technical spezifikation emcomat fb-600 › upload › iblock › 7b0 › 7b0a21878c...for heidenhain...
TRANSCRIPT
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EMCO GmbH. 06.03.2019
Salzburger Straße 80
A-5400 Hallein-Taxach
AUSTRIA
TECHNICAL SPEZIFIKATION
EMCOMAT FB-600 with
Position Display (Sinumerik 828D)
EMCOMAT FB-600 MC with
Sinumerik 828D Contouring control with “manual Machine”
or
Heidenhain TNC 620 Contouring control
UNIVERSAL MILLING- AND DRILLING- MACHINES
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EMCOMAT FB-600 06.03.2019 Side 2 of 30
Subject to technical modification !
Machines:
EEMMCCOOMMAATT FFBB--660000 ................................................................................................................................. 3
EEMMCCOOMMAATT FFBB--660000 MMCC .......................................................................................................................... 4
EEMMCCOOMMAATT FFBB--660000 MMCC .......................................................................................................................... 5
Options Sinumerik 828D ....................................................................................................................... 8
Options HH TNC 620 ............................................................................................................................ 10
Clamping device .................................................................................................................................. 11
Machine accessories ........................................................................................................................... 12
Tool mounting ..................................................................................... Fehler! Textmarke nicht definiert.
Brochures ............................................................................................................................................. 18
Manuals ................................................................................................................................................ 18
Transport / Packing ............................................................................................................................. 18
TECHNICAL DATA MACHINE .............................................................................................................. 19
Performance and torque diagram EMCOMAT FB-600 ..................................................................... 21
Technical features EMCOMAT FB-600 .............................................................................................. 22
Technical data of the Sinumerik 828D control with „Manual Machine“ ......................................... 23
Control Description Sinumerik 828D ................................................................................................. 24
Control Description Heidanhain TNC 620 ......................................................................................... 26
EMCOMAT FB-600
with Position Display
(Sinumerik 828D)
(6AF9BS05)
EMCOMAT FB-600 MC
with Sinumerik 828D
(contouring control)
(6AF9BS04)
EMCOMAT FB-600 MC
with Heidenhain TNC 620
( contouring control)
(6AF9BH04)
EMCOMAT FB-600
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EMCOMAT FB-600 06.03.2019 Side 3 of 30
Subject to technical modification !
6AF8BS05 EEMMCCOOMMAATT FFBB--660000
Universal Milling- and Drilling-Machine
with Position Display (Sinumerik 828D) and hydraulic tool clamping
working area X600/Y400/Z400mm
9/13kW power Spindel speeds from 10-5000 U/min
feeds from 10-2000 mm/min rapid travers up to 5000 mm/min
toolmaker accuracy acc.to DIN8615 tool clamping acc. DIN 69871 SK40
including:
linear guides
ball screws
vertical milling head +/-90° swivelling with 80mm sleeve stroke
swivel device for vertical milling head
hydraulic tool clamping
coolant equipment
LED-machine lamp
automatic central lubrication
rigid angle table 800x400mm
chip box
operating tools
dokumentation
Position Display (on the basis of Sinumerik 828D) incl. Control unit in 3-Axis with ballsrews and servodrives, Permanent position display of X/Y and Z-axis on TFT-screen The position of the axis is measured by absolut linear encoders The position is measured with a 0,001mm accuracy Funktionens: - permanent position X/Y/Z, - toollist(80), - datas, - distanz to go, - inch/metric, - tool compensation, Screensize 6,5“ color-TFT,
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EMCOMAT FB-600 06.03.2019 Side 4 of 30
Subject to technical modification !
6AF8BS04 EEMMCCOOMMAATT FFBB--660000 MMCC
Universal Milling- and Drilling-Machine
with Sinumerik 828D Contouring control and hydraulic tool clamping
working area X600/Y400/Z400mm
9/13kW power Spindel speeds from 10-5000 U/min
feeds from 10-5000 mm/min rapid travers up to 5000 mm/min
toolmaker accuracy acc.to DIN8615 tool clamping acc. DIN 69871 SK40
including:
linear guides
ball screws
vertical milling head +/-90° swivelling with 80mm sleeve stroke
swivel device for vertical milling head
hydraulic tool clamping
coolant equipment
LED-machine lamp
automatic central lubrication
rigid angle table 800x400mm
chip box
operating tools
dokumentation
executing with open work area protection (mode3)
controlled and manual version in one mashine
Sinumerik 828D Contouring control incl. Control unit in 3-Axis with ballsrews and servodrives, Conversational cycles entry with grapfic support: Drilling cycles for drilling, pecking, reaming and tapping on linear and circular hole patterns, Milling of rectangular and circular pockets and studs, Slot milling cycle, Face milling cycle, ... USB Interface,
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EMCOMAT FB-600 06.03.2019 Side 5 of 30
Subject to technical modification !
6AF8BH04 EEMMCCOOMMAATT FFBB--660000 MMCC
Universal Milling- and Drilling-Machines
HEIDENHAIN TNC620 Contouring control
with Touchscreen and hydraulic tool clamping
working area X600/Y400/Z400mm
9/13kW power Spindel speeds from 10-5000 U/min
feeds from 10-5000 mm/min rapid travers up to 5000 mm/min
toolmaker accuracy acc.to DIN8615 tool clamping acc. DIN 69871 SK40
including:
linear guides
ball screws
vertical milling head +/-90° swivelling with 80mm sleeve stroke
swivel device for vertical milling head
hydraulic tool clamping
coolant equipment
LED-machine lamp
automatic central lubrication
rigid angle table 800x400mm
chip box
operating tools
dokumentation
executing with open work area protection (mode3)
controlled and manual version in one mashine
Heidenhain TNC 620 Contouring control
with Touchscreen incl. Control unit in 3-Axis with ballsrews and servodrives, Conversational cycles entry with grapfic support: Drilling cycles for drilling, pecking, reaming and tapping on linear and circular hole patterns, Milling of rectangular and circular pockets and studs, Slot milling cycle, Face milling cycle, ... USB Interface, PC-Keyboard
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EMCOMAT FB-600 06.03.2019 Side 6 of 30
Subject to technical modification !
Standard Languages Sinumerik 828D
Control language / GERMAN Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.
6ADE6400
Control language / ENGLISH Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.
6AEN6400
Control language / ITALIAN Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6ATA6400
Additional languages for extra costs:
Control language / FRENCH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6AFR6400
Control language / SPANISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6ASP6400
Control language / SCHWEDISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6ASE6400
Control language / CZECH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6ACZ6400
Control language / DANISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6ADK6400
Control language / DUTCH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6ANL6400
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EMCOMAT FB-600 06.03.2019 Side 7 of 30
Subject to technical modification !
Control language / FINNISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6AFI6400
Control language / HUNGARIAN Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6AHU6400
Control language / POLISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6APL6400
Control language / PORTUGUESE Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6APT6400
Control language / RUSSIAN Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6ARU6400
Control language / TURKISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
TR6400
Control language / CHINESE-SIMPLE Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
6ACN6400
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EMCOMAT FB-600 06.03.2019 Side 8 of 30
Subject to technical modification !
Options Sinumerik 828D Contouring Control
DESCRIPTION ORDER NO.
Portable electronical handwheel
for Sinumerik 828D
Offers a convenient manual operation of the machine also with open machine door.
Application: only at 6AF8BS04 and 6AF8BS05 !
Retrofit able through EMCO technician!
6AX3Z600
Automatic Workpiece measuring
3D-touch system TS260 for Sinumerik 828D SK40 DIN69871 Incl. Draw bolt DIN69872 -inserted in main spindle for touching work piece dimensions and automatic takeover of the values via measuring cycles.
Application: only at 6AF8BS04 !
Retrofit able through EMCO technician!
6AF9Z330
Memory Extension – Sinumerik 828D
Programs can be stored on a Compact-Flash Card
with a memory capacity of 4GB
Application: only at 6AF8BS04 !
Retrofit able through EMCO technician!
6AX3Z430
Shopmill Extension Package
Consisting of:
Rest material removing cycle
Monitoring function for simulation
Application: only at 6AF8BS04 !
Retrofit able through EMCO technician!
6AX3Z690
CAD-READER for Sinumerik 828D
Functions by the CAD Reader:
Import DXF files
Hide graphics layers
Automatic contour trace
Optional workpiece zero per contour/drill point
Several contours/drill points can be selected simultaneously
Create and convert contours or drill patterns for ShopMill, ShopTurn, SINUMERIK Operate
Display existing contours/drill points in geometry processor/cycles support.
Application: only at 6AF8BS04 !
Retrofit able through EMCO technician!
6AX3Z460
http://www.google.at/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiVs9LrjKzNAhWFyRoKHQT4CTAQjRwIBw&url=http%3A%2F%2Fwww.luconda.com%2Fartikeldetails%2F27%2F24%2F21%2F9357188B-2-Siemens-6FC5260-0AY00-0AG0.html&psig=AFQjCNFbeOX-ERdmBe20WBHtoXmqS55pyw&ust=1466151143766323
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EMCOMAT FB-600 06.03.2019 Side 9 of 30
Subject to technical modification !
PC-Keyboard with USB-Interface
PC-keyboard for comfortable programing at the Sinumerik control. American key assignment – QWERTY Retrofit able through EMCO technician!
6AX3Z270
Glass scale-Set X/Y/Z for Sinumerik 828D
Application: only at 6AF8BS04 !
Factory installed only!
6AF8Z20S
INTERFACE preparation for NC-Dividing head
for Sinumerik 828D
Attention: necessary for 6AF9Z280 !
Application: only at 6AF8BS04 !
Factory installed only!
6AF9Z270
Automatic Tool measuring for Sinumerik 828D
mounted onto the machine table for touching cutter edges and automatic takeover into tool offset memory.
Application: only at 6AF8BS04 !
Retrofit able through EMCO technician!
6AF9Z310
Oriented spindle stop for Sinumerik 828D
Factory installed only!
6AF9Z130
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EMCOMAT FB-600 06.03.2019 Side 10 of 30
Subject to technical modification !
Options HH TNC 620 Contouring Control
DESCRIPTION ORDER NO.
Portable electronical handwheel HR510
for Heidenhain TNC 620 With axis keys in handwheel case, keys for preset feeds, machine-functions and travel direction, emergency switch-off More information under: www.heidenhain.de
Application: only at 6AF8BH04 !
Retrofit able through EMCO technician!
6AF9Z360
Automatic Workpiece measuring
3D-touch system TS260 for Heidenhain TNC 620 SK40 DIN69871 Incl. Draw bolt DIN69872 -inserted in main spindle for touching work piece dimensions and automatic takeover of the values via measuring cycles. More information under: www.heidenhain.de
Application: only at 6AF8BH04 !
Retrofit able through EMCO technician!
6AF9Z320
Glass scale-Set X/Y/Z for Heidenhain TNC 620
Application: only at 6AF8BH04 !
Factory installed only!
6AF8Z20H
INTERFACE preparation for NC-Dividing head
for Heidenhain TNC 620
Attention: necessary for 6AF9Z280 !
Application: only at 6AF8BH04 !
Factory installed only!
6AF9Z260
Automatic Tool measuring
for Heidenhain TNC 620
mounted onto the machine table for touching cutter edges and automatic takeover into tool offset memory.
Application: only at 6AF8BH04 !
Retrofit able through EMCO technician!
6AF9Z300
DXF Converter for Heidenhain TNC 620
Application: only at 6AF8BH04 !
Retrofit able through EMCO technician!
6AX3Z470
http://www.heidenhain.de/http://www.heidenhain.de/
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EMCOMAT FB-600 06.03.2019 Side 11 of 30
Subject to technical modification !
Oriented spindle stop for Heidenhain TNC 620
Factory installed only!
6AF9Z120
Clamping device
DESCRIPTION ORDER NO.
Machine vice mechanical Clamping width 0-125 mm Jaw width 113 mm Type Röhm SG705
6A781010
Machine vice hydraulic-high-pressure , manual, Röhm RB-K113, clamping width 0-170 mm, jaw width 113 mm, jaw height 31,6 mm, clamping force variable to max. 3000 daN, (without flange)
6A781081
Swivel base for machine vice 6A781010 and 6A781081
6A781020
Set of 1 pcs. Stepped clamping shoe
incl. screw clamping height 50 - 125 mm
6AF3Z220
Adapter plate (for Angle Table)
for 6A786020 and 6A789010 necessary!
6AF9Z450
3-jaw chuck ø 160mm incl. 1 Set out- and inside stepped hard jaws (required 6AF3Z130 and 3 pcs. 6AZSR121025)
6AV2E106R
Jaws for 6AV2E106R
1 set soft toothed jaws
6AT1E013R
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EMCOMAT FB-600 06.03.2019 Side 12 of 30
Subject to technical modification !
4-jaw chuck ø 160mm incl. 1 Set out- and inside stepped hard jaws (required 6AF3Z130 and 3 pcs. 6AZSR121025)
6AV2E108R
Jaws for 6AV2E108R
1 set soft toothed jaws
6AT1E014R
Clamping screw for 6AV2E106 and 6AV2E108 3 pcs.required: M10 x 25, DIN 912
6AZSR121025
Universal table plate for 6AV2E106R and
6AV2E108R
for mounting of the chuck on milling table
6AF3Z130
Machine accessories
DESCRIPTION ORDER NO.
Overarm to use with horizontal milling arbor Largest tool-diameter: 200 mm Largest length milling arbor: 295 mm Diameter sliding bearing: 56 mm Weight: 28 kg Retrofit able through EMCO technician!
6AA1Z010000Z
Levelling element 4 pieces necessary
6A881500
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EMCOMAT FB-600 06.03.2019 Side 13 of 30
Subject to technical modification !
Tool carrier set SK40
Consist of 3 pcs tool carrier (a’ 9 positions)
6AA1Z020000
Special painting
Factory installed only!
DESCRIPTION ORDER NO.
Test mandrel DIN69871/SK40
Induction hardened 670 +/- 40 HV (56+4 HRC). Taper and shaft grinded Packed in wooden case with test certificate Diameter 30 mm, measuring length 312 mm, permissible run out / diameter tolerance 0,003 mm
6A789220
Dial gauge with holder shock protection, fine setting of pointer, scale increments 0,01 mm, measuring range 10 mm, magnetic foot with prism, total height 235mm, weight 1 kg
6A565065
3D Sensor Incl. Short probe tip 4mm
Clamping shank: 10mm Length without shank: 96mm
Measuring range: 2 mm Accuracy: 0,01mm
6A764841
NC-Dividing head Walter TaniP125
for Sinumerik and Heidenhain
Including: Clamping screws and clamping shoes, Necessary for the mounting on milling table Kind of clamping: pneumatically Necessary pressure: 6 bar Dividing precision: +/- 20” Repeating accuracy: +/- 10”; Spindle height: 125 mm Bore ø 30 mm;Total height: 185 mm
Attention: 6AF9Z270 or 6AF9Z260 necessary !
Application: only at 6AF8BS04 and 6AF8BH04 !
Retrofit able !
6AF9Z280
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EMCOMAT FB-600 06.03.2019 Side 14 of 30
Subject to technical modification !
3 Jaw Chuck 160mm for NC-Dividing head Walter TaniP125
Application: only at 6AF8BS04 and 6AF8BH04 !
6AF9Z600
Tailstock for NC-Dividing head Walter TaniP125
Application: only at 6AF8BS04 and 6AF8BH04 !
6AF9Z610
Faceplate 200mm for NC-Dividing head Walter TaniP125
Application: only at 6AF8BS04 and 6AF8BH04 !
6AF9Z620
Electronic monitored Protection
Fitted to an articulated arm, with steel-pipe and polycarbonate hood. Incl. mounting kid
Attention: The operating protection must be offered on all machines that are intended for training! The Electronic monitored Protection is a recommendation of the german Berufsgenossenschaft (PG).
Retrofit able through EMCO technician!
6AF9Z380
Chip protection for working area
Application: only at 6AF8BS05 !
Attention: In 6AF8BS04 and 6AF8BH04 in
Basic-Machine included !
Retrofit able through EMCO technician!
6AF8Z390
Swivel arm cranked and extended
Swivel arm with control panel 150mm lower and 150mm longer Factory installed only!
6AF9Z420
Minimum-lubrication unit (instead of coolant equipment)
Factory installed only!
6AF9Z410
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EMCOMAT FB-600 06.03.2019 Side 15 of 30
Subject to technical modification !
Spindle Taper SK40 DIN 2080
(Ott-Ring)
Retrofit able through EMCO technician!
6AF9Z740
Spindle Taper SK40 ISO 7388 and
Spindle Taper ANSI B5.50-1978
Retrofit able through EMCO technician!
6AF9Z730
Spindle Taper SK40 MAS BT/45°
Retrofit able through EMCO technician!
6AF9Z710
Spindle Taper SK40 MAS BT/60°
Retrofit able through EMCO technician!
6AF9Z720
Tool mounting
DESCRIPTION ORDER NO.
Rapid clamping drill chuck, type 136 supra 3-16 mm chucking, mount B18 ,
Morse taper arbor MT3/B18 for drill chuck (6AF5Z020 necessary)
6A250045
6A565055
Horizontal milling arbor DIN69871/SK40
Form C, incl. spacerings, nut, key and bush DIN2083 G035 56x80, Length 295mm Incl. Draw bolt DIN69872 ø 22 mm ø 27 mm ø 32 mm ø 40 mm
Attention: Overarm 6A5BA1Z010000Z necessary
6AF9Z150
6AF9Z160
6AF9Z170
6AF9Z180
Tool holder package OVERARM SK40 DIN69871: Combined shell end mill arbour
16 , 22, 27, 32, 40 mm, Morse taper holder MT2 and MT3 Collet holder ESX32 incl. set of 18 collets
3-20 mm Horizontal milling arbor, length 295mm,
22, 27, 32, 40 mm Incl. Draw bolt DIN69872
Attention: Overarm 6A5BA1Z010000Z necessary
6AF4Z210
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EMCOMAT FB-600 06.03.2019 Side 16 of 30
Subject to technical modification !
Tool holder package SK40 DIN69871: Combined shell end mill arbour
16 , 22, 27, 32, 40 mm, Morse taper holder MT2 and MT3 2x Collet holder ESX32 /70mm 2x Collet holder ESX32 /100mm
incl. set of 18 collets 3-20 mm Universal drill chuck 1-13mm
Mill arbour for end mill cutter 20, 25, 32, Tapping collets ER32(ESX32) with length
compensation) shaft 3,5 , 4,5 , 6,0 , 8,0 ,
9,0 , 10mm Incl. Draw bolt DIN69872
6AF9Z700
Combined shell end mill arbor
for milling and cutting heads with radial and/or
axial drive key DIN69871/SK40 Incl. Draw bolt DIN69872 incl.: * clutch drive ring according DIN 6366 * cutter clamping screw according DIN 6367
* cutter arbor rings - for 16 mm 4/6/8/12 mm
- for 22/27 mm 4/5/6/8/10 mm * drive key * locking key
16 mm
22 mm
27 mm
32 mm
40 mm
6AF5Z030
6AF5Z040
6AF5Z050
6A786401
6A786402
Universal drill chuck 1-13mm DIN69871/ SK40 Incl. wrench Incl. Draw bolt DIN69872
6AF9Z140
Collet holder DIN69871/ SK40 for ESX-32 collets,
70 mm long (clamping capacity 3 - 20 mm) Incl. Draw bolt DIN69872
6AQ6Z440
Collet holder DIN69871/ SK40 for ESX-32 collets,
100 mm long (clamping capacity 3 - 20 mm) Incl. Draw bolt DIN69872
6AQ6Z450
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EMCOMAT FB-600 06.03.2019 Side 17 of 30
Subject to technical modification !
Collets ESX 32 (DIN6499-B): ( 470E ) Clmapung range : ø3-20mm
Set of 18 pcs. ESX32 collets Ø 3 – 20mm (in wooden box), as well separately available
6A574000
Tapping collets ER32(ESX32) with length
compensation For the support of screw taps. Tapping collet M3 (shaft ø3,5 mm) Tapping collet M4 (shaft ø4,5 mm) Tapping collet M5 – M6 (shaft ø6,0 mm) Tapping collet M8 (shaft ø8,0 mm) Tapping collet M10 (shaft ø10 mm) Tapping collet M12 (shaft ø9,0 mm)
6A574310
6A574311
6A574312
6A574313
6A574314
6A574315
Morse taper holder DIN69871/ SK40 - MT 2 Incl. Draw bolt DIN69872 (recommended-
Draw bolts DIN 69872-M10, long, for MT 2 tools with M10)
6AF5Z010
6A773320
Morse taper holder DIN69871/ SK40 - MT 3 Incl. Draw bolt DIN69872 (recommended-
Draw bolts DIN 69872-M12, long, for MT 3 tools with M12)
6AF5Z020
6A773330
Mill arbor DIN69871/ SK40 - DIN 1835/6359, for
end mill cutter Incl. Draw bolt DIN69872
20 mm
25 mm (old F5Z080)
32 mm (old F5Z090)
6AQ6Z380
6AQ6Z390
6A773400
Draw bolt (extra) DIN 69872-M16, short
For Toolholder DIN69871 SK40
6AF5Z130
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EMCOMAT FB-600 06.03.2019 Side 18 of 30
Subject to technical modification !
Brochures
DESCRIPTION ORDER NO.
Brochure milling conventional and contouring
coltrolled FB-3 L, EMCOMAT FB-450 and EMCOMAT FB-600
6ADE7850
6AEN7850
Manuals
DESCRIPTION ORDER NO.
Operation manual and spare parts list
EMCOMAT FB-450 / FB-600
6ADE7823
6AEN7823
6AFR7823
6ASP7823
6AHL7823
6ATA7823
6ARU7823
Operation manual On CD
Transport / Packing
DESCRIPTION ORDER NO.
Lifting rod EMCOMAT FB-450 / FB-600
6AF9Z500
Standard packing EMCOMAT FB-450 /
FB-600
6AZVZ342200
Climate packing EMCOMAT FB-450 /
FB-600
Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous
6AZVP547251
Wooden box EMCOMAT FB-450 / FB-600
Additional protection for critical transportation. (Attention: additional to standard or climate packing)
6AZVP302200
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EMCOMAT FB-600 06.03.2019 Side 19 of 30
Subject to technical modification !
TECHNICAL DATA MACHINE
WORKING AREA EMCOMAT FB-600
with Digital Readout
EMCOMAT FB-600 MC
with Contouring control
Longitudinal travel (X-axis) [mm] 600 600
Vertical travel (Z-axis) [mm] 400 400
Cross travel (Y-axis) [mm] 400 400
MILLING TABLE
Table size vertical (length x width) [mm] 400x270 400x270
Width of T-slots [mm] 14 (H8) 14 (H8)
Distance between slots [mm] 50 50
Number of T-slots [pcs.] 5 5
Max. workpiece-weight [kg] 450 450
Table size horizontal with knee (length x width) [mm] 800x400 800x400
Width of T-slots [mm] 14 (H8) 14 (H8)
Distance between slots [mm] 50 50
Number of T-slots [pcs.] 8 8
Max. workpiece-weight [kg] 300 300
HORIZONTAL MILLING SPINDLE DIN69871 DIN69871
Tool clamping DIN69871 [SK] 40 40
Spindle speeds stepless stepless
Spindle speed range [rpm] 10-5000 10-5000
Distance between horizontal milling spindle - milling table
[mm] 230-630 230-630
SWIVELLING VERTICAL MILLING HEAD DIN69871 DIN69871
Tool clamping DIN69871 [SK] 40 40
Sleeve stroke [mm] 80 80
Swivelling vertical milling head [°] ±90 ±90
Spindle speeds stepless stepless
Spindle speed range [rpm] 10-5000 10-5000
Distance between vertical spindle nose and milling table
[mm] 40-440 40-440
MAIN DRIVE
AC-standard motor (IP54) with brake
Power 100% / 40% duty cycle [kW] 9 / 13 9 / 13
Nominal motor speed [rpm] 1215 1215
max. torque at main spindle [Nm] 78 78
FEED DRIVE
Feed drive [kW] 1 1
Feeds in X,Y and Z-axis stepless stepless
Feed range X and Y [mm/min] 10-2000 10-5000
Feed range Z axis [mm/min] 10-2000 10-5000
Rapid traverse X,Y and Z axis [mm/min] 5000 5000
Feed power X,Y / Z [kN] 10/15 10/15
Lead screw Z-axis pitch / diameter [mm] 5/ 32 right 5/ 32 right
Lead screw X-axis pitch / diameter [mm] 5/ 25 right 5/ 25 right
Lead screw Y-axis pitch / diameter [mm] 5/ 25 right 5/ 25 right
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EMCOMAT FB-600 06.03.2019 Side 20 of 30
Subject to technical modification !
HYDRAULIC CLAMPING SYSTEM EMCOMAT FB-600
with Digital Readout
EMCOMAT FB-600 MC
with Contouring control
Hyrraulic pump motor power [W] 250 at 1410 rev / min 250 at 1410 rev / min
Quantity in the hydraulic tank [Litre] 1 1
Max. hydraulic pressure [bar] 80-105 80-105
Max. output [l/min] 1,2 1,2
COOLANT SYSTEM
Coolant pump motor power [W] 86 86
Tank capacity [litre] 40 40
Delivery capacity [l/min] 30 30
GRADUATED COLLAR DIVISION OF
HANDWHHEELS
X, Y and Z-axis [mm] 0,05 0,05
Sleeve [mm] 0,5 0,5
ELECTRICAL CONNECTIONS
Voltage supply 3 ~ /PE [V] 400 400
Voltage tolerance [%] +5/-10 +5/-10
Frequency [Hz] 50/60 50/60
Electr. Connection [kVA] 14 14
Fuse [A-inert] 25 25
Main fuse [A-inert] 16 16
Cable [mm²] 5x4 5x4
Temperature (humidity 20-75%) [degree] 10 – 35 10 – 35
DIMENSIONS
Length [mm] 2100 2100
Width [mm] 2190 2190
Height [mm] 1990 1990
Weight (with vertical milling head and table) [kg] 2370 2370
PAINTING
Red RAL Nr. 3020 RAL Nr. 3020
Light-grey RAL Nr. 7035 RAL Nr. 7035
Graphit-grey RAL Nr. 7024 RAL Nr. 7024
Black RAL Nr. 9004 RAL Nr. 9004
Length measuring system
Length measuring system in X-,Y- and Z-axis included included
SOUND-PRESSURE-GAGE
Max. sound pressure-value by following conditions: Method of measurement: enveloping surface method acc. DIN 45635 Measuring point: 1 m distance and 1,6 m over the floor Working condition: highest spindle speed in idle running
[dB (A)] 78 78
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EMCOMAT FB-600 06.03.2019 Side 21 of 30
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Performance and torque diagram EMCOMAT FB-600
P [
kW
]
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
1
2
3
4
5
6
7
8
9
10
11
12
n [1/min]
S1
S6 - 40%
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EMCOMAT FB-600 06.03.2019 Side 22 of 30
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Technical features EMCOMAT FB-600
MACHINE CONCEPT
The EMCOMAT FB-600 replaces the well known EMCOMILL FB-600 L Universal Milling and Drilling Machine and is related to industrial customers. The main focuses of the new development are high cutting ability, robust heavy construction, a maximum of precision and universal use by best price-performance ratio.
OPERATION FRIENDLY
Swivel able control panel
Step less spindle and feed range
Main spindle right- leftruning
External Coolant equipment
Graduated collar division 0,05 mm
Hydraulic tool-clamping
chip door (with DRO = Option)
Automatic feed switch-off in all 3 axes
Swivel device for vertical milling head
Max. sound pressure value dB(A) 78
SECURITY
High injury protection through covers
Chip guard protection of the working area
Mechanical safety-hand-wheels in all 3 axes electrical protected
Control-circuit-voltage 24 V
emergency-OFF-switch
Mechanic and electric acc. to the European safety standard
Lockable main switch
CE
LONG SERVICE LIFE
Central lubrication of all guideshoes ,spindle- and nuts
All shafts inside the headstock are hardened and grinded
Linear guides in all 3 axis
ACCESSORIES overarm for horizontal milling arbors, NC-Dividing head, etc.
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EMCOMAT FB-600 06.03.2019 Side 23 of 30
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EMCOMAT FB-600 MC
Technical data of the Sinumerik 828D control with „Manual Machine“
The Manual Machine operating area provides you with machining capabilities as for a cycle milling machine. All important machining actions can be performed without an associated part program needing to be created.
The following functions are available:
• Measure tool
• Traverse axes
• Set zero offset (ZO)
• Drill, such as centered drilling, centering, deep-hole drilling
• Mill, such as face milling, pocket milling, multi-edge stud milling
• Mill contour
User-friendly input screens with help screens and animated elements are available
for parameterizing the cycles.
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EMCOMAT FB-600 06.03.2019 Side 24 of 30
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Control Description Sinumerik 828D
Control / Drives
Continuous-path control with high sophisticated technology
functions and digital drives for simple and complex machining, (such as milling, drilling, rigid tapping,...). Highly dynamic and precise digital drives (SIMODRIVE 611) offer functions such as:
High-speed process signals
...
Data in/out Via CNC full keyboard at the operator’s panel or via RS 232 (V.24) – interface to any current data in/output device. Automatic EIA-ISO code recognition, output code ISO.
Programming -Programming in Editor programming language according to DIN 66025 including comprehensive high level language elements. -Standard cycles, supported by graphics, are used for repeating machining operations. Parameters can be filled out fully conversational.
Display Siemens operator panel incl. 10,4“ TFT- colour monitor
User memory Min. 512KB – RAM
Program storage Work piece / part program / sub program directories with up to 24 alpha-numeric characters for user friendly and transparent handling.
Sub-program maximum 11- Subroutine levels,
Math. calculation functions +,-,,, cos, sin, tan, e-function, In, =, >,
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EMCOMAT FB-600 06.03.2019 Side 25 of 30
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Spindle speed Input in rpm or V-const. m/min
Spindle speed limitation Adjustable or programmable
Coordinate system cartesian or polar coordinates and cylinder-coordinates
Tool data Tool offset selection via T- and D-number, tool management for twin tools
Cutter radius compensation Programmable via G40,G41,G42
Real-time clock Time is still set after the machines is switched off.
Machining time The time between cycle start and end of program (M30) is shown on the control.
Limit stop switch Software limit switches on any axis direction
Work area limitation Adjustable for the operator
Spindle pitch compensation Available for any axes
Back-Lash compensation Available for any axes
Cylinder surface interpolation Simplified due to TRACYL (X/Y/Z)
Face side interpolation Simplified due to TMCON (TRANSMIT-(X/Y/Z))
Helical interpolation Enables internal and external thread milling.
Graphic simulation Tool path simulation without raw part (line graphic)
Block search Program number, line number and target position can be searched.
Dry run Used to test the program without spindle rotation and coolant. The feed override controls any axis movement.
Access protection Programs, tool data, work shifts, etc. can be locked via key switch
Back-ground editing Programs can be written and edited while the machine is in production
Machining from external Programs can be loaded and executed via network or V. 24-Interface or FLASH card.
Diagnose function Continuous condition monitoring due to the integrated diagnose system. Alarm display in plain text format.
Program coordination Programs can be synchronized by WAITMARKS.
Operating modes
JOG AUTOMATIC MDA – Manual Data Automatic TEACH IN REPOS REFERENCE
Control language Language reversible (German or English)
German English French Italian Spanish
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EMCOMAT FB-600 06.03.2019 Side 26 of 30
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EMCOMAT FB-600 MC
Control Description Heidenhain TNC 620
with Touchscreen
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EMCOMAT FB-600 06.03.2019 Side 29 of 30
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EMCOMAT FB-600 06.03.2019 Side 30 of 30
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