tehnical data sheet astro x-series ce pipe wrap ul · astro x series ce pipe wrap ul are designed...

Astroflame (Fireseals) LTD : Unit 8 , I.O Centre : Stephenson Road : Segensworth : Fareham : PO15 5RU T - 01329 844500 : F - 01329 844600 : W - www.astroflame.com : E - [email protected]

P A S S I V E F I R E S T O P S Y S T E M S

Revision 8 - 16th July 2021

Technical Data Sheet

Astro X Series CE Pipe Wrap UL

ETA - 20-1117CE-2812-CPR-JA5083

CF 5409

http://www.astroflame.com

mailto:sales%40astroflame.com?subject=

E - [email protected] - www.astroflame.comF - 01329 844600 T - 01329 844500


ETA - 20-1117

> Technical Data General Product Description > Page 1

> Technical Data Intended Use > Page 1

> Technical Data Flexible walls > Page 1

> Technical Data Rigid walls > Page 1

> Technical Data Rigid floor > Page 1-3

> Technical Data Astro X Series CX Pipe Wrap UL EN 1366-3 For A Flexible Wall System > Page 4

> Technical Data Astro X Series CX Pipe Wrap UL EN 1366-3 1366-3 For A Rigid Wall System > Page 5

> Technical Data PVC-U pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall > Page 6

> Technical Data PP pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall > Page 7

> Technical Data PE pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall > Page 8

> Technical Data Astro X Series CX Pipe Wrap UL EN 1366-3 For A Rigid Floor System > Page 9

> Technical Data PVC-U pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor > Page 10

> Technical Data PP pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor > Page 11

> Technical Data HDPE pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor > Page 12

> Technical Data Astro X Series CX Pipe Wrap UL EN 1366-3 1366-3 In An Astro Batt For A Flexible Wall System > Page 13

> Technical Data Astro X Series CX Pipe Wrap UL EN 1366-3 1366-3 In An Astro Batt Patress For A Flexible Wall System > Page 14

Certificate of Approval No CF 5409

> Technical Data Certificate of Approval General > Page 15-16

> Technical Data Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) - Approval Matrix Floors 150mm minimum thickness. > Page 17-23

> Technical Data Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) - Approval Matrix Walls 100mm minimum thickness. > 4-31





Page 1

ETA - 20-1117CE-2812-CPR-JA5024

General Product Description

Astro X Series CE Pipe Wrap UL are designed and tested to seal service penetration apertures containing plastic and metallic pipes, pipes withinsulation, using thermoplastic composites based on graphite Intumescent technology. Developed to provide a high volume expansion andpressure seal during a fire. The Astro X Series CE Pipe Wrap UL offers EI120 tested to EN1366-3, the maximum diameter being 250mm, theultra thin design of Astro X Series CE Pipe Wrap UL ensuring that they can be installed in to the tightest of locations.

Astro X Series CE Pipe Wrap UL can be installed in flexible wall, rigid wall, rigid floor constructions and in Batt seals. They are compatible withpolypropylene (PP), polyethylene (PE) and polyvinylchloride (PVC) pipes. Astro X Series CE Pipe Wrap UL is tested with end cappingconfigura-tions that cover U/C pipes.

Astro X Series CE Pipe Wrap UL is installed around combustible pipes to form a penetration seal used to reinstate the fire resistance perofrmance of wall and floor constructions, where they have been provided with apertures for the penetration of combustible pipe services.

Astro X Series CE Pipe Wrap UL is installed around the pipe at the soffit and upper face of floors and both faces of walls, depending on application and by applying a number of passes to reach the required thickness. Fixing specifications and number of passes are detailed In Annex A.

Astro X Series CE Pipe Wrap UL can be used with Astro Intu Mastic to seal the space between the combustible pipe and the aperture to closegap sizes as specified in Annex A.

The applicant has submitted a written declaration that the product and/or constituents of the product contains no substances which havebeen classified as dangerous according to Directive 67/548/EEC and Regulation (EC) No. 1272/2008 and listed in the ‘indicative list ondangerous substances’ of the EGDS – taking into account the installation conditions of the construction product and the release scenariosresulting from there.

In addition to the specific clauses relating to dangerous substances contained in this European Technical Assessment, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the Construction Products Regulation, these requirements need also to be complied with, when and where they apply.

The use category of Astro X Series CE Pipe Wrap UL in relation to BWR 3 (Hygiene, health and environment) is IA1, S/W3.

External use- ETAG 026-2 (used as European Assessment Document EAD) Type X: Intended for use in conditions exposed to weathering.

Specification Of The Intended Use In Accordance With The Relevant EAD

Intended Use

The intended use of Astro X Series CE Pipe Wrap UL is to reinstate the fire resistance performance of wall and floor constructions, where theyare penetrated by various combustible pipe services.

The specific elements of construction that the system Astro X Series CE Pipe Wrap UL may be used is as follows:

Flexible walls:

The wall must have a minimum thickness of 100 mm and comprise timber or steel studs line on both faces with minimum 2 layers of 12.5 mmthick, ‘Type F’ Gypsum boards according to EN 520. In timber stud walls, no part of the penetration seal shall be closer than 100mm to a stud,and minimum 100 mm of insulation of class A1 or A2 according to EN 13501-1, is provided within the cavity between the penetration seal andthe stud.

Rigid walls:

The wall must have a minimum thickness of 100 mm and comprise of concrete, aerated concrete or masonry, with a minimum density of 650km/m3.

Rigid floor:

The floor must have a minimum thickness of 150 mm and comprise of concrete, aerated concrete or masonry, with a minimum density of 650 km/m3.

**Please note this document contains both European technical data and Certifire data. For specific details to Certifire data please refer to pages 15-31 or separate Certifire certificate download.**

**Where relevant Non combustible fixings are to be used in line with test data to secure the product to the relevant substrate. Please contact us for further details.**





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ETA - 20-1117CE-2812-CPR-JA5024

The supporting construction must be classified in accordance with EN 13501-2 for the required fire resistance period.

The system Astro X Series CE Pipe Wrap UL may be used to provide a penetration seal with specific combustible pipes, single only.

Apertures in the separating element shall be maximum 10 mm diameter oversize with respect to the pipe diameter. The remaining annularspace/gap shall be infilled with Astro Intu Mastic for the purpose of providing a smoke seal. Apertures for the penetration of pipes shall beseparated by a minimum of 200 mm.

The provisions made in this European Technical Assessment are based on an assumed working life of the system Astro X Series CE Pipe Wrap ULof 10 years, The indications given on the working life cannot be interpreted as a guarantee given by the producer, but are to be regarded onlyas a means for choosing the right products in relation to the expected economically reasonable working life of the works.

Type X: Intended for use out door and indoor or in conditions exposed to weathering -20 to +70.

Product Type: Wrap Intended use: Pipe Closure Device

Basic requirement for construction

workBasic Requirement Performance

BWR 1 Mechanical resistance and stability

None Not relevant

BWR 2 Safety in case of fire

EN 13501-1 Reaction to fire Class E

EN 13501-2 Resistance to fire Annex A

BWR 3 Hygiene, Health and the Environment

EN 1026:2000 Air permeability No performance determined

ETAG 026-3 Annex C Water permeability No performance determined

Declaration by manufacturer Release of dangerous substances Use category IA1, S/W3 Declaration

of manufacturer

BWR 4 Safety in use

EOTA TR 001:2003 Mechanical resistance and stability No performance determined

EOTA TR 001:2003 Resistance to impact / movement No performance determined

EOTA TR 001:2003 Adhesion No performance determined

BWR 5 Protection against noise

EN 10140-2/ EN ISO 717-1 Airborne sound insulation No performance determined

BWR 6 Energy, Economy and Heat Retention

EN 12664, EN 12667 or EN 12939 Thermal properties No performance determined

EN ISO 12572 EN 12086 Water vapour permeability No performance determined

Performance Of The Product And References To The Methods Used For Its Assessment





Page 3

ETA - 20-1117CE-2812-CPR-JA5024

General aspects relating to fitness for use

EOTA TR 024: 2009 Durability and serviceability X

Assessment And Verification Of Constancy Of Performance (Hereinafter AVCP) System Applied, With References To Its Legal base

According to the decision 1999/454/EC of the European Commission the system of assessment and verification of constancy of performance (see Annex V to the Regulation (EU) No 305/2011) given in the following table apply:

Products Intended uses Level or Class System

Fire stopping and fire sealing products

For fire compartmentation and / or fire protection or fire performance Any System 1

Technical Details Necessary For The Implementation Of The AVCP System, As Provided For In The Applicable EAD.

EN 1026 - Window and doors - Air permeability - Test method

EN 1329-1 - Plastics piping systems for soil and waste discharge (low ad high temperature) within the building structure - Unplasticized poly(vinyl chloride) (PVC-U)

EN 1366-3 - Fire resistance tests for service installations - Part 3: Penetration seals

EN 1451-1 - Plastic piping systems for soil and waste discharge (low and high temperature) within the building structure - Polypropylene (PP) -Part 1: Specifications for pipes, fittings and the system

EN 1453-1 - Plastic piping systems with structured - wall pipes for soil and waste discharge (low and high temperature) inside buildings - Unplasticized poly(vinyl chloride) (PVC-U)

EN 1519-1 - Plastics piping systems for soil and waste discharge (low and high temperature) within the building structure - Polyethylene (PE) -Part 1: Specifications for pipes, fitting and the system

EN 1566-1 - Plastic piping systems for soil and waste discharge (low and high temperature) within the building structure - Chlorinated poly(vinylChloride) (PVC-C) - Part 1: Specifications for pipes, fittings and the system

EN 12201-2 - Plastics piping systems for water supply, and for drainage and sewerage under pressure - Polyethylene (PE) - Part 2: Pipes

EN 12666-1 - Plastics piping systems for non-pressure underground drainage and sewerage - Polyethylene (PE) - Part 1: Specifications for pipes,fittings and the system

EN 13501 - Fire classification of construction products and building elements - Part 1: Classification using test data from reaction to fire testsPart 2: Classification using test data from fire resistance tests, excluding ventilation services

EN ISO 1452 - Plastic piping systems for water supply and for buried and above-ground drainage and sewerage under pressure - Unplasticizedpoly(Vinyl Chloride) (PVC-U)6

EN ISO 15493 - Plastics piping systems for industrial applications - Acrylonitrile-butadiene-styrene (ABS), unplasticized poly(vinyl chloride)(PVC-U) and chlorinated poly(vinyl chloride) (PVC-U) - Specifications for components and the system; Metric series

EN ISO 15494 - Plastic piping systems for industrial applications - Polybutene (PB), polyethylene (PE) and polypropylene (PP) - Specifications forcomponents and the system; metric series

EN ISO 15874 - Plastic piping systems for hot an cold water installations - Polypropylene (PP)





Page 4

ETA - 20-1117CE-2812-CPR-JA5024

Wall construction with thickness of minimum 100 mm Penetration seal with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible orrigid wall

Construction details: Combustible pipes fitted with a single Astro X Series CE Pipe Wrap UL to both sides. Maximum 10 mm annular space filledwith Astro Intu Mastic.

q Astro X Series CE Pipe Wrap UL

w Astro INTU mastic bead

e r Combustible pipe penetration: • PP - 32mm to 250mm• PVC, PE - 32mm to 200mm

t Flexible wall

DET 43-0001 Date: 20/08/2016

ASTRO X SERIES CE PIPE WRAP UL EN 1366-3 FOR A FLEXIBLE WALL SYSTEM

Page 5 of 23

ASTRO X-SERIESCE PIPE WRAP UL®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame LtdUnit 8, The I O Centre

Stephenson RoadSegensworth, FarehamHampshire, PO15 5RU

Wall construction with thickness of minimum 100 mm Penetration seal with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall

Construction details: Combustible pipes fitted with a single Astro X Series CE Pipe Wrap UL to both sides. Maximum 10 mm annular space filled with Astro Intu Mastic.

ETA - 20-1117CE-2812-CPR-JA5083





Page 5

ETA - 20-1117CE-2812-CPR-JA5024



e r Combustible pipe penetration: • PP - 32mm to 250mm• PVC, PE - 32mm to 200mm

t Rigid Wall

DET 43-0002 Date: 20/08/2016

ASTRO X SERIES CE PIPE WRAP UL EN 1366-3 FOR A RIGID WALL SYSTEM

Page 6 of 23






ETA - 20-1117CE-2812-CPR-JA5083





Page 6

ETA - 20-1117CE-2812-CPR-JA5024

PVC-U pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall

PVC-U pipes according to EN 1452 with Astro X Series CE Pipe Wrap UL.

Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Flexible Wall or Rigid (min 100 mm thick) PVC Pipes

Penetration Specification Wrap Reference Intumescent Material Annulus Space (mm) Classification

PVC Pipe 50 mm ø1.8mm wall thickness

50 mm Astro XSeries CE Pipe Wrap

UL

40 mm (W) x 4 mm(T) 4 EI 120 U/C



UL 40 mm (W) x 8 mm(T) 10

EI 90 U/C



UL

EI 120 U/CPVC Pipe 200 mm ø 7.7mm wall thickness


UL 40 mm (W) x 10 mm(T) 12



UL

Page 7 of 23






PVC-U pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall

PVC-U pipes according to EN 1452 with Astro X Series CE Pipe Wrap UL.

Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Flexible Wall or Rigid (min 100 mm thick) PVC Pipes


PVC Pipe 50 mm ø 1.8mm wall thickness

50 mm Astro X Series CE Pipe Wrap

UL

40 mm (W) x 4 mm (T) 4 EI 120 U/C



UL 40 mm (W) x 8 mm (T) 10

EI 90 U/C



UL

EI 120 U/CPVC Pipe 200 mm ø 7.7mm wall thickness


UL 40 mm (W) x 10 mm (T) 12



UL

ETA - 20-1117CE-2812-CPR-JA5083





Page 7

ETA - 20-1117CE-2812-CPR-JA5024

PP pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall

PP pipes according to EN 1451 with Astro X Series CE Pipe Wrap UL

Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Flexible Wall or Rigid (min 100 mm thick) PP Pipes


PP Pipe 50 mm ø 2.9mm wall thickness

50 mm Astro X SeriesCE Pipe Wrap UL 40 mm (W) x 4 mm (T) 4 EI 120 U/C


160 mm Astro X SeriesCE Pipe Wrap UL

40 mm (W) x 8 mm (T) 10

E 120 U/CEI 90 U/C


160 mm Astro X SeriesCE Pipe Wrap UL EI 120 U/C



40 mm (W) x 10 mm (T) 12

E 120 U/CEI 90 U/C




250 mm Astro X SeriesCE Pipe Wrap UL 40 mm (W) x 14 mm (T) 14 E 120 U/C

EI 20 U/C

Page 8 of 23






PP pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall

PP pipes according to EN 1451 with Astro X Series CE Pipe Wrap UL

Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Flexible Wall or Rigid (min 100 mm thick) PP Pipes


PP Pipe 50 mm ø 2.9 mm wall thickness

50 mm Astro X Series CE Pipe Wrap UL

40 mm (W) x 4 mm (T) 4 EI 120 U/C


160 mm Astro X Series CE Pipe Wrap UL 40 mm (W) x 8 mm

(T) 10

E 120 U/CEI 90 U/C


160 mm Astro X Series CE Pipe Wrap UL EI 120 U/C


200 mm Astro X Series CE Pipe Wrap UL 40 mm (W) x 10 mm

(T) 12

E 120 U/CEI 90 U/C





40 mm (W) x 14 mm (T) 14 E 120 U/C

EI 20 U/C

ETA - 20-1117CE-2812-CPR-JA5083





Page 8

ETA - 20-1117CE-2812-CPR-JA5024

Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Flexible Wall or Rigid (min 100 mm thick) PE Pipes

PenetrationSpecification Wrap Reference Intumescent Material Annulus Space (mm) Classification

PE Pipe 50 mm ø 2.9 mm wall thickness

50 mm Astro X SeriesCE Pipe Wrap UL 40 mm (W) x 4 mm (T) 4 EI 120 U/C



40 mm (W) x 8 mm (T) 10EI 15 U/C





40 mm (W) x 10 mm (T) 12EI 15 U/C



PE pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall

PE pipes according to DIN 8047/8075 and EN ISO 15494 with Astro X Series CE Pipe Wrap UL..

Page 9 of 23






Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Flexible Wall or Rigid (min 100 mm thick) PE Pipes

PenetrationSpecification Wrap Reference Intumescent Material Annulus Space

(mm) Classification


50 mm Astro X Series CE Pipe Wrap UL 40 mm (W) x 4 mm (T) 4 EI 120 U/C



40 mm (W) x 8 mm (T) 10EI 15 U/C





40 mm (W) x 10 mm (T) 12EI 15 U/C



PE pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of flexible or rigid wall

PE pipes according to DIN 8047/8075 and EN ISO 15494 with Astro X Series CE Pipe Wrap UL.

ETA - 20-1117CE-2812-CPR-JA5083





Page 9

ETA - 20-1117CE-2812-CPR-JA5024

Resistance to Fire Classification of Astro X Series CE Pipe Wrap UL

Floor construction with thickness of minimum 150 mm

Penetration seal with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor

Construction details: Combustible pipes fitted with a single Astro X Series CE Pipe Wrap UL to both sides. Maximum 10 mm annular space filledwith Astro Intu Mastic.

w Astro INTU Mastic Bead


e Combustible pipe penetration: • PP, PVC, PE - 32mm to 200mm

DET 43-0003 Date: 20/08/2016

ASTRO X SERIES CE PIPE WRAP UL EN 1366-3 FOR A RIGID FLOOR SYSTEM

Page 10 of 23






Unique identification code of product-type: XSPWUL

Resistance to Fire Classification of Astro X Series CE Pipe Wrap UL

Floor construction with thickness of minimum 150 mm

Penetration seal with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor

Construction details: Combustible pipes fitted with a single Astro X Series CE Pipe Wrap UL to both sides. Maximum 10 mm annular space filled with

Astro Intu Mastic.

ETA - 20-1117CE-2812-CPR-JA5083

r Rigid Floor





Page 10

ETA - 20-1117CE-2812-CPR-JA5024

Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Rigid Floor (min 150 mm thick) PVC Pipes




1 Layer of 40 mm (W) x 2 mm (T)1 Layer of 40 mm (W) x 2 mm (T)

Combined Thickness40 mm (W) x 4 mm (T)

4 EI 120 U/C



40 mm (W) x 10 mm (T) 12EI 120 U/C



PVC-U pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor

PVC-Upipes according to EN 1452 with Astro X Series CE Pipe Wrap UL.

Page 11 of 23






Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Rigid Floor (min 150 mm thick) PVC Pipes






4 EI 120 U/C



40 mm (W) x 10 mm (T) 12EI 120 U/C



PVC-U pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor

PVC-Upipes according to EN 1452 with Astro X Series CE Pipe Wrap UL.

ETA - 20-1117CE-2812-CPR-JA5083





Page 11

ETA - 20-1117CE-2812-CPR-JA5024

Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Rigid Floor (min 150 mm thick) PP Pipes


PP Pipe 50 mm ø 2.9 mmwall thickness




4 EI 120 U/C



40 mm (W) x 10 mm (T) 10

E 20 U/CEI 15 U/C



E 120 U/CEI 90 U/C

PP pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor

PP pipes according to EN 1451 with Astro X Series CE Pipe Wrap UL.





Page 12

ETA - 20-1117CE-2812-CPR-JA5024

Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Rigid Floor (min 150 mm thick) HDPE Pipes


HDPE Pipe 50 mm ø 2.9mm wall thickness




4 EI 120 U/C



40 mm (W) x 10 mm (T) 12EI 120 U/C



HDPE pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor

HDPE pipes according to DIN 8047/8075 and EN1519 with Astro X Series CE Pipe Wrap UL.

Page 13 of 23






Astro X Series CE Pipe Wrap UL, Friction Fitted Flush to Both Sides of Rigid Floor (min 150 mm thick) HDPE Pipes






4 EI 120 U/C



40 mm (W) x 10 mm (T) 12

EI 120 U/C

HDPE Pipe 200 mm ø 11.4

mm wall thickness


HDPE pipes with Astro X Series CE Pipe Wrap UL fixed to both sides of rigid floor

HDPE pipes according to DIN 8047/8075 and EN1519 with Astro X Series CE Pipe Wrap UL.

ETA - 20-1117CE-2812-CPR-JA5083





Page 13

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r Combustible pipe penetration: • PP, PVC, PE - 32mm to 200mm

t Flexible Wall

e Astro Batt 50mm

ASTRO X SERIES CE PIPE WRAP UL EN 1366-3 IN AN ASTRO BATT FOR A FLEXIBLE WALL SYSTEM

DET 43-0004 Date: 20/08/2016

Page 14 of 23










Page 14

ETA - 20-1117CE-2812-CPR-JA5024


w Astro INTU Mastic bead

t Combustible pipe penetration: • PP, PVC, PE - 32mm to 200mm

y Flexible Wall

e Astro Batt 50mm

r Fixing 4 x 70mm Wood screw & penny washer

ASTRO X SERIES CE PIPE WRAP UL EN 1366-3 IN AN ASTRO BATT PATRESS FOR A FLEXIBLE WALL SYSTEM

DET 43-0005 Date: 20/08/2016

Page 15 of 23






e

r





CERTIFIRENO. CF 5409

Page 15

CERTIFICATE OF APPROVALNo CF 5409

This is to certify that, in accordance with TS00 General Requirements for Certification of Fire Protection Products

The undermentioned products of

ASTROFLAME (FIRESEALS) LIMITEDUnit 8, The I.O Centre, Stephenson Road, Segensworth, Fareham,

Hampshire, PO15 5RUTel: 01329 844 500

Have been assessed against the requirements of the Technical Schedule(s) denoted below and are approved for use subject to the conditions appended hereto:

CERTIFIED PRODUCTASTRO X SERIES CE PIPE WRAP UL

TECHNICAL SCHEDULETS 03 Penetration Sealing Systems

‘Certifire certification and any product label is only applicable to the specific scope and field of application as defined within the current and valid Certifire certificate number CF5409. Any additional details, amendments or additions to the product, or any use outside the scope or field of application, outside of that stated within

certificate number CF5409 has not been reviewed or approved by Warringtonfire’.






Page 16

1. This approval relates to the use of the ASTRO X SERIES CE PIPE WRAP UL for the fire protection where services are penetrating walls. The detailed scope is given in the Approval Matrix included in this certificate. This shows the thickness and acceptable services for ASTRO X SERIES CE PIPE WRAP UL required to provide fire resistance periods in accordance with BS EN 1366-3: 2009 of up to 120 minutes for differing services and substrate constructions. The scope of certification complies with guidelines stated in the ASFP Red Book: 3rd Edition for 3rd party certification schemes.

2. This certification is provided to the client for their own purposes and we cannot opine on whether it will be accepted by Building Control authorities or any other third parties for any purpose.

3. The product is approved on the basis of: i.) Initial type testing ii.) Audit testing at the frequency specified in TS03 iii.) A design appraisal against TS03 iv.) Inspection and surveillance of factory production control

4. The walls shall be at least 100 mm thick and have at least the same fire rating as that required for the penetration seal. The floors shall be at least 150 mm thick and have at least the same fire rating as that required for the penetration seal.

5. The services which may be fitted through the seals are PVC, ABS, PP and HDPE pipes of various sizes, as detailed within the Approval Matrix included in this Certificate.

6. The approval relates to ongoing production. Product and/or its immediate packaging is identified with the manufacturers’’ name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application where appropriate.

Further Information

Further information regarding the details contained in this data sheet may be obtained from ASTROFLAME (FIRESEALS) LIMITED (Tel: 01329 844500)

Further information regarding CERTIFIRE certification and other approved products can be obtained from CERTIFIRE (Tel: 01925 646777)






Page 17

Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) - Approval Matrix Floors 150mm minimum thickness.

Product Name: Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) Installed Both Sides of Minimum 150mm thick Rigid Floor

Maximum Annulus: 12mm filled with min. 5mm deep Astro INTU Mastic

Penetration Specification (PVC-U Pipes) Integrity Insulation

Intumescent Material Width x Thickness (mm)

U/C C/COuter Diameter (mm) Wall Thickness (mm)

Min. Max. Min. Max. Integrity Insulation

32 50 1.8 1.8 40 x 2

60 mins 60 mins

51 61 2.2

3.5 40 x 462 71 2.6

72 82 3.1

83 93 3.5

5.2 40 x 694 103 3.9

104 115 4.4

116 126 4.8

7.5 40 x 8127 136 5.2

137 146 5.6

147 160 6.1

161 171 6.6

9.6 40 x 10172 181 7.0

182 191 7.3

192 200 7.7

Floors:The floors shall be a minimum of 150 mm thick, constructed from concrete/masonry with a minimum density 650 kg/m3. The floor shall have at least the same fire resistance performance as that required of the Astroflame Astro X Series CE Pipe Wrap UL (Universal Length).

Application Technique:

Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) is folded around the pipe, using complete layers only, secured tightly with adhesive tape and inserted into the annular space between the pipe and the floor, fitted flush to the slab on both sides. A minimum 5mm deep bead of Astro INTU Mastic acrylic sealant is then applied over the wraps.

Service Support Requirements:

Services should be rigidly supported via steel angles, hangers or channels, not further than 400 mm from the upper surface of the seal.






Page 18








32 50 1.8 1.8 40 x 2

120 mins 90 mins

51 61 2.2

3.1 40 x 462 71 2.6

72 82 3.1

83 93 3.5

4.4 40 x 694 103 3.9

104 115 4.4

116 126 4.8

6.1 40 x 8127 136 5.2

137 146 5.6

147 160 6.1

161 171 6.6

7.7 40 x 10172 181 7.0

182 191 7.3

192 200 7.7



The Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) is folded around the pipe, using complete layers only, secured tightly with adhesive tape and inserted into the annular space between the pipe and the floor, fitted flush to the slab on both sides. A minimum 5mm deep bead of Astro INTU Mastic acrylic sealant is then applied over the wraps.








Page 19






U/C C/C

Outer Diameter (mm) Wall Thickness (mm)


32 50 1.8 1.8 40 x 2 120 mins 120 mins











Page 20




Penetration Specification (PP Pipes) Integrity Insulation




32 50 2.9 2.9 40 x 2

15 mins 15 mins

51 61 3.0

6.2 40 x 462 71 3.2

72 82 3.3

83 93 3.5

9.5 40 x 694 103 3.6

104 115 3.8

116 126 3.9

14.1 40 x 8127 136 4.0

137 146 4.2

147 160 4.4

161 171 4.5

18.2 40 x 10172 181 4.6

182 191 4.8

192 200 4.9











Page 21








32 50 2.9 2.9 40 x 2

120 mins 90 mins

51 61 4.0

6.2 40 x 462 71 5.0

72 82 6.2

83 93 7.3

9.5 40 x 694 103 8.3

104 115 9.5

116 126 10.7

14.1 40 x 8127 136 11.7

137 146 12.7

147 160 14.1

161 171 15.2

18.2 40 x 10172 181 16.3

182 191 17.3

192 200 18.2











Page 22






U/C C/C



32 50 2.9 2.9 40 x 2 120 mins 120 mins











Page 23




Penetration Specification (PE Pipes) Integrity Insulation


U/C C/C



32 50 1.8 1.8 40 x 2

120 mins 120 mins

51 61 3.0

4.7 40 x 462 71 3.2

72 82 3.3

83 93 3.5

6.6 40 x 694 103 3.6

104 115 3.8

116 126 3.9

9.1 40 x 8127 136 4.0

137 146 4.2

147 160 4.4

161 171 4.5

11.4 40 x 10172 181 4.6

182 191 4.8

192 200 4.9











Page 24

Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) - Approval Matrix Walls 100mm minimum thickness.

Product Name: Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) Installed Both Sides of Minimum 100mm thick Wall






32 50 1.8 1.8 40 x 2

90 mins 90 mins

51 61 2.2

4.0 40 x 462 71 2.6

72 82 3.1

83 93 3.5

6.4 40 x 694 103 3.9

104 115 4.4

116 126 4.8

9.5 40 x 8127 136 5.2

137 146 5.6

147 160 6.2

161 171 6.6

9.6 40 x 10172 181 7.0

182 191 7.4

192 200 7.7

Walls:

The walls shall be a minimum of 100 mm thick. All walls shall have at least the same fire rating as that required of the Astroflame Astro X Series CE Pipe Wrap UL (Universal Length). Rigid walls should comprise concrete or masonry blocks/bricks of a minimum 450kg/m3 density. Flexible walls should be comprised of gypsum ‘type F’ plasterboard in accordance with EN 520, with at least 2No layers, each a minimum of 12.5mm thick, to each side. Cavity wall mineral wool insulation must be installed, of minimum nominal density 100 kg/m3 and minimum nominal thickness 50mm.


The Astroflame Astro X Series CE Pipe Wrap UL (Universal Length) is folded around the pipe, using complete layers only, secured tightly with adhesive tape and inserted into the annular space between the pipe and the wall, fitted flush to the face of the wall on both sides. A minimum 5mm deep bead of Astro INTU Mastic acrylic sealant is then applied over the wraps.


Services should be rigidly supported via steel angles, hangers or channels, not further than 400 mm from the surface of the seal, on both sides of the wall.






Page 25






U/C C/C



32 50 1.8 40 x 2

120 mins 120 mins160 9.5 40 x 8

200 7.7 9.6 40 x 10

Walls:

The walls shall be a minimum of 100 mm thick. All walls shall have at least the same fire rating as that required of the Astroflame Astro X Series CE Pipe Wrap UL (Universal Length). Rigid walls should comprise concrete or masonry blocks/bricks of a minimum 450kg/m3 density. Flexible walls should be comprised of Gypsum ‘type F’ plasterboard in accordance with EN 520, with at least 2No layers, each a minimum of 12.5mm thick, to each side. Cavity wall mineral wool insulation must be installed, of minimum nominal density 100 kg/m3 and minimum nominal thickness 50mm.










Page 26








32 50 2.9 2.9 40 x 2

120 mins 20 mins

51 61 3.0

6.3 40 x 462 71 3.1

72 82 3.2

83 93 3.3

9.8 40 x 694 103 3.4

104 115 3.6

116 126 3.7

14.6 40 x 8127 136 3.8

137 146 3.9

147 160 4.0

161 171 4.2

18.2 40 x 10172 181 4.5

182 191 4.7

192 200 4.9

250 10.1 40 x 12

Walls:











Page 27




Penetration Specification (PP Pipes) Integrity InsulationIntumescent

Material Width x Thickness

(mm)



32 50 2.9 2.9 40 x 2

120 mins 90 mins

51 61 3.0

6.3 40 x 462 71 3.1

72 82 3.2

83 93 3.3

9.8 40 x 694 103 3.4

104 115 3.6

116 126 3.7

14.6 40 x 8127 136 3.8

137 146 3.9

147 160 4.0

161 171 4.2

18.2 40 x 10172 181 4.5

182 191 4.7

192 200 4.9

Walls:











Page 28




Penetration Specification (PP Pipes) Integrity InsulationIntumescent

Material Width x Thickness (mm)



32 50 2.9 2.9 40 x 2

120 mins 120 mins

51 61 4.1

6.3 40 x 4 62 71 5.1

72 82 6.3

83 93 7.5

9.8 40 x 6 94 103 8.5

104 115 9.8

116 126 11.0

14.6 40 x 8 127 136 12.0

137 146 13.1

147 160 14.6

161 171 15.6

18.2 40 x 10 172 181 16.5

182 191 17.4

192 200 18.2

Walls:











Page 29




Penetration Specification (PE Pipes) Integrity InsulationIntumescent

Material Width x Thickness (mm)



32 50 2.9 2.9 40 x 2

15 mins 15 mins

51 61 3.1

4.8 40 x 462 71 3.3

72 82 3.5

83 93 3.7

6.8 40 x 694 103 3.9

104 115 4.1

116 126 4.3

9.5 40 x 8127 136 4.5

137 146 4.6

147 160 4.9

161 171 4.2

18.4 40 x 10172 181 4.5

182 191 4.7

192 200 4.9

Walls:











Page 30








32 50 2.9 2.9 40 x 2

90 mins 90 mins

51 61 3.6

4.8 40 x 462 71 4.2

72 82 4.8

83 93 5.5

6.8 40 x 694 103 6.1

104 115 6.8

116 126 7.5

9.5 40 x 8127 136 8.1

137 146 8.7

147 160 9.5

161 171 11.9

18.4 40 x 10172 181 14.2

182 191 16.4

192 200 18.4

Walls:











Page 31






U/C C/C



32 50 2.9 40 x 2

120 mins 120 mins200 18.4 40 x 10

Walls:










As part of our policy of ongoing improvements, we reserve the right to modify, alter or change product specifications without giving notice. Product illustrations are representations only. All information contained in this document is provided for guidance only, and as ASTROFLAME (FIRE SEALS) LTD has no control over the specific application or installation methods of the products, or of the prevailing site conditions, no warranties expressed or implied are intended to be given as to the actual performance of the products mentioned or referred to, and no liability whatsoever will be accepted for any loss, damage or injury arising from the use of the information given of products mentioned or referred to herein.

The above information to the best of our knowledge is true and accurate and based upon current test data and is supplied for your guidance only. Customers should satisfy themselves to the suitability of the product based on the products limitation of applications and that the product is fit for purpose for their intended use and no guarantee is given or implied since the conditions of actual use are beyond our control. ASTROFLAME (FIRE SEALS) LTD, disclaim any liability for loss, damage or other expense arising from the use of information, data or products mentioned or referred to and reserve the right to change any details or specifications without notice. If you are in any doubt as to the suitability of this product for your intended application please contact our technical team on 01329 844500 or email [email protected] and we will contact you.

Installation

We have technical representatives who provide assistance in the selection and specification of the products on this site and should be consulted for exact installation and product suitability. Ensure an early engagement with ourselves, designers, main contractor and specialist installers before any installation. Other trades and/or manufacturers may need to be consulted. For in-depth information, specification and technical advice please call our Head Office on tel 01329 844 500 or email [email protected]

Maintenance

All interested parties, designer, specifier, main contractor and specialist installers should provide access to allow the fire stopping seals to be regularly inspected and maintained, as well as records kept of such maintenance at minimum periods of 12 months, as required by the Regulatory Reform Order, and repaired if necessary. Reference should be made to ASFP TGD 17 – Code of Practice for the Installation and Inspection of Fire Stopping.

Competency

It is vital that those entrusted to design or install a fire stopping product have the necessary levels of competence to undertake the task professionally and thoroughly. The level of competency required will be commensurate with the expected complexity of the building. All designers must eliminate, reduce or control foreseeable risks that may arise during installation, construction or maintenance when preparing or modifying designs. Clients should ensure that the principal designer and principal contractor carry out their duties under CDM regulations. The ASFP foundation course in passive fire protection provides essential knowledge as part of demonstrating competency and understanding inthis key fire protection specialism.

Additional Notes

Please refer to the ETA/Certifire sheet for fields of application for this product. For further information on installation requirements please refer to the pipe manufacturer data and wall specification to ensure the compatibility of this product, if in doubt please contact the technical team with services and wall specification on: tel 01329 844 500 or email [email protected]

Page 32



tel:01329844500

tel:01329844500

tehnical data sheet astro x-series ce pipe wrap ul · astro x series ce pipe wrap ul are designed...

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