technical specification of electrical materials · 2019-12-13 · tech. specification of tn no....

Tech. Specification of TN No. NESCO Utility/16/19-20/10.12.19 Gr. A

SECTION –IV

TECHNICAL SPECIFICATION

OF

ELECTRICAL MATERIALS

GROUP -A

TENDER NOTICE NO: NESCO Utility/ MR Materials/ 16/19-20/14674 Date: 10.12.19


GROUP – A :

Sl. No. Name of Materials Unit Quantity

1 11 KV 3-Pole 400 Amp AB Switch (H) Set 242

2 11 KV 2-Pole 200 Amp AB Switch (H) Set 117

3 11 KV 2-Pole 200 Amp HG Fuse Set 50


5 11 KV 3-Pole 200 Amp DO Fuse Set 371


7 33KV 3pole 400Amp A.B Switch(H) Set 80

8 33KV 3pole 200Amp A.B Switch(H) Set 80

9 33 KV 3-Pole 400 Amp HG Fuse Set 50 10 33 KV 3-Pole 200 Amp HG Fuse Set 50

NB: 1. Bidders should put their authorized signature with office seal on each page of the documents.

2. Bidder should be a manufacturer & furnished the proof copy in bid documents. 3. Bidders should put their offer in the Guaranteed particulars (GTP) column

furnished in the tender documents. 4. Bidders should submit one sample of each item ( at least one phase/pole in complete) at

NESCO Utility Store, Balasore on or before the submission of bid and furnished store receipt copy along with bid documents for Verification.

5. All the above materials should have Aluminum anodized name plate shall be fixed at base

channel embossing/ punching/ engraving with Manufacturer’s name, P.O. No. and date , Rated voltage, Rated normal current, Frequency, Sr. No. of D. O. Fuse , Property of NESCO Utility etc.

6. Purchaser reserves the right to increase or decrease the above quantities during

placement of purchase order or may cancel any item/items without assigning any reason thereof .

Asst. General Manager (C&P) NESCO Utility, Balasore, Odisha


TECHNICAL SPECIFICATION

TECHNICAL SPECIFICATION OF 11KV 3 POLE, 400 AMP , HORIZONTAL TYPE AB SWITCH

1. SCOPE:- This specification covers manufacturing testing and supply of 3 Pole, 400 AMP, 50 Hz, Single break, 11 KV class Air Break switches for outdoor installations to be used at 33/11 KV Sub-stations and for incoming & outgoing Lines suitable for operation under off load conditions.

1.1 DESCRIPTION OF THE MATERIALS:-The A.B. Switch sets shall confirm to the following parameters:-

Sl. No.

Description

Parameters of AB Switch

i) Number of poles 3

ii) Number of Post insulator per pole 2 nos. 12 KV class

iii) Nominal system voltage (KV) 11

iv) Highest System Voltage (KV) 12

v) Rated frequency 50HZ

vi) System earthing Effectively earthed. vii) Rated nominal current Amp. 400 viii) Altitude of installation Not exceeding 1000 M

The post insulators used in the A.B. Switches shall have the following ratings

Sl.

No.

Description

Parameters P.I. of AB Switches for

11 KV

i) Power frequency withstand voltage (dry) KV (RMS)

65

ii) Power frequency withstand voltage (wet) KV (RMS)

40

iii) Impulse withstand voltage (dry) KV 170

iv) Power frequency puncture

1.3 times the actual dry flashover voltage of

the unit

1.2 STANDARDS:- The AB Switch Set shall conform to the following standards:-

i) IS-9920 (Part-I to V.)

ii) IS-2544/1973 ( for porcelain post insulators


iii) IS-2633 (for galvanization of ferrous parts.) or its latest amendments if any.

1.3 INSULATORS:-

12 KV class (for 11 KV AB Switches) Post Insulators complete with pedestal cap duly cemented to be used in the AB Switch Set conforming to IS-2544/1973

The bidder shall furnish the type test certificate of the post insulators from their manufacturer for reference.

The bidder shall mention make, type of insulation materials, metal fittings, Creep age distance, protected Creep age distance, tensile strength, compression strength, torsion strength and cantilever strength.

1.4 CLIMATIC CONDITIONS:-

The A.B. Switch set shall be suitable for operation under the following climatic

1.

Conditions

Maximum ambient air temperature.

45 0 C

2. Maximum daily average air temperature 35 0 C

3. Maximum yearly average ambient air temperature 30 0 C

4. Maximum temperature attainable by a body exposed to the sun. 50 0 C

5. Minimum ambient air temperature 0 0 C

6. Maximum relative humidity. 100%

7. Minimum number of rainy days per annum 70

8. Average number of rainy days per annum 120

9. Average annual rain fall. 150 cm.

10. Number of months of tropical monsoon conditions 4

11. Maximum wind pressure. 260 Kg./ mm2

12. Degree of exposure to atmospheric pollution. Normally polluted atmosphere.

1.5 TECHNICAL DETAILS:-

1.5.1 The 11 KV A.B. Switch Set shall be gang operated single air break outdoor type horizontal mounting having 2 nos. 12 KV post insulator per phase. The operating mechanism shall be suitable for manual operation from the ground level and shall be so designed that all the three phases shall open or close simultaneously. The Switches shall be robust in construction, easy in operation and shall be protected against over travel or straining that might adversely affect any of its parts. The required base M.S. Channel, phase coupling rod, operating rod with intermediate guide braided with flexible electrolytic copper, tail piece of required current carrying capacity and operating mechanism with ‗ON‘ & ‗OFF‘ positions shall be provided. The operating rod shall be medium gauge of 32mm diameter nominal bore G.I. pipe single piece 6 meters. The phase coupling rod for gang operation shall medium gauge 25mm dia nominal bore G.I. Pipe. Rotating post insulators shall be provided with suitable bearing mounted on a base channel with 6 mm thick thrust collar and 6mm split pin made out of stainless steel. The


operating down rod shall be coupled to the spindle (minimum dia - 32mm) for gang operation through another suitable bearing by two numbers 10mm dia through Brass bolts with double nuts. The post insulators should be fixed with the base channel using Galvanized Nuts and Bolts.

All the bearings shall be provided with grease nipple. All ferrous parts shall be galvanized and polished. The pipes shall be galvanized in accordance with IS-4736/1968.

1.5.2 Mounting: - The A.B. Switches shall be suitable for horizontal mounting in double pole sub-station structures. MS Galvanized base Channel & base support channel should be of min. size 75x40x6 mm.

1.5.3 Switching Blades: - It shall be made out of electrolytic copper with silver plated. The approximate size shall be 250mm x 50 x 8mm for 11 KV. The switch shall have such a spring mechanism so as to ensure that the speed of the opening of contact is independent of speed of manual operation.

1.5.4 Fixed Contacts:- The fixed jaw type female contacts (80x50x8 )mm for 11 KV shall be made of electrolytic copper ( minimum 95 % copper composition) duly electroplated controlled by Stainless Steel high pressure spring housed in robust G.I. Cover.

It is essential that provision shall be made in fixed female contacts to take the shock arising from the closing of moving contact blade without the same being transmitted to the post insulator. The arrangement made in this regard shall be specifically shown in the drawing.

1.5.5 Arcing Horn:- As the switches are generally meant for isolating transmission line and distribution transformers, suitable arcing horns shall be provided for breaking the charging current horn shall be made of 10 mm dia G.I. Rod with spring assisted operation.

1.5.6 Terminal Connectors:- Terminal connectors for both movable and fixed should be of copper flats of same size similar to that of moving contact blades (minimum 95% copper composition). The fixed connector shall of size 80 mm x 50 x 8 mm and the size of movable connector shall be size 80 x 50 x 8 mm with machine finishing duly silver plated with 2 nos. of 3/8” Brass bolts, nuts, plain washers & spring washers should be provided along with 2 nos solder less bimetallic sockets for each connector suitable sockets for each connector suitable up to 100 mm² AAA conductor.

1.5.7 Spacing:- The minimum clearance between phase to the switch shall be 1200 mm. The operating down rod shall be at a transverse distance of 300 mm from the outer limb of the switch. The centre spacing between two post insulators of the same phase shall be 560 mm. In the open position of the A.B. Switches the moving blade shall rotate through an angle of 90° . This shall be exhibited in the drawing.

1.5.8 Drawing & Literatures:- Drawings of 11 KV, 400 amp , 3 Pole, single break A.B. Switch shall be furnished along with the tender.

The details of construction and materials of different parts of the A.B. Switches shall clearly be indicated in the tender and illustrative pamphlet / literature for the same shall be submitted along with the tender.

1.6 TESTS & TEST CERTIFICATE

1.6.1 Type Test:- Certificates for the following type tests conducted within five years


proceeding to the date of opening of tender on prototype set of A.B Switch in a Govt. Approved Testing Laboratory preferably at CPRI, Bhopal/ Bangalore shall have to be submitted for reference and scrutiny.

i. Impulse voltage dry test ii. Power frequency voltage dry test iii. Power frequency voltage wet test iv. Temperature of resistance. v. Measurement of resistance. vi. Test to prove the capability of carrying the rated peak short circuit current and the rated short time current. vii. Mainly active load breaking capacity test. viii. Transformer off-load breaking test. ix. Line charging breaking capacity test. x. Operation tests. xi. Mechanical endurance test. xii. Mechanical strength test for the post insulator as per IS-2544/1973. xiii. Test for galvanization of metal (ferrous) parts as perm IS-2633/1973. Besides, mechanical endurance test will have to be conduct on one set in the presence of our authorized person who shall be deputed to carryout acceptance tests before delivery of the materials.

1.6.2 Routine Tests: - The following routine tests shall have to be conducted on each sets and results are to be furnished for consideration of deputing inspecting officer for inspection and conducting testing of the materials.

1. Power frequency voltage dry test 2. Measurement of resistance of main circuit 3. Tests to prove satisfactory operation. 4. Dimension check 5. Galvanization test.

1.7 GUARANTEED TECHNICAL PARTICULARS:-

The Bidder shall furnish the guaranteed technical particulars duly filled in the format at Appendix-I along with the tender.

1.8 COMPLETENESS OF EQUIPMENT:-

Any fittings, accessories for apparatus which may not have been specifically mentioned in this specification but which are usual or necessary in equipment of similar plant shall be deemed to be included in the specification and shall be supplied by the Tender without extra charge. All plant and equipment shall be completed in all details whether such details are mentioned in the specification or not.

1.9 INSPECTION:-Routine and acceptance tests shall be conducted at the place of manufacturer. The bidder are requested to furnish details of equipment which will be used for testing along with tender. The bidder of those manufacturers who do not have adequate testing facilities for conducting routine and acceptance test are liable for cancellation. The successful bidder has to furnish routine test certificate and guaranteed certificate for approval prior to offer of materials for inspection for each consignment of offer.


GUARANTED TECHNICAL PERTICULARS OF 11KV 400AMP 3 POLE AB SWITCH

Slno. Perticulars Requirement Bidder’s Offer

1 2 3 4 1 Maker’s name &

Address To be specified by the bidder

2 Type of Switch Rotating Type 3 Suitable for mounting Horizontal only 4 No. of Breakers per phase Single Break

5 No. of Post Insulators per phase

2nos. of 12KV Post Insulators per phase as per IS:2544/73

6 (a)

Post Insulators Maker’s Name & Country of Manufacture of Post Insulator

Techno Ceramic / Allied Ceramic /JSI/ equivalent Type Test certificates to be provided along with the offer.

(b) Type of cementing Original Cementing. The insulator to be cemented with MCI (Hot dip galvanised /Al Alloy cap and MCI/Forged steel hot deep galvanized pedestral)

(c) Power frequency withstand voltage (Dry)

65KV RMS

(d) One minute Power frequency withstand voltage (wet)

40KV RMS

(e) Visible discharge voltage 9KV RMS (f) Dry flash over voltage 70 KV (g) Power frequency puncture

withstand voltage 110KV

(h) Creapage distance 320 mm (7) Impulse withstand voltage for

positive & negative polarity (1.2/50 micro second wave)

(a) Across the isolating distance 85KV Peak (b) To earth & between poles 75KV Peak 8 Rated one minute Power

frequency withstand voltage

(a) Across the Isolating distance

32KV(RMS)

(b) To earth & between poles 28KV(RMS) 9(a) Rated voltage

nominal/maximum 11/12KV

(b) Rated normal current and rated frequency

400 Amps. 50hz

10 Rated short-circuit making capacity

20KA (Peak)

11 Rated Short-time current 16KA 12 Rated peak withstand

current 40KA

13 Rated mainly active load breaking capacity

10KA


14 Rated transformer off load breaking capacity

16.3A

15 Rated line charging capacity

2.5A(RMS)

16 Rated cable charging capacity

10A(RMS)

17 Minimum clearance between adjacent phase

(a) Switch closed (center to center)

760 Mm

(b) Switch opened (Center of post insulator to the edge of the blade)

380 Mm

18 Temperature rise The Temperature rise should not exceed the maximum limit to 65oC at an ambient temperature not exceeding 40oC .

The Temperature rise of contacts & terminals are within permissible limit of 650C & 50oC respectively.

19 Vertical clearance from top of insulator cap to mounting channel.

254 mm

20 Type of Contact: - a) Self aligned, high pressure jaw type fixed contacts of electrolytic copper of size 80 mm x 50 mm x 8 mm duly silver plated. Each contact should be riveted with three nos. Copper rivets with a bunch (minimum 3 mm thick) consisting of copper foils, each may vary from 0.15 mm to 0.25 mm. These total thickness of copper foils per jaw should be 6 mm. Jaw assemblies are to be bolted through brass bolts and nuts with brass flat and spring washer.

b) Solid rectangular blade type moving contact of electrolytic copper size 250 mm x50 mm x 8 mm duly silver plated ensuring a minimum deposit of 10 micron of silver on copper contacts or as may be prescribed under relevant ISS / IEC.

c) Pressure springs are to be used in each jaw contacts having 8nos. of turns X28mm heights X14.4mm diameter with 14 SWG wire ( minimum six nos. of stainless Steel springs shall be used)

21. Terminal connectors: Terminal connectors for both movable and fixed should be of copper flats of same size similar to that of moving contact blades (minimum 95% copper composition). The fixed connector shall of size 80 mm x 50 x 8 mm and the size of movable connector shall be size 80 x 50 x 8 mm with machine finishing duly silver plated with 2 nos. of 3/8” Brass bolts, nuts, plain washers & spring washers should be provided along with 2 nos solder less bimetallic sockets for each connector suitable sockets for each connector suitable up to 100 mm² AAA conductor.


22

Terminal support

Movable terminal contact is supported by G.I. angle of size 50 X 50x5mm on each phase and the moving contact are to be bolted through 2 no Brass bolts and nuts with suitable brass flat and spring washers.

23. Galvanization a) Iron parts shall be dip galvanized as per IS-2633/1972.

b) b) The pipe shall be galvanized as per IS-4736/1968.

24. Details of Phase a) Coupling Rod 25 mm nominal bore G.I. pipe medium gauge.

b)

Operating Rod

ISI mark 32 mm nominal bore G.I. pipe medium gauge single length 6 mtrs. The detailed dimension of the G. I. pipe as per IS-1239 (Pt. I) as mentioned below :-

Nominal base (mm)

Outside Diameter (mm)

Diameter thickness (mm)


Max Min 25 34.2 33.3 3.25 32 42.9 42 3.25

(c) Arcing Horn 10 mm dia G.I. rod with spring assisted operation (d) Force of fixed contact

spring 30 lbs to 50 lbs

(e) Copper braided flexible taps 320mm long 25mm width 2no. tin coated copper braided flexible tape both end seated with cupper sheets duly punched for fixing

(f) Quick break device Lever mechanism g)

Bearings

4 nos. self lubricated bearing to be provided with grease nipple including 4th bearing being a thrust bearing.

h) Locking arrangement Pad Lock & Key arrangement at both ‗ON‘ & ‗OFF‘ position.

i) Earth Terminal: To be provided at base channels.

25. Supporting Channels 75 x 40 x 6 mm hot dip galvanized Chanel.

26. Weight of each pole complete

To be specified by the tender

27 Detailed Drawing To be provided by the bidder

NB- Every AB Switch should bear the marking of manufacturer’s name ,Purchaser’s name , P.O. No., Sl. No. Rating etc.

Name & Signature of Bidder with seal


TECHNICAL SPECIFICATION OF 11 KV 200 Amp 2 Pole AB Switch (Horizontal Type)

01.0 Scope: -

This specification covers manufacturing testing and supply of 11KV 200 Amps 50HZ Air Break switches for out door installation in horizontal configuration. The switches are suitable for operation under off load conditions only and are intended for use on Distribution Sub-stations and tapping sectionalizing points of 11 KV lines.

02.0 Description of the materials: -

The 11KV A.B. Switch sets shall confirm to the following parameters: -

a. Number of poles 2 b. Number of Post insulator per pole 2nos12KVpostinsulator. c. Nominal system voltage 11KV d. Highest system voltage 12KV e. Rated frequency 50Hz f. System earthling effectively earthed. g. Rated nominal current 200 amps h. Altitude of installation Not exceeding1000M

The post insulators used in the A.B. Switches shall have the following ratings :-

a. Power frequency withstand voltage (dry) 35KV (RMS) b. Power frequency withstand voltage(wet) 35KV (RMS) c. Implies withstand voltage(dry) 75KV d. Power frequency puncture withstand 1.3 times of dry flash over voltage

03.0 Standards: -

The AB Switch Set shall conform to the following standards: -

a. IS-9920 (Part-I to V) b. IS-2544/1973 (for porcelain post insulators) c. IS-2633, (for galvanization of ferrous parts.) or its latest amendments if any.

04.0 Insulator make: -

12KV post insulators complete with post and cap duly cemented to be used in the AB Switch Set conforming to IS-2544/1973.

The bidder shall furnish the type test certificate of the post insulators from their manufacturer for reference and scrutiny. The bidder shall mention make, type of insulation materials, metal fittings, Creepage distance, protected Creepage distance, tensile Strength, compressing strength, torsion strength and cantilever strength.

05.0 Climatic condition: -

The A.B. Switch set shall be suitable for operation under the following climatic conditions.

a. Maximum ambient air temperature 45 o C

b. Maximum daily average air temperature 35 o C

c. Maximum yearly average ambient air temperature 30 o C d. Maximum temperature attainably by a body


e. Exposed to the Sum. 50 o C

f. Minimum ambient air temperature 0 o C g. Maximum relative humidity 100% h. Minimum number of rainy days per annum 70 i. Average number of rainy days per annum 120 j. Average annual rain fall 150cm. k. Number of months of tropical monsoon conditions 4 l. Maximum wind pressure 260Kg./mm2 m. Degree of exposure to atmospheric pollution normally n. Atmosphere. Polluted.

06.0 Other technical details: -

06.01 General: - The 11KV A.B. Switch Set shall be the gang operated rotating single air break type having 2 post insulators per phase. The operating mechanism shall be suitable for manual operation from the ground level and shall be so designed that all the two phases shall open or close simultaneously. The Switches shall be robust in construction, easy in operation and shall be protected against over travel or staining that might adversely affect any of its parts. The required base M.S. Channel (hot dip galvanized) phase coupling rod, operation rod with intermediate guide braided with flexible electrolytic copper, tail piece of required current carrying capacity and operation mechanism with ‘ON’ & ‘OFF’ positions shall be provided. The operation rod shall be medium gauge of 32mm diameter nominal bore G.I. pipe single length 6 meters. The phase coupling rod for gang operation shall be of medium gauge 25mm dia &2100 mm length nominal bore G.I. pipe. The Rating post insulators shall be provide with suitable bearing mounted on a base channel with 8mm dia thrust collar and 6mm split pin made out of stainless steel. The operating down rod shall be coupled to the spindle (minimum dia – 32mm) for gang operation through another suitable bearing by two numbers 10mm dia brass bolts with double nuts. All the bearings shall be provided with grease nipple. All metal (ferrous) parts shall be galvanized an polished. The pipe shall be galvanized in accordance with IS-4736/1968.The post insulators should be fixed with the base channel using Galvanized Nuts and Bolts.

06.02. Mounting:- The A.B. Switches shall be suitable for horizontal mounting in double pole sub-station structures. MS Galvanized base Channel & base support channel should be of min. size 75x40x5 mm.

06.03. Switching Blades: - It shall be made out of electricity copper with silver plated. The approximate size shall be 220mm X 35X 6mm. The Switch shall have such a spring mechanism so as to ensure that the speed of the opening of contact is independent of speed of manual operation.

06.04 Fixed Contacts: - The Fixed Jaw type female contacts o f s ize (70x35x6) mm shall be made

of electrolytic copper (minimum 95% copper composition) duly silver coated controlled by phosphorous bronze high pressure spring housed in robust G.I. Cover. It is essential that provision shall be made in fixed female contracts to take the shock arising from the closing of move contract blade without the same being transmitted to the post insulator. The arrangement made in this regard shall be specifically shown in the drawing.

06.05 Arcing Horn: - As the switches are generally meant for isolating transmission line and

distribution transformers, suitable arcing horns shall be provided for breaking the charging current horn shall be made of 8 mm dia G.I. Rod with spring assisted operation.

06.06 Terminal Connectors: - Terminal connectors shall be robust in design. The size of fixed

connector shall be (65 X 35 X 6 mm) and size of movable connector shall be of (65 X 35) X (65 X 35) X 6mm of copper casting with uniform machine finishing duly silver plated made out of minimum 95% copper composition with 2 nos. 12mm dia holes provided with suitable brass bolts and double nuts, flat washers & 2nos. bimetallic solder less sockets suitable up to 80 mm2 conductor.


06.07 Spacing: - The minimum clearance between phases to the switch shall be 760mm. The operation down rod shall be at a transverse distance of 300mm from the outer limb of the switch. The centre spacing between two post insulators of the same phase shall be 380 mm. In the open position of the A.B. switches the moving blade shall rotate through 90 o. This shall be exhibited in the drawing.

06.08 Sample, Drawing & Literatures: - The bidder must be submitted Sample of 11KV 200 Amps. A.B. Switch at NESCO Utility store , Balasore during submission of bid bid . Drawing & literatures of the materials with sample receipt copy should be furnished with the biding documents.

06.09 The details of construction and materials of different parts of the A.B. Switch shall clearly be

indicate in the tender and illustrative pamphlet / literature for the same shall be submitted along with the tender.

07.0 TEST & TEST CERTIFICATE: -

07.01 Type Test: - Certificate for the following type tests conducted on a prototype set of A.B. Switch

in a NABL approved test house/CPRI shall have to be submitted along with offer.

Dielectric Test (impulse and one minute were power frequency withstand voltage test.) • Temperature rise test (for contracts and terminals) • Shorts Time current and peak withstand current test. • Mainly active load breaking capacity test. • Transformer off-load breaking capacity test. • Line charging breaking capacity test. • Cable charging breaking test. • Operation and mechanical endurance test. • Mechanical strength test for post insulator, as per IS-2444/1937 shall be furnished. • Test for galvanization of metal (ferrous) parts.

07.02 Routine /Acceptance Test: -

The inspection may be carried out by the Purchaser at any stage of manufacture. The successful bidder shall grant free access to the Purchaser’s representative at a reasonable time when the work is in progress. The following routine tests shall have to be conducted on each set and results are to be furnished for consideration of deputing inspecting officer for inspection and conduction testing of the materials at the works of the manufacturer. the supplier shall give fifteen days advance intimation to the Purchaser to enable him to depute his representative for witnessing the tests.

1. Power frequency voltage dry test. 2. Measurement of resistance of main circuit. 3. Tests to prove satisfactory operation. 4. Dimension Check 5. Galvanization test. 6. Operational test.

08.00 Guaranteed Technical Particulars: -

The bidder shall furnish the guaranteed technical particular duly filled in the format along with the tender.

09.0 Completeness of Equipment: -

All fittings, accessories of apparatus which may not have been specifically mentioned in this specification but which are usual or necessary in equipment of similar plat shall be deemed to be included in the specification and shall be supplied by the Tender without extra charge. All plant and equipment shall be completed in all details whether such details are mentioned in the specification or not.


Guaranteed Technical Particulars of 11KV 200 Amp. 2 Pole AB Switch

Sl. No Particulars Requirement Bidders offer

1 Maker’s name & Address To be specified by the bidder 2 Type of Switch Rotating Type 3 Suitable for mounting Horizontal only 4 No. of Breakers per phase Single Break

5 No. of Post Insulators per phase

2nos. of 12KV Post Insulators as per IS:2544/73 per phase

6 (a)

Post Insulators Maker’s Name & Country of Manufacture of Post Insulator

To be specified by the bidder as per CPRI Test Report

(b) Type of cementing Original Cementing. The insulator to be cemented with MCI (Hot dip galvanized /Al Alloy cap and MCI/Forged steel hot deep galvanized pedestral) as per IS: 2544/1973

(c) Power frequency withstand voltage (Dry)

35 KV RMS

(d) One minute Power frequency withstand voltage (wet)

35 KV RMS

(e) Visible discharge voltage 9KV RMS (f) Dry flash over voltage 85 KV

(g) Power frequency puncture withstand voltage

1.3 times of actual dry flash over voltage

(h) Creapage distance 320 mm minimum (ISS-2544/1973 & relevant IEC)

(7) Impulse withstand voltage forpositive & negative polarity (1.2/50 micro second wave)

(a) Across the isolating distance

85KV Peak

(b) To earth & between poles 75KV Peak

8 Rated one minute Power frequency withstand voltage

(a) Across the Isolating distance 32KV(RMS)

(b) To earth & between poles 28KV(RMS) 9(a) Rated voltage nominal/

maximum 11/12KV

(b) Rated normal current and rated frequency

200 Amps. 50hz

10 Rated short-circuit making capacity

25KA (Peak)

11 Rated Short-time current 10KA

12 Rated peak withstand current 40KA 13 Rated mainly active load

breaking capacity 200 Amp.(RMS)


14 Rated Transformer off load breaking capacity

6.3 Amp.(RMS)

15 Rated line charging breaking capacity

2.5 Amp(RMS)

16 Minimum clearance between adjacent phase

(a) Switch closed (center to center) 760mm (b) Switch opened (Center of post

insulator to the edge of theblade)

380mm

17 Temperature rise should not exceed the maximum limit to 65oC at an ambient temperature not exceeding 40oC

650C

Copper contacts silver faced terminal of switch intended to be conducted to external conductor by bolts or screws at an ambient temperature should not exceed.

50oC

18 Vertical clearance from top ofinsulator cap to mounting channel.

254 mm

19 Type of contact a) Self aligned high pressure jaw type fixed contacts of electrolytic copper of size 70 mm x 35mm x 6 mm duly silver plated . Each contact should be riveted with three nos. copper rivets with a bunch ( minimum 3 mm thick) of copper strips /foil each may vary from 0.15 mm to 0.25 mm to and total thickness of copper foil per jaw should be 6 mm . Jaw assembles are to be bolted through brass bolts and nuts with spring washer. Solid rectangular blade type moving contact of electrolytic copper of size 35 mm X 6 mm and length 220 mm duly silver plated ensuring a minimum deposit of silver 10 micron on copper contacts or as may be prescribed under relevant ISS / IEC . Pressure springs are to be used in each jaw contacts should be phosphorous bronze having 8nos. of turns X 28mm heights X14.4mm diameter with 14 SWG wire .


17 Connectors:- Terminal connectors for both movable and fixed should be of copper flat of same size similar to that of moving contact blades (minimum 95% copper composition). The fixed connector shall of size 65 mm x 35 mm x 6 mm and the size of movable connector shall be size (65 X 35) X (65 X 35) X 6mm with machine finishing duly silver plated with 2 nos. 12mm dia holes provided with suitable brass bolts and double nuts, flat washers & 2nos. bimetallic solder less sockets suitable upto 80 mm² conductor.

18 Moving contact supporting angle

Moving contact is to be supported by G.I angle of size 40x40x5 mm on each phase and the moving contact are to be bolted through 2 nos. brass bolts and nuts with suitable brass flat and spring washers.

19 Galvanization a) Iron parts shall be hot dip galvanized as per IS-2633/1972.(Latest Amendment) , IS :2629/1985 (1st. Revision),

b) The pipe shall be galvanized as per IS-4736/1968.(Latest Amendment)

20 (a) Phase Coupling Rod 25mm nominal bore G.I. Pipe (Medium gause)

(b) Operating Rod ISI mark 32mm nominal bore G.I. Pipe (Medium gause) 6 mtr. long

Normal Outside Dia. in mm

Wall thickness

Max. Min. 25 mm 34.2 33.3 3.25 32 mm 49.9 42 3.25

(c) Arcing Horn 8 mm dia G.I. rod with spring assisted operation.

(d) Force of fixed contact spring 50lbs to 75 lbs

(f) Bearings 3 nos. self lubricated bearing to be provided with grease nipple including 4th bearing being a axial thrust bearing.

(g) Locking Arrangement Pad Lock and key arrangement at both “ON & OFF” position..

(h) Earth terminal Provided at base channel at opposite ends.

(i) Copper braided flexible tapes

320mm long 25mm width 1no. tin coated copper braided flexible tape both end seated with cupper sheets duly punched for fixing having minimum weight of 450 grams per meter without sockets.

(j) Quick break device Lever mechanism


(k) ‘T’ connector The ‘T’ connector provided on the channelhaving ‘Moving Contact’ shall be of G.I Nut & Bolt at the bottom end to facilitate replacementof this unit only during requirement and avoid entire change of the arm.

l) I-Bolt The ‘I-Bolt” shall be longer with 75 mm thread.

21 Supporting Channel 75mmx40mmx 6mm M.S.Channel. (Hot dip galvanized)

22 Weight of each pole 20 Kg (Approximately) ( to be specified by bidder)

23 Detailed drawing submitted ? To be provided by bidders

N.B i) Ferrous parts shall be duly galvanized as per IS :2629/1985 (1st. Revision), (Amendment-2) and non-ferrous parts shall be silver plated.

ii) The G.I pipes and rods shall be galvanized as per IS:4736/1968 (1st. Revision), (Amendment-1) for hot-dipped zinc coating on M.S. Tube.

iii) Certificate from a Government approved laboratory regarding composition of copper in electrolytic copper casting of materials should be submitted during inspection of materials at the cost of tenderer.

iv) Items not covered in the G.T.P, but relevant in Design, manufacturing, quality control & testing of materials shall be governed by the relevant IS with latest Amendment.

NB- Every AB Switch should bear the marking of manufacturer’s name ,Purchaser’s name , P.O. No., Sl. No. etc.



Technical Specifications of 11 KV 200 Amp 2 pole/ 3Pole HG Fuse

1. SCOPE:- This specification covers the manufacture, testing and supply of 11 2pole/ 3 pole 200A H.G. Fuse Sets.

2. (a) The 11 KV H.G. Fuses shall be suitable for out door operation in

horizontal configuration under the climatic conditions specified. It shall be of the following ratings:-

1 Number of Poles 2/ 3 2 No.of Insulator per Pole 2 nos. 12 KV post Insulators 3 Nominal system Voltage 11 KV 4 Highest System of Voltage 12 KV 5 Rated frequency 50 Hz 6 System Frequency Effectively earthed 7 Rated normal current 200 Amps 8 Altitudes of installation Not exceeding 1000 M.

(b) The post insulator used in the H.G. Fuse set shall have the following ratings :-

1 Power frequency withstand voltage (dry) 33 KV (RMS) 2 Power frequency withstand voltage (wet) 35 KV (RMS) 3 Impulse withstand voltage (dry) 75 KV (Peak) 4 Power frequency withstand voltage 1.3 times the actual dry

flashover voltage of the unit

3. STANDARDS :-

The H.G. Fuse set shall confirm to the following standards. IS- 9385-1980 ( for high voltage expulsion fuses and similar fuses). IS- 2544-1973 ( for porecelain post insulators or its latest amendments if any.). IS- 2633-1979 ( for Galvanisation of ferrous parts).

4. INSULATOR MAKE :- 12 KV post insulator complete with pedestal cap duly cemented to be used in 11 KV H.G. Fuse sets confirming to IS-2544/1973.

5. TECHNICAL DETAILS :- The H.G. Fuses shall have adjustable arcing

horns made of solid copper rod having 7.62 mm dia. The horns shall be fitted with screwing devices with flynuts for fixing and tightening the fuse wire. It shall have robust terminal connectors of size 80 mm x 50 mm x 6 mm made of copper casting (95 % minimum copper composition) duly silver plated with two numbers of 12 mm dia brass bolts and double nuts with flat brass washers. The connectors should be capable of connecting crimpable conductor upto 80 Sq. mm size( ACSR/ Alloy) with bimetallic solderless sockets. The H.G Fuse Set shall suitable for horizontal mounting on sub-station structures. The minimum clearance between the adjacent phases of the fuse set shall be 760 mm and the centre to centre (distance between two post insulators of the same phase) shall be 410 mm. All metal (ferrous) parts shall be galvanized and polished. Only 12 KV post insulator ( orginal cemented and not


pin insulators shall be used for the H.G. Fuse Set. 6. CLIMATIC CONDITIONS :- The H.G. fuse set shall be suitable for

operation under the following climatic conditions.:-

1 Maximum ambient air temperature 450 C 2 Maximum daily average air temperature 350 C

3

Maximum yearly average ambient air temperature

300 C 4 Maximum temperature attainable by a body

exposed to the sun. 500 C

5 Minimum ambient air temperature 00 C 6 Maximum relative humidity 100% 7 Average number of thunderstorm days per annum 70 days 8 Average number of rainy days per annum 120 9 Average annual rain fall. 150CM 10 Number of months of tropical monsoon conditions 4 11 Maximum wind pressure 260 Kg/mm 12 Degree of exposure to atmospheric pollution. Normally polluted

atmosphere.

7 Type Test :-

Certificate for the following type tests conducted on a prototype set of HG Fuse in a NABL approved test house/CPRI shall have to be submitted along with offer.

i) Dielectric test (impulse & one minute wet power frequency withstand voltage test.) ii) Temperature rise test ( for terminals) iii) Mechanical strength test for the post of insulator as per IS-2544/1973 iv) Test for galvanization of metal (ferrous) parts.

8. ROUTINE/ACEPTANCE TESTS :-

The inspection may be carried out by the Purchaser at any stage of manufacture. The successful bidder shall grant free access to the Purchaser’s representative at a reasonable time when the work is in progress. The following routine tests shall have to be conducted on each set and results are to be furnished for consideration of deputing inspecting officer for inspection and conduction testing of the materials at the works of the manufacturer. the supplier shall give fifteen days advance intimation to the Purchaser to enable him to depute his representative for witnessing the tests.

i) Power frequency voltage dry test ii) Dimension Check iii) Galvanisation test.

9. Guaranteed Technical Particulars :

The bidders are required to furnish the guaranteed technical particulars duly filed in the proforma along with the bid.

10. Completeness of Equipment :

Any fittings accessories or apparatus which may not have been specifically mentioned in this specification but which are usually necessary in


equipment of similar plant shall be deemed to be included in the specification and shall be supplied by the bidder without extra charge. All plant and equipment shall be complete in all details whether such details are mentioned in the specification or not.

11. Inspection :

Routine and acceptance test shall be conducted at the place of manufacturer. The bidders are requested to furnish details of equipments which will be used for testing along with the bid. The bids of these manufacturers who do not have adequate testing facilities for conducting routine and acceptance test are liable for cancellation. The successful bidder has to furnish routine test certificate and guarantee certificate for each consignment of materials to be inspected at the time of offer of materials for inspection.


GUARANTEED TECHNICAL PARTICULARS OF 11 KV 200Amp.

HG Fuse ( 2 / 3 pole)

Sl. No

Particulars

Requirement

Bidders offer

11 KV 200 Amps.2/ 3 pole H.G Fuse.

2 Pole 3 Pole

1 Maker’s name & Address To be specified by the bidder 2 Operating voltage 11 KV 3 No. of Post Insulators per

phase 2 nos. of 12 KV Post Insulators per phase as per ISS:2544/1973

4 Rated normal current & normal frequency

200 Amp., 50 Hz

5 Vertical clearance from the top of insulator to mounting channel

254 mm (minimum)

6 Height of the riser for carrying the horn.

150 mm from the cap top of insulator

7 (a)

Post Insulators : Maker’s Name & Country of Manufacture of Post Insulator

To be specified by the bidder ( as per CPRI Test Report).

(b) Type of cementing Original Cementing only as per IS: 2544/1973 & relevant IEC.

(c) 1 minute Power frequency withstand voltage (Dry)

35KV RMS

(d) 1 minute Power frequency withstand

35KV RMS

(e) Visible discharge voltage 9KV RMS (f) Dry flash over voltage 85 KV RMS (g) Power frequency puncture

withstand voltage 1.3 times of actual dry flash over voltage (110 KV) .

(h) Creapage distance 320 mm (minimum). Actual creepage distance for which type test has been conducted is to be supplied.

8. Impulse withstand voltage for positive & negative polarity (1.2/50 micro second wave)

(a) Across the isolating distance 85KV (Peak) (b) To earth & between poles 75KV (Peak) 9. One minute Power frequency

withstand voltage

(a) Across the Isolating distance 32KV(RMS) (b) To earth & between poles 28KV(RMS)


10 Details of Arcing Horn 1 SWG (7.62 mm) dia. solid copper rod silver plated provided with screwing arrangement on the fuse carrier made of copper casting for fixing fuse wire (Total length -635 mm). All the bolts, Nuts and washers should be made out of Brass.

11 Riser Unit (150 mm height total)

a) Riser cum Connector made out of copper casting (with minimum 95% copper composition having riser size (80 mm height x30mm width x8 mm thickness) and connector of size (80 mmx50mmx 8mm) duly silver plated and machine finishing provided with 2 nios.12 mm dia. brass bolts and double brass nuts with flat brass washers and 2 nos. solderless bimetallic socket per each connector suitable upto 80 mm²conductor.

b) 100 mm height G.I Riser made of 19 mm nominal bore medium gauge G.I pipe welded with 2 nos. of G.I flat of 30mmx5mm of both ends fixed with 10mm dia. brass bolts and nuts with flat & brass spring washer.

13. Galvanization a) All ferrous parts shall be hot- dipped Galvanized as per IS.2633/1972 (Latest Amendment) , IS :2629/1985 (1st. Revision),& all non-ferrous parts shouldbe duly electroplated with silver.

14 Supporting Channel 75mmx40mmx6mm M.S.Channel. (Hot dip galvanized)

15 Weight of each pole 16 Kg (Approx.)To be specified by the Bidder

16 Detailed drawing submitted ? To be provided by bidders N.B i) Ferrous parts shall be duly galvanized as per IS :2629/1985(1st. Revision),

(Amendment-2) and non-ferrous parts shall be silver plated. ii) Certificate from a Government approved laboratory(NABL accredited) regarding

composition of copper in electrolytic copper casting of materials should be submitted during inspection of materials at the cost of Bidder.

iii) Type Test Certificate : The type test certificate , conducted within five years , preceding to date of opening of the tender from Govt. testing laboratory (NABL accredited / CPRI) shall be furnished.



Technical Specifications of 11 KV 200 Amp 3Pole D.O Fuse

01) SCOPE:

This specification covers outdoor, open, drop out expulsion type fuse cut outs suitable for installation in 50Hz, 11KV distribution system for protection of H. T. lines and transformer centers, Tap lines. The 11KV D.O. fuses offered shall be complete with all components necessary for it’s effective and trouble free operation.

02) APPLICATION:

The distributions fuse Drop outs are intended for use on distribution transformers and have no inherent load break capacity. 03) APPLICABLE STANDARD:

Unless otherwise modified in this specification, the Drop out fuse shall conform to IS: 9385 (Part-I to III) as amended from time to time.

04) RATED VOLTAGE:

The rated voltage shall be 12 KV.

05) RATED CURRENT:

The rated current shall be 200 A.

06) RATED LIGHTING IMPULSE WITH STAND VOLTAGE VALUES FOR THE FUSE BASE: The rated lightning impulse withstands voltage both for positive and negative polarities shall be as given below.

a) To earth and between pole: 75 KV (Peak) b) Across the isolating distance: 85KV (Peak) of fuse base.

07) RATD ONE MINUTE POWER FREQUENCY WITHSTAND VOLTAGE (DRY AND

WET) VALUES FOR THE FUSE BASE:

a) To earth and between poles: 28KV (rms) b) Across the isolating distance: 35KV (rms)

08) TEMPERATURE RISE LIMIT (IN AIR) :

a) Copper contacts silver faced: 65ºC b) Terminals: 50ºC c) Metal parts acting: The temperature shall not reach as springs such a value that elasticity of the Metal is changed.

09) BREAKING CAPACITY:

The breaking capacity of D.O. Fuse element shall be 8 KA (asymmetrical).

10) GENERAL REQUIREMENTS/CONSTRUCTIONAL DETAILS: 10.1 The D.O. Fuse shall be of single vent type (downward) having a front connected fuse

carrier suitable for angle mounting. 10.2 All ferrous parts shall be hot dip galvanized in accordance with the latest version of

IS: 2633. Nuts and bolts shall conform to IS:1364. Spring washers shall be electro-


galvanized.

11) FUSE BASE TOP ASSEMBLY: 11.1 The top current carrying parts shall be made of a highly conductive copper alloy and

the contact portion shall be silver plated for corrosion resistance and efficient current flow. The contact shall have a socket cavity for latching and holding firmly the fuse carrier until the fault interruption is completed within the fuse.

11.2 The top contact shall be actuated by a strong steel spring which keeps it under sufficient

pressure to maintain a firm contact with the fuse carrier during all operating conditions. The spring shall also provide flexibility and absorbs most of the stresses when the fuse carrier is pushed into the closing position.

11.3 The current carrying parts of the assembly shall be protected from water and dust

formation by a stainless steel top cover.

11.4 The top contact assembly shall have a robust galvanized steel hook to align and guide the fuse carrier in to the socket latch even when the fuse carrier is closed at an off centre angle.

11.5 The top assembly shall have an aluminum alloy terminal connector

(refer clause 19).

11.6 The top assembly shall be robust enough to absorb bulk of the forces during the fuse carrier closing and opening operations and shall not over stress the spring contact. It shall also prohibit accidental opening of the fuse carrier due to vibrations or impact.

12) FUSE BASE BOTTOM ASSEMBLY:

12.1 The conducting parts shall be made of high strength highly conductive copper alloy and

the contact portion shall be silver plated for corrosion resistance and shall provide a low resistance current path from the bottom fuse carrier contacts to the bottom terminal connector.

12.2 The bottom assembly shall have hinge contacts made from highly conductive, anti-

corrosive copper alloy and shall accommodate and make a firm contact with the fuse carrier bottom assembly. The fuse carrier shall be placed easily in or lifted from the hinges without any man handling. In addition, the bottom assembly shall perform the following functions.

i) When opened manually or after fault interruption the fuse carrier shall swing through 180º

to the vertical and its further travel shall be prevented by the fuse base bottom assembly ii) The fuse carrier shall be prevented from slipping out of the self locking hinges during all

operating conditions and only when the fuse carrier has reached its fully open position then only if can be removed from the hinge support.

12.3 The assembly shall have an aluminum alloy terminal connector (refer clause 19).

13) FUSE CARRIER TOP ASSEMBLY:

13.1 The fuse carrier top contact shall have a solid replaceable cap made from highly

conductive, anti-corrosive copper ally and the contact portion shall be silver plated to provide a low resistance current path from the fuse base top contact to the fuse link. It shall make a firm contact with the button head of the fuse link and shall provide a protective enclosure to the fuse link to check spreading of arc during fault interruptions.


13.2 The fuse carrier shall be provided with a cast bronze opening eye (pull ring) suitable for

operation with a hook stick from the ground level to pull-out or close-in the fuse carrier by manual operation.

14) FUSE CARRIER BOTTOM ASSEMBLY:

14.1 The fuse carrier bottom assembly shall be made of bronze castings with silver plating at the contact points to efficiently transfer current to fuse base. It shall make smooth contact with the fuse base bottom assembly during closing operation.

14.2 The bottom assembly shall have a lifting eye for the hook stick for removing or replacing the fuse carrier.

14.3 The bottom assembly shall have a suitable ejector which shall perform the following functions.

i) It shall keep the fuse link in the centre of fuse tube and keep it tensioned under all operating conditions.

ii) It shall be capable of absorbing the shock when the fuse carrier is pushed Into the closed position and shall not allow the fuse link to be damaged. This is specially important when the fuse link is of low ampere rating.

iii) The ejector at the instant of interruption shall retain the fuse carrier in the closed position ling enough to ensure that the arc is extinguished within the fuse tube thereby excluding the possibility of arcing and subsequent damage at the contact surfaces.

iv) The ejector shall help the fuse link separation after fault interruption, allowing the fuse carrier to drop out and clearing the pigtail of the blown fuse link through the bore of use tube.

15) FUSE BASE (PORCELAIN):

The fuse base shall be bird-proof, two units porcelain insulator with a creep age distance (to earth) not less than 320mm. The insulators will be supplied with 10KN as per IS:731

16) FUSE TUBE:

The fuse tube shall be made of fiber glass coated with ultraviolet inhibitor on the outer surface and having arc quenching bone fiber liner inside. The tube shall have high bursting strength to sustain high pressure of the gases during fault interruption. The inside diameter of the fuse tube shall be 17.5mm. The solid cap of the fuse carrier shall clamp the button head of the fuse link, closing the top end of the fuse tube and allowing only the downward venting during fault interruption.

17) TYPE TESTS :

The Drop out shall be subjected to the following type tests. i) Dielectric tests (rated impulse withstand and rated one minute power

frequency withstand test voltages ii) Temperature rise test. The above tests shall be carried out in accordance with IS: 9385 Parts I and II.

FOR PORCELAIN FUSE BASE ONLY: iii) Pull out test for embedded components of the fuse base. iv) Beam strength of porcelain base.

18) MOUNTING ARRANGEMENT: The Drop outs mounting arrangement shall be made of high strength galvanized steel flat and shall be robust enough to sustain the various stresses encountered during all operating conditions of the Drop out.

19) TERMINAL CONNECTIONS:

The Drop out shall be provided with two aluminum alloy as per IS: 617-1994) terminal connectors at top and bottom of fuse base assemblies to receive aluminum conductors of


diameters between 6.3mm to 10.05mm. These terminals shall be easily accessible irrespective of the Drop out location with respect of the pole. The terminals shall meet the test requirements of REC construction standard E-30.

20) NAME PLATE: Aluminum anodized name plate shall be fixed at base of D.O. fuse. The following information shall be duly punched or engraved on it. (1)Manufacturer’s name (2) P.O. No. and date (3) Rated voltage (4) Rated normal current (5) Frequency (6) Sr. No. of D. O. fuse (7) Property of NESCO etc.

21) INSPECTION :

All tests and inspection shall be made at the place of manufacture unless otherwise especially agreed upon by the manufacturer and the purchaser at the time of purchase. The manufacturer shall afford the inspector representing the purchaser all reasonable facilities without charge, to satisfy him that the material is being furnished in accordance with this specification. The purchaser has the right to have the tests carried out at his own cost by an independent agency whenever there is dispute regarding the quality of supply.

22) ROUTINE TESTS : The following routine tests shall be carried out by the manufacturer on each unit to check the essential requirements. a) Visual inspection. b) Verification of all dimensions. c) Power frequency voltage dry test. Supplier is required to maintain the register for routine tests and will show to the inspector, who comes for inspection for verification / confirmation purpose. d) Mechanical operation: 10Nos of open-close operation per unit ON operation can be carried out with operating rod. OFF operations can be carried out by cutting the fuse wire so that it falls freely as in actual service condition.

23) ACCEPTANCE TESTS: The following tests shall be carried out at supplier’s works on the samples selected from the offered lot as per the sample procedure given at clause No.24 of this specification. I. Visual inspection.

II. Verification of dimensions of all parts as per approved Drawing. III. Power frequency voltage dry test as per IS: 73/71 with latest amendment if any.

IV. Mechanical operation test ON-OFF operation (100 Nos. ON-OFF operation) can be carried out with operating rod. OFF operations can be carried out by cutting the fuse wire so that it falls freely as in actual service condition.

V. Temperature-rise test. VI. Galvanizing test VII. Test on F. R. B. P. Tube.

VIII. Chemical composition test of all current carrying components. 25) TEST CERTIFICATE FOR POST INSULATOR:

For the offered lot supplier shall have to submit acceptance and routine test certificate received from the original manufacturer for 11KV post insulator and FRBP tube used in the manufacturing of D.O. fuse. It is preferred that insulators of same make are used in one lot. However, if insulators of different make are used in one lot of D. O. fuse then supplier will have to submit Type test certificates (Validity up to 5 Years) received from the respective original manufacturer for the insulators used in D. O. fuse.


Guaranteed Technical Particulars of 11 KV 200 Amp 3 Pole D.O. Fuse

Sl no. Description & Specification Bidder’s Offer

1 Normal system voltage 11KV

2 Rated Voltage – 12KV

3 Rated Current-200Amp.

4 Rated frequency – 50 Hz.

5 Rated – 1 (one) inute power frequency withstand voltage.

a) between pole and earth – 28 V

b) across the isolating distance of fuse of base – 35 KV

6 Lightening Impulse Voltage With stand

a) Earth & between poles - 75 KV (Peak)

b) Across Isolating - 85KV (Peak) of fuse base.

7 Breaking Capacity – 8KA

8 Contact shall be made from phosphorus bronze (Copper Alloy) Yes i.e. the contact should be silver plated with thickness of coating not less than 2.5 Micron and the contact points should efficiently transfer current to fuse base.

9 The fuse band shall be made from fiber glass tube (FRBP Tube) made from synthetic resin bounded woven glass fabric grade MF-4 laminated sheet as per BS-3953/1976

10 11KV Solid Core Insulators having 320mm minimum creep age distance and 10 KN (minimum) mechanical failing load shall be provided Max Well Ceramics / Vishal Malleable or any other approved material. The offer with any other make insulators also are acceptable and in the event of order the same shall have to be got approved and type tested by selecting samples by the inspecting officer. .

11 All M. S. Bolts, Nuts, Washer above 10mm, ferrous shall be hot dip galvanized.

12 Fuse Base Top Assembly

13 Fuse Base Bottom Assembly

14 Fuse Carrier Top Assembly

15 Fuse Carrier Bottom Assembly



Technical Specifications of 11 KV 400 Amp 3 Pole HG Fuse

1. SCOPE:- This specification covers the manufacture, testing, loading, transportation and

delivery of 11KV, 400Amp, 3Pole H.G. Fuse Sets to be used at Sub-stations suitable for operation under off load conditions.

2. (a) The 11 KV H.G. Fuses shall be suitable for out door operation in

horizontal configuration under the climatic conditions specified. It shall be of the following ratings:-

1 Number of Poles 3 2 No.of Insulator per Pole 2 nos. 12 KV post Insulators 3 Nominal system Voltage 11 KV 4 Highest System of Voltage 12 KV 5 Rated frequency 50 Hz 6 System Frequency Effectively earthed 7 Rated normal current 400 Amps 8 Altitudes of installation Not exceeding 1000 M.


1 Power frequency withstand voltage (dry) 33 KV (RMS) 2 Power frequency withstand voltage (wet) 35 KV (RMS) 3 Impulse withstand voltage (dry) 75 KV (Peak) 4 Power frequency withstand voltage 1.3 times the actual dry

flashover voltage of the unit

3. STANDARDS :-

The H.G. Fuse set shall confirm to the following standards. IS- 5792-1973 ( for high voltage expulsion fuses and similar fuses). IS- 2544-1973, IS- 9385-1980 (for porcelain post insulators or its latest amendments if any). IS-2633-1979 ( for Galvanisation of ferrous parts

4. INSULATOR MAKE :- 12 KV post insulator complete with pedestal cap

duly cemented to be used in 11 KV H.G. Fuse sets confirming to IS-2544/1973.

5. TECHNICAL DETAILS :- The H.G. Fuses shall have adjustable arcing horns made of solid copper rod having 8.23 mm dia. The horns shall be fitted with screwing devices with fly nuts for fixing and tightening the fuse wire. It shall have robust terminal connectors of size 80 mm x 50 mm x 8 mm made of copper casting (95 % minimum copper composition) duly silver plated with two numbers of 12 mm dia brass bolts and double nuts with flat brass washers. The connectors should be capable of connecting crimpable conductor upto 100 Sq. mm size( ACSR/ Alloy) with bimetallic solderless sockets. The H.G Fuse Set shall suitable for horizontal mounting on sub-station structures. The minimum clearance between the adjacent phases of the fuse set shall be 760 mm and the centre to centre (distance between two post insulators of the same phase) shall be 410 mm. All metal (ferrous) parts shall be galvanized and polished. Only 12 KV post insulator ( orginal cemented and not pin insulators shall be used for the H.G. Fuse Set.


6. CLIMATIC CONDITIONS :- The H.G. fuse set shall be suitable for operation under the following climatic conditions.:-


3

Maximum yearly average ambient air temperature

300 C 4 Maximum temperature attainable by a body

exposed to the sun. 500 C

5 Minimum ambient air temperature 00 C 6 Maximum relative humidity 100% 7 Average number of thunderstorm days per annum 70 days 8 Average number of rainy days per annum 120 9 Average annual rain fall. 150CM 10 Number of months of tropical monsoon conditions 4 11 Maximum wind pressure 260 Kg/mm 12 Degree of exposure to atmospheric pollution. Normally polluted

atmosphere.

7. DRAWIING & LITERATURES: Two copies of drawings of 11KV, 400Amp, 3 Pole H.G. Fuse shall be furnished along with the tender for reference. The details of construction and materials of different parts of the H.G Fuse shall clearly be indicated in the tender and illustrative pamplet/ literature for the same shall be submitted along with the tender.

8. Type Test :-

Certificate for the following type tests conducted on a prototype set of HG Fuse in a NABL approved test house/CPRI shall have to be submitted along with offer.

i) Impulse voltage dry test ii) Power frequency voltage dry test iii) Power frequency voltage wet test iv) Temperate of resistance. v) Test to prove the capability of carrying the rated peak short circuit current and the rated short time current. vi) Mainly active load braking capacity test. vii) Transformer off-load breaking test. viii) Line charging breaking capacity test. ix) Operation tests. x) Mechanical endurance test. xi) Mechanical strength test for the post insulator as per IS:2544/1973, 5350 (Pt- II)/1970 & relevant IEC. xii) Test for galvanization of metal (ferrous) parts as per IS- 2633/1973.


The inspection may be carried out by the Purchaser at any stage of manufacture. The successful bidder shall grant free access to the Purchaser’s representative at a reasonable time when the work is in progress. The following routine tests shall have to be conducted on each set and results are to be furnished for consideration of deputing inspecting officer for inspection and conduction testing


of the materials at the works of the manufacturer. the supplier shall give fifteen days advance intimation t the Purchaser to enable him to depute his representative for witnessing the tests.

i) Power frequency voltage dry test ii) Tests to prove satisfactory operation. iii) Dimension Check iv) Galvanisation test.

10. Guaranteed Technical Particulars :



Any fittings accessories or apparatus which may not have been specifically mentioned in this specification but which are usually necessary in equipment of similar plant shall be deemed to be included in the specification and shall be supplied by the bidder without extra charge. All plant and equipment shall be complete in all details whether such details are mentioned in the specification or not.

12. Inspection :



GUARANTEED TECHNICAL PARTICULARS OF 11 KV 400Amp.

3 pole HG Fuse Sl. No

Particulars

Requirement

Bidders offer

11 KV 400 Amps. 3 pole H.G Fuse.


phase 2 nos. of 12 KV Post Insulators per phase as per ISS:2544/1973

4 Suitable for mounting Horizontal


400 Amp., 50 Hz


254 mm (minimum)



8 (a)


To be specified by the bidder ( as per CPRI Test Report).

(b) Type of cementing Original Cementing only as per IS: 2544/1973 & relevant IEC.

(c) 1 minute Power frequency withstand voltage (Dry)

45KV RMS

(d) 1 minute Power frequency withstand voltage (wet)

35KV RMS

(e) Visible discharge voltage 9KV RMS (f) Dry flash over voltage 85 KV RMS (g) Power frequency puncture

withstand voltage 1.3 times of actual dry flash over voltage (110 KV) .

(h) Creapage distance 320 mm (minimum). Actual creepage distance for which type test has been conducted is to be supplied.



withstand voltage

(a) Across the Isolating distance 32KV(RMS) (b) To earth & between poles 28KV(RMS)


11 Details of Arcing Horn 8.23 mm dia. solid copper rod silver plated provided with screwing arrangement on the fuse carrier made of copper casting for fixing fuse wire (Total length -635 mm). All the bolts, Nuts and washers should be made out of Brass.


a) Riser cum Connector made out of copper flat (with minimum 95% copper composition having riser size (80 mm height x30mm width x8 mm thickness) and connector of size (80 mmx50mmx 8mm) duly silver plated and machine finishing provided with 2 nos.12 mm dia. brass bolts and double brass nuts with flat brass washers and 2 nos. solderless bimetallic socket per each connector suitable upto 100 mm² conductor.

b) 100 mm height G.I Riser made of 19 mm nominal bore medium gauge G.I pipe welded with 2 nos. of G.I flat of 30mmx5mm of both ends fixed with 10mm dia. stainless steel bolts and nuts with flat & stainless steel spring washer.

13. Galvanization a) All ferrous parts shall be hot- dipped Galvanized as per IS.2633/1972 (Latest Amendment) , IS :2629/1985 (1st. Revision),& all non-ferrous parts shouldbe duly electroplated with silver.

14 Supporting Channel 75mmx40mmx6mm M.S.Channel. (Hot dip galvanized)

15 Weight of each pole 16 Kg (Approx.)To be specified by the Bidder

16 Detailed drawing submitted ? To be provided by bidders N.B i) Ferrous parts shall be duly galvanized as per IS :2629/1985(1st. Revision),

(Amendment-2) and non-ferrous parts shall be silver plated. ii) Certificate from a Government approved laboratory(NABL accredited) regarding

composition of copper in electrolytic copper casting of materials should be submitted during inspection of materials at the cost of Bidder.

iii) Type Test Certificate : The type test certificate , conducted within five years , preceding to date of opening of the tender from Govt. testing laboratory (NABL accredited / CPRI) shall be furnished.



TECHNICAL SPECIFICATION OF 33 KV 3 POLE, 400 AMP ,

HORIZONTAL TYPE AB SWITCH

1.0 SCOPE:- This specification covers manufacturing testing and supply of 3 Pole, 400 AMP, 50 Hz, Single break, 33 KV class Air Break switches for outdoor installations to be used at 33/11 KV Sub-stations and for incoming & outgoing Lines suitable for operation under off load conditions.

1.1 DESCRIPTION OF THE MATERIALS:-The A.B. Switch sets shall confirm to the following

parameters:-

Sl. No.

Description Parameters of AB Switch

Parameters of AB 33 KV

i) No. of poles 3

ii) Number of Post insulator per pole 4 nos. 22/24 KV class

iii) Nominal system voltage (KV) 33 iv) Highest System Voltage (KV) 36

v) Rated frequency 50HZ

vi) System earthing Effectively earthed.

vii) Rated nominal current Amp. 400 Amp

viii) Altitude of installation Not exceeding 1000 M

The post insulators used in the A.B. Switches shall have the following ratings

Sl.

No.

Description

Parameters P.I. of AB Switches for

33 KV

i) Power frequency withstand voltage

95

ii) Power frequency withstand voltage (wet) KV (RMS)

75

iii)

iii

Impulse withstand voltage (dry) KV

170 KV (peak)

170 iv) Power frequency puncture

1.3 times the actual dry flashover voltage of the unit

1.2 STANDARDS:- The AB Switch Set shall conform to the following standards:-

i) IS-9920 (Part-I to V.)

ii) IS-2544/1973 ( for porcelain post insulators

iii) IS-2633 (for galvanization of ferrous parts.) or its latest amendments if any.


1.3 INSULATORS:-

22 KV / 24 KV class Post Insulators complete with pedestal cap duly cemented to be used in the AB Switch Set conforming to IS-2544/1973

The bidder shall furnish the type test certificate of the post insulators from their manufacturer for reference.

The bidder shall mention make, type of insulation materials, metal fittings, Creep age distance, protected Creep age distance, tensile strength, compression strength, torsion strength and cantilever strength.

1.4 CLIMATIC CONDITIONS:-

The A.B. Switch set shall be suitable for operation under the following climatic Conditions

1. Maximum ambient air temperature. 45 0 C

2. Maximum daily average air temperature 35 0 C 3. Maximum yearly average ambient air temperature 30 0 C 4. Maximum temperature attainable by a body exposed to the

sun. 50 0 C

5. Minimum ambient air temperature 0 0 C 6. Maximum relative humidity. 100% 7. Minimum number of rainy days per annum 70 8. Average number of rainy days per annum 120 9. Average annual rain fall. 150 cm. 10. Number of months of tropical monsoon conditions 4

11. Maximum wind pressure. 260 Kg./ mm2 12. Degree of exposure to atmospheric pollution. Normally polluted atmosphere.

1.5 TECHNICAL DETAILS:-

1.5.1 The 33 KV A.B. Switch Set shall be gang operated single air break outdoor type horizontal mounting having 4 nos. 22/24 KV post insulator per phase. The operating mechanism shall be suitable for manual operation from the ground level and shall be so designed that all the three phases shall open or close simultaneously. The Switches shall be robust in construction, easy in operation and shall be protected against over travel or straining that might adversely affect any of its parts. The required base M.S. Channel, phase coupling rod, operating rod with intermediate guide braided with flexible electrolytic copper, tail piece of required current carrying capacity and operating mechanism with ‗ON‘ & ‗OFF‘ positions shall be provided. The operating rod shall be medium gauge of 32mm diameter nominal bore G.I. pipe single piece 6 meters. The phase coupling rod for gang operation shall medium gauge 25mm dia nominal bore G.I. Pipe. Rotating post insulators shall be provided with suitable bearing mounted on a base channel with 6 mm thick thrust collar and 6mm split pin made out of stainless steel. The operating down rod shall be coupled to the spindle (minimum dia - 32mm) for gang operation through another suitable bearing by two numbers 10mm dia through stainless steel bolts with double nuts. The post insulators should be fixed with the base channel using Galvanized Nuts and Bolts.

All the bearings shall be provided with grease nipple. All ferrous parts shall be galvanized and polished. The pipes shall be galvanized in accordance with IS-4736/1968.


1.5.2 Mounting: - The A.B. Switches shall be suitable for horizontal mounting in double pole sub-station structures. MS Galvanized base Channel & base support channel should be of min. size 100x50x5 mm.

1.5.3 Switching Blades: - It shall be made out of electrolytic copper with silver plated. The approximate size shall be 250mm x 50 x 8mm. The switch shall have such a spring mechanism so as to ensure that the speed of the opening of contact is independent of speed of manual operation.

1.5.4 Fixed Contacts:- The fixed jaw type female contracts (50x8x95 )mm shall be made of electrolytic copper ( minimum 95 % copper composition) duly electroplated controlled by Phosphor bronze high pressure spring housed in robust G.I. Cover.

It is essential that provision shall be made in fixed female contracts to take the shock arising from the closing of moving contract blade without the same being transmitted to the post insulator. The arrangement made in this regard shall be specifically shown in the drawing.

1.5.5 Arcing Horn:- As the switches are generally meant for isolating transmission line and distribution transformers, suitable arcing horns shall be provided for breaking the charging current horn shall be made of 10 mm dia G.I. Rod with spring assisted operation.

1.5.6 Terminal Connectors:- Terminal connectors shall be robust in design. The size of fixed connector shall be ( 80 x 50 x8 mm) and size of movable connector shall be of ( 80 x50) x ( 80 x 50) x 8 mm of copper casting with uniform machine finishing duly silver plated made out of minimum 95 % copper composition with 2 nos. 12 mm dia holes provided with suitable brass bolts and double nuts, flat washers & 2 nos. bimetallic solderless sockets

suitable up to ACSR Panther or AAAC 232 mm2 conductor.

1.5.7 Spacing:- The minimum clearance between phase to the switch shall be 1200 mm. The operating down rod shall be at a transverse distance of 300 mm from the outer limb of the switch. The centre spacing between two post insulators of the same phase shall be 560 mm. In the

open position of the A.B. Switches the moving blade shall rotate through anangle of 90 0 . This shall be exhibited in the drawing.

1.5.8 Drawing & Literatures:- Drawings of 33 KV 400 amp, 3 Pole, single break A.B. Switch shall be furnished along with the tender.

The details of construction and materials of different parts of the A.B. Switches shall clearly be indicated in the tender and illustrative pamphlet / literature for the same shall be submitted along with the tender.

1.6 TESTS & TEST CERTIFICATE

1.6.1 Type Test:- Certificates for the following type tests conducted within five years proceeding to the date of opening of tender on prototype set of A.B Switch in a Govt. Approved Testing Laboratory preferably at CPRI, Bhopal/ Bangalore shall have to be submitted for reference and scrutiny.

i. Impulse voltage dry test ii. Power frequency voltage dry test iii. Power frequency voltage wet test

iv. Temperature of resistance.


v. Measurement of resistance. vi. Test to prove the capability of carrying the rated peak short circuit current and the rated short time current. vii. Mainly active load breaking capacity test. viii. Transformer off-load breaking test. ix. Line charging breaking capacity test. x. Operation tests. xi. Mechanical endurance test. xii. Mechanical strength test for the post insulator as per IS-2544/1973. xiii. Test for galvanization of metal (ferrous) parts as perm IS-2633/1973.

Besides, mechanical endurance test will have to be conduct on one set in the presence of our authorized person who shall be deputed to carryout acceptance tests before delivery of the materials.

1.6.2 Routine Tests: - The following routine tests shall have to be conducted on each sets and results are to be furnished for consideration of deputing inspecting officer for inspection and conducting testing of the materials.

1. Power frequency voltage dry test 2. Measurement of resistance of main circuit 3. Tests to prove satisfactory operation. 4. Dimension check 5. Galvanization test.

1.7 GUARANTEED TECHNICAL PARTICULARS:-

The Bidder shall furnish the guaranteed technical particulars duly filled in the format at Appendix-I along with the tender.

1.8 COMPLETENESS OF EQUIPMENT:-

Any fittings, accessories for apparatus which may not have been specifically mentioned in this specification but which are usual or necessary in equipment of similar plant shall be deemed to be included in the specification and shall be supplied by the Tender without extra charge. All plant and equipment shall be completed in all details whether such details are mentioned in the specification or not.

1.9 INSPECTION:-Routine and acceptance tests shall be conducted at the place of manufacturer. The bidder are requested to furnish details of equipment which will be used for testing along with tender. The bidder of those manufacturers who do not have adequate testing facilities for conducting routine and acceptance test are liable for cancellation. The successful bidder has to furnish routine test certificate and guaranteed certificate for approval prior to offer of materials for inspection for each consignment of offer.


GUARANTEED TECHNICAL PARTICULARS FOR 33KV, 400A, 50 HZ, 3 POLE, SINGLE BREAK TYPE AB SWITCH

Sl. No

Particulars

Desired values Bidder‘s

offer

1 2 3 4 1. Maker‘s name and country

of origin To be specified by the tenderer

2. Type of Switch Rotating type only 3. Suitable for mounting Horizontal only

4. Number of supporting post insulators per phase

4 nos.22 KV / 24 KV Post Insulators per phase as per ISS-2544/1973.

5. No. of Breakers per phase Single Break

6. Post Insulator. a) Maker‘s name and country

of origin

Techno Ceramics / Allied Ceramic/JSI/Equivalent type test certificate to be provided along with bid.

b) Type of cementing To be quoted for original cemented only & as per IS-2544-1973 & relevant IEC.

c) One minute power frequency withstand voltage Dry

95 KV RMS.

d) One minute power frequency withstand voltage Wet

75 KV RMS.

e) Visible discharge voltage 27 KV RMS.

f) Dry Flashover Voltage To be specified by the tenderer g) Power frequency puncture with

stand voltage 1.3 times of actual dry flash over voltage

h) Impulse withstand voltage (switch in position)

170 KV (peak)

i) Creepage distance (mm) 450 mm minimum. (actual creepage distance for which type test have been conducted is to be specified by the tenderer

7.

Impulse withstand voltage for positive and negative polarity 1.2 / 50 mircro- second wave.

a) Across the isolating distance 195 KV (peak)

b) To earth & between poles 170 KV (peak)

8. One minute power frequency withstand voltage.

a) Across the isolating distance 80 KV (RMS)

b) To earth & between poles 70 KV (RMS)

9.a) Rated normal current and rated frequency

400 amps. 50 Hz


b) Rated short time current. 16 KA ( RMS )

10. Rated short circuit making capacity 25 KA (RMS)

11. Rated peak withstand current 40 KA ( Peak )

12. Rated cable charging breaking capacity

40 KA ( RMS )

13. Rated Transformer off load breaking capacity

16 Amp (RMS)

14. Rated line charging breaking capacity 5.3 Amps ( RMS)

15. Minimum clearance between adjacent phases

a) Switch Closed ( centre to centre) 1200 mm

b) Switch Opened ( centre to edge of blade)

640 mm

16. Temperature rise

Temperature rise shall not exceed the maximum limit as specified below at an ambient temperature not

exceeding in 40 0 C

b) Copper contacts in air 65 0 C

c) Terminal of switch intended to be connected to external conductor by bolts

50 0 C

17. Vertical Clearance from top of insulator cap to mounting channel

508 mm (minimum)

18. Type of Contact: - a) Self aligned, high pressure jaw type fixed contacts of electrolytic copper of size 50 mm x 8 mmx95 mm duly silver plated. Each contact should be revetted with three nos. Copper rivets with a bunch (minimum 3 mm thick) consisting of copper foils, each may vary from 0.15 mm to 0.25 mm. These total thickness of copper foils per jaw should be 6 mm. Jaw assemblies are to be bolted through brass bolts and nuts with brass flat and spring washer.

b) Solid rectangular blade type moving contact of electrolytic copper size 250 mm x 50 mm x 8 mm duly silver plated ensuring a minimum deposit of 10 micron of silver on copper contacts or as may be prescribed under relevant ISS / IEC.

c) Pressure spring to be used in jaw contacts shall be Stainless Steel having 8 nos of turn x 28 mm height x 14.4 mm diameter with 14 SWG wire (minimum six nos springs shall be used)


19. Connectors:- Terminal connectors for both movable and fixed should be of copper flats of same size similar to that of moving contact blades (minimum 95% copper composition). The fixed connector shall of size 80 mm x 50 x 8 mm and the size of movable connector shall be size 80 x 50 x 8 mm with machine finishing duly silver plated with 2 nos. of 3/8” brass bolts, nuts, plain washers & spring washers should be provided along with 2 nos solder less bimetallic sockets for each connector suitable sockets for each connector suitable up to 232 mm² AAA conductor.

20. Moving Contacts supports:- Movable contact is to be supported by galvanized angle of 50 x 50 x 5 mm in each phase and the moving contact are to be bolted through 2 no brass bolts and nuts with suitable brass flat and spring washers.

21. Galvanization a) Iron parts shall be dip galvanized as per IS-2633/1 972.

b) b) The pipe shall be galvanized as per IS- 4736/1968.

22. Details of Phase a) Coupling Rod 25 mm nominal bore G.I. pipe medium

gauge.

b) Operating Rod 32 mm nominal bore G.I. pipe medium gauge single length 6 mtrs. The detailed dimension of the G. I. pipe as per IS-1239 (Pt. I) as mentioned below :-

Nominal base (mm)

Outside diameter (mm)


Max Min 25 34.2 33.3 3.25

32 42.9 42 3.25

c) Arcing Horns 10 mm dia G.I. rod with spring assisted operation.

d) Force of Fixed contact spring To be specified by the tenderer.

e)

Copper braided flexible tapes:-

450 mm long 25mm width 2 nos. of flexible electrolytic copper tape or braided chord (with tin coated) having minimum weight 450 gms per meter and both ends shall be crimped with copper sockets through brass bolts and nuts with brass flat washers. Two nos of suitable copper sockets shall be used at both ends. The minimum no. of flexible wires should be 1536 of 36 SWG for each flexible chord.

f) Quick break device Lever mechanism.


g)

Bearings

4 nos. self lubricated bearing to be provided with grease nipple including 4th bearing being a thrust bearing.

h) Locking arrangement Pad Lock & Key arrangement at both ‗ON‘ & ‗OFF‘ position.

i) Earth Terminal: To be provided at base channels. 23. Supporting Channels 100 x 50x5 mm M.S. Channel hot dip

galvanized.

24. Weight of each pole complete To be specified by the tender

25. Detailed drawing To be submitted by the bidder

NB- Every AB Switch should bear the marking of manufacturer’s name ,Purchaser’s name , P.O. No., Sl. No. ,Rating etc. Name & Signature of Bidder with seal


33KV 3 Pole 200 Amp AB Switch (Horizontal Type)

Type Test: - Certificate for the following type tests conducted (within five years proceeding to the date of opening of the tender)on a prototype set of A.B. Switch in a NABL approved test house/CPRI shall have to be submitted along with offer.

GUARANTEED TECHNICAL PARTICULARS

Slno. Description Specified Bidder’s Offer

1 Maker's name and Country of origin. 2 Type of Switches Rotating type only. 3 Suitable for mounting. Horizontal only.

4 Number of support post Insulator per phase 4 Nos. 22 Kv/24 Kv post Insulators per phase as per IS : 2544/1973.

5 POST INSULATOR (a) Maker's name and Country of origin. Techno Ceramics / Allied Ceramic/JSI/Equivalent

type test certificate to be provided along with bid.

(b) Type of Cementing. Original Cementing only.

(c) One minute power frequency withstand voltage dry.

95 Kv (rms)

(d) One minute power frequency withstand voltage wet.

75 Kv (rms)

(e) Visible Discharge voltage. 27 Kv (rms) (f) Dry flash over voltage. 95 Kv. (g) Power frequency puncture withstand

voltage. 1.3 times of actual dry flash over voltage.

(h) Impulse withstand voltage (Switch in position) 170 Kv (Peak)

(i) Creepage distance. 430 mm. However, t he actual creepage d i s t a n c e f o r which type test has been conducted is to be supplied.

6 Impulse withstand voltage for positive & negative polarity (1.2/50 micro second wave)

(a) Across the Isolating distance. 195 Kv (Peak) (b) To earth and between polles 170 Kv (Peak) 7 Rated one minute power frequency

withstand Voltage.

(a) Across the Isolating distance. 80 Kv (rms)

(b) To earth and between polles 70 Kv (rms)

8 Rated normal current and rated frequency. 400 Amps. 50 Hz. 9 Rated short time current. 16 KA (rms)

10 Rated peak withstand current. 40 KA (Peak) 11 Rated transformer off load breaking

capacity. 6.3 A (rms)

12 Rated line charging breaking capacity. 6.3 A (rms)

13 Rated cable charging breaking capacity. 16 A (rms) 14 Minimum clearance between adjacent

phases.

(a) Switch closed (Centre to Centre) 1200 mm

(b) Switch opened (Centre of post Insulator to the edge of the blade) 640 mm


15 TEMPERATURE RISE.

The temperatyure rise should not exceed to maximum limit as specified below at an ambient temperature not exceeding

400C.

650C

Copper contacts silver faced terminal of switch intended to be conducted to external conductor by bolts or screws at an ambient temperature should not exceed.

500C

16 Vertical clearance from the top of Insulator cap to mounting channel 508 mm. Minimum.

17

Type of Contact

(a) Self-aligned, high pressure jaw type fix contacts of electrolytic copper of size 70 x 40 x 6 mm duely silver plated. Each contact should be rivetted with three nos. copper rivets with a bunch ( minimum 3 mm thick) consisting of copper foils may vary from 0.15 mm to 0.25 mm ( total thickness of copper foil per jaw shallbe 6 mm). Jaw assembles are to be bolted through brass bolts and nuts with brass flat and spring washer.

(b) Solid rectangular blade type moving contact of electrolytic copper size 220 mm x 35 mm x 6 mm duly silver plated.

(c ) Pressure springs to be used in Jaw contacts should be phosphorous bronze having 8 nos. of turns x 28 mm height x 14.4 mm dia. With 14 SWG wire .

18

Terminal Connector.

Terminal connector for both movable and fixed should be of copper casting (minimum 95 % copper composition). The fixed connector shall be of size (70 x 40) x 6 mm and the size of the movable connector (70 x 40) x (70 x 40) x 6mm with machine finishing duely silver plated with 2 nos. 12mm dia. hole with suitable brass bolts and double nuts with brass flat washers and 2 nos. solerless bimettalic sockets per each connector suitable upto 80 mm2 conductor. The sockets shall be preferably of "USHA MARTIN" make.

19

Moving Contact supporting angle.

Movable contact is to be supported by G.I Angle of size 40 x 40 x5mm on each phase and the moving contact are to be bolted through 2 nos. stainless flat and spring washers suitably.

20 Galvanisation (a) Iron parts shall be hot-dipped galvanised as per IS :2629/1985 (1 st Revision), (Amendment-2).

(b) The G.I Pipe shall be galvanised as per IS : 4736/1968 (1 st Revision),(Amendment-1) for Hot-dipped Zinc Coating on M.S Tubes.

21 Details of phase (a) Coupling Rod. 25mm nominal bore G.I Pipe medium gauge.

(b) Operating Rod.

32mm nominal bore G.I Pipe medium gauge. Single length 6 mtrs. The detail dimensions of the G.I Pipe as mentioned below :


Nominal Outside Diameter Wall thickness Max. Min.

25mm 34.2mm 33.3mm 3.25mm 32mm 42.9mm 42mm 3.25mm

(c ) Arcing Horn. (a) 8mm dia G.I Rod with spring-assisted operation.

(d) Force of fixed contact spring. 50-75 lb.

(e) Copper braided flexible tapes.

320mm length of flexible electrolytic copper tape or braided chordwith tin coated having minimum weight 450 gms/mtr. And both ends shall be cripped with copper sockets through brass bolts and nuts with brass flat washers. Two nos. of suitable copper sockets shall be used at both ends. The socket should be preferably of "DOWEL" make(catalogue o CUS/48) or equivalent USHA MARTIN make. The minimum no. of flexible wires should be 1536 of 36 SWG for each flexible chord.

(f) Quick break Device. Lever Mechanism. (g) Bearings. 4 nos. self lubricating bearings to be provided with

grease nipple including 4th bearing being a thrust bearing.

(h) Locking Arrangement. Pad locker and key arrangement at both "ON" and "OFF" position.

(i) Earth Terminal. To be provided at base channel.

(j) 'T' Connection. The 'T' Connection provided on the channel having 'MovingContact' shall be of G.I Nut & Bolt at the bottom end to facilitate replacement of this unit only during requirement & avoid entire change of the arm.

(k) The 'I-Bolt' shall be longer with 75 mm thread. 22 Supporting Channel. 75 x 40 X6 mm M.S Channel hot-dipped

galvanised.

23 Weight of each pole complete. 50 Kgs. Approximately. N.B I) Ferrous parts shall be duly galvanised as per IS:2629/1985 (1 st Revision), (Amendment-2) and non-

ferrous II) The G.I Pipes & Rods shall be galvanised as per IS : 4736/1968 (1 st Revision),(Amendment-1) for Hot-

dipped Zinc Coating on M.S Tubes. III) Certificate from a Government approved laboratory regarding composition of copper in electrolytic

copper IV) Items not covered in the G.T.P, but relevant in Design, manufacturing, quality control & testing

of materials shall be governed by the relevant IS with latest Amendments. V) Type Test report from CPRI or accredited NABL laboratory should be furnished. Same for

insulators is to also to be provided.



TECHNICAL SPECIFICATION FOR 33KV, 400 AMP , 3 POLE HG FUSES

SCOPE:This specification covers the design manufacture, shop testing, loading, transportation and delivery at sub-station site of 33KV, 400Amp, 3Pole & 11KV, 400Amp, 3Pole H.G. Fuse Sets for outdoor installations to be used at 33/11KV Sub-stations suitable for operation under off load conditions.

The 33KV. 400Amps, 3 Pole H.G Fuse Sets shall confirm to the following parameters:-

i) Number of Poles:- 3

ii) No. of insulator per pole:- 4nos. 22/24KV Post Insulator/ Phase iii) Nominal system voltage 33 KV iv) Highest system voltage:- 36KV v) Rated frequency:- 50 Hz vi) System earthing:- Effectively earthed vii) Rated normal current 400 Amps viii) Altitude of installation Not exceeding 1000 M. The post insulator used in the H.G. Fuse set shall have the following ratings:- i) Power frequency withstand voltage (dry) 95KV (RMS) ii) Power frequency withstand voltage ( wet) 75 KV (RMS)

iii) Impulse withstand voltage (dry) 170 KV (Peak)

iv) Power frequency puncture withstand voltage 1.3 times the actual dry flashover voltage of the unit.

STANDARDS:- The H.G. Fuse Set shall conform to the following standards:-

i) IS- 5792- 1973 (For high voltage expulsion fuses & similar fuses)

ii) IS-2544-1973 ( for porcelain post insulators)

iii) IS-9385-1979 or its latest amendments if any.

iv) IS-2633-1979 ( For Galvanization of ferrous parts )

INSULATORS: The 22KV/ 24KV post insulators complete with pedestal cap duly cemented to be used in the H.G. Fuse sets confirming to IS-2544/1973.

The bidder shall mention make, type of insulation materials, metal fittings, Creepage distance, protected Creepage distance, tensile strength compression strength, torsion strength and cantilever strength.

The bidder shall furnish the type test certificate of the post insulators from their manufacturer for reference & scrutiny.

TECHNICAL DETAILS: The H.G. Fuses shall have adjustable arcing horns made of solid copper rod having 8.23 mm dia. The horns shall be fitted with screwing devices with fly nuts for fixing and tightening the fuse wire. It shall have robust terminal connector 5s of size 80mm x50 mm x 8 mm made of copper casting ( 95% minimum copper composition) duly silver plated with two numbers of


12mm dia brass bolts and double nuts with flat brass washers. The connector should be capable of connecting crimp able conductor up to 232 Sq.mm . size (ACSR/ AAAC) with bimetallic solder less sockets .The H.G. Fuse Set shall suitable for horizontal mounting on sub-station structures. The minimum clearance between the adjacent phases of the fuse set shall be 1200 mm and the centre to centre (distance between two post insulators of the same phase) shall be 760 mm. All metal (ferrous) parts shall be galvanized and polished. Only post insulator (original cemented and not pin insulators shall be used for the H.G. Fuse Set.

DRAWIING & LITERATURES:Three copies of drawings of 33KV, 400Amp, 3 Pole H.G. Fuse shall be furnished along with the tender for reference. The details of construction and materials of different parts of the H.G Fuse shall clearly be indicated in the tender and illustrative pamplet/ literature for the same shall be submitted along with the tender.

TESTS & TEST CERTIFICATE: Type Test:-Certificates for the following type tests conducted within five years proceeding to the date of opening of tender on a prototype set of H.G. Fuse in a Govt. Approved Testing Laboratory preferably at CPRI Bangalore shall be submitted along with the tender.

i) Impulse voltage dry test ii) Power frequency voltage dry test iii) Power frequency voltage wet test iv) Temperate of resistance. v) Test to prove the capability of carrying the rated peak short circuit current and the rated short

time current. vi) Mainly active load braking capacity test. vii) Transformer off-load breaking test. viii) Line charging breaking capacity test. ix) Operation tests. x) Mechanical endurance test. xi) Mechanical strength test for the post insulator as per IS:2544/1973, 5350 (Pt- II)/1970 &

relevant IEC. xii) Test for galvanization of metal (ferrous) parts as per IS- 2633/1973.

Besides above, mechanical endurance test will have to be conducted on one set in the presence of our authorized person who shall be deputed to carryout acceptance test before delivery of the materials.

Routine Tests:-

The following routine tests shall have to be conducted on each sets and results are to be furnished for consideration for acceptance of deputing inspecting Officer for inspection & conducting testing of the materials

.i) Power frequency voltage dry test.

ii) Tests to prove satisfactory operation.

iii) Dimension check.

iv)Galvanisation test.

GUARANTEED TECHNICAL PARTICULARS: The bidders are required to furnish the guaranteed technical particulars at Schedules attached to this specification duly filled in along with the tender.


COMPLETENESS OF EQUIPMENT:-


INSPECTION AND TESTING:-

The Purchaser shall have free entry at all times, while work on the contract is being performed, to all parts of the manufacturer‘s works which concern the processing of the equipment ordered. The manufacturer shall afford the Purchaser without charge, all reasonable facilities to assure that the equipment being furnished is in accordance with this specification.

The equipment shall successfully pass all the type tests and routine tests referred to and those listed in the most recent edition of the standards given in this specification.

The Purchaser reserves the right to reject an item of equipment if the test results do not comply with the values specified or with the data given in the technical data schedule.

Type tests shall have been / shall be carried out at CPRI / National Govt. approved Laboratory and be witnessed by a representative of such laboratory or some other representative acceptable to the Purchaser. Routine tests shall be carried out by the Supplier at no extra charge at their works.

Adequate facility with calibrated testing equipment must be provided by the manufacturer free of cost to carry out the tests. Type test certificates must be furnished along with the tender for reference of the Purchaser.

All costs in connection with the testing, including any necessary re-testing, shall be borne by the Supplier who shall provide the Purchaser with all the test facilities which the latter may require, free of charge. The Purchaser shall have the right to select the samples for test and shall also have the right to assure that the testing apparatus is duly calibrated and correct. Measuring apparatus for routine tests shall be calibrated at the expense of the Supplier at an approved laboratory and shall be approved by the Purchaser.

The Supplier shall be responsible for the proper testing of the plant or materials supplied by sub-suppliers to the same extent as if the work, plant or materials were completed or supplied by the Supplier.

Any cost, incurred by the Purchaser in connection with inspection and re-testing as a result of failure of the equipment under test or damage during transport or offloading shall be to the account of the Supplier.

The supplier shall submit to the Purchaser five signed copies of the test certificates, giving the results of the tests as required. No materials shall be dispatched until the test certificates have been received by the Purchaser and the Supplier has been informed that they are acceptable.

The test certificates must show the actual values obtained from the tests, in the units used in this specification, and not merely confirm that the requirements have been met.

In the case of components for which specific type tests or routine tests are not given in this specification, The Supplier shall include a list of the tests normally required for these

components. All materials used in the Contract shall withstand and shall be certified to have satisfactorily passed such tests.

The Purchaser at his discretion may re-confirm the Test Results in his own laboratory or laboratory of his choice.


No inspection or lack of inspection or passing by the Purchaser‘s Representative of equipment or materials whether supplied by the Supplier or sub-supplier, shall relieve the Supplier from his liability to complete the contract works in accordance with the contract or exonerate him from any of his guarantees.

GURANTEED TECHNICAL PARTICULARS FOR 33KV 400 AMP, 3 POLE, H.G. FUSES.

Sl. No.

Particulars Desired Values for Bidder‘s Offer

1 2 3 4 1 Maker's name and country

or origin To be specified by the bidder.

2 Suitable for mounting Horizontal only.

3 Number of supporting post insulator per phase

4 nos. 22KV/24KV Post Insulator per phase as per ISS - 2544/ 1973

4 Post Insulator

(a) Maker's name and country or origin

To be specified by the bidder

(b) Type of cementing To be quoted original cemented only. (c ) One minute power frequency

withstand voltage dry 95KV RMS

(d) One minute power frequency withstand voltage wet.

75 KV RMS.

(e) Visible discharge voltage 27KV RMS

(f) Dry Flashover Voltage To be specified by the bidder

(g) Power frequency puncture withstand voltage

1.3 times of actual dry flash over voltage.

(h) Impulse withstand voltage (switch in position)

170KV (peak)

(I ) Creepage distance 430mm minimum. (actual creepage distancefor which type test have been conducted is to be specified by the bidder)

5 Impulse withstand voltage for positive and negative polarity (1.2/50 micro second wave)

(a) Across the isolating distance 195 KV (peak)

(b) To earth & between poles 170 KV (peak)

6 One minute power frequency withstand voltage

(a) Across the isolating distance 100 KV (RMS)


(b) To earth & between poles 75 KV (RMS)

7 Rated normal current and rated frequency.

400 amps, 50 Hz , 3 Pole

8 Operating Voltage 33 KV

9 Vertical clearance from top of insulator cap to mounting Channel

508 mm (minimum)

10 Height of the riser for carrying the horns.

250mm from the cap (top) of insulator.

11 Details of Arcing Horns Copper rod having 8.23 mm dia Silver-plated provided with screwing arrangement for fixing use wire made of copper casting. (Total length 995mm). All the bolts, nuts and washers should be made out of brass.

12 Riser Unit (250mm total height).

(a) The shape of connectors may be made of straight copper Flat of size adequate enough to carry a current density not ess than 1.5 Amp/ mm .2 Nos of 3/8” G.I. Bolts, double nuts, plain and spring washers and 2 nos. solder less bimetallic sockets per each connector suitable up to 232mm² AAA conductor.

(b) 170mm height G.I. Riser made of 25mm nominal bore medium gauge G.I. Pipe welded with 2 nos. G.I. Flat of 35 x 5 mm at both ends fixed with 10mm dia stainless steel, bolts and nuts with flat stainless steel spring washers.

13 Supporting

Channels

100 x 50 x 6 mm M.S. Channel (galvanized)

14 Galvanisation

All ferrous parts should be galvanized as per IS-2633/1972 & all non-ferrous part should be duly galvanized..

15 Weight of each pole (complete) To be specified by the tenderer.



Technical Specification of 33 KV 3-Pole 200 Amp H.G Fuse

1. SCOPE: - This specification covers the manufacture, testing and supply of 33 KV 200 Amps 3 pole, H.G. Fuse Sets.

2. (a) T he 33 KV H.G. Fuses shall be suitable for out door operation in horizontal

configuration under the climatic conditions specified. It shall be of the following ratings:-

1 Number of Poles 3 2 No.of Insulator per Pole 4 nos. 22 KV /24 KVpost Insulators per phase 3 Nominal system Voltage 33 KV 4 Highest System of Voltage 36 KV 5 Rated frequency 50 Hz 6 System Frequency Effectively earthed 7 Rated normal current 200 Amps 8 Altitudes of installation Not exceeding 1000 M.


1 Power frequency withstand voltage (dry) 95 KV (RMS) 2 Power frequency withstand voltage (wet) 75 KV (RMS) 3 Impulse withstand voltage (dry) 170 KV (Peak) 4 Power frequency withstand voltage 1.3 times the actual dry flashover

voltage of the unit

3. STANDARDS :- The H.G. Fuse set shall confirm to the following standards. IS- 9385-1980 ( for high voltage expulsion fuses and similar fuses). IS- 2544-1973 ( for porecelain post insulators or its latest amendments if any.). IS- 2633- 1979 ( for Galvanisation of ferrous parts).

4. INSULATOR MAKE :- 22/24 KV post insulator complete with pedestal cap duly

cemented to be used in 33 KV H.G. Fuse sets confirming to IS-2544/1973.

5. TECHNICAL DETAILS :- The H.G. Fuses shall have adjustable arcing horns made of solid copper rod having 7.62 mm dia. The horns shall be fitted with screwing devices with fly nuts for fixing and tightening the fuse wire. It shall have robust terminal connector of size 80 mm x 50 mm x 8 mm made of copper casting ( 95 % minimum copper composition) duly silver plated with two numbers of 12 mm dia brass bolts and double nuts with flat brass washers. The connectors should be capable of connecting crimpable conductor upto 80 Sq. mm size( ACSR/ Alloy) with bimetallic solderless sockets. The H.G Fuse Set shall suitable for horizontal mounting on sub station structures. The minimum clearance between the adjacent phases of the fuse set shall be 1200 mm and the centre to centre (distance between two post insulators of the same phase) shall be 760 mm. All metal (ferrous) parts shall be galvanized and polished. Only post insulator ( orginal cemented and not pin insulators shall be used for the H.G. Fuse Set.

6. CLIMATIC CONDITIONS :- The H.G. fuse set shall be suitable for operation under the following climatic conditions.:-


3

Maximum yearly average ambient air temperature 300 C

4 Maximum temperature attainable by a body exposed to the sun.

500 C


5 Minimum ambient air temperature 00 C 6 Maximum relative humidity 100% 7 Average number of thunderstorm days per annum 70 days 8 Average number of rainy days per annum 120 9 Average annual rain fall. 50 cm 10 Number of months of tropical monsoon conditions 4 11 Maximum wind pressure 260 Kg/mm 12 Degree of exposure to atmospheric pollution. Normally polluted

atmosphere.

7 Type Test :- Certificate for the following type tests conducted (within five years proceeding to the date

of opening of the tender) on a prototype set of H.G. Switch in a NABL approved test house/CPRI shall have to be submitted along with offer.

i) Dielectric test (impulse & one minute wet power frequency withstand voltage test.) ii) Temperature rise test ( for terminals) iii) Mechanical strength test for the post of insulator as per IS-2544/1973 iv) Test for galvanization of metal (ferrous) parts.


The inspection may be carried out by the Purchaser at any stage of manufacture. The successful bidder shall grant free access to the Purchaser’s representative at a reasonable time when the work is in progress. The following routine tests shall have to be conducted on each set and results are to be furnished for consideration of deputing inspecting officer for inspection and conduction testing of the materials at the works of the manufacturer. the supplier shall give fifteen days advance intimation to the Purchaser to enable him to depute his representative for witnessing the tests. i) Power frequency voltage dry test ii) Dimension Check

iii) Galvanization test. 9. Guaranteed Technical Particulars :




11. Inspection :



GURANTEED TECHNICAL PARTICULARS FOR 33KV 200 AMP, 3 POLE, H.G. FUSES.

Sl. No

Particulars

Requirement

Bidders offer

33 KV ,200 Amps.3 pole H.G Fuse


phase 4nos. of 22KV/24 KV Post Insulators per phase


200 Amp., 50 Hz


508 mm (minimum)



7 (a)


Reputed make . All the post insulators provided shall be of same make.

(b) Type of cementing Original Cementing only. (c) 1 minute Power frequency

withstand voltage (Dry)

95KV RMS

(d) 1 minute Power frequency withstand voltage (wet)

75KV RMS

(e) Visible discharge voltage 27KV RMS (f) Dry flash over voltage 95 KV (g) Power frequency puncture

withstand voltage 1.3 times of actual dry flash over voltage.

(h) Creapage distance 430 mm(minimum). Actual creepage distance for which type test has been conducted is to be supplied.



withstand voltage

(a) Across the Isolating distance 100KV(RMS) (b) To earth & between poles 75KV(RMS) 10 1.2/50 microsecond wave

impulse flash over voltage To be specified by the bidder

11 Details of Arcing Horn 1’ SWG (7.62 mm) copper rod silver plated provided with screwing arrangement on the fuse carrier made of copper casting for fixing fuse wire (Total length -635 mm). All the bolts, Nuts and washers should be made out of Brass.



a) Riser cum Connector made out of copper casting (with minimum 95% copper composition having riser size (80 mmx50mmx8 mm) and connector of size (80 mmx50mmx8 mm) duly silver plated and machine finishing provided with 2 nios.12 mm dia. brass bolts and double brass nuts with flat brass washers and 2 nos. solderless bimetallic socket per each connector suitable upto 80 mm² conductor. The sockets shall be preferably of “Usha Martin” make.

b) 170 mm height G.I Riser made of 25 mm nominal bore medium gauge G.I pipe welded with 2 nos. of G.I flat of 35mmx5mm of both ends fixed with 10mm dia. stainless steel bolts and nuts with flat & stainless steel spring washer.

13. Galvanization a) All ferrous parts shall be hot- dipped Galvanized as per IS.2629/1985 (Latest Amendment)

b)The pipe shall be galvanized as per IS-4736/1968(Latest Amendment)

14 Supporting Channel 100mmx50mm M.S.Channel. (Hot dip galvanized)

15 Weight of each pole To be specified by bidder 16 Detailed drawing submitted ? To be provided by bidders

N.B i) Ferrous parts shall be duely galvanized as per IS :2629/1985(1st. Revision), (Amendment-2) and non-ferrous parts shall be silver plated.

ii) Certificate from a Government approved laboratory regarding composition of copper in electrolytic copper casting of materials should be submitted during inspection of materials at the cost of tenderer.

iii) Items not covered in the G.T.P, but relevant in Design, manufacturing, quality control & testing of materials shall be governed by the relevant IS with latest Amendment.


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