technical textile division - fori groupforigroup.com/wp-content/files/toptapes.pdf · 2017. 11....
TRANSCRIPT
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TECHNICAL TEXTILE DIVISION
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With intergrated delivery ASSOCIATED ENTERPRISES we are trying to surpassthe expectations of our customers.
It is not so much what we do,but how we think.
Our missionTo have Flexible Organization of Research and Development Ideas and strive
to achieve customer satisfaction with the cables.
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Our goal is to become a recognisable OEMsupplier for cable industry.Production withthe state of art technology, distinguished by:
1.Reliability
2. Flexibility
3. Innovative solutions
4. Permanent care for environment
With perfect respect for diversity!
Quality System
Our vision
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TECHNOLOGIES & MATERIALS:
INPUT:different materials asnonwovens,woven fabrics,absorbentpowder,nets,carbon black,copper/Al/Petfoils,paper,mica,yarns,..
TECHNOLOGIES:Coating with carbon blackSuperabsorbent coating/laminationCuttingPackaging
OUTPUT:TopTapes products:Tapes and yarns for different applications incables:power cables LV,MV,HV,EHV,telecom,optical…
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APPLICATION:• Generalbinding,bedding,separating
1. Binding/Bedding/Separating SEMI-CONDUCTIVETAPES:
Weightg/m2
Thicknessmm
TensileStrengthN/cm
Elongation%
SurfaceresistanceOhm/□
VolumeresistanceOhm.cm
TTOC130 30±5 0,25±0,05 ≥22 ≥10 <1000 <1.105
TTOC130-07 30±5 0,07±0,03 ≥22 ≥10 <1000 <1.105
TTOC140-07 40±5 0,07±0,03 ≥25 ≥10 <1000 <1.105
TTOC150 50±10 0,25±0,05 ≥28 ≥10 <1000 <1.105
TTOC170 70±10 0,40±0,05 ≥40 ≥12 <1000 <1·105
TTOC190 90±10 0,50±0,05 ≥50 ≥12 <1000 <1·105
TTOC190-18N 90±10 0,18±0,05 ≥80 ≥14 <1000 <1·105
TTOC1100WWoven
100±10 0,13±0,03 ≥100 ≥11 <1000 <1·105
TTOC1120PTHightension
120±25 0,20±0,08 ≥100 ≥12 <1000 <1·105
TTOC1110 110±20 0,55±0,05 ≥40 ≥10 <1000 <1·105
TTOC1110K 110±20 0,30±0,05 ≥65 ≥12 <1000 <1·105
TTOC1100THightension
100±20 0,50±0,1 ≥55 ≥12 <1000 <1·105
TTOC1110Nreinforced
110±20 0,50±0,05 ≥55 ≥12 <1000 <1·105
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APPLICATION:POWERCABLE• MV,HV,EHVPowercable• UnderneutralscreenWires&Tapes• UnderArmoringWires,undermetallictapes• Underradialwaterbarriers(lead,cooper,steel,aluminium)jackets,
underextrudedsheaths
2.SEMI-CONDUCTIVEWATERBLOCKINGTAPES(double layer):
Weightg/m2
Thicknessmm
TensileStrengthN/cm
Elongation%
SwellingSpeed
mm/1.min
SwellingHeight
mm/3.min
SurfaceResistanceΩ/□
VolumeResistance Ω.cm
TTOC203 70±15 0,30±0,05 ≥35 ≥10 ≥2 ≥3 <1500 <1·106TTOC203W 150±25 0,35±0,05 ≥125 ≥20 ≥2 ≥3 <1500 <1·106TTOC206 100±20 0,35±0,05 ≥35 ≥10 ≥5 ≥6 <1500 <1·106TTOC206W 160±30 0,35±0,05 ≥125 ≥20 ≥5 ≥6 <1500 <1·106TTOC206B 230±40 2,0±0,6 ≥40 ≥12 ≥3 ≥6 <1500 <1·106TTOC207 95±20 0,35±0,05 ≥35 ≥10 ≥6 ≥7 <1500 <1·106TTOC207K 95±20 0,30±0,05 ≥35 ≥10 ≥6 ≥7 <1500 <1·106TTOC207N 150±25 0,35±0,05 ≥90 ≥12 ≥3 ≥7 <1500 <1·106TTOC208 100±20 0,35±0,05 ≥35 ≥10 ≥7 ≥8 <1500 <1·106TTOC208M 160±30 0,45±0,05 ≥100 ≥10 ≥7 ≥8 <1500 <1·106TTOC208T 105±20 0,35±0,05 ≥45 ≥10 ≥7 ≥8 <1500 <1·106TTOC208K 100±20 0,30±0,05 ≥35 ≥10 ≥6 ≥8 <1500 <1·106TTOC210 110±20 0,35±0,05 ≥35 ≥10 ≥9 ≥10 <1500 <1·106TTOC210B 250±40 2,0±0,6 ≥40 ≥12 ≥9 ≥10 <1500 <1·106TTOC210T 115±20 0,35±0,05 ≥45 ≥10 ≥9 ≥10 <1500 <1·106TTOC2105 120±25 0,40±0,05 ≥40 ≥10 ≥9 ≥10 <1500 <1·106TTOC210K 120±25 0,30±0,05 ≥35 ≥10 ≥9 ≥10 <1500 <1·106TTOC212 110±20 0,35±0,05 ≥35 ≥10 ≥8 ≥12 <1500 <1·106TTOC212M 180±35 0,45±0,05 ≥100 ≥10 ≥9 ≥12 <1500 <1·106TTOC212T 115±20 0,35±0,05 ≥45 ≥10 ≥9 ≥12 <1500 <1·106TTOC215 120±25 0,35±0,05 ≥35 ≥10 ≥10 ≥15 <1500 <1·106TTOC215TE 160±30 0,55±0,1 ≥50 ≥12 ≥10 ≥15 <1500 <1·106TTOC2155 130±25 0,50±0,1 ≥40 ≥10 ≥10 ≥15 <1500 <1·106TTOC215B 270±40 2,0±0,6 ≥40 ≥12 ≥10 ≥15 <1500 <1·106TTOC218 130±25 0,35±0,05 ≥35 ≥10 ≥12 ≥18 <1500 <1·106TTOC2185 140±25 0,50±0,1 ≥40 ≥10 ≥12 ≥18 <1500 <1·106TTOC220 140±25 0,35±0,05 ≥35 ≥10 ≥15 ≥20 <1500 <1·106TTOC2205 150±25 0,50±0,1 ≥40 ≥10 ≥15 ≥20 <1500 <1·106
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APPLICATION:• Generalbinding,bedding,separating
3.Binding,bedding,separating NON-CONDUCTIVETAPES
Weightg/m2
Thicknessmm
TensileStrengthN/cm
Elongation%
TTO125 25±5 0,18±0,03 ≥18 ≥10TTO125-07 25±5 0,07±0,03 ≥18 ≥10TTO130 30±5 0,24±0,03 ≥20 ≥10TTO135 35±5 0,25±0,05 ≥25 ≥10TTO140 40±5 0,30±0,05 ≥25 ≥10TTO150 50±5 0,35±0,05 ≥35 ≥11TTO170-14 70±5 0,14±0,03 ≥55 ≥12TTO170-35 70±5 0,35±0,05 ≥45 ≥12TTO170 70±10 0,50±0,05 ≥55 ≥12TTO170M 70±10 0,35±0,05 ≥80 ≥10TTO170N 70±10 0,45±0,05 ≥50 ≥10
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APPLICATION:• Useforgeneralwaterblockinginpower,cooperandfibre opticcables• Useinpowercablesinthescreen areaovertheopenmetalscreen,oroverconcentric
neutrals,orundertheradialwaterbarriers,ifnoelectricalcontactisrequiredwiththemetalscreenUseincommunicationcablesasanalternativetofloodingorfillingcompounds
4.NON-CONDUCTIVEWATERBLOCKINGTAPES(double layer)
Weightg/m2
Thicknessmm
TensileStrengthN/cm
Elongation%
SwellingSpeed
mm/1.min
SwellingHeight
mm/3.minTTO203 65±15 0,30±0,05 ≥35 ≥10 ≥2 ≥3TTO2031 65±15 0,30±0,05 ≥25 ≥10 ≥2 ≥3TTO203KK 65±15 0,20±0,05 ≥30 ≥10 ≥1,5 ≥3TTO206 75±15 0,35±0,05 ≥35 ≥10 ≥5 ≥6TTO2061 75±15 0,30±0,05 ≥25 ≥10 ≥5 ≥6TTO206K 75±15 0,25±0,05 ≥30 ≥10 ≥5 ≥6TTO2061K 75±15 0,25±0,05 ≥25 ≥10 ≥5 ≥6TTO206KK 75±15 0,20±0,05 ≥32 ≥10 ≥5 ≥6TTO207 75±15 0,35±0,05 ≥35 ≥10 ≥6 ≥7TTO207WK 125±25 0,25±0,05 ≥130 ≥25 ≥6 ≥7TTO207N 135±25 0,60±0,1 ≥65 ≥12 ≥6 ≥7TTO208 80±20 0,35±0,05 ≥35 ≥10 ≥7 ≥8TTO208M 135±25 0,45±0,05 ≥100 ≥12 ≥7 ≥8TTO208T 90±20 0,35±0,05 ≥45 ≥10 ≥7 ≥8TTO2085 95±20 0,50±0,1 ≥40 ≥10 ≥7 ≥8TTO210 90±20 0,35±0,05 ≥35 ≥10 ≥8 ≥10TTO210K 95±20 0,30±0,05 ≥35 ≥10 ≥9 ≥10TTO212 100±20 0,35±0,05 ≥35 ≥10 ≥9 ≥12TTO212K 100±20 0,30±0,05 ≥35 ≥10 ≥9 ≥12TTO2121K 100±20 0,25±0,05 ≥30 ≥10 ≥6 ≥12TTO2125 110±20 0,50±0,1 ≥50 ≥12,5 ≥9 ≥12TTO215 105±20 0,40±0,05 ≥35 ≥10 ≥10 ≥15TTO215K 105±20 0,30±0,05 ≥35 ≥10 ≥10 ≥15TTO2155 105±20 0,50±0,1 ≥40 ≥10 ≥10 ≥15TTO2165 110±20 0,50±0,1 ≥50 ≥13 ≥10 ≥16TTO2185 115±20 0,50±0,1 ≥40 ≥10 ≥12 ≥18TTO220 110±20 0,40±0,05 ≥35 ≥10 ≥15 ≥20TTO2205 120±25 0,50±0,1 ≥40 ≥10 ≥15 ≥18
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APPLICATION:• Useforcoopertelephonecablecore• Useforcontrolcablecore• Useforfibre opticscablecore• Topreventcompoundintrusion• Topreventjellymigration
5.NON-CONDUCTIVEWATERBLOCKINGSWELLABLETAPES(LAMINATEDWITHPETFILM)
Weightg/m2
Thicknessmm
TensileStrengthN/cm
Elongation%
SwellingSpeed
mm/1.min
SwellingHeight
mm/3.minTTOF206/36 110±20 0,30±0,05 ≥40 ≥10 ≥5 ≥6TTOF2061/36 110±20 0,25±0,05 ≥40 ≥8 ≥5 ≥6TTOF206/23 100±20 0,30±0,05 ≥30 ≥8 ≥5 ≥6
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Cable products
6.POLYESTERPETTAPE
Weightg/m2
Thicknessµ
TensileStrengthMPa
Elongation%
Heatshrinkage%
Electricresistance
KV
TTO12µ 16,8± 5% 12± 5% ≥180
>80
2.5TTO23µ 32,0± 5% 23± 5% ≥180
≤24
TTO36µ 50,2± 5% 36± 5% ≥180 5.5TTO50µ 70,0± 5% 50± 5% ≥180 7.7
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7.WATERBLOCKINGYARN
DenierD
Linerdensitym/kg
Tensilestrength
N
Elongation atbreak%
SwellingSpeedml/1.mi
n
SwellingAmountml/g
ThermicStabilityLongTerm(150°C,24h)
ml/g
ThermicStability
ShortTerm(230°,10min)ml/g
TTOWBY1000/50 1000
9000≥20 ≥10 ≥40 ≥50 ≥50
≥50
TTOWBY1500/65 1500
6000
≥50 ≥10 ≥60 ≥65 ≥65
≥65
TTOWBY2000/65 2000
4500≥60 ≥10 ≥60 ≥65 ≥65
≥65
TTOWBY2500/65 3000
3000≥70 ≥10 ≥60 ≥65 ≥65
≥65
TTOWBY3000/65 3600
2500≥100 ≥10 ≥35 ≥40 ≥40
≥40
TTOWBY4500/65 4500
2000≥150 ≥10 ≥55 ≥65 ≥55
≥65
TTOWBY6000/55 6000
1500≥200 ≥10 ≥50 ≥55 ≥50
≥55
TTOWBY9000/50 9000
1000≥250 ≥10 ≥45 ≥50 ≥45
≥50
Note: 9Denier=1g/km
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8. Polypropylene (PP) Filler Yarn
LinearDensityDenier
Diametermm
BreakingStrengthg/D
Elongation%
HeatShrinkage
(100°C,1min)Colour
Flameretardant
NORMALGRADE
20.000-800.000 1-30 0,2-0,6 ≥20 6 White
NO
HIGHGRADE3.800-300.000 0,5-10 0,6-14 ≥20 4,5 White
NO
SUPERGRADE2.000-200.000 0,5-8 2-3,5 ≥20 3
Transparent,Blue,Black,etc.
YES
HIGHGRADE2.000-50.000 0,5-5 2,3-3,8 ≥20 3
Transparent,Blue,Black,etc.
NO
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APPLICATION:• Asacable binder• Asacable reinforcement• For filamentwinding and pultrusion
9.FIBERGLASSYARN
C- glass CE-glass E
DiameterofFilament
µ Tex Type
TensileStrengthN/Tex
DirectionofTwist Twist/m
TTOGY22C C 7 22
ParafinSilaneStarch
>0.4
»S«or»Z«
28- 150
TTOGY33C C 9 33 >0.4TTOGY48C C 11 48 >0.4TTOGY68C C 13 68 >0.4TTOGY22E E 7 22 >0.4TTOGY33E E 9 33 >0.4TTOGY48E E 11 48 >0.4
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10.FOAMEDPOLYPROPYLENETAPES
Thicknessmm
Weightg/m2
Elongation%
TensileStrengthMpa
HeatShrinkage(100°C/10min)
%
Dielectric
constant
TTOPP100F 0,10±0,01 52± 5 ≥15 ≥70 ≤4 >1,5
TTOPP130F 0,13±0,015 68± 5 ≥20 ≥95 ≤3 >1,5
TTOPP300F 0,3±0,015 168± 5 ≥40 ≥50 ≤3 >1,5
With perfect respect for diversity!
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TotalThickness
mm
CopperThickness
mm
PolyesterThickness
mmWeightg/m²
Elongation%
TensileStrengthN/mm²
PeelStrengthN/mm
TTOCU20PET12 0,035±0,004 0,02±0,002 0,012±0,002 199±20 ≥8 ≥100 ≥6,3TTOCU24PET12 0,039±0,004 0,024±0,002 0,012±0,002 235±20 ≥8 ≥100 ≥6,3TTOCU18PET20 0,041±0,004 0,018±0,002 0,02±0,002 190±20 ≥8 ≥100 ≥6,3TTOCU15PET23 0,041±0,004
0.015±0,0020,023±0,002 170±20 ≥8 ≥100 ≥6,3
TTOCU13PET12 0,028±0,003
0.013±0,0020,012±0,002
135±20≥8 ≥100 ≥6,3
TTOCU20PET230,046±0,004 0,02±0,002 0,023±0,002
210±20≥8 ≥100 ≥6,3
11.COPPERPOLYESTERTAPES
TotalThicknessmm
Weightg/m²
Yieldm²/kg
TTOCU10PET12CU10 0,038±0,004 200±20 4,9
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12.COPPERTAPES
TypeThickne
ssµm
TensilestrengthN/mm2
Elongation%
VolumeresistivityµΩ*m
MassresistivityΩ*g/m2
Conductivity
TTOCOT100Cu-ETP 100
min220 min8 <0,01724 <0,1533
MS/mmin57,00
%IACSmin.98,3
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13.ALUMINIUMPOLYESTERTAPES
AL/PET
TotalThickness
µmWeightg/m²
Elongation%
TensileStrengthN/mm²
PeelStrengthN/mm
TTOAL9PET12 24 45± 5% ≥ 15 ≥ 50 ≥6,3TTOAL9PET19 31 55± 5% ≥ 15 ≥ 50 ≥6,3TTOAL9PET23 35 60± 5% ≥ 15 ≥ 50 ≥6,3TTOAL12PET12 27 55± 5% ≥ 15 ≥ 50 ≥6,3TTOAL12PET19 34 62± 5% ≥ 15 ≥ 50 ≥6,3TTOAL12PET23 38 68± 5% ≥ 15 ≥ 50 ≥6,3TTOAL9PET12AL9 35 70± 5% ≥ 15 ≥ 50 ≥6,3TTOAL9PET15AL9 38 75± 5% ≥ 15 ≥ 50 ≥6,3TTOAL9PET19AL9 42 80± 5% ≥ 15 ≥ 50 ≥6,3TTOAL9PET23AL9 46 86± 5% ≥ 15 ≥ 50 ≥6,3TTOAL12PET15AL12 44 91± 5% ≥ 15 ≥ 50 ≥6,3TTOAL12PET23AL12 52 102± 5% ≥ 15 ≥ 50 ≥6,3TTOAL20PET12AL20 57 130± 5% ≥ 15 ≥ 50 ≥6,3TTOAL25PET12AL25 67 157± 5% ≥ 15 ≥ 50 ≥6,3
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14.PHLOGOPITEMICATAPES
The Material Phlogopite Glass Mica Tape consists of Phlogopite mica paper and isreinforced with alkali-free fiberglass cloth with a precise amount of specialsilicone resin adhesive in-between. Our tapes have exceptional high dielectricstrength, great flexibility, high tensile strength and show outstanding hightemperature resistance towards fire and flame.TheseTapescanbewidelyusedforfireresistantcables,flameretardantcablesandhightemperatureresistantcable.Thistapecanresisttemperaturesofupto
950°C.
Weightg/m²
Thicknessmm
MicaPaperContentg/m²
FiberGlassContentg/m²
BondingAgentContentg/m²
TensileStrengthN/cm
DielectricStrengthKV/layer
TTOMICA132P 132±11 0,08±0,02 80±5 32±2 20±3 ≥120 ≥2,0TTOMICA148P 148±11 0,10±0,02 100±5 32±2 20±3 ≥100 ≥1,2TTOMICA170P 170±11 0,12±0,02 120±5 32±2 20±3 ≥120 ≥1,2TTOMICA192P 192±11 0,14±0,02 140±5 32±2 20±3 ≥120 ≥1,3TTOMICA214P 214±11 0,16±0,02 160±5 32±2 22±3 ≥120 ≥1,3
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15.SYNTHETICMICATAPES
The Material Synthetic Glass Mica Tape consists of Synthetic mica paper and isreinforced with alkali-free fiberglass cloth with a precise amount of special siliconeresin adhesive in-between. Our tapes have great flexibility, high tensile strengthand show outstanding high temperature resistance towards fire and flame.TheseTapescanbewidelyusedforfireresistantcables,flameretardantcablesandhightemperatureresistant cable.Thistapecanresisttemperaturesofupto
1000-1100°C.
Weightg/m²
Thicknessmm
MicaPaperContentg/m²
FiberGlass
Contentg/m²
BondingAgentContentg/m²
TensileStrengthN/cm
DielectricStrengthKV/layer
TTOMICA117S 117±11 0,08±0,02 80±5 32±3 18±3 ≥120 ≥1,6TTOMICA148S 148±11 0,10±0,02 100±5 32±3 18±3 ≥120 ≥1,6TTOMICA173S 173±11 0,12±0,02 120±5 32±3 20±3 ≥120 ≥1,6
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16.MUSCOVITEGLASSMICATAPES
The Material Muscovite Glass Mica Tape consists of Calcined Muscovite micapaper and is reinforced with alkali-free fiberglass cloth with a precise amount ofspecial silicone resin adhesive in-between. Our tapes have great flexibility, hightensile strength and show outstanding high temperature resistance towards fireand flame.
These Tapes can be widely used for fire resistant cables, flame retardant cables and hightemperature resistant cable. This tape can resist temperatures of up to
950°C.
Weightg/m²
Thicknessmm
MicaPaperContentg/m²
FiberGlassContentg/m²
BondingAgentContentg/m²
TensileStrengthN/cm
DielectricStrengthKV/layer
TTOMICA127M 127±11 0,10±0,015 80±5 24±3 23±3 ≥80 ≥1,2TTOMICA158M 158±11 0,12±0,015 100±5 32±3 26±3 ≥120 ≥1,5TTOMICA181M 181±11 0,14±0,015 120±5 32±3 29±3 ≥120 ≥1,6
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17.ARAMIDYARNS
LinearDensitydtex
TensileatbreakcN/dtex
Brokenstrength
N
Elongationatbreak
%
ElasticModulosGPa
Oilpick-up%
TTOAY200 216± 10 ≥20,00 ≥43 ≥3,5 87,76 0,70TTOAY400 438± 10 ≥20,40 ≥88 ≥2,8 93,50 0,60TTOAY600 649± 10 ≥20,80 ≥130 ≥2,9 92,30 0,68TTOAY840 920± 10 ≥20,30 ≥185 ≥3,0 89,50 0,70TTOAY990 1122± 10 ≥20,20 ≥225 ≥3,2 88,00 0,60TTOAY1215 1350± 10 ≥20,30 ≥274 ≥3,5 88,95 0,72TTOAY1500 1682± 10 ≥20,20 ≥338 ≥3,8 87,70 0,65
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REFERENCES/CABLECUSTOMERS