technical stardom information 2020. 4. 11.¢  stardom system (fcn-500, fcn-rtu) based on...

Download Technical STARDOM Information 2020. 4. 11.¢  STARDOM system (FCN-500, FCN-RTU) based on given specifications

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  • Technical Information

    STARDOM Engineering Guide (FCN-500/FCN-RTU)

    TI 34P02K35-02E

    TI 34P02K35-02E © Copyright Apr. 2016 (YK) 1st Edition Apr.28.2016 (YK) 3rd Edition Jun. 6.2018 (YK)

  • Blank Page

  • i

    All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation TI 34P02K35-02E Jun. 6, 2018-00

    Introduction  About this manual

    This engineering guide is intended as a guide for system engineering of a STARDOM system (FCN-500, FCN-RTU) based on given specifications. It supplements the information contained in the following documents, which are required for STARDOM engineering, and explains precautions and pointers, following the engineering workflow sequence.

     Related Documents - GS 34P02Q02-01E FCN-RTU Autonomous Controller Functions - GS 34P02Q03-01E FCN Autonomous Controller Functions (FCN-500) - IM 34P02P25-01E NPAS POU – Overview - IM 34P02Q01-01E STARDOM FCN/FCJ Guide - TI 34P02A13-01E FCN-500 Technical Guide - TI 34P02A14-01E FCN-RTU Technical Guide - TI 34P02K13-02E STARDOM FCN-500/FCN-RTU

    Primer – Fundamental - TI 34P02K25-01E STARDOM Network Configuration Guide - TI 34P02Q91-01E STARDOM FCN/FCJ Installation Guide

    IMPORTANT Notation in this document: - The term “FCN-500” refers to the autonomous controllers with NFCP501/NFCP502 CPU module. - The term “FCN-RTU” refers to the low power autonomous controllers with NFCP050 CPU module.

  • ii

    TI 34P02K35-02E Jun. 6, 2018-00

    Copyrights and Trademarks  Copyrights

    The copyrights of this document belong to Yokogawa Electric Corporation. No part of this document may be transferred, sold, distributed (including delivery via a commercial PC network or the like), or registered or recorded on videotapes.

     Trademarks and Licensed Software - STARDOM is a trademark. - Company names and product names included in this document are trademarks

    or registered trademarks of their respective owners. - Registered trademarks or trademarks are not denoted with the ‘TM’ or ‘®’ mark

    in this document.

  • iii

    TI 34P02K35-02E Jun. 6, 2018-00

    CONTENTS Introduction ................................................................................................ i Copyrights and Trademarks .................................................................... ii CONTENTS ............................................................................................... iii 1. Overview ........................................................................................... 1 2. Basic Design and Function Design ................................................ 3

    2.1 Checking Hardware Specification ............................................................ 3 2.1.1 Current Consumption of FCN-500 and FCN-RTU Unit ................... 3 2.1.2 Checking Operation Specifications of I/O Modules ........................ 6 2.1.3 Checking Automatic Loading of I/O Modules .................................. 6 2.1.4 Measures for Duplexing .................................................................. 7

    2.2 Pre-Application Creation Checklist .......................................................... 9 2.2.1 Checking Revisions of FCN-500, FCN-RTU and Tools .................. 9 2.2.2 Checking FCN-500, FCN-RTU Control Application Size .............. 12 2.2.3 Checking FCN-500, FCN-RTU Performance ................................ 13 2.2.4 Determining FCN-500, FCN-RTU Scan Cycle .............................. 15 2.2.5 Retentive Variable (Retain Data) Considerations ......................... 18 2.2.6 Time Synchronization .................................................................... 23

    3. Hardware Setup .............................................................................. 25 3.1 Resource Configurator Setting ............................................................... 25 3.2 Setup in Web Browser ............................................................................. 27

    4. Control Application Creation ......................................................... 29 4.1 Using Logic Designer Setup ................................................................... 29

    4.1.1 Selecting a Template for a New Project ........................................ 29 4.1.2 Control Task Setup ........................................................................ 31 4.1.3 Multi-tasking .................................................................................. 34 4.1.4 Specifying Target FCN/FCJ........................................................... 35 4.1.5 Multi-resource Project ................................................................... 37 4.1.6 Application Size ............................................................................. 38

    4.2 Application Programming Languages ................................................... 40 4.2.1 Programming Languages Supported by Logic Designer .............. 40 4.2.2 Selecting a Programming Language ............................................. 41

    STARDOM Engineering Guide (FCN-500/FCN-RTU)

    TI 34P02K35-02E 3rd Edition

  • iv

    TI 34P02K35-02E Jun. 6, 2018-00

    4.3 Principles of Application Creation .......................................................... 42 4.3.1 Principles of Application Creation ................................................. 42 4.3.2 Example of a Simple Application ................................................... 42 4.3.3 Bottom-up Application Creation .................................................... 45

    4.4 Application Creation Know-how ............................................................. 46 4.5 Network Templates ................................................................................... 47 4.6 Application Encapsulation ...................................................................... 48

    4.6.1 Features of Application Encapsulation .......................................... 48 4.6.2 Procedure for Creating a POU ...................................................... 50 4.6.3 Modifying Logic of a POU ............................................................. 54

    4.7 Handling Compile Errors and Warnings ................................................ 58 4.8 Precautions About Downloading ............................................................ 60

    4.8.1 Offline Download and Online Download ....................................... 60 4.8.2 Downloading Boot Project and Source ......................................... 62 4.8.3 Detailed Description of Download Dialog ..................................... 62 4.8.4 Importance of Boot Project ........................................................... 64 4.8.5 Importance of Source .................................................................... 65

    4.9 Control Application Backup .................................................................... 66 5. Function Test (Debugging) ............................................................ 69

    5.1 Equipment Used for Testing .................................................................... 69 5.1.1 Precautions of Testing When Using In-house Equipment ............. 70 5.1.2 Precautions of Testing When Using FCN/FCJ Simulator .............. 73 5.1.3 Precautions of Testing When Using Target Equipment ................. 75 5.1.4 Precautions of Migrating Testing from In-house Equipment to

    Target Equipment .......................................................................... 77 5.2 Unit Test and Combination Test .............................................................. 79 5.3 Unit Test Precautions ............................................................................... 80

    5.3.1 Pre-unit Test Checklist .................................................................. 80 5.3.2 Unit Test Methodology ................................................................... 81 5.3.3 Unit Test Know-how ...................................................................... 83

    5.4 Combination Test Precautions ................................................................ 86 5.4.1 Combination Test Prerequisites .................................................... 86 5.4.2 Equipment Used for Combination Test ......................................... 86 5.4.3 Checking Log Files of FCN-500, FCN-RTU .................................. 87 5.4.4 System Failure Test ....................................................................... 87

    5.5 Checking CPU Load and Application Size ............................................. 92 5.5.1 Checking CPU Load...................................................................... 92 5.5.2 Checking Application Size ............................................................. 93

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    TI 34P02K35-02E Jun. 6, 2018-00

    5.6 Logic Designer’s Debug Mode ................................................................ 95 5.6.1 Switching to Debug Mode ............................................................. 96 5.6.2 Basic Operation in Debug Mode ................................................... 99 5.6.3 Disconnecting I/O .......................................................................... 99 5.6.4 Entering and Checking Values of Device Label Variables .......... 101

    5.7 Software Wiring ...................................................................................... 106 5.7.1 Overview of Software Wiring ..........................