technical spezifikation emcomat fb-600 › upload › iblock › 7b0 › 7b0a21878c...for heidenhain...

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EMCO GmbH. 06.03.2019 Salzburger Straße 80 A-5400 Hallein-Taxach AUSTRIA TECHNICAL SPEZIFIKATION EMCOMAT FB-600 with Position Display (Sinumerik 828D) EMCOMAT FB-600 MC with Sinumerik 828D Contouring control with “manual Machine” or Heidenhain TNC 620 Contouring control UNIVERSAL MILLING- AND DRILLING- MACHINES

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  • EMCO GmbH. 06.03.2019

    Salzburger Straße 80

    A-5400 Hallein-Taxach

    AUSTRIA

    TECHNICAL SPEZIFIKATION

    EMCOMAT FB-600 with

    Position Display (Sinumerik 828D)

    EMCOMAT FB-600 MC with

    Sinumerik 828D Contouring control with “manual Machine”

    or

    Heidenhain TNC 620 Contouring control

    UNIVERSAL MILLING- AND DRILLING- MACHINES

  • EMCOMAT FB-600 06.03.2019 Side 2 of 30

    Subject to technical modification !

    Machines:

    EEMMCCOOMMAATT FFBB--660000 ................................................................................................................................. 3

    EEMMCCOOMMAATT FFBB--660000 MMCC .......................................................................................................................... 4

    EEMMCCOOMMAATT FFBB--660000 MMCC .......................................................................................................................... 5

    Options Sinumerik 828D ....................................................................................................................... 8

    Options HH TNC 620 ............................................................................................................................ 10

    Clamping device .................................................................................................................................. 11

    Machine accessories ........................................................................................................................... 12

    Tool mounting ..................................................................................... Fehler! Textmarke nicht definiert.

    Brochures ............................................................................................................................................. 18

    Manuals ................................................................................................................................................ 18

    Transport / Packing ............................................................................................................................. 18

    TECHNICAL DATA MACHINE .............................................................................................................. 19

    Performance and torque diagram EMCOMAT FB-600 ..................................................................... 21

    Technical features EMCOMAT FB-600 .............................................................................................. 22

    Technical data of the Sinumerik 828D control with „Manual Machine“ ......................................... 23

    Control Description Sinumerik 828D ................................................................................................. 24

    Control Description Heidanhain TNC 620 ......................................................................................... 26

    EMCOMAT FB-600

    with Position Display

    (Sinumerik 828D)

    (6AF9BS05)

    EMCOMAT FB-600 MC

    with Sinumerik 828D

    (contouring control)

    (6AF9BS04)

    EMCOMAT FB-600 MC

    with Heidenhain TNC 620

    ( contouring control)

    (6AF9BH04)

    EMCOMAT FB-600

  • EMCOMAT FB-600 06.03.2019 Side 3 of 30

    Subject to technical modification !

    6AF8BS05 EEMMCCOOMMAATT FFBB--660000

    Universal Milling- and Drilling-Machine

    with Position Display (Sinumerik 828D) and hydraulic tool clamping

    working area X600/Y400/Z400mm

    9/13kW power Spindel speeds from 10-5000 U/min

    feeds from 10-2000 mm/min rapid travers up to 5000 mm/min

    toolmaker accuracy acc.to DIN8615 tool clamping acc. DIN 69871 SK40

    including:

    linear guides

    ball screws

    vertical milling head +/-90° swivelling with 80mm sleeve stroke

    swivel device for vertical milling head

    hydraulic tool clamping

    coolant equipment

    LED-machine lamp

    automatic central lubrication

    rigid angle table 800x400mm

    chip box

    operating tools

    dokumentation

    Position Display (on the basis of Sinumerik 828D) incl. Control unit in 3-Axis with ballsrews and servodrives, Permanent position display of X/Y and Z-axis on TFT-screen The position of the axis is measured by absolut linear encoders The position is measured with a 0,001mm accuracy Funktionens: - permanent position X/Y/Z, - toollist(80), - datas, - distanz to go, - inch/metric, - tool compensation, Screensize 6,5“ color-TFT,

  • EMCOMAT FB-600 06.03.2019 Side 4 of 30

    Subject to technical modification !

    6AF8BS04 EEMMCCOOMMAATT FFBB--660000 MMCC

    Universal Milling- and Drilling-Machine

    with Sinumerik 828D Contouring control and hydraulic tool clamping

    working area X600/Y400/Z400mm

    9/13kW power Spindel speeds from 10-5000 U/min

    feeds from 10-5000 mm/min rapid travers up to 5000 mm/min

    toolmaker accuracy acc.to DIN8615 tool clamping acc. DIN 69871 SK40

    including:

    linear guides

    ball screws

    vertical milling head +/-90° swivelling with 80mm sleeve stroke

    swivel device for vertical milling head

    hydraulic tool clamping

    coolant equipment

    LED-machine lamp

    automatic central lubrication

    rigid angle table 800x400mm

    chip box

    operating tools

    dokumentation

    executing with open work area protection (mode3)

    controlled and manual version in one mashine

    Sinumerik 828D Contouring control incl. Control unit in 3-Axis with ballsrews and servodrives, Conversational cycles entry with grapfic support: Drilling cycles for drilling, pecking, reaming and tapping on linear and circular hole patterns, Milling of rectangular and circular pockets and studs, Slot milling cycle, Face milling cycle, ... USB Interface,

  • EMCOMAT FB-600 06.03.2019 Side 5 of 30

    Subject to technical modification !

    6AF8BH04 EEMMCCOOMMAATT FFBB--660000 MMCC

    Universal Milling- and Drilling-Machines

    HEIDENHAIN TNC620 Contouring control

    with Touchscreen and hydraulic tool clamping

    working area X600/Y400/Z400mm

    9/13kW power Spindel speeds from 10-5000 U/min

    feeds from 10-5000 mm/min rapid travers up to 5000 mm/min

    toolmaker accuracy acc.to DIN8615 tool clamping acc. DIN 69871 SK40

    including:

    linear guides

    ball screws

    vertical milling head +/-90° swivelling with 80mm sleeve stroke

    swivel device for vertical milling head

    hydraulic tool clamping

    coolant equipment

    LED-machine lamp

    automatic central lubrication

    rigid angle table 800x400mm

    chip box

    operating tools

    dokumentation

    executing with open work area protection (mode3)

    controlled and manual version in one mashine

    Heidenhain TNC 620 Contouring control

    with Touchscreen incl. Control unit in 3-Axis with ballsrews and servodrives, Conversational cycles entry with grapfic support: Drilling cycles for drilling, pecking, reaming and tapping on linear and circular hole patterns, Milling of rectangular and circular pockets and studs, Slot milling cycle, Face milling cycle, ... USB Interface, PC-Keyboard

  • EMCOMAT FB-600 06.03.2019 Side 6 of 30

    Subject to technical modification !

    Standard Languages Sinumerik 828D

    Control language / GERMAN Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

    6ADE6400

    Control language / ENGLISH Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

    6AEN6400

    Control language / ITALIAN Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6ATA6400

    Additional languages for extra costs:

    Control language / FRENCH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6AFR6400

    Control language / SPANISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6ASP6400

    Control language / SCHWEDISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6ASE6400

    Control language / CZECH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6ACZ6400

    Control language / DANISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6ADK6400

    Control language / DUTCH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6ANL6400

  • EMCOMAT FB-600 06.03.2019 Side 7 of 30

    Subject to technical modification !

    Control language / FINNISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6AFI6400

    Control language / HUNGARIAN Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6AHU6400

    Control language / POLISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6APL6400

    Control language / PORTUGUESE Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6APT6400

    Control language / RUSSIAN Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6ARU6400

    Control language / TURKISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    TR6400

    Control language / CHINESE-SIMPLE Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    6ACN6400

  • EMCOMAT FB-600 06.03.2019 Side 8 of 30

    Subject to technical modification !

    Options Sinumerik 828D Contouring Control

    DESCRIPTION ORDER NO.

    Portable electronical handwheel

    for Sinumerik 828D

    Offers a convenient manual operation of the machine also with open machine door.

    Application: only at 6AF8BS04 and 6AF8BS05 !

    Retrofit able through EMCO technician!

    6AX3Z600

    Automatic Workpiece measuring

    3D-touch system TS260 for Sinumerik 828D SK40 DIN69871 Incl. Draw bolt DIN69872 -inserted in main spindle for touching work piece dimensions and automatic takeover of the values via measuring cycles.

    Application: only at 6AF8BS04 !

    Retrofit able through EMCO technician!

    6AF9Z330

    Memory Extension – Sinumerik 828D

    Programs can be stored on a Compact-Flash Card

    with a memory capacity of 4GB

    Application: only at 6AF8BS04 !

    Retrofit able through EMCO technician!

    6AX3Z430

    Shopmill Extension Package

    Consisting of:

    Rest material removing cycle

    Monitoring function for simulation

    Application: only at 6AF8BS04 !

    Retrofit able through EMCO technician!

    6AX3Z690

    CAD-READER for Sinumerik 828D

    Functions by the CAD Reader:

    Import DXF files

    Hide graphics layers

    Automatic contour trace

    Optional workpiece zero per contour/drill point

    Several contours/drill points can be selected simultaneously

    Create and convert contours or drill patterns for ShopMill, ShopTurn, SINUMERIK Operate

    Display existing contours/drill points in geometry processor/cycles support.

    Application: only at 6AF8BS04 !

    Retrofit able through EMCO technician!

    6AX3Z460

    http://www.google.at/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiVs9LrjKzNAhWFyRoKHQT4CTAQjRwIBw&url=http%3A%2F%2Fwww.luconda.com%2Fartikeldetails%2F27%2F24%2F21%2F9357188B-2-Siemens-6FC5260-0AY00-0AG0.html&psig=AFQjCNFbeOX-ERdmBe20WBHtoXmqS55pyw&ust=1466151143766323

  • EMCOMAT FB-600 06.03.2019 Side 9 of 30

    Subject to technical modification !

    PC-Keyboard with USB-Interface

    PC-keyboard for comfortable programing at the Sinumerik control. American key assignment – QWERTY Retrofit able through EMCO technician!

    6AX3Z270

    Glass scale-Set X/Y/Z for Sinumerik 828D

    Application: only at 6AF8BS04 !

    Factory installed only!

    6AF8Z20S

    INTERFACE preparation for NC-Dividing head

    for Sinumerik 828D

    Attention: necessary for 6AF9Z280 !

    Application: only at 6AF8BS04 !

    Factory installed only!

    6AF9Z270

    Automatic Tool measuring for Sinumerik 828D

    mounted onto the machine table for touching cutter edges and automatic takeover into tool offset memory.

    Application: only at 6AF8BS04 !

    Retrofit able through EMCO technician!

    6AF9Z310

    Oriented spindle stop for Sinumerik 828D

    Factory installed only!

    6AF9Z130

  • EMCOMAT FB-600 06.03.2019 Side 10 of 30

    Subject to technical modification !

    Options HH TNC 620 Contouring Control

    DESCRIPTION ORDER NO.

    Portable electronical handwheel HR510

    for Heidenhain TNC 620 With axis keys in handwheel case, keys for preset feeds, machine-functions and travel direction, emergency switch-off More information under: www.heidenhain.de

    Application: only at 6AF8BH04 !

    Retrofit able through EMCO technician!

    6AF9Z360

    Automatic Workpiece measuring

    3D-touch system TS260 for Heidenhain TNC 620 SK40 DIN69871 Incl. Draw bolt DIN69872 -inserted in main spindle for touching work piece dimensions and automatic takeover of the values via measuring cycles. More information under: www.heidenhain.de

    Application: only at 6AF8BH04 !

    Retrofit able through EMCO technician!

    6AF9Z320

    Glass scale-Set X/Y/Z for Heidenhain TNC 620

    Application: only at 6AF8BH04 !

    Factory installed only!

    6AF8Z20H

    INTERFACE preparation for NC-Dividing head

    for Heidenhain TNC 620

    Attention: necessary for 6AF9Z280 !

    Application: only at 6AF8BH04 !

    Factory installed only!

    6AF9Z260

    Automatic Tool measuring

    for Heidenhain TNC 620

    mounted onto the machine table for touching cutter edges and automatic takeover into tool offset memory.

    Application: only at 6AF8BH04 !

    Retrofit able through EMCO technician!

    6AF9Z300

    DXF Converter for Heidenhain TNC 620

    Application: only at 6AF8BH04 !

    Retrofit able through EMCO technician!

    6AX3Z470

    http://www.heidenhain.de/http://www.heidenhain.de/

  • EMCOMAT FB-600 06.03.2019 Side 11 of 30

    Subject to technical modification !

    Oriented spindle stop for Heidenhain TNC 620

    Factory installed only!

    6AF9Z120

    Clamping device

    DESCRIPTION ORDER NO.

    Machine vice mechanical Clamping width 0-125 mm Jaw width 113 mm Type Röhm SG705

    6A781010

    Machine vice hydraulic-high-pressure , manual, Röhm RB-K113, clamping width 0-170 mm, jaw width 113 mm, jaw height 31,6 mm, clamping force variable to max. 3000 daN, (without flange)

    6A781081

    Swivel base for machine vice 6A781010 and 6A781081

    6A781020

    Set of 1 pcs. Stepped clamping shoe

    incl. screw clamping height 50 - 125 mm

    6AF3Z220

    Adapter plate (for Angle Table)

    for 6A786020 and 6A789010 necessary!

    6AF9Z450

    3-jaw chuck ø 160mm incl. 1 Set out- and inside stepped hard jaws (required 6AF3Z130 and 3 pcs. 6AZSR121025)

    6AV2E106R

    Jaws for 6AV2E106R

    1 set soft toothed jaws

    6AT1E013R

  • EMCOMAT FB-600 06.03.2019 Side 12 of 30

    Subject to technical modification !

    4-jaw chuck ø 160mm incl. 1 Set out- and inside stepped hard jaws (required 6AF3Z130 and 3 pcs. 6AZSR121025)

    6AV2E108R

    Jaws for 6AV2E108R

    1 set soft toothed jaws

    6AT1E014R

    Clamping screw for 6AV2E106 and 6AV2E108 3 pcs.required: M10 x 25, DIN 912

    6AZSR121025

    Universal table plate for 6AV2E106R and

    6AV2E108R

    for mounting of the chuck on milling table

    6AF3Z130

    Machine accessories

    DESCRIPTION ORDER NO.

    Overarm to use with horizontal milling arbor Largest tool-diameter: 200 mm Largest length milling arbor: 295 mm Diameter sliding bearing: 56 mm Weight: 28 kg Retrofit able through EMCO technician!

    6AA1Z010000Z

    Levelling element 4 pieces necessary

    6A881500

  • EMCOMAT FB-600 06.03.2019 Side 13 of 30

    Subject to technical modification !

    Tool carrier set SK40

    Consist of 3 pcs tool carrier (a’ 9 positions)

    6AA1Z020000

    Special painting

    Factory installed only!

    DESCRIPTION ORDER NO.

    Test mandrel DIN69871/SK40

    Induction hardened 670 +/- 40 HV (56+4 HRC). Taper and shaft grinded Packed in wooden case with test certificate Diameter 30 mm, measuring length 312 mm, permissible run out / diameter tolerance 0,003 mm

    6A789220

    Dial gauge with holder shock protection, fine setting of pointer, scale increments 0,01 mm, measuring range 10 mm, magnetic foot with prism, total height 235mm, weight 1 kg

    6A565065

    3D Sensor Incl. Short probe tip 4mm

    Clamping shank: 10mm Length without shank: 96mm

    Measuring range: 2 mm Accuracy: 0,01mm

    6A764841

    NC-Dividing head Walter TaniP125

    for Sinumerik and Heidenhain

    Including: Clamping screws and clamping shoes, Necessary for the mounting on milling table Kind of clamping: pneumatically Necessary pressure: 6 bar Dividing precision: +/- 20” Repeating accuracy: +/- 10”; Spindle height: 125 mm Bore ø 30 mm;Total height: 185 mm

    Attention: 6AF9Z270 or 6AF9Z260 necessary !

    Application: only at 6AF8BS04 and 6AF8BH04 !

    Retrofit able !

    6AF9Z280

  • EMCOMAT FB-600 06.03.2019 Side 14 of 30

    Subject to technical modification !

    3 Jaw Chuck 160mm for NC-Dividing head Walter TaniP125

    Application: only at 6AF8BS04 and 6AF8BH04 !

    6AF9Z600

    Tailstock for NC-Dividing head Walter TaniP125

    Application: only at 6AF8BS04 and 6AF8BH04 !

    6AF9Z610

    Faceplate 200mm for NC-Dividing head Walter TaniP125

    Application: only at 6AF8BS04 and 6AF8BH04 !

    6AF9Z620

    Electronic monitored Protection

    Fitted to an articulated arm, with steel-pipe and polycarbonate hood. Incl. mounting kid

    Attention: The operating protection must be offered on all machines that are intended for training! The Electronic monitored Protection is a recommendation of the german Berufsgenossenschaft (PG).

    Retrofit able through EMCO technician!

    6AF9Z380

    Chip protection for working area

    Application: only at 6AF8BS05 !

    Attention: In 6AF8BS04 and 6AF8BH04 in

    Basic-Machine included !

    Retrofit able through EMCO technician!

    6AF8Z390

    Swivel arm cranked and extended

    Swivel arm with control panel 150mm lower and 150mm longer Factory installed only!

    6AF9Z420

    Minimum-lubrication unit (instead of coolant equipment)

    Factory installed only!

    6AF9Z410

  • EMCOMAT FB-600 06.03.2019 Side 15 of 30

    Subject to technical modification !

    Spindle Taper SK40 DIN 2080

    (Ott-Ring)

    Retrofit able through EMCO technician!

    6AF9Z740

    Spindle Taper SK40 ISO 7388 and

    Spindle Taper ANSI B5.50-1978

    Retrofit able through EMCO technician!

    6AF9Z730

    Spindle Taper SK40 MAS BT/45°

    Retrofit able through EMCO technician!

    6AF9Z710

    Spindle Taper SK40 MAS BT/60°

    Retrofit able through EMCO technician!

    6AF9Z720

    Tool mounting

    DESCRIPTION ORDER NO.

    Rapid clamping drill chuck, type 136 supra 3-16 mm chucking, mount B18 ,

    Morse taper arbor MT3/B18 for drill chuck (6AF5Z020 necessary)

    6A250045

    6A565055

    Horizontal milling arbor DIN69871/SK40

    Form C, incl. spacerings, nut, key and bush DIN2083 G035 56x80, Length 295mm Incl. Draw bolt DIN69872 ø 22 mm ø 27 mm ø 32 mm ø 40 mm

    Attention: Overarm 6A5BA1Z010000Z necessary

    6AF9Z150

    6AF9Z160

    6AF9Z170

    6AF9Z180

    Tool holder package OVERARM SK40 DIN69871: Combined shell end mill arbour

    16 , 22, 27, 32, 40 mm, Morse taper holder MT2 and MT3 Collet holder ESX32 incl. set of 18 collets

    3-20 mm Horizontal milling arbor, length 295mm,

    22, 27, 32, 40 mm Incl. Draw bolt DIN69872

    Attention: Overarm 6A5BA1Z010000Z necessary

    6AF4Z210

  • EMCOMAT FB-600 06.03.2019 Side 16 of 30

    Subject to technical modification !

    Tool holder package SK40 DIN69871: Combined shell end mill arbour

    16 , 22, 27, 32, 40 mm, Morse taper holder MT2 and MT3 2x Collet holder ESX32 /70mm 2x Collet holder ESX32 /100mm

    incl. set of 18 collets 3-20 mm Universal drill chuck 1-13mm

    Mill arbour for end mill cutter 20, 25, 32, Tapping collets ER32(ESX32) with length

    compensation) shaft 3,5 , 4,5 , 6,0 , 8,0 ,

    9,0 , 10mm Incl. Draw bolt DIN69872

    6AF9Z700

    Combined shell end mill arbor

    for milling and cutting heads with radial and/or

    axial drive key DIN69871/SK40 Incl. Draw bolt DIN69872 incl.: * clutch drive ring according DIN 6366 * cutter clamping screw according DIN 6367

    * cutter arbor rings - for 16 mm 4/6/8/12 mm

    - for 22/27 mm 4/5/6/8/10 mm * drive key * locking key

    16 mm

    22 mm

    27 mm

    32 mm

    40 mm

    6AF5Z030

    6AF5Z040

    6AF5Z050

    6A786401

    6A786402

    Universal drill chuck 1-13mm DIN69871/ SK40 Incl. wrench Incl. Draw bolt DIN69872

    6AF9Z140

    Collet holder DIN69871/ SK40 for ESX-32 collets,

    70 mm long (clamping capacity 3 - 20 mm) Incl. Draw bolt DIN69872

    6AQ6Z440

    Collet holder DIN69871/ SK40 for ESX-32 collets,

    100 mm long (clamping capacity 3 - 20 mm) Incl. Draw bolt DIN69872

    6AQ6Z450

  • EMCOMAT FB-600 06.03.2019 Side 17 of 30

    Subject to technical modification !

    Collets ESX 32 (DIN6499-B): ( 470E ) Clmapung range : ø3-20mm

    Set of 18 pcs. ESX32 collets Ø 3 – 20mm (in wooden box), as well separately available

    6A574000

    Tapping collets ER32(ESX32) with length

    compensation For the support of screw taps. Tapping collet M3 (shaft ø3,5 mm) Tapping collet M4 (shaft ø4,5 mm) Tapping collet M5 – M6 (shaft ø6,0 mm) Tapping collet M8 (shaft ø8,0 mm) Tapping collet M10 (shaft ø10 mm) Tapping collet M12 (shaft ø9,0 mm)

    6A574310

    6A574311

    6A574312

    6A574313

    6A574314

    6A574315

    Morse taper holder DIN69871/ SK40 - MT 2 Incl. Draw bolt DIN69872 (recommended-

    Draw bolts DIN 69872-M10, long, for MT 2 tools with M10)

    6AF5Z010

    6A773320

    Morse taper holder DIN69871/ SK40 - MT 3 Incl. Draw bolt DIN69872 (recommended-

    Draw bolts DIN 69872-M12, long, for MT 3 tools with M12)

    6AF5Z020

    6A773330

    Mill arbor DIN69871/ SK40 - DIN 1835/6359, for

    end mill cutter Incl. Draw bolt DIN69872

    20 mm

    25 mm (old F5Z080)

    32 mm (old F5Z090)

    6AQ6Z380

    6AQ6Z390

    6A773400

    Draw bolt (extra) DIN 69872-M16, short

    For Toolholder DIN69871 SK40

    6AF5Z130

  • EMCOMAT FB-600 06.03.2019 Side 18 of 30

    Subject to technical modification !

    Brochures

    DESCRIPTION ORDER NO.

    Brochure milling conventional and contouring

    coltrolled FB-3 L, EMCOMAT FB-450 and EMCOMAT FB-600

    6ADE7850

    6AEN7850

    Manuals

    DESCRIPTION ORDER NO.

    Operation manual and spare parts list

    EMCOMAT FB-450 / FB-600

    6ADE7823

    6AEN7823

    6AFR7823

    6ASP7823

    6AHL7823

    6ATA7823

    6ARU7823

    Operation manual On CD

    Transport / Packing

    DESCRIPTION ORDER NO.

    Lifting rod EMCOMAT FB-450 / FB-600

    6AF9Z500

    Standard packing EMCOMAT FB-450 /

    FB-600

    6AZVZ342200

    Climate packing EMCOMAT FB-450 /

    FB-600

    Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

    6AZVP547251

    Wooden box EMCOMAT FB-450 / FB-600

    Additional protection for critical transportation. (Attention: additional to standard or climate packing)

    6AZVP302200

  • EMCOMAT FB-600 06.03.2019 Side 19 of 30

    Subject to technical modification !

    TECHNICAL DATA MACHINE

    WORKING AREA EMCOMAT FB-600

    with Digital Readout

    EMCOMAT FB-600 MC

    with Contouring control

    Longitudinal travel (X-axis) [mm] 600 600

    Vertical travel (Z-axis) [mm] 400 400

    Cross travel (Y-axis) [mm] 400 400

    MILLING TABLE

    Table size vertical (length x width) [mm] 400x270 400x270

    Width of T-slots [mm] 14 (H8) 14 (H8)

    Distance between slots [mm] 50 50

    Number of T-slots [pcs.] 5 5

    Max. workpiece-weight [kg] 450 450

    Table size horizontal with knee (length x width) [mm] 800x400 800x400

    Width of T-slots [mm] 14 (H8) 14 (H8)

    Distance between slots [mm] 50 50

    Number of T-slots [pcs.] 8 8

    Max. workpiece-weight [kg] 300 300

    HORIZONTAL MILLING SPINDLE DIN69871 DIN69871

    Tool clamping DIN69871 [SK] 40 40

    Spindle speeds stepless stepless

    Spindle speed range [rpm] 10-5000 10-5000

    Distance between horizontal milling spindle - milling table

    [mm] 230-630 230-630

    SWIVELLING VERTICAL MILLING HEAD DIN69871 DIN69871

    Tool clamping DIN69871 [SK] 40 40

    Sleeve stroke [mm] 80 80

    Swivelling vertical milling head [°] ±90 ±90

    Spindle speeds stepless stepless

    Spindle speed range [rpm] 10-5000 10-5000

    Distance between vertical spindle nose and milling table

    [mm] 40-440 40-440

    MAIN DRIVE

    AC-standard motor (IP54) with brake

    Power 100% / 40% duty cycle [kW] 9 / 13 9 / 13

    Nominal motor speed [rpm] 1215 1215

    max. torque at main spindle [Nm] 78 78

    FEED DRIVE

    Feed drive [kW] 1 1

    Feeds in X,Y and Z-axis stepless stepless

    Feed range X and Y [mm/min] 10-2000 10-5000

    Feed range Z axis [mm/min] 10-2000 10-5000

    Rapid traverse X,Y and Z axis [mm/min] 5000 5000

    Feed power X,Y / Z [kN] 10/15 10/15

    Lead screw Z-axis pitch / diameter [mm] 5/ 32 right 5/ 32 right

    Lead screw X-axis pitch / diameter [mm] 5/ 25 right 5/ 25 right

    Lead screw Y-axis pitch / diameter [mm] 5/ 25 right 5/ 25 right

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    HYDRAULIC CLAMPING SYSTEM EMCOMAT FB-600

    with Digital Readout

    EMCOMAT FB-600 MC

    with Contouring control

    Hyrraulic pump motor power [W] 250 at 1410 rev / min 250 at 1410 rev / min

    Quantity in the hydraulic tank [Litre] 1 1

    Max. hydraulic pressure [bar] 80-105 80-105

    Max. output [l/min] 1,2 1,2

    COOLANT SYSTEM

    Coolant pump motor power [W] 86 86

    Tank capacity [litre] 40 40

    Delivery capacity [l/min] 30 30

    GRADUATED COLLAR DIVISION OF

    HANDWHHEELS

    X, Y and Z-axis [mm] 0,05 0,05

    Sleeve [mm] 0,5 0,5

    ELECTRICAL CONNECTIONS

    Voltage supply 3 ~ /PE [V] 400 400

    Voltage tolerance [%] +5/-10 +5/-10

    Frequency [Hz] 50/60 50/60

    Electr. Connection [kVA] 14 14

    Fuse [A-inert] 25 25

    Main fuse [A-inert] 16 16

    Cable [mm²] 5x4 5x4

    Temperature (humidity 20-75%) [degree] 10 – 35 10 – 35

    DIMENSIONS

    Length [mm] 2100 2100

    Width [mm] 2190 2190

    Height [mm] 1990 1990

    Weight (with vertical milling head and table) [kg] 2370 2370

    PAINTING

    Red RAL Nr. 3020 RAL Nr. 3020

    Light-grey RAL Nr. 7035 RAL Nr. 7035

    Graphit-grey RAL Nr. 7024 RAL Nr. 7024

    Black RAL Nr. 9004 RAL Nr. 9004

    Length measuring system

    Length measuring system in X-,Y- and Z-axis included included

    SOUND-PRESSURE-GAGE

    Max. sound pressure-value by following conditions: Method of measurement: enveloping surface method acc. DIN 45635 Measuring point: 1 m distance and 1,6 m over the floor Working condition: highest spindle speed in idle running

    [dB (A)] 78 78

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    Performance and torque diagram EMCOMAT FB-600

    P [

    kW

    ]

    0

    0 1000 2000 3000 4000 5000 6000 7000 8000 9000

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    n [1/min]

    S1

    S6 - 40%

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    Technical features EMCOMAT FB-600

    MACHINE CONCEPT

    The EMCOMAT FB-600 replaces the well known EMCOMILL FB-600 L Universal Milling and Drilling Machine and is related to industrial customers. The main focuses of the new development are high cutting ability, robust heavy construction, a maximum of precision and universal use by best price-performance ratio.

    OPERATION FRIENDLY

    Swivel able control panel

    Step less spindle and feed range

    Main spindle right- leftruning

    External Coolant equipment

    Graduated collar division 0,05 mm

    Hydraulic tool-clamping

    chip door (with DRO = Option)

    Automatic feed switch-off in all 3 axes

    Swivel device for vertical milling head

    Max. sound pressure value dB(A) 78

    SECURITY

    High injury protection through covers

    Chip guard protection of the working area

    Mechanical safety-hand-wheels in all 3 axes electrical protected

    Control-circuit-voltage 24 V

    emergency-OFF-switch

    Mechanic and electric acc. to the European safety standard

    Lockable main switch

    CE

    LONG SERVICE LIFE

    Central lubrication of all guideshoes ,spindle- and nuts

    All shafts inside the headstock are hardened and grinded

    Linear guides in all 3 axis

    ACCESSORIES overarm for horizontal milling arbors, NC-Dividing head, etc.

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    EMCOMAT FB-600 MC

    Technical data of the Sinumerik 828D control with „Manual Machine“

    The Manual Machine operating area provides you with machining capabilities as for a cycle milling machine. All important machining actions can be performed without an associated part program needing to be created.

    The following functions are available:

    • Measure tool

    • Traverse axes

    • Set zero offset (ZO)

    • Drill, such as centered drilling, centering, deep-hole drilling

    • Mill, such as face milling, pocket milling, multi-edge stud milling

    • Mill contour

    User-friendly input screens with help screens and animated elements are available

    for parameterizing the cycles.

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    Control Description Sinumerik 828D

    Control / Drives

    Continuous-path control with high sophisticated technology

    functions and digital drives for simple and complex machining, (such as milling, drilling, rigid tapping,...). Highly dynamic and precise digital drives (SIMODRIVE 611) offer functions such as:

    High-speed process signals

    ...

    Data in/out Via CNC full keyboard at the operator’s panel or via RS 232 (V.24) – interface to any current data in/output device. Automatic EIA-ISO code recognition, output code ISO.

    Programming -Programming in Editor programming language according to DIN 66025 including comprehensive high level language elements. -Standard cycles, supported by graphics, are used for repeating machining operations. Parameters can be filled out fully conversational.

    Display Siemens operator panel incl. 10,4“ TFT- colour monitor

    User memory Min. 512KB – RAM

    Program storage Work piece / part program / sub program directories with up to 24 alpha-numeric characters for user friendly and transparent handling.

    Sub-program maximum 11- Subroutine levels,

    Math. calculation functions +,-,,, cos, sin, tan, e-function, In, =, >,

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    Spindle speed Input in rpm or V-const. m/min

    Spindle speed limitation Adjustable or programmable

    Coordinate system cartesian or polar coordinates and cylinder-coordinates

    Tool data Tool offset selection via T- and D-number, tool management for twin tools

    Cutter radius compensation Programmable via G40,G41,G42

    Real-time clock Time is still set after the machines is switched off.

    Machining time The time between cycle start and end of program (M30) is shown on the control.

    Limit stop switch Software limit switches on any axis direction

    Work area limitation Adjustable for the operator

    Spindle pitch compensation Available for any axes

    Back-Lash compensation Available for any axes

    Cylinder surface interpolation Simplified due to TRACYL (X/Y/Z)

    Face side interpolation Simplified due to TMCON (TRANSMIT-(X/Y/Z))

    Helical interpolation Enables internal and external thread milling.

    Graphic simulation Tool path simulation without raw part (line graphic)

    Block search Program number, line number and target position can be searched.

    Dry run Used to test the program without spindle rotation and coolant. The feed override controls any axis movement.

    Access protection Programs, tool data, work shifts, etc. can be locked via key switch

    Back-ground editing Programs can be written and edited while the machine is in production

    Machining from external Programs can be loaded and executed via network or V. 24-Interface or FLASH card.

    Diagnose function Continuous condition monitoring due to the integrated diagnose system. Alarm display in plain text format.

    Program coordination Programs can be synchronized by WAITMARKS.

    Operating modes

    JOG AUTOMATIC MDA – Manual Data Automatic TEACH IN REPOS REFERENCE

    Control language Language reversible (German or English)

    German English French Italian Spanish

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    EMCOMAT FB-600 MC

    Control Description Heidenhain TNC 620

    with Touchscreen

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