technical specification · 2017. 11. 5. · stockpiling construction and demolition waste, top...
TRANSCRIPT
TECHNICAL SPECIFICATION
RS-P (20m, 24m) – PLATE RADIAL STACKER
THE POWER TO MOVE MATERIALS
RS-P – PLATE RADIAL STACKER
The Plate Radial Stacker Range are a wheel mounted mobile conveyor. The conveyor is designed to stockpile
material from secondary equipment with an optional built in radial function designed to maximise stockpile
volumes. The flexibility and efficiency of this equipment means it can be used in many applications both long and
short term. This versatility also means improved resale value when the project is finished as it is open to many
different markets.
RS-P – TYPICAL APPLICATIONS
Radial stockpiling from wash/ processing / crushing and screening plants.
Radial stockpiling from mobile screens
Radial stockpiling from various wet or air classification equipment
Stockpiling construction and demolition waste, top soil, coal, grain etc.
Working as part of a mobile system on short to medium term projects.
Working as part of a static system on medium to long term projects.
RS-P – KEY ADVANTAGES
Adjustable manual discharge height allows for variable discharge into a multiple range
of machinery
2 units can be packed into 1 x 40ft container, which ensures easy and cost effective
transport around the globe. On site assembly 2- 4 days.
Reduces screener idle time increasing production.
Typical set up time of under 10minutes.
Mobility offers optimum flexibility on site for machine application.
High specification machine designed for ease of maintenance commanding an
excellent resale value at project conclusion.
Increased stockpile capacities
Minimal civils’ and planning permission required as it is mobile equipment.
Conveying material reduces dust levels, noise levels and carbon footprint.
3 THE POWER TO MOVE MATERIALS
Machine Type
RS-20
RS-24
Conveyor Length 20m/ 65ft 24m / 80ft
Standard Belt Width 800mm 800mm
Belt Widths (Range) 800/900/1050 800/900/1050
Frame Depth 500mm 500mm
Frame Design Plate (Flat Type) Plate (Flat Type)
Tonnage Capacity (Tph) 0 - 500 0 - 500
Belting Grade EP 400, 3Ply (4+2mm) EP 400, 3Ply (4+2mm)
STANDARD BELTING
RS424X Belt 800mm wide, EP400/3
4+2mm
CLEATED/CHERON BELTING
This belting is used for transporting free
flowing material up inclined angles
normally over steep angles. The
integrally moulded cleats ensure
maximum longevity through the service
of the machine.
RS-P – CONVEYOR RANGE
Telestack’s Wheeled Radial Stacker range is available at various lengths (20m, 24m) allowing for maximum
variability depending on application parameters. The proven plate design allows for production rate of up to 500
Tph (550 Ton). Adjustable heights and choice of length allow to the user to tailor their machine around their
individual application. The range of machinery is detailed out in the below table:
Belting Options
THE POWER TO MOVE MATERIALS
THROUGHPUT - EXPLAINED
Quoted throughput is based on a
running angle of 18 deg.
Telestack throughputs are primarily based on a typical running angle of 180
. Depending on selected angle of operation throughput
will vary.
Increasing working angle above 18 deg will
decrease throughput
Reducing working angle below 18
deg will slightly increase throughput.
22o
18o
14o
Feed method, material characteristics and environmental conditions can affect throughput, overall performance and maximum working angle.
THE POWER TO MOVE MATERIALS
Metric Imperial
Overall Length 21.09m 69’ 3”
Machine Working Length
(18º)
19.86m 65’ 3”
Discharge Height (18º) 6.75m 22’ 2”
Feed in Height (Rear) 1.54m 5’ 1”
Operating Width 4.96m 16’ 3”
RS-20 – WORKING DIMENSIONS
THE POWER TO MOVE MATERIALS
Detail Stockpile Dimensions
Metric Imperial
A 26.32m 86’ 5”
B 35.4m 116’ 3”
C 43.2m 141’ 10”
D 17.22m 56’ 6”
E 19.1m 62’ 8”
F 22.09 62’ 8”
G 6.25m 20’ 6”
Stockpile Capacity
(Volume)
Stockpile Capacity (Mass)
m3 yd
3 Tonnes Ton
0o 450 590 720 792
30o 1,017 1,331 1,628 1,795
60o 1,586 2,074 2,538 2,797
90o 2,154 2,818 3,447 3,800
RS-20 – STOCKPILE CAPACITY
All stockpiling capacities are calculated based on material, with a bulk density of 1.6 tonnes per m3 (100 lb/ft3) ,
angle of inclination of 18 o
and Stockpile angle of repose 37o
THE POWER TO MOVE MATERIALS
Metric Imperial
Overall Length 24.39m 80’ 1”
Machine Working
Length (18º)
23.14m 76’
Discharge Height
(18º)
7.77m 25’ 6”
Feed in Height
(Rear)
1.54m 5’
Operating Width 4.94m 16’ 3”
RS-24 – WORKING DIMENSIONS
THE POWER TO MOVE MATERIALS
Detail Stockpile Dimensions
Metric Imperial
A 30.66m 100’ 8”
B 41.26m 135’ 5”
C 50.36m 165’ 4”
D 20.03m 65’ 9”
E 22.23m 73’
F 25.72m 84’ 5”
G 7.27m 23’ 10”
Stockpile Capacity
(Volume)
Stockpile Capacity (Mass)
m3 yd
3 Tonnes Ton
0o 707 925 1,131 1,247
45o 1,476 1,931 2,362 2,604
90o 2,247 2,937 3,593 3,961
180o 3,015 3,943 4,824 5,317
All stockpiling capacities are calculated based on material, with a bulk density of 1.6 tonnes per m3 (100 lb/ft3),
angle of inclination of 18 o
and Stockpile angle of repose 37o
RS-24 – STOCKPILE CAPACITY
RS-P – MACHINE FEATURES
Tapered feed boot design.
Unit is pinned to a radial turntable, which can be
bolted to the ground to ensure unit does not move
when in use.
Unit is hinged about the top of the plinth to allow
conveyor to raise / lower.
Tow hitch at the rear of the unit to allow the unit to be
towed by wheel loader or similar equipment on site.
Width – 1.6m (5’ 1”)
Length – 1.9m (6’ 4")
Steel - 6mm (1/4")
Closely spaced troughing rollers under feedboot area
to provide more support on the belt from falling
material. Impact Rubber lagged centre rollers as
standard.
Feedboot
Incline Conveyor
Proven folded plate design gives structural
strength to conveyor frame
Manual folding head section for transport as
standard
102mm (4”) diameter troughing rollers set.
Wing roller angle adjustable.
150mm (6") diameter disc return rollers.
Includes profiled steel nip guard as standard
Telestack Primary Spring mounted Face
scraper, to ensure excess material is removed
from the belt.
Plough Scraper located at tail drum to clear
inside of belt of any material
Electric Shaft mounted drive motor (See motor
list below to reference tonnage requirements)
Automatic grease lines
10
Motor table Model
TPH RS-20 RS-24
100 (110 Ton) 1x 5.5 kW (7 Hp) 1x 5.5 kW (7 Hp)
200 (220 Ton) 1x 7.5 kW (10 Hp) 1x 9.2 kW (12 Hp)
400 (440 Ton) 2x 7.5 kW (10 Hp each) 2x 7.5 kW (10 Hp each)
500 (550 Ton) 2x 7.5 kW(10 Hp each) 2x 11 kW (15 Hp each)
800 (880 Ton) 2x 11 kW (15 Hp each) 2 x 15 kW (20 Hp each)
RHS telescopic structure.
Manual raise lower with multiple different
height pinning positions. (Hydraulic option
available)
2 x pneumatic tyres at the front of the unit
to provide easy manoeuvrability on site.
Optional Internal electric torque hub wheel
drive for left and right movement
Conveyor Raise/Lower
Provisional Motor List
SHAFT MOUNTED ELECTRIC DRIVES
Shaft mounted helical bevel gearbox with
direct drive motor mounted on inner and
outer conveyor.
Electric Drive Motors, IP 66 and IE3
Efficiency as Standard.
All motors are sized and specified based
on individual application, commodity and
project parameters, as this will vary from
project to project.
Mounted on pillow block Bearings
All electrics wired back to junction box
located at the tail of machine
Note: All motor specifications are defined in the design process of the machine so this information may be subject to
change and should be used as a guide only. These values are calculated on a standard aggregate material density of
1.6T/m3 and at an 18
o angle of inclination.
11
Machine Type RS-20 RS-24
Quantity per Container 2 2
RS-P – TRANSPORT INFORMATION
Containerisation
The Conveyor is transported in a 40’ft High Cube Container (Inside Dimensions Length-12.m, Height-
2.597m, Width-2.340m).
Conveyor must have head section folded over.
Conveyor goes into container without wheels fitted. (The wheels are transported in the same container)
RS-P – OPTIONAL EXTRAS
Bolt in Feedboot Liners
Option 1: Bolt in 20mm (4/5") rubber wear liners.
Option 2: Bolt in 6mm (1/4") mild steel liners.
Option 3: Bolt in 6mm (1/4") hardox wear liners.
Tail Drum Rotation sensor, wired to panel. Includes cable to crusher
Side Skirting Along Main Conveyor
Anti-Roll back on main conveyor
4 sets. Rubber flat design (Removed for Transport)
Upgrade To Return Roller Mesh under Guards/Mesh Baskets
Pull Chords
Lanyards along Length of Conveyor
Emergency Stops
2 x E Stops Wired Back To Junction Box at Rear of Machine
Set of Manual Jack Legs
Located on Undercarriage to Raise Chassis to Change from Radial to Transport Mode
Automatic Grease Canisters
Guide Rollers
Located at the Head and Tail of conveyor
Radial Option
Internal hydraulic wheel drum for left and right movement
5.5kW Hydraulic Power Pack
Hydraulic Coupling
Single Hydraulic Telescopic Ram C/W Head Pump (Pinned Telescopic Positions)
Belt Upgrade
Ep 500 5+1.5mm
12
THE
POWER
TO MOVE
MATERIALS
Telestack Limited
Bankmore Way East
Omagh, Co.Tyrone
Northern Ireland
BT79 0NZ
Tel:+44 (0) 2882 251100
Fax:+44 (0) 2882 252211
Web: www.telestack.com
Email: [email protected]
The information in this document is for information only and is subject to change without notice. Telestack assumes no liability resulting from errors
or omissions in this specification, or from the use of the information contained herein. Due to the continual product development we reserve the
right to change specifications without notice. Any product dimensions and figures given out in this specification are for guidance purposes only.
These results will vary depending on product, commodity and application. Some or all of the machines in these pictures may be fitted with optional
extras. Telestack is a registered trademark.