MSME –TECHNOLOGY DEVELOPMENT CENTRE, AGRA

A NATIONAL CENTRE FOR

PROMOTION OF MSME FERROUS & NON-FERROUS FOUNDRY, FORGING & ALLIED UNITS

MSME-TDC(PPDC) is an autonomous body under Ministry of MSME , Govt . Of India .

Established in 1985, with the assistance of Govt. of U.P./UNIDO

For technological up-gradation of MSME castings & forging industries in the country.

ABOUT THE CENTRE

AIM & OBJECTIVES

Testing division

Product development division comprising of

Foundry, Forge, Heat treatment & Machine shops

Training division

Consultancy division

CENTRE HAS FOUR DIVISIONS

Chemical testing –Spectro / Wet method

Physical and Mechanical Testing

Metallurgical Testing

Training for Skill Development

TESTING DIVISION:SERVICES

Atomic Absorption Spectrometer.

Computerised Universal Testing Machine-60 Tones capacity.

Impact tester.

Ultrasonic Flaw Detector.

Image Analyser.

Magnetic Crack Detector & Colour Micro photography

facilities. Building material testing facilities.

TESTING DIVISION:EQUIPPED WITH

Development and manufacturing of Ferrous &

Nonferrous Sand Castings & Investment Castings.

Development and manufacturing of Ferrous &

Nonferrous Closed Die-Steel forgings

Manufacturing of Dies and Patterns .

Heat Treatment of Ferrous & Non-Ferrous products.

Training for Skill Development.

PRODUCT DEVELOPMENT DIVISION:SERVICES

Modern Investment Casting facilities.

Induction Furnace-75KW ,100 kg for developing and

manufacturing of Ferrous & Nonferrous Castings.

Conventional & CNC Wirecut-EDM.

Heat Treatment Facilities.

Close Die Forging hammers.

PRODUCT DEVELOPMENT DIVISION:EQUIPPED WITH

CAD Lab

CNC Lab

Computer Lab

Welding Lab

Designing Lab

Hi-Tech Lab

TRAINING DIVISION:EQUIPPED WITH

SHORT TERM

Master CAD/CAM Advanced CAD/CAM Auto CAD I-DEAS Pro-E CCC of DOEACC, Govt. of India. Gold Appraisal

TRAINING PROGRAMMES

LONG TERM: COPA-Computer Operator and Programming

Assistant, NCVT approved. Mechanical Draughtsman, NCVT approved. Welding Technology Advance Diploma Foundry Technology.

PROPOSED LONG TERM: MBA in Foundry & Forging Management M.Tech in Foundry & Forging

Six-Sigma Yellow Belt, Green Belt And Black Belt Project Management Supply chain management Robotics and Automation CCNA-Cisco Certified Network Associate Training Cloud Computing Expert Solar Technology Digital Marketing

HIGH END TRAINING PROGRAMMES

Energy Conservation & Air Pollution Control Process & Quality Improvement Product Development Casting Simulation Foundry Cluster Development Foundry Modernization New Foundry Projects Six Sigma/Lean Manufacturing Projects.

CONSULTANCY DIVISION:SERVICES

Modernization of Agra based Ferrous & Nonferrous Foundries under

State Bank of India Project Uptech scheme.

Consultancy for Fuel Efficient Divided Blast Cupola & Air Pollution

Control Equipment in Foundries located in 7 states.

Organized Skill Cum Technology up-gradation programme in 14 Ferrous

& Nonferrous Foundry & Forging clusters.

Preparation of DPR setting-up of Common Facility Center in Brass Metal

Utensil Cluster, Pareo (Bihar).

Technology Up gradation in Agriculture Implements Cluster, Karnal &

Mogha

CONSULTANCY DIVISION:PROJECTS COMPLETED

Implementation of Energy Efficient Solutions in

Batala Foundry Cluster under sponsorship of

European Union.

Implementation of Soft Intervention in Agra

Foundry Cluster, Under MSE-CDP of Govt. of India.

Lean Manufacturing in Agra Foundry Cluster.

CONSULTANCY DIVISION:PROJECTS UNDERTAKEN

1. Development and Manufacturing of critical Nonferrous castings for machine building & Automobile sectors.

2. Process of cyanide free plating of brass developed & demonstrated In association with CSIR in Brass Cluster Moradabad.

3. Conducted Diagnostic study in Brass/Bronze Metal Utensils Clusters at Pareo (Patna) & Bankura (Kenjekura).

4. Setup Common Facility Center in Brass/Bronze Metal Utensils Clusters at Pareo (Patna). For development of New Nonferrous Value Added Products.

SERVICES RENDERED TO NON FERROUS

SECTOR

2012-13 2013-14 2014-150

50

100

150

200

250

LONG TERM SHORT TERM

NUMBER OF TRAINING COURSESCONDUCTED IN LAST 3 YEARS

2012-13 2013-14 2014-150

100

200

300

400

500

600

700

800

900

1000

UNITS ASSISTED

NUMBER OF UNIT ASSISTEDIN LAST 3 YEARS

PPDC Revenue jumps 8 folds in Q1 of 2014

Establishment of new Hi-Tech Lab

Undertaken project on Implementation of Energy Efficient

Solutions in Batala/ Amritsar Foundry Cluster and assisted

200 Foundry units.

Opening up of Extension Centre at Coimbatore for rendering

services for Casting Simulation and Skill Development for

Ferrous & Nonferrous Industries.

INITIATIVES /ACHIEVEMENTS

Tie-up with Universities and other educational institutions

for conducting Skill Development and high-end

management programmes.

Tie-up with MSME Casting Manufacturers for imparting

training for skill development with learn and earn concept.

Opening International Collaboration Desk for facilitating

MSME Casting and Forging Units for technology transfer ,

market tie-up, joint ventures etc.

Financial Year No. of MSME units

Assisted

No. of Trainees Trained

Total Revenue Achieved

2014-15 924 19600 1700.10 Lakhs

2013-14 531 4826 491.46 Lakhs

2012-13 274 943 126.08 Lakhs

PERFORMANCE(PHYSICAL & FINANCIAL)

1. Conducting Diagnostic Study of Cluster2. Implementation of Soft Intervention3. Preparation of D P R4. Implementation of Hard Intervention5. Setting up of Common Facility Centre

MSME- CLUSTER DEVELOPMENT PROGRAMME

• MAJOR ACTIVITIES UNDER SOFT INTERVENTION (Project cost – 25 lakhs, GOI Grant - 18 Lakhs)1. Trust building among various Cluster Actors2. Capacity Building through Focused Training3. Technology Upgradation 4. Exposure visit to Technically Advanced Clusters.5. Training for Skill Development6. Establishment of QMS in Cluster Units7. Launching Common Website on the Cluster.

MSME- CLUSTER DEVELOPMENT PROGRAMME

• MAJOR ACTIVITIES UNDER HARD INTERVENTION ((Project cost – 15 Crores, GOI Grant – 10.5 Crores)1. Formation of SPV (Special Purpose Vehicle)2. Preparation of DPR for setting up of Common

Facility Centre.3. Setting up of Common Facility Centre.4. Handing over of CFC to SPV/ Industry Association

for its Smooth Operation.

MSME- CLUSTER DEVELOPMENT PROGRAMME

THANK YOU