware” (GS 34P02Q11-01E).

Space Required for Installation Location (FCJ) Secure a space on the right side of the FCJ for installing or removing the system card.

Installing of FCJ

● FCJ Board Mounting

Figure Dimensions of Board-mounting FCJ

● DIN Rail Mounting

Figure Dimensions of DIN Rail-mounting FCJ


TI 34P02A03-01E July 31, 2014-00

C

C4.2 FCJ Power Supply and Grounding Proper power equipment requirements must be met for stable system operation.

C4.2.1 FCJ Power Supply

● Power Supply for Main Circuits and Analog Current Outputs Power is supplied to the pressure clamp terminal on the right side of the unit. Connect a power supply that meets the specification requirements to the specified pressure clamp terminals on the right side of the FCJ.

SEE ALSO For the specification requirements for power supplies and the power consumption of the FCJ, refer to F2.3, “FCJ Autonomous Controller Hardware” (GS 34P02Q11-01E).

● Inrush Current An input current much larger than normal will flow when the power supply is turned on. Refer to the specification of Inrush Current (table). Make sure that the supplied power and protection devices can withstand this inrush current.

Table FCJ Inrush Current Item Specification Remarks

Inrush current 18 A At 24 V DC

SEE ALSO For wiring procedures for the FCJ, refer to C1.6, “Wiring (FCJ).”

WARNING • A power failure may break down the file system when the file is written in the

FCN/FCJ system card by the Java application. (While the control application is operating, a power failure will not break down the FCN/FCJ system card.)

• When a power failure is detected, the control stops for a while even after recovery from the power failure before restarting.

• To avoid these problems, please use uninterruptible power supply (UPS) for power supply.


TI 34P02A03-01E July 31, 2014-00

C

IMPORTANT Since the FCJ has no power switch, it is recommended to install a power switch or a breaker on the external power supply line.

● Power Supply for Digital Outputs To drive digital output circuits, connect a 24 V DC power supply directly to the respective terminals.

Table Power Supply Specifications for Digital Outputs of FCJ Item Specification Remarks

Rated input voltage 24 V DC Input voltage range 24 V DC ± 10% Input current 25 mA (MAX) Refer to note

Note: This indicates the maximum current consumption of FCJ’s DO circuits and does not include the external load current. The actual current flow may differ depending on the number of DO points used. Nonetheless, this will be approximately 1.6 mA multiplied by the number of DO points used.


TI 34P02A03-01E July 31, 2014-00

C

C4.2.2 Grounding for FCJ For stable operation of the FCJ, stable grounding is required. As shown in “Systematic Drawing of FCJ Power Supply/Grounding” appearing on this page, the minus terminal of power supply shall be grounded with the flame (functional) ground (FG) of FCJ. In order to stably ground the FCJ, insulate the FCJ from the cabinet using insulation bushings, together with the board or DIN rail on which the FCJ is installed. Then, ground and wire the FCJ. The grounding method must comply with the grounding system defined by rules and standards of the country or the region. When a grounding cable is to be connected to the FCJ body, use the FCJ-fixing screw located at the lower left of the FCJ. Do not share the FCJ ground with other devices.

● Connecting a Grounding Cable Ground the FCJ by connecting the grounding cable to the unit with the lower left corner screw marked .

Figure Grounding the FCJ

Figure Example of Power Supply and Grounding the FCJ


TI 34P02A03-01E July 31, 2014-00

C

C4.3 Wiring (FCJ)

C4.3.1 Connecting the Power Supply (FCJ) Connect the + and - wires to the supplied power supply 2-pin connector type pressure clamp terminal (Widemuller brand: BLZ5.08/2) as shown in the figure below. Connect this terminal section to the power supply connector on the side of the unit.

IMPORTANT Do not reverse the + and - wires of the power supply. Setting a wrong polarity causes the trouble.

Figure FCJ Power Supply Wiring


TI 34P02A03-01E July 31, 2014-00

C

C4.3.2 Communication Cables (FCJ) Cables used for each communication are shown in the table below.

Table Cables for communication Communication Interface

Purpose Installing Connector Isolation Cable Remarks

Control network Control network connection

NFCP100 front connector NETWORK [1] NETWORK [2]

RJ-45 Isolated 100BASE-TX (Category 5) (*1)

2 cables in duplexed network. In single, connect to NETWORK [1]

RS-232-C RS-232-C connection

NFCP100 front connector SERIAL[1] SERIAL[2]


Non-Isolated RS-232-C Communication cable

IBM-PC compatible serial cable

FOUNDATION fieldbus

FOUNDATION fieldbus H1 Device connection

NFLR111 front terminal block CH1, CH2, CH3, CH4

Pressure clamp terminal (4 lines/CH)

Isolated "STARDOM FOUNDATION fieldbus System Configuration Guide" (TI 34P02Q51-02E)

Connect to FG terminal on NFLR111 front panel. Shielded connection

*1: Recommend the category 5 cable. The 10BASE-T connection is possible.

*2: Inch screw for a fixing block (No.4-40UNIC)

IMPORTANT When not using the Network Interface 2, leave the connector cover for dust protection on to prevent any damage to the connector.


TI 34P02A03-01E July 31, 2014-00

C

5

4

3

2

1

9

8

7

6

RS-232-C Communication Cable The pin assignments of the CPU module is shown below.

● Pin Assignments of FCJ’s Serial Ports Table Connector Pin Assignment (D-sub 9-pin, male) Figure Pin Position (Front View)

Pin No Signal name

Function


IMPORTANT FCJ’s serial ports are D-SUB 9 pins (male). Connectors are fastened using inch screw threads (No.4-40 UNC).


TI 34P02A03-01E July 31, 2014-00

C

C5. Connections of External Devices to FCN/FCJ I/O Interfaces

Connect FCN/FCJ I/O interfaces (I/O modules or NFCP050/NFJT100 built-in I/O interfaces) and I/O devices referring to this chapter.

Reconfirmation of Specifications

WARNING • Reconfirm the input/output specifications of I/O modules. Take extra special care

because if an excess voltage is applied to an input circuit, or if a voltage or current applied to an output circuit exceeds the maximum switching capacity, a failure, breakdown, or fire may result.

• Ensure to turn off the power before detaching a cover for wiring or maintenance, to prevent an electric shock.

• Ensure correct polarity for a power supply connection with the polarity designated.

• I/O module and inner circuit of terminal block are subject to change without notice.


TI 34P02A03-01E July 31, 2014-00

C

C5.1 Connections to Analog I/O Modules for FCN Refer to the following diagrams for connections to analog I/O modules.

● NFAI141 Module (4 to 20 mA inputs, non-isolated)

Figure Wiring Diagram for NFAI141 Current Input Module

● NFAV141 Module (1 to 5 V DC inputs, non-isolated)

Figure Wiring Diagram for NFAV141 Voltage Input Module

+

+

+

-

-

-


TI 34P02A03-01E July 31, 2014-00

C

● NFAV142 Module (-10 to +10 V DC inputs, non-isolated)


● NFAV144 Module (-10 to +10 V DC inputs, isolated)



TI 34P02A03-01E July 31, 2014-00

C

● NFAV542 Module (-10 to +10 V DC outputs, non-isolated)

Figure Wiring Diagram for NFAV542 Voltage Output Module

● NFAV544 Module (-10 to +10 V DC outputs, isolated)

Figure Wiring Diagram for NFAV544 Voltage Output Module


TI 34P02A03-01E July 31, 2014-00

C

● NFAI143 Module (4 to 20 mA inputs, isolated)


● NFAI543 Module (4 to 20 mA outputs, isolated)

Figure Wiring Diagram for NFAI543 Current Output Module

-

-

-

+

+

+


TI 34P02A03-01E July 31, 2014-00

C

● NFAI841 Module (4 to 20 mA inputs/outputs, non-isolated)

Figure Wiring Diagram for NFAI841 Current Input/Output Module

● NFAB841 Module (1 to 5 V DC inputs, 4 to 20 mA outputs, non-isolated)

Figure Wiring Diagram for NFAB841/FCJ Voltage Input and Current Output Module

+

+ -

-


TI 34P02A03-01E July 31, 2014-00

C

● NFAR181 Module (RTD inputs, isolated)

Figure Wiring Diagram for NFAR181 RTD Input Module

● NFAT141 Module (thermocouple/mV inputs, isolated)

Figure Wiring Diagram for NFAT141 Thermocouple Input Module


TI 34P02A03-01E July 31, 2014-00

C

● NFAI135 Module (4 to 20 mA inputs, isolated channels)


● NFAP135 Module (pulse inputs, isolated channels)

Figure Wiring Diagram for NFAP135 Pulse Input Module

+

+

+

-

-

-


TI 34P02A03-01E July 31, 2014-00

C

● NFAF135 Module (Frequency inputs, isolated channels)

Figure Wiring Diagram for NFAF135 Frequency Input Module

● NFAI835 Module (4 to 20 mA inputs/outputs, isolated channels)

Figure Wiring Diagram for NFAI835 Current Input/Output Module

+

+

-

-


TI 34P02A03-01E July 31, 2014-00

C

C5.2 Connections to Digital I/O Modules for FCN Refer to the following diagrams for connections to digital I/O modules.

● NFDV151 Module (24 V DC inputs, Isolated)

Figure Wiring Diagram for NFDV151 24 V DC Input Module


TI 34P02A03-01E July 31, 2014-00

C

● NFDV157 Module, NFDV161 Module (24 V DC inputs, Isolated)

Figure Wiring Diagram for NFDV157 24 V DC Input Modules

Figure Wiring Diagram for NFDV161 24 V DC Input Modules


TI 34P02A03-01E July 31, 2014-00

C

● NFDV532 Module (24 V DC Pulse Width Output, Isolated)

Figure Wiring Diagram for NFDV532 Pulse Width Output Module

● NFDV551 Module (24 V DC outputs, Isolated)

Figure Wiring Diagram for NFDV551 24 V DC Output Module


TI 34P02A03-01E July 31, 2014-00

C

● NFDV557/NFDV561 Modules (24 V DC outputs, Isolated)




TI 34P02A03-01E July 31, 2014-00

C

● NFDV141 Module (100 to 120 V AC inputs, Isolated)

Figure Wiring Diagram for NFDV141 100 to 120 V AC Output Module

● NFDV142 Module (200 to 240 V AC inputs, Isolated)

Figure Wiring Diagram for NFDV142 200 to 240 V AC Output Module


TI 34P02A03-01E July 31, 2014-00

C

● NFDR541 Module (relay outputs, Isolated)

Figure Wiring Diagram for NFDR541 Relay Output Module


TI 34P02A03-01E July 31, 2014-00

C

Precaution on Connections to Digital Input Module

● Measures for Inductive Load Where an inductive load is connected to a digital input, install a surge killer or a diode near the inductive load as shown below.

Figure Measures for Inductive Load

Consideration on Leakage Current Where a two-wire sensor (such as a proximity switch or optoelectronic switch) or a limit switch with an LED is used, a leakage current may cause an erroneous input or cause a lamp to light at an undesired time. The leakage current will not be problematic as far as its intensity is less than the off-current rated in the specifications of the module used. If it exceeds the off-current, install a bleeder resistor to decrease the input impedance.


TI 34P02A03-01E July 31, 2014-00

C

Precaution on Connections to Digital Output Module Where an inductive load is connected to a digital output, install a surge killer or a diode near the inductive load as shown below. When installing a diode, connect its cathode to the positive side of the power supply.

Figure Measures for Inductive Load

Use digital output modules within the given range of specifications.

SEE ALSO For the specifications of digital output modules, refer to the STARDOM FCN/FCJ Guide (IM 34P02Q01-01E).

Consideration on Inrush Current Where a device with a large inrush current such as an incandescent lamp is connected, consideration must be given to prevent the output device

technical information stardom technical guide · i all rights reserved. copyright © 2007, yokogawa...

Documents