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DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
Client: NU TECHNICAL SPECIFICATIONS Page 1 of 179
PACKAGE – 1C
TENDER FOR CONSTRUCTION AND DEVELOPMENT WORKS OF
RESIDENTIAL PARCEL WITHIN PROPOSED PERMANENT CAMPUS
(PHASE I) FOR
NALANDA UNIVERSITY, AT RAJGIR, BIHAR.
TECHNICAL SPECIFICATIONS PART- I
(CIVIL WORKS)
ARCHITECT AND PLANNERS
VASTUSHILPA CONSULTANTS
“ Sangath” Thaltej Road, Ahmedabad- 380054 Phone: 079 27454537-39 Fax: 079 27452006, Email: [email protected], URL: http://www.sangath.org
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TECHNICAL
SPECIFICATIONS
PART-I
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CONTENTS
SH.No. Name of Sub-Head
0.0 GENERAL
0.1 CARRIAGEOFMATERIALS
0.2 MORTARS
1.0 PILEWORK
2.0 EARTHWORK
3.0 CONCRETEWORK
4.0 REINFORCEDCEMENTCONCRETEWORK
5.0 BRICKWORK
6.0 STONEWORK
7.0 MARBLE&GRANITEWORK
8.0 WOODANDPVCWORK
9.0 STEELWORK
10.0 FLOORING WORK
11.0 ROOFING
12.0 FINISHING WORK
13.0 WATER PROOFING WORK 14.0 MARKET RATE ITEMS
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SUBHEAD:0.0
GENERAL
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GENERAL
0.1 Reference mentionedhereinshallbeapplicable
toallsectionstotheextentthecontextpermits
andareintendedtosupplementtheprovisionsin theparticularsection.In
caseofanydiscrepancy/
deviation,theprovisionsintheparticularsectionshalltakeprecedence.
0.2
Theratesforallitemsofworkunlessclearlyspecifiedotherwiseshallincludecostofalllab
our, materialsandotherinputsinvolvedintheexecutionoftheitems.
0.3 INTERPRETATIONS
0.3.1The Tender authorityshall be the sole deciding authority as to the meaning,
interpretationandimplicationsforvariousprovisionsofthespecifications.Hisdecisioninw
ritingshallbefinal.
0.3.2 Wherever any reference is made to any Indian Standard, it shall be taken
as reference to the latest edition with all amendments issued thereto. In the
event of any variation between the detailed specifications and the Indian
Standard, the former shall take precedence over the latter.
0.3.3 General Notes: All the works are to be carried out as per latest
specifications of CPWD/MES/Indian Railways/State PWD, and relevant
IS Codes unless otherwise specified in BOQ. Measurements of all the
items of work will be done as per IS 1200 with its latest revisions,
unless otherwise specified in BOQ or detailed specifications. In the
absence of all the above three general engineering practice followed in
construction industry or the local customs will be followed. Unless
otherwise specified the rates of various items will be for all heights,
leads and lifts.
0.4 DEFINITIONS
Thefollowing termsandexpressions inthespecifications shallhavethemeaning
orimplication herebyassignedtothemunlessotherwisespecifiedelsewhere.
0.4.1Contractor:TheContractorshallmeantheindividualorfirmorcompanywhether
incorporatedor
not,undertakingtheworksandshallincludethelegalpersonalrepresentativesofsuchin
dividualorthe
personscomposingsuchfirmorcompany,orthesuccessorsofsuchindividualorfirmorc
ompanyand thepermittedassigneesofsuchindividualorfirmofcompany.
0.4.2Engineer-in-Charge:The‘Engineer-in-Charge’ meanstheperson
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appointed by NUwhoshallsuperviseand bein-chargeofthework.
0.4.3Site:The‘site’shallmeantheland/orotherplaceson,in,intoorthroughwhichthe
workistobe executed under the contract or any adjacent land, path or street
through which the work is to be
executedunderthecontract,oranyadjacentland,pathorstreetwhichmaybeallottedor
usedforthe purposeofcarryingoutthecontract.
0.4.4Store:The‘store’shallmeantheplaceofissueofmaterials.
0.4.5IS:Thestandards,specificationandcodeofpracticesissuedbytheBureauofIn
dianStandards.
0.4.6Best:Theword‘best’whenusedshallmeanthatintheopinionoftheTender
Authority, thereis
nosuperiormaterial/articleandworkmanshipobtainableinthemarketandtraderespec
tively.Asfaras
possiblethestandardrequiredshallbespecifiedinpreferencetotheword‘best’.
0.5 FLOORANDLEVELS
0.5.1Building
0.5.1.1Floor1shall mean plinth level of respective area of individual
building.Thefloorsabovefloor1shallbenumberedinsequenceasfloor2,floor3andsoon
. Thenumbershallincreaseupwards.
0.5.1.2Floorlevel:Forfloor1,topleveloffinishedfloorshallbethefloorlevelandforallo
therfloors abovefloor1,toplevelofthestructuralslabsshallbethefloorlevel.
0.5.1.3Plinthlevel:Floor1level
0.5.2SpecialStructures
0.5.2.1For
structureslikeretainingwalls,wingwalls,chimneys,overheadreservoirs/tanksandot
her
elevatedstructures,whereelevations/heightsaboveadefineddatumlevelhavenotbee
nspecifiedand
identificationoffloorscannotbedoneasincaseofbuilding.Level,at1.2mabovethegrou
ndlevelshall
bethefloor1levelaswellasplinthlevel.Levelataheightof3.5mabovefloor1levelwillber
eckoned
asfloor2levelandlevelataheightof3.5mabovethefloor2levelwillbefloor3levelandsoo
n,where
thetotalheightabovefloor1levelisnotawholenumbermultipleof3.5meter.Topmostflo
orlevelshall
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bethenextinsequencetothefloorlevelbelowevenifthedifferenceinheightbetweenthet
woupper mostfloorlevelsislessthan3.5meters
0.6 FOUNDATIONANDPLINTH
Theworkinfoundationandplinthshallinclude: shall mean plinth level of respective
area of individual building
(a) Forbuildings and basements:Allworksupto respective plinth level or
uptofloor1level.
(b) Forabutments,piersandwellstaining:allworksup
to1.2mabovethebedlevel:
(c) Forretainingwall,wingwalls,compoundwalls,chimneys,
overheadreservoirs/ tanksandotherelevatedstructures:Allworksup
to1.2meterabovethe formation groundlevel
(d) Forreservoirs/tanks(otherthanoverheadreservoirs/tanks):Allworksup
to1.2meterabove theformation groundlevel:
0.7 MEASUREMENTS
0.7.1inbooking dimensions, theordershallbeconsistent andinthesequence
oflength,widthand heightordepthorthickness.
0.7.2 Roundingoff:Rounding offwhere requiredshallbedone inaccordance
withIS:2-1960. The
numberofsignificantplacesroundedintheroundedoffvalueshouldbeasspecified.
0.8 MATERIALS
0.8.1Samplesofallmaterialstobeusedontheworkshallbegotapprovedbythecontract
orfromthe Engineer-in-Charge/Design consultant/Client
wellintime.Theapprovedsamplesdulyauthenticatedandsealedshallbekeptin
thecustodyoftheEngineer-in-Charge
tillthecompletionofthework.Allmaterialstobeprovidedbythe
contractorshallbebrandnewandasperthesamplesapprovedbytheEngineer-in-
Charge.
0.8.2Materials obtained by the contractor from the sources approved by the
Clientshall be
subjectedtotheMandatorytests.Wheresuchmaterialsdonotconformtotherelevantsp
ecifications, themattershallbetakenupbytheEngineer-in-Charge
forappropriateactionagainstthedefaulters.In allsuchcases,necessarydocumentsin
originalandproofof paymentrelatingto theprocurementof
materialsshallbemadeavailablebythecontractortotheEngineer-in-Charge.
0.8.3Samples,whethersubmittedforapprovalto governbulksuppliesor
requiredfortestingbeforeuseand
alsothesampleofmaterialsbearing‘Standardmark,’ifrequiredfortesting,shallbeprovide
dfreeofcostby
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thecontractor.Allotherincidentalexpendituretobeincurredfortestingofsamplese.g.pac
kaging,sealing
transportation,loading,unloadingetc.excepttestingchargesshallbebornebythecontra
ctor.
0.8.4Thematerials,suppliedby theClientshallbedeemedto
becomplyingwiththespecifications.
0.8.5Materials storedatsite, dependingupontheindividual characteristics,
sha l lbeprotected
fromatmosphericeffectsduetorain,sun,windandmoisturetoavoiddeterioration.
0.8.6Materialsliketimber,paintsetc.shallbestoredinsuchawaythattheremaynotbea
nypossibility offirehazards.Inflammable materialsandexplosives
shallbestoredinaccordance withtherelevant rulesandregulations
orasapprovedbyEngineer-in-Charge inwritingsoastoensuredesiredsafety
duringstorage.
0.8.7Theunitweightof
materialsunlessotherwisespecifiedshallbereckonedasgiveninIS:1911-1967.
0.9 SAFETY IN CONSTRUCTION
0.9.1Thecontractorshallemployonlysuchmethodsofconstruction,toolsandplantasa
reappropriate forthetypeofworkorasapprovedbyEngineer-in-Charge inwriting.
0.9.2Thecontractor shalltakeallprecautions
andmeasurestoensuresafetyofworksandworkman
andshallbefullyresponsibleforthesame.Safetypertainingtoconstructionworkssucha
sexcavation,
centeringandshuttering,trenching,blasting,demolition,electricconnections,scaffol
ds,ladders,working
platforms,gangway,mixingofbituminousmaterials,electricandgaswelding,useof
hoistingand
constructionmachineryshallbegovernedbyrelevantsafetycodesandthedirection
ofEngineer-in-Charge
0.10 ABBREVIATIONS
Thefollowingabbreviationswherevertheyappearinthespecifications,shallhavethem
eaningor implicationherebyassignedtothem:
Mm Millimeter
Cm
Centimet
er
M Meter
Km Kilometer
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Mm2/sqmm
SquareMill
imeter Cm2/sqcm Square
centimeter Dm2/sqdm
Squaredec
imeter M2/sqm
Squareme
ter
Cm3/ cubic cm Cubiccentimeter
Dm3/cubicdm Cubicdecimeter
M3/cum Cubicmeter
Ml Milliliter
Kl Kiloliter
Gm Gram
Kg Kilogram
Q Quintal
T Tonne
Fpssystem Footpoundsecondsystem
°C DegreeCelsiustemperature
Fig Figure
Re/Rs Rupee/Rupees
No Number
Dia Diameter
AC Asbestoscement
CI CastIron
GC Galvanizedcorrugated
GP Galvanizedplain
GI Galvanizediron
PVC
Polyvinylchlorid
e
RCC Reinforcedcementconcrete
SW Stoneware
SWG StandardwireGauge
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SUBHEAD:0.1
CARRIAGEOFMATERIALS
Please refer to CPWD Specifications Volume I – 2009 Page No. 9 to 24
(with its latest corrections slips up to the date of submission of the
tender).
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SUBHEAD: 0.2
MORTARS
Please refer to CPWD Specifications Volume I – 2009 Page No.61 to 82
(with its latest corrections slips up to the date of submission of the
Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials, Mixing of mortar and use of the
same in various work heads like, Masonry, Flooring, and Plastering etc.
Contractor shall also be responsible for ascertaining the quality of mortar
through testing as specified in these specifications and as per relevant
Indian Standards at specified frequency.
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SUBHEAD:1.0
PILEWORK Please refer to Relevant Paras for Cast in Situ Bored Piles of CPWD
Specifications Volume II – 2009 Page No.905 to 948 (with its latest
corrections slips up to the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials, Boring of Piles, Equipment to be
used and Testing of Piles.
Contractor shall also be responsible for ascertaining the Load Carrying
capacities through Relevant Pile testing as specified in these
specifications and as per relevant Indian Standards at specified
frequency.
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TERMINOLOGY
Allowable Load:It is load which is applied to a pile after taking into account its ultimate load capacity, pile spacing, Overall bearing capacity of the ground, the allowable settlement, negative skin friction including reversal of
loads. Bearing Pile:A pile formed in the ground for transmitting load of a structure to the soil by the resistance developed at its tips and or along its surface. It is
either vertical or batter pile. It may be ‘End bearing pile’ or friction pile if it supports the load primarily along the surface.
Board Compaction Pile: It is bored cast-in-situ with or without bulb. In this compaction of surrounding ground and freshly filled concrete in pile, bore is
simultaneously achieved by suitable method. A pile with a bulb is called an
“under-reamed bored compaction pile”. Under-reamed pile with more than one bulb is called Multi-under-reamed pile.
Constant Rate of Penetration (CRP) Test:The ultimate bearing capacity of
preliminary piles and piles which are not used as working piles. Constant Rate of Uplift (CRU) Test:The ultimate capacity in tension of
preliminary piles and piles which are not used as working piles. Cut of Level:It is the level where the installed pile is cut off to support the pile caps or beams.
Datum Bar:A rigid bar placed on
immovable supports. Draft Bolt:A metal rod driven into hole bored in timber, the hole being
smaller in diameter than the rod.Drop of Stroke:The distance through which
the driving weight is allowed to fall for driving the piles. Factor of Safety:It is
the ratio of the ultimate load capacity of a pile to the safe load of a pile.
Follower Tube:A tube which is used following the main casing tube and it requires to be extended further. The inner diameter of the follower tube should
be the same as the inner diameter of casing. The follower tube shall preferably
be an outside guide andshould bewater tightwhen driven in water- bearing strata or soft clays.
Initial Test:This test is carried out with a view to determine ultimate
load capacity and safe load capacity. Raker or Batter Pile:The pile which is installed at an angle to the vertical.
Raker piles are normally provided where vertical piles cannot resist the
required applied horizontal forces. The maximum rake to be permitted in piles shall not exceed –
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1 in 8 for cast-in-situ piles of large diameter viz. 750 mm dia, and above.
1 in 5 for smaller dia. cast-on-situ piles.
1 in 4 pre-cast piles. Routine Test:It is carried out with a view to check whether pile is capable of taking the working load assigned to it.
Safe Load:It is the load arrived at by applying a factor of safety to the ultimate
load capacity of the pile.
Set:The net distance by which the pile penetrates in the ground due to stated
number of blows of the hammer.
Spliced Pile:A pile composed of two or more lengths secured together, end to end to form one pile.
Test Pile:A pile which is selected for load testing and which is subsequently
loaded for that purpose. This pile may form working pile itself if subjected to a
routine load test with up to one and half time the safe load.
Total displacement (Gross):The total movement of the pile under a given load.
Total Elastic Displacement:This is the magnitude of the displacement of the
pile due to rebound caused at the top after removal of given test load. This
comprises two components as follows:
(a) Elastic displacement of the soil participating in load transfer; and
(b) Elastic displacement of the pile shaft. Trial Piles:These are installed initially to assess the load carrying capacity, it is
either tested to ultimate bearing capacity or twice the estimated safe load. Ultimate Load Capacity:The maximum load which a pile can carry before
failure of ground (when the soil fails by shear) or failure of pile materials.
Working Load:It is a load assigned to a pile as per design. Working Pile:It is a pile forming part of foundation of a structural system.
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ITEM WISE SPECIFICATIONS OF PILE WORK
DSR Item No. 20.2.3 : Boring, providing and installing bored cast-in-situ
reinforced cement concrete piles of grade M-25 of specified diameter
and length below the pile cap, to carry a safe working load not less than
specified, excluding the cost of steel reinforcement but including the
cost of boring, with bentonite solution and temporary casing of
appropriate length for setting out and removal of same and the length of
the pile to be embedded in the pile cap etc. by percussion drilling using
direct mud circulation (DMC) or Bailer and chisel technique by tripod
and mechanical winch machine all complete, including removal of
excavated earth with all lifts and leads (Length of pile for payment shall
be measured up to bottom of pile cap).
(a) : 450 mm dia piles
DSR Item No. 20.2.4 :(b) 500 mm dia piles
DSR Item No. 20.2.5:(c):600 mm dia piles
Please refer to Para 20.2 BORED CAST-IN-SITU REINFORCED CONCRETE PILESfrom page no.919 topage no. 926 of CPWD Specifications Volume II – 2009.
DSR Item No. 20.2A.1 : Boring, providing and installation bored cast-in-
situ reinforced cementconcrete piles of grade M-25 of specified diameter
and length below pile cap, to carry a safe working load not less than
specified, excluding the cost of steel reinforcement but including the
cost of boring with bentonite solution and temporary casing of
appropriate length for setting out and removal of same and the length
of the pile to be embedded in the pile cap etc. by Crawler mounted,
telescopic boom hydraulic pilling Rig all complete, including removal of
excavated earth with all its lifts and leads (length of pile for payment
shall be measured up to bottom of pile cap).
Please refer to Para 20.2 BORED CAST-IN-SITU REINFORCED CONCRETE PILES from page no. 919 to page no. 926 of CPWD Specifications Volume II – 2009.
DSR Item No. 20.6.1.1 :Vertical load testing of piles in accordance with
IS 2911 (Part IV) including installation of loading platform by Kentledge
method and preparation of pile head or construction of test cap and
dismantling of test cap after test etc. complete as per specification & the
direction of Engineer in-charge.
Note: 1. Initial and Routine Load Test shall not be carried out by
Dynamic method of testing.
Note: 2. Testing agency shall submit the design of loading platform for
the approval of Engineer-in-charge.
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(a) : Initial test (Test Load 2.5 times the safe capacity)
DSR Item No. 20.6.1.2:(b): Routine test (Test Load 1.5 times the safe
capacity)
DSR Item No. 20.6.2.1:Single pile above 50 tonne and up to 100 tonne
capacity
(a.1): Initial test (Test Load 2.5 times the safe capacity)
DSR Item No. 20.6.2.2:(b.1): Routine test (Test Load 1.5 times the safe
capacity)
DSR Item no. 20.8.1: Lateral load testing of single pile in accordance with IS Code of practice IS: 2911 (Part IV) for determining safe
allowable lateral load on pile: (a): Upto 50 tonne capacity pile
DSR Item no. 20.8.2:(b): Above 50 tonne and upto 100 tonne capacity
pile
DSR Item no. 20.9:Integrity testing of Pile using Low Strain/ Sonic Integrity Test/ Sonic Echo Test method in accordance with IS 14893
including surface preparation of pile top by removing soil, mud, dust & chipping lean concrete lumps etc. and use of computerized equipment
and high skill trained personal for conducting the test & submission of
results, all complete as per direction of Engineer-in-charge.
Please refer to Para 20.2 LOADTEST ON PILESfrom page no.935 topage no. 937 of CPWD Specifications Volume II – 2009.
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SUBHEAD:2.0
EARTHWORK
Please refer to CPWD Specifications Volume I – 2009 Page No.25 to 60
(with its latest corrections slips up to the date of submission of the
Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for Classification of soils, equipment used for earth work in
excavation and banking/trench or plinth fillings, transportation of earth
and compaction of earth etc. The Earth shall be carried out following
relevant safety codes.
Before starting the work at site, the contractor shall take spot levels of
entire area of site of work at the interval as directed by Engineer – in –
Charge and record the same jointly with the representative of the
Engineer – in – Charge. These records of levels will be used for all
measurements of Earth work and deciding the various formation levels
etc. The rates quoted also include for construction of temporary
benchmarks, which shall be retained till the completion of the entire
works.
Whenever dewatering is required to be carried out because of rain water
accumulated in excavated pits or because of ingress of any sub soil water
or from any underground pipes etc. in to the pits, the contractor shall
employ necessary pumping to bail out the water and to keep the pits free
of water till the activities in that area is complete, without any extra cost.
Earth filled in Trenches, Plinth or in Embankments shall be compacted
and compacted manually, or with earth rammers, or with earth
compactors or with vibratory rollers, so as to achieve minimum 95%
proctor Density of compacted earth at OMC, within the quoted rates of
relevant items. Contractor shall also produce Test results for compaction
as per frequency specified in relevant Indian standards and as directed
by Engineer – in – charge.
Anti-termitetreatment carried out for various buildings shall be
guaranteed as specified in BOQ or NIT.
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ITEM WISE SPECIFICATIONSOF EARTHWORK
DSR Item No. 2.1.1:Earth work in surface excavation not exceeding 30
cm in depth but exceeding 1.5 m in width as well as 10 sqm on plan
including disposal of excavated earth up to 50 m and lift up to 1.5 m,
disposed soil to be levelled and neatly dressed:
All kinds of soil
1SURFACE EXCAVATION
Excavations exceeding 1.5 m in width and 10 sqm. on plan but not
exceeding 30 cm. in depth in all types of soils and rocks shall be
described as surface excavation and shall be done as specified in general
specification of earthwork. 2Measurements
The length and breadth shall be measured with a steel tape correct to the
nearest cm. and the area worked out to the nearest two places of decimal
in square meters.
3Rate
Rate shall be as specified in general specification of earthwork.
DSR Item No. 2.6.1 : Earth work in excavation by mechanical means
(Hydraulic excavator) / manual means over areas (exceeding 30 cm in
depth, 1.5 m in width as well as 10 Sqm on plan) including disposal of
excavated earth lead up to 50m and lift up to 1.5m, disposed soil to be
levelled and neatly dressed :
All kinds of soil
EXCAVATIONOVERAREA(ALLKINDSOFSOIL)
1 Thisshallcomprise:
(a)Excavationexceeding1.5minwidthand10sumonplanandexceeding30cmi
ndepth.
(b)Excavationforbasements,watertanksetc.
(c)Excavationintrenchesexceeding1.5minwidthand10sqmonplan.
2 Excavationshallbedoneasspecifiedingeneral specifications of earthwork.
3 Measurementsshallbeasspecifiedingeneral specifications of earthwork.
4 Ratesshallbeasspecifiedingeneral specifications of earthwork.
DSR Item No. 2.8.1 :Earth work in excavation by mechanical means
(Hydraulic excavator) / manual means in foundation trenches or drains
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(not exceeding 1.5 m in width or 10 Sqm on plan) including dressing
of sides and ramming of bottoms, lift up to 1.5m, including getting
out the excavated soil and disposal surplus excavated soil as directed,
within a lead of 50 m.
All kinds of soil.
1 Thisshallcomprise:
(a)Excavation no t exceeding1.5minwidthand10sqmonplan.
(b)Excavationforfoundation trenches.Etc.
(c)Excavationintrenches not exceeding1.5minwidthand10sqmonplan.
2 Excavationshallbedoneasspecifiedin general specifications of earthwork.
3 Measurementsshallbeasspecifiedingeneral specifications of earthwork.
4 Ratesshallbeasspecifiedin general specifications of earthwork.
DSR Item No. 2.3.1. : Banking excavated earth in layers not exceeding
20 cm in depth, breaking clods, watering, rolling each layer with 1⁄2
tonne roller, or wooden or steel rammers, and rolling every 3rd and top-
most layer with power roller of minimum 8 tonnes and dressing up, in
embankments for roads, flood banks, marginal banks, and guide banks
etc., lead up to 50 m and lift up to 1.5 m : All kinds of soil.
1 Banking Excavated earthshallbedoneasspecifiedingeneral specifications of earthwork.
2 Measurementsshallbeasspecifiedingeneral specifications of earthwork and measurements of compacted earth compacted to proctor density of 95% at optimum moisture content will be considered for payment.
3 Ratesshallbeasspecifiedingeneral specifications of earthwork except that
banking excavated earth includes all lead & lift.
DSR Item No. 2.4: Deduct for not rolling with power roller of minimum 8
tonnes for banking excavated earth in layers not exceeding 20 cm in
depth.
The Item shall be operated for small areas only where it is not practically
possible to do the compaction of earth by Power Roller. However the contractor
shall do necessary compaction of earth through Manual Rammer, or Portable
earth compactor.
DSR Item No. 2.25 : Filling available excavated earth (excluding rock) in
trenches, plinth, sides of foundations etc. in layers not exceeding 20cm
in depth, compacting each deposited layer by ramming and watering,
lead up to 50 m and lift upto 1.5 m.
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FILLINGINTRENCHES,PLINTH,UNDERFLOORETC.
1.0Earth
Normallyexcavatedearthfromsameareashallbeusedforfilling.Earthusedforfillingsha
llbefree
fromshrubs,rank,vegetation,grass,brushwood,stoneshingleandboulders(largertha
n75mminany direction), organicoranyotherforeignmatter.Earthcontaining
deleteriousmaterials, saltpeterearth
etc.shallnotbeusedforfilling.Allclodsandlumpsofearthexceeding8cminanydirection
shallbe brokenorremovedbeforetheearthisusedforfilling.
2.0Filling
Thespacearoundthefoundations
anddrainsintrenchesshallbeclearedofalldebris,brickbats etc.Thefilling shallbedone
inlayers notexceeding 20cmindepth. Each layer shallbewatered,
rammedandcompacted.Rammingshallbedonewithironrammerswherepossibleand
withbluntend
ofcrowbarswhererammerscannotbeused.Specialcareshallbetakentoensurethatnod
amageis caused tothepipes, drains, masonryorconcrete inthetrenches. Incase
offilling underfloor,
thefinishedleveloffillingshallbekepttotheslopeintendedtobegiventothefloor.
3.0Measurements
3.0.1 Filling Side of Foundations: The cubical contents of bed concrete
levelling course and masonry/concreteinfoundationsup
tothegroundlevelshallbeworkedoutandthesamedeductedfrom
thecubicalcontentsofearthworkinexcavationforfoundationsalreadymeasuredunder
therespective itemofearthworktoarriveatthequantityforfillingsidesoffoundation.
Quantity of Compacted earth shall be measured and paid for.
Thequantityshallbecalculated correcttotwoplacesofdecimal.
3.0.2 Filling in Plinth and under Floors: Depth of filling shall be the
compacteddepth. The dimensionsoffillingshallbeonthebasisofpre-measurement
correct to the nearest cm and cubical content worked out in cubic meters
correct to two places of decimal.
4.0Rates
Theratesincludecostofalltheoperationsdescribedabove.
DSR Item No. 2.26.1:Extra for every additional lift of 1.5 m or part
thereof in excavation (DSR Item Nos. 2.1.1, 2.6.1, 2.8.1, 2.3.1) /
banking excavated or stacked materials.
All kinds of soil.
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The excavation deeper than a depth of 1.5 and in every lift of 1.5 meter or part
there of shall be measured under this item. The rates shall be extra over the
item of Excavation under Item 2.002 and 2.003.
DSR Item No. 2.27:Supplying and filling in plinth with Clean Coarse sand
under floors, including watering, ramming, compacting and dressing
complete.
SANDFILLINGINPLINTH
1.0Sand
Clean Coarse Sandas approved by Engineer –in – Charge and available
in the area
shallbefreefromdustorganicandforeignmatteranditsgradingshallbewithinthe
limitsofgradingzoneIVorV.
2.0Filling
Sandfillingshallbedoneinamannersimilartoearthfillinginplinthspecifiedaboveexcept
that
compactionshallbedonebyfloodingwithwater.Thesurfaceofthecompactedsandfillin
gshallbe dressedtotherequiredlevelorslopeandshallnotbecoveredtilltheEngineer-
in-Charge hasinspected andapprovedthesandfilling.
3.0Measurements
Thelength,breadthanddepthofcompactedsandshallbemeasuredwithsteeltapecorre
cttothe nearestcmandcubicalcontentsafter compaction shal l be
workedoutincubicmeterscorrecttotwoplacesofdecimal.
4.0Rates
Theratesincludethecostofmaterialandlabourinvolvedinalltheoperationsdescribedab
ove in general specifications of earthwork.
DSR Item No. 2.36:Deduct for disposed soil not levelled and neatly
dressed.
DSR Item No. 1.1.2:Carriage of Earth (a) up to 1 km By Mechanical
means including loading, unloading and stacking
DSR Item No. 1.1.2: Carriage of Earth (b) beyond 1 Km. and up to 2 km
By Mechanical means including loading, unloading and stacking
This item will operated for disposal of Earth up to 1 km. or part thereof or
between 1.0 km. to 2.0 Km. as the case may be, beyond the initial lead
mentioned in relevant items of Excavation. The Place of disposal shall be
approved beforehand by the Engineer – in – Charge.The carriage and stacking of
materials shall be done as directed by the Engineer-in-Charge. Any tools and
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plants, required for the work shall be arranged by the Contractor.
01.2 MODE OF CARRIAGE
Depending upon the feasibility and economy, the Engineer-in-Charge shall
determine the mode of carriage viz. whether by mechanical or animal transport
or manual labor.
01.3LEAD
01.3.1Alldistances shallbemeasured overtheshortest practical
routeandnotnecessarily theroute actuallytaken.
Routeotherthanshortestpracticalroutemaybeconsideredin casesof unavoidable
circumstancesandasapprovedbyEngineer-in-Chargealong withreasonsinwriting.
01.3.3Carriagebyanimalandmechanicaltransportshallbereckonedinonekmunit.Di
stancesof0.5
kmormoreshallbetakenas1kmanddistanceoflessthan0.5kmshallbeignored.Howev
er,when
thetotalleadislessthan0.5km,itwillnotbeignoredbutpaidforseparatelyinsuccessives
tagesof50
meterssubjecttotheconditionthattherateworkedonthisbasisdoesnotexceedtheratef
orinitiallead of1kmbymechanical/animaltransport.
DSR Item No. 2.31 : Clearing jungle including uprooting of rank
vegetation, grass, brush wood, trees and saplings of girth up to 30 cm
measured at a height of 1m above ground level and removal of rubbish
upto a distance of 50 m outside the periphery of the area cleared.
JUNGLECLEARANCE
Jungleclearanceshallcompriseuprootingofrankvegetation,grass,brushwood,shrub
s,stumps, treesandsaplingsofgirthup
to30cmmeasuredataheightofonemeterabovethegroundlevel.Where
onlyclearanceofgrassisinvolveditshallbemeasuredandpaidforseparately.
1 UprootingofVegetation
Therootsoftreesandsaplingsshallberemovedtoadepthof60cmbelowgroundlevelor3
0cm belowformationlevelor15cmbelowsub-
gradelevel,whicheverislower.Allholesorhollowsformed
duetoremovalofrootsshallbefilledupwithearthrammedandlevelled.Trees,shrubs,po
les,fences, signs,monuments, pipelines,cableetc.,withinoradjacent
totheareawhicharenotrequiredtobe disturbed during jungle clearance shall
beproperly protected bythecontractor athisowncostand
nothingextrashallbepayable.
2 StackingandDisposal
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Allusefulmaterialsobtainedfromclearingandgrubbingoperationshallbestackedinthe
manneras directedbytheEngineer-in-Charge.
Trunksandbranchesoftreesshallbeclearedoflimbsandtopsand
stackedneatlyatplacesindicatedbytheEngineer-in-Charge.
Thematerialsshallbethepropertyofthe
Government.AllunserviceablematerialswhichintheopinionoftheEngineer-in-
Charge cannotbeused or auctioned shall be removed up to anydistanceoutside
the periphery of the area under
clearance.Itshallbeensuredbythecontractorthatunserviceablematerialsaredispose
dofinsucha
mannerthatthereisnolikelihoodofgettingmixedupwiththematerialsmeantforconstr
uction.
3 ClearanceofGrass
Clearingandgrubbingoperationinvolvingonlytheclearanceofgrassshallbemeasured
andpaid forseparatelyandshallincluderemovalofrubbishup
toanydistanceoutsidetheperipheryofthe areaunderclearance.
4Measurements
Thelengthandbreadthshallbemeasuredcorrecttothenearestcmandareaworkedouti
nsquare meterscorrecttotwoplacesofdecimal.
5 Rates
Therateincludescostofalltheoperationdescribedabove.
DSR Item No. 2.33.1:Felling trees of the girth (measured at a height of 1
m above ground level), including cutting of trunks and branches,
removing the roots and stacking of serviceable material and disposal of
unserviceable material.
(a): Beyond 30 cm girth up to and including 60 cm girth
DSR Item No. 2.33.2:(b): Beyond 60 cm girth up to and including 120
cm girth
DSR Item No. 2.33.3:(c): Beyond 120 cm girth up to and including 240
cm girth
DSR Item No. 2.33.4:(d): Above 240 cm girth
1 Felling
Whileclearingjungle,growthtreesabove30cmgirth(measured
ataheightofonemeterabove groundlevel)tobecut,shallbeapprovedbytheEngineer-
in-Charge andthenmarkedatsite.Felling treesshallincludetakingoutrootsup
to60cmbelowgroundlevelor30cmbelowformationlevelor15 cmbelowsub-
gradelevel,whicheverislower.
Allexcavationbelowgeneralgroundlevelarisingoutoftheremovaloftrees,stumpsetc.s
hallbe filledwithsuitable materialin20cmlayersandcompacted
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thoroughlysothatthesurfaces atthese
pointsconformtothesurroundingarea.Thetrunksandbranchesoftreesshallbecleared
oflimbsand topsandcutintosuitablepiecesasdirectedbytheEngineer-in-Charge.
2 StackingandDisposal
Wood,branches,twigsoftreesandotherusefulmaterialshallbethepropertyoftheGove
rnment.
TheserviceablematerialsshallbestackedinthemannerasdirectedbytheEngineer-in-
Charge up toanydistance.
Allunserviceablematerial,whichintheopinionofEngineer-in-Charge
cannotbeusedorauctioned
shallberemovedfromtheareaanddisposedofasperthedirectionsoftheEngineer-in-
Charge. Care
shallbetakentoseethatunsuitablewastematerialsaredisposedofinsuchamannerthat
thereisno
likelihoodofthesegettingmixedupwiththematerialsmeantforconstruction.
3Measurements
Cutting oftreesabove 30cmingirth(measured ataheight ofonemeterabove level)
shallbe measuredinnumbersaccordingtothesizesgivenbelow:
(a)Beyond30cmgirth,up
toandincluding60cmgirth.
(b)Beyond60cmgirth,up toandincluding120cmgirth.
(c)Beyond120cmgirth,up toandincluding240cmgirth.
(d)Above240cmgirth.
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SUBHEAD:3.0
CONCRETEWORK
Please refer to Relevant Paras for Concrete Work of CPWD Specifications
Volume I – 2009 Page No.83 to 112 (with its latest corrections slips up to
the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials like cement, aggregates, sand,
water and concrete admixtures if any, Equipment to be used, procedures
for Mixing and Placing of Concrete, curing of concrete etc. and Testing of
Fresh concrete and concrete after it has set.
Contractor shall establish full-fledged testing laboratory equipped with all
necessary testing instruments, at site as directed by Engineer – in –
Charge. Contractor shall also be responsible to produce the results of
testing as specified in these specifications and as per relevant Indian
Standards at specified frequency.
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ITEM WISE SPECIFICATIONS OF CONCRETE WORK
DSR Item No. 4.1.10 : Providing and laying in position cement concrete
of specified grade excluding the cost of centering and shuttering where
payable as per general notes - All work up to plinth level : (a) : 1:5:10
(1 Cement : 5 coarse sand : 10 graded stone aggregate 20 mm nominal
size)
DSR Item No. 4.1.5:(c):1:3:6 (1 Cement: 3 coarse sand: 6 graded stone
aggregate 20 mm nominal size)
DSR Item No. 4.1.8:(d): 1:4:8 (1 Cement: 4 coarse sand: 8 graded stone
aggregate 40 mm nominal size)
1.0MATERIAL
Water,cement,fineaggregate orsand,surkhi,andflyash, coarseaggregates
s h a l l beasspecifiedinde ta i l e d spe c i f i ca t i on s o f Co n cre t e wor k s.
2.0 Proportions:
Concrete shall be classified by different proportions of Cement: Fine aggregate:
Coarse Aggregate.
3.0The measurements shall be in Cum.
4.0The rates shall include all the cost of all materials, labour for all operations
of mixing, placing, finishing and curing of concrete and all the equipment
required for the work.
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SUBHEAD:4.0
REINFORCEDCEMENTCONCRETEWORK
Please refer to Relevant Paras for Reinforced Cement Concrete Work of
CPWD Specifications Volume I – 2009 Page No.113 to 200 (with its latest
corrections slips up to the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials like cement, aggregates, sand,
water and concrete admixtures if any, Equipment to be used, procedures
for Mixing, transporting and Placing of Concrete at desired location,
curing of concrete etc. and Testing of Fresh concrete and concrete after it
has set.
All Concrete to be used for Reinforced Cement concrete will be of
Designed mix only. The rates include for using minimum quantity of
cement as specified for relevant design mix and use of Concrete
admixture to achieve desired workability for the concrete.
Contractor shall establish full-fledged testing laboratory equipped with all
necessary testing instruments, at site as directed by Engineer – in –
Charge. Contractor shall also be responsible to produce the results of
testing as specified in these specifications and as per relevant Indian
Standards at specified frequency.
Contractor shall provide necessary scaffolding, Centering and Form work
of approved quality as required as per detailed drawings and as directed
by Engineer – in – Charge. The rates include for designing of form work
required for special shapes as detailed and making all necessary safety
arrangements as per relevant safety codes.
The Reinforcement work includes, cutting, bending, placing and binding
of reinforcement of approved quality as per detailed drawings and as
directed by the Engineer – in – Charge. Necessary testing of
Reinforcement as per relevant Indian Standards will have to be carried
out at specifiedfrequency/within the quoted rates.
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ITEM WISE SPECIFICATIONS FOR
REINFORCEDCEMENT CONCRETEWORK
DSR Item No. 5.9.1:Centering and shuttering including strutting,
propping etc. and removal of form for
(a) : Foundations, footings, bases of columns, etc. for mass
concrete
DSR Item No. 5.9.2:(b): Walls (any thickness) including attached
pilasters, buttresses, plinth and string courses & kerb etc.
DSR Item No. 5.9.3:(c): Suspended floors, roofs, landings, balconies and
access platform including edges
DSR Item No. 5.9.4:(d): Shelves (Cast in situ)
DSR Item No. 5.9.5:(e): Lintels, beams, plinth beams, girders, resumes
and cantilevers
DSR Item No. 5.9.6:(f): Columns, Pillars, Piers, Abutments, Posts and
Struts
DSR Item no. 5.9.7:(g): Stairs, (excluding landings) except spiral-
staircases
DSR Item No. 5.9.9:(h):Arches, domes, vaults up to 6 m span.
DSR Item No. 5.9.14:(i):Extra for shuttering in circular work.
DSR Item No.5.9.15 : (j) : Small lintels not exceeding 1.5 m clear span,
molding as in cornices, window sills, string courses, bands, copings, bed
plates, anchor blocks and the like.
DSR Item No. 5.9.19:(k):Weather shade, chajjas, corbels etc., including
edges.
1FormWork
The form work should be as per mentioned in 5.2.1 of CPWD specifications of
Reinforced Cement Concrete work.
2Design&ToleranceinConstruction
The form work should be as per mentioned in 5.2.2 of CPWD specifications of
Reinforced Cement Concrete work.
3GeneralRequirement
The form work should be as per mentioned in 5.2.3 of CPWD specifications of
Reinforced Cement Concrete work.
4SurfaceTreatment
The form work should be as per mentioned in 5.2.4 of CPWD specifications of
Reinforced Cement Concrete work.
5InspectionofFormWork
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The form work should be as per mentioned in 5.2.5 of CPWD specifications of
Reinforced Cement Concrete work.
6Measurements
The form work should be as per mentioned in 5.2.6 of CPWD specifications of
Reinforced Cement Concrete work.
7Rate
The form work should be as per mentioned in 5.2.7 of CPWD specifications of
Reinforced Cement Concrete work.
DSR Item No. 5.22.6:Steel reinforcement for R.C.C. work including
straightening, cutting, bending, placing in position and binding all
complete up to plinth level. Thermo-Mechanically Treated bars TMT 500
D
1GeneralRequirements
The general requirements of Item No. 5.22 should be as mentioned above in
5.3.1 of general specifications of Reinforced Cement Concrete Works.
2WeldingofBars
The Welding of bars should be as mentioned above in 5.3.2 of general
specifications of Reinforced Cement Concrete Works.
3PlacinginPosition
The Positioning of steel should be as mentioned above in 5.3.3 of general
specifications of Reinforced Cement Concrete Works.
4Measurement
The measurements should be as mentioned above in 5.3.4 of general
specifications of Reinforced Cement Concrete Works.
5Rate
The rates should be as mentioned above in 5.3.5 of general specifications of
Reinforced Cement Concrete Works.
DSR Item No. 5.22A.6:Steel reinforcement for R.C.C. work including
straightening, cutting, bending, placing in position and binding all
complete above plinth level. Thermo-Mechanically Treated bars TMT
500 D
The relevant specifications should be as per mentioned in above Item except
that the rate shall be paid separately for work above plinth level.
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DSR Item No. 5.33.1 : Providing and laying in position machine batched
and machine mixed design mix M-25 grade cement concrete for
reinforced cement concrete work, using cement content as per approved
design mix, including pumping of concrete to site of laying but excluding
the cost of centering, shuttering, finishing and reinforcement, including
admixtures in recommended proportions as per IS: 9103 to accelerate,
retard setting of concrete, improve workability without impairing
strength and durability as per direction of Engineer-in-charge.
(Note: - Cement content considered in this item is @ 330 kg/cum.
Excess/ less cement used as per design mix is payable/recoverable
separately.
(A): All works up to plinth level
DSR Item No. 5.33.2:(b):All works above plinth level up to Floor V level.
Refer following section - Para 5.4 Page 135 to 144 for Nominal Mix, Para 5.8
on Page 147 to 149 for Design Mix concrete, Para 5.9 on Page 149 to Page 157
for Ready Mix Concrete and Para 5.10 on Page 157 for Placing of concrete of
CPWD Specifications for Reinforced Cement Concrete work .
A CONCRETING
1Consistency
2PlacingofConcrete
3Compaction
4Constructionjoints
5ExpansionJoints
6Curing
7Finishing
8StrengthofConcrete
9TestingofConcrete
10 StandardofAcceptance–forNominalMix
11Measurements
12Tolerances
13 Rate
Para 5.8 DESIGNMIX
Definition
1MixDesignandProportioning
2StandardDeviation
3AcceptanceCriteria
4CementContentofConcrete
5 Water cement Ratio and slump
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6ApprovalofDesignMix
CREADYMIXEDCONCRETE(asperIS4926)
1Materials
2GeneralRequirements
3 SamplingandTestingofReady-MixedConcrete
4InformationtobesuppliedbythePurchaser
5InformationtobesuppliedbytheProducer
6ProductionandDelivery
7QualityControl
8OrderProcessing
9Records
DPLACINGCONCRETEBYPUMPING
1 General
2PumpingEquipment’s
DSR Item No. 5.34.1:Extra for providing richer mixes at all floor levels.
Note: - Excess/less cement over the specified cement content used
ispayable /recoverable separately. Providing M-30 grade concrete
instead of M-25 grade BMC /RMC. (Note: - Cement content considered in
M-30 is @ 340 kg/cum)
Relevant specifications of concreting described above shall be followed except
that for M-30 grade concreting extra rate over M-25 grade concreting shall be
measured and paid for separately.
DSR Item No. 5.35:Add for using extra cement in the items of design
mix over and above the specified cement content therein.
DSR Item No. 5.42.1 : Providing and fixing tapered / parallel threaded
couplers conforming to IS code on “Reinforcement Couplers for
Mechanical Splices of Bars for Concrete Reinforcement - Specification”,
to reinforcement bars including threading, enlargement at connection by
forging, protecting the prepared reinforcement bars and related
operations as required to complete the works per direction of Engineer-
in-Charge. (The length of the bars in which coupler is to be provided
should not be less than 4 meter, no deduction for labour and binding
wire saved for not providing lap length shall be made).
(A): Coupler for 16 mm diameter reinforcement bar
DSR Item No. 5.42.2:(b): Coupler for 20 mm diameter reinforcement bar
DSR Item No. 5.42.3:(c): Coupler for 25 mm diameter reinforcement bar
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1. Material
This item comprising of Providing and fixing tapered / parallel threaded couplers
conforming to IS code on “Reinforcement Couplers for Mechanical Splices of Bars
for Concrete Reinforcement - Specification”, to reinforcement bars including
threading, enlargement at connection by forging, protecting the prepared
reinforcement bars and related operations as required to complete the works per
direction of Engineer-in-Charge. (The length of the bars in which coupler is to be
provided should not be less than 4 meter, no deduction for labour and binding
wire saved for not providing lap length shall be made).
2. Measurements:
Couplers shall be measured in unit of Numbers.
3. Rate
The rate shall include the cost of material supply of labour, tools, adhesive
material fixing and equipment required for placing.
DSR Item N. 5.43.2: Providing and fixing in position Stainless steel Grade
304 plate-1.0 mm thick as per design for expansion joints.
(a): 300 mm wide.
Above item comprising of Providing and fixing in position Stainless steel Grade
304 plate-1.0 mm thick & 200 mm or 300 mm wide as per design for expansion
joints.
Method of Application
200mm wide SS 304 grade plate 1 mm thick shall be fixed after levelling as per
surrounding flooring area and plate to be fixed with adhesive as per directed by
engineer - in – charge. The expansion joint shall be cleaned and made dry
completely. All loose materials shall also be removed.
Disturbed edges of R.C.C. members near expansion joints shall be finished with
rich mortar without any extra work includes providing required width of
expansion board in the joints and measurement of expansion board only shall be
taken.
Measurements
Allworkshallbemeasuredcorrecttoacm.
The length of the Stainless steel Grade 304 plate shall be measured in running
meters corrected up to a cm.
Rate
The rate shall include the cost of material and labor involved in all the operations
described above.
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SUBHEAD:5.0
BRICKWORK
Please refer to Relevant Paras for Brick Work of CPWD Specifications
Volume I – 2009 Page No.201 to 236 (with its latest corrections slips up
to the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials like cement, sand, Bricks, water
etc., scaffolding, Brick Masonry bonds, curing of works etc. and Testing
of Materials etc.
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ITEM WISE SPECIFICATIONS FOR BRICK WORK
DSR Item No. 6.1.2 : Brick work with common burnt clay F.P.S. (non
modular) bricks of 230 mm x 110 mm x 70 mm class designation 7.5 in
foundation and plinth in: Cement mortar 1:6 (1 cement : 6 coarse sand)
Refer following sections - List of Mandatory tests Page 205, Para 6.1Page 214,
and Para 6.2 on Page 219 of CPWD Specifications for Brickwork.
Refer BRICKS/BRICKTILES/BRICKBATS/MECHANIZED
AUTOCLAVEFLYASHLIMEBRICK
1.0 Material
Bricksusedinthemasonrymaybeofthefollowingtype.
(a)The CommonBurntClay
1.1Dimensions
1.2Classification
1.3SamplingandTests
1.5 BurntClayPerforatedBuildingBricks
1.5.1GeneralQuality:
1.5.2Dimensions andTolerances:
1.5.3Perforations
1.5.4CompressiveStrength:
1.5.5WaterAbsorption:
1.5.6Efflorescence
1.5.7Warpage:
2BRICKWORK
2.1Classification
2.2Mortar
2.3SoakingofBricks
2.4Laying
2.5Joints
2.6Curing
2.7Scaffolding
2.8Measurements
2.9Rate
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DSR Item No. 6.4.2 : Brick work with common burnt clay F.P.S. (non
modular) bricks of size 230mm x 110mm x 70mm class designation
7.5 in superstructure above plinth level up to floor V level in all
shapes and sizes in : Cement mortar 1:6 (1 cement : 6 coarse sand)
The relevant specification shall be as per the above item of brickwork except
that the work is to be done in superstructure above plinth level for all levels in
all shapes and sizes.
DSR Item No. 6.13.2 : Half brick masonry with common burnt clay F.P.S.
(non modular) bricks of class designation 7.5 in superstructure above
plinth level up to floor V level in Cement mortar 1:4 (1 cement :4
coarse sand)
HALFBRICKWORK
Brickworkinhalfbrickwallsshallbedoneinthesamemannerasdescribedaboveinbrick
workexcept thatthebricksshallbelaidinstretcherbond.
Themortarinterposedbetweenthereinforcement
barsandthebrickshallnotbelessthan5mm.
Themortarcoveringinthedirectionofjointsshallnotbelessthan15mm.
1Measurements
Thelengthandheightofthewallshallbemeasuredcorrecttoacm.Theareashallbecalcul
atedin sq.m. where half brick wall is joined to the main walls of one brick or
greater thickness and
measurementsforhalfbrickwallshallbetakenforitsclearlengthfromthefaceofthethick
erwall.
2Rate
Therateincludesthecostofthematerialsandlabourinvolvedinalltheoperationsdescrib
edabove.
DSR Item No. 6.23 : Honey-comb brick work 10 / 11.4 cm thick with
common burnt clay bricks of class designation 7.5 in super structure
above plinth level up to floor V level in cement mortar 1:4 (1 cement :
4 coarse sand).
The honeycomb brick work shall be done with specified class of brick, laid in
specified mortar. All joints and edges shall be struck flush to give an even
surface. The thickness of the brick honeycomb work shall be as specified in
drawing. Openings shall be as specified in drawing.
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The length and height shall be measured correct to a cm. Area shall be
calculated in square meters correct to two places of decimal. Honeycomb
openings shall not be deducted. The rate includes the cost of all materials,
equipment, labour, carting, loading & unloading, removal of debris to local
specified within the site, involved in all the operations described above.
DSR Item No. 6.44 : Brick edging 7cm wide 11.4 cm deep to plinth
protection with common burnt clay F.P.S. (non modular) bricks of class
designation 7.5 including grouting with cement mortar 1:4 (1 cement : 4
fine sand).
Refer following sections - Para 6.13 Page 225, of CPWD Specifications for
Brickwork.
1 Bricks
2 Mortar
3 Base Concrete
4 Soaking of Bricks
5 Laying
6Joints
7Curing
8DryBrickFlooring
9Measurements
10Rate
DSR Item No. 6.38 : Providing and laying autoclaved aerated cement
blocks masonry with 100 mm thick AAC blocks in super structure
above plinth level up to floor V level in cement mortar 1:4 (1 cement :
4 coarse sand ). The rate includes providing and placing in position 2
Nos 6 mm dia M.S. bars at every third course of masonry work.
DSR Item No. 6.5 : Extra for brick work / AAC block masonry / Tile
brick masonry in superstructure above floor V level, for each four floors
or part thereof by mechanical means.
DSR Item No. 6.14:Extra for half brick masonry in superstructure,
above floor V level for every four floors or part thereof by mechanical
means.
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SUBHEAD:6.0
STONEWORK
Please refer to Relevant Paras for Stone Work of CPWD Specifications
Volume I – 2009 Page No.237 to 272 (with its latest corrections slips up
to the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials like cement, sand, various types of
stones, water etc., scaffolding, laying of stone in Masonry, flooring ,
cladding etc., curing of works and Testing of Materials etc.
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ITEM WISE SPECIFICATIONS FORSTONE WORK
DSR Item No. 7.1.1: Random rubble masonry with hard stone in
foundation and plinth including levelling up with cement concrete 1:6:12
(1 cement: 6 coarse sand: 12 graded stone aggregate 20 mm nominal
size) up to plinth level with: Cement mortar 1:6 (1 cement: 6 coarse
sand)
DSR Item No. 7.8.1:Coursed rubble masonry with hard stone (first or
second sort) in superstructure above plinth level and upto floor five
level. Masonry work (first sort), in cement mortar 1:6 (1 cement:6
coarse sand)
DSR Item No. 7.32.1: Stone work, plain in copings, cornices, string
courses and plinth courses, upto 75 mm thick in Cement mortar 1:6 (1
cement : 6 coarse sand), including pointing with white cement mortar
1:2 (1 white cement : 2 stone dust) with an admixture of pigment
matching the stone shade. - Red Sandstone
DSR Item No. 7.33.1 : Providing and fixing stone jali 40 mm thick
throughout in cement mortar 1:3 (1 cement : 3 coarse sand), including
pointing in white cement mortar 1:2 (1 white cement : 2 stone dust)
with an admixture of pigment, matching the stone shade, jali slab
without any chamfers etc. Red sand stone
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SUBHEAD:7.0
MARBLE& GRANITE WORK
Please refer to Relevant Paras for Stone Work of CPWD Specifications
Volume I – 2009 Page No.273 to 290 (with its latest corrections slips up
to the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials like cement, sand, Granite stones,
water etc., scaffolding, laying of Granite stone in flooring, Skirting,
platforms cladding etc., curing of works and Testing of Materials etc.
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ITEM WISE SPECIFICATIONS FORGRANITE WORK
DSR Item No. 8.2.2.2 : Providing and fixing 18 mm thick gang saw cut,
mirror polished, premoulded and prepolished, machine cut for kitchen platforms, vanity counters, window sills , facias and similar locations of
required size, approved shade, colour and texture laid over 20 mm thick base cement mortar 1:4 (1 cement : 4 coarse sand), joints treated with white cement, mixed with matching pigment epoxy touch ups, including
rubbing, curing, moulding and polishing to edges to give high gloss finish etc. complete at all levels. (a): Granite of any colour and shade Area of slab over 0.50 Sqm
DSR Item No. 8.3.2:Providing edge moulding to 18 mm thick marble
stone counters, Vanities etc., including machine polishing to edge to
give high gloss finish etc. complete as per design approved by engineer
in charge.
(A): Granite work
DSR Item No. 8.5 : Extra for providing opening of required size & shape
for wash basin/ kitchen sink in kitchen platform, vanity counter and
similar location in marble/Granite/stone work, including necessary
holes for pillar taps etc. including moulding, rubbing and polishing of cut
edges etc. complete.
DSR Item No. 8.12 : Providing and laying flamed finish Granite stone
flooring in required designand patterns, in linear as well as curvilinear
portions of the building allcomplete as per the architectural drawings
with 18 mm thick stone slabover 20 mm (average) thick base of cement
mortar 1:4 (1 cement : 4 coarsesand) laid and jointed with cement
slurry and pointing with white cementslurry admixed with pigment of
matching shade including rubbing, curingand polishing etc. all complete
as specified and as directed by the Engineer in-Charge :
(a) Flamed finish granite stone slab Jet Black, Cherry Red, Elite
Brown, Cat Eye or equivalent.
Please refer to Para 8.0, 8.1, 8.2, 8.7, etc. of CPWD Civil Works Specifications
2009 Volume I, for relevant items of work.
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SUBHEAD:8.0
WOOD AND PVCWORK
Please refer to Relevant Paras for Stone Work of CPWD Specifications
Volume I – 2009 Page No.291 to 392 (with its latest corrections slips up
to the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials like wood, glass, ply wood,
laminates, veneers, non-asbestos cement boards, wire mesh, hardware,
gules and adhesives etc. to be used for doors, windows, partitions, and
other related works and Testing of Materials etc. Wood to be used in the
work shall be well seasoned timber having minimum of moisture content
as required as per relevant Indian Standards, and the quality of wood
shall be as specified in the BOQ. The joinery for various components shall
be as per detailed drawings and as directed by the Engineer – in –
Charge.
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ITEM WISE SPECIFICATIONS FORWOOD WORK
DSR Item No. 9.1.1:Providing wood work in frames of doors, windows,
clerestory windows and other frames, wrought framed and fixed in
position with hold fast lugs or with dash fasteners of required dia &
length (hold fast lugs or dash fastener shall be paid for separately).
(a) : Second class teak wood
The relevant specification as per Para 9.3 along with its sub para, of CPWD
Civil works specifications 2009 Vol.1, shall be followed for frames of doors,
windows, ventilators etc.
The frames shall be measured in volume of teak wood used in the making of
frames and shall be paid in the unit of Cum.
DSR Item no. 9.7.1 : Providing and fixing paneling or paneling and
glazing in paneled or paneled and glazed shutters for doors, windows
and clerestory windows (Area of opening for panel inserts excluding
portion inside grooves or rebates to be measured). Paneling for paneled
or paneled and glazed shutters 25 mm to 40 mm thick:
(a): Second class teak wood panels- 25 mm thick
DSR Item No. 9.7.7.2:(b): Float glass panes 5.0 mm thick glass panes
DSR Item No.: 9.7.8 (c):Fly proof stainless steel grade 304 wire gauge
with 0.5 mm dia. wire and 1.4 mm wide aperture with matching wood
beading
The relevant specification as per Para 9.2 along with its sub para, of CPWD
Civil works specifications 2009 Vol.1, shall be followed for the Paneling
Materials viz, Teak wood panels, Marin ply panels, Gloat glass panels, wire
mesh (Wire Gauze) etc. Para 9.6.4 along with its sub paras refers to the fixing
of Panels in shutter frames.
Measurements
Forpanelingofeachtypeorforglazedpanellengthandwidthofopeningforpanelsinserts
or glazed panels shall be measured correct toacm before fixing the beading and
the area shall be
calculatedtothenearest0.01sq.m.Theportionsofthepanelinsertsorglazedpanelinsid
ethegrooves orrebatesshallnotbemeasuredforpayment.
Rates
Panels shall be measured in square meters and rates shall include all
operations involved in the work.
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DSR Item No. 9.21.1+9.23-9.15.1.1: Providing and fixing ISI marked
flush door shutters conforming to IS: 2202 (Part I) non-decorative type,
core of block board construction with frame of 1st class hard wood and
well matched commercial 3 ply veneering with vertical grains or cross
bands and face veneers on both faces of shutters, lipping with 2nd class
teakwood battens 25 mm minimum depth on all edges of flush door
shutters:
(a): 35 mm thick excluding ISI marked Stainless Steel butt hinges with
necessary screws
The relevant specification as per Para 9.7 along with its sub para, of CPWD
Civil works specifications 2009 Vol.1 shall be followed for the Flush door
shutters. Testing of Flush door shutters shall be carried out as per para
9.7.10.
DSR Item No. 9.22.1:Extra for providing and fixing flush doors with
decorative veneering instead of non-decorative ISI marked flush door
shutters conforming to IS: 2202 (Part I)
(a): On one side only
DecorativefaceveneersshallconformtotypeIdecorativeplywoodinIS1328.
Combined Thickness of Face veneer and cross bands shall be 3.0 mm.
Decorative veneer shall be fixed to flush shutters by gluing under hot press
with suitable BWP adhesive. Decorative Veneers shall be measured in square
meters and rates shall include all operations including cost of materials and
labour components.
DSR Item No. 9.127 : Providing & Fixing decorative high pressure
laminated sheet of plain / wood grain in gloss / matt / suede finish with
high density protective surface layer and reverse side of adhesive
bonding quality conforming to IS : 2046 Type S, including cost of
adhesive of approved quality.
(a):1.0 mm thick on one side only
Decorativehigh pressure laminates shallconformtothermosetting synthetic
resin bonded laminated sheets as per IS 2046. Decorative laminate shall be
fixed to flush shutters by gluing under hot press with suitableBWP adhesive.
Decorative Laminates shall be measured in square and rates shall include all
operations including cost of materials and labour components
DSR Item No. 9.84 : Providing and fixing aluminum extruded section
body tubular type universalhydraulic door closer (having brand logo
with ISI, IS : 3564, embossed onthe body, door weight upto 36 kg to 80
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kgand door width from 701 mm to1000 mm), with double speed
adjustment with necessary accessoriesand screws etc. complete.
Please refer General Specifications for door closers as per Para 9.15.22 of the CPWD Civil
works specifications 2009 Volume 1.
DSR Item No. 21.4.1 : Providing and fixing double action hydraulic floor
spring of approved brandand manufacture conforming to IS : 6315,
having brand logo embossedon the body / plate with double spring
mechanism and door weight upto125 kg, for doors, including cost of
cutting floors, embedding in floors asrequired and making good the
same matching to the existing floor finishingand cover plates with brass
pivot and single piece M.S. sheet outer boxwith slide plate etc. complete
as per the direction of Engineer-in-charge.
With stainless steel cover plate minimum 1.25 mm thickness
The hydraulic floor spring shall be heavy duty double action floor spring of make
approved by the Engineer-in-Charge suitable for door leaf of weight minimum
100 kg. The top cover plate shall be of stainless steel, flushing with floor finish
level. The contractor shall cut the floor properly with stone cutting machine to
exact size & shape. The spindle of suitable length to accommodate the floor
finish shall be used. The contractor shall give the guarantee duly supported by
the company for proper functioning of floor spring at least for 10 years.
Measurement:
The hydraulic floor spring as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above.
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DSR Item No. 21.8.1. : Filling the gap in between aluminum frame &
adjacent RCC/ Brick/ Stonework by providing weather silicon sealant
over backer rod of approved qualityas per architectural drawings and
direction of Engineer-in-charge complete.
Upto 5mm depth and 5 mm width
DSR Item No. 9.48.2 :Providing and fixing M.S. grills of required pattern
in frames of windows etc. with M.S. flats, square or round bars etc.
including priming coat with approved steel primer all complete. Fixed to
openings /wooden frames with rawl plugs screws etc.
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SUBHEAD:9.0
STEELWORK
Please refer to Relevant Paras for Steel Work of CPWD Specifications
Volume I – 2009 Page No.393 to 442 (with its latest corrections slips up
to the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials like Structural Steel sections and
M.S.pipes, M.S. Tubular sections, Nuts, Bolts, Rivets, Welding Electrodes,
Rolling shutters, Bearings, Springs, Stainless steel pipes and sections,
Glass, Primer etc. and Testing of Materials etc. Strength parameters of
various materials shall be as per relevant Indian Standards, and the
quality of materials shall be as specified in the BOQ. The joinery for
various components shall be as per detailed drawings and as directed by
the Engineer – in – Charge.
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ITEM WISE SPECIFICATIONS FORSTEEL WORK
DSR Item no. 10.6.1 : Supplying and fixing rolling shutters of approved
make, made of required size M.S. laths, interlocked together through
their entire length and jointed together at the end by end locks,
mounted on specially designed pipe shaft with brackets, side guides
and arrangements for inside and outside locking with push and pull
operation complete, including the cost of providing and fixing necessary
27.5 cm long wire springs manufactured from high tensile steel wire of
adequate strength conforming to IS: 4454 - part 1 and M.S. top cover of
required thickness for rolling shutters.
(a): 80x1.25 mm M.S. laths with 1.25 mm thick top cover
DSR Item No. 10.7:Providing and fixing ball bearing for rolling shutters.
DSR Item No. 10.8.1:Extra over DSR item No. 10.6.1 for providing
mechanical device chain and crank operation for operating rolling
shutters.
(a) : Exceeding 10.00 sqm and up to 16.8 sqm in the area
DSR Item no. 10.9 : Extra over DSR item No. 10.6.1for providing grilled
rolling shutters manufactured out of 8 mm dia M.S. bar instead of laths
as per design approved by Engineer-in- charge,(area of grill to be
measured).
Please refer to Para 10.8, 10.9, of CPWD Civil works specifications 2009 Volume
1 for detailed specifications of rolling shutters.
DSR Item No. 10.16.1:Steel work in builtup tubular(round, square or
rectangular hollow tubes etc.) trusses etc., including cutting, hoisting,
fixing in position and applying a priming coat of approved steel primer,
including welding and bolted with special shaped washers etc.
complete.
Hot finished welded type tube.
Please refer to Para 10.13, of CPWD Civil works specifications 2009 Volume 1
for detailed specifications of rolling shutters
DSR Item No. 10.25.1 : Steel work welded in built up sections/ framed
work including cutting, hoisting, fixing in position and applying a
priming coat of approved steel primer using structural steel etc. as
required.
(a) : In stringers, treads, landings etc. of stair cases, including use
of cheered plate wherever required, all complete
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DSR Item No. 10.25.2: (b): In gratings, frames, guard bar, ladder,
railings, brackets, gates, and similar works.
Please refer to Para 10.17, of CPWD Civil works specifications 2009 Volume 1
for detailed specifications of Stringers, landings, staircase railings, grating,
guard bars, safety grills, ladders, gates and similar works.
DSR Item No. 10.26.1 : Providing and fixing hand rail of approved size
by welding etc. to steel ladder railing, balcony railing, staircase railing
and similar works, including applying priming coat of approved steel
primer.
(a) : M.S. tube
Please refer to Para 10.18, of CPWD Civil works specifications 2009 Volume 1
for detailed specifications of handrails of staircase and balcony railings etc.
DSR Item No. 10.27.3 : Providing and fixing carbon steel galvanized (
minimum coating 5 micron) dash fastener of 10 mm dia double
threaded 6.8 grade (yield strength 480 N/mm2), counter sunk head,
comprising of 10 m dia polyamide PA 6 grade sleeve, including drilling
of hole in frame , concrete/ masonry, etc. as per direction of Engineer-
in-charge.
(a) :10 x 120 mm
DSR Item No. 10.27.2: (b):10 x 80 mm
Use light duty universal door/window fixing anchors HRD HR2 or equivalent of
10 mm dia. (120 mm long or 80 mm long as the case may be). The anchor
should be made of polyamide sleeve PA6 grade and stainless steel A2 Grade.
Measurements
Measurements for the dash fastener shall be in number.
Rate
The rate shall include the cost of all materials and labor involved in all the
operation described above.
DSR Item No. 10.28 : Providing and fixing stainless steel ( Grade 304)
railing made of Hollow tubes, channels, plates etc., including welding,
grinding, buffing, polishing and making curvature (wherever required)
and fitting the same with necessary stainless steel nuts and bolts
complete, i/c fixing the railing with necessary accessories & stainless
steel dash fasteners , stainless steel bolts etc., of required size, on the
top of the floor or the side of waist slab with suitable arrangement as
per approval of Engineer-in-charge, ( for payment purpose only weight
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of stainless steel members shall be considered excluding fixing
accessories such as nuts, bolts, fasteners etc.).
Stailess Steel Fabrication Work
This specification covers all stainless steel work of grade 304 and steel based
composite items like pergola, gazebo, hand-rails, fencing, columns, frames,
louvers, etc. All stainless steel work shall conform to relevant Indian Standards.
Stainless Steel Components
All stainless steel items shall be conforming to Indian Standards. Stainless steel
items shall be supplied with a brushed hairline finish. All stainless steel fixings
and fittings shall conform to relevant Indian Standards or equivalent
International Standards. Stainless steel supplied shall be of minimum 304
grade.
Regular Cutting
Cutting shall be carried out via mechanical or heat powered tools.
Maximum permissible variation shall be 5 millimeters for all cuts.
All cut areas shall be ground to a smooth surface using mechanical grinder.
CNC Precision Cutting and Engraving
Computerized numerical controlled precision cutting and engraving shall be
carried out on areas shown in contract drawings or as directed by EIC.
This process shall be carried out by entering computerized drawings into a
computer controlled laser based CNC cutting and engraving machine. Samples
shall be approved by EIC before entire process is carried out.
Maximum permissible variation shall be one millimeter.
All cut areas shall be ground to a smooth surface using precision mechanical
grinders only if required.
Welding Joints
Welding joints shall be to relevant Indian Standards for material, processes and
workmanship. All welds are required to be ground smooth to the approval of the
EIC. All sharp edges shall be ground smooth as per directions of EIC.
Bending
Bending of Stainless steel sections shall be undertaken to provide smooth and
true curves. Tightly curved and bent sections shall be free from all distortions
and rippling. All sharp edges shall be ground smooth.
Fixings and Fastenings
Generally , the Contractor shall provide a sample of all fixings and fastenings to
the EIC for approval. These shall include but not be limited to beams, columns,
hinges, locks, nuts and bolts, nails and screws, cables, wire and tensioners.
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Surface Finishes on Stainless Steel
Stainless steel work shall be finished matt or glossy as specified in contract
drawings using mechanical finishing and grinding tools. Finish should be level
and smooth with an even pattern as directed and approved by EIC.
Measurement
Stainless steel items shall be measured in kilograms of finished items (excluding
all wastage), accurate to the nearest 100 grams. Rates shall include cutting,
welding and workmanship, as well as nuts, bolts, fasteners, etc. accessories
required for installing the item.
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SUBHEAD:10.0
FLOORING WORK
Please refer to Relevant Paras for Flooring Work of CPWD Specifications
Volume I – 2009 Page No.443 to 480 (with its latest corrections slips up
to the date of submission of the Tender.
Contractor shall strictly follow the procedure laid down in the above
specifications for quality of Materials like Bricks for flooring, Concrete,
Kotah stones, Red Mandana stones, Rough kota stone, sand stones,
Bundi stone, Dholpur stone, Ceramic Glazed tiles, Rectified Ceramic tiles,
Vitrified tiles, Endura Vitrified tiles, Terracotta tiles, Glazed terracotta
tiles, Terracotta pavers, Red Mandana stone pavers and cobbles,
concrete pavers etc.vinyl flooring, and Testing of Materials etc. Quality of
materials and the polishing, texture etc. for various stones, tiles and
pavers/cobblesshall be the best as specified in the BOQ and as approved
by Engineer – in – Charge. Contractor shall submit the samples of all the
flooring materials well in advance and get approval from Engineer – in –
Charge before actually procuring the materials. Sizes of various stones
and tiles shall be as required for the flooring to be laid to the pattern as
per the detailed drawings and as directed. The flooring laid shall be
Finished/polished smooth or otherwise as per the texture required
according to relevant items of BOQ and as directed by the Engineer – in –
Charge. There shall be no undulations and offsets between adjoining
stones/tiles, what so ever in any kind variety of flooring.
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ITEM WISE SPECIFICATIONS FORFLOORING WORK
DSR Item No. 11.1.2 : Brick on edge flooring with bricks of class
designation 7.5 on a bed of 12 mm cement mortar, including filling the
joints with same mortar, with common burnt clay non modular bricks:
1:6 (1cement : 6 coarse sand).
Please refer para 11.1 – Brick on Edge Flooring of CPWD specifications for
Civil works 2009 Volume 1.
DSR Item No. 11.3.1 : Cement concrete flooring 1:2:4 (1 cement : 2
coarse sand : 4 graded stone aggregate) finished with a floating coat of
neat cement, including cement slurry, but excluding the cost of nosing
of steps etc. complete 40 mm thick with 20 mm nominal size stone
aggregate
Please refer para 11.2Cement Concrete Flooring of CPWD specifications
for Civil works 2009 Volume 1.
DSR Item No. 11.26.1 : Kota stone slab over 20 mm (average) thick
base laid over and jointed with grey cement slurry mixed with pigment
to match the shade of the slab, including rubbing and polishing
complete with base of cement mortar 1 : 4 (1 cement : 4 coarse sand)
(a) 25 mm thick
Please refer para 11.2Cement Concrete Flooring of CPWD specifications
for Civil works 2009 Volume 1.
DSR item No. 11.27 : Kota stone slabs 20 mm thick in risers of steps,
skirting, dado and pillars laid on 12 mm (average) thick cement mortar
1:3 (1 cement: 3 coarse sand) and jointed with grey cement slurry
mixed with pigment to match the shade of the slabs, including rubbing
and polishing complete.
Please refer para 11.21Kota stone flooring of CPWD specifications for Civil
works 2009 Volume 1.
DSR Item no. 8.6 : Extra for Mirror polishing over normal polishing of
marble work/Granite work/stone work where ever required to give
high gloss finish complete.
Polishing
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After completion of the simple polishing the grinding shall be carried out using
carborundum stone grade 500 to 2000 in successive order and final finishing
with emery of grade 2000
Measurements
Lengthshallbemeasuredalongthefinishedfaceofskirtingordadocorrecttoacm.Thissh
allbemeasuredcorrecttoamminthecaseofskirtingandcorrecttoa
cminthecaseofdado.Theareashallbecalculatedinsquaremetercorrecttotwoplacesof
decimal.
DSR Item No. 11.31:Extra for pre finished nosing in treads of steps of
Kota stone/ sand stoneslab.
DSR Item No. 11.32:Extra for Kota stone/ sand stone in treads of steps
and risers using singlelength up to 1.05 metre.
DSR Item No. 11.36 : Providing and fixing Ist quality ceramic glazed
wall tiles conforming to IS: 15622 (thickness to be specified by the
manufacturer), of approved make, in all colours, shades except
burgundy, bottle green, black of any size as approved by Engineer-in-
Charge, in skirting, risers of steps and dados, over 12 mm thick bed of
cement mortar 1:3 (1 cement : 3 coarse sand) and jointing with grey
cement slurry @ 3.3kg per sqm, including pointing in white cement
mixed with pigment of matching shade complete.
Please refer para 11.18Pressed Ceramic tiles in skirting and dado of
CPWD specifications for Civil works 2009 Volume 1.
DSR Item no. 11.37:Providing and laying Ceramic glazed floor tiles of
size 300x300 mm (thickness to be specified by the manufacturer) of 1st
quality conforming to IS: 15622 of approved make in colours such as
White, Ivory, Grey, Fume Red Brown, laid on 20 mm thick cement
mortar 1:4 (1 Cement: 4 Coarse sand), including pointing the joints with
white cement and matching pigment etc., complete.
Please refer para 11.18Pressed Ceramic tiles in skirting and dado of
CPWD specifications for Civil works 2009 Volume 1.
DSR Item 11.53:Providing and fixing Glass mosaic tiles at finished plain
wall surface of size 20 mm x 20 mm x 4 mm in all colour, design, fixing
in customize design as per direction of Engineer-in- Charge. The Glass
mosaic tiles to be fixed on the wall surface with the help of approved
adhesive applied at the rate of 2.5 kg per Sqm and grouting of the same.
The rate is inclusive of all operation, material and required pattern
approved by Engineer-in-Charge:
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The tiles shall be of best quality and approved make. They shall be flat, and true
to shape and free from blisters crazing, chips, welts, crawling or other
imperfections detracting from their appearance. The tiles shall be square or
rectangular of nominal size 20mmx 20mm & Thickness shall be 4 mm specified
by the manufacturer. It includes the profiles on the visible face and on the rear
side.
Preparation of Surface and Laying
Base plaster on which the tiles are to be fixed shall be cleaned, wetted and
mopped.
Dado to be laid with adhesive. The plaster or flooring work shall be thoroughly
cleaned and checked for undulations, if any, shall be rectified with cement
mortar 1:3 (1 cement: 3 coarse sand).
High polymer modified quick set tile adhesive (conforming to IS 15477) shall be
thoroughly mixed with water and a paste of zero slump shall be prepared so that
it can be used within 1.5 to 2 hours. It shall be spread over an area not more
than one sqm at one time. Average thickness of adhesive shall be 3 mm the
adhesive so spreaded shall be combed using suitable trowel. Tiles shall be
pressed firmly in to the position with slight twisting action checking it
simultaneously to ensure good contact gently being tapped with wooden mallet
till it is properly backed with adjoining tiles.
316mmX 316mm sheet size with the joint gap of 1.0 mm (approx.) pasted on a
plastic adhesive film of 1st class quality confirming of approved make shall be
fixed within 20 minutes of application of adhesive. The surplus adhesive from the
joints, surface of the tiles shall be immediately cleaned.
The surface of the flooring or dado shall be frequently checked during laying with
straight edge of above 2m long so as to attain a true surface with required
slope.
Where full size tile cannot be fixed these shall be cut (sawn) to the required size
and edges rubbed smooth to ensure straight and true joints.
Curing and Finishing
The day after the tiles are laid, plastic adhesive film shall be removed and all
joints shall be cleaned of the grey cement grout with a wire brush or trowel to a
depth of 2 mm and all dust and loose mortar removed and cleaned. Joints shall
then be grouted with epoxy grout grey or white with or without pigment to
match the shape of the topping of the wearing layer of the tiles.
Testing required:
i) Water Absorption
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ii) Thermal Shock Resistance
iii) Scratch Hardness of Surface on Mohs scale
Measurements
Length and breadth shall be measured correct to a cm before fixing skirting,
dado or wall plaster and the area calculated in square meter correct to two
places of decimal. Where coves are used at the junctions, the length and breadth
shall be measured between the lower edges of the coves.
No deduction shall be made for voids not exceeding 0.20 square meter.
Rate
The rate for flooring or dado shall include the cost of all materials and labour
involved in all the operations described above
DSR Item 11.41.2:Providing and laying vitrified floor tiles in different
sizes (thickness to be specified by the manufacturer) with water
absorption less than 0.08% and conforming to IS: 15622, of approved
make, in all colours and shades, laid on 20mm thick cement mortar 1:4
(1 cement: 4 coarse sand), including grouting the joints with white
cement and matching pigments etc., complete.
(a): Size of Tile 600x600 mm
DSR Item No. 11.41.3:(b): Size of Tile 800x800 mm
1Operationsasdescribedin above ceramic flooring
tilesshallbefollowedexceptthe vitrifiedtilesshallconformto Table12ofIS15622
(TileswithwaterabsorptionE≤0.08percentGroupBIa)andthejointthicknessin
flooringshallnotbemorethan1mm.
2Rate
Therateforflooringshallincludethecostofallmaterialsandlabourinvolvedinalltheoper
ations
describedabove.Nothingextrashallbepaidfortheuseofcut(sawn)tilesinthework.
DSR item No. 11.46.2:Providing and laying Vitrified tiles in different
sizes (thickness to be specified by manufacturer), with water absorption
less than 0.08 % and conforming to I.S. 15622, of approved make, in all
colours & shade, in skirting, riser of steps, over 12 mm thick bed of
cement mortar 1:3 (1 cement: 3 coarse sand), including grouting the
joint with white cement &matching pigments etc. complete.
(a): Size of Tile 600x600 mm
DSR Item No. 11.46.3: (b): Size of Tile 800x800 mm
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1Operationsasdescribed above in flooring and skirtingshallbefollowed
exceptthetilesshallconformto Table12ofIS15622
(TileswithwaterabsorptionE≤0.08percentGroupBIA)andthejointthicknessin
flooringshallnotbemorethan1mm.
2Rate
Therateforskirting, riser of
stepsshallincludethecostofallmaterialsandlabourinvolvedinalltheoperations
describedabove.Nothingextrashallbepaidfortheuseofcut(sawn)tilesinthework.
DSR no. 11.33.1:Providing and fixing 25 mm wooden planking, tongued
and grooved in flooring, including fixing with iron screws complete.
(a) Second class teak wood
Please refer para 11.25wooden flooring of CPWD specifications for civil
works 2009 Volume 1.
DSR Item No. 16.68:Providing and laying 60mm thick factory made
cement concrete interlocking paver block of M -30 grade made by block
making machine with strong vibratory compaction, of approved size,
design & shape, laid in required colour and pattern over and including
50mm thick compacted bed of coarse sand, filling the joints with fine
sand etc. all complete as per the direction of Engineer-in-charge.
Material
Concrete Pavers For pedestrian areas, concrete pavers should be Precast and
cured paver blocks of 60mm thickness, ±2mm tolerance in dimensions and
flatness, min. compressive strength 300 kg/sq cm, made from materials
conforming to IS standards.
Sand Bedding
Sand bedding shall be done on 150 mm thick sub grade of compacted bed of 20
mm thick nominal size stone aggregate the paving blocks are indicated in the
Contract Drawings to be bedded on sand (flexible paving). This material shall be
naturally occurring sand or shall consist of crushed rock or gravel or a
combination thereof with naturally occurring sand, hard, clean, free from all
adherent coatings. It shall comply in all respects with relevant Indian Standards
or MORTH code and be well graded down from 5mm. The moisture content of
the laying course should be as uniform as possible and at or about its optimum.
Where material is to be stockpiled it should be covered. The laying course
should be such that, after compaction, it forms a nominally uniform layer, 50mm
thick, below the pavers. It shall be laid in accordance with either of the
following alternative methods: - The material should be spread loose in a
uniform layer and screeded to a thickness required to give nominal 50mm layer
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after completion of the paving. OR The material should be spread in a loose,
uncompacted layer to approximately 2/3 of the required final thickness. This
layer should be lightly compacted by means of a vibrating plated compactor. A
further layer of loose material should be spread and screeded to create a loose
surface on to which the units can be placed. Care should be taken to avoid
localized disturbance of the prepared laying course sand by pedestrian or
wheeled traffic prior to placing units. The area of laying course prepared should
be such that the position of its boundary is not more than one meter from the
position of the lying face at the end of the working period wherever practicable.
Joints in Flexible Paving Joints are to be 2mm when placed hand-tight. Pavers
shall be laid working from an existing laying face edge or edge restraint. Full
pavers should be laid first; closure units should then be laid. The area to be laid
should be completed as far as is possible in entire paver units. Wherever
possible, infilling to boundaries and obstructions should proceed as the laying of
the surface course proceeds and infilling should be completed before compaction
commences. Mechanical force shall not be used to obtain tight joints. For
flexible paving sand shall be brushed into the joints until they are filled to the
top surface of the paving blocks. Sand for joint filling should be dry with a
minimum particle size no greater than 1.18mm containing about 10% by weight
passing a 0.75mm sieve. Sand color shall be agreed with EIC prior to brushing
into joints. The Contractor shall allow for cutting units to achieve laying to
curves (without opening up joints).
Laying Pavers
The units shall be laid to the patterns shown in the drawings. Special paver
shapes designed to assist with the formation of boundaries and with changes in
direction may be incorporated with the approval of the EIC.
Cutting Pavers
Paving blocks requiring cutting shall be cut using a diamond blade bench saw to
give an acceptable quality edge to the satisfaction of the EIC and prior to general
cutting taking place on site. Pavers shall be cut to form, neat
junctions/boundaries with other paving materials/kerbs, street furniture, etc.
Fillets of colour matched mortar in lieu of small pieces of unit paving shall be
avoided where possible and only be used with the approval of the EIC. Paving
blocks showing a jagged or irregular edge will be rejected by the EIC and must
be replaced to the satisfaction of the EIC all at the Contractors expense. Care
shall be taken to avoid placing more than one cut kerb and/or paver unit in close
proximity to another cut unit at junctions/changes of direction of paving. The
Contractor must allow for the periodic replacement of blades in cutting
equipment to ensure clean cut edges to paving units.
Mixing Pavers Where there is a colour variation between batches of pavers the
Contractor is to ensure that pavers are mixed to avoid patterning in paved areas
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and this shall be to the approval of the EIC. Where patterning occurs the
Contractor shall lift, mix and relay the pavers to the EIC's approval.
Compaction of Flexible Paving Pavers on sand bed shall be subjected to passes
of a steel-faced vibrating-plate compactor to adequately compact the laying
course and to bed and regulate the paving blocks. The vibrating-plate compactor
shall have a centrifugal force of 16-20KN, a plate area of 0.35-0.5 sq m and a
frequency of 75-100Hz. enough passes shall be made to compact the paving
course and produce an even surface. All trimming should be completed before
the area is compacted. Compaction should follow laying as soon as possible but
should not be carried out within 1m of the laying edge. Apart from this edge
strip no area of paving should be left without being compacted at the completion
of the days' work. The EIC's approval must be obtained if compaction is not to
be completed at the end of the day's work.
Finished Levels Finished levels of the paving units shall not deviate by more than
2mm against adjacent units whilst the deviation from the design profile
measured under a 3m straight edge should not exceed 10mm. The units shall
form neat junctions with and prevent damage to adjacent work.
Cleaning on Completion of Work On completion the face of the units must be
clear of all dust, rust and other stains, adhering mortar and other droppings. Any
units from which stains cannot be removed shall be replaced at the Contractors
expense and be to the approval of the EIC. Flexible paving surfaces are to be
brushed down with a soft bristle brush with joints refilled with sand where
required. The paved areas must be left in a neat and tidy condition to the
satisfaction of the EIC.
Additional technical specifications for precast concrete paver blocks
Raw Materials - Cement
The cement used in the manufacture of high quality precast concrete paving
block shall be conforming to IS 12269 (53 grade) ordinary Portland cement or IS
8112 (43 grade ordinary Portland cement). The minimum cement content in
concrete used for making paver blocks should be 380 kg/cu.m.
Raw Materials - Aggregates
The fine and coarse aggregates shall consist of naturally occurring crushed or
uncrushed materials which apart from the grading requirements comply with IS
383-1970. The fine aggregates used shall contain a minimum of 25 % natural
silicon sand. Lime stone aggregates shall not be used. Aggregates shall contain
no more than 3 % by weight of clay and shall be free from deleterious salts and
contaminants.
Raw Materials - Water
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The water shall be clean and free from any deleterious matter. It shall meet the
requirements stipulated in IS: 456-2000.
Other materials
Any other material/ingredients used in the concrete shall conform to latest IS
specifications.
Paver blocks characteristics
•The concrete pavers should have perpendicularities after release from the
mould and the same should be retained until the laying.
•The surface should be of anti-skid and anti-glare type.
•The paver should have uniform chamfers to facilitate easy drainage of surface
run off.
•The pavers should have uniform interlocking space of 2 mm to 3 mm to ensure
compacted sand filling after vibration on the paver surface.
•The concrete mix design should be followed for each batch of materials
separately and automatic batching plant is to be used to achieve uniformity in
strength and quality.
•The pavers shall be manufactured in single layer only.
•Skilled labour should be employed for laying blocks to ensure line and level for
laying, desired shape of the surface and adequate compaction of the sand in the
joints.
•The pavers are to be skirted all round with kerbing using solid concrete or stone
kerbs or as directed by the EIC. The kerbing should be embedded for minimum
100 mm depth.
Laying - Priming
It will be the responsibilities of the contractors to ensure that the
manhole/pipeline cable trenches/circular drainage system etc. raised / lowered
to finish paving level using the requisite materials as per instruction of Engineer.
The areas of potholes/deep depressions at the isolated locations also have to be
filled up before laying the paver blocks. No extra pavements will be made for
this purpose.
It will be the responsibility of the contractor to ensure that undulations on the
paver’s blocks are eliminated after the traffic is allowed on it. Proper slope for
drainage of water needs to be ensured by the Contractor. All necessary
materials, tools, tackles are required to be arranged by the Contractor.
Laying - Bedding sand course
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The bedding sand shall consist of clean well graded sand passing through 4.75
mm sieve and suitable for concrete. The bedding should be from either a single
source or blended to achieve the following grading;
Sieve size% passing
9.5 mm100
4.75 mm95-100
2.36 mm80-100
1.18 mm60-100
600 microns25-60
300 microns10-30
150 microns5-15
75 microns0-10
Contractor shall be responsible to ensure that single-sized, gap-graded sands or
sands containing an excessive amount of fines or plastic fines are not used. The
sand particles should preferably be sharp (not rounded) as sharp sand possess
higher strength and resist the migration of sand from under the block to less
frequency areas even though sharp sands are relatively more difficult to compact
than rounded sands, the use of sharp sands is preferred for the more heavily
trafficked driveways. The sand used for bedding shall be free of any deleterious
soluble salts or other contaminants likely to cause efflorescence.
The sand shall be of uniform moisture content and within 4 % - 8 % when
spread and shall be protected against rain when stock piled prior to spreading.
Saturated sand shall not be used. The bedding sand shall be spread loose in a
uniform layer as per drawing. The compacted uniform thickness shall be of 45
mm and within +/- 5 mm. Thickness variation shall not be used to correct
irregularities in the base course surface.
The spread sand shall be carefully maintained in a loose dry condition and
protected against pre-compaction both prior to and following screeding. Any pre-
compacted sand or screeded sand left overnight shall be loosened before further
laying of paving blocks take place.
Sand shall be slightly screeded in a loose condition to the predetermined depth
only slightly ahead of the laying of paving unit.
Any depressions in the screeded sand exceeding 5 mm shall be loosened, raked
and rescreeded before laying of paving blocks.
Laying of interlocking paver blocks
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Paver blocks shall be laid in pattern specified in drawing throughout the
pavement. Once the laying pattern has been established, it shall continue
without interruption over the entire pavement surface. Cutting of blocks, the
use of infill concrete or discontinuities in laying pattern is not to be permitted in
other than approved locations.
Paver blocks shall be placed on the uncompacted screeded sand bed to the
nominated laying pattern, care being taken to maintain the specified bond
throughout the job. The first row shall be located next to an edge restraint.
Specially manufactured edge paving blocks are permitted or edge blocks may be
cut using a power saw, a mechanical or hydraulic guillotine, bolster or other
approved cutting machine.
Paver blocks shall be placed to achieve gaps nominally 2 to 3 wide between
adjacent paving joints. No joint shall be less than 1.5 mm not more than 4 mm.
Frequent use of string lines shall be used to check alignment. In this regard the
“laying face” shall be checked at least every two meters as the face proceeds.
Should the face become out of alignment, it must be corrected prior to initial
compaction and before further laying job is proceeded with.
In each row, all full blocked shall be laid first. Closure blocks shall be cut and
fitted subsequently. Such closer blocks shall consist of not less than 25 % of full
blocks.
To infill spaces between 25 mm and 50 mm wide concrete having screened sand,
coarse aggregate mix and strength of 45 N/sq.mm shall be used. Within such
mix the nominal aggregate size shall not exceed one third the smallest
dimension of the infill space. For smaller spaces dry packed mortar shall be
used.
Except where it is necessary to correct any minor variations occurring in the
laying bond, the paver blocks shall not be hammered into position. Where
adjustment of paver blocks, necessary care shall be taken to avoid the
premature compaction of the sand bedding.
Initial Compaction:After laying the paver blocks, they shall be compacted to
achieve consolidation of the sand bedding and brought to design levels and
profiles by not less than two (2) passes of a suitable plate compactor.
The compactor shall be a high-frequency, low amplitude mechanical flat plate
vibrator having plate area sufficient to cover a minimum of twelve paving blocks.
Prior to compaction all debris shall be removed from the surface.
Compaction shall proceed as closely as possible following laying and prior to any
traffic. Compaction shall not, however, be attempted within one meter of the
laying face. Compaction shall continue until lipping has been eliminated between
adjoining blocks. Joints shall then be filled and re-compacted as described in
relevant Clause.
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All work further than one meter from the laying face shall be left fully compacted
at the completion of each day’s laying.
Any blocks that are structurally damaged prior to or during compaction shall be
immediately removed and replaced.
Sufficient plate compactors shall be maintained at the paving site for both
bedding compaction and joint filling.
Joint filling and final compaction:
As soon as possible after compaction and in any case prior to the termination of
work on that day and prior to the acceptance of vehicular traffic, sand for joint
filling shall be spread over the pavement.
Joint sand shall pass a 2.36 mm (No. 8) sieve and shall be free of soluble salts
or contaminants likely to cause efflorescence. The same shall comply with the
following grading limits
Sieve size% passing
2.36 mm100
1.18 mm90-100
600 microns60-90
300 microns30-60
150 microns15-30
75 microns10-20
The Contractor shall supply a sample of the jointing sand to be used in the
contract prior to delivery and such materials to site for incorporation into the
works. Certificates of test results issued by a recognized testing laboratory
confirming that the samples conform to the requirements of this specifications
shall accompany the sample.
The jointing sand shall be boomed to fill the joints. Excess sand shall then be
removed from the pavement surface and the jointing sand shall be compacted
with not less than one (1) Pass by the plate vibrator and joints refilled with sand
to full depth. This procedure shall be repeated until all joints are completely
filled with sand. No traffic shall be permitted to use the pavement until all joints
have been completely filled with sand and compacted.
Both the sand and paver blocks shall be dry when sand is spread and boomed
into the joints to prevent premature setting of the sand.
The difference in level (lipping) between adjacent blocks shall not exceed 3 mm
with not more than 1 % in any 3 m x 3 mm area exceeding 2 mm. Pavement
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which is deformed beyond above limits after final compaction shall be taken out
and reconstructed to the satisfaction of the Engineer.
Edge Restraint
Edge restrains need to be sufficiently robust to withstand override by the
anticipated traffic to withstand thermal expansion and to prevent loss of the
laying course material from beneath the surface course. The edge restraint
should present a vertical face down the level of the underside on the laying
course.
The surface course should not be vibrated until the edge restraint together with
any bedding or concrete hunching has gained sufficient strength. It is essential
that edge restraints are adequately secured.
Concrete Block Making Machine
The block making machine should ensure the following:
High degree of dimensional accuracy (± 3 mm)
Precast blocks with spacer nibs (23 mm to ensure uniform joints)
High compaction energy (to produce blocks with high compressive strength)
The above can be generally achieve by machine with following feature –
Block making machine should have simultaneously application of high intense
vibration to moulds at 3000 V.P.M. and hydraulic pressure 800 psi
Concrete Batching & Mixing Plant
The concrete Mix design should be followed for each batch of materials. The
concrete ingredient should be mixed in concrete Batching & Mixing plant with
suitable capacity. The plant should be equipped with automatic control panel for
maintaining water cement ratio from batch to batch to obtain concrete of
uniform quality and strength. The plant should be equipped with adequate
mechanism for mechanized loading on raw materials into mixer and conveyor
belt for transportation of concrete from mixer to concrete block making machine.
Sampling and testing procedures for paver blocks
Sample size
Average of minimum 3 samples per 5000 blocks shall be provided for testing.
Sampling for testing:
Sampling for testing of paver blocks shall be done in accordance with relevant
Clause.
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Compressive Strength:
Testing for compressive strength shall be undertaken in accordance with
Appendix-B. The average compressive strength of the 80 mm. thick paver blocks
tested shall be 50 N/Sq.mm and average compressive strength of the 60 mm.
thick paver blocks tested shall be 45 N/Sq.mm.
Water Absorption:
Testing for water absorption shall be in accordance with IS: 2185: 1979: Part-
(Specifications for Concrete Masonry Blocks) Appendix C.
Sampling of Paver Blocks
Method of sampling:
Before laying paver blocks, each designated section comprising not more than
50,000 blocks shall be divided into ten approximately equal groups. Nine blocks
shall be drawn from each group.
Marking and Identification:
All samples shall be clearly marked at the time of sampling in such a way that
the designated section of part thereof and the consignment represented by the
sample are clearly defined.
The sample shall be dispatched to the approved test laboratory taking precaution
to avoid damage to the paving in transit. Protect the paving from damage and
contamination until they have been tested. The samples shall be stored in water
at 20 ºC + 5 ºC for 24 hours prior to testing.
Procedure for testing of compressive strength for paver blocks
Testing machine:
The testing machines shall be of suitable capacity for the test and capable of
applying the load at the rate specified. It shall comply as regards repeatability
and accuracy with the requirements of relevant IS Specification.
Procedure:The sample specimens shall be tested in wet condition after being
stored for at least 24 hours in water maintained at a temperature of 20 ºC + 5
ºC before the specimens are submerged in water, the necessary area shall be
determined.
The plates of the testing machine shall be wiped clean and any loose girt or
other material removed from the contact faces of the specimen. Plywood
normally 4 mm. thick shall be used as packing between the upper and lower
faces of the specimen and the machine plates and these boards shall be larger
than the specimen by a margin of at least 5 mm at all points. Fresh packing
shall be used for each specimen tested. The specimen shall be placed in the
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machine with the wearing surface in a horizontal plane and in such a way that
the axes of the specimen are aligned with those of the machine plates. The load
shall be applied without shock and increased continuously at the rate of
Approximately 15 N/sq.mm per minute until no greater load can be sustained.
The maximum load applied to the specimen shall be recorded.
Calculation of corrected strength:
The compressive strength of each block specimen shall be calculated by dividing
the maximum load by full cross section area and multiplying by appropriate
factors.
Thickness and chamfer correction factors for compressive strength
Work size thickness (mm)Correction Factors
Plain blockChamfered block
601.001.06
801.121.18
1001.18 1.24
Compressive strength calculation
The average corrected compressive strength for the designed block section shall
be calculated.
Method for the determination of water absorption
The test specimens shall be completely immersed in water at room temperature
for 24 hours.
The specimens shall then be weighed, while suspended by a metal wire and
completely submerged in water.
They shall be removed from the water and allowed to drain for one minute.
Visible surface water should be removed with a damp cloth and immediately
weighed.
Subsequent to saturation, all specimens shall be dried in a ventilated oven at
100 to 115 ºC for not less than 24 hours and until two successive weightings at
intervals of 2 hours show an increment of loss not greater than 0.2 percent of
the last previously determined mass of the specimen.
Calculate the absorption as follows -
Absorption, kg/cum = A – B x 1000
A – C
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Absorption, percent = A – B x 100
BWhere;
A = Wet mass of unit in Kg.
B = Dry mass of unit in Kg and
C = Suspended immersed mass of unit in Kg
Measurement
Precast concrete paving shall be measured in square meters of finished paved
area, accurate to the nearest centimeter in each direction.
Rate
Therateshallincludethecostofallmaterials andlabourinvolvedinalltheoperations
described above.
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SUBHEAD: 11.0
Roofing
Please refer to Relevant Paras for Roofing of CPWD Specifications Volume
I – 2009 Page No.481 to 532 (with its latest corrections slips up to the
date of submission of the Tender.
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ITEM WISE SPECIFICATIONS OF ROOFING
DSR Item No. 12.21.1:Providing gola 75x75 mm in cement concrete
1:2:4 (1 cement: 2 coarse sand: 4 stone aggregate 10 mm and down
gauge), including finishing with cement mortar 1:3 (1 cement: 3 fine
sand) as per standard design: In 75x75 mm deep chase
Please refer para 12.13Cement Concrete Gola of CPWD specifications for
Civil works 2009 Volume 1.
DSR Item No. 12.22:Making khurras 45x45 cm with average minimum
thickness of 5 cm cement concrete 1:2:4 (1 cement: 2 coarse sand: 4
graded stone aggregate of 20 mm nominal size) over P.V.C. sheet 1 m
x1 m x 400 micron, finished with 12 mm cement plaster 1:3 (1 cement:
3 coarse sand) and a coat of neat cement, rounding the edges and
making and finishing the outlet complete.
Please refer para 12.14Khurrasof CPWD specifications for Civil works
2009 Volume 1.
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SUBHEAD: 12.0
Finishing
Please refer to Relevant Paras for Finishing Work of CPWD Specifications
Volume II – 2009 Page No.533 to 578 (with its latest corrections slips up
to the date of submission of the Tender.
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ITEM WISE SPECIFICATIONS OF FINISHING
DSR Item No. 13.4.1:Providing and laying plaster
(A): 12 mm cement plaster of mix: 1:4 (1 cement: 4 coarse sand)
DSR item No. 13.4.2:(b): 15 mm cement plaster on rough side of single
or half brick wall of mix: 1:4 (1 cement: 4 coarse sand)
Please refer para 13.1Cement Plaster 12 mm, 15 mm or 20 mm of CPWD
specifications for Civil works 2009 Volume II
DSR Item No. 13.12 : (C) : 18 mm cement plaster in two coats under
layer 12 mm thick cement plaster 1:5 (1 cement: 5 coarse sand) and a
top layer 6 mm thick cement plaster 1:3 (1 cement : 3 coarse sand)
finished rough with sponge.
Please refer para 13.318 mm Cement Plaster (two coat work) of CPWD
specifications for Civil works 2009 Volume II
DSR Item No 13.79:Extra for addition of synthetic Polyester triangular
fiber of length 6 mm, effective diameter 10-40 microns and specific
gravity of 1.34 to 1.40 in cement plaster/mortar by using 125 gms. of
synthetic Polyester triangular fiber for 50 Kgs. cement used in cement
mortar as per directions of Engineer-in-Charge.
1Material
The Recron 3-S polyester fiber of Reliance or its equivalent make @ 125 gm/bag
shall be used or Duramesh Concrete Fibrillated Polypropylene Fiber or
Monofilament Polypropylene Fiber for Guniting or precasting shall be used.
100% Virgin polypropylene Fibrillated Fiber containing no reprocessed Olefin
materials. The fibers shall be used for non – structural, temperature and
shrinkage crack reinforcement in hardened concrete. The application rate shall
be the minimum recommended dosage rate of 0.1% by volume (.5 lbs per cubic
yard / 0.9 kg per cubic meter). The fibers shall be used for the control of
cracking due to drying shrinkage and thermal version expansion and contraction,
lowered permeability, increased impact capacity, shatter resistance, abrasion
resistance and residual strength.
Chemical and Physical Properties
Material-Polypropylene
Specific Gravity-0.91
Fiber Type-Collated Fibrillated
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Fiber length-¼”, ½”, 1” - ½”
Modulus-0.5 (3.5 KN/mm3)2
Absorption-Nil
Melt Point-160-170 degree centigrade
Ignition Point-590 degree centigrade
Alkali Resistance-100% Alkali Proof
Thermal Conductivity-Low
Electrical Conductivity-Low
Acid and Salt Resistance -High
2Application
The synthetic Polyester triangular fiber shall be continuously stirred in the water
so that its consistency is kept uniform throughout, use of this water for
preparing mortar mix.
Otherdetailsshallbeasspecifiedinplasteringastheyareapplicabl
e.
3Measurement
It shallbemeasuredcorrecttono 12.5 gm pouch Per Bag of 50 Kg of cement bag.
4Rate
Therateshallincludeallmaterialandlabourinvolvedinalltheoperationsdescribedabove
with tools and scaffolding.
DSR Item no. 13.31.1:Pointing on brick work or brick flooring on non-
Modular bricks with cement mortar 1:3 (1 cement: 3 fine sand)
(a): Flush / Ruled/ Struck or weathered pointing on bricks of size 230
mm x 110 mm x 70 mm
DSR Item no. 13.31.1:(b): Raised and cut pointing
DSR no. 13.33.1:Pointing on stone work with cement mortar 1:3 (1
cement: 3 fine sand):
(a) : Flush/ Ruled pointing
DSR Item no. 13.33.2:(b): Raised and cut pointing
Please refer para 13.13Cement Plaster (two coat work) of CPWD
specifications for Civil works 2009 Volume II
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DSR item no. 13.37.1: White washing with lime to give an even shade:
New work (three or more coats)
Please refer para 13.14White washing with lime of CPWD specifications for
Civil works 2009 Volume II
DSR Item no. 13.80 : Providing and applying white cement based putty
of average thickness 1 mm, of approved brand and manufacturer, over
the plastered wall surface to prepare the surface even and smooth
complete.
1 Materials
Cement based putty of approved brand and manufacture shall be used. Only
ready mixed putty as received from the manufacturer without any admixture
shall be used.
2 Commencing Work
Cement based putty shall not be started until the Engineer-in-Charge
hasinspected the items of work to be painted, satisfied himself about their
proper quality and given his approval to commence the painting work. Cement
based putty shall generally be taken in hand after practically finishing all other
building work. The rooms should be thoroughly swept out and the entire building
cleaned up, at least one day in advance of the Putty work being started.
3 Preparation of Surface
The surface shall be thoroughly cleaned and dusted off. All rust, dirt, scales,
smoke splashes, mortar droppings and grease shall be thoroughly removed
before painting is started. The prepared surface shall have received the approval
of the Engineer-in-Charge after inspection, before painting is commenced.
4 Application
Before starting painting work order to achieve a superior finished surface, putty/
paste fillers shall be used on, all surfaces to be painted to fill pores, dents etc.
The putty/paste fillers shall be approved quality and manufacture and shall be
applied to the surface with a knife or other sharp edged tool after the priming
coat as well after each under coat. The surface, after filling with putty/paste
filler, shall be rubbed down with fine paper and dusted off before the application
of the subsequent coat. Paste wood filler when set shall be wiped across the
grain of the wood and then with the grain to secure a clean surface. Surface to
be stained shall be covered with a uniform coat of stain wiped off if required.
Each coat shall be allowed to dry completely and lightly rubbed with fine grade
pumice stone sand paper before next coat is applied. Each coat shall vary in
shade and well approved to Engineer in charge.
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5 Thespecificationsinrespectofscaffolding,protectivemeasures,measurements
andrateshall beasdescribedin painting.
DSR Item no. 13.41.1:Distempering with oil bound washable distemper
of approved brand and manufacture to give an even shade: New work
(two or more coats) over and including water thin able priming coat
with cement primer
Please refer para 13.19Oil Emulsion (Oil Bound) Washable Distempering
of CPWD specifications for Civil works 2009 Volume II
DSR Item no. 13.85.3: Applying priming coats with primer of approved
brand and manufacture, having low VOC (Volatile Organic
Compound)content
(a): With water thinable cement primer on wall surface having VOC
content less than 50 grams/liter
Please refer para 13.20Cement Primer coat of CPWD specifications for
Civil works 2009 Volume II
DSR Item no. 13.44.1:Finishing walls with water proofing cement paint
of required shade: New work (Two or more coats applied @ 3.84 kg/10
sqm)
Please refer para 13.21Cement Paint of CPWD specifications for Civil
works 2009 Volume II
DSR Item no. 13.83.2:Wall painting with premium acrylic emulsion paint
of interior grade, having VOC (Volatile Organic Compound) content less
than 50 grams/ liter of approved brand and manufacture, including
applying additional coats wherever required to achieve even shade and
colour. Two coats
Please refer para 13.31Plastic Emulsion Paint of CPWD specifications for
Civil works 2009 Volume II. All specifications shall be same as for Plastic
Emulsion paint except that Premium Acrylic Emulsion paint shall be used
in place of Plastic Emulsion paint.
DSR item no.13.84.2:Painting with synthetic enamel paint, having VOC
(Volatile Organic Compound) content less than 150 grams/ liter, of
approved brand and manufacture, including applying additional coats
wherever required to achieve even shade and colour. Two coats
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Please refer para 13.32Painting with Synthetic enamel Paint of CPWD
specifications for Civil works 2009 Volume II.
DSR item no. 13.46.1:Finishing walls with Acrylic Smooth exterior paint
of required shade: New work (Two or more coat applied @ 1.67 ltr/10
sqmover and including priming coat of exterior primer applied @ 2.20
kg/ 10 sqm)
Please refer para 13.22Exterior Painting on wall ofCPWD specifications for
Civil works 2009 Volume II. All the specifications shall be same per para
13.22 and Acrylic smooth exterior paint shall be used.
DSR item no. 13.52.1:Finishing with Epoxy paint (two or more coats) at
all locations prepared and applied as per manufacturer's specifications
including appropriate priming coat, preparation of surface, etc.
complete. On steel work
1Material
EpoxyPaintshallbe(conforming toIS2339)ofapproved brandandmanufacture. The
Paintcomesincompactdualcontainerwiththepasteandthemediumseparately.
Thetwoshallbemixedtogethertoproperconsistencybeforeuse.
2PreparationofSurface
Allrustandscalesshallberemovedbyscrapingorbrushing
withsteelwirebrushesandthensmoothenedwithsandpaper.Thesurfaceshallbethoro
ughlycleaned ofdust.
3Application
Thenumberofcoatstobeappliedshallbeasgivenintheitem.Eachcoatshallbeallowedtod
ryfor
24hoursandlightlyrubbeddownwithfinegradesandpaperanddustedoffbeforethenext
coatis applied.Thefinishedsurfaceshallpresentanevenanduniformappearance.
Aspasteislikelytosettleinthecontainer,careshallbetakentofrequentlystirthePaint
during use. AlsothePaint shallbeapplied andlaidoffquickly, assurface isotherwise
noteasily finished.
Otherdetails, measurements and ratesshallbeasspecifiedinpainting.
DSR item No. 14.61:Painting (one or more coats) with black Japan paint
of approved brand and manufacture to give an even shade.
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The relevant specification shall be same as painting mentioned above except
that Painting (one or more coats) with black Japan paint of approved brand and
manufacture to give an even shade shall be measured & paid for separately.
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SUBHEAD: 13.0
WATERPROOFING WORK
Please refer to Relevant Paras for Water proofing Work of CPWD
Specifications Volume II – 2009 Page No.983 to 1020 (with its latest
corrections slips up to the date of submission of the Tender.
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ITEM WISE SPECIFICATIONS OF
WATERPROOFFINISHING
DSR Item No. 22.4.1 : Providing and Placing in position suitable PVC
water stops conforming to IS:12200 for construction/ expansion joints
between two RCC members and fixed to the reinforcement with binding
wire before pouring concrete etc. complete :
(a) : Serrated with central bulb (225 mm wide, 8-11 mm thick)
Please refer para 22.4Providing Water Stops ofCPWD specifications for
Civil works 2009 Volume II.
DSR Item no. 22.6:Providing and laying water proofing treatment on
roofs of slabs by applying cement slurry mixed with water proofing
cement compound consisting of applying: a) after surface preparation,
first layer of slurry of cement @ 0.488 Kg/Sqm mixed with water
proofing cement compound @ 0.253 Kg/Sqm. b) laying second layer of
Fiber glass cloth when the first layer is still green. Overlaps of joints of
fiber cloth should not be less than 10 cm. c) third layer of 1.5 mm
thickness consisting of slurry of cement @ 1.289 Kg/Sqm mixed with
water proofing cement compound @ 0.670 Kg/Sqm and coarse sand @
1.289 Kg/Sqm. This will be allowed to air cure for 4 hours followed by
water curing for 48 hours. The entire treatment will be taken up to 30
cm on parapet wall and tucked into groove in parapet all around. d)
Fourth and final layer of brick tiling with cement mortar (which will be
paid for separately. For the purpose of measurement the entire treated
surface will be measured.
Please refer para 22.1, 22.2, 22.3and 22.5 Integral water proofing
treatment to UG Tanks, and Water proofing treatment to sunken portion
of WC, Bath etc. of CPWD specifications for Civil works 2009 Volume II.
This Item shall be operated for water proofing of sunken slab horizontal
and vertical surfaces, water proofing of UG and Overhead tanks and the
sloping roofs etc. Water proofing shall be guaranteed against leakage for
a period of 10 years from the date of final completion of the project.
MR Based on DSR Item No. 22.7.1 : Providing and laying integral cement
based water proofing treatment including preparation of surface as
required for treatment of roofs, balconies, terraces etc. consisting of
following operations: a) Applying a slurry coat of neat cement using
2.75 kg/sqm of cement admixed with water proofing compound
conforming to IS. 2645 and approved by Engineer-in-charge over the
RCC slab including adjoining walls up to 300 mm height including
cleaning the surface before treatment. b) Laying brick bats with mortar
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using broken bricks/brick bats 25 mm to 115 mm size with 50% of
cement mortar 1:5 (1 cement : 5 coarse sand) admixed with water
proofing compound conforming to IS : 2645 and approved by Engineer-
in-charge over 20 mm thick layer of cement mortar of mix 1:5 (1 cement
:5 coarse sand ) admixed with water proofing compound conforming to
IS : 2645 and approved by Engineer-in-charge to required slope and
treating similarly the adjoining walls up to 300 mm height including
rounding of junctions of walls and slabs c) After two days of proper
curing applying a second coat of cement slurry using 2.75 kg/ sqm of
cement admixed with water proofing compound conforming to IS : 2645
and approved by Engineer-in-charge. d)Finishing the surface with joint
less cement mortar of mix 1:4 (1cement :4 coarse sand) admixed with
water proofing compound confirming to IS 2645 and approved by
Engineer - in - Charge including finishing the top surface with boom
finish to receive subsequent finishing layer complete. The whole terrace
so finished shall be flooded with water for a minimum period of two
weeks for curing and for final test. All above operations to be done in
order and as directed and specified by the Engineer - in-Charge.
With average thickness of 120 mm and minimum thickness at khurra as
65 mm.
Please refer para 22.6 and 22.7 Integral water proofing treatment of roof
slabs of CPWD specifications for Civil works 2009 Volume II. This Item
shall be operated for water proofing of sunken slab horizontal and vertical
surfaces, water proofing of UG and Overhead tanks and the sloping roofs
etc. horizontal surfaces of roof slab. Rate includes for providing slope in
the treatment as per details drawings and as directed by the Engineer -
in- Charge. Water proofing shall be guaranteed against leakage for a
period of 10 years from the date of final completion of the project.
DSR Item No. 22.14.1:Grading roof for water proofing treatment with
Cement concrete 1:2:4 (1 cement: 2 coarse sand: 4 graded stone
aggregate 20 mm nominal size)
Please refer para 22.9 Grading roof with Cement Concrete 1:2:4 of CPWD
specifications for Civil works 2009 Volume II.
DSR Item No. 22.20.1: Providing and laying APP (Atactic Polypropylene
Polymer) modified prefabricated five layer 3 mm thick water proofing
membrane, black finished reinforced with non-woven polyester matt
consisting of a coat of bitumen primer for bitumen membrane @ 0.40
litre/sqm by the same membrane manufacture of density at 25°C, 0.87-
0.89 kg/ litre and viscosity 70-160 cps. Over the primer coat the layer of
membrane shall be laid using Butane Torch and sealing all joints etc.,
and preparing the surface complete. The vital physical and chemical
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parameters of the membrane shall be as under: Joint strength in
longitudinal and transverse direction at 23°C as 650/450N/5cm. Tear
strength in longitudinal and transverse direction as 300/250N.
Softening point of membrane not less than 150°C. Cold flexibility shall
be upto -2°C when tested in accordance with ASTM, D - 5147. The laying
of membrane shall be got done through the authorized applicator of the
manufacturer of membrane: 3 mm thick
Please refer para 22.11 Water Proofing treatment with APP (Atactic
Polypropylene Polymeric) Membrane of CPWD specifications for Civil
works 2009 Volume II.
DSR Item no. 22.21 : Extra for covering top of membrane with
Geotextile, 120 gsm non-woven, 100% polyester of thickness 1 to 1.25
mm bonded to the membrane with intermittent touch by heating the
membrane by Butane Torch as per manufactures recommendation.
Please refer para 22.13 Extra for covering top ofAtactic Polypropylene
Polymer modified prefabricatedmembrane with Geotextile of CPWD
specifications for Civil works 2009 Volume II.
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ITEM WISE SPECIFICATIONS FOR MARKET RATE ITEMS
SUBHEAD:2.0
EARTHWORK
MR 2.001:Supplying and Filling the approved good quality earth brought
from outside the premises in layers not exceeding 20 cm in depth,
breaking clods, watering, rolling each layer with 1⁄2 tonne roller, or
wooden or steel rammers, and rolling every 3rd and top-most layer with
power roller of minimum 8 tonnes and dressing up including all lead and
lift.
Thisshallcompriseof Supp ly ing and F i l l ingapproved earth brought from
outsidein trenches, plinth, sides of foundations etc. in layers not exceeding
20cm in depth, compacting each deposited layer by ramming and
watering,
Fillingshallbedoneasspecifiedin item no 1.10 of general specifications of
earthwork.
Measurementsshallbedoneasspecifiedin item no1.11of general specifications of
earthwork.
Ratesshallbeasspecifiedin specifications of filling under earthwork head except
the rate of supplying of approved earth shall be included.
MR 2.002:Carriage of Lime, Murrum, Building rubbish By Mechanical
Transport- Disposal up to 5 Km. lead outside campus premises
Workmanship The surplus excavated earth shall be disposed of as and when directed by
the Engineer-in-charge or the Architect, within 5km. lead. The site to which
the excavated earth should be disposed of shall be specified by the Engineer-in-charge. The disposal of the stuff includes loading the earth in
vehicle, conveyance to the specified site, unloading and spreading the same.
The Contractor should contact the Engineer-in-charge before disposing the material, i.e. when the trucks are being loaded for disposal. Every time the
truck is loaded, the Engineer-in-charge shall check whether it is loaded
properly to the predefined level and then note its number in the register used to keep the record of the trips made by the same truck.
Measurements
The work shall be measured as 75% of the quantity, in cum, loaded in a single truck. The total no of trucks shall be taken from the register and the quantity shall thus be calculated. The total measurement shall be in cum.
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Rate
The rate includes for spreading, dressing etc. complete, at the specified site
and shall be for a unit of one cum.
MR 2.003:Providing and Laying Separation Membrane of impermeable
plastic sheeting 125 micron thick.
Separation membranes shall be impermeable plastic sheeting 125 microns thick laid flat without creases. Where an overlap of plastic sheets is necessary, this
shall be at least 300 mm. There shall be no standing water on or under the membrane when the concrete is placed upon it.
Measurements
The unit of measurements will be in Smt. of surface area over which the membrane is laid inclusive of overlaps. Nothing extra will be measured and paid
for overlaps.
MR 2.004:Providing &Laying HDPE made empty cement bags and
stitching these in periphery so as to make a flexible barricade upto an
height of 4 Metre above ground level and erecting with 50 to 60 mm
diameter bamboos in frame work of 2400 mm X 1330 mm size including
embedding of 600 mm lower part of vertical bamboos in ground as per
direction of Engineer in charge
HDPE empty cement bags shall be stich together and make flexible barricade at
locations wherever required and as directed by engineer in charge.
Measurements:
Alldimensionsshallbemeasuredcorrecttoacm.Themeasurementsshallbemadeinsqu
aremeters.
Rates
Therateshallincludethecostoflabourandallotherinvolved
inalltheoperationsdescribedabove.
MR 2.005 : Providing & Laying HDPE made empty cement bags and
filling with clod free available excavated earth and stitching the bags
manually and placing these filled up bags in form of toe wall to protect
the stacked earth as per direction of Engineer-in-charge.(Volume of
filled up bags shall be measured for payment purposes)
HDPE empty cement bags shall be filled with available earth as described above,
stitching the bags and placing these bags in form of toe wall to protect the
stacked earth at locations wherever required and as directed by engineer in
charge.
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Measurements:
Alldimensionsshallbemeasuredcorrecttoacm.Themeasurementsshallbemadeincub
icmeters.
Rates
Therateshallincludethecostoflabourandallotherinputsinvolved
inalltheoperationsdescribed.
MR 2.006:Providing &layingbarricading withthree rowsof enamel
painted G.I. Sheets of about 750 mm wide nailed or bolted with wooden
poles 80 mm to 100 mm dia spaced 2.4 meter centre to centre. The
poles will be embedded in mobile iron pedestal rings suitably framed for
giving stable support as per direction of the Engineer-in-charge. All
management (including watch and ward) of barricades shall be the full
responsibility of the contractor. The barricades shall be removed only
after completion of the work or part of the work. After completion of
work barricading will be contractor's property
The relevant specification shall be as specified in nomenclature. Measurements:Alldimensionsshallbemeasuredcorrecttoacm.Themeasurements
shallbemadein squaremeters. Rates
Therateshallincludethecostoflabourandallotherinputsinvolved inalltheoperationsdescribed.
MR 2.007 : Removing from one location, a tree of girth not more than 60
Cms. Including the roots by excavating earth around the root, lifting the
tree along with earth around the roots by suitable equipment,
transporting the tree from old location to the new location, making a pit
of required diameter and depth in earth at new location, and replanting
the tree in to the pit, back filling the soil around the roots of the tree,
including necessary manure, watering the tree for required time till the
roots gets hold in the earth at new location complete as directed by
Engineer In charge.
Tree transplantation is a complex process, and depends on numerous factors.
The entire process of tree transplantation can be divided into the following
stages:
I. Identification of tree species suitable for transplantation
II. Identification of factors affecting tree transplantation
III. Pre-transplantation process
IV. Manufacturing EM solution
V. Transplantation equipment list
VI. VI.Transplantation process on existing host site
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VII. VII.Transplantation process on new host site
VIII. VIII.Post-transplantation care
Stage I: Identification of tree species suitable for transplantation
Different tree species have different suitability to adapt to transplantation. The
following hierarchy may be followed for identifying trees suitable for
transplantation:
1.Trees having aerial roots are best adapted to transplantation, as they can grow
new roots easily after the old ones are cut-off. Trees of Ficus family fall under
this category.
2.Palms and palm like trees, having collar root system, are next best suited for
transplantation. One reason for this is that most palms brought from the nursery
are in fact large sized plants that are transplanted from nursery to the site
initially.
3.Trees having a hard bark have the 3rd order of preference for transplantation.
A hard bark prevents drying up of the moisture retained in the trunk. In
addition, the veins of trees having hard bark are located towards the center of
the trunk, as compared to trees with softer barks, whose veins are located
towards the outer part of the bark. Trees like Neem, Peepul, Cassias,
Peltophorum, etc fall under this category.
4.The last preference for transplantation is given to trees having soft barks.
Trees with soft barks have veins in the trunk towards the outer side & hence are
prone to drying up easily during & after transplantation. Trees like Kapok fall in
this category.
In addition to this, one must also look at the sizes of the trees that may be
transplanted. A normal crane (up to 10 tonnes) can move a tree having trunk up
to 45 cm in diameter. For larger trees, one needs to have either a heavy duty
crane or two cranes, and the entire process becomes more complex. Further, the
cost of transplanting larger trees is very high, and it may be found economical to
cut the tree’s branches and re-plant each branch individually, thus obtaining
more trees from one tree.
Stage II: Identification of factors affecting tree transplantation
Trees are immobile living organisms and hence form very specific relationships
with their surrounding ecosystem (climate, animate & inanimate objects). The
growth habit of each tree is dependent on factors such as climate, surrounding
objects & trees, general activity in the area, orientation to the sun, wind
directions on site, insolation period on site, etc. A brief description of major
factors affecting the tree growth & sustenance are discussed below:
1.Insolation:The foliage of each tree is adapted to the daily & seasonal insolation
on the site. Hence, if the site is surrounded by large buildings or trees, and the
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tree receives sunlight only during noon, it will have more leaves towards the top
of the canopy. Similarly, if the tree receives sunlight only during afternoon, it
will have more density of leaves toward the west & south-west. This information
is stored in the tree, and it reproduces leaves and grows keep the above factor
in mind.
2.Wind:As the trees grow taller, they have to resist increasing force of wind. If
the region generally receives strong winds from the south-west, the tree will
have a root system developed in order to support it specifically from that
direction. In addition the tree may also have a slight tilt in the direction opposite
to the wind direction, due to continued force of wind over years. Further, local
wind pattern is affected by surrounding buildings or trees, and the trees are
adapted to the same.
3.Soil:Trees older than 3 years absorb not just water, but also humidity from the
soil. While water may be available at greater depths, the top roots of the tree
are adapted to absorb moisture from the soil. Similarly, roots in different parts
are adapted to absorb moisture, water, and nutrients as available on the site.
Thus, the entire root system development is very specific to the site, and the
tree’s growth is dependent on the nutrients usually available to it.
4.Culture: Micro-organisms in the soil provide necessary nutrients to the tree
directly or indirectly. This culture is very important for tree growth and dictates
the growth strategy of the tree.
Selecting the right season for transplantation
In addition to the above process it is very necessary to choose the right season
for transplantation. In tropical India, December to February is the best season
for transplantation as there is no precipitation, low soil moisture (so that soil is
light & easy to transplant), dry weather and most trees are in dormant state
during winter, which reduces their interaction with the surroundings. It is also
easier to dig soil & retain it during transportation during this season.
However, if site conditions require transplantation during other seasons, one
should try to induce dormancy in the tree in order to reduce its relation with the
surroundings before transplantation. This can be achieved by:
-Removing fruits & flowers by applying chemicals
-Digging a moat around the tree & filling it with water+urea or water+cactus
milk solution forcing the tree to shed fruits and flowers and go into dormancy
After a few weeks the tree will become dormant & it will be able to bear the
effect of transplantation easily
Stage III: Pre-transplantation process
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Each tree selected for transplantation needs to be conditioned before the actual
transplantation process. The conditioning process lasts between 17-19 days,
depending on the equipment & material availability. Keeping the factors
shortlisted in stage-II in mind, the following actions are taken:
1.The first step is to modify the soil pH. Soil pH is critical for tree growth. If the
pH is acidic, the root development is accelerated. A slightly acidic pH (between
6.5 & 7.2) is favorable for the transplantation process. This is achieved by using
SO2 (Sulphur dioxide), distilled water or cactus milk, which are poured or
sprinkled around the tree in definite quantities (which are decided by the
horticultural expert based on tree species, age and size). The site is left
untouched for 2 days to allow the pH to change gradually.
2.The next step is to change the bacterial culture of the soil. One can prepare an
EM (effective micro-organisms) solution or buy the same in powder or liquid
form from the market. This solution is poured around the tree and sprayed on its
leaves & trunk. The solution is re-applied after a period of 7 days. After 15 days
of first application of the EM solution, the tree is generally ready for the
transplantation process.
3., on advise of horticultural expert, one may start chopping off few branches
every 3-4 days to allow the tree to recuperate from the loss of branches
gradually. The aim is to chop off most of the larger branches of the tree before
transplantation.
Stage IV: Manufacture of EM solution
While processed EM solution is available in market in powder & liquid form, it is
always best to prepare a fresh solution from the native regions of the tree
species. The following are the steps of production:
-Identify a natural habitat of the tree species to be replanted, and look out for
healthy trees of the same species in that region, in locations that are not
frequented by humans. Collect about one kg of soil, mulch, leaf and other
natural matter from near the trees. If such an area cannot be identified, the soil
& mulch around the Rayan (Manilkara hexandra) tree can be used, as it is
excellent culture raw-material.
-Procure an industrial mixing drum (about 50-100lts) and put the soil & mulch
mixture in it. Buy some desi jiggery (dark brown to black colored – none
processed) – essentially glucose, and put it in with the mixture. Pour water and
stir the mixture for some time. Add cow-dung (from wandering cows, not from
those in cowsheds) and dal (protein) and stir the mixture again.
-The culture has to be left for 15 days with occasional stirring. After 15 days, the
culture is ready for use.
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-The culture should be used in 1:10 proportion of culture: water, applied and
sprayed around and on the tree.
Stage V: Transplantation equipment list
The following equipment and materials need to be procured before the start of
the transplantation process:
-EM solution required before transplantation
-SO2, distilled water or cactus milk required before transplantation
-CuS solution as fungicide
-Heavy Crane for lifting the tree, based on tree height & weight (with operator
experienced in tree transplantation process)
-Truck for transporting the tree
-10-15 labourers
-JCB lifting machine
-Diamond tipped road-breaker if tree is on an existing road
-Jet spray pump with 15’-20’ throw range
-1 process engineer or horticultural expert
-Tractor for balancing tree by providing push-pull force
-Steel or MS pipe or angle section for support at new host site
-1” thick rope and link-chain to hold tree onto the crane
-Cotton waste for buffer between tree and link chain
-Gunny bags or cotton / plastic tarpaulin for holding the tree’s bulb
-Axe and ladder for chopping off the branches
-Fungicide Diythen M-45
Stage VI: Transplantation process
Tree transplantation is a very sensitive process for the tree, and one needs to
perform it patiently. Hurried transplantation may lead to death of the tree
subsequently. The process is performed in two steps. The first step takes place
on the existing host site, and the second step takes place on the new host site.
Part-I : existing host site
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1.North direction is marked on the tree with marker or chalk, and the bent of
tree to the ground along with direction of bent is noted
2. A sketch of surroundings is made, so that similar conditions may be
reproduced on the new host site.
3.The original foliage of the tree is marked on the ground with chalk powder,
and approximately half of that is marked for digging. If the tree is large (>4-
5m), a square of 2mx2m is marked with the tree in center, for digging.
4.If there is road, it needs to be cut with diamond cutter, and then the marked
area has to be dug manually up to 1m depth.
5.The process engineer or horticultural expert will observe the collar rooting of
the tree at this depth and decide on the total depth of digging. The depth of the
collar is about 2’-3’ below the first root. However, if the site has been filled after
the tree has been planted; the collar may be much lower, at the original level of
the site. The bulb of the tree is preserved within this collar.
6.The branches of the tree are now trimmed to half their size with an axe, and
sand, soil and fungicide (CuS) is applied on the tip of the cut branch and up to 2’
from tip on the entire branch surface. Clay-dung mixture may also be applied in
place of fungicide.
7.Step 6 may be performed over a period of 3-5 days for best results, starting a
week before the transplantation day.
8.After identifying the depth of digging, the rest of digging is carried out with
JCB.
9.After the JCB has cut roots from below desired depth, the trunk is buffered
with cotton waste and the crane lifts the tree up in the same place.
10.At this time, the labourers cover the bulb and soil with gunny bag or
tarpaulin, and it is tied to the trunk.
11.The tree may be balanced using a tractor if required, and it is set onto the
truck.
12.The truck has a soil slope created on it in advance, sloping downwards from
the driver cabin.
13.The tree is laid on this soil at 45 degrees to vertical and transported to new
host site.
Step II: New host site
-Before the tree is brought on the new host site, a pit equal to the size of the
tree’s bulb is dug on-site and kept ready to receive the tree.
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-It is very important NOT to apply urea or any nitrogen based fertilizer to the pit
at this stage.
-When the tree is brought on site, a crane lifts the tree from the truck and holds
it over the pit, aligned with the north in the same manner as that on its original
site.
-The labourers remove the tarpaulin or gunny bags and spray fungicide on the
bulb. If gunny bags are used, they may be left on the tree bulb, as they
disintegrate naturally.
-The tree is then lowered into the pit and surrounding pit is backfilled with soil
taken out during digging.
-Light spraying of water should be done, but away from the bulb of original soil.
The original bulb needs to be preserved for a few days with same levels of soil
moisture & soil air without allowing soil to settle. If the soil bulb settles during
this process, it must be filled with fine soil from original soil and some water
should be sprinkled. Care should be taken that over-sprinkling should not
destroy the soil bulb.
-Apply a coat of CuS wherever wear & tear has happened on the tree during the
transplantation process, and cover these areas with cloth to avoid excess
transpiration.
-Install the steel or MS pipe / angle support to align tree with vertical as it was
on original site.
Stage VII: Post-transplantation care
-First watering should be done after 3 days of transplantation.
-Next watering should be done after 10 days of transplantation, and mulch
should be added on the surface to maintain soil moisture.
-When possible one should try to recreate surrounding conditions similar to that
of original host site around the new host site. Hence, if the tree was surrounded
by tall buildings, it should be transplanted in a similar location or one should
erect scaffolding with high shuttering for few weeks around the tree to simulate
such conditions.
-Such simulations may be removed gradually over a few weeks to allow the tree
to adapt to changing surroundings.
Measurement shall be per tree transplanted, irrespective of size. The rate
includes the cost of all materials, equipment, labour, carting, loading &
unloading, removal of debris to local specified within the site, involved in all the
operations described above.
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SUBHEAD:3.0
CONCRETEWORK
MR 3.001 : Providing and laying in position Plum cement concrete of
specified grade 1:5:10 (1 cement : 5 coarse sand : 10 graded stone
aggregate 40 mm nominal size) using plums of 160 mm and more of
reasonable size of hard stones up to a maximum of 20% by volume of
Concrete excluding the cost of centering and shuttering. The Plums
should be evenly distributed in concrete and minimum space between
two plums should be not less than 200 mm and the plums should not be
closure than 150 mm from the surface.
The relevant specifications of concrete work shall be followed except that plums
of 160 mm and more of reasonable size of hard stones shall be used. The Plums
should be evenly distributed in concrete and minimum space between two plums
should be not less than 200 mm and the plums should not be closure than 150
mm from the surface.
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SUBHEAD:4.0
REINFORCEDCEMENTCONCRETEWORK
MR 4.001 : (m) Extra for Shuttering (over DSR items Nos. 5.9.2, 5.9.3,
5.9.4, 5.9.5, & 5.9.6)in sloping slabs, beams, columns and walls for
chhatries, gopurams, etc. including the edge beams etc. at all levels.
This item will be operated over and above the normal rates of form work for
Slab, beam, walls etc. when the soffit of slab, beam wall etc. are inclined at an
angle from horizontal plane. The area of concrete in contact of formwork for
slab, beam or wall, which is sloping, will be measured and paid for under this
item, over and above the item of formwork for slab/beam/wall in their relevant
items. Sloping surfaces of slab, beam or wall shall be sufficiently propped and
braced effectively to make the formwork rigid. Soffit of the sloping slab, wall,
and beams shall not be removed till the tie/ring beam at the top of sloping slab
is cast and attains its full strength or till 28 days after the concreting for sloping
slab/beam/wall,whichever is later.Rate also includes for making necessary
provisions for temporary scaffolds for the labour during form work erection, bar
binding and concreting operations. The unit of measurement shall be Sqm.
MR 4.002:Extra for staging for additional height in shuttering where
ever required with adequate bracing, propping etc., including cost of de-
shuttering and decentering at all levels over a height of 3.6 m, for every
additional height of 3.6 m or part thereof for Suspended roofs, sloping
slabs, slabs in curved shape, landing, beams and balconies etc. (only
Plan area of staging to be measured and paid for. Staging for vertical
walls, columns pardies etc. will not be paid for in any case.)
The items of staging will be operated when the total height of staging/centering
for slab or beam soffit will be more that 3.6 m from the corresponding lower
floor level from which the staging/centering is supported. Staging shall be
designed with required extension pieces of props and bracings as approved by
Engineer – in – Charge. All staging shall be either tubular steel structure with
adequate bracings as approved or made out of built up steel structural sections
made from rolled steel sections. The relevant specifications shall be followed as
per the above mentioned item of centering and shuttering except that extra rate
shall be paid for the additional heights of centering more than 3.6 meter from
corresponding support level mentioned in the item description. The rate shall
include the cost of removal of staging after the specified time lapsed after the
concrete is poured and the concrete has gained designed strength.
MR 4.003:Extra Labour for leaving hollow spaces in Burnt brick
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Masonry/CSE block masonry for RCC Vertical mullians &horizontal
transoms (ties) of required size, providing reinforcement bar for
mullians & transoms (ties) as per structural drawing corners bars and
concreting the same with M25 concrete grade concrete including
removal of mortar, dust, etc. from the hollow spaces before doing the
concreting complete as per drawing & instruction of engineer- in-
charge. Reinforcement concrete & Burnt brick Masonry/CSE block
masonry will be paid separately in their respective items.
Measurements
The above mentioned item shall be measured in cum.
Rate
The rate shall include only labour for the above mentioned item.
MR 4.004 : Providing & fixing premoulded compressible filler board of
approved make conforming to as per manufacturer specification, including cost of primer in expansion joints as per drawing, specification and sample approved and as directed by engineer in charge.
The relevant specification shall be as per Compressible filler board except that
rate of compressible filler board of required thickness shall be paid for measured and paid for in cum.
MR 4.005 : Providing and laying polysulphide sealant for expansion
joints of approved make Including surface preparation, applying
primer, backer rod, sealant, curing make as per drawing, manufacturer
specification to give water tightness & as directed by engineer in
charge.
1 Material Description
It must meet the Specification requirement of BS 4254 – 1983.
.
Joint Design
Joint Width (mm) Width/ Depth Ratio
For 25 to 50 mm joint width Depth shall be half or less
than half
2 Method of Application
Surface Preparation
Joint edges should be sound and free from grease or oil contaminations. If
spalled, it should be rectified properly by using polymer mortar or epoxy mortar.
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Fix a bond breaker tape over the backup material to prevent third surface
adhesion. Fix a masking tape on both sides of joint surface to get neat & clean
appearance of joints after application of sealant.
Priming
Prime only on two sides of the properly prepared joint surface with approved
primer and allow it to dry for minimum 20 minutes. Apply two coats of primer at
an interval of 30 minutes. After priming is over, sealants should be filled after 30
minutes and before 90 minutes. If 90 minutes is exceeded a fresh coat of primer
should be applied.
Mixing
Mix the content of the individual container thoroughly.
The curing agent is to be poured in the tin with the base and mixed thoroughly
with a slow speed electric mixer (300 to 450 rpm) for approx. 5-6 minutes until
a homogeneous and uniformly grey coloured material is obtained.
Sealant Application
After mixing fill the sealant in the joint using spatula. First, apply the sealant at
both the bottom corners till top then fill in the center and level it off. Sealant
filled cartridge to be inserted in to a hand-operated gun. By applying nominal
hand pressure sealant can be extruded and filled in the joint.
Finishing
Tool sealant immediately with tooling knife to ensure 100% contact and
adhesion with the surface. Finishing need to be done by using soap solution
(around 5% concentrated) by tooling sealant surface with soap solution wetted
finger.
Cleaning
After sealing the joint the tools and equipment’s should be cleaned immediately
with kerosene or any other cleaning solvents/thinners.
3 Mode of Measurement
The rate shall be for a unit of one running meter.
The area where overlap is supposed to be required will not be paid for
separately.
4 Rate
Rate shall include the primer & sealant cost of all the materials and labour
involved in all the operations described above except otherwise stated.
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MR 4.006 : Providing and fixing expansion joint flexible strip with
polyurethane sealant of approved make flush mounted expansion
/seismic joint system with+/‐‐‐‐25mm joint movement design as per the
joint manufacturer specification complete as per drawing, specification
and sample approved and as directed by engineer in charge.
SURFACE PREPARATION
•Joints and surrounding surface should be sound, clean, dry and free from all
loose particles by using mechanical means like wire brushing, vacuum cleaner
etc.
•If any contamination such as oil, grease, dirt etc. then it should be removed by
a mechanical means like scrubbing etc.
Surface preparation is very important factor for doing the water proofing
treatment. So proper care should be taken at the time of surface preparation.
Packing: 12cm x 50mtrs Roll
20cm x 50mtr Roll
Fixing of Flexible Strip Joint
•Pre-wet the treated surface.
•Apply one coat of waterproofing material as per manufacturer’s specifications
on the clean joint areas.
•Then fix the Flexible joint-tape over the material. Care should be taken that the
tape is bonded with the surface properly.
•Again it is recoated with waterproofing material as per manufacturer’s
specifications
MEASUREMENTS
Allworkshallbemeasuredcorrecttoacm.
The length of the 300 mm expansion joint shall be measured in running meters
corrected up to a cm.
RATE
The rate shall include the cost of material and labor involved in all the operations
described above.
MR 4.007 : Making core cutting for fixing pipe 50 mm to 100 mm dia in
RCC slab/wall/beam up to 350 mm wide (Length of Core cutting) for
drainage line fittings as per detailed drawing and as directed by
engineer in charge.
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The item comprising drilling core of 50 to 100 mm dial in RCC slab/wall/beam
for drainage line fittings as per drawing and as directed by engineer in charge.
Mode of Measurement
The rate shall be for a unit of no.
Care shall be taken when cutting in RCC slab/wall/beam that any structure
component shall not be damaged anywhere, if damaged then structure
component shall be repaired as directed by engineer in charge and nothing extra
shall be paid for the repairing work.
Core Cutting will be paid for making the holes only other than the holes drilled
for fixing of plumbing and drainage lines. For Core cutting holes made for fixing
Plumbing and drainage lines shall be deemed to be included in the respective
items of providing, laying and fixing of Plumbing pipes.
Rate
The rate shall be include the cost of all the materials and labour involved in all
the operations described above except otherwise stated.
MR 4.008 : Making core cutting for fixing pipe 150 mm dia in RCC
slab/wall/beam up to 350 mm wide (Length of Core cutting) for
drainage line fittings as per detailed drawing and as directed by
engineer in charge.
The item comprising drilling core of 150 mm dia in RCC slab/wall/beam for
drainage line fittings as per drawing and as directed by engineer in charge.
Mode of Measurement
The rate shall be for a unit of no.
Care shall be taken whilemaking core cutting in RCC slab/wall/beam that any
structural component shall not be damaged anywhere, if damaged then structure
component shall be repaired as directed by engineer in charge and nothing extra
shall be paid for the repairing work.
Core Cutting will be paid for making the holes only other than the holes drilled
for fixing of plumbing and drainage lines. For Core cutting holes made for fixing
Plumbing and drainage lines shall be deemed to be included in the respective
items of providing, laying and fixing of Plumbing pipes.
Rate
The rate shall be include the cost of all the materials and labour involved in all
the operations described above except otherwise stated.
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MR 4.009 : Making core cutting for fixing pipe 230 mm dia in RCC
slab/wall/beam up to 350 mm wide (Length of Core cutting) for
drainage line fittings as per detailed drawing and as directed by
engineer in charge.
The item comprising drilling core of 230 mm dia in RCC slab/wall/beam for
drainage line fittings as per drawing and as directed by engineer in charge.
Mode of Measurement
The rate shall be for a unit of no.
Care shall be taken while making core cutting in RCC slab/wall/beam that any
structural component shall not be damaged anywhere, if damaged then structure
component shall be repaired as directed by engineer in charge and nothing extra
shall be paid for the repairing work.
Core Cutting will be paid for making the holes only other than the holes drilled
for fixing of plumbing and drainage lines. For Core cutting holes made for fixing
Plumbing and drainage lines shall be deemed to be included in the respective
items of providing, laying and fixing of Plumbing pipes.
Rate The rate shall be include the cost of all the materials and labour involved in
all the operations described above except otherwise stated.
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SUBHEAD:5.0
BRICKWORK
MR 5.001 : Extra rate over DSR item no. 6.1.2 for Brick work with
burnt clay (non modular) bricks of 230 mm x 110 mm x 50 mm size
instead of size 230 mm x 110 mm x 70 mm of class designation 7.5
in foundation and plinth in: Cement mortar 1:6 (1 cement : 6 coarse
sand)
Extra rate over the item of “Brick Masonry in Foundation and plinth with non-
modular bricks of size 230 mm x 110 mm x 75 mm” for the use of brick of
size 230 mm x 110 mm x 50 mm sized bricks, as specified. All other
operations are as per Normal Brick masonry.
MR 5.002:Extra rate over DSR item no. 6.4.2for Brick work with
burntclay (non modular) bricks of 230 mm x 110 mm x 50 mm size
instead of size 230 mm x 110 mm x 70 mm and class designation 7.5 in
superstructure above plinth level for all levels in all shapes and sizes in:
Cement mortar 1:6 (1 cement: 6 coarse sand)
Extra rate over the item of “Brick Masonry in Super structure with non-
modular bricks of size 230 mm x 110 mm x 75 mm” for the use of brick of
size 230 mm x 110 mm x 50 mm sized bricks, as specified. All other
operations are as per Normal Brick masonry.
MR 5.003 : Manufacturing the Compressed Stabilized Earth (CSE) Blocks
of size 230 mm x 110 mm x 100 mm, from the selected soil available
from excavation at site within premises including providing and
installing, operating and maintaining necessary machinery by the
contractor at his own cost for the production of CSE blocks. Rates
includes required quantity of Selected soil for the production of CSE
blocks will be excavated from the site from the Water bodies and
transported to the location of CSE blocks manufacturing facility by the
contractor. The contractor shall provide necessary Cement, sand and
Surkhi etc. at his cost including the supply, transportation to site,
royalties etc. The proportion of materials will be as follows (1)
Soil/Earth 30 to 40% by weight (2) Sand 30 to 40% by weight (3)
Finely ground surkhi which is obtained by gridding well burnt red brick
bats available as wastage from red bricks manufacturing kilns, 30 to
40% (4) Cement 8 to 10% by weight but in no case less than 8%. (5)
Hydrated Lime 5% the blocks must be cured with moist air or by
covering with water soaked gunny bags over the stake of earth blocks
for four weeks. The Blocks are allowed to dry for at least 10 days under
the shade. The Cured earth blocks are to be staked neatly at the storage
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yard which will be covered with Ploythene sheets to retain the moisture
inside the Earth blocks. Compressive strength of the CSEBs
manufactured will be minimum 7.5 mpa. Rate also includes the cost of
making the frog for mortar key in the block of required design as
suggested by NU and the cost of necessary testing of blocks as per
detailed specifications.
1.0Material.
The primary raw material for the production of CSEB is raw earth or soil. OPC
cement in small quantities and water are other constituents. Coarse sand or stone dust may be added depending on soil quality. Soil is made up of grains of various sizes. The grain size distribution of a soil determines its suitability for the
manufacture of CSEB. The production of CSEB is based on the principle of densification of raw earth
mixed with stabilizer (cement or lime) in small quantities ranging from 5-10% by weight of the mix. The production process incorporates 3 main stages
Mix Preparation Compaction Post Production
Sieving Filling the mould Humid and wet curing
Batching Moulding Final storage
Mixing Block ejection and
stacking
Transportation
Technical Data
The performance specifications of CSEB are based on B.I.S code and tested in
accordance with IS 1725, 1982 and IS 3495-1992.
Techno-economic characteristics Specifications
Dimensional Variation +/-2 mm
Soaked characteristic compressive strength 7.5 MPa
Water absorption <15% by weight
Erosion <5% by weight
Surface characteristics No pitting on the surface
2.0Procedure for Manufacturing: Soil sand cement are to be taken as per above proportion and mixed thoroughly
in a rotary pan mixer. Water to be added in the mixer in such proportion that the
resultant moisture content of the mix is approximately 10 to 12%. The soil is
then compressed and moulded in Earth Blocks of size 230 mm x 110 mm x 100
mm size on a Vibratory Hydro Mechanical press to achieve Compression pressure
of 2.7 to 5 MPa to obtain the compression ratio of 1.7 to 1.8 in the blocks. The
blocs must be cured with moist air or by covering with water soaked gunny bags
over the stake of earth blocks for four weeks. The Blocks are allowed to dry for
at least 10 days under the shade. The blocks are ready for use in the Masonry.
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Before the use of blocks in masonry, samples from each stake of Blocks must be
tested for its compressive strength. If the Soaked characteristic Compressive
strength of the blocks tested is equal to or more than 7.5 MPa then only the
same should be used for masonry. The earth blocks not satisfying the strength
criteria may be rejected and recycled.
The stages of the manufacturing process are as follows:
3.0 INGRADIENTS
3.1Earth
Clear earth available from excavation of water bodies, foundations for buildings,
pipe trenches at the site shall be used. Soil shall be dumped at block making
yard. Soil shall be collected from 50cm below natural ground at site to avoid
high organic content in soil. While dumping the soil it is essential to make sure
that one dump (heap) is from the single identified source of soil. The soil dump
shall not have more than 150 m3 of soil for testing purpose. The representative
sample from every dump shall be tested thoroughly for grain size distribution.
(Including bifurcation of silt and clay), liquid limit, plastic limit and swelling
index. Soil should be thoroughly soaked/submerged into water so that all lumps of soil
dissolves. When soil settles down, excess water needs to be drain out. This wet soil
should be used to prepare premix for the block making.
3.2 Sand
The sand to be used shall be coarse sand of Zone II or coarser procured from
outside the site.
3.3 Cement
The cement to be used shall be ordinary Portland cement (OPC).
3.4 Lime
Lime to be used shall be hydrated lime of minimum 85% purity. The lime could
be quick lime hydrated at site or hydrated lime procured to site in powder form.
3.5 Surkhi
It shall follow Indian Standard IS1344 – 1981 – (grade II) or latest.
4.0 PROPORTIONS
To achieve the Soaked characteristic compressive strength of 7.50MPa and more
of CSEB, following design mix are suggested based on preliminary test carried
out. These proportions are only for guidance of the contractor for the
Manufacturing of CSE Blocks. The Contractor has to fix proportion of the Mix of
raw materials in such a way that desired Soaked characteristic compressive
strength of 7.50 MPa and other quality parameters, which are listed in
subsequent paragraphs of this specifications, are achieved at all times. To
achieve the required soaked characteristic compressive strength of 7.50 MPa the
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mean soaked characteristic compressive strength is recommended as 9.5 MPa to
take care of the Standard Deviation in manufacturing of CSE Blocks on site. The
design mix shall be adjusted as per the test results of particular lot.
Design Mix:
Soil :30-40%
Sand:30-25%
Surkhi:25-20%
Stabilizer : 8- 10% cement but in no case less than 8% and 5% Hydrated
lime by weight of modified soil.
MANUFACTURING PROCESS
For making CSEB at site contractor shall set the required infrastructure at his
cost at site like machinery, shed for machines, machine foundation, electric and
water connection from given point, protection of raw material from weather etc.
5.1 Mixing
The mixing of ingredients shall be done using pan type Muller mixer with
minimum capacity of 500kg per batch. First the soil shall be thoroughly mixed
with sand (50% of total quantity) by adding sufficient water along with the
required quantity of lime. The thoroughly mixed material shall be left for one
day. Surkhi (available as waste from local Brick kilns), Ordinary Portland cement
along with remaining sand shall be added to the previously prepared mix and
thoroughly mixed again to achieve the required proportions. Potable water shall
be added in required quantity to achieve the resultant moisture content of mix
as 10 to 12%.
5.2 Molding
The mix prepared as above shall be molded in fully automatic hydro
vibro/hydraulic press with hydraulic power pack of pressure of 2.7 to 5 MPa.
Vibrator in the machine shall be equipped with variable frequency as well as
vibration time setting. The filling height of the mold shall be designed such that
given compression ratio gives final density of freshly prepared block not less
than 2.02 gm/cc and dry density of not less than 18.15 kN/m3
Following is the list of machines available in the market for the manufacture of compressed earth blocks / fly ash bricks. Contractor may choose any of them or the machine of similar kind for the manufacture of compressed earth blocks to
get the desired quality of blocks, narrated in this section.
List of Compressed earth Blocks/Bricks Manufacturing Press: This list is
for guidance only. Contractor shall choose any suitable Machine to Manufacture
the CSE Blocks to meet the requirements.
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1. TARA Machines & Tech. Services Pvt.Ltd
B-32, Tara Crescent, Qutab Institutional Area, New Delhi -110016.
2. Aurum Earth Block Press.
Aureka, Aspirations, Auroville, Tamilnadu, 605101
3. HYDRAFORM (INDIA) PVT. LTD.
602-B, Ansal Majestic Tower, PVR Complex, Vikaspuri, New Delhi -
110018, India
4. Balaji Constructions Machines and Spares Pvt. Ltd.
Plot No. L - 60, Additional MIDC, Satara - 415 004,
Maharashtra, India.
5. Vishwakarma engineering works
Behind sukhramnagar, PO Box. No. 5017, Rajpur – Gomtipur,
Near Government G Colony, Rakhiyal, Ahmedabad.
6. ORBIT INTELLIGENT ENGINEERING
Plot No.27, GIDC Estate, Phase-II, Modhera Road, Dediyasan,Mehsana-
384002, Gujarat, India
7. AHP MACHINES
Gat No. 1571 / 3, Chikhali - Talawade Road, Shelarwasti, Chikhali,
Pune - 412114. Maharashtra INDIA .
5.3 Curing
Freshly made blocks shall be protected from immediate drying by covering with
plastics. The block must be cured for 28 days either by fully covering it with
plastics with water sprinkling as required or by soaked gunny bags over the
stack of blocks. The blocks shall be allowed to dry for at least 10 days under the
shade before using it for masonry.
5.4 Testing and Acceptance Criteria for CSE Blocks
1.4.1 Sampling shall be as per IS 5454-2010 for compressive strength, bulk
density and water absorption. All the test shall be carried out for a lot
to 15,000 units as per IS1725-1982 along with additional tests
specified below.
1.4.2 The CSE Blocks shall be designed for mean soaked compressive
strength of 9.5 MPa to achieve the required characteristic strength of
7.5 MPa.
1.4.3 Test results of Sample: The test results of the sample shall be average
of the strength of the three specimens. The individual variation should
not be more than +/- 15 per cent of the average. If variation in
strength is more than +/- 15%, results of the samples are Invalid.
1.4.4 Acceptance criteria:
1.4.4.1 Compressive Strength : The CSE blocks shall be deemed to comply
with the strength requirements when both the following conditions are
met
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a The mean soaked compressive strength determined from any
group of four consecutive test results shall be 9.5 MPa.
b The soaked compressive strength of any individual sample should
fall below 7.5 MPa.
1.4.4.2Water Absorption:
a The mean value of water absorption of four consecutive test
results shall be 12 percent.
b Any individual sample shall not have water absorption more than
15 percent..
1.4.4.3Weathering Effect :
a) The maximum loss of weight shall not exceed 5%. Minimum three
blocks shall be tested for weathering effects as per IS 1725-1982
for a lot of 15000 units.
1.4.4.4 Loss of weight on alternate wetting and drying: The test for
alternate wetting and drying shall be carried out. For wet compressive
strength test before and after 12 wetting and drying cycle (here each
cycle is of 24 hours), there shall be no loss of strength. In terms of
loss of weight it shall not more than 2%.
1.2.4.5 Expansion in volume on saturation of CSE Blocks: The test of
Expansion on saturation shall be carried out and in any case the
expansion shall not be more than 0.15% measured after immersing
the block in water for 48 hours.
1.4.5 Prism Test: Prism test for CSE Block Masonry should be carried out as
per following procedure.
1.4.5.1 Select random samples for prism test from approved lot of 45,000 blocks. The
same shall be tested for socked strength as described earlier.
1.4.5.2 Use the mortar proportion same as specified for masonry. The same shall be
tested for compressive strength and sand sieve analysis.
1.4.5.3 Making of masonry prism:
1.4.5.3.1 Three masonry prism should be build and tested for every lot of 45,000
blocks.
1.4.5.3.2 Each test prism shall be one masonry unit in width and thickness. All
specimens in the test shall be of the same size and shall have five courses
of “English Bond”. The mortar joints shall be 10 mm in thickness. Spread a
full bed of mortar on each solid masonry unit and allow no furrowing of the
mortar bed. Strike mortar joints flush with the face of the masonry without
tooling. The length of the prism shall be greater than its thickness.
1.4.5.3.3 The thickness of the prisms shall be the same as the thickness of the
masonry part of the wall in the structure. The length of the prism shall be
equal to or greater than the thickness of the prism. The height of the
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prism shall be at least twice the thickness, contain at least two mortar
joints, and be a minimum of 380 mm
1.4.5.3.4 Cures all prisms for 28 days. Cure the prisms together with the
corresponding mortar specimens in laboratory air maintained at a
temperature of 24 ± 8 °C, with a relative humidity between 30 and 70 %,
and free of drafts. These environmental conditions will not require,
generally, special air-conditioning equipment. Make a continuous graphical
record of temperatures and humidity to detect unusual dryness or
excessive moisture together with unusual fluctuations of temperature.
Prisms shall be fully submerged in water for 72 hours before 28 days
testing.
1.4.5.3.5 Cap the ends of prism in the same manner as set forth for capping the
units.
1.4.5.3.6 Determine the length and thickness of the prism to the nearest 0.3 mm by
averaging three measurements taken at the center and quarter points of
the height of the specimen. Measure the height of the specimen including
caps to the nearest 3 mm
1.4.5.3.7 Place the plain (lower) bearing block, with its hardened face up, on the
table or platen of the testing machine directly under the spherically seated
(upper) bearing block. Wipe clean the bearing faces of the upper and
lower bearing blocks and of the test specimen and place the test specimen
on the lower bearing block. Carefully align both centroid axes of the
specimen with the center of thrust of the spherically seated block. As the
spherically seated block is brought to bear on the specimen, rotate its
movable portion gently by hand so that uniform seating is obtained.
1.4.5.3.8 Rate of Loading: Apply the load, up to one half of the expected maximum
load, at any convenient rate, after which adjust the controls of the
machine so that the remaining load is applied at a uniform rate in not less
than 1 nor more than 2 min.
1.4.5.3.9 Compressive strength of each prism calculated to the nearest 0.1MPa after
considering the strength factor of 0.85. The average strength is reported
along with physical properties of unit, mortar and sieve analysis of sand.
Acceptance Criteria: Mean soaked compressive strength of any prism
shall not be less than 2.5 MPa.
MR 5.004 : Brick work with Compressed Stabilized Earth (CSE) Blocks
of class designation 7.5 in superstructure above plinth level up to floor
V level in all shapes and sizes in : Cement mortar 1:4 (1 cement : 4
coarse sand) Rates to include transportation of Compressed Earth
blocks from storage yard to the site of work. (Supply of CSE block will
be paid separately in relevant items)
Relevant specification for Brick Masonry with Non Modular bricks 230 mm x 110
mm x 75 mm shall be followed except that CSE Blocks of size 230 mm x 110
mm x 100 mm shall be used in place of Non Modular bricks of size 230 mm x
100 mm x 75 mm. Cement Mortar used shall be 1:4 (1 cement: 4 coarse sand).
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MR 5.005 : Half brick masonry with Compressed Stabilized Earth (CSE)
Blocks of class designation 7.5 in superstructure above plinth level up to
floor V level in: Cement mortar 1:4 (1 cement :4 coarse sand) Rates to
include transportation of Compressed Earth blocks from storage yard to
the site of work. (Supply of CSE block will be paid separately in relevant
items)
Relevant specification shall be followed for Half Brick Masonry with Non Modular
bricks 230 mm x 110 mm x 75 mm shall be followed except that CSE Blocks of
size 230 mm x 110 mm x 100 mm shall be used in place of Non Modular bricks
of size 230 mm x 100 mm x 75 mm. Cement Mortar used shall be 1:4 (1
cement: 4 coarse sand).
MR 5.006:Extra rates over DSR item no. 6.4.2 for providing
exposedmasonry with common burnt clay bricks of size 230 mm x 110
mm x 70 mm including raking horizontal and vertical joints 10 mm wide
12 mm deep to receive pointing complete. The Exposed surface area
only of the Brick work will be measured for payment.
The general specifications for Brick masonry shall be followed. Exposed Brick
masonry work is to be carried out according to English bond for particular walls
as per detailed drawings. The bricks used for exposed brick masonry shall be
selected from the stakes of normal burnt clay bricks. The selected bricks shall
have clean/sharp edges and the exposed face of the brick shall have even
surface without any corner broken during handling. The facing bricks shall be
free from cracks, flaws, nodules of free lime warpage and organic matter.The
thickness of joints shall be maintained to give an architectural exposed brick
work finish. Joints to be racked out with wooden Pattiup to uniform depth of 10
mm. Excessive Mortar from Surface of brick masonry should be cleaned with
wire brush / good quality broom. Brick masonry to be cured with clean potable
water as per clause no. 5.3 above.
Measurements:
Surface area of the exposed area of masonry will be measured and paid for.
MR 5.007:Extra rates over MR item no. 5.002 for providing exposed
masonry work for Brick masonry with common burnt clay bricks of size
230 mm x 110 mm x 50 mm instead of size 230 mm x 110 mm x 70 mm,
including raking horizontal and vertical joints 10 mm wide 12 mm deep
to receive pointing complete in cement mortar 1:4 (1 cement: 4 coarse
sand). The Exposed surface area only of the Brick work will be measured
for payment.
1.1 Facing Bricks
The general specifications for Brick masonry shall be followed. Exposed Brick
masonry work is to be carried out according to English bond for particular walls
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as per detailed drawings. The bricks used for exposed brick masonry shall be
selected from the stakes of normal burnt clay bricks. The selected bricks shall
have clean edges and the exposed face of the brick shall have even surface
without any corner broken during handling.The facing bricks shall be free from
cracks, flaws, nodules of free lime warpage and organic matter. These shall be
thoroughly burnt and shall have plane rectangular faces with parallel sides and
sharp straight right angled edges. Facing bricks shall have uniform colour and
even texture. The thickness of joints shall be maintained to give an architectural
exposed brick work finish. Joints to be racked out with wooden Pattiup to
uniform depth of 10 mm. Excessive Mortar from Surface of brick masonry should
be cleaned with wire brush / good quality broom. Brick masonry to be cured with
clean potable water as per clause no. 5.3 above.
Measurements:
Surface area of the exposed area of masonry will be measured and paid for.
MR 5.008:Extra rates over MR item no. 5.004 for providing
exposedmasonry with Compressed Stabilized Earth (CSE) Blocks
including raking horizontal and vertical joints 10 mm wide 12 mm deep
to receive pointing complete. The Exposed surface area only of the Brick
work will be measured for payment.
The general specifications for Brick masonry with CSE Blocks shall be followed.
Exposed Brick masonry work with CSE Blocks is to be carried out according to
English bond for particular walls as per detailed drawings.The bricks used for
exposed brick masonry shall be selected from the stakes of normal CSEBlock.
The selected bricks shall have clean/sharp edges and the exposed face of the
brick shall have even surface without any corner broken during handling. The
facing bricks shall be free from cracks, flaws, nodules of free lime warpage and
organic matter.The thickness of joints shall be maintained to give an
architectural exposed brick work finish. Joints to be racked out with wooden patti
up to uniform depth of 10 mm. Excessive Mortar from Surface of brick masonry
should be cleaned with wire brush / good quality broom. Brick masonry to be
cured with clean potable water as per clause no. 5.3 above.
Measurements:
Surface area of the exposed area of masonry will be measured and paid for.
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SUBHEAD:6.0
STONEWORK
MR 6.001 : Providing and fixing wet cladding in (wall lining) any shape
at all heights with 18 to 20 mm thick gang saw cut stone with (machine
cut edges) of uniform colour and size, backing filled with a grout of
average 12 mm thick cement mortar 1:3 (1 cement : 3 coarse sand)
mixed with adhesive in proportion as per manufacture's specification,
including pointing in white cement mortar 1:2 (1 white cement : 2 stone
dust) with an admixture of pigment matching the stone shade at all
levels including cutting, making recesses in stone slab, drilling holes,
rubbing, polishing, curing, and scaffolding etc. complete in the required
pattern as per drawing and as directed by engineer in charge. (a): Red
Sandstone
MR 6.002:(b) Granite stone
Please refer to Para 7.0, 7.1, 7.2, 7.7, 7.10, 7.11 of CPWD Civil Works
Specifications 2009 Volume I, for relevant items of work.
MR 6.003: Providing and fixing Jali (Grill) in the openings in Brick/RCC
wall. Jali shall be made out of Red Mandana stone of size up to 320 mm
x 150 mm x 30 mm thick, Sand Blasted on all the surfaces, two rows of
25 mm NB MS pipes (heavy class with Minimum wall thickness 2.6 mm)
and 40 mm NB x 48 mm long Ms pipe sleeves. Jali shall be fixed as per
drawings and as directed by the Engineer in charge complete. Set of 2
nos. M.S. Pipes of 25 mm NB shall be fixed horizontally, on vertical jamb
of the opening, side by side at 100 mm center to center, from one end of
opening to the other end with suitable holdfasts or anchor fasteners.
Such set of two pipes shall be fixed from top line of opening to bottom
line of opening, at 330 mm center to center vertically. Stone pieces shall
be placed perpendicular to these pipes, vertically between two sets of
pipes, in such a way that 320 mm x 30 mm face of the stone shall be
visible in elevation. Stone should have two nos. round shaped grooves
on each face at top and bottom faces for resting the stone between 25
mm NB MS pipes as shown in the drawing. 40 mm NB x 48 mm long MS
pipe sleeves shall slip over the 25 mm NB pipes to act as spacers
between two stones, which are vertically resting on the pipes.
Horizontal clear space between two adjacent stones in the same level
shall be 100 mm. Horizontal clear Space between two adjacent stones in
two adjacent upper and lower levels shall be kept 50 mm. MS pipes and
Spacers shall be painted with Epoxy Paint over a cost of suitable Primer
before fixing of stones.
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1 Stoneshallbeasspecifiedinitem. Stone shall be of uniform colour, texture &
specifications as approved by Engineer-in-Charge.
2
Thestoneshallbecutintoslabsofrequiredthicknesssoastomakejaliofthespecifiedthic
kness.
Thejalishallbecutasperpatternshownonthedrawings.Allexposedfacesshallbefinetoo
ledtoa uniform andsmooth finish.Fixingshallbedonewiththeadjoining
workingrooves, rebatesetc.,as showninthedrawingorasdirectedbytheEngineer-
in-Charge. Atoleranceof+2mmshallbeallowed inthespecifiedthicknessofthejali.
3 M.S. Pipes of 25 mm NB shall be fixed horizontally, on vertical jamb of the
opening, side by side at 100 mm center to center, from one end of opening to
the other end with suitable holdfasts or anchor fasteners. Such set of two pipes
shall be fixed from top line of opening to bottom line of opening, at 330 mm
center to center vertically. Stone pieces shall be placed perpendicular to these
pipes, vertically between two sets of pipes, in such a way that 320 mm x 30 mm
face of the stone shall be visible in elevation.Stone should have two nos. round
shaped grooves on each face at top and bottom faces for resting the stone
between 25 mm NB MS pipes as shown in the drawing. 40 mm NB x 48 mm
long MS pipe sleeves shall slip over the 25 mm NB pipes to act as spacers
between two stones, which are vertically resting on the pipes. Horizontal clear
space between two adjacent stones in the same level shall be 100 mm.
Horizontal clear Space between two adjacent stones in two adjacent upper and
lower levels shall be kept 50 mm. MS pipes and Spacers shall be painted with
Epoxy Paint over a cost of suitable Primer before fixing of stones.
Stoneshallbefixed asshowninthedrawingorasdirectedbyEngineer-in-Charge.
Necessarysampleforthesameshallbegot approvedfromtheEngineer-in-charge
beforeexecution.Thebreakageofstonejaliduringfixingshallbe
theresponsibilitiesofthecontractorandreplacementshallbeprovidedathisriskandcos
t.
Other Details
Specificationsforpreparation of surfaces and laying, polishing, finishing, curing
andscaffoldingshallbespecifiedunder Kota stone work.
4 Measurements
Thelengthandbreadthoftheopening stoneformingjalishallbemeasuredcorrect
toacmandtheareashallbecalculatedinsquaremetersnearesttotwoplacesofdecimal.
5Rate
Itincludesthecostoflabourandmaterialsrequiredforalltheoperationsdescribedabove
.Italso includesthecostofmakinggroovesorrebatesintheadjoiningworkforfixingjali.
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SUBHEAD:7.0
MARBLE& GRANITE WORK
MR 7.001 : Providing and laying Mirror polished Granite stone flooring in
required design and patterns, in linear as well as curvilinear portions of
the building all complete as per the architectural drawings with 18 mm
thick stone slab over 20 mm (average) thick base of cement mortar 1:4
(1 cement : 4 coarse sand) laid and jointed with cement slurry and
pointing with white cement slurry admixed with pigment of matching
shade including rubbing, curing and polishing etc. all complete as
specified and as directed by the Engineer-in- Charge.
(a) : Granite Stone of approved shade
MaterialsGranite stone slabs shall be of any colour and size as shall be
approved by Engineer – in – Charge. Before stating the work, the contractor
shall get the samples of Granite stone approved by the Engineer – in – Charge.
18 mm thick slabs of Granite stone shall be plain machine cut in sizes as per
pattern shown on the drawings and mirror polished, The stones shall be smooth
and of even surface without holes or pits or any kind of natural flaws.
Flooring and skirting work shall be fixed to floor over 20 mm thick base cement
mortar 1:4 and finished with grout with pigment to match the colour of the
stone as per drawing and as directed by engineer in charge.
Measurements
Granite stone flooring and skirting shall be measured in square meter correct to
two places of decimal.
Rate
The rate shall include the cost of all materials and labor involved in all the
operations described above.
MR 7.002 :Providing and fixing 18mm thick gang saw cut, mirror
polished, pre moulded and pre polished, machine cut stone for tread
and risers of steps, dedo,jams, lintels, partition, seat, landing, parapet
top , shelves, chajja , sill, divider, and similar locations of required size,
machine cut edges ,approved shade, colour and texture laid over 20mm
thick base cement mortar 1:3(1 cement : 3 coarse sand), joints treated
with white cement, mixed with matching pigment, epoxy touch ups,
including rubbing, curing, moulding and polishing edges give high gloss
finish etc. complete at all levels as per detailed drawing and as directed
by engineer in charge.
(a) : Granite Stone of approved shade
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Materials Granite stone slabs shall be of any colour and size as shall be
approved by Engineer – in – Charge. Before stating the work, the contractor
shall get the samples of Granite stone approved by the Engineer – in – Charge.
Operationsasdescribed for the Platform work in granite shallbefollowed except
that the stones shall be fixed for tread and risers of steps, seat, sill, and facia,
and landing, parapet top and similar locations. Granite stone of 18 mm
thickness shall be fixed to the wall/floor in cement mortar 1:3 and finished with
grout with pigment to match the color of the stone/tile as per drawing and as
directed by engineer in charge. Thegranite slabsshallbeof uniformsize and in full
length unless otherwise specified as per drawing and as directed by engineer in
charge.
Measurements
Granitestonetread and risers of steps, seat, sill, and facia, and landing, parapet
top and similar locations
shallbemeasuredinsquaremetercorrecttotwoplacesofdecimal.
Nothingextrashallbepaid for edge rounded.
Rate Therateshallincludethecostofallmaterials
andlaborinvolvedinalltheoperationsdescribed above.
SUBHEAD: 8.0
WOOD AND PVC WORK
MR 8.001 :Providing wood work in frames of paneled shutters for doors,
window , clerestory windows and other similar frames, and fixed to the
Existing wooden frames with approved make Hinges as per detailed
drawings and as directed by the Engineer - in - Charge. The various
components of Paneled shutter like vertical stiles, Top, Bottom & lock
rails and intermediate transoms & mullions, in the shutter shall be
measured, only in volume of teakwood used and shall be paid for. The
rates shall include all the required materials like, nails, screws, wooden
nails, Adhesive Glue etc. and labour for preparation of shutter frame and
fixing the same with Door frames complete. Approved quality Hinges,
Wooden/ Glass/Ply wood panels including the necessary Teak wood
beading, nails & screws etc. for fixing hinges/panels shall be paid under
relevant items as the case may be.
(A): Second class teak wood
Please refer para 9.0, 9.1 and 9.3 of CPWD Civil works specifications 2009
Volume 1 for this item.
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MR 8.002: Marine ply wood 19mm thick
Please refer para 9.2.8 of CPWD Civil works specifications 2009 Volume 1 for this
item.
MR 8.003 : Providing and fixing a pair of Stainless Steel Pivots for
making the stone jali openable by fixing Pivot by making necessary
recesses in stone jali and RCC/stone sill & Lintel and fixing the pivot
with necessary S.S. Screws etc. complete as directed by Engineer In
Charge
The relevant specification of stainless steel pivots shall be followed as per the
above mentioned item of stone jali.
1Fitting shall be of stainless steel SS 304 grade or as specified. These shall be well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
Screws used for fittings shall be of chromium plated brass screws or stainless steel screws.
Fittings shall be fixed in proper position as shown in the drawings or as directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter sunking of hinges.
The Pivot as per manufacture’s standard and fixed to required location as per
drawing and as directed by engineer in charge.
2 Measurement:
The Pivot as describe in item shall be measured in numbers.
3 Rate:
The rate shall include the cost of all materials and labour involved in all the
operations described above.
MR 8.004 : Providing and fixing 5.0 mm thick toughened glass fixed
with wooden bedding including the cost of wooden beadings ,glass and
necessary cutting finishing for Partitions, doors, windows etc. complete
as per drawing and as directed by Engineer-in-charge.
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1 The relevant specification shall be followed as per above mentioned item of
glass.
2 Measurement
The height and width of glass for partition/door/window units as fixed in place
shall be measured correct to one centimeter and area calculated in sqm. Correct
to second place of decimal shall be taken for payment.
3 Rate
The rate shall include the cost of all the materials, labours involved in all the
operations as described in nomenclature of item and particular specification.
MR 8.005:Extra for providing frosted glass panes 5.0 mm thick instead
of ordinary float glass panes 5.0 mm thick in doors, windows and
clerestory window shutters. (Area of opening for glass panes excluding
portion inside rebate shall be measured).
1 Relevant specifications of glazing shall be followed.
Glazing inthe shuttersofdoors,windowsandventilatorsofbath,WCandLavatories
shallbeprovidedwithfrosted
glasstheweightofwhichshallbenotlessthan10kg/sqm.Frostedglasspanesshallbefixe
dwith
frostedfaceontheinside.Glasspanelsshallbefixedbyprovidingathinlayerofputtyconf
ormingto
IS419appliedbetweenglasspaneandallalongthelengthoftherebateandalsobetween
glasspanes andwoodenbeading.
2 Measurements
Forpanelingofeachtypeorforglazedpanellengthandwidthofopeningforpanelsinserts
or glazed panels shall be measured correct toacm before fixing the beading and
the area shall be
calculatedtothenearest0.01sq.m.Theportionsofthepanelinsertsorglazedpanelinsid
ethegrooves orrebatesshallnotbemeasuredforpayment.
3Rate
Rateincludesthecostofmaterialsandlabourinvolvedinall
theoperationsdescribedabove.
MR 8.006:Extra rate over DSR Item no 9.7.7.2 for single glazing 5.0 mm
thick clear cosmos (ET 125) of approved make having properties like
light transmission 28%, external reflection 28%, internal reflection
9%, 28%, solar factor 0.3, shading coefficient 0.34, U value (W/Sqm-k)
3.9 Light instead of 5.0 mm thick sheet float glass as per drawing and
as directed by Engineer-in-Charge.
1Materials
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Glass shall be clear cosmos having properties mentioned in item description.
Putty shall conform to I.S. 419-1967.
2Workmanship
The specifications of this item shall be followed as per above mentioned item of glass except that clear cosmos glass shall be used.
3Mode of measurements and payment
The payment shall be made on sq. mt. basis extra over and above the payment
for plain glass for using ground glass [Routed of obscured] involved in all the
operations as described in nomenclature of item and particular specification.
MR 8.007 : Providing & fixing wooden patta 130 mm wide made from 18
mm thick marine plywood conforming to IS: 710 with each side 5 mm
thick teakwood beading and fixed to supporting second class teakwood
patti 35X 35 mm which is fixed to wall as per drawing and as directed by
engineer- in- charge
The relevant specification shall be as per the manufacturer’s specifications.
Measurement
The wooden patta as describe in item shall be measured in meter.
Rate
The rate shall include the cost of all the materials, labours involved in all the
operations as described in nomenclature of item and particular specification.
MR 8.008 : Providing wooden louvers of Second class teak wood 10 mm
thick and up to 150 mm wide as required including fixing at 50 mm center to center distance at required location in frames/shutters of door/windows including cutting finishing and beading as per drawing
and as directed by engineer-in-charge. Frames will be paid separately in relevant items. Area of Lovers in elevation excluding the frame will be
measured and paid for.
1Workmanship
Second class teak wood louvers blades would be made from Teak wood section up to 150 mm wide x 10 mm thick. The Louvers blades will be fixed at 50 mm
center to center from each other and shall be fixed generally at 450 angle with horizontal. Louvers shall be fixed in a door shutter or inside a fixed wooden
frame for door/window. The measurement in elevation of frame in to in shall be
taken and paid for. Frame of door, windows or the shutter in which the louvers
are fixed shall be paid separately under their relevant items.
2Measurement
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The wooden louvers as describe in item shall be measured in sq. Meter.
3Rate
The rate shall include the cost of all the materials, labours involved in all the
operations as described in nomenclature of item and particular specification.
MR 8.009:Providing and fixing exterior grade non asbestos cement fiber
board of approved make with necessary S.S. screws etc. for the covering of Pipe shafts, Cable shafts etc. Complete in pattern with grooves as per drawing and as directed by engineer in-charge. Framing will be paid in
relevant items.
(a): 6 mm thick Cement Boards
MR 8.010:(b): 8 mm thick Cement Boards
1Fibreboardsshallbeofmediumdensitycementboardreinforcedwithwoodfiber,prod
ucedby
fiberizingsteamedwoodunderpressure,blendedwithadhesiveandwaxandformedint
osolidpanels undercontrolledconditionsofheatandpressureasperIS14862.
2Adhesives: TheadhesiveusedforbondingshallbeBWPtypesyntheticresinconfor
mingto IS848.
3Thickness: Fiberboardsareavailableinthickness6,9,12,15,18,22,25,30,35&40m
m.
Thetoleranceinthicknessshallbe±0.3mm.Thicknessoffiberboardsandadhesiveused
forbonding shall be as specified. Unless otherwise stated, exterior grade fiber
boards bonded with BWP type syntheticresinadhesiveshallbeused.
Relevant specifications of paneling shall be followed as specified and 6 mm thick
non asbestos cement fiber board of Shera or equivalent fixed to m.s structure as
per drawing and as directed by engineer in charge.
4 Measurement:
The non-asbestos cement fiber board as describe in item shall be measured in
square meter.
5 Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdescribed above.
MR 8.011:Providing & Fixing Zinc Material Combination Finish Door
Safety Chain, minimum weight 190 grm. with necessary nickel Plated
screws for doors as per drawing and as directed by Engineer-in-charge.
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Fitting shall be of stainless steel SS 304 grade or as specified... These shall be
well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
The fittings generally used for different type of doors and windows as
specified. The fittings to be actually provided in a particular work shall,
however, be decided by the Engineer-in-Charge.
Screws used for fittings shall be of chromium plated brass screws or stainless
steel screws.
Fittings shall be fixed in proper position as shown in the drawings or as
directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter
sunking of hinges.
Stainless steel Safety chain Ozone make catalogue no OZ DG 22 or equivalent
as per manufacture specification shall be fixed to door as per drawing or as
directed by engineer in charge.
Measurement:
The SS safety chain as describe in item shallbemeasuredinnumbers.
Rate:Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperation
sdescribed above.
MR 8.012 : Providing & Fixing S.S. 316 Grade C Shaped Handles in Satin
Finish, 10 mm dia and center to center minimum 150 mm size, minimum
weight 140 grm with necessary screws etc. Complete of approved make
as per drawing and as directed by engineer-in-charge.
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Fitting shall be of stainless steel SS 304 grade or as specified. These shall be
well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
The fittings generally used for different type of doors and windows as
specified. The fittings to be actually provided in a particular work shall,
however, be decided by the Engineer-in-Charge.
Screws used for fittings shall be of chromium plated brass screws or stainless
steel screws.
Fittings shall be fixed in proper position as shown in the drawings or as
directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter
sunking of hinges.
Thedoorhandlesshallbewellmadeandfreefrom defects.
Theseshallbefinishedcorrectto shapeanddimensions. All edgesandcornersshallbe
removedandfinishedsmoothso as to
facilitateeasyhandling.Casthandleshallbefreefromcasting
defects.Wherethegripportionofthehandleis
joinedwiththebasepiecebymechanicalmeans,the
arrangementshallbesuchthattheassembledhandleshallhaveadequatestrengthcomp
arabletothat ofintegrallycasttypehandles.
Theseshallbeofstainless steel SS 304
gradeofspecifiedsizeandoftheshapeandpatternas approvedbytheEngineer-in-
Charge. Thesizeofthehandleshallbedeterminedbytheinsidegripofthe
handle.Doorhandlesshallbeof 100mmsizeandwindowhandlesof
75mmsize,unlessotherwise
specified.Theseshallbefixedwith25mmlongwoodscrewsofdesignationNo6.
Stainless steel SS 304 gradehandlesshall
befinishedbrightsatinorchromiumplatedasspecified.
SamplingandCriteriaforConformity:Thenumberofhandlestobeselectedfromalo
t
shalldependonthesizeoflotandshallbeinaccordancewithTable16.Handlesfortestings
hallbe selectedatrandomforatleast10percentofpackages.
Subjecttoaminimum3,equalnumberofdoor
handlesbeingselectedfromeachsuchpackage. Alldoorhandlesshallbecheckedfor
dimensional requirementandfinish.
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Anydoorhandlewhichfailstosatisfytherequirementofdimensionsorfinishor
bothshallbeconsideredasdefective.
A lot shall be considered as conforming to requirement of this specification, if
the number of defective handles among those tested does not exceed the
corresponding number ofdefectives is
greaterthanorequaltorejectionnumbergivenincolumn4
ofTable16,thelotshallbedeemedasnot
meetingtherequirementsofthisspecification.
TABLE16
ScaleofSamplingandCriteriaforConformity
Lotsize Samplesize Acceptanceno. Rejectionno.
(1) (2) (3) (4)
Upton50 8 0 1
51to90 13 1 2
91to150 20 1 2
151to280 32 2 3
281to500 50 3 4
501to1200 80 5 6
1201andabove 125 7 8
The Stainless steel Handle, as per manufacture’s standard and fixed to door as
per drawing and as directed by engineer in charge.
Measurement:
The SS handle as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
MR 8.013:Providing & Fixing S.S. 316 Grade Fire resistance BSEN
1634:1:2000 Certified &Mechanically tested BSEN 1935:2002 Satin
Finish S.S. 316 Grade 4 ball bearings Hinges approximate size 102mm X
76mm X 3 mm minimum Weight 260 gram of approved make with AISI
316 Grade ball Bearing S.S. Pin, Cap, and with necessary S.S. Self
Tapping Phillips Cross Head Screws etc. complete as specified as per
drawing and as directed by engineer-in -charge.
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Butt Hinges
These shall be of the following types according to the material used.
(a) Stainless steel 316 grade butt hinges.
Stainless steel 316 grade butt hinges:These shall be manufactured from
S.S. 316 sheet as per specified thickness.
These shall be well made and shall be free from flaws and defects of all kinds.
All hinges shall be cut clean and square and all sharp edges and corners shall
be removed. These shall generally conform to IS 12817.
Hinge Pin: Hinge pin shall be made of mild steel wire. It shall fit inside the
knuckles firmly and riveted head shall be well formed so as not to allow any
play or shake, and shall allow easy movement of the hinge, but shall not cause
looseness.
Knuckles: The number of knuckles in the hinges of different sizes shall be as
per IS 12817. The size of knuckles shall be straight and at right angle to the
flap. The movement of the hinges shall be free and easy and working shall not
have any play or shake.
Screw Holes: The screw holes shall be clean and counter sunk. These shall be
suitable for countersunk head wood screws and of the specified size for
different types, and sizes of hinges. The size of the holes shall be such that
when it is counter sunk it shall be able to accommodate the full depth of
counter sunk head of the wood screws. The nos. of screw holes shall as
specified in IS 12817.
Sampling and Criteria for Conformity: The number of butt hinges to be selected
from a lot shall be depend on size of lot and shall be in accordance with Table
9.11 below. Butt hinges for testing shall be selected at random from at least 10
per cent of the randomly selected packages subjected to minimum of three
equal number of hinges being selected from each package. All butt hinges
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Client: NU TECHNICAL SPECIFICATIONS Page 121 of 179
selected shall be checked for dimensions and tolerance requirements. Defects
in manufacture and finish shall also be checked and lot shall be considered
conforming to the requirement of this specifications, if the number of defective
hinges among those tested does not exceed the corresponding number given in
Table 9.11.
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Client: NU TECHNICAL SPECIFICATIONS Page 122 of 179
TABLE 9.11
Scale of Sampling and Criteria for Conformity
SR. No. Lot size Sample
Size
Permissible No. of
Defective hinges
1 2 3 4
1. Upton 150 5 0
2. 151 to 300 20 1
3. 301 to 500 32 2
4. 501 to 1000 50 3
5. 1001 and
above
80 5
Sampling and Criteria for Conformity:The number of butt hinges to be
selected from a lot shall depend on the size of lot and shall be in accordance
with Table 9.12. Butt hinges for testing shall be taken at random from at least
10 per cent of the package subject to a minimum of three, equal number of
hinges being selected from each package. All butt hinges selected from the lot
shall be checked for dimensional and tolerance requirements. Defects in
manufacture and finish shall also be checked. A lot shall be considered
conforming to the requirements of this specification if the number of defective
hinges among those tested does not exceed the corresponding number given in
Table 9.12.
TABLE 9.12Scale of Sampling and Criteria for Conformity
Sl. No. Lot size Sample Permissible No. of
size defective hinges
1 Upton 200 15 0
2 201 to 300 20 1
3 301 to 500 30 2
4 501 to 800 40 2
5 801 and 55 3
DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
Client: NU TECHNICAL SPECIFICATIONS Page 123 of 179
above
Note:Any hinge which fails to satisfy the requirements of any one or more of
the characteristics shall be considered as defective hinge.
Rate
Rate includes the cost of materials and labour involved in all the operations
described above. The framework and paneling of each type or glazed panels
shall be paid separately. The rate for framework includes the cost of hinges
and necessary screws as specified description. However, extra shall be paid for
providing moulded beading where specified. Nothing extra shall be paid for
plain beading.
MR 8.014:Providing & Fixing S.S. 316 Grade Satin Finish Fire
resistance BSEN 1634:1:2000 Certified &Mechanically tested BSEN
1935:2002 Hinges without bearings approximate size 76mm X 65mm X
2 mm minimum weight 100 gram of approved make with AISI 316
Grade S.S. Pin, Cap, and with necessary S.S. Self Tapping Phillips Cross
Head Screws etc. complete as specified as per drawing and as directed
by engineer-in -charge.
The relevant specification shall be followed as per the above mentioned item of
hinges except that the size of hinges should be taken 76 mm X 65 mm X 2 mm
instead of 102 mm X 76 mm X 3 mm.
MR 8.015 : Providing & Fixing S.S. 304 Grade Stainless Steel Satin Finish
Round Tower bolt of overall length (excluding Bracket) 300 mm and
inner bolt of dia meter 12mm and outer barrel dia meter 16 mm,
minimum weight 430 gram.of approved make with necessary Nickel
Plated Screws complete as per specified as per drawing and directed by
Engineer in charge.
Fitting shall be of stainless steel SS 304 grade or as specified. These shall be
well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
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Client: NU TECHNICAL SPECIFICATIONS Page 124 of 179
The fittings generally used for different type of doors and windows as
specified. The fittings to be actually provided in a particular work shall,
however, be decided by the Engineer-in-Charge.
Screws used for fittings shall be of chromium plated brass screws or stainless
steel screws.
Fittings shall be fixed in proper position as shown in the drawings or as
directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter
sunking of hinges.
Towerboltsshallbewell
madeandshallbefreefromdefects.Theboltsshallbefinishedtothecorrectshapeands
hallhavea
smoothaction.Alltowerboltsmadewithsheetof1.2mmthicknessandaboveshallhav
ecountersunk
screwholestosuitcountersunkheadofwoodscrews.Allsharpedgesandcornersshallb
eremoved andfinishedsmooth.
Theheightofknoboftowerboltwhenthedoor,windowetc.isinclosedpositionfromthef
loorlevel shallbenotmorethan1.9meter.
Theknobsofstainless steel
towerboltsshallbecastandtheboltfixedwithknob,steelspringandball
shallbeprovidedbetweentheboltandthebarrel.
SamplingandCriteriaforConformity:Itshallbesameasspecifiedinabove.
The Stainless steel towerboltsas per manufacture’s standard and fixed to door
as per drawing and as directed by engineer in charge.
Measurement:
The Stainless steel towerboltsas describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
MR 8.016 : Providing & Fixing S.S. 304 Grade Stainless Steel Satin Finish
Round Tower bolt of overall length (excluding Bracket) 100 mm and
inner bolt of dia meter 12mm and outer barrel dia meter 16 mm,
minimum weight 150 gram of approved make with necessary nickel
DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
Client: NU TECHNICAL SPECIFICATIONS Page 125 of 179
Plated Screws complete as per specified as per drawing and directed by
Engineer in charge.
The relevant specifications shall be same as 300 mm round tower bolt
mentioned above except that length and weight shall be as per manufacture’s
standard and fixed to door as per drawing and as directed by engineer in charge.
Measurement:
The Stainless steel towerboltsas describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
MR 8.017 : Providing & Fixing AISI S.S. 316 Grade Solid Window
Casement stay/adjustor with minimum weight 280 gram of size
diameter 14 mm,length 200 mm with necessary fixing screws as
specified as per drawing& as directed by engineer-in-charge.
The relevant specifications shall be as per manufactures standard and fixed to
window as per drawing and as directed by engineer in charge.
Measurement:
The Stainless steel window casementas describe in item
shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlaborinvolvedinalltheoperationsdescri
bed above.
MR 8.018 : Providing & Fixing Satin Finish Brass Parliamentary Hinges
with the Size of 100 X 75 X 4 mm of approved make with necessary
fixing screws as specified as per drawing& as directed by engineer-in-
charge.
The relevant specifications shall be as per manufacture’s standard and fixed to
door / window as per drawing and as directed by engineer in charge.
Measurement:
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The Parliamentaryhinges a s describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlaborinvolvedinalltheoperationsdescri
bed above.
MR 8.019 : Providing & Fixing Fire resistance BSEN 1634:1:2000
Certified &Mechanically tested BSEN 1906:2010 Pair of AISI S.S. 316
Grade Satin Finish hollow Pipe or solid design Mortise Handle with the
minimum weight 620 gram key hole for Mortise Pin Cylinder, high grade
brass bushing for extra fixing strength for intensive use of door with
back to back fixing screws system of approved make with both side
active mortise handle and spindle, High Quality Stainless Steel Wood
Screws (8 PCS.) for minimum door thickness 30 mm as per drawing and
as directed by engineer in charge. The Inner and Outer Rose of Mortise
handle and Escutcheons must be of AISI 316 grade only.
Fitting shall be of stainless steel SS 304 grade or as specified. These shall be
well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
The fittings generally used for different type of doors and windows as
specified. The fittings to be actually provided in a particular work shall,
however, be decided by the Engineer-in-Charge.
Screws used for fittings shall be of chromium plated brass screws or stainless
steel screws.
Fittings shall be fixed in proper position as shown in the drawings or as
directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter
sunking of hinges.
Thisisamortiselockhavingasinglespringboltwithdrawnfromtheoutsidebyusingtheke
y andfrominsidebykeyandwithanarrangement.
The Stainless steel Mortise Handle as per manufacture’s standard and fixed to
door as per drawing and as directed by engineer in charge.
Measurement:
DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
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The Mortise handle as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
MR 8.020:Providing & Fixing Fire resistance BSEN 1634:1:2000 Certified
&Mechanically tested BSEN 1906:2010 Pair of AISI S.S. 316 Grade Satin
Finish hollow Pipe or solid design MortiseHandle with the minimum
weight 930 gram with S.S. 316 Grade euro profile escutcheons key hole
for Mortise Pin Cylinder, high grade brass bushing for extra fixing
strength for intensive use of door with back to back fixing screws
system. of approved make with both side active mortise handle and
spindle, High Quality Stainless Steel Wood Screws (8 PCS.) for
minimum door thickness 30 mm as per drawing and as directed by
engineer in charge. The Inner and Outer Rose of Mortise handle and
Escutcheons must be of AISI 316 grade only.
The relevant specification shall be followed as per above mentioned item of
mortise handle except that the weight of the handle shall be 930 gm.
The Stainless steel Mortise Handle as per manufacture’s standard and fixed to
door as per drawing and as directed by engineer in charge.
Measurement:
The Mortise handle as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlaborinvolvedinalltheoperationsdescri
bed above.
MR 8.021:Providing & Fixing Satin Finish Double Door Lock body, 26 mm
brass latch. 52 mm lock with Back Set center of approximate size 85 X
45 mm, of approved make, minimum Weight 0.880 gram suitable for
minimum 30 mm thick Double Door Shutter with necessary fixing screw
as specified as per drawing and as per directed by engineer in charge.
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The Stainless steel Latch and lock, as per manufacture’s standard and fixed to
door as per drawing and as directed by engineer in charge.
Measurement:
The latch and lock as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
MR 8.022:Providing & Fixing Fire resistance BSEN 1634:1:2000 Certified
Satin Finish Mortise Lock body approximate size of back set 45 mm X 85
mm, with 52 mm Lock and 26 mm brass latch, Stainless steel main &
Strike plate & including back to back fixing feature suitable for minimum
door thickness 30 mm Single door shutter with necessary fixing screw
as per specified as per directed by engineer in charge.
The Stainless Latch and lock, as per manufacture’s standard and fixed to door as
per drawing and as directed by engineer in charge.
DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
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Measurement:
The latch and lock as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
MR 8.023 : Providing & Fixing Fire resistance BSEN 1634:1:2000
Certified Satin Finish Mortise Latch body with back set approximate size
of 45 mm, Stainless Steel main & Strike Plate of approved make suitable
for minimum 30 mm thick Single door Shutter with necessary fixing
screw as specified as per drawing and as directed by engineer in charge.
The Stainless Latch and lock, as per manufacture’s standard and fixed to door as
per drawing and as directed by engineer in charge.
Measurement:
The latch as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlaborinvolvedinalltheoperationsdescri
bed above
MR 8.024 :Providing & Fixing Satin Finish 6 pin Mechanism, high Quality
brass body Mortise Pin Cylinder with 5 high accuracy Computerized
Dotted keys of approved make one side key & one side knob suitable for
minimum door thickness 30 mm with necessary Fixing Screw as
DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
Client: NU TECHNICAL SPECIFICATIONS Page 130 of 179
specified and as per drawing and as per directed by engineer in charge.
The Cylinder lock, as per manufacture’s standard and fixed to door as per
drawing and as directed by engineer in charge.
ThisisaCylinderlockhavingasinglespringboltwithdrawnfromtheoutsidebyusingthek
ey andfrominsidebyKnobwithanarrangement.
Measurement:
The Cylinder lock as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
MR 8.025 : Providing & Fixing Fire resistance BSEN 1634:1:2000
Certified Satin Finish Secure Standard 5 pin Mechanism Mortise Pin
Cylinder with both Side Keys, high accuracy Brass keys of approved
make suitable for minimum door thickness 30 mm with necessary fixing
screw as per specified and as per drawing and as per directed by
engineer in charge.
The Cylinder lock, as per manufacture’s standard and fixed to door as per
drawing and as directed by engineer in charge.
ThisisaCylinderlockhavingasinglespringboltwithdrawnfromtheoutsidebyusingthek
ey andfrominsidebyKnobwithanarrangement.
Measurement:
The Cylinder lock as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
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MR 8.026 : Providing & Fixing Fire resistance BSEN 1634:1:2000
Certified Satin Finish Secure Standard 5 pin Mechanism half Mortise Pin
Cylinder with high accuracy Brass keys of approved make one side key
suitable for minimum door thickness 30 mm with necessary fixing screw
as per specified and as per drawing and as per directed by engineer in
charge.
The Cylinder lock, as per manufacture’s standard and fixed to door as per
drawing and as directed by engineer in charge.
ThisisaCylinderlockhavingasinglespringboltwithdrawnfromtheoutsidebyusingthek
ey andfrominsidebyKnobwithanarrangement.
Measurement:
The Cylinder lock as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above
MR 8.027:Providing &fixing high Quality Zinc Material Satin Finish baby
latch/Indicator Bolt inner only with the size 87 mm of approved make
with necessary SS Screw etc. complete as specified as drawing as
directed by engineer-in- charge
1.0 The relevant specifications shall be same as per tower bolt mentioned above
except that length and weight shall be as per manufacture’s standard and fixed
to door as per drawing and as directed by engineer in charge.
2.0 Measurement:
The Stainless steel indicator bolt as describe in item shall be measured in
numbers.
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3.0 Rate:The rate shall include the cost of all materials and labour involved in
all the operations described above
MR 8.028 : Providing & Fixing Satin Finish S.S. Door Magnet length of 75
mm of approved make, minimum Weight 150 gram with necessary
nickel plated screw complete, as specified, as per drawing and as
directed by engineer in charge.
Fitting shall be of stainless steel SS 304 grade or as specified. These shall be
well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
The fittings generally used for different type of doors and windows as
specified. The fittings to be actually provided in a particular work shall,
however, be decided by the Engineer-in-Charge.
Screws used for fittings shall be of chromium plated brass screws or stainless
steel screws.
Fittings shall be fixed in proper position as shown in the drawings or as
directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter
sinking of hinges.
Thisshallbemadeofcastbrassofoverall
sizeasspecifiedandshallhaverubbercushion.Theshapeandpatternofstoppershallbea
pprovedby theEngineer-in-Charge.
Itshallbeofbrassfinishedbright,chromiumplatedoroxidizedorasspecified.
Thesizeofmagnetic door
stoppershallbedeterminedbythelengthofitsplate.Itshallbewellmadeandshall
havefourcountersunkholesforfixingthedoorstopperstothewallbymeansofwoodscre
ws.The
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bodyforhousingofthedoorstoppershallbecastinonepieceanditshallbefixedtothecove
rplateby meansofbrassormildsteelscrewsandcoverplateshallbeSS
finish.Thespring
shallbefixedfirmlytothepin.Tonguewhichwouldbepressedwhileclosingoropeningoft
hedoorshall beconnected
tothelowerpartbymeansofcopperpin.Ontheextremeendarubberpieceshallbe
attachedtoabsorbshock.Allpartsofthedoorstoppershallbeofgoodworkmanshipandfi
nish,burrs andsharpedgesremoved.Itshallbefreefromsurfaceandcastingdefects.
Measurement:
The Stainless steel magnetic door stopper as describe in item
shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdes
cribed above.
MR 8.029 : Providing & Fixing high Quality Zinc Material Door Stopper
length of 150 mm including Rubber of approved make minimum Weight
260 gram with necessary Screws etc. complete as specified, as per
drawing as directed by engineer-in-charge.
Fitting shall be of stainless steel SS 304 grade or as specified. These shall be
well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
The fittings generally used for different type of doors and windows as
specified. The fittings to be actually provided in a particular work shall,
however, be decided by the Engineer-in-Charge.
Screws used for fittings shall be of chromium plated brass screws or stainless
steel screws.
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Client: NU TECHNICAL SPECIFICATIONS Page 134 of 179
Fittings shall be fixed in proper position as shown in the drawings or as
directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter
sunking of hinges.
Thisshallbemadeofcastbrassofoverall
sizeasspecifiedandshallhaverubbercushion.Theshapeandpatternofstoppershallbea
pprovedby theEngineer-in-Charge.
Itshallbeofbrassfinishedbright,chromiumplatedoroxidizedorasspecified.
Thesizeofmagnetic door
stoppershallbedeterminedbythelengthofitsplate.Itshallbewellmadeandshall
havefourcountersunkholesforfixingthedoorstopperstothewallbymeansofwoodscre
ws.The
bodyforhousingofthedoorstoppershallbecastinonepieceanditshallbefixedtothecove
rplateby meansofbrassormildsteelscrewsandcoverplateshallbeSS
finish.Thespring
shallbefixedfirmlytothepin.Tonguewhichwouldbepressedwhileclosingoropeningoft
hedoorshall beconnected
tothelowerpartbymeansofcopperpin.Ontheextremeendarubberpieceshallbe
attachedtoabsorbshock.Allpartsofthedoorstoppershallbeofgoodworkmanshipandfi
nish,burrs andsharpedgesremoved.Itshallbefreefromsurfaceandcastingdefects
Measurement:
The Stainless steel door mounted door stopper as describe in item
shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdes
cribed above.
MR 8.030 : Providing & Fixing S.S. 316 Grade C Shaped Handles in
Satin Finish, 10 mm dia and center to center minimum 100 mm size,
minimum weight 94 gram with necessary screws etc. Complete of
approved make as per drawing and as directed by engineer-in-charge.
Fitting shall be of stainless steel SS 304 grade or as specified. These shall be
well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
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Client: NU TECHNICAL SPECIFICATIONS Page 135 of 179
The fittings generally used for different type of doors and windows as
specified. The fittings to be actually provided in a particular work shall,
however, be decided by the Engineer-in-Charge.
Screws used for fittings shall be of chromium plated brass screws or stainless
steel screws.
Fittings shall be fixed in proper position as shown in the drawings or as
directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter
sunking of hinges.
Thisshallbemadeofcastbrassofoverall
sizeasspecifiedandshallhaverubbercushion.Theshapeandpatternofstoppershallbea
pprovedby theEngineer-in-Charge.
Itshallbeofbrassfinishedbright,chromiumplatedoroxidizedorasspecified.
Thesizeofmagnetic door
stoppershallbedeterminedbythelengthofitsplate.Itshallbewellmadeandshall
havefourcountersunkholesforfixingthedoorstopperstothewallbymeansofwoodscre
ws.The
bodyforhousingofthedoorstoppershallbecastinonepieceanditshallbefixedtothecove
rplateby meansofbrassormildsteelscrewsandcoverplateshallbeSS
finish.Thespring
shallbefixedfirmlytothepin.Tonguewhichwouldbepressedwhileclosingoropeningoft
hedoorshall beconnected
tothelowerpartbymeansofcopperpin.Ontheextremeendarubberpieceshallbe
attachedtoabsorbshock.Allpartsofthedoorstoppershallbeofgoodworkmanshipandfi
nish,burrs andsharpedgesremoved.Itshallbefreefromsurfaceandcastingdefects
SamplingandCriteriaforConformity:Thenumberoffloordoorstopperstobeselecte
dfrom
eachlotshalldependonthesizeofthelotandshallbeinaccordancewithcol.1and2ofTable
9.17.
Thesestoppersshallbeselectedatrandomfromatleast10percentoftherandomlyselect
edpackages
subjecttoamaximumofthreeequalnumberofstoppersbeingselectedfromeachsuchpa
ckage.
Allthefloorstoppersselectedshallbecheckedfordimensionalrequirement,material,m
anufacture andfinish.Anyof doorstopperwhichfailstosatisfyanyoneormoreof
theserequirementshallbe consideredasdefectivedoorstopper.
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A lotshallbeconsideredasconformingtotherequirementsofthisspecificationsif
thenumberof
defectivefloordoorstoppersamongthesetesteddoesnotexceedthecorresponding
numbergivenin col.3 ofTable17.Otherwiseit
shallbeconsideredasnotconformitytotherequirementsofthis specification.
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TABLE17
ScaleofSamplingandCriteriaforConformity
LotSize SampleSize Permissiblenumberof
defectivefloorDoorstoppe
(1) (2) (3)
Upton100 5 0
101to300 0 1
301to500 32 2
501to1000 50 3
1001andabove 80 5
Measurement:
The Stainless steel floor mounted door buffer as describe in item
shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdes
cribed above.
MR 8.031 : Providing & Fixing AISI S.S. 316 Grade Satin Finish
Wall/Floor mounted Door Stop with the length of 75 mm to 100 mm
including Rubber, minimum Weight 150 gram of approved make with
necessary SS screws etc. complete as specified as per drawing and as
directed by engineer-in-charge.
The relevant specification shall be followed as per above mentioned item of
floor mounted door buffer.
Measurement:
The Stainless steel wall mounted door buffer as describe in item
shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdes
cribed above.
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MR 8.032 : Providing & Fixing Zinc Material Door Eye Viewer of Dia.
36mm approved make with wide angle vision and fixing accessories as
specified as per drawing as directed by engineer-in-charge.
Fitting shall be of stainless steel SS 304 grade or as specified. These shall be
well made, reasonably smooth, and free from sharp edges and corners, flaws
and other defects. Screw holes shall be counter sunk to suit the head of
specified wood screws.
The fittings generally used for different type of doors and windows as
specified. The fittings to be actually provided in a particular work shall,
however, be decided by the Engineer-in-Charge.
Screws used for fittings shall be of chromium plated brass screws or stainless
steel screws.
Fittings shall be fixed in proper position as shown in the drawings or as
directed by the Engineer-in- Charge. These shall be truly vertical or horizontal
as the case may be. Screws shall be driven home with screw driver and not
hammered in. Recesses shall be cut to the exact size and depth for the counter
sunking of hinges.
The magic eye as per manufacture’s standard and fixed to door as per drawing
and as directed by engineer in charge.
Measurement:
The magic eye as describe in item shallbemeasuredinnumbers.
Rate:
Therateshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdesc
ribed above.
MR 8.033: Providing & Fixing Brass finish Special Shaped Handles in
matt Finish, 5 mm thick and center to center minimum 150 mm size,
minimum weight 150 gram with necessary screws etc. Complete of
approved make as per drawing and as directed by engineer-in-charge.
As per manufacturer’s guidelines.
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The Handel shall be made out of 5 mm thick brass plates. The plate shall be
profile cut as per detailed drawings and shall be press bent on power press.
Holes shall be drilled for fixing the handles to the door shutter and for locking
arrangements as shown in the attached picture before the profile cut brass plate
is press bent in the power press. The Prepared handle shall be fixed with door
shutters with suitable brass screws/bolts of matching finish as directed by
Engineer – in – Charge. The picture given here is for guidance and the design is
subject to minor modifications. The weight of the handle shall be approximately
5Kg. The measurements shall be taken in numbers. Rates shall be for all
materials and labour for all operations.
MR 8.034 : Supply and carpentry of chemically seasoned 2nd class teak
wood for creation of trellis & pergola rafters, columns, seat backs,
railing tops, playground equipment parts like climbing wall steps, seats
of see-saws, swings, etc. to be installed in exterior areas complete with
all material, labour, equipment and accessories like screws, nuts, bolts,
adhesive, etc.
The relevant specification shall be followed as per the above mentioned item of
wooden frame of doors, windows, clerestory windows and other frames.
Measurements:
Wood work wrought, framed and fixed shall be measured for finished
dimension without any
allowanceforthewastageorfordimensionsbeyondspecifieddimension.However, in
case of members having moldings, rounding’s or rebates and members of
circular or varying sections, finished dimensions shall be taken as the sides
of the smallest square or rectangle from which such a section can be cut.
Length of each member shall be measured over all to the
nearestcmsoastoinclude
projectionfortenons.Widthandthicknessshallbemeasuredtothenearestmmandthe
quantityshall beworkedoutinunitofup tothreeplacesofdecimal.
Rate:
Therateshallincludethecostofmaterialandlabourinvolvedinalltheoperationsdescri
bedabove excepttheholdfastsormetallicfastenerswhichwillbepaidforseparately.
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SUBHEAD:9.0
STEELWORK
MR 9.001:Steel work in built up tubular (round, square or rectangular
hollow hot finished welded type tubes etc.) for supporting frame work
of Partitions with fixed glazing/fixed wooden/ plywood panels/
openable glazed doors/windows etc. all as per the detailed drawings
and instructions of Engineer In charge, including cutting, hoisting,
fixing in position and applying a priming coat of approved steel primer,
including welding and bolted with special shaped washers etc.
complete. Steel sections if required for Architectural aesthetic looks,
may be covered with wooden members as per detailed design drawings.
Weight of Steel sections only will be measured and paid for. Glazing,
wooden/ply wood panels, shutters etc. will be paid separately under
relevant items.
General Specification of this Item shall be followed as per Para 10.13 of CPWD
Civil works specifications 2009 volume 1. The Work pertains to Fabrication and
erection of Tubular sections framing for Partitions instead of trusses as in para
10.13. The framing for partitions shall be erected in true line, level and plumb
as per detailed drawings and as directed by Engineer – in – Charge. The joints
between the various members shall be ground smooth and the partition frames
shall be fixed firmly with wall and slabs with necessary holdfasts/anchor
fasteners/by welding with pre-fixed insert plates as the case may be.
Holdfasts/Anchor fasteners/insert plates shall be paid separately under relevant
items. The weight of all sections used for partition frames shall be measured
and paid for. Rates include cost all materials and cost of labour for all
operations.
MR 9.002 : Providing and fixing stainless steel AISI 316 Grade Stainless
Steel Knock Down railing system of approved make with satin finish
and loading tested as per International load Testing Criteria with
EXOVA Certification (Without any welding, Fabrication and Buffing on
site) made of Hollow tubes, channels, plates , special glass holding
fixtures etc., including welding, grinding, buffing, polishing and making
curvature (wherever required) and fitting the same with necessary
stainless steel nuts and bolts complete, on the top of the floor or the
side of waist slab with suitable arrangement as per drawing and as
directed by engineer in charge. The balustrade would be fixed onto
floor/waist slab withcasted base plate of S.S 316 with High Strength 2
NOS Anchor fasteners and whenever required, joints to be filled with
bushings for extra strength.
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(for payment purpose only weight of stainless steel members shall be
considered excluding fixing accessories such as nuts, bolts, fasteners
etc.).
StainlessSteel Fabrication Work
This specification covers all Proprietarystainlesssteel railing work like D- Line or
equivalent approved make. The Stainless steel sections shall be of AISI 316
Grade. Balusters shall be fixed with floor/steps with suitable anchor fasteners
and the work shall be very nit and clear. All mild steel and stainless steel work
shall conform to relevant Indian Standards. The Railing shall be supplied in
factory finished Knocked down condition for all components. No site welding
shall be allowed.
Stainless Steel Components
All stainless steel items shall be conforming to Indian Standards. Stainless steel
items shall be supplied with a brushed hairline finish. All stainless steel fixings
and fittings shall conform to relevant Indian Standards or equivalent
International Standards. Stainless steel supplied shall be of minimum 316
grade.
Regular Cutting
Cutting shall be carried out via mechanical or heat powered tools.
Maximum permissible variation shall be 5 millimeters for all cuts.
All cut areas shall be ground to a smooth surface using mechanical grinder.
CNC Precision Cutting and Engraving
Computerized numerical controlled precision cutting and engraving shall be
carried out on areas shown in contract drawings or as directed by EIC.
This process shall be carried out by entering computerized drawings into a
computer controlled laser based CNC cutting and engraving machine. Samples
shall be approved by EIC before entire process is carried out.
Maximum permissible variation shall be one millimeter.
All cut areas shall be ground to a smooth surface using precision mechanical
grinders only if required.
Welding Joints
All Welding joints shall be factory finished and shall confirm to relevant Indian
Standards or international standards for material, processes and workmanship.
All welds are required to be ground smooth to the approval of the EIC. All sharp
edges shall be ground smooth as per directions of EIC.
Bending
Bending of Stainless steel sections shall be undertaken to provide smooth and
true curves. Tightly curved and bent sections shall be free from all distortions
and rippling. All sharp edges shall be ground smooth.
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Fixings and Fastenings
Generally , the Contractor shall provide a sample of all fixings and fastenings to
the EIC for approval. These shall include but not be limited to beams, columns,
hinges, locks, nuts and bolts, nails and screws, cables, wire and tensioners.
Surface Finishes on Stainless Steel
Stainless steel work shall be finished matt or glossy as specified in contract
drawings using mechanical finishing and grinding tools. Finish should be level
and smooth with an even pattern as directed and approved by EIC.
Measurement
Stainless steel items shall be measured in kilograms of finished items (excluding
all wastage), accurate to the nearest 100 grams. Rates shall include cutting,
welding and workmanship, as well as nuts, bolts, fasteners, etc accessories
required for installing the item.
MR no. 9.003:Providing and fixing 12 mm thick toughened glass with
chemical itching/providing and fixing of translucent polyester film on
glass to give it a look of Frosted glass in the design as per detailed
drawing to be fixed with Stainless steel railing in stairs, passages etc.
with necessary length and diameter and designs stainless steel nuts etc.
including making required size holes for bolts etc. for fixing the glass
sheet with railing members complete. Sample of the railing will be
prepared by the contractor and got approved by the Architect Before
taking up the job at full scale.
Stainless steel railing should be paid in relevant items.
The relevant specifications for Transparentfloat glass as per IS 14900 and
specifications for safety glass IS 2553-1 shall be followed. Toughened glass
shall be 12 mm thickness with providing and fixing of translucentpolyester film
on glass to give it a look of Frosted glass in the design as per detailed drawing.
Necessary holes for fixing glass with Stainless steel railing in stairs, passages
etc. shall be drilled before carrying out toughening process.
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SUBHEAD:10.0
FLOORINGWORK
MR No. 10.001:Extra rate over DSR item no. 11.26.1 for using Red
Mandana stone slabs in flooring, in place of Kota stone slabs
Operationsasdescribe forKota stone flooring shallbefollowed
exceptthestoneshallbeRed Mandana stone of same thickness.
Measurements
Red
Mandanastoneflooringshallbemeasuredinsquaremetercorrecttotwoplacesofdecim
al. Nothingextrashallbepaidforlayingthepatta or
residue.Lengthandbreadthshallbemeasuredcorrecttoacmbeforelaying
skirting,dadoorwallplaster.Nodeductionshallbemadenorextrapaidforvoidsnotexce
eding0.20
squaremeter.Deductionsforendsofdissimilarmaterialsorotherarticlesembeddedsh
allnotbemade
forareasnotexceeding0.10squaremeter.Nothingextrashallbepaidforlayingthefloor
atdifferent levelsin the same room.Nosingshall notbemeasuredand
paidforextra.No separate payment for groove in mortar at any junction of
stone and wall/floor at any level.
RateTherateforflooringshallincludethecostofallmaterialsandlabourinvolvedinallthe
operations describedabove.
MR 10.002:Extra rate over DSR item No. 11.26.1 forusing Brown Bundi
stone slabs in flooring, in place of Kota stone slabs
1Methodology
Operationsasdescribed for Kota stone flooring shallbefollowed
exceptthestoneshallbe Brown bundi stone of same thickness.
2 Measurements
Brown
bundstoneflooringshallbemeasuredinsquaremetercorrecttotwoplacesofdecimal.
Nothingextrashallbepaidforlayingthepatta or
residue.Lengthandbreadthshallbemeasuredcorrecttoacmbeforelaying
skirting,dadoorwallplaster.Nodeductionshallbemadenorextrapaidforvoidsnotexce
eding0.20
squaremetre.Deductionsforendsofdissimilarmaterialsorotherarticlesembeddedsh
allnotbemade
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forareasnotexceeding0.10squaremeter.Nothingextrashallbepaidforlayingthefloor
atdifferent levelsin the same room.Nosingshall notbemeasuredand
paidforextra.No separate payment for groove in mortar at any junction of
stone and wall/floor at any level.
3RateTherateforflooringshallincludethecostofallmaterialsandlabourinvolvedinallth
eoperations describedabove.
MR no. 10.003:Extra rate over DSR item 11.27 for using Sand stone
slabs in risers of steps, skirting, dado and pillars, in place of Kota stone
slabs
MR no. 10.004:Extra rate over DSR item 11.27 for using Brown Bundi
stone slabs in risers of steps, skirting, dado andpillars in place of Kota
stone slabs
Operationsasdescribed for item no. 11.27 of kota stone skirting, dado and
pillars shallbefollowed exceptthestoneshallbeRed Mandana stone or Brown
Bundi stone of 20 mm thickness.
Measurements
Lengthshallbemeasuredalongthefinishedfaceofskirtingordadocorrecttoacm.Thissh
allbemeasuredcorrecttoamminthecaseofskirtingandcorrecttoa
cminthecaseofdado.Theareashallbecalculatedinsquaremetercorrecttotwoplacesof
decimal. Liningofpillarsetc.shallalsobemeasuredunderthisitem. Nosingshall
notbemeasuredand paidforextra. No separate payment for groove in mortar at
any junction of stone and wall/floor at any level.
RateTherateforskirting, dado and pillars
shallincludethecostofallmaterialsandlaborinvolvedinalltheoperations
describedabove.
MR no. 10.005 : Kota stone slab 25 mm thick approved colour, shade &
texture with machine cut edges in Kitchen platforms, vanity counters,
facia, sills, jams, lintels, partition, seat, landing, parapet top , shelves,
chajja and similar locations of required size and in full length, over 20
mm (average) thick cement mortar 1:3 (1 cement 3 coarse sand) laid to
line and level and jointed with grey cement slurry mixed with pigment
to match the shade of the slabs, including rubbing and polishing
complete as per drawing and as directed by engineer in charge.
Material & Dressing
KotaStoneSlabsandDressing shallbeasspecified inkota stone
flooringexceptthatthe thicknessoftheslabsshallbe25mm.Ifrequired
theslabsmaybeof uniformthickness or at least the visible edge of platform stone
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shall be made of uniform thickness and in full length or as specified otherwise as
per drawing and as directed by engineer in charge.
Relevant specifications of preparationofsurface, Laying,Curing,Polishing,
Finishing and measurements shall be as specified in kota stone flooring.
Measurements
Lengthshallbemeasuredalongthefinishedfaceoftread and risers of steps, sill,
facia, landing, parapet top correcttoacm.
Theareashallbecalculatedinsquaremetercorrecttotwoplacesofdecimal. Nosingshall
notbemeasuredand paidforextra. No separate payment for groove in mortar at
any junction of stone and wall/floor at any level.
Rate
Therateshallincludethecostofallmaterials andlabourinvolvedinalltheoperations
described above.
MR 10.006 : Extra rate over MR item no. 10.005 for using Red Mandana
stone slabs in Kitchen platforms, vanity counters, facia, sills, jams,
lintels, partition, seat, landing, parapet top , shelves, chajja and similar
locations, in place of Kota stone slabs
MR 10.007 : Extra rate over MR item no. 10.005 for using Brown Bundi
stone slabs in Kitchen platforms, vanity counters, facia, sills, jams,
lintels, partition, seat, landing, parapet top , shelves, chajja and similar
locations, in place of Kota stone slabs
Methodology
Operations as described for kota stone tread and risers of steps, platform, sill,
jam, lintel, facia, landing, parapet top and similar locations shall be followed
except the stone shall be Red Mandana stone or Brown Bundi stone of 20 mm
thickness.
2Measurements
Lengthshallbemeasuredalongthefinishedfaceoftread and risers of steps, sill,
facia, landing, parapet top correcttoacm.
Theareashallbecalculatedinsquaremetercorrecttotwoplacesofdecimal. Nosingshall
notbemeasuredand paidforextra. No separate payment for groove in mortar at
any junction of stone and wall/floor at any level.
3 Rate
The rate for platform, vanity counters, sill, jambs, lintel, facia, partition, seat,
landing, parapet top, shelves, chhajjah and similar locations shall include the
cost of all materials and labour involved in all the operations described above.
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MR 10.008:Rough Kota stone slab 25 mm thick approved colour, shade
& texture in flooring over 20 mm (average) thick over base of cement
mortar 1: 4 (1 cement: 4 coarse sand) laid to line and level and jointed
with grey cement slurry mixed with pigment to match the shade of the
slab including cleaning complete as directed by the Engineer-in-charge.
Methodology
The relevant specifications shall be same as Kota stone flooring mentioned
above except that Rough Kota stone slab 25 mm thick shall be used in place of
kota stones. The flooring shall be measured in square meter correct to two
places of decimal. Nothing extra shall be paid for laying the patta or residue.
Length and breadth shall be measured correct to a cm before laying skirting,
dado or wall plaster. No deduction shall be made nor extra paid for voids not
exceeding 0.20 square meter. Deductions for ends of dissimilar materials or
other articles embedded shall not be made for areas not exceeding 0.10 square
meter. Nothing extra shall be paid for laying the floor at different levels in the
same room. Nosing shall not be measured and paid for extra. No separate
payment for groove in mortar at any junction of stone and wall/floor at any
level.
Rate
Therateforflooringshallincludethecostofallmaterialsandlabourinvolvedinalltheoper
ations describedabove.
MR 10.009:Extra rate over MR item no. 10.008 for using Rough Red
Mandana stone slab 25 mm thick approvedcolor, shade & texture in
flooring over 20 mm (average) thick over base of cement mortar 1: 4 (1
cement: 4 coarse sand) laid to line and level and jointed with grey
cement slurry mixed with pigment to match the shade of the slab
including cleaning in place of Rough Kota stone slabs, complete as
directed by the Engineer-in-charge.
Methodology
The relevant specifications shall be same as kota stone flooring mentioned
above except that Rough Red Manana stone slab 25 mm thick shall be used in
place of kota stones. The flooring shall be measured in square metre correct to
two places of decimal. Nothing extra shall be paid for laying the patta or
residue. Length and breadth shall be measured correct to a cm before laying
skirting, dado or wall plaster. No deduction shall be made nor extra paid for
voids not exceeding 0.20 square meter. Deductions for ends of dissimilar
materials or other articles embedded shall not be made for areas not exceeding
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0.10 square meter. Nothing extra shall be paid for laying the floor at different
levels in the same room. Nosing shall not be measured and paid for extra. No
separate payment for groove in mortar at any junction of stone and wall/floor at
any level.
Rate
Therateforflooringshallincludethecostofallmaterialsandlabourinvolvedinalltheoper
ations describedabove.
MR 10.010 : Rough Kota stone slabs 20 mm thick of approved colour,
shade & texture in risers of steps, skirting, dado and pillars similar
locations of required size with machine cut edges over 12 mm (average)
thick cement mortar 1:3 (1 cement 3 coarse sand) laid to line and level
and jointed with grey cement slurry mixed with pigment to match the
shade of the slabs, including nosing, rubbing and polishing of Machine
cut edges, cleaning complete as per drawing and as directed by
engineer in charge.
Methodology
The relevant specifications shall be same as kota stone for tread & risers of
steps, skirting, dado and pillars similar locations of required size with machine
cut edges mentioned above except that Rough kota stone slab 20 mm thick
shall be used in place of kota stones.
Measurements
Lengthshallbemeasuredalongthefinishedfaceofskirtingordadocorrecttoacm.Thissh
allbemeasuredcorrecttoamminthecaseofskirtingandcorrecttoa
cminthecaseofdado.Theareashallbecalculatedinsquaremetercorrecttotwoplacesof
decimal. Liningofpillarsetc.shallalsobemeasuredunderthisitem. Nosingshall
notbemeasuredand paidforextra. No separate payment for groove in mortar at
any junction of stone and wall/floor at any level.
Rate
Therateforflooringshallincludethecostofallmaterialsandlabourinvolvedinalltheoper
ations describedabove.
MR 10.011 : Rough Kota stone slab 25 mm thick approved colour, shade
& texture with machine cut edges in Kitchen platforms, vanity counters,
facia, sills, jams, lintels, partition, seat, landing, parapet top , shelves,
chajja and similar locations of required size and in full length, over 20
mm (average) thick cement mortar 1:3 (1 cement 3 coarse sand) laid to
line and level and jointed with grey cement slurry mixed with pigment
to match the shade of the slabs, including rubbing and polishing
complete as per drawing and as directed by engineer in charge.
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Material & Dressing
Rough KotaStoneSlabsandDressing shallbeasspecified inkota stone
flooringexceptthatthe thicknessoftheslabsshallbe25mm.Ifrequired
theslabsmaybeof uniformthickness or at least the visible edge of platform stone
shall be made of uniform thickness and in full length or as specified otherwise as
per drawing and as directed by engineer in charge.
Relevant specifications of preparationofsurface, Laying,Curing,Polishing,
Finishing and measurements shall be as specified in kota stone flooring.
Measurements
Lengthshallbemeasuredalongthefinishedfaceoftread and risers of steps, sill,
facia, landing, parapet top correcttoacm.
Theareashallbecalculatedinsquaremetercorrecttotwoplacesofdecimal. Nosingshall
notbemeasuredand paidforextra. No separate payment for groove in mortar at
any junction of stone and wall/floor at any level.
Rate
Therateshallincludethecostofallmaterials andlabourinvolvedinalltheoperations
described above.
MR 10.012:Extra for River-washed finish polishing on
marble/Granite/stone where ever required to give rough finish
complete as per drawing and as directed by engineer in charge.
1. Polishing
After completion of the simple polishing the grinding shall be carried out using
carborundum stone grade 500 to 2000 in successive order and final finishing
with emery of grade 2000
2Measurements
Lengthshallbemeasuredalongthefinishedfaceofskirtingordadocorrecttoacm.Thissh
allbemeasuredcorrecttoamminthecaseofskirtingandcorrecttoa
cminthecaseofdado.Theareashallbecalculatedinsquaremetercorrecttotwoplacesof
decimal.
3Rate
Therateshallincludethecostofallmaterials andlabourinvolvedinalltheoperations
described above.
MR 10.013:Extra for Sand blasted finish/lather finish polishing on
marble/Granite/stone where ever required to give rough finish
complete as per drawing and as directed by engineer in charge.
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This item comprising of sand blasted finish on marble/Granite/stone over polish
marble/Granite/stone where ever required to give rough finish complete as
directed by engineer-in-charge
Measurements
Lengthshallbemeasuredalongthefinishedfaceofskirtingordadocorrecttoacm.Thissh
allbemeasuredcorrecttoamminthecaseofskirtingandcorrecttoa
cminthecaseofdado.Theareashallbecalculatedinsquaremetercorrecttotwoplacesof
decimal.
Rate
Therateshallincludethecostofallmaterials andlabourinvolvedinalltheoperations
described above.
MR 10.014: Extra for other side finish polishing on marble work/Granite
work/stone work where ever required to give both side polished finish
complete.
1 Polishing
After completion of the simple polishing the grinding shall be carried out using
carborundum stone on other side up to the finish surface as required
2Measurements
Theareashallbecalculatedinsquaremetercorrecttotwoplacesofdecimal.
3Rate
Therateshallincludethecostofallmaterials andlabourinvolvedinalltheoperations
described above
MR 10.015:Extra for Kota stone/ Red Mandana/ Sand Stone in treads
and risers of steps for using single stone of length of 1.05 meter to 1.50
meter in one peace
Methodology
Operations as described forKota stone tread and risers of steps shall be followed
except the stone shall be of single length of size required.
2Measurements
Lengthshallbemeasuredalongthefinishedfaceoftread and risers of steps, sill,
correcttoacm.
Theareashallbecalculatedinsquaremetercorrecttotwoplacesofdecimal.
3Rate
Therateshallincludethecostofallmaterials andlabourinvolvedinalltheoperations
described above
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MR 10.016 : Extra for providing 3 nos. grooves of size 5 mm x 5 mm in
the treads of steps as per detailed drawings to make the surface of
treads non slippery.
Operations as described forKota stone tread of steps shall be followed. Grooves
of size shall be provided as per drawing and as directed by engineer in charge.
2Measurements
Lengthshallbemeasuredalongthefinishedfaceoftread of steps, correcttoacm.
Thelengthshallbecalculatedinrunningmetercorrecttotwoplacesofdecimal.
3Rate
Therateshallincludethecostofallmaterials andlabourinvolvedinalltheoperations
described above
MR 10.017:Extra over DSR item no. 11.53 for providing and fixing 25
mm x25 x4 mm or 50 mm x 50 x4 mm Glass Mosaic /shon tiles in place
of 20 mm x 20 mm x 4mm glass mosaic tiles as per detailed
Architectural Design pattern and shade of tiles.
Operations as described forglass mosaic tile DSR item11.53 shall be followed
except use of 25x25x4 mm tiles instead of 20x20x4 mm tile...
MR 10.018:Providing and laying Terracotta colored vitrified floor tiles of
Endura Make or equivalent in different sizes (having thickness 12 mm to
15 mm as specified by the manufacturer) with water absorption less
than 0.08% and conforming to IS: 15622, of approved make, in all
colours and shades, laid on 20mm thick cement mortar 1:4 (1 cement: 4
coarse sand), including grouting the joints with white cement and
matching pigments etc., complete.
(a): 300x300 mm
1Operationsasdescribed above in flooring and skirtingshallbefollowed
exceptthetilesshallconformto Table12ofIS15622
(TileswithwaterabsorptionE≤0.08percentGroupBIA)andthejointthicknessin
flooringshallnotbemorethan1mm.
2Rate
Therateforskirting, riser of
stepsshallincludethecostofallmaterialsandlabourinvolvedinalltheoperations
describedabove.Nothingextrashallbepaidfortheuseofcut(sawn)tilesinthework.
MR 10.019 : Providing and laying Terracotta colored Vitrified tiles of
Endura make or equivalent in different sizes ( having thickness 12 mm
to 15 mm as specified by the manufacturer), with water absorption less
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than 0.08% and conforming to IS: 15622, of approved colours and
shade, in skirting, tread & riser of steps, dado and pillar over 12 mm
thick bed of cement mortar 1:3 (1 cement: 3 coarse sand), including
grouting the joint with white cement & matching pigments etc.
complete as per drawing and as directed by engineer in charge.
(a): 300x300 mm
1Operationsasdescribed above in flooring and skirtingshallbefollowed
exceptthetilesshallconformto Table12ofIS15622
(TileswithwaterabsorptionE≤0.08percentGroupBIA)andthejointthicknessin
flooringshallnotbemorethan1mm.
2Rate
Therateforskirting, riser of
stepsshallincludethecostofallmaterialsandlabourinvolvedinalltheoperations
describedabove.Nothingextrashallbepaidfortheuseofcut(sawn)tilesinthework.
MR 10.020:Providing and laying Glazed/Mat finished Terracotta clay
tiles of approved make in flooring in different sizes (having thickness
12 mm to 15 mm as specified by the manufacturer) with water
absorption less than 1%, in all colours and shades, laid on 20mm thick
cement mortar 1:4 (1 cement: 4 coarse sand), including grouting the
joints with white cement and matching pigments etc., complete.
(a) : 300x300 mm
MR 10.021: (b)200x200 mm
Terracotta clay tiles shall be manufactured as per IS 1478. The flooring tiles
shall be made from good soils of even texture and shall be uniformly well
burnt. They shall be uniform in size and shape and shall be free from
irregularities, such as twists, bends, cracks, flaws, laminations and
imperfection which affects appearance or serviceability. The faces of tiles shall
be plain as specified and the edges shall be square. The backs of the tile may
have some type of either plain or engraved or embossed design.
All other specification shall be generally as per glazed / vitrified tile flooring.
MR 10.022 : Providing and laying Glazed/Mat finished Terracotta clay
tiles of approved make in skirting, tread & riser of steps, dado and
pillar in different sizes ( having thickness 12 mm to 15 mm as
specified by the manufacturer), with water absorption less than
0.08% , of approved colours and shade, in skirting, tread & riser of
steps, dado and pillar over 12 mm thick bed of cement mortar 1:3 (1
cement: 3 coarse sand), including grouting the joint with white
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cement & matching pigments etc. complete as per drawing and as
directed by engineer in charge.
(a) : 300x300 mm
MR 10.023: (b) 200x200 mm
Relevant specification shall be followedas per above item
All other specification shall be generally as per glazed / vitrified tile flooring.
MR 10.024 : Providing and laying Terracotta clay tiles of approved
make in flooring laid on 20 mm thick cement mortar 1:4 (1 cement
: 4 coarse sand), including grouting the joints with white cement and
matching pigments etc. For terraces & exteriors areas complete. , as
per architectural drawing as directed by engineer-in-charge.
(a) 300x300 mm
Relevant specification shall be followedas per above item
All other specification shall be generally as per glazed / vitrified tile flooring.
MR 10.025:Providing and laying 40 mm thick Terracotta clay paver of
approved size, design & shape, laid in required colour and pattern
over and including 50 mm thick compacted bed of coarse sand, filling
the joints with fine sand etc. all complete as per the direction of
Engineer-in-charge.
(a): 200x200 mm
MR 10.026:(b): 100x200 mm
MR 10.027:(c): 100x100 mm
Terracotta clay pavers shall be manufactured as per IS 1478. The flooring
tiles shall be made from good soils of even texture and shall be uniformly well
burnt. They shall be uniform in size and shape and shall be free from
irregularities, such as twists, bends, cracks, flaws, laminations and
imperfection which affects appearance or serviceability. The faces of tiles shall
be plain as specified and the edges shall be square. The backs of the tile may
have some type of either plain or engraved or embossed design.
Laying of Paver Blocks
1Base
Terracottapaverblocktobefixedonthebed50mmthickofcoarsesandof
approvedspecification
andfillingthejointswiththesandofapprovedtypeandqualityorasspecified
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andasdirectedbyEngineer-in-charge. 2Terracotta PaverBlock
FactorymadeTerracottapaverblockofrequired
strengthorotherwisespecifiedgradetobeused. Paverblocksto beof
approvedbrandandmanufacturerandof approvedquality.
Minimumstrengthasprescribedby manufacturer andasperdirection ofEngineer-
in-Charge. 3Measurement&Rates
Areaprovidedwithpaverblocktobemeasuredinsqm.correctup
totwoplacesofdecimal. Therate
includethecostofthematerial,labour,toolsetc.requiredinalltheoperationsdescribeda
bove.
MR 10.028:Providing and laying 50 mm thick sand blasted Red
Mandana stone pavers of approved size, design & shape, laid in
required pattern over and including 50 mm thick compacted bed of
coarse sand, filling the joints with fine sand etc. all complete as per
the direction of Engineer-in-charge.
(a) : 200x200 mm
MR 10.029:(b): 100x100 mm
Laying of Paver Blocks
Red Mandana stonepaverblock 40 to 50 mm
thicktobefixedonthebed50mmthickofcoarsesandof approvedspecification
andfillingthejointswiththesandofapprovedtypeandqualityorasspecified
andasdirectedbyEngineer-in-charge.
Measurement&Rates Areaprovidedwithpaverblocktobemeasuredinsqm.correctup
totwoplacesofdecimal. Therate
includethecostofthematerial,labour,toolsetc.requiredinalltheoperationsdescribeda
bove.
MR 10.030:Providing and laying 60mm-70mm thick Red Mandana cobble
stone of 100mm x 100mm size, design & shape, laid in required pattern
over and including 50mm thick compacted bed of coarse sand, filling the
joints with Cement etc. all complete as per the direction of Engineer-in-
charge.
Red Mandana stonepaverCobbles shall be 60 to 70 mm thickand 100
mm x 100 mm rough cut on the edges. The cobbles shal l be la id
overthebed50mmthickofcompacted coarsesand. The joints between the
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cobbles shall befilledwiththesandofapprovedtypeandqualityorasspecified
andasdirectedbyEngineer-in-charge. Measurement&Rates
Areaprovidedwithpaverblocktobemeasuredinsqm.correctup
totwoplacesofdecimal. Therate
includethecostofthematerial,labour,toolsetc.requiredinalltheoperationsdescribeda
bove.
MR 10.031:Extra Rates for Item Nos. DSR 11.37, for leaving gap
between two tiles in flooring (Ceramic Glased Tiles) , of size 3 mm width
and depth up to 6 mm and Grouting the joints of flooring & wall tiles
having joints of 3 mm width, using Cementations grout mix of desired
shade including filling /grouting and finishing complete as per drawing
and as directed by Engineer-in-charge.
MR 10.032: Extra Rates for Item Nos. DSR item 11.36 for leaving gap
between two tiles in skirting and wall dado (Ceramic Glased Wall Tiles)
of size 3 mm width and depth up to 6 mm and Grouting the joints of
flooring & wall tiles having joints of 3 mm width, using Cementations
grout mix of desired shade including filling /grouting and finishing
complete as per drawing and as directed by Engineer-in-charge.
MR 10.033: Extra Rates for Item Nos. DSR 11.41.2, 11.41.3, 11.46.2,
11.46.3, for leaving gap between two tiles in flooring, skirting and wall
dado of size 3 mm width and depth up to 6 mm and Grouting the joints
of flooring & wall tiles having joints of 3 mm width, using Cementations
grout mix of desired shade including filling /grouting and finishing
complete as per drawing and as directed by Engineer-in-charge.
1 Material
JOINT FILLER is a unique system of three components – water wipable, high bonding and high strength, 100 % epoxy joint filler. It is 100 % Dirt free, Water
proof, Fungal & Bacteria proof, Acid & Chemical resistant ultimate durable epoxy
joint filler. It is available in more than 136 attractive colours with Universal, Elegant & Glorious range. It compiles to BS 5385
2 Procedure
• Mix hardener with resin in proportion of 1 : 2
• Add filler (powder) in appropriate quantity (Approx. 600 to 700 gm)
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• Mix all 3 component (proportion ratio 1 : 2 : 7) thoroughly
• Mix the component till it becomes a workable paste form
• Apply the paste between tile joints
• Clean the joints with the help of scrubber (scrotch bar)
• Further clean the side of joints with sponge
• Finally clean the joints with wet cloth
•At last apply wet finger on joint for glossy finish
3 TECHNICAL SPECIFICATIONS
• Mixing Ratio : 1 : 3 : 7 (Part 1 (Hardener): Part 2 (Resin) : Part 3
(Filler))
• Wet Density : 1.6
• Compressive Strength : 49 N/mm²
• Tensile Strength : 12 N/mm²
• Thermal Shock Resistance : 7. 5 N/mm²
• Floor Traffic : 24 hours
• Working Time : 40 to 50 minutes
4 RESISTANCE TO
• Oxalic Acid : up to 10 %
• Acetic Acid : up to 5 %
• Phosphoric Acid : up to 50 %
• Sulphur Acid : up to 2 %
• Lactic Acid : up to 5 %
• Sodium Hydroxide : up to 50 %
5 Measurement
The measurement of epoxy grout shall be done in square meter as described
in item description.
6Rate
The rate for wall and floor tiles grouting shall include the cost of all materials
and labour involved in all the operations described above.
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MR 10.034: Extra over item no. MR 10.018, MR 10.019, MR 10.020, MR
10.021, MR 10.022, MR 10.023, MR 10.024 for providing and filling 5
mm x 5mm groove in flooring with cementations grout to match the
shade of the slab, including rubbing and cleaning complete as per
drawing as directed by engineer in charge.
Methodology
Operationsasdescribed above in Kota stone flooringshallbefollowed
The 5 mm wide
jointsshallbecleanedoffthegreycementwithwire/coirbrushortroweltoadepthof5mm
andalldustandloosemortarremoved. Joints shall be kept 3 mm below
surrounding flooring by pointed with cementeceous grout added with pigments if
required to match the colour of stone. Care shall be taken for all grooves are in
line and level as directed by engineer in charge.
Rate
The rate for wall and floor tiles grouting shall include the cost of all materials
and labour involved in all the operations described above.
MR 10.035:Extra over item no. MR 10.008, or MR 10.009, for providing
and filling 12 mm x 5 mm groove in flooring with cementations grout
to match the shade of the slab, including rubbing and cleaning complete
as per drawing as directed by engineer in charge.
Methodology
Operationsasdescribed above in Kota stone flooringshallbefollowed
The 12 mm wide
jointsshallbecleanedoffthegreycementwithwire/coirbrushortroweltoadepthof6mm
andalldustandloosemortarremoved. Joints shall be kept 3 mm below
surrounding flooring by pointed with cementeceous grout added with pigments if
required to match the colour of stone. Care shall be taken for all grooves are in
line and level as directed by engineer in charge.
Rate
The rate for wall and floor tiles grouting shall include the cost of all materials
and labour involved in all the operations described above.
MR 10.036 : Crazy pattern in terracotta clay tiles pieces for flooring for
terraces & exteriors areas of approved shape & size 20 mm thick in
flooring, including filling the gaps with light shade pigment with white
cement marble powder mixture (3 parts of white cement : 1 part of
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marble powder) by weight in proportion of 4:7 (4 cement marble
powder mix : 7 white, black, chocolate, grey, yellow or green marble
chips of sizes from 1 mm to 4 mm nominal size by volume), with under
layer 20 mm thick cement mortar 1:6 (1 cement : 6 course sand ),.
Includingrubbing and polishing complete, as per architectural drawing
as directed by engineer-in-charge.
(Use of wastage of terracotta clay tiles at site for crazy terracotta clay
tiles flooring)
Material
The material shall be as per the above mentioned item of terracotta clay tiles.
1UnderLayer
TheunderlayerofcrazyTerracotta clay tiles flooring shallbeofcement
concreteofthickness 20mmoras
specified.Themixshallnormallybe1:6(1cement: 6coarsesand)byvolume
unlessotherwisespecified.
2TopLayer
ThemixofcrazyTerracotta clay
tilesflooringshallconsistofwhitecementwithorwithoutpigment,marble
powder,marblechipsof00Nos.and wastage of Terracotta clay tiles
piecesandwater.TheTerracotta clay tilespiecesshallbe
hard,sound,dense,uniformin colourandfreefromstains,cracks,decay, weathering
and minimum size of stone shall not be less than 100mm X
100mm.Beforestartingtheworkthecontractorshall getthesampleofTerracotta clay
tilesapprovedbytheEngineer-in-Charge. TheTerracotta clay tiles piecesshallbe
ofsizes asapproved bytheEngineer-in-Charge butthethickness shallbeaccording
totheoverall
thicknessspecifiedwhichcouldbeachievedwhenlaidovertheunderlayerasspecified.
Thewhitecementandmarblepowdershallbemixedinproportionofthreepartsofcemen
tandone
partofmarblepowderbyweight,andtheproportionofmarblechipstobindermixbyvolu
meshallbe7
partsofmarblechipsto4partsofbindermix.Themarblechipsshallbeasspecified.Itshall
behard, sound,denseandhomogeneous
intexture.Itshallbeuniformincolourandfreefromstains,cracks
decayandweathering.
3Laying
Acoatofcementslurryattherateof2kgofcementpersqmofareashallbespreadandthen
the Terracotta clay tiles
piecesshallbesetbyhandinsuchamannerthatthetopsurfaceofallthesetTerracotta
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clay tiles
shallbetruetotherequiredlevelandslopes.Afterfixingthestones,thecementmarblech
ips mixtureshallbefilledinbetweenthegapsoflaidTerracotta clay tiles
pieces.Thefilledsurfacethenshallbe
troweledover,pressedandbroughttothelevelofthelaidTerracotta clay tiles pieces.
4Polishing
CuringandFinishingshallbeasdescribedinKota stone flooring.
5Precautions
Flooringinterracesshallbelaidafterwaterproofing
treatment.Khurrasshallbeplugged,whilelayingthefloorsandopenedafterthefloorsar
ecuredand cleaned.
6Measurements
Lengthandbreadthshallbemeasuredcorrecttoacmbeforeskirting,dadoorwallplaster
andit
shallbecalculatedinsqmcorrecttotwodecimalplaces.Nodeductionshallbemadenorex
trapaidfor voidsnotexceeding0.20squaremeter.Deductionsforendsof
dissimilarmaterialsor otherarticles
embeddedshallnotbemadeforareasnotexceeding0.10squaremeter.Nothingextrash
allbepaidfor layingflooratdifferentlevelsinthesameroomorcourtyards.
7Rate
Theratesshallincludethecostofallmaterialsandlabourinvolvedinalltheoperationsdes
cribed above.
MR 10.037 : Crazy pattern in Red Mandana Sand stone pieces of
approved shape & size 20 mm thick in flooring , including filling the
gaps with light shade pigment with white cement marble powder
mixture (3 parts of white cement : 1 part of marble powder) by weight
in proportion of 4:7 (4 cement marble powder mix : 7 white, black,
chocolate, grey, yellow or green marble chips of sizes from 1 mm to 4
mm nominal size by volume), with under layer 20 mm thick cement
mortar 1:6 (1 cement : 6 course sand ),. Including rubbing and polishing
complete, as per architectural drawing as directed by engineer-in-
charge.
(Use of wastage of Red Mandana sand stone at site shall be used for
crazy sand stone flooring)
The relevant specifications shall be same as crazy Terracotta clay tiles
mentioned above except that sand stone slab 20 mm thick shall be measured
and paid for separately.
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MR 10.038 : Crazy pattern in Kota stone pieces of approved shape & size
20 mm thick in flooring, including filling the gaps with light shade
pigment with white cement marble powder mixture (3 parts of white
cement : 1 part of marble powder) by weight in proportion of 4:7 (4
cement marble powder mix : 7 white, black, chocolate, grey, yellow or
green marble chips of sizes from 1 mm to 4 mm nominal size by
volume), with under layer 20 mm thick cement mortar 1:6 (1 cement : 6
course sand ),. Including rubbing and polishing complete, as per
architectural drawing as directed by engineer-in-charge.
(Use of wastage of Kota stone at site for crazy Kota stone flooring)
The relevant specifications shall be same as crazy Terracotta clay tiles
mentioned above except that kota stone slab 20 mm thick shall be measured
and paid for separately .
MR 10.039:Providing and laying China Mosaic Top finish with all sides of
vata using pieces of white glazed tiles of size (max) 4 to 8 sq.cm over
20 mm base of cement mortar 1:4 (1cement: 4 Fine sand) with cement
slurry @ 2.75 Kg of cement per Sqm, mixing of water proofing material
including filling up the joints with grey cement rounding of edges and
corners all complete as per the direction of Engineer in charge.
General:
The item refers to the provision of china mosaic surface (broken glazed tile
pieces) set in cement mortar over waterproofing treatment well compacted and
finished and laid in the required positions with white cement float as mentioned
in the item.
Materials:
Broken glazed tile pieces: These shall be obtained from broken glazed tiles of
approved shade and manufacture and conforming to I.S. 13753. The sizes of
pieces should be suitable to obtain the correct pattern of flooring as shown on
the drawings or as directed by the Engineer-in-charge.
Cement:
Cement in cement float shall be white cement or colored as specified in the item.
Mortar Bedding:
20mm thick Cement mortar 1: 4 (1 cement : 4 coarse sand) with approved pure
acrylic based water-proofing compound bedding shall be laid over the finished
brick bat coba or other locations as directed by Engineer-in-charge to the
required slopes as shown on the drawings or directed by the Engineer-in-charge.
Broken Glazed Tile Pieces:
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These pieces shall be thoroughly wetted before fixing them. White cement grout
as required of honey like consistency admixed with approved pure acrylic based
water-proofing compound shall be spread over the mortar bedding when the
mortar is still plastic. In this cement float glazed tile pieces shall be fixed piece
by piece to the pattern as required. The fixing shall be done by keeping the
joints between the pieces as thin as possible. The flooring shall be laid to correct
level and slopes and compacted by striking the surface with hand thappies and
straight screed tamper. The grout shall cream up to the surface. The junctions of
the flooring and the parapet wall shall be rounded and the flooring shall be
extended up the wall for 15cm or as specified. After the flooring has been laid or
the day’s fixing work is completed, surplus cement grout that may have come
out of the joints on compacting shall be cleaned off. The flooring laid shall be
kept moist and allowed to mature undisturbed for 10 days to allow the bedding
and flooring to set properly.
Cleaning:
Once the floor has set, it shall be carefully washed clean and dried. When dry,
the floor shall be covered with oil free dry saw dust which shall be removed only
after the construction work is completed.
Curing:
The entire surface thus treated shall be flooded with water with wet gunny bags
for a minimum period of one week.
Measurement:
The length and breadth shall be measured along the rounding up to the top of
the edge of the flooring. Areashallbecalculatedinsquaremeters
correcttotwoplaceofdecimal.
Rate:
The rate shall include all labour, materials, testing, tools and equipment required
for the following operations to carry out the item as specified above.
a) Fixing the broken glazed tile pieces in white cement float on the bedding to
the required pattern and compacting
b) Curing
c) Cleaning the floor
MR 10.040:Providing and laying approved Light weight filler material
wastage of AAC Blocks up to 100mm size in required thickness to level
or in slope by using insulating material in 1:5:10 prop (1 cement: 5:
Sand: 10 wastage of AAC Block material) as per approved
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manufacturers specification including scaffolding, compacting, finishing,
curing etc. complete as per drawing as directed by engineer in charge.
1 Material
AAC Block wastage shall be used for light weight filling material.
2PreparationofSurfaceandLaying
2.1BaseconcreteortheRCCslabonwhichthefillingaretobelaidshallbecleaned,wetted
and moped.
2.2 Mix the Cement mortar with wastage of AAC block in 1:5:10 prop (1
cement: 5: Sand: 10 wastage of AAC block) and filled it in level or slope as
directed by engineer in charge.
3 Measurements
Lengthandbreadth and height shallbemeasuredcorrecttoacmvolumecalculated
incubicmetercorrecttotwoplacesofdecimal.
4Rate
Therateforfillingshallincludethecostofallmaterialsandlabourinvolvedinalltheoperati
ons describedabove.
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SUBHEAD: 11.0
Roofing
MR 11.001 : Providing and fixing false ceiling grid made out of
anodizedaluminum (with 15 micron anodic coating) T-sections 35
x15x1.5 mm size main runners, cross runners 23.5x19x1.5 mm fixed to
main runners placed 600 mm centre to centre both ways so as to form a
grid of 600 mm square. The frame work shall be suspended from ceiling
by level adjusting hangers of 6 mm dia M.S rod fixed to roof slab by
means of ceiling cleats and dash fastener. The suspenders shall be
placed 600 x 1200 mm centre to centre including fixing to the frame
with C.P brass screws and applying a priming coat of zinc chromate
yellow primer
(a): 8mm thick non asbestos fiber cement board - moisture resistant
board
1 Materials
Non asbestos multi-purpose cement board conforming to IS 14862
False ceiling Grid of 600 mm x 600 mm shall be made out of Anodized
Aluminium T sections 35 x 15 x 1.5 mm. Wall angles 15 mm x 15 mm x 1.5 mm.
Minimum thickness of Anodic coating shall be 15 micron. False ceiling shall be
suspended from ceiling with 6 mm dia MS rods fixed in a grid of 600 x 1200 mm.
2 Installation
8 mm thick Non asbestos boards shall be placed in the aluminum grid of 600
mm x 600 mm.
3 Tolerance
Tolerance in dimensions shall be + 5 mm.
4Measurements
4.1Length and breadth of superficial area of the finished work shall be measured correct to a cm. Area shall be calculated in square meter correct to two places of decimal. No deduction will be made of openings of areas up to 0.40 sqm nor shall extra payment be made either for any extra material or labour involved in forming such openings. 4.2For openings exceeding 0.40 sqm. In area, deduction in measurements shall be made but extra will be payable for any extra material or labour involved in making such openings.
5 Rate
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The rate shall include the cost of all materials and labour involved in all the
operations described above including all scaffolding, staging etc.
MR 11.002: Providing and fixing 75 mm diameter and 60 cm long rain
water spout in cement mortar 1:4 (1 cement : 4 fine sand) PVC pipe 4
Kg/cm 2
Methodology
This item comprising of Providing and fixing 75 mm diameter and 60 cm long
rain water spout of PVC pipe 6kg/cm in cement mortar 1:4 (1 cement : 4 fine
sand)
Measurements
Water spout shal lbecountedinnumbers.
Rate
Therateisforeach water spout
ofspecifiedsizeandisinclusiveofthecostofallmaterials andlabour.
MR 11.003 : Providing and fixing extruded polystyrene insulation board
of approved make having density 36kg/m3, K value 0.028 at 25 deg,
green, pink or blue in colored by spot application over slab surfaces as
per manufacturer specifications and as directed by engineer-in-charge.
1 Material:
Extruded polystyrene insulation board shall conform to ASTM C 578-08b-type VI
requirements.
2 Dimensions:
The size of the finished boards shall be 1.25 m × 0.6 m or as per manufacture
specifications and having a thickness as required for the treatment.
The tolerances on length, width and thickness of the finished board shall be ± 2
mm.
3 Sampling & Testing:
In a single consignment all the items of the same type, shape and dimensions.
Belonging to the same batch of manufacture shall be grouped together to
constitute a lot. For the purpose of judging conformity to the requirements each
lot shall be considered separately.
Any of the test date obtained on the samples tested fail to conform to the
requirements given above, the material shall be rejected.
4 General Methodology:
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4.1 Depending upon the span of the roof, a suitable slope should be provided to
the roof surface towards a drain so that any rain water accumulation is
prevented.
4.2 Waterproofing should be done to the roof prior to application of thermal
insulation.
4.3 Surface preparation (level& clean surface) of the roof should be done before
installation of XPS boards.
4.4 Ensure that the joints between the rows are staggered. All joints are sealed
with a BOPP adhesive tape.
4.5 Covering top of membrane with Geotextile, 120 gsm non-woven, 100%
polyester of thickness 1 to 1.25 mm bonded to the membrane with intermittent
touch by heating the membrane by Butane Torch as per manufactures
recommendation or as specified in item description.
4.6 Cement concrete screed or graded concrete is then applied on the geo textile
to cover the surface with the required thickness and slope as directed by
engineer in charge.
5 Measurements:
Length, breadth and thickness of the roofing insulation shall be measured
correct to a cm and the cubical volume of XPS boards shall be worked out in
Cubic metre of the finished work. No deduction shall be made for openings of
areas not more than 40 square decimetre. No extra payment will be made for
any extra material or labour involved in forming such openings. For openings
exceeding 40 square decimetre in area, deduction for the full opening will be
made, but nothing extra will be paid for any extra material/labour involved in
forming such openings.
6 Rate:
The rate shall include the cost of material and labour in providing and fixing the
extruded polystyrene insulation board (as described in general methodology).
Geo textile and Screed or graded concrete shall be paid for separately.
MR 11.004:Providing and laying of 10 mm thick Polycarbonate Multiwall
sheet as per drawing and as directed by engineer in charge having
density of 1.2 g/m3 and 66 Mpa Yield stress. The sheet should have
linear thermal expansion of 0.000065 /K & thermal conductivity 0.20 w
(m-k). Sheet shall be remain stable between - 40C to 120C. Length &
width of the sheet should be as per detailed drawings & design.
Polycarbonate sheet should be available with co-extruded UV barrier
applied on it. Poly carbonate sheet shall not remove any toxic fumes and
hence pose no hazard to human life in case of fire. The sheet shall be
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fixed with 3mm thickAluminum flat on the longitudinal joint & applied
with a layer of EPDM rubber over the sheet. The joint between sheet &
the Aluminium Joint shall be fully filled with RTV silicon sealant of
approved make to avoid water leakage from the joint complete as per
drawing and as directed by engineer in charge. The sheet shall be fixed
to the structure with help of SDST screws. (Structural steel should be
paid in relevant item)
1. Material:
Material shall be as specified in the nomenclature.
2. Measurements
Thelengthandheightshallbemeasuredcorrecttoacm.Areashallbecalculatedinsquare
meters correcttotwoplaceofdecimal.
3. Rate
Therateshallincludethecostofmaterialsandlabourinvolvedinalltheoperationsdescrib
edabove.
MR 11.005: Providing & Fixing true horizontal level suspended Metal
False ceiling comprising of GI Clip-In of approved make with double pip
self-leveling feature and special tabs to allow removal of tile to enable
plenum access with standard perforated (2.5mm diameter – 16% open
area) visual consisting of 600X600 clip in tiles of 0.5mm thickness with
bevel edge in Global white (Polyster Paint) color precoated of 25
microns paint thickness, with primer coat at the rear side with Light
Reflectance > 60% and suitable for Green Building application, with
Recycled content of 25%. Tiles would have Soundtex fleece hot pressed
at the back of the perforated panel to achieve an NRC of upto 0.7 and
fire performance of Class 1 as per BS 476 part 7
To comprise 3000mm long GI ‘C’ channels spaced at 1200mm center
securely fixed to the structural soffit by support clamp & approved 6mm
dia threaded rod for rigid suspension. The last hanger at the end of each
C channel should not be greater than 600mm from the adjacent wall.
Use a C-channel connector for splicing two pieces of C-channels.
4000mm Dp-12 GI Main carriers (spring tee bars) shall be spaced at
600mm centers in a direction perpendicular to the C-channels and shall
be secured at every intersection with C channel using a dp-12
hanger. Use Dp-12 connector to splice two pieces of Dp-12 main
carriers. Tiles should be clipped in between two Dp-12 carriers (spring
tee bars) from below.
1. Material:
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Material shall be as specified in the nomenclature.
2. Installation
The false ceiling shall be installed in true horizontal level with GI Clip-In system
of approved make with double pip self-leveling feature and special tabs to allow
removal of tile to enable plenum access. The tiles shall be having standard
perforated (2.5mm diameter – 16% open area) visual and shall be of 600X600
clip in tiles of 0.5mm thickness with bevel edge in Global white (Polyster Paint)
color precoated of 25 microns paint thickness, with primer coat at the rear side
with Light Reflectance > 60% and suitable for Green Building application, with
Recycled content of 25%. Tiles would have Soundtex fleece hot pressed at the
back of the perforated panel to achieve an NRC of upto 0.7 and fire performance
of Class 1 as per BS 476 part 7
The support structure shall comprise of 3000mm long GI ‘C’ channels spaced at
1200mm center securely fixed to the structural soffit by support clamp &
approved 6mm dia threaded rod for rigid suspension. The last hanger at the end
of each C channel should not be greater than 600mm from the adjacent wall.
Use a C-channel connector for splicing two pieces of C-channels. 4000mm Dp-12
GI Main carriers (spring tee bars) shall be spaced at 600mm centers in a
direction perpendicular to the C-channels and shall be secured at every
intersection with C channel using a dp-12 hanger. Use Dp-12 connector to splice
two pieces of Dp-12 main carriers. Tiles should be clipped in between two Dp-12
carriers (spring tee bars) from below.
3. Measurements
The length and height shall be measured correct to a cm. Area shall be
calculated in square meters correct to two place of decimal.
3. Rate
The rate shall include the cost of materials and labour involved in all the
operations described above.
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SUBHEAD: 12.0
Finishing
MR 12.001:Pointing on brick work or brick flooring on non-Modular
bricks with cement mortar 1:3 (1 cement: 3 fine sand) as per
directions of Engineer-in-Charge.
(a):Flush / Ruled/ Struck or weathered pointing on bricks of size 230
mm x 110 mm x 100 mm
Pointing shall be of the type shown in figure below: POINTINGS
Raked A. FLUSH B. RAISED & CUT
Struck Weathered
V. Joint Thumb Stripped Beaded Drawings not to Scale
C. STRUCK AND WEATHERED D. RULED
1 Scaffolding For all exposed brick work, tile work or stone work independent double
scaffolding having two sets of vertical supports shall be provided. The supports
shall be sound and strong tied together with horizontal pieces over which scaffolding planks shall be fixed. For all other work in building, single scaffolding shall be permitted. In such
cases, the inner end of the horizontal scaffolding pole shall rest in a hole provided only in the header course for the purpose. Only one header for each pole shall be left out. Such holes for scaffolding shall, however, not be allowed in
pillars/columns less than one metre in width, or immediately near the skew backs of arches. The holes left in masonry works for scaffolding purposes shall be filled and made good before plastering.
Note:In case of special type of work, scaffolding shall be got approved from Engineer-in-Charge in advance.
2 Preparation of surface The joints shall be raked out properly. Dust and loose mortar shall be brushed out. Efflorescence if any shall be removed by brushing and scraping. The surface
shall then be thoroughly washed with water, cleaned and kept wet before pointing is commenced. In case of concrete surface if a chemical retarder has been applied to the form
work, the surface shall be roughened by wire brushing and all the resulting dust and loose particles cleaned off and care shall be taken that none of the retarders is left on the surface.
The joints shall be raked to such a depth that the minimum depth of the new mortar measured from either the sunk surface of the finished pointing or from the edge of the brick shall not be less than 12 mm.
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3 Mortar
Mortar of specified mix shall be used. It shall be as specified under Chapter 3.0. 4 Application and Finishing 4.1 The mortar shall be pressed into the raked out joints, with a pointing trowel,
either flush, sunk or raised, according to the type of pointing required. The
mortar shall not spread over the corner, edges or surface of the masonry. The pointing shall then be finished with the proper tool, in the manner described
below:
4.2 Flush Pointing:The mortar shall be pressed into the joints and shall be finished off flush and level with the edges of the bricks, tiles or stones so as to
give a smooth appearance. The edges shall be neatly trimmed with a trowel and straight edge. 4.3 Ruled Pointing : The joints shall be initially formed as for flush pointing
and then while the mortar is still green, a groove of shape and size as shown in drawings or as instructed, shall be formed by running a forming tool, straight
along the centre line of the joints. This operation shall be continued till a smooth and hard surface is obtained. The vertical joints shall also be finished in a similar way. The vertical lines shall make true right angles at their junctions with the
horizontal lines and shall not project beyond the same. 4.4 Cut or Weather Struck Pointing:The mortar shall first be pressed into the joints. The top of the horizontal joints shall then be neatly pressed back about 3
mm or as directed, with the pointing tool so that the joints are sloping from top to bottom.
The vertical joints shall be ruled pointed. The junctions of vertical joints with the horizontal joints shall be at true right angles. 4.5 Raised and Cut Pointing : Raised and cut pointing shall project from the
wall facing with its edges cut parallel so as to have a uniformly raised band about 6 mm raised and width 10 mm more as directed. 4.6 The superfluous mortar shall then be cut off from the edges of the lines and
the surface of the masonry shall also be cleaned off all mortar. The finish shall be such that the pointing is to the exact size and shape required and the edges are straight, neat and clean.
5 Curing The pointing shall be kept wet for seven days. During this period it shall be
suitably protected from all damages. The pointing lines shall be truly horizontal and vertical except where the joints are slanting as in rubble random masonry. Lines of joints from different
directions should meet neatly at the junctions instead of crossing beyond. 6 Measurements 6.1 Length and breadth shall be measured correct to a cm and its area shall be
calculated in square metres up to two places of decimal. 6.2 The various types of pointing for example, struck, keyed, flush, tuck, etc. shall each be measured separately.
6.3 Pointing on different types of walls, floors, roofs etc. shall each be measured
separately. The type and material of the surface to be pointed shall be described.
6.4 Pointing in a single detached joint as for flashing shall be given in running
metres. 6.5 For jambs, soffits, sills etc. for opening not exceeding 0.5 sqm each in area,
ends of joists, beams, posts, girders, steps etc. not exceeding 0.5 sqm each in
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area and opening not exceeding 3 sqm each deductions and additions shall be
made in the following way, in case of pointing on external face only. (a) No deduction shall be made for ends of joists, beams, posts etc. and openings not exceeding 0.5 sqm each, and no addition shall be made for reveals,
jambs, soffits, sills, etc. of these openings.
(b) Deductions for openings exceeding 0.5 sqm but not exceeding 3 sqm each shall be made as follows and no additions shall be made for reveals, jambs,
soffits, sills, etc. for these openings.
(c) When both the faces of the wall are pointed with the same pointing deduction shall be made for one face only.
(d) When two faces of wall are pointed with different pointing or if one face is plastered and other is pointed or plastered, deduction shall be made from the plaster or pointing on the side of frames for doors, windows, etc. on which the
width of the reveal is less than that on the other side, but no deduction shall be made from the other side.
(e) Where width of reveals on both faces of wall are equal, deduction of 50% of area of opening on each face shall be made from area of pointing or plaster as the case may be.
(f) For opening having door frame equal to or projecting beyond thickness of wall, full deduction for opening shall be made from each pointed face of wall.
6.6 In case of openings of area above 3 sqm each, deduction shall be made for the openings, but jambs, soffits and sills shall be measured. 6.7 The following shall be measured separately.
(a) Raking out joints for old work only shall be measured and given in square metres. (b) Raking out joints of old work built in mud mortar, lime mortar and cement
mortar shall each be measured separately. (c) Raking out joints of different types of old walls, floors etc. shall each be measured separately. (d) Raking single detached joints as for flashing old work
shall be given in running metres. 7 Rate The rate shall include the cost of all materials and labour involved in all the
operations described above.
MR 12.002 : Extra rate over above DSR item 13.31.1 for Pointing on brick work or brick flooring on non-Modular bricks with cement mortar 1:3 (1 cement : 3 fine sand) as per directions of Engineer-in-Charge.
(a) : Flush / Ruled/ Struck or weathered pointing on bricks of size 230
mm x 110 mm x 50 mm instead of size 230 mm x 110 mm x 70 mm
The relevant specification of the above mentioned item shall be followed except
that the pointing is to be done on stone work instead of brick work. Rate
The rate shall include the cost of all materials and labour involved in all the operations described above.
254(b): Raised and cut pointing
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The relevant specification of the above mentioned item shall be followed except
that the pointing is to be done on stone work instead of brick work.
Rate
The rate shall include the cost of all materials and labour involved in all the
operations described above.
MR 12.003 : Providing and applying Melamine polishing with including
preparation of surface and staining to the approved colour and shade as
per the manufacturers specifications including scaffolding, curing,
cleaning the surfaces and other incidental work to be done etc. complete
at all floors for any height as directed by engineer in charge.
Material:
The melamine polish is two component acid catalyzed wood finish shall be of
best quality and make such as Asian Paints, Nerolac, Burger or equivalent, as
approved.
It shall give silken, smooth finish. It offers excellent none yellowing and stain
resistant property. The Melamine polish shall have shade and shine, either Mat
or glossy. It shall be two component polish consisting of a base and hardener. It
shall be capable of protecting wood from moisture, heat, cold, scratches, stains,
cigarette burns etc. It shall be applied using brush or spray gun. It shall require
lesser time to dry and there shall be no cracks or pealing of the polish. There
shall not be any undulation on the finished surface nor cracks at joints. It shall
be durable and flexible to absorb cracks. It shall have resistant to scrubs, light
rays, heat etc.
1.PreparationofSurface:Thesurfaceshallbecleaned.Allunevennessshallberubbe
ddown
smoothwithsandandwelldusted.Knotsifvisibleshallbecoveredwithapreparationofre
dlead andgluesizelaidonwhilehot.Holesandindentations
onthesurfaceshallbestoppedwithglazier’s putty.Thesurfaceshallthenbegivena
coatof woodfillermadebymixingwhiting(groundchalk)in methylated
spiritattherateof1.5Kgofwhitingperliterofspirit.Thesurfaceshallagainberubbed
downperfectlysmoothwithglasspaperandwipedclean.
2.Application:Thenumberofcoatsofpolishtobeappliedshallbeasdescribedinthei
tem.
A padofwoolenclothcoveredbya
fineclothshallbeusedtoapplythepolish.Thepadshallbe
moistenedwiththepolishandrubbedhardonthewood,inaseriesofoverlappingcirclesa
pplyingthe
mixturesparinglybutuniformlyovertheentireareatogiveanevenlevelsurface.Atraceo
flinseedoil onthefaceofthepadfacilitatesthisoperation. Sand the surface with the
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emery paper no 180, apply wood filler and allow it to dry for 2-3 hours. Again
sand the surface with the emery paper no 180, apply melamine sealer and allow
it to dry for 2-3 hours. Sand the surface with the emery paper no 320, wipe off
the dust and dirt. Apply melamine polish mat or glossy as required two or three
coat and finishing with spray coat.
1. Measurements, Rate and other details shall be as specified inpainting as they
are applicable.
MR 12.004 : Providing and applying low pigmented textured wall finish
with marble chips and minerals aggregate, giving Natural
plast/Random star effect of approved shade of approved make,
finishing with i) 1st coat of Low VOC cement primer 0.80 Lt/10 Sqm ii)
2nd coat of stone finish highly dense smooth appearance with trowel @
2.2 Kg/Sqm and iii) 3rd coat of stone finish by gun spraying , coverage
1.1 Kg/Sqm, Overall minimum 1.50 mm thickness as per
manufacturer's specification including scaffolding, curing, cleaning the
surfaces and other incidental work to be done etc. complete at all levels
as directed by engineer in charge.
Materials
Law pigmented texture paints of approved make shall be used. Only ready
mixed Paint (Exterior grade) as received from the manufacturer without any
admixture shall be used. If for any reason, thinning is necessary in case of ready
mixed Texture Paint, the plain salt free water, as recommended by the
manufacturer or as instructed by the Engineer-in-Charge shall be
used. Approved Texture Paint shall be brought to the site of work by the
contractor in their original containers in sealed condition. The material shall be
brought in at a time in adequate quantities to suffice for the whole work or at
least a fortnight’s work. The materials shall be kept in the joint custody of the
contractor and the Engineer-in-Charge. The empties shall not be removed from
the site of work, till the relevant item of work has been completed and
permission obtained from the Engineer-in-Charge.
1.Commencing Work
Painting shall not be started until the Engineer-in-Charge has inspected the
items of work to be painted, satisfied himself about their proper quality and
given his approval to commence the painting work. Painting of external surface
should not be done in adverse weather condition like hail storm and dust storm.
Painting, except the priming coat, shall generally be taken in hand after
practically finishing all other building work.
The rooms should be thoroughly swept out and the entire building cleaned up, at
least one day inadvance of the Paint work being started.
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2.Preparation of Surface
The surface shall be thoroughly cleaned and dusted off. All rust, dirt, scales,
smoke splashes, mortardroppings and grease shall be thoroughly removed
before painting is started. The broken edges, undulations etc. can be rectified by
using a paste made of Spectrum Rectochem Surface Improver mixed with
ordinary Portland cement at the ratio of 1:1.
The prepared surface shall have received the approval of the Engineer-in-Charge
after inspection, before painting is commenced.
3.Application
Before pouring into smaller containers for use, the Paint shall be stirred
thoroughly in its
Containers, A coat of is applied after cleaning the surface thoroughly. The
primer is to be diluted with water at the rate of 1:4, i.e. one part of primer and
four parts of water. It should be applied liberally so that the absorption
becomes uniform. Thereafter the material (Law pigmented texture paints of
Spectrum or approved equivalent) shall be applied with trowel onto the surface.
The final painting shall be done by spraying, using Spray Plaster Gun. Spray
machine used may be (at high pressure (small air aperture) type, or (b) at low
pressure (large air gap) type, depending on the nature and location of work to
be carried out. Skilled and experienced workmen shall be employed for this class
of work.
Spraying should be done only when dry condition prevails. Each coat shall be
allowed to dry out thoroughly and rubbed smooth before the next coat is
applied. This should be facilitated by thorough ventilation. Each coat except the
last coat, shall be lightly rubbed down with sand paper or fine pumice stone and
cleaned off dust before the next coat is laid.
No left over Paint shall be put back into the stock tins. When not in use, the
containers shall be kept properly closed.
No hair marks from the brush or clogging of Paint puddles in the corners of
panels, angles of mouldings etc. shall be left on the work.
4.Brushes and Containers
After work, the brushes shall be completely cleaned of Paint and linseed oil by
rinsing with turpentine. A brush in which Paint has dried up is ruined and shall
on no account be used for painting work. The containers when not in use, shall
be kept closed and free from air so that Paint does not thicken and also shall be
kept safe from dust. When the Paint has been used, the containers shall be
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washed with water and wiped dry with soft clean cloth, so that they are clean,
and can be used again.
5.Measurements
The length and breadth shall be measured correct to a cm. The area shall be
calculated in sqm (correct to two places of decimal), except otherwise stated.
Small articles not exceeding 10 sq. decimeter (0.1 sqm) of painted surfaces
where not in conjunction with similar painted work shall be enumerated.
Measurements shall be taken for the work actually done with deductions for all
openings and however, no deduction is to be made for the grooves provided as
specified.
6.Rates
The rates shall include the cost of all labour and materials involved in all the
operations described above with tools and scaffolding.
MR 12.005 : Providing and applying breathable, non-reactive,
antifungal, and water repellent Silane/ Siloxane chemical as approved
by Engineer-in-charge, of approved make, diluted with solvent mineral
Turpentine oil in the ratio of 1:12 (One part of approved chemical :12
Part of Turpentine oil), on the existing stone masonry surface or Stone
cladding or RCC surfaces with two or more coats to give uniform
application of chemical on the surface, including scaffolding, curing,
cleaning the surfaces and other incidental work to be done etc. complete
at all levels as directed by engineer in charge.
1.Material
Water repellent is a premium water based or solvent based, high performance,
long lasting exterior paint specially formulated for application on highly
absorbent surfaces. The product is based on 100% Acrylic resin and hence it
forms a tough and flexible protective film, with an excellent bonding to the
substrate, which are released slowly over a long period of time. This actively
helps not only to prevent the fungal and algae growth, but also ensures constant
surface activity against these irritants for a long period.
Excellent out-door durability.
Excellent adhesion on absorbent surfaces.
Very good color retention.
Faster drying.
Smooth with Sheen finish.
Excellent resistance to fungal and algae growth..
Easy to apply and maintain.
Superior wash ability& scrub resistance.
Very wide range of beautiful colors.
Very good coverage thus good value for money.
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2. PreparationofSurface
The surface to be painted must be free of all dust grease, traces of paint flakes,
algae, fungus, etc. The surface previously coated with paint must be cleaned
thoroughly with a stiff wire brush, to remove dust, dirt, chalking or any friable
material & loose flakes. Wash thoroughly with water and allow to dry. This
ensures proper adhesion of the new paint system. In case of fungus affected
area apply a liberal coat of Fungicidal Solution. Allow it to react for minimum 6 -
8 hrs.
Processing
Flooding, preferably not under pressure, is the best technique for applying water
repellent, which is ready to use after dilution. Apply several coats, wet on wet,
until the substrate is saturated. Generally, at least two applications suffice for all
substrates. Do not leave long breaks between coats. Apply the next when the
substrate has absorbed the previous one and is no longer shiny (wet-on-wet
working). The substrate must not have damp spots, i. e., it should look dry. The
requisite quantity of water repellent depends on the absorbency of the substrate.
The amount of impregnating agent required for a substrate and the effectiveness
of the impregnation should be determined on site by testing a small area of the
material to be treated. Before applying water repellent, be sure to cover
windows and other non-absorbent surfaces properly because the product cures
so quickly that it will be extremely difficult, if not impossible, to remove after a
few hours. Wipe off any splashes on window panes immediately, using a solvent
if necessary
3. Dilution
The solvents best suited for diluting water repellent are aliphatic hydrocarbons
(e. g. White Spirit 130/175), aromatic hydrocarbons (solvent naphtha, e. g.
Shell sol A) or low-odor is paraffin hydrocarbons (e. g. Isobar H) or as per
manufacturer specifications. The solvent used should have a boiling range of 140
– 190 °C and an evaporation number of 30 – 90. If the above-mentioned
hydrocarbon solvents are used, water repellent should be diluted in a weight
ratio of 1: 11 to 1: 15 or as per manufacturer specifications. Anhydrous alcohols,
such as ethanol or 2-propanol, could also be used and are even indispensable
whenever contact of the impregnating agent with solvent-sensitive materials
(such as expanded polystyrene, bitumen, etc.) cannot be avoided. The alcohol
must be completely anhydrous. If alcohol is used as a solvent, a dilution ratio of
1: 12 pbw is recommended or as per manufacturer specifications. When
impregnating slightly damp substrates, water repellent will give better results if
diluted with hydrocarbons than with alcohol. Stir vigorously when adding the
diluent to water repellent. Since water repellent reacts with humidity, prolonged
contact with air must be avoided. The containers must be hermetically sealed.
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4. Storage
Water repellent has a shelf life of at least 12 months when stored between 0 °C
and 30 °C in the tightly closed original container. The containers must be
protected against direct sunlight. The 'Best use before end' date of each batch
appears on the product label. Storage beyond the date specified on the label
does not necessarily mean that the product is no longer usable. In this case
however, the properties required for the intended use
5.Thespecificationsinrespectofscaffolding,protectivemeasures,measurements
andrateshall beasdescribedin painting.
MR 12.006 : Extra for expose shuttering over ordinary shuttering for
exposed concrete elements using special sized of approved quality steel
plates formwork / 12 mm waterproof plywood formwork / wood grain
finish formwork with definite pattern as per approved drawing,
Including providing and fixing necessary sleeves, grooves & Drip moulds
for all shapes, at all levels and as directed by engineer in charge. Same
kind of shuttering material should be used for standard and residual
sizes. (no separate payment for small qty. in Meter)
1.Material
Steel Sheeting and steel platesSteel sheeting and steel plates (black sheet)
should be free from clinks, twists, offsets, warps, etc. Their surface should be
neat, clean and smooth.
The size of angles/tubes used for framing and bracing of steel plates should be
sufficient to withstand the Weight of concrete without forming clinks, twists,
offsets, warps, etc. in the steel plates. Also, the gauge of steel sheeting used
should not be less than 16 G.
Minimum two bracing angles should be provided along with angle framing while
making the steel plates. It should be welded at all four corners and at junction of
angle framing and bracing.
If the plates are to be welded, steel sheet and angle framing/bracing should be
welded from sides and at back. Welding on sides should be buffed to make the
sides smooth. Also, intermittent welding should be done to keep steel sheet and
angle framing/bracing in one plane.
It shall be made from strong and selected hard woods. It shall be bonded with
high quality Phenol Formaldehyde synthetic resin adhesive, hot pressed and then
shall be funkier treated with a permanent Type of preservative by vacuum cum
pressure impregnation.
Waterproof plywoodMarine Plywood of std. company (film faced waterproof)
used for exposed formwork shall be minimum 12 mm thickness and as per
requirement up to 25 mm thickness as directed by engineer in charge The
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quality plywood complying with IS :4990 and of make approved by the Engineer
in charge.
Due to the bonding with Phenol Formaldehyde, it shall be moisture and
weatherproof. The use of selected hard woods renders hard and wear resistant
faces (Film faces waterproof plywood) and thereby it shall be reusable several
times. It shall be highly resistant to rot, termites and other wood inhabiting
insects. Due to complete penetration of the preservative, it shall be exceedingly
durable.
The shuttering shall be supported on wooden battens at distance as required as
per thickness of plywood and as directed by engineer in charge.
It shall have high impact strength and therefore shall be used successfully in
place of timber planks and steel sheets. It shall protect the concrete from rapid
temperature changes and shall provide optimum conditions for setting of the
concrete. As it shall possess remarkable design flexibility, it shall be ideal for
curved formwork.
Fair finish with wood grain exposed finish surface wood grain planks of deodar,
pine or equiv. Wood shall be used to give a pattern as per drawing by cutting it
in size and finishing smooth on all faces. Wood grin planks thickness should not
be less than 30 mm otherwise specified. Suitable stiffeners and walers shall be
provided depending on the shuttering design. It shall be stable and not liable to
warp when exposed to sun and rain or wetted during concrete
Precaution measures
Before placing concrete, forms shall be thoroughly cleaned off of all rust, dust
and loose materials. Colorless oil or grease or chemical of approved quality shall
be applied of approved manufacture as directed by engineer in charge before
placing steel.
The surface of timber shuttering that would come on contact with concrete shall
be well wetted and coated with raw linseed oil or oil of approved manufacture as
directed by engineer in charge. In case of steel shuttering, either raw linseed oil
or oil of approved manufacture as directed by engineer in charge shall be applied
after thoroughly cleaning the surface. Under no circumstances, black or burnt oil
shall be permitted.
Fair finish with a uniform texture and definite pattern as per drawing for exposed
concrete elements. The surface shall be neat and free from physical irregularities
and imperfections. Since there will not be any plaster to cover concrete
members formed under this finish, the work shall be more precise in terms of
finish line, level & plumb.
The shuttering shall be supported on battens and beams and props properly
cross braced together, so as to make the centering rigid. The shuttering shall
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have smooth and even surface and its joints shall not permit leakage of cement
grout.
Double wedges shall further be provided between the sole Plate and the props so
as to facilitate tightening and easing of shuttering without jerking the concrete.
The timber used in shuttering shall not be so dry as to absorb water from
concrete and swell or bulge nor so green or wet as to shrink after erection. The
timber shall be properly sawn and planned on the sides and surface coming in
contact with concrete. Wooden form work with metal sheet lining or steel plates
stiffened by steel angles shall be permitted.
As far as possible, clamps shall be used to hold the forms together and use of
nails and spikes shall be avoided.
If at any stage of work, during or after placing concrete in the structure, the
form work sags or bulges out beyond the required shape of the structure, the
concrete shall be removed and work redone with fresh concrete and adequately
rigid form work. The complete form work shall be got inspected by and got
approved from the Engineer in charge, before the reinforcement bars are placed
in position.
Patching or any other method of repair shall not be allowed on the concrete
surface
2. Thespecificationsinrespectofscaffolding,surface preparation,application,
measurements andrateshall beasdescribedin shuttering.
MR 12.007 : Decorative stone work in sand stone including etching,
carving and finishing with sandblasted finish of maximum size upto
3000mm x 3000mm including supply of stone block, labour & equipment
for manual or machine carving as directed and installation on site upto
any lead and lift.
1 Dressing and Fixing
The stone shall be cut into slabs of required thickness so as to make slab of the
specified thickness. The slab shall be cut as per pattern shown on the drawings.
All exposed faces shall be fine tooled to a uniform and smooth finish. Fixing shall
be done with the adjoining work in grooves, rebates etc., as shown in the
drawing or as directed by the Engineer-in-Charge. A tolerance of + 2 mm shall
be allowed in the specified thickness of the slab.
Stone slabs shall be fixed in grooves/rebates etc. to adjoining Stone work/Brick
work/RCC as shown in the drawing or as directed by Engineer-in-Charge.
Necessary sample for the same shall be got approved from the Engineer-in-
charge before execution. The breakage of stone jail during fixing shall be the
responsibilities of the contractor and replacement shall be provided at his risk
and cost.
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2 Stone supply
Stones shall be supplied conforming to specification as mentioned above, as per
samples approved by EIC, in sizes marginally larger than decorative work to be
developed as per contract drawings to allow stone working margins.
3 Stone Shaping & patterns
Stones shall be shaped and / or cut into patterns as shown in contract drawings
using mechanical pneumatic tools like diamond blade benchsaw, mechanical
grinder, chisels and knives.
4. Stone Finishing
Stone shall be finished as specified in contract drawings using mechanical tools
to give an even finish. All sharp edges shall be rounded off.
5. Measurement
2.7.1.Supply of stone shall be measured in cubic metres of finished stone work
accurate to the nearest centimetre in each direction.
2.7.2.Decorative work consisting of shaping, cutting, patterns and finishing shall
be measured in square metres of finished surface area accurate to the nearest
centimetre in each direction.
2.7.3.Stone engraving shall be measured in square metres of finished engraved
work to the nearest centimetre in each direction.
6.Rate
The rate shall include the cost of materials and labour required for all the
operations described above