telescopic handlers - cdnmedia.endeavorsuite.com. the following ... telescopic handler notes note:...

RS6-42RS8-42RS8-44Telescopic Handlers

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Form No.

913273Revision B

February 2008

For machines with the following serial numbers:RS6-42; SN 14235 and upRS8-42/44; SN 16766 and up

913273/BP0208 PRINTED IN U.S.A.

The Table of Contents pages list the page locations ofvarious component groups on the machine.

When ordering service parts, specify the part number,full description, quantity required, and the unit modeland serial number.

Model and serial numbers for this unit are stamped ona plate located inside the operator’s station. The seri-al number is also stamped on the top front of theframe. The following reference shows the breakdownof the serial number:

“Right” and “left” are determined from a positionstanding behind the unit and facing the direction oftravel.

GEHL Company reserves the right to make changesor improvements in the design or construction of anypart of the unit without incurring the obligation toinstall such changes on any unit previously delivered.

Grease fittings and common attaching hardware, suchas cotter pins, set screws, woodruff keys, screws andnuts are included in the parts list, indented below thepart they are associated with, but NOT illustrated,except where a particular routing or special fasteningarrangement must be maintained. The hardware listedis for mounting purposes and is NOT included whenthe part is ordered for replacement.

Standard attaching hardware torque values are pro-vided on the inside back cover. Unless otherwisespecified, all capscrews are Grade 5, cadmium or zincplated; hexagon nuts for Grade 5 capscrews or boltsare Grade 5.

NOTE: This parts manual identifies both stan-dard and optional features for this model.Depending on the features of your machine,some of the items identified in the parts lists may,or may not be included with the machine.

Introduction RS6-42/RS8-42/44

RS642 J Y 01 13201

Model

Year (Y=07, Z=08, etc.)

Month

Unit Number

Engine

PRINTED IN U.S.A. 1 913273/BP0208

Telescopic Handler Notes

NOTE: There are two engine options for thismodel: 115 H.P. and 99 H.P. When orderingparts, be sure to note the reference to the engineon the pages that are dependent on the enginemodel. Machines equipped with an electronicthrottle pedal have a 115 H.P. engine. Machinesequipped with a manual throttle pedal have a 99H.P. engine.

Electronic Throttle(115 H.P. Engine)

Manual Throttle(99 H.P. Engine)

913273/BP0208 2 PRINTED IN U.S.A.

Table of Contents RS6-42/RS8-42/44

IntroductionTable of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Filter Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

CabStandard Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Front and Rear Window (Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Wipers - Front and Rear Window (Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Top and Left Window (Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Cab Door (Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Instrument Panel and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Fuses, Wire Harnesses and Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Front and Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Steering Column Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Tri-Function Cab Components (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Brake and Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Chassis, Covers and TanksOutrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Hoods and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Fuel Tank and Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

PWP (Personnel Work Platform)Personnel Work Platform Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Radio Remote - Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

EngineExternal Components - 115 H.P. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52External Components - 99 H.P. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Air Intake - 115 H.P. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56Air Intake - 99 H.P. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Radiator and Coolers (115 H.P. Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62Radiator and Coolers (115 H.P. Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

TransmissionExternal Components and Driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Torque Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Case and Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76Drive Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78Continued on next page.


Transmission (continued)Charge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79Reverse Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80Forward and Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82Third Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84First and Second Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Electronic Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90Drive Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92Modulation Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

AxlesExternal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Brake and Steering Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96Tie Rods, Steer Cylinder and Center Housing (Front and Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98Differential (Front and Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100Outer End (Front and Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102Brakes (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104Brakes (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

Boom Components Outer Boom (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Outer Boom (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108Outer Boom Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110Intermediate Boom (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112Intermediate Boom (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114Intermediate Boom Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116Intermediate Boom Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118Inner Boom (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120Inner Boom (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122Dynattach® Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

Boom Hydraulics Boom Extend / Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128Slave (Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130Boom Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

Chassis HydraulicsFrame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136Frame Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

Telescopic Handler Table of Contents


HydraulicsHydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144Main Valve - Dual Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146Main Valve - Tri-Function Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148Main Valve - Tri-Function Controller (w/Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150Main Valve - Tri-Function Controller (w/PWP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152Main Valve - Tri-Function Controller (w/PWP and Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . .154Main Valve - Radio Remote Control Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156Dual Controls (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158Dual Controls (w/Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160Dual Controls (w/Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162Dual Controls (All Options except PWP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164Dual Controls (w/PWP Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166Dual Controls (w/PWP and Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168Dual Controls (w/PWP and Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170Dual Controls (w/PWP, Outriggers and Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172Dual Controls (Radio Remote) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174Dual Controls (Radio Remote - w/Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176Dual Controls (Radio Remote - w/Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178Dual Controls (Radio Remote - w/Auxiliary Hydraulics and Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . .180Tri-Function Controller (No Options) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182Tri-Function Controller (w/Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184Tri-Function Controller (w/PWP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186Tri-Function Controller (w/PWP and Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188Tri-Function Controller (Radio Remote) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190Tri-Function Controller (Radio Remote - w/Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192Outrigger Main Valve / Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194

Hydraulic Cylinders Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198Boom Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200Boom Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202Slave (Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208Rotate Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211Fork Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212Axle Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213

Hydraulic Components Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214Master Cylinder Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215Continued on next page.

Table of Contents RS6-42/RS8-42/44


Telescopic Handler Table of Contents

Hydraulic Components (continued)Power Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217Priority Flow Divider Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218Joystick Relief - Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219Pilot Apply Valve - Tri-Function Controller (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220PWP Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221Stabilizing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222Radio Remote Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224Main Valve - Auxiliary Hydraulics Work Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226Outrigger Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228Controller - Tilt / Frame Level (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230Controller - Boom Lift/Extend (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232Controller - Outrigger (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234Controller - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function) . . . . . . . . . . . . . . . . . . . . . . . . . . .236Controller - Tri-Function (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238

AttachmentsCarriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242Fork Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244Rotate Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248180O Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250180O Manual Swing Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252Log/Pipe Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254Truss Boom and Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260

DecalsDecal Application and Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280


Filters RS6-42/RS8-42/44All

3

84 5

12

OIL TransmissionFuel

Primary AirSecondary AirHydraulic

6 7

9

10


Telescopic Handler FiltersAll

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 PRIMARY AIR FILTER (outer) . . . . 1105070 Note a137498 Note b

02 SECONDARY AIR FILTER (inner) . 1105071 Note a137501 Note b

03 L97489 HYDRAULIC FILTER. . . . . . . . . . . . 104c 102173 ENGINE OIL FILTER. . . . . . . . . . . . 105 L99184 TRANSMISSION FILTER . . . . . . . . 106b L98978 FUEL FILTER (99hp engine) . . . . . . 1

07a 105795 FUEL FILTER (115hp engine) . . . . . 1(secondary filter)

08a 105794 FUEL FILTER (115hp engine) . . . . . 1(primary filter)

09a 105818 SEDIMENT BOWL. . . . . . . . . . . . . . 1(without water sensor)

10a 105819 WATER SENSOR . . . . . . . . . . . . . . 1

a Units equipped with a 115 H.P. engine. (electronic throttle pedal)

b Units equipped with a 99 H.P. engine. (manual throttle pedal)

c Use dust seal P/N 102742 as needed


24

16

14

11678

13

15 12

8 11

9765

4

43

2

1

2223

5

272625

15

17

1819 15

21 20

5

10

28

FRONT

INSTRUMENT PANELAND LOAD CHARTS

DASH ACCESS PANELS

29

29

30

32

Cab RS6-42/RS8-42/44Standard Cab



01d 102559 CAB WELDMENT . . . . . . . . . . . . . . 102 102707 BULB SEAL, RIGHT WINDOW. . . . 103 102683 GLASS, RIGHT HAND . . . . . . . . . . 1

103674 SCREEN, RIGHT HAND (option)04 L500057 CLIP, WINDOW . . . . . . . . . . . . . . . . 3

L500055 SCREW, FLANGE . . . . . . . . . . . . . 605 L50051 1/4”-20 WHIZ LOCK NUT. . . . . . . AR06 L500022 WASHER, FLAT (black). . . . . . . . . . 307 L500020 BUSHING, NYLON . . . . . . . . . . . . . 308 L500021 GROMMET, 1/2”ID X 1/4”GROOVE 309 102880 MOUNT, REAR GLASS UPPER . . . 210 L52025 5/16”-18X3/4” BUTT. HD BOLT . . . . 411 L52024 1/4”-20X1” BUTT. HD BOLT . . . . . . 312 102684 GLASS, REAR. . . . . . . . . . . . . . . . . 113 102881 MOUNT, REAR GLASS LOWER . . 114 L50139 1/4” LOCK WASHER. . . . . . . . . . . . 215 L50202 1/4”-20X5/8” BUTT. HD BOLT . . . AR16 102708 BULB SEAL, REAR WINDOW . . . . 117a 102728 PANEL, HEATER. . . . . . . . . . . . . . . 118a 102727 PANEL, DASH COVER . . . . . . . . . . 119 103389 SKID PLATE, BOTTOM (new style) 1

090666 3/8” WHIZ LOCK NUT . . . . . . . . . . 2654024 5/16” LOCK WASHER . . . . . . . . . . 2650486 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2

20 102778 WLDMNT, BRAKE CYL COVER . . . 121 102657 COVER, HYD. CONTROLLERS . . . 1

101550 1/4”-20X3/4” SCREW, PHILP HD. . 522 L66011 INDICATOR/FRAME LEVEL . . . . . . 1

L50417 #8-32X1” SCREW . . . . . . . . . . . . . 223 L69297 PLATE, INCLMT MOUNT . . . . . . . . 1

L52025 5/16”-18X3/4” BUTT. HD BOLT . . . 424 102692 COVER, FUSE PANEL . . . . . . . . . . 1

101550 1/4”-20X3/4” SCREW, PHILP HD. . 4

25 Note b PANEL, DASH . . . . . . . . . . . . . . . . . 126c L63634 LOAD CHART PLATE (metal) . . . . . 2

L69402 LOAD CHART PLATE (plastic). . . AR27 L63887 1/4”-20 U-BOLT . . . . . . . . . . . . . . . . 128 102491 ACCESS STEP (weld on) . . . . . . . 129 103188 GROMMET, 5/8” . . . . . . . . . . . . . . AR30 103371 BRACKET . . . . . . . . . . . . . . . . . . . . 132 L61067 HINGE TUBE (weld on). . . . . . . . . . 3

(when equipped with door option)

-- ITEMS NOT SHOWN--00 104688 PLUG, BLACK 5/8” . . . . . . . . . . . . AR00a L63813 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1

(defroster hole in dash)00 L54002 TREAD STRIP, 6” WIDE . . . . . 4 feet

a Use when not equipped with a heater.

b Refer to “Instrument Panel and Switches” section for information regarding switches and gauges.

c Refer to decal section for load chart decals.

d If ordering a replacement cab that is equippedwith a cab enclosure (all the windows and door),it will also be necessary to order replacementfront window hold-open brackets PN 104973and PN 104974. Refer to the next page for moreinformation.

Telescopic Handler CabStandard Cab


20

16

19

16

16

1714 14

1318

12 10

9

3

2

84561

11

3

64

15

1

7

2

15

FRONT

FRONT WINDOW HINGE

REAR WINDOW HINGE

Cab RS6-42/RS8-42/44Front and Rear Window (Enclosed Cab)



01 L500038 5/16”-18 ACORN NUT . . . . . . . . . AR02 651639 5/16”-18X1” BUTTN HD BOLT . . . . 403 651640 5/16”-18X3/4” BUTTN HD BOLT . . . 804 L500042 BUSHING, STEEL . . . . . . . . . . . . . . 405 L500021 GROMMET, 1/2”IDX1/4”GROOVE . 606 651641 5/16” FLAT WASHER (BLACK). . . . 407 L500111 HINGE, FRONT WINDOW . . . . . . . 208 L500024 HINGE, PLASTIC (rear window) . . . 109 102684 GLASS, REAR. . . . . . . . . . . . . . . . . 110 102708 BULB SEAL, REAR GLASS . . . . . . 111 102706 BULB SEAL, FRONT GLASS . . . . . 112 102682 GLASS, FRONT . . . . . . . . . . . . . . . 113 101727 HOLD OPEN, T-STYLE. . . . . . . . . . 114 L500025 PIN, QUICK DETACH . . . . . . . . . . . 4

15 104846 MOUNT, REAR WINDOW LATCH . 116 L500019 PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 317 L500028 HOLD OPEN, L-STYLE. . . . . . . . . . 118 L500027 HOLD OPEN, L-STYLE. . . . . . . . . . 119 104974 MOUNT, WIND. HOLD OPEN (RH) 120 104973 MOUNT, WIND. HOLD OPEN (LH). 1

-- ITEMS NOT SHOWN --(Hardware for window hold open brackets)

00 650863 1/4” FLAT WASHER . . . . . . . . . . AR00 654002 1/4” LOCK WASHER. . . . . . . . . . AR00 L50202 1/4”-20X5/8” BUTTN HD BOLT . . AR

Telescopic Handler CabFront and Rear Window (Enclosed Cab)


19

17 1817 16

13

12

11

1415

10

9

8

76

5

4

21

3

Cab RS6-42/RS8-42/44Wipers - Front and Top (Enclosed Cab)



Note: unless otherwise indicated, all parts are used onboth front and top glass.

01 L500718 BOLT / 10-24x1.25 HEX GR5 . . . . . 102 L500001 WASHER/BLK NYLON . . . . . . . . . . 103 L500696 COVER WIPER MOTOR. . . . . . . . . 104 L500695 WIPER MOTOR / TRICO . . . . . . . . 105c L500708 TOWER SEAL / TRICO WIPER . . . 106 L500701 GASKET / PANTO ADAPTER . . . . . 107 L500719 PANTO ADAPTER PLATE. . . . . . . . 108 L500099 ADAPTER/WET ARM . . . . . . . . . . . 109 102913 WIPER BLADE , 16” . . . . . . . . . . . . 110 L500707 ADAPTER / PIN LOCK . . . . . . . . . . 111 WIPER ARM . . . . . . . . . . . . . . . . . . 1

L500702 Note a102912 Note b

12 L500700 M8 / ACORN NUT . . . . . . . . . . . . . . 113 L500706 M5 / ACORN NUT . . . . . . . . . . . . . . 114 L500709 RAIN SHIELD . . . . . . . . . . . . . . . . . 115 L500697 M18 / NUT . . . . . . . . . . . . . . . . . . . . 1

16 L500711 SCREW / M5 16mm . . . . . . . . . . . . 117 101717 WASHER, #10 WEATHERTITE . . . 218 L500004 NUT/ACORN #10-24 BLK . . . . . . . . 119c L500694 BUSHING / NYLON. . . . . . . . . . . . . 220 101495 BOTTLE, DUAL -PUMP WASHER . 1

-- ITEMS NOT SHOWN --(Windshield Wiper Harness)

00 103179 HARNESS, TOP WIPER . . . . . . . . . 100 103180 HARNESS, FRONT WIPER . . . . . . 1

(Windshield Washer System)00 102925 HARNESS, WASHER BOTTLE . . . 100 103013 TUBING, WASHER (15-1/2’) . . . . . . 1

a Used for front windowb Used for top windowc Not used on top window

20

WASHER SYSTEM RESERVOIRLOCATED OUTSIDE CAB -

UNDER RIGHT SIDE WINDOW

Telescopic Handler CabWipers - Front and Top (Enclosed Cab)


FRONT

5410

2

8 9

9

8

765

4

3

2

1

Cab RS6-42/RS8-42/44Top and Left Window (Enclosed Cab)



01a 102686 GLASS, TOP . . . . . . . . . . . . . . . . . . 102 L500038 5/16”-18 ACORN NUT . . . . . . . . . AR03 102711 WINDOW MOUNT, UPPER. . . . . . . 104 L500021 GROMMET, 1/2”IDX1/4”GROOVE . 305 L500042 BUSHING, STEEL . . . . . . . . . . . . . . 406 102709 BULB SEAL, LEFT GLASS . . . . . . . 107 102685 GLASS, LEFT REAR. . . . . . . . . . . . 108 651641 5/16” FLAT WASHER (BLACK). . . . 409 651639 5/16”-18X1” BUTTN HD BOLT . . . . 410 102712 WINDOW MOUNT, LOWER . . . . . . 2

-- ITEMS NOT SHOWN --00b 105149 TOP GLASS FILLER . . . . . . . . . . . . 1

a Use PN L500607 adhesive kit to attach top glassto cab.

b Used to reduce gap between cab and top glass at front top of the cab; use adhesive L500607 to secure to cab and seal top glass.

Telescopic Handler CabTop and Left Window (Enclosed Cab)


21

20

16

10

14

127

11

8

156

78

9

4

3

21

5

5678

1718

19

FRONT

22

9

Cab RS6-42/RS8-42/44Door (Enclosed Cab)



00 103014 CAB DOOR . . . . . . . . . . . . . . . . . . 1(includes items 1-10, 12 and 15)

01 102874 WELDMENT, CAB DOOR FRAME . 102 102705 BULB SEAL, DOOR FRAME . . . . . 103 102680 GLASS, UPPER DOOR . . . . . . . . . 104 102681 GLASS, LOWER DOOR . . . . . . . . . 105 651638 5/16”-18X1-13/4” BUTTN HD BOLT 506 651641 5/16” FLAT WASHER (BLACK). . . . 507 L500042 BUSHING, STEEL . . . . . . . . . . . . . . 808 L500021 GROMMET, 1/2”IDX1/4”GROOVE . 809 L500038 5/16”-18 ACORN NUT (BLACK) . . . 810 651643 5/16”-18X2” BUTTN HD BOLT . . . . 311 650730 3/8”-16X5” BOLT . . . . . . . . . . . . . . . 312 102901 WELDMENT, DOOR HINGE . . . . . . 313 N/A14 067847 3/8”-16 NYLON INSERT NUT . . . . . 315 102928 BUMPER, DOOR . . . . . . . . . . . . . . 116 L500036 HOLD OPEN/DOOR (SET) . . . . . . . 1

(includes item #18) [mounts to cab]17 650588 1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 118 NSS HOLD OPEN/DOOR STUD. . . . . . . 1

(included with item #16 as a set)19 101719 GLASS MOUNT . . . . . . . . . . . . . . . 120 102948 HANDLE, EXT. DOOR LOCKING . . 1

101792 KEY ONLY . . . . . . . . . . . . . . . . . . . 121 102886 LATCH RELEASE, INTERIOR . . . . 1

651635 1/4-20X1-1/4” FLAT HD SCREW . . 2L50202 1/4-20X5/8” BUTTN HD BOLT . . . . 1651636 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2L500022 FLAT WASHER (BLACK) . . . . . . . . 1L520003 1/4”-20 NYLON INSERT NUT . . . . 2L70069 1/2” HOLE PLUG . . . . . . . . . . . . . . 2

22 101436 STRIKER . . . . . . . . . . . . . . . . . . . . . 1654028 7/16” LOCK WASHER . . . . . . . . . . 1654046 7/16” FLAT WASHER . . . . . . . . . . . 1L70979 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1

Telescopic Handler CabDoor (Enclosed Cab)


Cab RS6-42/RS8-42/44Instrument Panel and Switches

12 11

10

9

8

7

6543

14 13

1

12 11

10

9

8

7

6543

141516

2

13

17

19

18

Used with115 H.P.Engine

Used with99 H.P.Engine



01bc L63640 GAUGE, FUEL . . . . . . . . . . . . . . . . 102bc L66437 GAUGE, WATER TEMP. . . . . . . . . . 103 L71075 SWITCH, STEER MODE. . . . . . . . . 104 101278 SWITCH, ENGINE FAULT. . . . . . . . 105 L71086 SWITCH, CLUTCH CUT OUT. . . . . 106 L71074 SWITCH, PARK BRAKE . . . . . . . . . 107 L71082 SWITCH, LIGHTS . . . . . . . . . . . . . . 108 L71084 SWITCH, TURN SIGNALS . . . . . . . 109 L71077 SWITCH, HAZARD LIGHTS . . . . . . 110 L71691 SWITCH, PWP . . . . . . . . . . . . . . . . 111 L71083 SWITCH, STROBE LIGHT . . . . . . . 112 L71081 SWITCH, ETHER . . . . . . . . . . . . . . 113 L71076 SWITCH, WIPER/WASHER . . . . . . 114 L71076 SWITCH, WIPER/WASHER . . . . . . 115b 072340 GAUGE, HOUR METER . . . . . . . . . 116bc L63610 GAUGE, LIGHT CLUSTER . . . . . . . 1

17b 102882 PANEL, DASH . . . . . . . . . . . . . . . . . 1(Does not include switches or gauges.)

18a 105636 PANEL, DASH . . . . . . . . . . . . . . . . . 1(Does not include switches or gauges.)

19a 105554 DISPLAY, CAN & INSTRUMENTS . 1

a Units equipped with a 115 HP Tier III engine. (electronic throttle pedal)

b Units equipped with a 99 HP Tier II engine. (manual throttle pedal)

c Back light kit #103227; for illuminating gauges.

Note: Switches shown in the illustrations or listed on thispage are for reference purposes only. Your machine maybe configured differently.

Note: Use PN L71088 Switch Hole Plug to cover switchhole when switches are not present.

Telescopic Handler CabInstrument Panel and Switches


1918

32

31

30

29

2827

26

23

20

21

22

FUSES AND RELAYSLOCATED UNDER LOAD CHARTS

ON SIDE DASH

FUSE AND RELAY REFERENCE

21 (Relay #2) - Change-over relay - PARK BRAKE22 (Relay #1) - Change-over relay - IGNITION

23 (Fuse #2) - 15 AMP fuse - (IGNITION) - transmission, park brake, PWP, steer select, injector24 (Fuse #4) - 25 AMP fuse - (IGNITION) - heater, gauges25 (Fuse #6) - 25 AMP fuse - (IGNITION) - front wiper motor26 (Fuse #5) - 25 AMP fuse - (IGNITION) - top wiper motor27 (Fuse #3) - 15 AMP fuse - (IGNITION) - lights, ether, clutch cutout28 (Fuse #1) - 15 AMP fuse - (BATTERY) - ignition switch, horn, brake lights, backup alarm

29 (Relay) - 20 AMP micro relay - top wiper30 (Relay) - 20 AMP micro relay - lights31 (Relay) - 20 AMP micro relay - bulb check32 (Relay) - 20 AMP micro relay - front wiper

25

24

START

HORN

33

F-N-R SHIFT MODULELOCATED NEXT TO FUSES

UNDER LOAD CHARTS

Cab RS6-42/RS8-42/44Fuses, Wire Harnesses and Electrical

103104 DIODE PACK - FRAMEHARNESS - LOCATEDNEAR TRANSMISSION

34

SWITCHES LOCATEDON LOWER DASH



18 L41848 SWITCH, PUSH BUTTON. . . . . . . . 219 089069 SWITCH, IGNITION (with keys) . . . 1

089070 KEYS ONLY (pair) . . . . . . . . . . . . . 120 105620 FUSE BOX / CANOPY HARNESS . 1

(Includes fuse box housing, does notinclude fuses or relays).

21 L70075 CHANGE OVER RELAY . . . . . . . . . 122 L70075 CHANGE OVER RELAY . . . . . . . . . 123 103099 FUSE, MINI 15 AMP . . . . . . . . . . . . 124 103221 FUSE, MINI 25 AMP . . . . . . . . . . . . 125 103221 FUSE, MINI 25 AMP . . . . . . . . . . . . 126 103221 FUSE, MINI 25 AMP . . . . . . . . . . . . 127 103099 FUSE, MINI 15 AMP . . . . . . . . . . . . 128 103099 FUSE, MINI 15 AMP . . . . . . . . . . . . 129 103100 MICRO RELAY, 20 AMP . . . . . . . . . 130 103100 MICRO RELAY, 20 AMP . . . . . . . . . 131 103100 MICRO RELAY, 20 AMP . . . . . . . . . 132 103100 MICRO RELAY, 20 AMP . . . . . . . . . 133 101877 MODULE, F-N-R SHIFTER. . . . . . . 134 103104 DIODE PACK, 4 DIODES . . . . . . . . 1

(part of frame wire harness)

--ITEMS NOT SHOWN --(Wire Harness)

00a 105571 ECU INTERFACE HARNESS . . . . . 100a 105573 ELECT. THROTTLE HARNESS . . . 100bd 105618 INSTRUMENTS HARNESS (T2). . . 100 105620 CANOPY HARNESS . . . . . . . . . . . . 100 102649 FNR SHIFTER HARNESS . . . . . . . 100 102645 FRAME HARNESS . . . . . . . . . . . . . 1

103104 DIODE PACK, 4 DIODES. . . . . . . . 1(located in front of transmission)

L500225 60 AMP MAXI FUSE . . . . . . . . . . . 1(located near engine starter)

(Miscellaneous)00 L63894 TURN SIGNAL FLASHER. . . . . . . . 1

(located through joystick cover)00 L41847 HORN . . . . . . . . . . . . . . . . . . . . . . . 100 L630004 GROUND STRAP . . . . . . . . . . . . . . 1

(Strobe light - Option)00 104952 STROBE / AMBER . . . . . . . . . . . . . 100 104950 HARNESS/ STROBE UPPER. . . . . 100 104951 HARNESS/ STROBE DASH . . . . . . 100 L71083 SWITCH/ STROBE LIGHT . . . . . . . 1

(located in position #11 on dash)



c Not all connections or terminals are shown in this illustration. The fuse and relay blocks as shown are located under the load chart panel on theside dash.

d Connects to canopy harness for machines withgauges (99 H.P. engines).

Telescopic Handler CabFuses, Wire Harnesses and Electrical


6

8

7

9

10

8

7FRONT

FRONT

43

2

1

FRONT OF CAB

REAR COVER

Cab RS6-42/RS8-42/44Front and Rear Lights



01 L70039 HEAD LIGHT . . . . . . . . . . . . . . . . . . 202 L50145 3/8” FLAT WASHER . . . . . . . . . . . . 203 L520005 3/8”-16 NYLON INSERT NUT . . . . . 204 101712 GROMMET, 5/8” . . . . . . . . . . . . . . . 206 L70200 BACKUP ALARM. . . . . . . . . . . . . . . 1

L50202 1/4”-20X5/8” BOLT, BTNHEAD . . . . 2L50051 1/4”-20 FLANGE NUT . . . . . . . . . . . 2

07 L500339 BEZEL, RUBBER . . . . . . . . . . . . . . 2(included with item 8)

08 L70701 LIGHT, BRAKE/TURN . . . . . . . . . . . 2(includes item 7 bezel) . . . . . . . . . . .

09 L500606 BEZEL, RUBBER . . . . . . . . . . . . . . 1(included with item 10)

10 L71595 LIGHT, HALOGEN BACKUP. . . . . . 1(includes item 9 bezel)

100102 JUMPER WIRE, BACKUP LIGHT . 1

-- ITEMS NOT SHOWN --00a 102647 WIRE HARNESS, REAR LIGHTS. . 100b 102572 HARNESS, LIGHT PACKAGE . . . . 1

(dash to rear lights - includes thefollowing diodes:)

103101 DIODE PACK (see below). . . . . . . 1L500748 DIODE PACK (see below). . . . . . . 1L500747 CLEAR COVER, DIODE PACK . . . 2

(see below)00 L63894 TURN SIGNAL FLASHER. . . . . . . . 1

(located under dash through joystickaccess cover)

00 L70241 HARNESS, HEAD LIGHT . . . . . . . . 2(dash to head lights)

00 103192 GROMMET, 13/16” . . . . . . . . . . . . . 2(under dash for head light harness)

a Standard wire harness, used when not equipped with turn signals.

b Used with optional light package for units equipped with turn signals. Wire harness 102647 is not usedwhen unit is equipped with turn signals.

Note: Refer to the Outer Boom - Front Section for the work lights and wire harness associated with theboom.

103101 DIODE PACK

LOCATED NEARREAR LIGHTS

L500748DIODE PACK

LOCATED UNDER DASHNEAR SWITCHES

L500747DIODE PACK

CLEAR COVER

Telescopic Handler CabFront and Rear Lights


FRONT

1

9

2

7

8

76

543

2

10

Cab RS6-42/RS8-42/44Heater



01 102907 HEATER ASSEMBLY . . . . . . . . . . . 1(Includes items 1-2; 5-9)

103033 BLOWER MOTOR (only). . . . . . . . . 102 L63545 GRILL, DEFROSTER . . . . . . . . . . . 203 102944 INSTRUMENT PANEL. . . . . . . . . . . 104 102945 DECAL, HEAT CONTROL. . . . . . . . 105 103036 CONTROL, TEMPERATURE . . . . . 1

L99983 KNOB ONLY . . . . . . . . . . . . . . . . AR

06 136305 SWITCH, VARIABLE SPEED . . . . . 107 L50202 1/4”-20X5/8” BUTTN HD BOLT . . . 1008 L500163 VALVE, WATER. . . . . . . . . . . . . . . . 109 137503 LOUVER . . . . . . . . . . . . . . . . . . . . . 110 L500143 RESISTOR BLOCK . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN--00 NSS 5/8” HEATER HOSE (10’) . . . . . . . . 100 L500161 HEATER HOSE CLAMP. . . . . . . . AR

Telescopic Handler CabHeater


STEER MOTORPORTS

RL

P

T

FRONT

LS

9

7

4

6

3

2

1

5

8

10

F-N-R SHIFT MODULELOCATED NEXT TO FUSES

UNDER LOAD CHARTS

Cab RS6-42/RS8-42/44Steering Column Components



01 103359 CAP, STEERING WHEEL . . . . . . . . 102 L41261 NUT, STEERING WHEEL . . . . . . . . 103 L69595 STEERING WHEEL . . . . . . . . . . . . 104 L50101 M5X.8X35mm HX SKTHD BOLT . . 205 102783 COLUMN, STEERING. . . . . . . . . . . 106 L68772 F-N-R/1-2-3 SHIFTER (includes #7) 1

L99425 BOOT . . . . . . . . . . . . . . . . . . . . . . 107 105236 CLAMP, SHIFTER(included w/ #6) . 1

08 L52026 3/8”-16X1-1/4” BUTTN HD BOLT . . 409 101880 MOTOR, STEER . . . . . . . . . . . . . . . 110 101877 MODULE, F-N-R SHIFTER. . . . . . . 1

-- ITEMS NOT SHOWN--00 102649 WIRE HARNESS, FNR SHIFTER. . 1

Telescopic Handler CabSteering Column Components


7

54

6 5

43

2

3

35

4

2

4

435

3

2

3

29

10

9

8

11

8

12

6

5

FRONT SUSPENSION SEAT(OPTION)

13

Cab RS6-42/RS8-42/44Seat

1


01 210170 SEAT . . . . . . . . . . . . . . . . . . . . . . . . 102 SEAT BELT (includes tethers) . . . . . 1

L70634 3” WIDE210175 2” WIDE

03 L510041 7/16”-20X1” BOLT . . . . . . . . . . . . AR04 L50196 7/16” FLAT WASHER . . . . . . . . . . AR05 L50517 7/16”-20 NYLON INSERT NUT . . AR06 L70212 BRACKET, TETHER . . . . . . . . . . . . 207a L70201 MOUNT, SEAT BELT. . . . . . . . . . . . 108 L50141 5/16” FLAT WASHER . . . . . . . . . . AR09 L50056 5/6”-18 NYLON INSERT NUT . . . AR

10a 100071 SEAT RISER . . . . . . . . . . . . . . . . . . 111 L50823 5/16”-18X1” BOLT . . . . . . . . . . . . AR12b L68496 BELLOWS, SUSPENSION SEAT . . 1

(includes seatbelt / tether bracket)13c 103195 PEDESTAL / BOLT ON SEAT . . . . . 1

a Used for standard seat only. Not used with suspension seat option.

b Used for suspension seat option only.

c Early units had the seat pedestal welded in and were not removable.


Telescopic Handler CabSeat


1

5

7

6

5

8

11

109

5

4

2

12

3

Cab RS6-42/RS8-42/44Tri-Function Cab Components (Option)


01 104083 CONTROLLER, 4 BTN/W TRIG . . . 102 104304 BEZEL, JOYSTICK . . . . . . . . . . . . . 1

(included with item 1)03 L50202 1/4”-20X5/8” BTN HD BOLT. . . . . AR04 103582 JOYSTICK MOUNT. . . . . . . . . . . . . 105 L50051 1/4”-20 FLANGE LOCK NUT . . . . AR

06 104214 SPACER, LEVEL CONTROLLER . . 107 102435 CONTROLLER, LEVEL. . . . . . . . . . 108 104219 1/4”-20X2-1/2” BTN HD BOLT. . . . . 209 L52024 1/4”-20X1” BTN HD BOLT. . . . . . . . 210 L52024 1/4”-20X1” BTN HD BOLT. . . . . . . . 211 103708 BRACKET, ARM REST . . . . . . . . . . 112 L69756 PAD, ARM REST . . . . . . . . . . . . . . . 1


Telescopic Handler CabTri-Function Cab Components (Option)


FRONT

Rear AxleService Brake(left side tee)

Front AxleService Brake(right side tee)

CLUTCH CUT-OUT(OPTION)

BRAKE LIGHTPRESSURE

SWITCH

LOCATED IN CABUNDER JOYSTICKS

10

9

11

11

6

98

7

6

52

1

3

4

12

1314

15

Cab RS6-42/RS8-42/44Brake Valve



01 104428 SWITCH, PRESSURE 150 PSI. . . . 102 L70428 MANIFOLD, BRAKE LINE. . . . . . . . 103b L60986 PLUG, -4ORM SAE . . . . . . . . . . . . . 104a 104428 SWITCH, PRESSURE 150 PSI. . . . 105 L51591 ADAP, -40RM -4JICM 90 DEG . . . . 106 L444005 ADAP, -4ORM -4JICM STR. . . . . . . 307 102842 HOSE, -4 A4/A6 66” . . . . . . . . . . . . 108 102841 HOSE, -4 A4/A4 38” . . . . . . . . . . . . 109 L63651 HOSE, -4 A4/DM4 17” . . . . . . . . . . . 110c L63564 SWITCH, DIFF. PRESSURE. . . . . . 111 104022 HOSE, -4 A4/DM4 20” . . . . . . . . . . . 112 102840 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 113 L446044 ADAP, -4 SWIVEL TEE . . . . . . . . . . 214 L62741 ADAP, HYDROMAX -4JICM STR . . 215 L63363 VALVE, MASTER CYLINDER . . . . . 2

-- ITEMS NOT SHOWN--00 L66162 WIRE, 16ga. 6” . . . . . . . . . . . . . . . . 1

(ground wire for item #20)

a Units equipped with clutch cut-out option.

b Units not equipped with clutch cut-out option.

c Located in cab, inside of joystick access panel.

Telescopic Handler CabBrake Valve


2

15

1110

678

9

45

24

3

1

1718

1920

1314

1211

141312

21

16

2223

22

25

2927

26

28

FRONT

ELECTRONIC THROTTLEUSED WITH

115 HP

MANUAL THROTTLEUSED WITH 99 HP

Cab RS6-42/RS8-42/44Brake and Accelerator Pedals



01 L63230 PAD, BRAKE PEDAL . . . . . . . . . . . 102 L50235 5/16”-18X1-1/4” BOLT . . . . . . . . . . . 203 L50056 5/16”-18 FLANGE NUT . . . . . . . . . . 204 102785 BRAKE LEVER ASSEMBLY . . . . . . 1

(includes item 7)05 102530 BRAKE LINKAGE, WLDMNT . . . . . 106 L50151 1/2” FLAT WASHER . . . . . . . . . . . . 107 L48179 BRONZE BUSHING . . . . . . . . . . . . 2

(included with item 4)08 102529 PIN, BRAKE LEVER PIVOT . . . . . . 109 L50628 ROLL PIN, .19X1. . . . . . . . . . . . . . . 110 L10465 ZERK, GREASE 1/4”-28 . . . . . . . . . 111 L44859 PIN, CLEVIS 1/2”X27/64” . . . . . . . . 212 L50607 1/8”X1” COTTER PIN . . . . . . . . . . . 213 L580005 YOKE, CLEVIS 1/2”-13 . . . . . . . . . . 214 L50072 1/2”-13 NUT. . . . . . . . . . . . . . . . . . . 215 102534 ROD, BRAKE VALVE . . . . . . . . . . . 116 L50261 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 617 L50145 3/8” FLAT WASHER . . . . . . . . . . . . 618 L520005 3/8”-16 NYLON INSERT NUT . . . . . 619 L50150 7/16” LOCK WASHER. . . . . . . . . . . 220 L510041 7/16”-20X1” BOLT . . . . . . . . . . . . . . 221 L63363 VALVE, BRAKE MASTER CYL. . . . 222a L63629 BRACKET, THROTTLE RETURN . . 223a L62926 SPRING, CABLE TENSION . . . . . . 1

24a L68641 PEDAL, ACCELERATOR . . . . . . . . 1L52024 1/4”-20X1” BUTTN HD BOLT . . . . . 3L50051 1/4”-20 FLANGE NUT . . . . . . . . . . 3L98865 BOOT . . . . . . . . . . . . . . . . . . . . . . . 1

25b 105502 THROTTLE PEDAL, ELECTRONIC 126b 105287 COVER, ELEC. THROTTLE . . . . . . 127b L52025 5/16”-18X3/4” BUTTN HD BOLT . . . 2

L530004 5/16”-18 RETAIN/CLIP NUT. . . . . . 228b L50228 5/16”-18X3/4” BOLT . . . . . . . . . . . . 229b L50141 5/16” FLAT WASHER . . . . . . . . . . . 2

-- ITEMS NOT SHOWN--(Throttle)

00a L63420 THROTTLE CABLE. . . . . . . . . . . . . 1L64664 COUPLER (John Deere) . . . . . . . . 1L64663 THROTTLE ROD (John Deere) . . . 1

(Throttle Wire Harness)00b 105573 WIRE HARNESS, THROTTLE . . . . 1

(Brake)00 L561004 RETURN SPRING (Brake lever) . . . 1

(attaches to item 4)

a Units equipped with a 99 HP Tier II engine. (manual throttle pedal)

b Units equipped with a 115 HP Tier III engine. (electronic throttle pedal)

Telescopic Handler CabBrake and Accelerator Pedals


2

7

24

4

2

7

4

2

7

65

43

1

FRONT

Cab RS6-42/RS8-42/44Mounts



01 102779 1”-8X5-1/2” GR8 BOLT . . . . . . . . . . 102 102782 1” SAE FLAT WASHER. . . . . . . . . . 703 102741 RETAINER, CANOPY NUT . . . . . . . 104 102781 1”-8 CLASS C LOCK NUT . . . . . . . 405 101667 WASHER, CANOPY NUT . . . . . . . 106 L50403 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2

07 102883 1”-8X3-3/4” GR8 BOLT . . . . . . . . . . 3

-- ITEMS NOT SHOWN--00 L63813 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1

(plugs hole in cab where side boltattaches)

Telescopic Handler CabMounts


FRONT

2

20 21

16

1

53

17

21

15

13

12

1110

9

6

7

87

6

114 5

4

3

1

18

19

4 LEFT

RIGHT

Chassis RS6-42/RS8-42/44Outriggers (Option)



01 L50230 5/16”-18x3/4” BOLT . . . . . . . . . . . . 1602 L69725 CAP, PIN LOCK. . . . . . . . . . . . . . . . 403 L70621 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 404 L69138 BUSHING . . . . . . . . . . . . . . . . . . . . 605 L69724 CAP, PIVOT PIN . . . . . . . . . . . . . . . 406 L50385 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 807 L50084 3/4”-10 STOVER LOCK NUT “C” . . 808 102566 WLDMNT, OUTRIGGER MNT. . . . . 109 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 110 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 111 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 112 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 113 L444004 ADAP, -8ORM -8JICM STR. . . . . . . 414 Note a CYLINDER, OUTRIGGER. . . . . . . . 215 L70618 BUSHING . . . . . . . . . . . . . . . . . . . . 216 L70615 WLDMNT, OUTRIGGER LEG . . . . . 217 L70614 BUSHING . . . . . . . . . . . . . . . . . . . . 218 L64963 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 2

19 L64914 WLDMNT, OUTRIGGER PAD . . . . . 220 L520005 3/8”-16 CNTR LOCK NUT. . . . . . . . 221 L50275 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 2

-- ITEMS NOT SHOWN --00 101658 DECAL, OUTRIGGER CONTROL . 100 L10465 ZERK, GREASE 1/4-28 STR . . . . AR

a Refer to Hydraulic Section for cylinder part number.

Note: Refer to Hydraulic Section for more information regarding the Outrigger control valve, hydrauliccontroller, cylinders and components.

HOSE LOCATOR

09 OUTRIGGER CYLINDER “LEFT SIDE” (extend) OUTRIGGER VALVE LEFT SECTION (extend)10 OUTRIGGER CYLINDER “LEFT SIDE” (retract) OUTRIGGER VALVE LEFT SECTION (retract)11 OUTRIGGER CYLINDER “RIGHT SIDE” (extend) OUTRIGGER VALVE RIGHT SECTION (extend)12 OUTRIGGER CYLINDER “RIGHT SIDE” (retract) OUTRIGGER VALVE RIGHT SECTION (retract)

Note: For more information on hose routing for the Outrigger Option, refer to the Outrigger -Main Valve / Controller pages located in the Hydraulic Section of this manual.

Telescopic Handler ChassisOutriggers (Option)


Chassis RS6-42/RS8-42/44Hoods and Covers - Part 1 of 2

14

9

11109

15

1

56

87

25

9

12

13

11

10

11

10

4

3

FRONT

16



01 104961 HOOD, MID-SECTION . . . . . . . . . . 102 105037 COVER, ACCESS . . . . . . . . . . . . . . 103 105039 HOOD, FRONT . . . . . . . . . . . . . . . . 104 102423 COVER, FRONT FRAME . . . . . . . . 105 104222 LATCH . . . . . . . . . . . . . . . . . . . . . . . 206 L64673 HANDLE . . . . . . . . . . . . . . . . . . . . . 107 L50418 #10-32X1/2” SCREW . . . . . . . . . . . 208 L50050 #10-32 NUT . . . . . . . . . . . . . . . . . . . 2

09 650486 5/16”-18X3/4” BOLT . . . . . . . . . . . AR10 650810 5/16” FLAT WASHER . . . . . . . . . . AR11 L530004 5/16” RETAINED NUT CLIP . . . . . AR12 650484 5/16”X1/2” BOLT . . . . . . . . . . . . . . . 113 L41847 HORN, 12 VOLT . . . . . . . . . . . . . . . 114 104225 LATCH, T-HANDLE . . . . . . . . . . . . . 215 L50655 #10-24X1/2” SCREW . . . . . . . . . . . 616 105800 WEATHERSTRIP 18” . . . . . . . . . . . 1

Telescopic Handler ChassisHoods and Covers - Part 1 of 2


Chassis RS6-42/RS8-42/44Hoods and Covers - Part 2 of 2

FRONT

49

22

8

21

17

7

5

4

3

5

4

3

62

1

11

418

10

11 13

15

2043

14

10

18 19

16

543

12



01a 105569 HOOD, TOP (99 H.P. engines) . . . . 102a 104441 HOOD, TOP (115 H.P. engines) . . . 103 650486 5/16”X3/4” BOLT. . . . . . . . . . . . . . AR04 650810 5/16” FLAT WASHER . . . . . . . . . . AR05 L530004 FASTENER, RETAIN NUT . . . . . . AR06b 102431 HOOD, REAR . . . . . . . . . . . . . . . . . 107 104457 BULKHEAD PANEL. . . . . . . . . . . . . 108 105128 BULKHEAD PANEL MOUNT. . . . . . 109 650487 5/16”X1” BOLT . . . . . . . . . . . . . . . AR10 L50051 1/4” WHIZ NUT. . . . . . . . . . . . . . . AR11 L65896 GUIDE, NYLATRON 28” . . . . . . . . . 212 104440 PANEL, SIDE RADIATOR L.H. . . . . 113 105523 PANEL, ENGINE L.H. . . . . . . . . . . . 114 105524 PANEL, ENGINE R.H. . . . . . . . . . . . 115 L50050 #10-32 NUT . . . . . . . . . . . . . . . . . AR16 L64673 HANDLE . . . . . . . . . . . . . . . . . . . . . 217 L50418 #10-32X1/2” SCREW . . . . . . . . . . AR18 L50214 1/4”X1” BOLT . . . . . . . . . . . . . . . . AR19 L64695 SLIDE, NYLATRON 4”. . . . . . . . . . . 4

20 L50056 5/16” WHIZ NUT. . . . . . . . . . . . . . AR21 104439 PANEL, SIDE RADIATOR R.H. . . . . 122 L520004 5/16” NUT . . . . . . . . . . . . . . . . . . . AR

-- ITEMS NOT SHOWN --(Counterweight)

00 L50333 BOLT, COUNTERWEIGHT 3”. . . . AR00 L50519 NUT, COUNTERWEIGHT. . . . . . . AR00 L50684 BOLT, COUNTERWEIGHT 11”. . . AR00 L50084 NUT (for L50684 bolt). . . . . . . . . . AR

a Two different hoods are used based on the engineapplication; refer to the placement of the access holes in the top of the hood when ordering.

b Refer to the Cab - Front and Rear Lights sectionfor the taillights and back-up alarm.

Telescopic Handler ChassisHoods and Covers - Part 2 of 2


FRONT

1

43 13

22

28

23

2627

29

26

25

24

2

30

31

32

3334

20

19

18

21

17

5

6

78

9 10

16

1514

11

12

Fuel Lines(back side of tank)

Chassis RS6-42/RS8-42/44Fuel Tank and Battery



01 102505 WELDMENT, FUEL TANK . . . . . . . . 102 101567 GROMMET, FUEL TANK. . . . . . . . . 103 L50286 1/2”-13X1-3/4” BOLT . . . . . . . . . . . . 604 L520019 1/2”-13 NYLON INSERT NUT . . . . . 605 103892 PLATE, TOOLBOX BOTTOM . . . . . 106 102506 TOOLBOX COVER, WELDMENT. . 1

103208 GASKET (1/8”X1/2”X80”) . . . . . . . . 107 L70225 CAMLOCK. . . . . . . . . . . . . . . . . . . . 1

L99157 KEY ONLY (stamped CH751) . . . . 108 L64673 HANDLE, HOOD . . . . . . . . . . . . . . . 1

L50418 #10-32X1/2” RND HD SCREW . . . . 2L50050 #10-32 NUT . . . . . . . . . . . . . . . . . . 2

09 L50755 5/16”-18 ACORN NUT . . . . . . . . . AR10 L64672 STUD, HINGE . . . . . . . . . . . . . . . . . 211 L68133 SCREW, CAPTIVE . . . . . . . . . . . . . 2

L68134 SCREW, RETAINER . . . . . . . . . . . 212 L68135 SCREW, RECEPTACLE . . . . . . . . . 213 L63546 GROMMET . . . . . . . . . . . . . . . . . . . 114 L41854 GASKET, SENDER . . . . . . . . . . . . . 115 NSS GASKET, FUEL CAP ASSEMBLY. . 116 L61867 SENDER/FUEL LEVEL . . . . . . . . . . 1

(includes #14 Gasket)17 104303 CAP/FUEL ASSEMBLY . . . . . . . . . 1

(pressurized)18 L63756 MIRROR, 6.5X10 CONVEX . . . . . . 119 103991 MIRROR BRACKET . . . . . . . . . . . . 120 L520003 1/4” NYLON INSERT NUT . . . . . . . 121 081379 5/16”x1/2 FLAT LOCK BOLT . . . . . . 4

22 CABLE, NEG BATTERY . . . . . . . . . 1101954 Note a

101961 POWER PLUG, PLUG. . . . . . . . . . 1101962 #8 DEUTSCH SOCKET . . . . . . . . 1

L630001 Note b23 CABLE, POS BATTERY . . . . . . . . . 1

101955 Note a101960 POWER PLUG, RECEPTACLE. . . 1101963 #8 DEUTSCH PIN. . . . . . . . . . . . . 1

L64362 Note b24 L530003 3/8”-16 WINGNUT . . . . . . . . . . . . . . 225 L61117 BATTERY HOLDDOWN BAR . . . . . 126 L70146 ROD, BATTERY HOLDDOWN . . . . 227 101463 PLATE, BATTERY ACCESS . . . . . . 128 L52025 5/16”-18X3/4” BHSCS . . . . . . . . . . . 429 L50061 3/8”-16 FLANGE NUT . . . . . . . . . . . 430 NSS 12VDC BC1 4DLT BATTERY . . . . . 131 L446025 ADAP, PLUG -8 ORING SAE . . . . . 132 L445005 ADAP, -8ORM -6JICM 90 . . . . . . . . 233 L68619 HOSE, 3/8” X 73” (supply). . . . . . . . 134 102861 HOSE, 1/4” X 73” (return) . . . . . . . . 1

-- ITEMS NOT SHOWN --00 L630004 GROUND STRAP . . . . . . . . . . . . . . 1



Telescopic Handler ChassisFuel Tank and Battery


FRONT

30

6

5

4

7

8

9

10

11

21

22

2324

25

26

27

28

29

1

15

161718

192019

1413

12

13

14

Hydraulic Tank(Rear Side)

Return Hose(Outrigger Option)

32 31

35

Hydraulic FilterAssembly(Item #27)

33

34

36

Chassis RS6-42/RS8-42/44Hydraulic Tank

To hydrauliccooler area in

rear of machine


01 L64599 TUBE ASSEMBLY . . . . . . . . . . . . . . 104 L50364 1/4”-20X1-1/2” BOLT . . . . . . . . . . . . 205 102525 PLATE, TOP CUSHION. . . . . . . . . . 106 102524 CLAMP, CUSHION TUBE . . . . . . . . 107 P470472 FILL CAP ASSEMBLY . . . . . . . . . . . 108 L50823 5/16”-18X1” BOLT . . . . . . . . . . . . . 1009 L50141 5/16” FLAT WASHER . . . . . . . . . . 1010 L65142 ACCESS COVER . . . . . . . . . . . . . . 111 L65144 GASKET . . . . . . . . . . . . . . . . . . . . . 112c 102194 HYDRAULIC TANK.. . . . . . . . . . . . . 113 L442023 ADAP, -24JICM 24NPTM 90 . . . . . . 114 L63309 HOSE, -24 A24/A24 35” . . . . . . . . . 115 102946 HOSE, -4 A6/DS6 18” . . . . . . . . . . . 116 L69904 HOSE, 4 A6/DS6 20”. . . . . . . . . . . . 117 102843 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 118 L63383 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 119 L445003 ADAP, -6ORM -6JICM 90 DEG. . . . 220 L444002 ADAP, -6ORM -6JICM STR. . . . . . . 221 L50261 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 222 L50145 3/8” FLAT WASHER . . . . . . . . . . . . 223 L65211 3/8”-16 RETAINED NUT . . . . . . . . . 224 L446025 PLUG, -8 ORING SAE. . . . . . . . . . . 125a L446047 PLUG, -12 ORING SAE. . . . . . . . . . 126 134756 SIGHT GLASS. . . . . . . . . . . . . . . . . 1


27 101879 FILTER ASY. . . . . . . . . . . . . . . . . . . 1(Includes items 33-35)

28 L50403 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 429 P472566 ADAP, -20ORM -16JICM STR. . . . . 130 L64856 ADAP, -16JICM -16JICFS 90 . . . . . 131b L445001 ADAP, -12ORM -12JICM 90 . . . . . . 132b 102813 HOSE, -12 A12/DS12 30” . . . . . . . . 133 102964 O-RING, FILTER . . . . . . . . . . . . . . . 134 L97489 HYDRAULIC FILTER ELEMENT. . . 135 102965 SEAL KIT (three o-rings) . . . . . . . . . 1

(includes item 33)36 L60653 ADAP, -6JICM -6JICFS 90 . . . . . . . 1

-- ITEMS NOT SHOWN --(located inside hydraulic tank)

00 L72419 ADAP, 1-1/2” NPT 90 ELBOW . . . . 100 L61620 ADAP, 1-1/2” PIPE NIPPLE. . . . . . . 100 L49327 STRAINER, HYD. OIL . . . . . . . . . . . 1

a Units not equipped with outriggers.b Units equipped with outriggers.c Includes all items listed under “Items Not Shown.”d Included with hydraulic tank: item #12.

HOSE LOCATOR

01 HYDRAULIC TUBE (from hyd. tank) HYD. COOLER “UPPER” 14 HYDRAULIC TANK (bottom) HYDRAULIC PUMP “IN”15 HYDRAULIC TANK RETURN (return manifold) FLOW DIVIDER “T” 16 HYDRAULIC TANK RETURN (return manifold) PRIORITY VALVE “T” 17 HYDRAULIC TANK RETURN (return manifold) JOYSTICK (lift/extend controller) “T”18 HYDRAULIC TANK RETURN (return manifold) STEER MOTOR “T” 32 HYDRAULIC TANK RETURN (front) OUTRIGGER VALVE “OUT” (return to tank)

Telescopic Handler ChassisHydraulic Tank


5612”

110 “

(Attached to PersonnelWork Platform)

1


00 L71729 REMOTE SWITCH W/CABLE. . . . . 1(Includes item 1-4)

01 102408 CABLE ASSEMBLY. . . . . . . . . . . . . 102 L71726 REMOTE STOP SWITCH . . . . . . . . 103 L71725 REMOTE SWITCH ENCLOSURE. . 1

4

3

2

04 L71750 REMOTE SWITCH POUCH . . . . . . 105 L71732 REMOTE SWITCH HARNESS . . . . 1

(Consists of two cables)

PWP RS6-42/RS8-42/44Boom Components


01 L71553 LEVEL SENSOR . . . . . . . . . . . . . . . 102 102321 MANIFOLD, PWP/WPS. . . . . . . . . . 103 104078 PWP/WPS CONTROL MODULE . . 104a L71752 5/16” CHAIN SHACKLE . . . . . . . . . 105a L71751 5/16” CHAIN GR40 16 LINKS . . . . 1

-- ITEMS NOT SHOWN --00 L71691 PWP/WPS SWITCH . . . . . . . . . . . . 1

(located on dash)00 104064 PWP/WPS WIRE HARNESS . . . . . 1

(under dash and to level sensor)

a Chain shackle and chain are used to secure the Personnel Work Platform.


Chain and Shackle(Used to secure

Personnel Work Platform)

54

2

1

3Located under dash inJoystick Access Cover

Located undertank/engine coverattached to inner

frame

Telescopic Handler PWPChassis Components


6

5

4

321

TO PWP/WPS HARNESSAND TO RADIO REMOTEMANIFOLD AT REAR OF

MACHINE

7

Radio Remote Control RS6-42/RS8-42/44Transmitter and Receiver


00 103744 COMPLETE, RADIO REMOTE. . . . 1(Includes all items shown)

01a 103479 REMOTE TRANSMITTER. . . . . . . . 102 103482 SWITCH, TOGGLE 3 POS. MIL . . . 403 103480 REMOTE RECEIVER . . . . . . . . . . . 104 NSS ENCLOSURE / CIRCUIT BOARD. . 105 103475 LANYARD (wire cable) . . . . . . . . . . 106 103476 SNAP RING, LANYARD . . . . . . . . . 107 104675 LABEL . . . . . . . . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN --00b 103424 HARNESS, RADIO REMOTE . . . . . 100c 104985 HARNESS, RADIO REMOTE . . . . . 1

a Requires programming; refer to “Radio RemoteOperators manual“ included with the Radio Remote Control at the time of purchase.

b Used on earlier models. This harness contains one relay and NO diodes. It also connects to the enginestarter relay.

c Used on later models. This harness containsmultiple diode packs, and connects to the ignitionswitch and start button inside the cab.


Telescopic Handler Radio Remote ControlTransmitter and Receiver


Engine RS6-42/RS8-42/44External Components - 115 H.P. Engine

1

20

21

22

23

262524

6

432

12

18

1716

1513

1419

8

9

7

10

FRONT


Telescopic Handler EngineExternal Components - 115 H.P. Engine


01 L50209 1/4”X1/2” BOLT . . . . . . . . . . . . . . . . 202 L41179 RELAY, ENGINE STARTER . . . . . . 103 101924 MOUNT, RELAY . . . . . . . . . . . . . . . 104 L520003 1/4” NUT . . . . . . . . . . . . . . . . . . . . . 206 104981 FUEL FILTER MOUNT . . . . . . . . . . 107 L68616 BRACKET, ALTERNATOR. . . . . . . . 108 105192 ADAP., ST MJ04 MM12 . . . . . . . . . .109 105193 HOSE, -4 FJSO4 FJSO4 20” . . . . .110 105817 FAN BELT . . . . . . . . . . . . . . . . . . . . 112 102200 ENGINE MOUNT (right) . . . . . . . . . 113 L50305 M16-2X35M BOLT GR8.8 . . . . . . . . 414 L50319 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 215 102201 ENGINE MOUNT (left) . . . . . . . . . . 116 L64124 MOUNT, VIBRATION ISOLATOR . . 217 L64197 WASHER, ISOLATOR MOUNT. . . . 418 L520007 5/8”-11 NYLON INSERT NUT . . . . . 219 210049 ADAP, M18 -6NPTF STR (long) . . . 120 L99966 SHUTOFF, MANUAL/WATER . . . . . 121 L447005 ADAP, M18 10 BEAD STR . . . . . . . 122 L65570 ENGINE BLOCK HEATER (opt.). . . 123 L50538 #8-32 NUT . . . . . . . . . . . . . . . . . . . . 224 L50549 #8-32X5/8” SCREW . . . . . . . . . . . . 225 104453 ECU MOUNT. . . . . . . . . . . . . . . . . . 126 NSS ECU (contact John Deere) . . . . . . . 1

-- ITEMS NOT SHOWN --(Electrical)

00 105571 HARNESS (ECU Interface) . . . . . . . 100 105573 HARNESS (Throttle) . . . . . . . . . . . . 1

(Ether - Optional)00 102926 HARNESS, ETHER KIT . . . . . . . . . 1

(includes 21” BLU/WHT jumper wire)00a L70629 ETHER KIT (optional) . . . . . . . . . . . 1

(includes: thermostat, atomizer,valve bracket, fitting, clamp andtubing. Does not include ethercanister.)

00 L71081 SWITCH, ROCKER (ether) . . . . . . . 1(located in dash panel)

(Fuel Line)00 104341 HOSE END, -5 JICF PUSHON . . . . 100 L68619 HOSE, 3/8” X 73” (supply). . . . . . . . 100 102861 HOSE, 1/4” X 73” (return) . . . . . . . . 100 210047 ADAP., -6MFS -6FFSS 900 . . . . . . . 1

a Ether canister assembly is located on the right-rear side of machine. Thermostat is located on engine block, and switch is located on dash.

ETHER KIT-- OPTIONAL --

ATOMIZER

THERMOSTAT

FITTING

VALVE - BRACKET

TUBING

CLAMP


FRONT

19

11

10

076

5

4

08

09

1514

18

3

2

12

13

1720

21

22

23

Engine RS6-42/RS8-42/44External Components - 99 H.P. Engine



02 L41179 RELAY, ENGINE STARTER . . . . . . 103 L68571 MOUNT, RELAY . . . . . . . . . . . . . . . 1

L50209 1/4”X1/2” BOLT . . . . . . . . . . . . . . . . 1L520003 1/4” NUT . . . . . . . . . . . . . . . . . . . . . 2

04 L64437 SENDER, WATER TEMP . . . . . . . . 105 L69166 FUEL LINE TUBE . . . . . . . . . . . . . . 106 103626 SENDER, OIL PRESSURE . . . . . . . 107 102200 ENGINE MOUNT (right) . . . . . . . . . 108 102201 ENGINE MOUNT (left) . . . . . . . . . . 109 L50305 M16-2X35M BOLT GR8.8 . . . . . . . . 410 L50319 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 211 L64124 MOUNT, VIBRATION ISOLATOR . . 212 L64197 WASHER, ISOLATOR MOUNT. . . . 213 L520007 5/8”-11 NYLON INSERT NUT . . . . . 214 210049 ADAP, M18 -6NPTF STR (long) . . . 115 L99966 SHUTOFF, MANUAL/WATER . . . . . 117 L68613 FAN BELT . . . . . . . . . . . . . . . . . . . . 118 L447005 ADAP, M18 10 BEAD STR . . . . . . . 119 L68616 BRACKET, ALTERNATOR. . . . . . . . 120 105281 BRACKET, THROTTLE . . . . . . . . . 121 L64664 COUPLER, ROD TO CABLE . . . . . 1

L50050 #10-32 NUT . . . . . . . . . . . . . . . . . . 222 L64663 ROD, THROTTLE EXTEND . . . . . . 123 BALL JOINT #10-32 . . . . . . . . . . . . 1

L580008 with 5/16” studL580009 with 1/4” studL50050 #10-32 NUT . . . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN --00 L65570 ENGINE BLOCK HEATER (opt.). . . 1

(Throttle Cable)00b L63420 CABLE, THROTTLE . . . . . . . . . . . . 1

(Electrical)00 105618 HARNESS, T2 INSTRUMENT . . . . 1

(Ether - Optional)00 102926 HARNESS, ETHER KIT . . . . . . . . . 1

(includes 21” BLU/WHT jumper wire)00a L70629 ETHER KIT (optional) . . . . . . . . . . . 1

(includes: thermostat, atomizer,valve bracket, fitting, clamp andtubing. Does not include ethercanister.)

00 L71081 SWITCH, ROCKER (ether) . . . . . . . 1(located in dash panel)

(Fuel Line)00 104341 HOSE END, -5 JICF PUSHON . . . . 100 L68619 HOSE, 3/8” X 73” (supply). . . . . . . . 100 102861 HOSE, 1/4” X 73” (return) . . . . . . . . 1

a Ether canister assembly is located on the right-rear side of machine. Thermostat is located on engine block, and switch is located on dash.

ETHER KIT-- OPTIONAL --

ATOMIZER

THERMOSTAT

FITTING

VALVE - BRACKET

TUBING

CLAMP

Telescopic Handler EngineExternal Components - 99 H.P. Engine


Engine RS6-42/RS8-42/44Air Intake - 115 H.P. Engine

Pre-Cleaner(Option)

3

9

11

13

8

7

6

15

1716

9189

19

4

1

2

5

9

12

14

10

13

FRONT



00 105073 AIR CLEANER ASSEMBLY. . . . . . .1(Includes 1-5.)

01 NSS END CAP . . . . . . . . . . . . . . . . . . . . .102 137659 EJECTOR/DUST . . . . . . . . . . . . . . .103 105070 ELEMENT, PRIMARY . . . . . . . . . . .104 105071 ELEMENT, SECONDARY . . . . . . . .105 NSS HOUSING, AIR CLEANER . . . . . . .106 105059 CLAMP, AIR CLEANER MOUNT . .107 650545 5/6”X1-1/4” BOLT . . . . . . . . . . . . . .208 L50056 5/16” NUT . . . . . . . . . . . . . . . . . . . .209 L51781 ADJUST. CLAMP, #72 . . . . . . . . .AR

10 L64864 90o RUBBER ELBOW, 4” DIA. . . . .111 105075 INLET HOOD/CAP . . . . . . . . . . . . .112 101926 PRE-CLEANER (option) . . . . . . . . .113 L70467 CLAMP, T-BOLT 3-1/2” . . . . . . . . . .214 L120041 90o RUBBER ELBOW, 3” DIA. . . . .115 105076 INTAKE TUBE . . . . . . . . . . . . . . . . .116 104464 BRACKET, AIR INTAKE . . . . . . . . .117 L51099 CLAMP, #52 SAE . . . . . . . . . . . . .AR18 105072 COUPLER, 4” w/TAP . . . . . . . . . . .119 183629 INDICATOR, RESTRICTION 30in. .1

Telescopic Handler EngineAir Intake - 115 H.P. Engine


4

15

10

13

14

10

7

8

9

11

18

5

6

2

13

8

17

16

8

FRONT

1210

10

Pre-Cleaner(Option)

Engine RS6-42/RS8-42/44Air Intake - 99 H.P. Engine



00 136383 AIR CLEANER ASSEMBLY. . . . . . .1(Includes 1-5)

01 NSS END CAP . . . . . . . . . . . . . . . . . . . . .102 137659 EJECTOR/DUST . . . . . . . . . . . . . . .103 137498 ELEMENT, PRIMARY . . . . . . . . . . .104 137501 ELEMENT, SECONDARY . . . . . . . .105 NSS HOUSING, AIR CLEANER . . . . . . .106 136443 CLAMP, AIR CLEANER MOUNT . .1

L50235 5/16”X1-1/4” BOLT . . . . . . . . . . . . .2L50056 5/16” WHIZ NUT . . . . . . . . . . . . . . .2

07 L64863 INLET HOOD/CAP . . . . . . . . . . . . .108 L51781 ADJUST. CLAMP, #72 . . . . . . . . .AR

09 103088 REDUCER, 3.84” - 3.25” . . . . . . . . .110 L51099 CLAMP, #52 SAE . . . . . . . . . . . . .AR11 183629 INDICATOR, RESTRICTION 30in. .112 103271 ADAPTER, RUBBER W/TAP . . . . .113 L68545 INTAKE TUBE . . . . . . . . . . . . . . . . .114 102535 BRACKET . . . . . . . . . . . . . . . . . . . .115 L120041 90o RUBBER ELBOW, 3” DIA. . . . .1

-- OPTIONAL PRECLEANER --16 102974 REDUCER, 4” - 3” . . . . . . . . . . . . . .117 L64864 90o RUBBER ELBOW, 4” DIA. . . . .118 101926 PRECLEANER . . . . . . . . . . . . . . . .1

Telescopic Handler EngineAir Intake - 99 H.P. Engine


2

FRONT

10

7

68

9

1111

5

4

3

1

Engine RS6-42/RS8-42/44Exhaust



01 PIPE, OUTLET EXHAUST . . . . . . .1105214 Note aL68544 Note b

02 L99434 TURBO CLAMP . . . . . . . . . . . . . . . .103 TAIL PIPE . . . . . . . . . . . . . . . . . . . .1

104460 Note aL65018 Note b

04 L64764 HANGER . . . . . . . . . . . . . . . . . . . . .1L50261 3/8”-16X1-1/2” BOLT . . . . . . . . . . .1L50145 3/8” FLAT WASHER . . . . . . . . . . . .1L520005 3/8”-16 NYLON INSERT NUT . . . .1

05 MUFFLER CLAMP . . . . . . . . . . . . .1L60492 Note a (3”)L120047 Note b (2-1/2”)

06 L64572 BRACKET . . . . . . . . . . . . . . . . . . . .107 STRAP . . . . . . . . . . . . . . . . . . . . . .1

104978 Note aL64572 Note bL50367 3/8”-16X1” BOLT . . . . . . . . . . . . . .1L50145 3/8” FLAT WASHER . . . . . . . . . . . .1L520005 3/8”-16 NYLON INSERT NUT . . . .1

08 L50151 1/2” FLAT WASHER . . . . . . . . . . . .2

09 L50705 M12-1.75X30 C8 BOLT . . . . . . . . . .210 MUFFLER . . . . . . . . . . . . . . . . . . . .1


11 L60492 CLAMP 3” . . . . . . . . . . . . . . . . . . . .2

-- ITEMS NOT SHOWN --00 CATALYTIC PURIFIER (option) . . .1


a Units equipped with a 115 H.P. engine. (electronic throttle pedal)

b Units equipped with a 99 H.P. engine. (manual throttle pedal)

Telescopic Handler EngineExhaust


Engine RS6-42/RS8-42/44Radiator and Coolers (115 H.P. Engine) - Part 1 of 2

Radiator and Coolersfor

115 H.P. Engine

FRONT

LEFT

RIGHT

TO HYDRAULICTANK FILTER

21

11

14

22

18

19

21

20

18

6

4

26

3

2

1

2527

10 7

6

9

12

14

1

2

17 16

15

5

28

87

23

14

24

29

14

30



01 650487 5/16”-18X1” BOLT . . . . . . . . . . . .AR02 654024 5/16” LOCK WASHER . . . . . . . . .AR03 104454 FAN, SUCTION 22” . . . . . . . . . . . . .104 L70521 SPACER, FAN 2” . . . . . . . . . . . . . . .105 105563 FAN SHROUD . . . . . . . . . . . . . . . . .106 104455 FAN GUARD . . . . . . . . . . . . . . . . . .207 650810 5/16” FLAT WASHER . . . . . . . . . .AR08 650484 5/16”X1/2” BOLT . . . . . . . . . . . . . .AR09 650486 5/16”X3/4” BOLT . . . . . . . . . . . . .AR10 L50056 5/16”-18 WHIZ NUT . . . . . . . . . . .AR11 L64599 TUBE ASSEMBLY . . . . . . . . . . . . . .112 105691 HOSE, -16 A16/DS16 29” . . . . . . . .1

(To main valve.) . . . . . . . . . . . . . . . .114 L51590 ADAP., -16ORM -16JICM ST. . . . . .415 210148 3/8”-16X2” STUD . . . . . . . . . . . . . . .416 210149 3/8” SHIM, SLOTTED . . . . . . . . . . .4

17 102072 COLD START BYPASS . . . . . . . . . .118 L51621 ADAP., -16ORM -16JICM 90O. . . . .219 105624 TUBE, LOWER (HOC) . . . . . . . . . .120 105623 TUBE, UPPER (HOC) . . . . . . . . . . .121 L61092 ADAP., -16ORM -12JICM 90O. . . . .222 102850 HOSE, -12 A12/DS12 102” . . . . . . .123 L63406 HOSE, -12 A12/DS12 114” . . . . . . .124 L47212 CLAMP, VINYL 3/8” . . . . . . . . . . . . .125a 104436 RADIATOR/COOLER ASSY. . . . . . .126 104458 MOUNT, TOP HOOD . . . . . . . . . . . .127a 104932 RADIATOR CAP . . . . . . . . . . . . . . .128 656117 M10-1.5X70, BOLT . . . . . . . . . . . . .429 L40805 RADIATOR DRAIN VALVE . . . . . . . 130 L50061 3/8” WHIZ LOCK NUT. . . . . . . . . . . 4

a Radiator cap included with radiator assembly.

Telescopic Handler EngineRadiator and Coolers (115 h.p. Engine) - Part 1 of 2


Engine RS6-42/RS8-42/44Radiator and Coolers (115 H.P. Engine) - Part 2 of 2

FRONT

15

2

41

12

148

816

1112 11

3

5

7

8

9

11

11

18

17

6


115 H.P. Engine

22

11

11

21

20

25

11

23

24

11

11

CAC - LowerTube Assembly

(Late Style)

CAC - LowerTube Assembly

(Early Style)


Telescopic Handler EngineRadiator and Coolers (115 h.p. Engine) - Part 2 of 2


01 104929 CHARGE AIR COOLER (section) . .102 104930 RADIATOR (section) . . . . . . . . . . . .103 104931 COOLER, TRANS/HYD.(section) . .104a 104932 RADIATOR CAP . . . . . . . . . . . . . . .105 NSS ADAPTER . . . . . . . . . . . . . . . . . . . .106 105192 ADAP., ST MJ04 MM12 . . . . . . . . . .107 L40805 RADIATOR DRAIN VALVE . . . . . . .108 L76020 HOSE CLAMP, #32 SAE . . . . . . . . .409 104451 HOSE, LOWER RADIATOR . . . . . .111 105175 CLAMP, HOSE #36 / TENSION . . .712 104452 HOSE, SILICONE 2-1/4” . . . . . . . . .214 105193 HOSE, -4 FJSO4 FJSO4 20” . . . . .115 105192 ADAP., ST MJ04 MM12 . . . . . . . . . .116 104450 HOSE, UPPER RADIATOR . . . . . . .117 104449 UPPER CHARGE AIR TUBE . . . . .118 656013 M10X60, BOLT . . . . . . . . . . . . . . . .2

-- Early Style --20b NSS CAC LOWER TUBE . . . . . . . . . . . .121c 210044 BRACKET, PIPE SUPPORT . . . . . .122c 104885 HOSE, 2” ID X 2-1/4” ID STR. . . . .1

-- Later Style --23d 210138 CAC LOWER TUBE . . . . . . . . . . . .124d 210171 BRACKET, PIPE SUPPORT . . . . . .125d 210137 HOSE, 2” ID X 2-1/4” ID 45O . . . . .1

a Radiator cap sold separately.

b Order Kit PN 210050; includes components used with later style CAC lower tube assembly

c Used on units with early style CAC Lower Tubeassembly.

d Used on units with later style CAC Lower Tubeassembly.


Engine RS6-42/RS8-42/44Radiator and Coolers (99 H.P. Engine)

38

22

2430

25

7

10

119

4

21

37

31

35 2 36

27

26

29

28

31

32

20

33

20 3418

21

22

2423

16

10

10

2018

19

17

25

2 1

15

1214

132

8

512

6

3


99 H.P. Engine

FRONT

LEFT

RIGHT

TO HYDRAULICTANK FILTER



01 L50228 5/16”-18X1/2” BOLT . . . . . . . . . . .AR02 L50141 5/16” FLAT WASHER . . . . . . . . . .AR03a L45934 RADIATOR . . . . . . . . . . . . . . . . . . .104a 102063 CAP, RADIATOR 10LB. . . . . . . . . . .105 L66515 FAN SHROUD . . . . . . . . . . . . . . . . .106 L50667 M8-1.25X45M BOLT . . . . . . . . . . . . 407 L66265 FAN . . . . . . . . . . . . . . . . . . . . . . . . .108 L66709 FAN SPACER . . . . . . . . . . . . . . . . .109 L76084 HOSE CLAMP #24 SAE . . . . . . . . . 110 L76020 HOSE CLAMP #32 SAE . . . . . . . . .311 L68539 UPPER HOSE, RADIATOR . . . . . . .112 L63665 FAN GUARD (Half) . . . . . . . . . . . . .213 L50230 5/16”-18X3/4” BOLT . . . . . . . . . . .AR14 L47212 VINYL CLAMP 3/8” HOSE . . . . . . . 215 105133 MOUNT, R.H. . . . . . . . . . . . . . . . . . .116 L68580 LOWER HOSE, RADIATOR . . . . . .117 L64599 HYDRAULIC TUBE . . . . . . . . . . . . .1

(to HYDRAULIC tank filter)18 L50367 3/8”X1” BOLT . . . . . . . . . . . . . . . .AR19 105638 MOUNT, HYD. RETURN TUBE . . .120 L520005 3/8”-16 NYLON INSERT NUT . . .AR21 L62943 ADAP., -16JICM BULKHD 90o . . . .1

22 103158 HOSE, -16 A16/A16 20” . . . . . . . . .123 102849 HOSE -16 A16/A16 42” . . . . . . . . . .124 L51621 ADAP, -16ORM -16JICM 90o . . . . .225 L61092 ADAP, -16ORM -12JICM . . . . . . . . .226 102850 HOSE -12 A12/DM12 102” . . . . . . .127 102776 ADAP, -12JICFS -12JICM 90o . . . . .128 L520019 1/2”-13 NYLON INSERT NUT . . . . .229 L50151 1/2” FLAT WASHER . . . . . . . . . . . .230 102850 HOSE, -12 A12/DM12 102” . . . . . . .131 L450002 OIL COOLER . . . . . . . . . . . . . . . . . .232 105123 MOUNT, OIL COOLER . . . . . . . . . .233 L50403 3/8”X1-1/4” BOLT . . . . . . . . . . . . .AR34 L50145 3/8” FLAT WASHER . . . . . . . . . . .AR35 L50823 5/16”-18X1” BOLT . . . . . . . . . . . .AR36 L530004 5/16” NUT RETAINING CLIP . . . .AR37 105131 MOUNT, TOP HOOD . . . . . . . . . . . .138 105133 MOUNT, L.H. . . . . . . . . . . . . . . . . . .1

-- ITEMS NOT SHOWN --

00 L40805 RADIATOR DRAIN VALVE . . . . . . . 1

a Radiator cap included with radiator.

HOSE LOCATOR22 HYDRAULIC COOLER “UPPER” BULKHEAD (connects hyd. tube to in-tank hyd. filter)23 HYDRAULIC COOLER “LOWER” MAIN VALVE “OUT”26 TRANSMISSION COOLER “LOWER” TRANSMISSION (left side - just under hyd. pump)30 TRANSMISSION COOLER “UPPER” TRANSMISSION (top right side - near filter)

Telescopic Handler EngineRadiator and Coolers (99 H.P. Engine)


FRONT

4

15

10

11

1424

1211 13

13

19

201021

17

10

9

8

1816

1

65

32

10

1123

11

1920

21

22

18

1716

LEFT

RIGHT

Transmission RS6-42/RS8-42/44External Components and Driveshaft



01 104425 SWITCH, REVERSE PRESSURE . 1L444070 ADAP, -3ORM (not shown). . . . . . . 1

02 HOSE, -12 DS12/A12 102” . . . . . . . 1L63406 Note e (114” long)102850 Note f (102” long)

03 L444007 ADAP, -10ORM -12JICM STR . . . . 104 L99184 FILTER, TRANSMISSION OIL . . . . 105 L66965 SENDER, TEMP 250 DEGREE . . . 106d L50727 M10X1.5X35mm . . . . . . . . . . . . . . . 208 L50952 M10X1.5X25mm . . . . . . . . . . . . . . 1009c L50833 3/8”-24X2” GRADE 8 BOLT . . . . . . 810 L99182 UNIVERSAL JOINT. . . . . . . . . . . . . 4

(includes bolts)11a L50468 3/8”-24X1-3/4” GR8 BOLT. . . . . . . 1612 102212 DRIVESHAFT, REAR . . . . . . . . . . . 1

(includes u-joints)13b 650965 3/8”-24X1-1/4” GR 8 BOLT . . . . . . . 8

L50147 3/8” LOCK WASHER . . . . . . . . . . . 814 L446020 ADAP, -12JICM -12JICFS 90 DEG . 115 102850 HOSE, -12 DM12/A12 102”. . . . . . . 116 L50319 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2

17 102199 TRANS MOUNT . . . . . . . . . . . . . . . 218 L50704 M12X1.75X40mm BOLT . . . . . . . . . 419 L520007 5/8”-11 NYLON INSERT NUT . . . . . 220 L64197 WASHER, ISOLATOR MOUNT. . . . 221 L64124 MOUNT, VIBRATION ISOLATOR . . 222 102654 TRANSMISSION, 1106 T12000 . . . 123 102211 DRIVESHAFT, FRONT . . . . . . . . . . 1

(includes u-joints)24 L444001 ADAP, -12ORM -12JICM STR. . . . . 1

a Used to fasten universal joint to transmissionand to axle yokes.

b Used to fasten universal joint to driveshaft.c Used to fasten flex plate to flywheel.d Used to fasten wire harness bracket to transmission

e Units equipped with a 115 H.P. engine. (electronic throttle pedal)

f Units equipped with a 99 H.P. engine. (manual throttle pedal)

HOSE LOCATOR

02 TRANSMISSION (top right side - near filter) TRANSMISSION COOLER “UPPER”15 TRANSMISSION (left side - just under hyd. pump) TRANSMISSION COOLER “LOWER”

Telescopic Handler TransmissionExternal Components and Driveshaft


14

1110

3

2

158

11

12

13

12

9

11

13

32

1

5

6

74

Transmission RS6-42/RS8-42/44Torque Converter Housing



01 L99286 HOUSING/CONVERTER . . . . . . . . 102 NSS PLUG. . . . . . . . . . . . . . . . . . . . . . . . 403 L99284 O-RING / PLUG. . . . . . . . . . . . . . . . 404 L99246 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 105 NSS PLUG. . . . . . . . . . . . . . . . . . . . . . . . 106 L99284 O-RING / PLUG. . . . . . . . . . . . . . . . 107 L99262 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 108 L99285 SCREW . . . . . . . . . . . . . . . . . . . . . . 6

09 L99260 SCREW . . . . . . . . . . . . . . . . . . . . . . 310 L99261 SCREW . . . . . . . . . . . . . . . . . . . . . . 111 L99029 WASHER/LOCK . . . . . . . . . . . . . . 1012 L99260 SCREW . . . . . . . . . . . . . . . . . . . . . 1313 L99029 WASHER/LOCK . . . . . . . . . . . . . . 1314 L98938 GASKET/HSG. TO PLATE. . . . . . . . 115 L99249 PLUG/TEMP PICKUP . . . . . . . . . . . 1

Telescopic Handler TransmissionTorque Converter Housing


28

1415 21

20

19

1

6

26

33

32

835

349

22

5

34

18

17

3029

31

2316

2

18

17

7

36

2713

12

25

241030

29

31

2119

11

Transmission RS6-42/RS8-42/44Case and Plate



01 NSS CASE-TRANSMISSION . . . . . . . . . 102 L94824 BREATHER/AIR . . . . . . . . . . . . . . . 103 L99251 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 2

(includes item 4)04 L99013 O-RING/PLUG. . . . . . . . . . . . . . . . . 2

(part of item item 3)05 L99253 PLUG/MAGNETIC DRAIN. . . . . . . . 106 L98927 PIN/DOWEL PLATE TO CASE . . . . 207 L98926 GASKET/PLATE TO CASE . . . . . . . 108 L98185 RING/TUBE SEAL. . . . . . . . . . . . . . 109 L98176 CLIP/OIL TUBE RETAINER . . . . . . 110 102949 PLATE, SPACER. . . . . . . . . . . . . . . 111 L98935 SEAT/SAFETY VALVE . . . . . . . . . . 112 L98932 SNAP RING. . . . . . . . . . . . . . . . . . . 113 L98226 POPPET/SAFETY VALVE . . . . . . . . 114 L98218 SPRING. . . . . . . . . . . . . . . . . . . . . . 115 L98217 WASHER/POPPET . . . . . . . . . . . . . 116 L99246 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 117 NSS PLUG. . . . . . . . . . . . . . . . . . . . . . . . 3

18 L99284 O-RING/PLUG. . . . . . . . . . . . . . . . . 319 L99018 SCREW . . . . . . . . . . . . . . . . . . . . . . 720 L99045 SCREW . . . . . . . . . . . . . . . . . . . . . . 221 L99029 WASHER/LOCK . . . . . . . . . . . . . . . 922 L98184 ASSY/TUBE & SCREEN. . . . . . . . . 123 L99274 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 124 L99246 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 125 L99262 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 126 L99270 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 127 L98734 TUBE/TRANS DIPSTICK . . . . . . . . 128 L98735 TRANS DIPSTICK TUBE . . . . . . . . 129 L99287 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 230 L99312 O-RING . . . . . . . . . . . . . . . . . . . . . . 231 L99288 SCREW . . . . . . . . . . . . . . . . . . . . . . 232 L99285 SCREW . . . . . . . . . . . . . . . . . . . . . . 133 L99294 WASHER/SEAL. . . . . . . . . . . . . . . . 134 L99295 WASHER/SCREW. . . . . . . . . . . . . . 135 L99296 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

Telescopic Handler TransmissionCase and Plate


10

11

13

9

8

13

16

6

14

3

2

1

5

4

6

12

15

7

Transmission RS6-42/RS8-42/44Torque Converter



01 L98203 ASSY/STATOR SUPPORT . . . . . . . 102 L98204 BUSHING . . . . . . . . . . . . . . . . . . . . 103 L98197 BEARING/FRONT . . . . . . . . . . . . . . 104 L98201 RING/PISTON . . . . . . . . . . . . . . . . . 105 L98202 EXPANDER/RING . . . . . . . . . . . . . . 106 L98200 RING/SNAP. . . . . . . . . . . . . . . . . . . 207 L98194 SEAL/OIL CONV. HSG. . . . . . . . . . . 108 L99313 ASSY/TORQUE CONVERTER . . . . 1

09 L98189 PLUG/BORE . . . . . . . . . . . . . . . . . . 110 L97525 O-RING/BORE PLUG . . . . . . . . . . . 111 L97526 RING/RET. BORE PLUG. . . . . . . . . 112 L98199 IMPELLER/HUB GEAR . . . . . . . . . . 113 L98191 SNAP RING/IMPELLER HUB . . . . . 214 L98205 WASHER/HUB GEAR . . . . . . . . . . . 115 L98198 BEARING/TORQUE CONVERTER. 116 L98196 RING/OIL DISTRIBUTOR . . . . . . . . 1

Telescopic Handler TransmissionTorque Converter


13

12

11

9

104 6

5

13

2

15

148

7

16

Transmission RS6-42/RS8-42/44Gear Assembly



01 NSS ASSY/REV. GEAR & BEARING . . . 1(includes items 2 and 3)

02 L98253 BEARING/NEEDLE . . . . . . . . . . . . . 2(part of item 1)

03 L98254 SPACER/CLUTCH GEAR . . . . . . . . 1(part of item 1)

04 NSS ASSY/FOR. GEAR & BEARING . . . 1(includes items 5 and 6)


06 L98254 SPACER/CLUTCH GEAR . . . . . . . . 1(part of item 4)

07 L500407 ASY. 3RD CLUTCH GEAR . . . . . . . 1(includes item 8)

08 L500480 BEARING-3RD CLUTCH GEAR . . . 2(part of item 7)

09 L98968 1st CLUTCH GEAR/BRG. ASSY . . . 1(includes item 9)


11 L98276 2nd CLUTCH GEAR/BRG. ASSY . . 1(includes item 12)


13 L98277 GEAR/THIRD DRIVEN - 18T . . . . . 114 L98284 GEAR/OUTPUT SHAFT - 40T . . . . 115 L98955 GEAR/REVERSE IDLER - 28T . . . . 116 L500409 GEAR/FIRST DRIVEN - 27T. . . . . . 1

Telescopic Handler TransmissionGear Assembly



01 L98945 IDLER/SHAFT & PIN. . . . . . . . . . . . 1(includes item 2)

02 L98947 ROLL PIN . . . . . . . . . . . . . . . . . . . . 1(part of item1)

03 L98944 GEAR/IDLER,PUMP DRIVE . . . . . . 1

04 L98943 BEARING/IDLER GEAR . . . . . . . . . 105 L98211 GEAR/DRIVE. . . . . . . . . . . . . . . . . . 106 L98942 WASHER/THRUST . . . . . . . . . . . . . 207 L98212 RING/SNAP. . . . . . . . . . . . . . . . . . . 1

5

1

6

7

6

4

3

2

Transmission RS6-42/RS8-42/44Drive Pump



01 L98220 CHARGE PUMP / T12000. . . . . . . . 102 L99184 ASSY/ HYDRAULIC SPIN FILTER . 103 L98953 SLEEVE. . . . . . . . . . . . . . . . . . . . . . 104 L98950 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 L98951 SPRING. . . . . . . . . . . . . . . . . . . . . . 106 L98224 PIN/CLARK TRANS. . . . . . . . . . . . . 107 L98949 ASSY/BALL CHECK VALVE . . . . . . 1

(includes items 8 thru 11)08 L98215 BALL . . . . . . . . . . . . . . . . . . . . . . . . 109 L98216 SPRING. . . . . . . . . . . . . . . . . . . . . . 1

10 L98214 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 111 L98948 O-RING . . . . . . . . . . . . . . . . . . . . . . 112 L98219 GASKET/CHARGE PUMP . . . . . . . 113 L99025 SCREW . . . . . . . . . . . . . . . . . . . . . . 414 L99023 SCREW . . . . . . . . . . . . . . . . . . . . . . 115 L99020 WASHER/LOCK . . . . . . . . . . . . . . . 516 L99027 SCREW . . . . . . . . . . . . . . . . . . . . . . 117 L99029 WASHER/LOCK . . . . . . . . . . . . . . . 118 L98954 ASY., REGULATOR VALVE. . . . . . . 1

(includes items 3-6)

3

6

54

2

17

16

131415

1

12

10

9

8

7

11

18

Telescopic Handler TransmissionCharge Pump


2

95

7

6

4

8

3

1

Transmission RS6-42/RS8-42/44Reverse Idler



01 L98229 SHAFT IDLER & PILOT . . . . . . . . . 102 L98228 RING/SNAP. . . . . . . . . . . . . . . . . . . 103 L98231 BEARING/REV IDLER GEAR . . . . . 104 L98230 WASHER/THRUST . . . . . . . . . . . . . 1

05 L98232 END PLATE. . . . . . . . . . . . . . . . . . . 106 L99031 CAPSCREW . . . . . . . . . . . . . . . . . . 107 L99032 WASHER . . . . . . . . . . . . . . . . . . . . . 108 L98233 END PLATE. . . . . . . . . . . . . . . . . . . 1

Telescopic Handler TransmissionReverse Idler


16

17

18

19

20

17

16

17

17

19

3

2

4

9

8

151413

12

1

7

6

5

10

17

1617

9

8

15

1413

12

11

1716

1719

2019

21

22

7

11

105

6

Transmission RS6-42/RS8-42/44Forward and Reverse



01 L98248 ASY/TURB SHFT DRUM & PLUG . 102 L98251 SLEEVE/OIL DISTRIBUTOR. . . . . . 103 L98252 SCREW . . . . . . . . . . . . . . . . . . . . . . 104 L98250 RING/PISTON . . . . . . . . . . . . . . . . . 305 L99278 ASY/PISTON . . . . . . . . . . . . . . . . . . 2

(includes items 6 and 7)06 L98246 SEAL/OUTER PISTON . . . . . . . . . . 2

(part of item 5)07 L98247 SEAL/INNER PISTON. . . . . . . . . . . 2

(part of item 5) 08 L98238 PLATE/END . . . . . . . . . . . . . . . . . . . 209 L98237 RING/SNAP. . . . . . . . . . . . . . . . . . . 210 L98244 PLATE/WEAR . . . . . . . . . . . . . . . . . 211 L98961 ASY/DISC SPRING Pkg 5. . . . . . . . 2

12 L98242 RETAINER. . . . . . . . . . . . . . . . . . . . 213 L98241 RETAINER/SNAP RING . . . . . . . . . 214 L98240 CLUTCH/OUTER FWD . . . . . . . . . 1215 L98239 CLUTCH/INNER FWD. . . . . . . . . . 1216 L98236 BEARING. . . . . . . . . . . . . . . . . . . . . 417 L98235 WASHER/THRUST . . . . . . . . . . . . . 818 L98249 BEARING/REAR . . . . . . . . . . . . . . . 119 L98253 BEARING/CLUTCH GEAR . . . . . . . 420 L98254 SPACER/CLUTCH GEAR . . . . . . . . 221 L98962 ASSY/REV. AND BRG. . . . . . . . . . . 1

(includes items 19 and 20)22 L98255 ASSY/FOR. GEAR AND BRG. . . . . 1

(includes items 19 and 20)

Telescopic Handler TransmissionForward and Reverse


7

34

2421

1

10

5

1920

2222

23

2019

2021

1413

12

11

1817

16

15

8

9

6

20

221

Transmission RS6-42/RS8-42/44Third Gear



01 L500410 ASY-3RD SHAFT, DRUM & PLUG . 102 L500411 BEARING-ROLLER. . . . . . . . . . . . . 103 L500273 ASSY/BEARING & SEAL . . . . . . . . 104 L500412 WASHER-BEARING SUPPORT . . . 105 L98258 SLEEVE/OIL DISTRIBUTOR. . . . . . 106 L98257 SCREW/SLEEVE LOCK . . . . . . . . . 107 L98250 RING/PISTON . . . . . . . . . . . . . . . . . 208 L99279 ASSY/CLTCH PISTON & BALL. . . . 109 L98246 SEAL/OUTER PISTON . . . . . . . . . . 110 L98247 SEAL/INNER PISTON. . . . . . . . . . . 111 L98240 CLUTCH/OUTER FWD . . . . . . . . . . 512 L98239 CLUTCH/INNER FWD. . . . . . . . . . . 5

13 L98238 PLATE/END . . . . . . . . . . . . . . . . . . . 114 L98237 RING/SNAP. . . . . . . . . . . . . . . . . . . 115 L98244 RING/SNAP. . . . . . . . . . . . . . . . . . . 116 L98961 ASY/DISC SPRG PKG 5. . . . . . . . . 117 L98242 RETAINER. . . . . . . . . . . . . . . . . . . . 118 L98241 RETAINER/SNAP RING . . . . . . . . . 119 L500413 BEARING-THRUST NEEDLE . . . . . 220 L500414 WASHER/CLTCH GEAR THRUST . 421 L99696 RING/SNAP. . . . . . . . . . . . . . . . . . . 322 L500408 BEARING-3RD CLUTCH GEAR . . . 223 L500407 ASY. 3RD CLUTCH GEAR . . . . . . . 124 L500409 GEAR-FIRST DRIVEN . . . . . . . . . . 1

Telescopic Handler TransmissionThird Gear


65

10

12

1314

20

218

915

16

25

24

15

16

3

418

19

17

15

16

24

26

15

16

98

2322

14

11

13

10

5

6

71

7

27

2

Transmission RS6-42/RS8-42/44First and Second Gear



01 L98274 ASY-1ST 2ND SHAFT. . . . . . . . . . . 102 L98275 BEARING/REAR . . . . . . . . . . . . . . . 103 L500273 ASSY/BEARING & SEAL . . . . . . . . 104 L98250 RING/PISTON . . . . . . . . . . . . . . . . . 205 L99038 PISTON/CLUTCH & SEALS . . . . . . 206 L98246 SEAL/OUTER PISTON . . . . . . . . . . 207 L98247 SEAL/INNER PISTON. . . . . . . . . . . 208 L98238 PLATE/END . . . . . . . . . . . . . . . . . . . 209 L98237 RING/SNAP. . . . . . . . . . . . . . . . . . . 210 L98244 PLATE/WEAR . . . . . . . . . . . . . . . . . 211 L98961 ASSY/DISC SPRG PKG 5 . . . . . . . 112 L98967 SPRING/DISC ASSY PKG (7). . . . . 113 L98242 RETAINER. . . . . . . . . . . . . . . . . . . . 214 L98241 RETAINER/SNAP RING . . . . . . . . . 215 L98236 BEARING. . . . . . . . . . . . . . . . . . . . . 4

16 L98235 WASHER/THRUST . . . . . . . . . . . . . 817 L98260 RING/SNAP. . . . . . . . . . . . . . . . . . . 218 L98272 SLEEVE/OIL DISTRIBUTOR. . . . . . 119 L98257 SCREW/SLEEVE LOCK . . . . . . . . . 120 L98240 CLUTCH/OUTER FWD . . . . . . . . . 1021 L98239 CLUTCH/INNER FWD. . . . . . . . . . 1022 L98240 CLUTCH/OUTER FWD . . . . . . . . . . 523 L98239 CLUTCH/INNER FWD. . . . . . . . . . . 524 L98253 BEARING/CLUTCH GEAR . . . . . . . 425 L98968 1ST CLUTCH GEAR/BRG ASSY . . 1

(includes item 24)26 L98276 2ND CLUTCH GEAR/BRG ASSY . . 1

(includes item 24)27 L98277 GEAR/3RD DRIVEN . . . . . . . . . . . . 1

Telescopic Handler TransmissionFirst and Second Gear


1

6

45

32

6

7

62

35

46

8

9

Transmission RS6-42/RS8-42/44Output Shaft



01 L500274 SHAFT/OUTPUT . . . . . . . . . . . . . . . 102 L98282 BEARING/SHAFT . . . . . . . . . . . . . . 203 L98281 SLEEVE/OIL SEAL . . . . . . . . . . . . . 204 L98268 O-RING/SLEEVE. . . . . . . . . . . . . . . 205 L96053 SEAL/OUTPUT SHAFT OIL . . . . . . 2

06 L98264 RING/SNAP. . . . . . . . . . . . . . . . . . . 407 L98266 RING/SNAP. . . . . . . . . . . . . . . . . . . 208 L98279 FLANGE/OUTPUT & PLUG ASSY . 109 L98278 PLUG/FLANGE . . . . . . . . . . . . . . . . 1

Telescopic Handler TransmissionOutput Shaft


12

11

1

10

9 87

2

6

54 3

Transmission RS6-42/RS8-42/44Electronic Controllers



01 102950 SOLENOID, W / DEUTSCH CON. . 4(includes items 2 thru 5)

02 102951 O-RING, 21.5 X 1.5MM . . . . . . . . . . 4(included with item 1)

03 102952 O-RING, 15.1 X 1.60MM . . . . . . . . . 4(included with item 1)



06 102955 PLUG, SOLENOID BORE . . . . . . . . 1(includes items 7, 8 and 9)




10 102957 CLAMP, SOLENOID . . . . . . . . . . . . 611 102958 CAPSCREW . . . . . . . . . . . . . . . . . 1212 102959 WASHER, PLAIN. . . . . . . . . . . . . . 12

Telescopic Handler TransmissionElectronic Controllers


6

5

4

3

2

2

1


01 NSS ASSY/DRIVE PLATE. . . . . . . . . . . . 1(included in item 6)

02 NSS DRIVE PLATE . . . . . . . . . . . . . . . . . 2(included in item 6)

03 L98316 RING/DRIVE PLATE BACKING . . . 1

04 L99785 SCREW/DRIVE PLATE MNTG . . . . 605 L99030 LOCKWASHER/DRIVEPLATE . . . . 606 L98317 KIT/DRIVE PLATE ASSY . . . . . . . . 1

(includes items 1 thru 5)

Transmission RS6-42/RS8-42/44Drive Plate


1

15

13

12

11

10

9

8

7

6

5

4

3

2

14


01 L98291 HOUSING MODULATOR VALVE . . 202 L98292 O-RING . . . . . . . . . . . . . . . . . . . . . . 203 L98293 PIN STOP . . . . . . . . . . . . . . . . . . . . 204 L98294 SPRING INNER. . . . . . . . . . . . . . . . 205 L98295 SPRING MIDDLE . . . . . . . . . . . . . . 206 L98304 SPRING OUTER . . . . . . . . . . . . . . . 207 L98303 SPOOL ACCUMULATOR . . . . . . . . 208 L98302 RETAINER. . . . . . . . . . . . . . . . . . . . 2

09 L98301 SPACER . . . . . . . . . . . . . . . . . . . . . 210 L98300 SPRING. . . . . . . . . . . . . . . . . . . . . . 211 L98958 SPOOL . . . . . . . . . . . . . . . . . . . . . . 212 L98298 SLEEVE-MODULATION VALVE . . . 213 L98307 O-RING . . . . . . . . . . . . . . . . . . . . . . 214 L98957 PIN-LOWER . . . . . . . . . . . . . . . . . . 215 L98956 PIN-UPPER . . . . . . . . . . . . . . . . . . . 2

Telescopic Handler TransmissionModulation Valve


1

1213

14

15

11

10

9

8

7

65

4

3

2

17

18

19

16

20

FRONT

21

22

14

Located on rear axle

Front axle (shown)

Driveshaft info found intransmission section

LEFT

RIGHT23

AXLE MODEL ANDSERIAL NUMBER PLATE

Axles RS6-42/RS8-42/44Mounts, Tires and Fenders

FENDER MOUNT(EARLY STYLE SHOWN)



01 TIRE. . . . . . . . . . . . . . . . . . . . . . . . . 4L47270 13.00X24 L71758 13.00X24 (Rock)

02a L50253 3/8”-16 BUTTON HD BOLT. . . . . . . 603a L99951 FENDER . . . . . . . . . . . . . . . . . . . . . 104a FENDER MOUNT (LF/RR) . . . . . . . 1

105202 (round tubing - late style)100008 (square tubing - early style)

05a L50061 3/8”-16 FLANGE LOCK NUT . . . . . 406a L50836 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 407a 102587 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 408a 102569 MOUNT (LF/RR) . . . . . . . . . . . . . . . 109 L50201 M20-2.5 CLASS 10 LOCK NUT . . . 410 L50712 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 811 102191 FRAME LEVEL MNT (front axle). . . 112 L69734 M22-1.5 WHEEL NUT . . . . . . . . . AR13 L50084 3/4”-10 GR8 LOCK NUT . . . . . . . . . 8

14 102190 PLATE, MOUNT . . . . . . . . . . . . . . . 215 651543 M20-2.50X130 C10.9 BOLT . . . . . . 416 L500543 THRUST BUSHING. . . . . . . . . . . . . 217 L500544 SUPPORT . . . . . . . . . . . . . . . . . . . . 218 L98355 GREASE FITTING. . . . . . . . . . . . . . 219 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 220 L500542 REDUCTION BUSING . . . . . . . . . . 421 102272 STABILIZER MOUNT (rear axle). . . 122 L69114 WHEEL RIM 24X9.00 . . . . . . . . . . . 423b AXLE ASSEMBLY, 212 HY . . . . . . .

102122 FRONT (with internal park brake) . . 1102123 REAR. . . . . . . . . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN --00 L63222 VALVE STEM . . . . . . . . . . . . . . . . AR

a Available only on the left side of the front axle.b Does not include any other items shown in

illustration.

Telescopic Handler AxlesMounts, Tires and Fenders


STEER MOTORPORT “R”

BRAKE MASTERCYLINDER “TEE”

1

914915

8 8

2

1

133

12

22

1

31

56

7

8

11

9

10

4

SERVICE BRAKE PORT

PARK BRAKE PORT

SERVICE BRAKE PORT

REAR AXLE

FRONT AXLE

FRONT

LEFT

RIGHT

FLOW DIVIDERPORT “PB”

STEER SELECTVALVE

T

A

B

156

16

18

19

10

1617

14

BRAKEMANIFOLD

5

21

20

23

BRAKE MASTERCYLINDER “TEE”

22

24

25

Axles RS6-42/RS8-42/44Brake and Steering Hydraulic Circuit



01 L66139 ADAP, M14X1.5ORM -6JICM . . . . . 602 L60653 ADAP, -6JICFS -6JICM 90 . . . . . . . 303 P471370 ADAP, -6 SWIVEL TEE . . . . . . . . . . 304 L69928 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 105 102842 HOSE, -4 A6/A4 66” . . . . . . . . . . . . 106 102839 HOSE, -4 A6/A6 57” . . . . . . . . . . . . 107 L69928 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 108 100011 ADAP, M18 ORM - 8JICM STR. . . . 409 L446017 ADAP, -8JICFS -8JICM 90 . . . . . . . 410 102848 HOSE, -6 A6/A8 48” . . . . . . . . . . . . 111 102847 HOSE, -6 A8/DS8 82” . . . . . . . . . . . 112 102840 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 113 L69928 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1

14 L69936 HOSE, -6 A6/A8 100” . . . . . . . . . . . 115 L69936 HOSE, -6 A6/A8 100” . . . . . . . . . . . 116 L445003 ADAP, -6ORM -6JICM 90 DEG. . . . 217 L444002 ADAP, -6ORM -6JICM STR. . . . . . . 218 102313 FLOW DIVIDER VALVE . . . . . . . . . 119 L69747 VALVE, STEER SELECT . . . . . . . . 120 L70428 MANIFOLD, BRAKE LINE. . . . . . . . 121 L444005 ADAP, -4ORM -4JICM STR. . . . . . . 122 102841 HOSE, -4 A4/A4 38” . . . . . . . . . . . . 123 L51591 ADAP, -4ORM -4JICM 90 DEG. . . . 124 102122 AXLE, FRONT (w/ int. park brake) . 125 102123 AXLE, REAR . . . . . . . . . . . . . . . . . . 1

Telescopic Handler AxlesBrake and Steering Hydraulic Circuit


11

10

9

11

1

7

6

54

8

3

1

21

13

14

12

15

16

17

18

Axles RS6-42/RS8-42/44Tie Rods, Steer Cylinder and Center Housing (Front and Rear)



NOTE: All quantities are per axle01 L98417 O-RING . . . . . . . . . . . . . . . . . . . . . . 302 L500451 INTERMEDIATE COVER . . . . . . . . 103 102573 HOUSING . . . . . . . . . . . . . . . . . . . . 104 102574 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 105 104231 VENT . . . . . . . . . . . . . . . . . . . . . . . . 106 102575 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 107 102576 MAGNETIC PLUG. . . . . . . . . . . . . . 108 L98373 SNAP RING. . . . . . . . . . . . . . . . . . . 109 L500539 CYLINDER BOLT . . . . . . . . . . . . . . 4

10a 102577 CYLINDER. . . . . . . . . . . . . . . . . . . . 111 102578 ARTICULATED TIE ROD . . . . . . . . 212 L500542 REDUCTION BUSHING . . . . . . . . . 413 L500543 THRUST BUSHING. . . . . . . . . . . . . 214 L500544 SUPPORT . . . . . . . . . . . . . . . . . . . . 215 L98355 GREASE FITTING. . . . . . . . . . . . . . 216 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 217 103788 BREATHER TUBE. . . . . . . . . . . . . . 118 104431 NUT AND COTTER PIN KIT . . . . AR

(includes with item # 11)

a Seal kit for steer cylinder is P/N 103118.

Telescopic Handler AxlesTie Rods, Steer Cylinder and Center Housing (Front and Rear)


17

18

2

16

19

20

21

22

1

23

16

3

4

5

6

78

14

131112

24

11

1224

1413

11 12

24

13 11 12

24

10

9

154

5

7

Axles RS6-42/RS8-42/44Differential (Front and Rear)



NOTE: All quantities are per axle01 L500457 O-RING . . . . . . . . . . . . . . . . . . . . . . 102 L500459 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1

L500460 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1L500461 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1L500462 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1

03 BEVEL GEAR SET . . . . . . . . . . . . . 1102579 (Front Axle) . . . . . . . . . . . . . . . . . . . 1102580 (Rear Axle). . . . . . . . . . . . . . . . . . . . 1

04 L98380 TAPER ROLLER BEARING . . . . . . 205 L500464 RING NUT . . . . . . . . . . . . . . . . . . . . 206 L500465 CYLINDER BOLT . . . . . . . . . . . . . . 407 L500466 CYLINDER BOLT . . . . . . . . . . . . . . 208 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1209 L500468 FRICTION WASHER. . . . . . . . . . . . 210 L500469 DIFFERENTIAL SIDE GEAR . . . . . 2

11 L500470 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 4(includes item #12)

12 L500471 SNAP RING. . . . . . . . . . . . . . . . . . . 413 L500472 FRICTION WASHER. . . . . . . . . . . . 414 L500473 DIFFERENTIAL PINION . . . . . . . . . 415 L500474 DIFFERENTIAL CARRIER . . . . . . . 116 L500475 TAPER ROLLER BEARING . . . . . . 217 L98404 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1

L98406 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1L500476 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1L500477 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1

18 L500478 SPACER . . . . . . . . . . . . . . . . . . . . . 119 L98396 RING NUT . . . . . . . . . . . . . . . . . . . . 120 L98395 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 121 L98394 COVER PLATE . . . . . . . . . . . . . . . . 122 102863 FLANGE . . . . . . . . . . . . . . . . . . . . . 123 L500480 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 124 L500481 SNAP RING. . . . . . . . . . . . . . . . . . . 4

Telescopic Handler AxlesDifferential (Front and Rear)


44 3

446

1552

1516

1843

2013

17

22, 26

21

20 19

17

1614

2

47

27 2829

3031

28

40

3233 41

3453

35

3839

48

36

25

24465

25

45

9 42

6

10

11

23

12

87

49

50

51

37

Axles RS6-42/RS8-42/44Outer End (Front and Rear)



NOTE: All quantities are per axle01 L500483 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 202 102581 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 203 102582 AXLE CASE. . . . . . . . . . . . . . . . . . . 204 102584 STUD. . . . . . . . . . . . . . . . . . . . . . . 2405 L500487 WASHER . . . . . . . . . . . . . . . . . . . . 3206 L500488 REDUCTION BUSHING . . . . . . . . . 2

(incl. 7, 8, 10 and 42)07 L500489 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 208 L98371 BALL BEARING. . . . . . . . . . . . . . . . 209 L98372 SNAP RING. . . . . . . . . . . . . . . . . . . 210 L500490 O-RING . . . . . . . . . . . . . . . . . . . . . . 211 102586 SHAFT ASSEMBLY. . . . . . . . . . . . . 212 102588 THRUST BUSHING. . . . . . . . . . . . . 213 102589 BUSHING . . . . . . . . . . . . . . . . . . . . 214 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . 1215 102893 STUD. . . . . . . . . . . . . . . . . . . . . . . . 816 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 417 L98355 GREASE FITTING. . . . . . . . . . . . . . 418 102590 PIVOT PIN. . . . . . . . . . . . . . . . . . . . 219 102591 PIVOT PIN. . . . . . . . . . . . . . . . . . . . 220 102592 DUST EXCLUDER . . . . . . . . . . . . . 421 102593 BEARING. . . . . . . . . . . . . . . . . . . . . 222 102594 STEERING CASE (LF and RR) . . . 1

(includes item 12)23 102595 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 224 102576 MAGNET PLUG. . . . . . . . . . . . . . . . 225 102575 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 426 102598 STEERING CASE (RF and LR) . . . 1

(includes item 12)

27 102599 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 228 102600 BEARING. . . . . . . . . . . . . . . . . . . . . 429 102601 WHEEL STUD . . . . . . . . . . . . . . . . 2030 102602 WHEEL HUB . . . . . . . . . . . . . . . . . . 231 102603 O-RING . . . . . . . . . . . . . . . . . . . . . . 232 102604 RING GEAR . . . . . . . . . . . . . . . . . . 233 102605 RING GEAR SUPPORT . . . . . . . . . 234 102606 SNAP RING. . . . . . . . . . . . . . . . . . . 635 102607 DIFFERENTIAL PINION . . . . . . . . . 636 L500515 COUNTERSUNK BOLT. . . . . . . . . . 437 102900 BEARING. . . . . . . . . . . . . . . . . . . . . 638 L500517 STUD. . . . . . . . . . . . . . . . . . . . . . . 2039 L500518 NUT . . . . . . . . . . . . . . . . . . . . . . . . 2040 102608 SNAP RING. . . . . . . . . . . . . . . . . . . 241 102609 LOCKING PLATE . . . . . . . . . . . . . . 242 L98373 SNAP RING. . . . . . . . . . . . . . . . . . . 243 102610 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

102611 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2102612 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

44 L98417 O-RING . . . . . . . . . . . . . . . . . . . . . . 245 102614 STUD. . . . . . . . . . . . . . . . . . . . . . . . 846 102615 NUT . . . . . . . . . . . . . . . . . . . . . . . . 3247 102438 STEERING ADJUST BOLT ASY . . . 448 102616 PLANET GEAR CARRIER . . . . . . . 249 L69734 WHEEL NUT . . . . . . . . . . . . . . . . . 2050 102583 WASHER . . . . . . . . . . . . . . . . . . . . . 851 102587 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 852 102896 HEXAGON BOLT. . . . . . . . . . . . . . . 453 102899 BEARING. . . . . . . . . . . . . . . . . . . . . 6

Telescopic Handler AxlesOuter End (Front and Rear)



NOTE: All quantities are per axle01 102617 SPACER . . . . . . . . . . . . . . . . . . . . . 202 102618 SPRING. . . . . . . . . . . . . . . . . . . . . . 403 102619 PISTON . . . . . . . . . . . . . . . . . . . . . . 204 102620 O-RING . . . . . . . . . . . . . . . . . . . . . . 205 102621 O-RING . . . . . . . . . . . . . . . . . . . . . . 406 102622 BACKUP RING . . . . . . . . . . . . . . . . 407 102623 COVER . . . . . . . . . . . . . . . . . . . . . . 208 L98368 O-RING . . . . . . . . . . . . . . . . . . . . . . 209 102624 BACKUP RING . . . . . . . . . . . . . . . . 210 102625 PISTON . . . . . . . . . . . . . . . . . . . . . . 211 102626 INTERMEDIATE BRAKE DISC . . . . 212 102627 SPRING. . . . . . . . . . . . . . . . . . . . . . 613 102628 ADJUSTING BOLT . . . . . . . . . . . . . 614 L500527 BRAKE DISC. . . . . . . . . . . . . . . . . . 8

15 L500536 INTERMEDIATE BRAKE DISC . . . . 816 102629 SPACER . . . . . . . . . . . . . . . . . . . . . 217 102630 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 418 102631 ADJUSTING BOLT . . . . . . . . . . . . . 619 102632 SPRING. . . . . . . . . . . . . . . . . . . . . . 620 102633 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 421 102634 LOCK WASHER . . . . . . . . . . . . . . . 422 L98430 BLEEDING BOLT . . . . . . . . . . . . . . 423 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 424 102635 SHIM (20mm) . . . . . . . . . . . . . . . . . 2

102636 SHIM (30mm) . . . . . . . . . . . . . . . . . 2102637 SHIM (50mm) . . . . . . . . . . . . . . . . . 2

25 102638 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 426 102639 SEAL WASHER. . . . . . . . . . . . . . . . 4

1

2

3

4

5

6

2322

25

26

7 89

10

11

1213

19

18

14

1516

24

21 2017

Axles RS6-42/RS8-42/44Brakes (Front)



NOTE: All quantities are per axle01 102644 SPACER . . . . . . . . . . . . . . . . . . . . . 202 102622 BACK-UP RING. . . . . . . . . . . . . . . . 203 L500496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 204 L98430 BLEEDING BOLT . . . . . . . . . . . . . . 205 102638 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 206 102639 SEAL WASHER. . . . . . . . . . . . . . . . 207 102642 PISTON . . . . . . . . . . . . . . . . . . . . . . 208 102632 SPRING. . . . . . . . . . . . . . . . . . . . . . 609 102897 ADJUSTING BOLT . . . . . . . . . . . . . 6

10 L500527 BRAKE DISC. . . . . . . . . . . . . . . . . . 811 102629 SPACER . . . . . . . . . . . . . . . . . . . . . 212 L500536 INTERMEDIATE BRAKE DISC . . . . 813 102628 ADJUSTING BOLT . . . . . . . . . . . . . 614 102627 SPRING. . . . . . . . . . . . . . . . . . . . . . 615 102626 INTERMEDIATE BRAKE DISC . . . . 216 102624 BACKUP RING . . . . . . . . . . . . . . . . 217 L98368 O-RING . . . . . . . . . . . . . . . . . . . . . . 218 102898 COVER . . . . . . . . . . . . . . . . . . . . . . 219 102621 O-RING . . . . . . . . . . . . . . . . . . . . . . 2

1

1

19

18 17

16

15

14

1312

11

10

9

87

6

54

3

2

Telescopic Handler AxlesBrakes (Rear)


1

20

21

22

32

24

29

30

28

31

27

26

32

19

15

14

16

16

17

18

21

23

20

16

78

1112

913

54

610

25

13

20

21

22

Boom RS6-42/RS8-42/44Outer Boom (Front)



01 OUTER BOOM WELDMENT . . . . . 1102281 42’ boom models102284 44’ boom models

02 L70242 5/16-18 NUT INSERT . . . . . . . . . . . 203 L65640 BOOM ANGLE IND. PLATE . . . . . . 104 650810 5/16” FLAT WASHER . . . . . . . . . . . 205 L52048 5/16-18X1” BUTTON HD BOLT. . . . 206 651271 #8X3/8” RND HD MACH SCREW. . 207 L50136 #10 LOCK WASHER . . . . . . . . . . . . 208 L65638 INCLINOMETER - ANGLE IND. . . . 109 L520004 5/16-18 NYLON INSERT NUT . . . . 210 L50061 3/8-16 FLARE NUT . . . . . . . . . . . . . 211 L52026 3/8-16X1-1/4” BOLT . . . . . . . . . . . . 412 L70639 BOOM LIGHT BRACKET (LH) . . . . 113 L70040 WORK LIGHT . . . . . . . . . . . . . . . . . 2

L70462 LIGHT HARNESS (not shown)14 L520005 3/8-16 NYLON INSERT NUT . . . . . 415 L50835 5/16-18X2” BOLT. . . . . . . . . . . . . . . 216 L50251 3/8”-16X3/4” BOLT . . . . . . . . . . . . 1617 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . . . 418 L61708 SLIDE PAD . . . . . . . . . . . . . . . . . . . 2

19 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 620 L50147 3/8” LOCK WASHER. . . . . . . . . . . 1221 L62733 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 622 L62734 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 423 L64132 3/8” PAD SPACER. . . . . . . . . . . . . . 224 L50403 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 425 L70635 BOOM LIGHT BRACKET (RH) . . . . 126 L64359 ADJUSTABLE CLEVIS PIN . . . . . . . 3

L50092 NUT, ADJUSTABLE CLEVIS . . . . AR27 L50380 1/2-20X1-1/4” GRD 8 BOLT . . . . . . 328 L560003 3/32X1-1/4” COTTER PIN. . . . . . . . 229 L64384 CLEVIS . . . . . . . . . . . . . . . . . . . . . . 130 L64468 CHAIN PIN . . . . . . . . . . . . . . . . . . . 131 L50152 1/2” LOCK WASHER. . . . . . . . . . . . 332 Note a LEAF CHAIN . . . . . . . . . . . . . . . . . . 3

a Refer to Intermediate Boom - Chain Group for alisting of chain components.

Telescopic Handler BoomOuter Boom (Front)


13

543

2

1

67

8

10

2

11

12

14

9

15

FRAME (REAR)

Boom RS6-42/RS8-42/44Outer Boom (Rear)



01 102335 EXTEND CYLINDER, WELDMENT 102 650711 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 803 L530004 5/16” FASTENER, RETAINED . . . . 404 102710 COVER, REAR BOOM . . . . . . . . . . 105 L50230 5/16”-18x3/4” BOLT . . . . . . . . . . . . . 406 L50608 PIN, COTTER 3/16”X4” . . . . . . . . . . 207 L400207 WASHER, THRUST . . . . . . . . . . . . 208 L69994 PIN, ROD END . . . . . . . . . . . . . . . . 109 L50519 3/4”-10 NYLON INSERT NUTS. . . . 8

10 L70420 SHIM, TRUNNION. . . . . . . . . . . . . . 111 L71165 SWITCH, PROXIMITY. . . . . . . . . . . 112 L520019 1/2”-13 NYLON INSERT NUT . . . . . 213 L64060 PIN, BOOM . . . . . . . . . . . . . . . . . . . 214 L50892 1/2”-13X4” BOLT . . . . . . . . . . . . . . . 215 L810005 BEARING, SELF ALIGNING . . . . . . 2

a Refer to Intermediate Boom - Chain Group for alisting of chain components.

Telescopic Handler BoomOuter Boom (Rear)


43

2

5

1

6

4

Boom RS6-42/RS8-42/44Outer Boom Side Cover


01 OUTER BOOM WELDMENT . . . . . 1102281 42’ boom models102284 44’ boom models

02 L79167 CLAMP ASSEMBLY . . . . . . . . . . . . 1

03 L50056 5/16”-18 WHIZ LOCK NUT . . . . . . . 404 L510008 5/16”-18X5/8” BOLT . . . . . . . . . . . . 805 102288 COVER, BOOM SIDE . . . . . . . . . . . 106 L530004 5/16” FASTENER, RETAINED . . . . 4


Telescopic Handler BoomOuter Boom Side Cover


1

784

9

11

2

10

9

7

8

4

5

4 2

3

6

Boom RS6-42/RS8-42/44Intermediate Boom (Front)



06 L64143 1/2”X3”X4” SHIM . . . . . . . . . . . . . . . 207 L50367 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 808 L50147 3/8” LOCK WASHER. . . . . . . . . . . . 809 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 610 L61708 SLIDE PAD . . . . . . . . . . . . . . . . . . . 211 L50251 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 8

01 INTERMEDIATE WELDMENT. . . . . 1102282 42’ boom models102285 44’ boom models

02 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . . . 603 L50261 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 404 L62733 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 605 L62734 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 2

Telescopic Handler BoomIntermediate Boom (Front)


9

4

4

2,3

1

46

78

6

8746

5

9

9

Boom RS6-42/RS8-42/44Intermediate Boom (Rear)


01 L61708 SLIDE PAD . . . . . . . . . . . . . . . . . . . 202 L62731 1/16”X4”X6” SHIM . . . . . . . . . . . . AR03 L62732 1/8”X4”X6” SHIM . . . . . . . . . . . . . AR04 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . . 1005 L50403 3/8-16X1-1/4” BOLT . . . . . . . . . . . . 8

06 L50251 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 807 L62733 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 208 L62734 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 209 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 4

Telescopic Handler BoomIntermediate Boom (Rear)



98

7

6

5

43

2

1

10

Boom RS6-42/RS8-42/44Intermediate Boom Hose Tray


01 INTERMEDIATE WELDMENT. . . . . 1102282 42’ boom models102285 44’ boom models

02 L520004 5/16-18 NYLON INSERT NUT . . . . 203 L69524 TRAY BRACKET . . . . . . . . . . . . . . . 1

102132 PLATE, CUSHION MNT (weld on)04 L50143 5/16” LOCK WASHER. . . . . . . . . . . 205 L510008 5/16-18X5/8” BOLT . . . . . . . . . . . . . 4

06 TRAY WELDMENT . . . . . . . . . . . . . 1L69501 42’ boom modelsL69511 44’ boom models

07 L61699 2X3X1 SLIDE PAD . . . . . . . . . . . . . 108 L50147 3/8” LOCK WASHER. . . . . . . . . . . . 109 L50251 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 110 L50056 5/16-18 FLARE NUT . . . . . . . . . . . . 1

Telescopic Handler BoomIntermediate Boom Hose Tray



1610 17

15

11 13

14 12

11 10

9

87

236

54

321

19

9

18

2083

65

43

3

11

10

21

22

13

Boom RS6-42/RS8-42/44Chain and Rollers


01 L10057 1/4-28 ZERK, 90 DEG. . . . . . . . . . . 102 L400207 THRUST WASHER . . . . . . . . . . . . . 303 L71205 CHAIN SHEAVE WASHER . . . . . . . 604 L64360 CHAIN SHEAVE . . . . . . . . . . . . . . . 305 L49618 ROLLER BEARING . . . . . . . . . . . . . 306 L49619 INNER RING . . . . . . . . . . . . . . . . . . 307 L71206 REAR SHEAVE PIN . . . . . . . . . . . . 108 L50275 3/8-16X3 BOLT . . . . . . . . . . . . . . . . 309 L520005 3/8-16 NYLON INSERT NUT . . . . . 210 LEAF CHAIN . . . . . . . . . . . . . . . . . . 3

102245 42’ boom102246 44’ boom

11 L560003 3/32X1-1/4 COTTER PIN . . . . . . . 10

12 L64466 CHAIN ADJUST CLEVIS PIN . . . . . 313 L64359 ADJUSTABLE CLEVIS . . . . . . . . . . 314 L50092 1”-8 NUT . . . . . . . . . . . . . . . . . . . . . 615 L50380 1/2-20X1-1/4” BOLT . . . . . . . . . . . . 316 L64467 PIN, REAR CHAIN LOW INNER. . . 117 L50152 1/2” LOCK WASHER. . . . . . . . . . . . 318 L64384 CLEVIS, TOP REAR INNER . . . . . . 119 L64468 PIN, CHAIN REAR UPPER INNR. . 120 L71204 PIN, CHAIN SHEAVE . . . . . . . . . . . 121 L10465 1/4-28 ZERK, STR. . . . . . . . . . . . . . 122 NSS (Items 4, 5 and 6 are shown

preassembled.)

Telescopic Handler BoomChain and Rollers



2

34

5

6

7

8

11

10

9

1

Attachment Pivot

Boom RS6-42/RS8-42/44Inner Boom (Front)


01 INNER WELDMENT . . . . . . . . . . . . 1102283 42’ boom models102286 44’ boom models

02 L520004 5/16-18 NYLON INSERT NUT . . . . 203 L69525 INNER TRAY BRACKET . . . . . . . . . 1

102132 PLATE, CUSHION MNT (weld on)04 L50143 5/16” LOCK WASHER. . . . . . . . . . . 205 L510008 5/16-18X5/8” BOLT . . . . . . . . . . . . . 4

06 INNER TRAY WELDMENT . . . . . . . 1L69521 42’ boom modelsL69523 44’ boom models

07 L50147 3/8” LOCK WASHER. . . . . . . . . . . . 108 L50251 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 109 L79167 HOSE CLAMP ASSEMBLY . . . . . . . 110 L50056 5/16-18 FLARE NUT . . . . . . . . . . . . 111 L61699 2X3X1” SLIDE PAD. . . . . . . . . . . . . 1

Telescopic Handler BoomInner Boom (Front)



2

1

43

6

1

3

11

1

234

10

3

9

8

7

5

Boom RS6-42/RS8-42/44Inner Boom (Rear)



01 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 402 L62733 0.06X3X4 SHIM. . . . . . . . . . . . . . . . 403 L62715 FLAT-BOLT LOCK . . . . . . . . . . . . AR04 L50367 3/8-16X1” BOLT . . . . . . . . . . . . . . AR05 L64467 PIN, CHAIN REAR LOW INNER. . . 106 L560003 3/32”X1-1/4” COTTER PIN . . . . . . . 2

07 L66780 SLIDE PAD . . . . . . . . . . . . . . . . . . . 208 L66782 0.06X3X8” SHIM. . . . . . . . . . . . . . AR09 L66783 0.105X3X8” SHIM . . . . . . . . . . . . . . 210 L50836 3/8-16X1-3/4” BOLT . . . . . . . . . . . . 811 L50251 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 4

Telescopic Handler BoomInner Boom (Rear)


1

16

15

14

12

11

10

7

6

8 95

5

43

2

2 17

13

18

FRONT

Boom RS6-42/RS8-42/44Dynattach® Assembly


01 101055 DYNATTACH® WELDMENT. . . . . . 1(includes item 5 and 13)

02 L10465 1/4” -28 STR GREASE ZERK . . . . . 203 L65097 LOCK SPRING . . . . . . . . . . . . . . . . 104 L65098 SPRING MOUNT. . . . . . . . . . . . . . . 105 L66456 BUSHING . . . . . . . . . . . . . . . . . . . . 206 L50646 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 107 L66613 DECAL, DYNATTACH UNLOCKED 108a NSS LOCK WELDMENT . . . . . . . . . . . . . 109a NSS PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 110 L69727 PIN, TILT CYLINDER . . . . . . . . . . . 1

11 L69724 PIN CAP . . . . . . . . . . . . . . . . . . . . . 112 L50230 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 213 101351 BUSHING . . . . . . . . . . . . . . . . . . . . 114 L99889 BUSHING, TILT CYL. (rod end). . . . 115 102371 PIN, DYNATTACH PIVOT . . . . . . . 116 L520019 1/2”-13 NYLON INSERT NUT . . . . . 117 L50986 1/2”-13X4-1/2” BOLT GR8. . . . . . . . 118 L66453 LOCK AND PIN ASSEMBLY . . . . . . 1

(Includes items 8 and 9)

a Not sold separately, order item #18P/N L66453 Lock and Pin Assembly.


Telescopic Handler BoomDynattach® Assembly


Bulkhead Plate

2nd Section(Boom Extend)

Main Valve

FRONT

21

1

25

24

23

22

12

13

6

14

1516

17

16

20

18

19

3

2

11

1098

5 6

7

17

4

26

28

27

Boom Hydraulics RS6-42/RS8-42/44Boom Extend / Retract



01 Note a EXTEND CYLINDER. . . . . . . . . . . . 102 L64661 TRUNNION MOUNT (RH). . . . . . . . 1

(Includes item 5)03 L50156 5/8” LOCK WASHER. . . . . . . . . . . 1004 L50313 5/8-11x1-1/2” BOLT . . . . . . . . . . . . 1005 L48805 BUSHING 2.O” ID X 1.0” LENGTH . 206 L445001 ADAP -12ORM -12JICM 90 DEG . . 207 102541 EXTEND CYLINDER TUBE (RH) . . 108 L50608 3/16X4” COTTER PIN . . . . . . . . . . . 209 L69994 EXTEND CYLINDER PIN . . . . . . . . 110 L400207 THRUST WASHER . . . . . . . . . . . . . 211 650711 3/4-10X3” BOLT. . . . . . . . . . . . . . . . 812 102335 WELDMENT, EXTEND CYL MNT. . 1

L70420 TRUNNION SHIM (not shown). . . . 113 L50519 3/4-10 NYLON INSERT NUT . . . . . 814 L64443 TRUNNION MOUNT (LH) . . . . . . . . 1

(Includes item 5)15 102540 EXTEND CYLINDER TUBE (LH) . . 116 L64316 HOSE, -12 A12/DS12 48” . . . . . . . . 117 L64316 HOSE, -12 A12/DS12 48” . . . . . . . . 1

18 102853 HOSE, -12 A12/DS12 18” . . . . . . . . 119 102853 HOSE, -12 A12/DS12 18” . . . . . . . . 120 L444001 ADAP -12ORM -12JICM STR. . . . . 221 L446034 ADAP -12JICM BLKHD 90 DEG . . . 422 L50835 5/16”-18X2 GR5 BOLT . . . . . . . . . . 123 L50143 5/16” FLAT WASHER . . . . . . . . . . . 124 102517 PLATE, TOP CLAMP. . . . . . . . . . . . 125 102516 CLAMP BODY TWIN CUSHION . . . 126 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 127 L50147 3/8” LOCK WASHER. . . . . . . . . . . . 228 L50251 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 2

a Refer to Hydraulic Cylinders section for the cylinder part number.

NOTE: Cylinder part number is stamped on the cylinder.

HOSE LOCATOR

16 EXTEND CYLINDER “LEFT SIDE” (extend) BULKHEAD PLATE “LEFT SIDE”17 EXTEND CYLINDER “RIGHT SIDE” (retract) BULKHEAD PLATE “RIGHT SIDE”18 MAIN VALVE “BOOM EXTEND” (retract; right side) BULKHEAD PLATE “RIGHT SIDE”19 MAIN VALVE “BOOM EXTEND” (extend; left side) BULKHEAD PLATE “LEFT SIDE”

Telescopic Handler Boom HydraulicsBoom Extend / Retract


11

7

815

16

5

17

18

1234

27

28

4

321

6

11

9

10

20

2122

19

2324

25

26

5

1413

12

FRONT

Main Valve

Bulkhead Plate

4th Section(Tilt)

Boom Hydraulics RS6-42/RS8-42/44Tilt


01 L50561 5/16”-18X1-3/4” BOLT . . . . . . . . . AR02 L50143 5/16” FLAT WASHER . . . . . . . . . . AR03 L63715 HOSE CUSHION TOP PLATE . . . . 204 L68039 TUBE CUSHION DBL 5/8” . . . . . . . 405 L79167 HOSE CLAMP ASSEMBLY . . . . . . . 206 BOOM HOSES . . . . . . . . . . . . . . . . 1

Note aNote b

07 102833 HOSE -8 H10/DS10 42” . . . . . . . . . 208 102854 HOSE -8 A10/DS10 25”. . . . . . . . . . 209 P471351 ADAP, -12ORM -10JICM. . . . . . . . . 210 L443012 ADAP, -10 BULK HD TEE . . . . . . . . 211d 102551 TILT CYLINDER TUBE . . . . . . . . . . 212 L69832 CLAMP, DBL TUBE .62” . . . . . . . . . 613 L69833 PLATE, TOP DBL CUSHION. . . . . . 614 L50143 5/16” FLAT WASHER . . . . . . . . . . . 615 L50842 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 616 L520005 3/8” NYLON INSERT NUT . . . . . . . 117 L69601 PIN, TILT CYL BASE END . . . . . . . 118 L50275 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 119 Note c TILT CYLINDER - 5.5X20.0. . . . . . . 120 L50230 5/16-18X3/4” BOLT . . . . . . . . . . . . . 221 L69724 PIVOT PIN CAP . . . . . . . . . . . . . . . 122 L69727 PIN, TILT CYL ROD END . . . . . . . . 1

23 L444010 ADAP, -10ORM -10JICM STR. . . . . 124 P471356 ADAP, -10JICFS -10JICM 9O DEG. 125 L51599 ADAP -10ORM -10JICM 90 DEG . . 126 L70088 HOSE, -8 A10/H10 20” . . . . . . . . . . 227 L69449 TILT CYLINDER TUBE . . . . . . . . . . 128 L69450 TILT CYLINDER TUBE . . . . . . . . . . 1

a 42’ BOOM models;Uses (1) L500784 protective sleeve and (2) L70090 Hose, -8 H10/H10 360”.

b 44’ BOOM models; Uses (1) L500784 protective sleeve and (2) L69944 Hose, -8 H10/H10 380”.

c Refer to Hydraulic Cylinders section for the cylinder part number.

d Located on the bottom side of the boom in the center. If equipped with auxiliary hydraulics,the auxiliary hydraulic tubes are toward theouter sides of the boom.



HOSE LOCATOR

06 HYDRAULIC TILT TUBES (under boom) HYDRAULIC TUBES (upper front boom)07 BULKHEAD PLATE (tee fitting) HYDRAULIC TILT TUBES (under boom)08 MAIN VALVE (tilt section - 4th from front) BULKHEAD PLATE (tee fitting)26 HYDRAULIC TUBES (upper front boom) TILT CYLINDER

Telescopic Handler Boom HydraulicsTilt


TOP

BOTTOM

719

18

14117

22

12 13

15

21

16

17

216

20

7

9

8

7

6 1

1

2

54

3

10

23

1324

25

20

Bulkhead Bracket

FRONT

LEFT

RIGHT

Boom Hydraulics RS6-42/RS8-42/44Slave (Compensation)



01 Note a SLAVE CYLINDER . . . . . . . . . . . . . 202 L520005 3/8”-16 NYLON INSERT NUT . . . . . 203 L50273 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 204 102445 PIN, SLAVE CYL. (rod end) . . . . . . 205 L63018 BUSHING 660 1.5IDX3.0 . . . . . . . . 206 L10057 1/4”-28 GREASE ZERK 90 DEG. . . 407 L444004 ADAP, -8ORM -8JICM STR. . . . . . . 408 102858 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 109 L443012 ADAP, -10 BULK HD RUN TEE . . . 210 102859 HOSE, -8 DS8/DS10 16”. . . . . . . . . 111 102859 HOSE, -8 DS8/DS10 16”. . . . . . . . . 112 L520004 5/16-18 NYLON INSERT NUT . . . AR13 L50141 5/16” FLAT WASHER . . . . . . . . . . AR14 L50823 5/16-18X1” BOLT . . . . . . . . . . . . . AR15 L510008 5/16-18X5/8” BOLT . . . . . . . . . . . . . 416 L50143 5/16” LOCK WASHER. . . . . . . . . . . 217 105653 CAP, SLAVE CYL. PIN . . . . . . . . . . 2

18 105654 PIN, SLAVE CYL. (base end). . . . . 219 L68003 BUSHING . . . . . . . . . . . . . . . . . . . . 220 102858 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 121 102857 HOSE, -8 A8/DS8 28” . . . . . . . . . . . 122 105128 BRACKET, BULKHEAD PLATE . . . 123 102775 ADAP, BULK HD BRANCH TEE . . . 224 L50823 5/16-18X1” BOLT. . . . . . . . . . . . . . . 425 102857 HOSE, -8 A8/DS8 28” . . . . . . . . . . . 1

a Refer to Hydraulic Cylinders section for the cylinder part number.


HOSE LOCATOR

08 LEFT SLAVE CYLINDER “TOP” BRANCH TEE “TOP” (under bulkhead plate)10 BULKHEAD TEE “LEFT” BRANCH TEE “TOP-FRONT” (under bulkhead plt)11 BULKHEAD TEE “RIGHT” BRANCH TEE “BOTTOM-FRONT” (under bulkhead)20 RIGHT SLAVE CYLINDER “TOP” BRANCH TEE “TOP” (under bulkhead plate)21 RIGHT SLAVE CYLINDER “BOTTOM” BRANCH TEE “BOTTOM” (under bulkhead plate)25 LEFT SLAVE CYLINDER “BOTTOM” BRANCH TEE “BOTTOM” (under bulkhead plate)

Telescopic Handler Boom HydraulicsSlave (Compensation)


FRONT

LEFT

RIGHT

Main Valve3rd Section(Boom Lift)

1415

12

10

1112

5

6 4

15

13

11

9 16 1716

10

4

4

12

9

6 5

1314

1

8

12

4

654

32

1

8

18

Boom Hydraulics RS6-42/RS8-42/44Boom Up / Down



01 Note a LIFT CYLINDER . . . . . . . . . . . . . . . 202 L50313 5/8”X1-1/2” BOLT GR5 . . . . . . . . . . 203 L64590 WASHER, PIN RETAINER . . . . . . . 204 L64591 SPACER . . . . . . . . . . . . . . . . . . . . . 805 L97885 SNAP RING . . . . . . . . . . . . . . . . . AR06 L97884 BEARING, SPHERICAL . . . . . . . . AR08 102856 HOSE, -8 A8/A12 88” . . . . . . . . . . . 109 102855 HOSE, -8 A8/A12 66” . . . . . . . . . . . 110 102855 HOSE, -8 A8/A12 66” . . . . . . . . . . . 111 102856 HOSE, -8 A8/A12 88” . . . . . . . . . . . 112 L445002 ADAP, -8ORM -8JICM 90 DEG. . . . 4

13 L66392 PIN, ECCENTRIC . . . . . . . . . . . . . . 414 L50143 5/16” LOCK WASHER. . . . . . . . . . . 615 L50245 5/16”-24X1” GR5 BOLT . . . . . . . . . . 616 L446019 ADAP, -12 SWVL TEE. . . . . . . . . . . 217 L445001 ADAP, -12ORM -12JICM. . . . . . . . . 218 103841 PIN, LIFT CYL.. w/SHOULDER. . . . 1

a Refer to Hydraulic Cylinders section for cylinder part number.


HOSE LOCATOR

08 LEFT LIFT CYLINDER “LEFT SIDE” (retract) MAIN VALVE (3rd section - right side [retract])09 LEFT LIFT CYLINDER “RIGHT SIDE” (extend) MAIN VALVE (3rd section - left side [extend])10 RIGHT LIFT CYLINDER “LEFT SIDE” (retract) MAIN VALVE (3rd section - right side [retract])11 RIGHT LIFT CYLINDER “RIGHT SIDE” (extend) MAIN VALVE (3rd section - left side [extend])

Telescopic Handler Boom HydraulicsBoom Up / Down


11

7

815

16

5

17

43

21

6

11

9

10

5

1413

12

FRONT

Main Valve

Bulkhead Plate

5th Section(Auxiliary)(Optional)

4

6

18

Boom Hydraulics RS6-42/RS8-42/44Auxiliary Hydraulics Circuit


01 L50884 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 202 L50143 5/16” FLAT WASHER . . . . . . . . . . . 203 L63719 HOSE CUSHION TOP PLATE . . . . 204 L63720 TUBE CUSHION DBL .88” . . . . . . . 405 L79167 HOSE CLAMP ASSEMBLY . . . . . . . 206 AUXILIARY HYD. HOSES. . . . . . . . 1

Note aNote b

07 102833 HOSE -8 H10/DS10 42” . . . . . . . . . 208 102832 HOSE -8 A10/DS10 30”. . . . . . . . . . 209 P471351 ADAP, -12ORM -10JICM. . . . . . . . . 210 L443011 ADAP, -10JICM BULK HD 90 DEG. 211c 102552 AUX HYD TUBE . . . . . . . . . . . . . . . 212 L69832 CLAMP, DBL TUBE .62” . . . . . . . . . 613 L69833 PLATE, TOP DBL CUSHION. . . . . . 614 L50143 5/16” FLAT WASHER . . . . . . . . . . . 615 L50842 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 616 L444011 ADAP, -8ORM -10JICM STR. . . . . . 2

17 L65273 QUICK COUPLER SET. . . . . . . . . . 118 102420 KIT, AUX HYD SECTION . . . . . . . . 1

102807 KIT, FIVE SECTION TIE BOLT . . . 4(each kit contains [1] bolt,

[2] washers and [2] nuts)

-- ITEMS NOT SHOWN --00 102718 DECAL, AUXILIARY CONTROL . . 1

a 42’ BOOM models; Use (1) L500784 protective sleeve and (2) L70105 Hose, -8 H10/H10 380”.

b 44’ BOOM models; Use (1) L500784 protective sleeve and (2) L69945 Hose, -8 H10/H10 400”.

c Located on the bottom side of the boom towardsthe outside. The inner tubes are for the tilt cylinder.


Telescopic Handler Boom HydraulicsAuxiliary Hydraulics Circuit


FRONT AXLE

FRONT

RIGHT

LEFT

8

5

67

9

10

11

12

13

14

1516

17

4

3

21

EXTEND

RETRACT

Chassis Hydraulics RS6-42/RS8-42/44Frame Level



01 Note a LEVEL CYLINDER . . . . . . . . . . . . . 102 L64367 BRONZE BEARING . . . . . . . . . . . . 103 L50277 3/8”-16X3-1/2” BOLT . . . . . . . . . . . . 104 L520005 3/8”-16 NYLON INSERT NUT . . . . . 105 L63276 PIN, CYLINDER (base end) . . . . . . 106 L66017 ADAP, W/ORIFICE -8ORM -8JICM. 107 L445002 ADAP, -8ORM -8JICM 90 DEG. . . . 108 102860 HOSE, -8 A8/A8 168” . . . . . . . . . . . 109 102873 HOSE, -8 A8/A8 190” . . . . . . . . . . . 110 L63016 BRONZE BEARING . . . . . . . . . . . . 1

11 L68881 LOCK, PIVOT PIN . . . . . . . . . . . . . . 112 L50403 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 113 L68882 PIVOT PIN (rod end) . . . . . . . . . . . . 114 102191 FRAME LEVEL MOUNT . . . . . . . . . 115 102190 PLATE, FRAME LEVEL. . . . . . . . . . 116 L50084 3/4”-10 STOVER NUT . . . . . . . . . . . 417 L50712 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 4


HOSE LOCATOR

08 FRAME LEVEL CYLINDER “OUTSIDE” (retract) STABILIZING CYL MANIFOLD “TOP PORT” (located on left inside rear of frame)

09 FRAME LEVEL CYLINDER “INSIDE” (extend) MAIN VALVE (1st section - right side)

Telescopic Handler Chassis HydraulicsFrame Level


TO FRAME LEVELCYLINDER (RETRACT)

TO FRAME LEVELCYLINDER (EXTEND)

FRONT

REAR AXLE

LEFT

RIGHT

11

2423

23

6

11

12

13

14

15

1617

18

1920

21

222

78

10

95

1098

7

28

2227

2625

2

3

1

65

4

1st Section(Frame Level)

Main Valve

29

Extend

Retract

Chassis Hydraulics RS6-42/RS8-42/44Frame Stabilizer


Hose LocatorRefNo. From Port To Port

01 MAIN VALVE, 1ST SECTION (extend) FRAME LEVEL CYLINDER “INSIDE” (extend)02 MAIN VALVE, 1ST SECTION (retract) STABILIZING CYL. MANIFOLD “BOTTOM” (retract)06 STABILIZING CYL. MANIFOLD “REAR” STABILIZING CYLINDER “TOP PORT”11 STABILIZING CYL. MANIFOLD “FRONT” STABILIZING CYLINDER “BOTTOM PORT”27 STABILIZING CYL. MANIFOLD “TOP” FRAME LEVEL CYLINDER “OUTSIDE” (retract)


01 102873 HOSE, -8 A8/A8 190” . . . . . . . . . . . 102 L68817 HOSE, -8 A8/A8 26” . . . . . . . . . . . . 103 L445006 ADAP, -12ORM -8JICM 90 . . . . . . . 204 Note a FRAME STABILIZER CYLINDER . . 105 L444004 ADAP, -8ORM -8JICM STR. . . . . . . 206 102858 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 107 L50230 5/16”-18X3/4” BOLT . . . . . . . . . . . . 408 L50143 5/16” LOCK WASHER. . . . . . . . . . . 409 L69776 TRUNNION PIVOT PIN. . . . . . . . . . 210 L69774 BUSHING . . . . . . . . . . . . . . . . . . . . 211 102858 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 112 L50403 3/8”-16x1-1/4” BOLT . . . . . . . . . . . . 113 L50147 3/8” LOCK WASHER. . . . . . . . . . . . 114 L68881 LOCK, PIVOT PIN . . . . . . . . . . . . . . 115 L68882 LEVEL CYL. PIN (rod end) . . . . . . . 116 L10057 1/4”-28 GREASE ZERK 90 DEG. . . 1

17 L69138 BUSHING (rod end). . . . . . . . . . . . . 118 102272 STABILIZER CYL MOUNT . . . . . . . 119 102190 MOUNT PLATE . . . . . . . . . . . . . . . . 120 L50084 3/4-10 NUT GR8 . . . . . . . . . . . . . . . 421 L50712 3/4-10X9” GR8 BOLT . . . . . . . . . . . 422 L51968 ADAP, -6ORM -8JICM 90 DEG. . . . 223 L445002 ADAP, -8ORM -8JICM 90 DEG. . . . 224 102774 1/4”-20X4” BOLT GR5 . . . . . . . . . . . 125 L50139 1/4” LOCK WASHER. . . . . . . . . . . . 126 L50137 1/4” FLAT WASHER . . . . . . . . . . . . 127 102860 HOSE, -8 A8/A8 168” . . . . . . . . . . . 128 L10465 1/4”-28 GREASE ZERK STR . . . . . 129 102877 MANIFOLD, STABILIZING CYL. . . . 1


Telescopic Handler Chassis HydraulicsFrame Stabilizer


9

6

2

13

4

5

6

7

6

8

FRONT

Hydraulic Tank(Bottom)

10

11

PRIORITY VALVE

FLOW DIVIDER

HYDRAULIC PUMP

P

EF

IN

EP

CF

15

14

13

12

S

MAINVALVE

(IN)

16

HYDRAULICTANK

STEERMOTOR [P]

Hydraulics RS6-42/RS8-42/44Hydraulic Pump



01 L63309 HOSE, -24 A24/A24 35” . . . . . . . . . 102 L445010 ADAP, -24ORM -24JICM 90O . . . . . 103 102498 HYDRAULIC PUMP . . . . . . . . . . . . 1

L46865 GASKET (not shown) . . . . . . . . . . . 1L50599 1/2”-13x1-1/2” BOLT (not shown) . . 2

04 L61092 ADAP, -16orm -12jicm 90O . . . . . . . 105 102834 HOSE, -12 A12/DS12 13” . . . . . . . . 106 L445001 ADAP, -12ORM -12JICM. . . . . . . . . 307 104132 PRIORITY VALVE . . . . . . . . . . . . . . 108 L64311 HOSE, -12 A12/A12 21” . . . . . . . . . 109 102313 FLOW DIVIDER VALVE . . . . . . . . . 110a L444001 ADAP, -12ORM -12JICM. . . . . . . . . 111a 102838 HOSE, -12 A12/A12 115” . . . . . . . . 1

12 L444002 ADAP, -6ORM -6JICM . . . . . . . . . . . 213 102836 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 114 L64660 ADAP, -8ORM -8JICM TEE. . . . . . . 115 102835 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 116 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

a Note: If the unit is equipped with the outrigger option, there will be two additional hoses. HoseP/N 102814; -12 A12/DS12 74” will attach to fitting item #10 and will go to the outrigger valve. HoseP/N 102815; -12 H12/A12 58” will return from the outrigger valve and will connect to the existing hose, item 11. Please refer to the outrigger pageslocated in the Chassis section for more information.

HOSE LOCATOR

01 HYDRAULIC PUMP “IN” HYDRAULIC TANK “BOTTOM - OUT”05 HYDRAULIC PUMP “OUT” PRIORITY VALVE “P” (top of valve)08 PRIORITY VALVE “EF” (bottom of valve) FLOW DIVIDER “IN” (side)

11a FLOW DIVIDER “EP” (front of valve) (STANDARD) MAIN VALVE “IN” 11a OUTRIGGER VALVE/HOSE (OUTRIGGER OPTION) MAIN VALVE “IN”

13 PRIORITY VALVE “CF” (bottom of valve - tee) FLOW DIVIDER “S” (bottom of valve)15 PRIORITY VALVE “CF” (bottom of valve - tee) STEER MOTOR “P” 16 FLOW DIVIDER “T” (front of valve) HYDRAULIC TANK RETURN (return manifold)

Telescopic Handler HydraulicsHydraulic Pump


P R

LS

T L

HYDRAULICTANK

HYDRAULICTANK

FRONT AXLESTEER CYLINDER

(RIGHT SIDE)

FRONT AXLESTEER CYLINDER

(LEFT SIDE)

REAR AXLESTEER CYLINDER

(RIGHT SIDE)

REAR AXLESTEER CYLINDER

(LEFT SIDE)

P

A

B

T

LS

T

CF

3

18

22

1920

21

13

12

12

11

105

6

7

8

9

33

4

2

1

9

1514

1617

6

723

FRONT

STEER SELECT

PRIORITY VALVE

24FLOW DIVIDER

LEFT

Hydraulics RS6-42/RS8-42/44Steering



01 101880 STEER MOTOR . . . . . . . . . . . . . . . 102 L51591 ADAP, -4ORM -4JICM 90O . . . . . . . 103 L444004 ADAP, -8ORM -8JICM STR. . . . . . . 304 L64524 VALVE, CHECK. . . . . . . . . . . . . . . . 105 L63383 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 106 102835 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 107 102846 HOSE, -6 A6/DS8 58” . . . . . . . . . . . 108 102847 HOSE, -6 A8/DS8 82” . . . . . . . . . . . 109 102837 HOSE, -4 A4/A4 52” . . . . . . . . . . . . 110 L50051 1/4”-20 WHIZ LOCK NUT . . . . . . . . 211 L69747 VALVE, STEER SELECT . . . . . . . . 112 L445003 ADAP, -6ORM -6JICM 90O . . . . . . . 2

13 L444002 ADAP, -6ORM -6JICM STR. . . . . . . 214 L50535 1/4”-20X3” BOLT . . . . . . . . . . . . . . . 215 102848 HOSE, -6 A6/A8 48” . . . . . . . . . . . . 116 L69936 HOSE, -6 A6/A8 100” . . . . . . . . . . . 117 L69936 HOSE, -6 A6/A8 100” . . . . . . . . . . . 118 L64660 ADAP, -8ORM -8JICM TEE. . . . . . . 119 L51591 ADAP, -4ORM -4JICM 90O . . . . . . . 120 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 121 L444012 ADAP, -6ORM -4JICM STR. . . . . . . 122 104132 PRIORITY VALVE . . . . . . . . . . . . . . 123 L50056 5/16-18 WHIZ LOCK NUT. . . . . . . . 224 102836 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 1

Telescopic Handler HydraulicsSteering


14

17

16

15

2627

2814

29

14

13

12

14

30

10

3132 10

9

11

8

7

33

6

54

321

22

23

21

20

18

2422

19

25

7

11

FLOWDIVIDER

BOOM(RETRACT)

LEFT LIFT CYLINDER(RETRACT)

HYDRAULICCOOLER

AUX.(EXTEND)

STABILIZERMANIFOLD

TILT(EXTEND)

BOOM(EXTEND)

RIGHT LIFT CYLINDER(RETRACT)

LEFT LIFT CYLINDER(EXTEND)

RIGHT LIFT CYLINDER(EXTEND)

TILT(RETRACT)

AUX.(RETRACT)

FRAME LEVEL CYLINDER(EXTEND)

Main Valve shown withAuxiliary Hydraulics Option

FRONT

Hydraulics RS6-42/RS8-42/44Main Valve



01 102838 HOSE, -12 A12/A12 115” . . . . . . . . 102 L61092 ADAP, -16ORM -12JICM 90O . . . . . 103 L445006 ADAP, -12ORM -8JICM 90O . . . . . . 204 102873 HOSE, -8 A8/A8 190” . . . . . . . . . . . 105 L68817 HOSE, -8 A8/A8 26” . . . . . . . . . . . . 106 102853 HOSE, -12 A12/DS12 18” . . . . . . . . 107 L444001 ADAP, -12ORM -12JICM STR. . . . . 208 102856 HOSE, -8 A8/A12 88” . . . . . . . . . . . 109 102855 HOSE, -8 A8/A12 66” . . . . . . . . . . . 110 L446019 ADAP, -12 SWVL RUN TEE . . . . . . 211 L445001 ADAP, -12ORM -12JICM. . . . . . . . . 212 102854 HOSE -8 A10/DS10 25”. . . . . . . . . . 213 102832 HOSE -8 A10/DS10 30”. . . . . . . . . . 214 P471351 ADAP, -12ORM -10JICM. . . . . . . . . 215a 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 116a 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 117a 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118a 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119a 102831 HOSE, -4 A6/DS6 102” . . . . . . . . . . 120 HOSE . . . . . . . . . . . . . . . . . . . . . . .1

102849 HOSE, -16 A16/A16 42” (note c)105691 HOSE, -16 A16/DS16 29’ (note d)

21 L51621 ADAP, -16ORM -16JICM. . . . . . . . . 122 103194 ADAP, 1/4BSP -6JICM STR . . . . AR23b 102356 MAIN VALVE . . . . . . . . . . . . . . . . . . 1

102420 KIT, AUX HYD SECTION (optional) 1102807 KIT, FIVE SECTION TIE BOLT . . . 4

24a 102831 HOSE, -4 A6/DS6 102” . . . . . . . . . . 1

25a 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 126a 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 127a 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 128a 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 129 102832 HOSE -8 A10/DS10 30”. . . . . . . . . . 230 102854 HOSE -8 A10/DS10 25”. . . . . . . . . . 231 102855 HOSE, -8 A8/A12 66” . . . . . . . . . . . 132 102856 HOSE, -8 A8/A12 88” . . . . . . . . . . . 133 102853 HOSE, -12 A12/DS12 18” . . . . . . . . 1

a Refer to next page for information regarding thelocation of these hoses.

b The illustration on the facing page shows the (optional) auxiliary hydraulic work section with themain valve.

c For units equipped with 99 h.p. engine; hoseconnects to rear cooler lower port.

d For units equipped with 115 h.p. engine; hoseconnects to cold start by-pass valve.

Telescopic Handler HydraulicsMain Valve


EXTEND

RETRACT

LEVEL (LEFT)BOOM (IN)BOOM (UP)TILT (FORWARD)HYDRAULIC OPTION

TILT (BACK)HYDRAULIC OPTION

BOOM (DOWN)

BOOM (OUT)

LEVEL (RIGHT)

7 7

5

6

3

2

1

9

9

4

(R) = retract(E) = extend

FRONTTILTLEVEL

LIFTEXTEND

HYDRAULICOPTION

8Main Valve shown with

Auxiliary Hydraulics Option

OUT

DOWN

UP

IN

RIGHT

LEFT

FORWARDBACK

Hydraulics RS6-42/RS8-42/44Main Valve - Dual Controllers



01 102435 CONTROLLER, AUX. HYD . . . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 102784 CONTROLLER, TILT/LEVEL. . . . . . 104 L444002 ADAP, -6ORM -6JICM STR . . . . . AR05 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 406 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 407 102831 HOSE, -4 A6/DS6 102” . . . . . . . . . . 2

08a 102356 MAIN VALVE . . . . . . . . . . . . . . . . . . 1102420 KIT, AUX HYD SECTION (optional) 1102807 KIT, FIVE SECTION TIE BOLT . . . 4

(each kit contains [1] bolt, [2] washers and [2] nuts)

09 103194 ADAP, 1/4BSP -6JICM STR . . . . AR

a The illustration on the facing page shows the (optional) auxiliary hydraulic work section with themain valve.

Telescopic Handler HydraulicsMain Valve - Dual Controllers


POWER

RIGHT

LEFT

OUT

DOWN

TANK

FORWARD

BACK

UP

RIGHT

OUT

UPDOWN

IN

FORWARD

TANKPOWERBACK

2

1011

4

7

11

6

16

17

19

15

12

13

8

12

1710

15

8

73

4

5 6

7

9

18

16

18

13

1

5

14

FRONT

10

LEFT

IN

TILT (FORWARD)

TILT (BACK)

UPIN

LEVEL

(LEFT)

DOWNOUT

(RIGHT)LEVEL

T

J

Hydraulics RS6-42/RS8-42/44Main Valve - Tri-Function Controller



01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 L71339 PILOT APPLY MANIFOLD. . . . . . . . 104 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 105 L68809 HOSE, -4 A6/DS6 136” . . . . . . . . . . 106 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 107 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR08 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 109 102313 MANIFOLD, JOYSTICK RELIEF. . . 110 L444002 ADAP, -6ORM -6JICM STR . . . . . AR11 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1

13 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 114 102356 MAIN VALVE . . . . . . . . . . . . . . . . . . 115 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 116 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 117 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119 103194 ADAP, 1/4BSP -6JICM STR . . . . AR

-- ITEMS NOT SHOWN--00 104216 HARNESS, TRI-FUNCTION CTRL . 1

Telescopic Handler HydraulicsMain Valve - Tri-Function Controller


AUX. HYD.

AUX. HYD.

TILT (FORWARD)

TILT (BACK)

UP

DOWNOUT

IN

LEVEL

(RIGHT)

(LEFT)

LEVEL

FORWARD

BACK

UP

IN

DOWNOUT

POWER

TANK

POWER

TANK

12

3

18

19

54

11

8

6

1920

21

7

73

2

1

16 17

15

1213

5

611

7

9

4

15

1710

16

13

18

8

2114

20

1010

11

AUXILIARYHYDRAULICS

WORK SECTION

T

J

22

FRONT

Hydraulics RS6-42/RS8-42/44Main Valve - Tri-Function Controller (w/Auxiliary Hydraulics)



01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 L71339 PILOT APPLY MANIFOLD. . . . . . . . 204 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 105 L68809 HOSE, -4 A6/DS6 136” . . . . . . . . . . 106 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 107 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR08 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 109 102313 MANIFOLD, JOYSTICK RELIEF. . . 110 L444002 ADAP, -6ORM -6JICM STR . . . . . AR11 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 113 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 114a 102356 MAIN VALVE . . . . . . . . . . . . . . . . . . 1



15 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 116 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 117 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 220 104221 HOSE, -4 A6/DS6 165” . . . . . . . . . . 121 104220 HOSE, -4 A6/DS6 156” . . . . . . . . . . 122 103194 ADAP, 1/4BSP -6JICM STR . . . . AR

-- ITEMS NOT SHOWN--00 104216 HARNESS, TRI-FUNCTION CNTL . 1

a The illustration on the facing page shows the auxiliary hydraulic work section with themain valve.

Telescopic Handler HydraulicsMain Valve - Tri-Function Controller (w/Auxiliary Hydraulics)


POWER

RIGHT

LEFT

OUT

DOWN

TANK

FORWARD

BACK

UP

RIGHT

OUT

UPDOWN

IN

FORWARD

TANKPOWERBACK

2

1011

420

11

6

16

17

19

15

12 13

8

12

1710

15

8

73

4

5 6

7

9

18

16

18

13

1

5

14

FRONT

10

LEFT

IN

TILT (FORWARD)

TILT (BACK)

UPIN

LEVEL

(LEFT)

DOWNOUT

(RIGHT)LEVEL

T

J2

Hydraulics RS6-42/RS8-42/44Main Valve - Tri-Function Controller (w/PWP)



01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 L71339 PILOT APPLY MANIFOLD. . . . . . . . 104 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 105 L68809 HOSE, -4 A6/DS6 136” . . . . . . . . . . 106 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 107 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR08 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 109 102313 MANIFOLD, JOYSTICK RELIEF. . . 110 L444002 ADAP, -6ORM -6JICM STR . . . . . AR11 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1

13 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 114 102356 MAIN VALVE . . . . . . . . . . . . . . . . . . 115 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 116 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 117 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119 103194 ADAP, 1/4BSP -6JICM STR . . . . AR20 102321 MANIFOLD, PWP/WPS. . . . . . . . . . 1

-- ITEMS NOT SHOWN--00 104216 HARNESS, TRI-FUNCTION CTRL . 1

Telescopic Handler HydraulicsMain Valve - Tri-Function Controller (w/PWP)


AUX. HYD.

AUX. HYD.

TILT

TILT

UP

DOWNOUT

IN

LEVEL

(RIGHT)

(LEFT)

LEVEL

UP

IN

DOWNOUT

POWER

TANK

POWER

TANK

12

3

18

19

54

11

8

6

1920

21

7

73

2

1

16 17

15

1213

5

6

11

23

9

4

15

1710

16

13

18

8

2114

20

1010

11

AUXILIARYHYDRAULICS

WORK SECTION

T

J2

22

FRONT

Hydraulics RS6-42/RS8-42/44Main Valve - Tri-Function Controller (w/PWP and Auxiliary Hydraulics)



01 104083 CONTROL, NEXT GENERATION . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 L71339 PILOT APPLY MANIFOLD. . . . . . . . 204 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 105 L68809 HOSE, -4 A6/DS6 136” . . . . . . . . . . 106 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 107 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR08 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 109 102313 MANIFOLD, JOYSTICK RELIEF. . . 110 L444002 ADAP, -6ORM -6JICM STR . . . . . AR11 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 113 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 114a 102356 MAIN VALVE . . . . . . . . . . . . . . . . . . 1



15 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 116 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 117 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 118 102845 HOSE, -4 A6/DS6 120” . . . . . . . . . . 119 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 220 104221 HOSE, -4 A6/DS6 165” . . . . . . . . . . 121 104220 HOSE, -4 A6/DS6 156” . . . . . . . . . . 122 103194 ADAP, 1/4BSP -6JICM STR . . . . AR23 102321 MANIFOLD, PWP/WPS . . . . . . . . . 1

-- ITEMS NOT SHOWN--00 104216 HARNESS, TRI-FUNCTION . . . . . . 1

a The illustration on the facing page shows the auxiliary hydraulic work section with themain valve.

Telescopic Handler HydraulicsMain Valve - Tri-Function Controller (w/PWP and Auxiliary Hydraulics)


P1

T

J1

J2

P

JS

E1

E2

E3

E4

J4

J3

P4

P2

P3Main ValveBOOM IN/OUT

BOOM UP/DOWN

FRONT

11

17 18

109

15

16

1

3

2

8

7

4

6

5

12

1413

DOWN

UP

EXTENDRETRACT

“T” PORTFLOWDIVIDER

“J1” PORTPWP/WPS

VALVE

“P” PORT(BOOM)

JOYSTICK

Hydraulics RS6-42/RS8-42/44Main Valve - Radio Remote Control Option



01 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 02 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 103 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 104 L444012 ADAP, -4ORM -6JICM STR. . . . . . . 505 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 106 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 107 L62842 ADAP, -4ORM -6JICM 90O . . . . . . . 608 103413 MANIFOLD, RADIO REMOTE . . . . 109 L69902 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1

10 L69902 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 11 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 412 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 413 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 414 102844 HOSE, -4 A6/DS6 108” . . . . . . . . . . 415 L69902 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 16 L69902 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 17 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 118 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1

Telescopic Handler HydraulicsMain Valve - Radio Remote Option


P

P

T

T

J

HYDRAULICTANK

FRONT

FRONT

TILTLEVEL

LIFTEXTEND

FLOW DIVIDER

9

8

7

5

6

4

3

4

5

4

3

2

1

Hydraulics RS6-42/RS8-42/44Dual Controllers (Standard)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR. . . . . . . 404 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 105 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

06 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 107 102313 MANIFOLD, JOYSTICK RELIEF. . . 108 L445003 ADAP, -6ORM -6JICM 90O . . . . . . . 109 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1


Telescopic Handler HydraulicsDual Controllers (Standard)


P

P

P

T

T

T

J

HYDRAULICTANK

FRONT

FRONTTILTLEVEL

LIFTEXTEND

FLOW DIVIDER

HYDRAULICOPTION

2

1

14

11

6

13

7

96

53

4

12

1110

9

8

7

4

3

8

103

Hydraulics RS6-42/RS8-42/44Dual Controllers (w/Auxiliary Hydraulics)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1

08 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 109 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102435 CONTROLLER, AUX. HYD . . . . . . . 1


Telescopic Handler HydraulicsDual Controllers (w/Auxiliary Hydraulics)


P

P

P

T

T

T

J

HYDRAULICTANK

FRONT

FRONTTILTLEVEL

LIFTEXTEND

OUTRIGGER

FLOW DIVIDER

2

1

14

11

6

13

7

96

5

34

12

1110

9

8

7

4

3

8103

Hydraulics RS6-42/RS8-42/44Dual Controllers (w/Outriggers)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

08 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 109 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102436 CONTROLLER, OUTRIGGERS . . . 1


Telescopic Handler HydraulicsDual Controllers (w/Outriggers)


P

P

P

T

T

T

J

HYDRAULICTANK

FRONT

FRONTTILTLEVEL

LIFTEXTEND

OUTRIGGER

FLOW DIVIDER

2

1

14

11

6

13

7

9

6

5

3

4

12

1110

9

8

7

4

3

8103

T

P

6

53

15

16

17 16

4

17

HYDRAULICOPTION

Hydraulics RS6-42/RS8-42/44Dual Controllers (All Options except PWP)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 108 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 109 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

10 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102436 CONTROLLER, OUTRIGGERS . . . 115 102435 CONTROLLER, AUX. HYD. . . . . . . 116 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 117 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1


Telescopic Handler HydraulicsDual Controllers (All Options except PWP)


P

P

J2

T

T

J1

J

HYDRAULICTANK

FRONT

FRONT

TILTLEVEL

LIFTEXTEND

PWP VALVE

FLOW DIVIDER

1

8

5

3

11

12

10

9

6

4

35

7

7

8

3

2

P

T

T

11

3413

Hydraulics RS6-42/RS8-42/44Dual Controllers (w/PWP Only)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 106 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 107 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

08 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 102313 MANIFOLD, JOYSTICK RELIEF. . . 110 102321 MANIFOLD, PWP JOYSTICK . . . . . 111 L445003 ADAP, -6ORM -6JICM 90O . . . . . . . 212 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 213 102946 HOSE, -6AS/DS6 18” . . . . . . . . . . . 1


Telescopic Handler HydraulicsDual Controllers (w/PWP Only)


P

P

P

T

T

T

HYDRAULICTANK

FRONTTILTLEVEL

LIFTEXTEND

OUTRIGGER

5

7

9

6

3

9

8

7

12

4

3

11

10

4

3

1

2

16

J2J1

J

FRONT

PWP VALVE

FLOW DIVIDER

10

3

6

15

14

13

P

T

T

6

3417

8

Hydraulics RS6-42/RS8-42/44Dual Controllers (w/PWP and Outriggers)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

10 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 111 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102321 MANIFOLD, PWP JOYSTICK . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 216 102436 CONTROLLER, OUTRIGGERS . . . 117 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1


Telescopic Handler HydraulicsDual Controllers (w/PWP and Outriggers)


P

P

P

T

T

T

HYDRAULICTANK

FRONTTILT

LEVEL

LIFTEXTEND

HYDRAULICOPTION

7

96

5

3

12

10 8

7

4

3 11

4

3

16

1

2

9

J2J1

J

FRONT

PWP VALVE

FLOW DIVIDER

8

11

3

6

15

14

13

P

T

T

6

3417

Hydraulics RS6-42/RS8-42/44Dual Controllers (w/PWP and Auxiliary Hydraulics)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1

10 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102321 MANIFOLD, PWP JOYSTICK . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 116 102435 CONTROLLER, AUX. HYD . . . . . . . 117 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1


Telescopic Handler HydraulicsDual Controllers (w/PWP and Auxiliary Hydraulics)


P

P

P

P

T

T

T

T

HYDRAULICTANK

FRONTTILTLEVEL

LIFTEXTEND

OUTRIGGER

HYDRAULICOPTION

19

18

6

5

4

6

7

53

12

8

7

10 9

4

3

4

3

11

1

2

17

16

3

9

J2

J1

J

FRONT

PWP VALVE

FLOW DIVIDER

8

11

3

6

15

14

13

P

T

T

6

3420

Hydraulics RS6-42/RS8-42/44Dual Controllers (w/PWP, Outriggers and Auxiliary Hydraulics)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

11 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102321 MANIFOLD, PWP JOYSTICK . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 216 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 117 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 118 102435 CONTROLLER, AUX. HYD . . . . . . . 119 102436 CONTROLLER, OUTRIGGERS . . . 120 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1


Telescopic Handler HydraulicsDual Controllers (w/PWP, Outriggers and Auxiliary Hydraulics)


J2

T

J

P

J1

T

P

T

PT

FRONT

FRONT

Tilt/Level

Lift/Extend

8

16

14

13

17

18

12

10

9

6

7

4

3 5

4

15

11

3

1

2

FLOW DIVIDER

PWP VALVE

RADIO REMOTEHYD. MANIFOLD(REAR OF UNIT)REFER TO HOSE

LOCATOR ON FACINGPAGE

HYDRAULIC TANK

Hydraulics RS6-42/RS8-42/44Dual Controllers (Radio Remote)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 106 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 107 102843 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1

10 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 111 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 12 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 113 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 114 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 115 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 116 102321 MANIFOLD, PWP JOYSTICK . . . . . 117 L445003 ADAP, -6ORM -6JICM 90O . . . . . . . 218 102313 MANIFOLD, JOYSTICK RELIEF. . . 1


HOSE LOCATOR

09 CONNECTS TO LIFT/EXTEND “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT11 TEE ON FLOWDIVDER “T” PORT RADIO REMOTE MANIFOLD “T” PORT14 PWP/WPS VALVE “JI” PORT RADIO REMOTE MANIFOLD “P” PORT

Telescopic Handler HydraulicsDual Controllers (Radio Remote)


P

P

P

T

T

T

FRONTTILTLEVEL

LIFTEXTEND

OUTRIGGER

5

7

9

6

3

9

8

7

12

4

3

11

10

4

3

1

2

16

J2J1

J

FRONT

PWP VALVE

FLOW DIVIDER

19

3

6

15

14

13

P

T

T

6

34

8RADIO REMOTEHYD. MANIFOLD(REAR OF UNIT)

HYDRAULIC TANK

18

17

10

20

Hydraulics RS6-42/RS8-42/44Dual Controllers (Radio Remote - w/Outriggers)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 110 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1

11 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102321 MANIFOLD, PWP JOYSTICK . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 216 102436 CONTROLLER, OUTRIGGERS . . . 117 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 118 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 19 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 120 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1


HOSE LOCATOR

18 TEE ON FLOWDIVDER “T” PORT RADIO REMOTE MANIFOLD “T” PORT19 PWP/WPS VALVE “JI” PORT RADIO REMOTE MANIFOLD “P” PORT20 CONNECTS TO LIFT/EXTEND “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT

Telescopic Handler HydraulicsDual Controllers (Radio Remote - w/Outriggers)


RADIO REMOTEHYD. MANIFOLD(REAR OF UNIT)

HYDRAULIC TANK

P

P

P

T

T

T

FRONTTILT

LEVEL

LIFTEXTEND

HYDRAULICOPTION

7

96

5

3

12

10 8

7

4

3 11

4

3

16

1

2

9

J2J1

J

FRONT

PWP VALVE

FLOW DIVIDER

8

19

3

6

15

14

13

P

T

T

6

3417

1820

11

Hydraulics RS6-42/RS8-42/44Dual Controllers (Radio Remote - w/Auxiliary Hydraulics)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

11 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 112 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102321 MANIFOLD, PWP JOYSTICK . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 116 102435 CONTROLLER, AUX. HYD . . . . . . . 117 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 118 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 19 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 120 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1


HOSE LOCATOR

18 TEE ON FLOWDIVDER “T” PORT RADIO REMOTE MANIFOLD “T” PORT19 PWP/WPS VALVE “JI” PORT RADIO REMOTE MANIFOLD “P” PORT20 CONNECTS TO LIFT/EXTEND “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT

Telescopic Handler HydraulicsDual Controllers (Radio Remote - w/Auxiliary Hydraulics)


P

P

P

P

T

T

T

T

FRONTTILTLEVEL

LIFTEXTEND

OUTRIGGER

HYDRAULICOPTION

19

18

6

5

4

6

7

53

12

8

7

10 9

4

3

4

3

11

1

2

17

16

3

9

J2

J1

J

FRONT

PWP VALVE

FLOW DIVIDER

8

21

3

6

15

14

13

P

T

T

6

3420


HYDRAULIC TANK

23

11

22

Hydraulics RS6-42/RS8-42/44Dual Controllers (Radio Remote - w/Auxiliary Hydraulics and Outriggers)


01 102784 CONTROLLER, TILT/LEVEL. . . . . . 102 102434 CONTROLLER, LIFT/EXTEND . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR07 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 L68804 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1

12 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102313 MANIFOLD, JOYSTICK RELIEF. . . 114 102321 MANIFOLD, PWP JOYSTICK . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 216 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 117 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 118 102435 CONTROLLER, AUX. HYD . . . . . . . 119 102436 CONTROLLER, OUTRIGGERS . . . 120 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 121 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 122 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 23 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1


HOSE LOCATOR

21 PWP/WPS VALVE “JI” PORT RADIO REMOTE MANIFOLD “P” PORT22 TEE ON FLOWDIVDER “T” PORT RADIO REMOTE MANIFOLD “T” PORT23 CONNECTS TO “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT

Telescopic Handler HydraulicsDual Controllers (Radio Remote - w/Auxiliary Hydraulics and Option)


J

HYDRAULICTANK

FRONT

FRONT

LEVEL

FLOW DIVIDER

8

6

7

T

P

T

P

2

69

4

10

3

5

4

3

1

5

Hydraulics RS6-42/RS8-42/44Tri-Function Controller (No Options)


01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 L444002 ADAP, -6ORM -6JICM STR. . . . . . . 304 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 105 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

06 L445003 ADAP, -6ORM -6JICM 90O . . . . . . . 207 102313 MANIFOLD, JOYSTICK RELIEF. . . 108 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 109 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 110 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . . . 2


Telescopic Handler HydraulicsTri-Function Controller (No Options)


HYDRAULICTANK

J

FRONT

FLOW DIVIDER

13

8

14

P

P

P

T

TT

FRONT

LEVEL

OUTRIGGER

1

2

6

4

3

5

74

1210

10

11

8

411

11

9

13

9

6

8

Hydraulics RS6-42/RS8-42/44Tri-Function Controller (w/Outriggers)


01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 102436 CONTROLLER, OUTRIGGERS . . . 104 L444002 ADAP, -6ORM -6JICM STR . . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 107 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

08 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR09 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 110 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 111 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 114 102313 MANIFOLD, JOYSTICK RELIEF. . . 1


Telescopic Handler HydraulicsTri-Function Controller (w/Outriggers)


J2J1

J

HYDRAULICTANK

FRONT

WPS VALVE

FLOW DIVIDER

9

6

3

5

10

8

7

P

T

T

5

311

FRONT

LEVEL

13T

P

T

P

2

5

12

3

4

3

1

69

12

12

14

Hydraulics RS6-42/RS8-42/44Tri-Function Controller (w/PWP)



01 104083 CONTROL, NEXT GENERATION . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 105 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR06 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 107 102313 MANIFOLD, JOYSTICK RELIEF. . . 1

08 102321 MANIFOLD, WPS . . . . . . . . . . . . . . 109 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 110 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 211 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 112 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . AR13 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 114 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1

(attaches to pilot apply manifold)

Telescopic Handler HydraulicsTri-Function Controller (w/PWP)


HYDRAULICTANK

P

P

P

T

TT

FRONT

LEVEL

OUTRIGGER

1

2

6

4

3

5

74

12

10

11

8

411

11

9

13

9

6

8

J2J1

J

WPS VALVE

13

10

4

8

15

16

P

T

8

41411

12

18

17

Hydraulics RS6-42/RS8-42/44Tri-Function Controller (w/PWP and Outriggers)



01 104083 CONTROL, NEXT GENERATION . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 102436 CONTROLLER, OUTRIGGERS . . . 104 L444002 ADAP, -6ORM -6JICM STR . . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 107 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 108 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR09 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

10 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 111 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . AR12 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 114 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 216 102321 MANIFOLD, WPS . . . . . . . . . . . . . . 117 102313 MANIFOLD, JOYSTICK RELIEF. . . 118 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1

(attaches to pilot apply manifold)

Telescopic Handler HydraulicsTri-Function Controller (w/PWP and Outriggers)


J2

J

J1

T

FRONT

16

14

13

17

12

10

9

15

11

3

PWP VALVE


HYDRAULIC TANK

P

FLOW DIVIDER

18T

T

P

T

1

6

7

3

5

2

FRONT3

3

4

15

7

8

8

4

LEVEL

PILOT APPLYMANIFOLD

PT

P

PTJS

12 7

20

19

Hydraulics RS6-42/RS8-42/44Tri-Function Controller (Radio Remote)


01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 L444002 ADAP, -6ORM -6JICM STR . . . . . AR04 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 105 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR06 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 107 L446049 ADAP, -6 SWIVEL RUN TEE . . . . AR08 102843 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 109 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 110 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

11 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 12 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 113 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 114 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 115 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 116 102321 MANIFOLD, PWP JOYSTICK . . . . . 117 L445003 ADAP, -6ORM -6JICM 90O . . . . . . . 218 102313 MANIFOLD, JOYSTICK RELIEF. . . 119 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 120 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1


HOSE LOCATOR

09 CONNECTS TO “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT11 TEE ON PWP/WPS “T” PORT RADIO REMOTE MANIFOLD “T” PORT14 PWP/WPS VALVE “J1” PORT RADIO REMOTE MANIFOLD “P” PORT19 TEE ON FLOWDIVIDER “T” PORT PILOT APPLY MANIFOLD “T” PORT20 TEE ON PWP/WPS “J2” PORT PILOT APPLY MANIFOLD “P” PORT

Telescopic Handler HydraulicsTri-Function Controller (Radio Remote)


J2

J

P

J1

T

FRONT

19

18

15

8

14

16

10

174

PWP VALVE

HYDRAULIC TANK

FLOW DIVIDER

20T11

12

P

P

P

T

TT

LEVEL

OUTRIGGER

1

2

6

4

3

5

74

12

10

11

8

411

11

913

9

6

8

PILOT APPLYMANIFOLD

PT


PTJS

15

11

22

21

Hydraulics RS6-42/RS8-42/44Tri-Function Controller (Radio Remote - w/Outriggers)



HOSE LOCATOR

16 CONNECTS TO “P” HOSE RADIO REMOTE MANIFOLD “JS” PORT17 TEE ON PWP/WPS “T” PORT RADIO REMOTE MANIFOLD “T” PORT18 PWP/WPS VALVE “J1” PORT RADIO REMOTE MANIFOLD “P” PORT21 TEE ON FLOWDIVIDER “T” PORT PILOT APPLY MANIFOLD “T” PORT22 TEE ON PWP/WPS “J2” PORT PILOT APPLY MANIFOLD “P” PORT

01 104083 CONTROLLER, TRI-FUNCTION . . 102 102435 CONTROLLER . . . . . . . . . . . . . . . . 103 102436 CONTROLLER, OUTRIGGERS . . . 104 L444002 ADAP, -6ORM -6JICM STR . . . . . AR05 L60653 ADAP, -6JICM -6JICFS 90O . . . . . AR06 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 107 L69904 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 108 L445003 ADAP, -6ORM -6JICM 90O . . . . . . AR09 L69903 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 110 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 111 L446049 ADAP., -6JIC SWIVEL . . . . . . . . . AR

12 102843 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 113 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 114 102946 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 115 L63381 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 216 103505 HOSE, -4 H6/A6 109” . . . . . . . . . . . 117 L69905 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 18 L69906 HOSE, -6 A6/A6 110” . . . . . . . . . . . 119 102321 MANIFOLD, PWP/WPS. . . . . . . . . . 120 102313 MANIFOLD, JOYSTICK RELIEF. . . 121 102786 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 122 103318 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1

Telescopic Handler HydraulicsTri-Function Controller (Radio Remote - w/Outriggers)


FRONT

2

22

21

20

19 18176

16

6

15

14

23

10

11

9

8676

12

13

5

4

1

3

EXTEND

RETRACT

RIGHT SECTIONLEFT SECTION

Hydraulics RS6-42/RS8-42/44Outrigger Main Valve and Controller


01 L446017 ADAP, -8ORM -8JICFS 90 DEG . . . 402 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 103 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 104 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 105 L68807 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 106a 103194 ADAP, 1/4BSP -6JICM . . . . . . . . . . 4

L60653 ADAP, -6ORM -6JICFS SWVL 90 . . 407 L69927 HOSE, -4 A6/A6 81” . . . . . . . . . . . . 108 L69927 HOSE, -4 A6/A6 81” . . . . . . . . . . . . 109 102815 HOSE, -12 H12/DS12 58” . . . . . . . . 110 102814 HOSE, -12 A12/DS12 74” . . . . . . . . 111 L61092 ADAP, -16ORM -12JICM 90 DEG. . 212 L444003 ADAP, -12ORM -8JICM STR. . . . . . 413 L50801 3/8”-16X4” BOLT . . . . . . . . . . . . . . . 3

14 102419 VALVE, OUTRIGGER . . . . . . . . . . . 115 L64853 ADAP, -16ORM -12JICM STR. . . . . 116 L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 117 L68810 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 118 102813 HOSE, -12 A12/DS12 30” . . . . . . . . 119 L50228 5/16”-18X1/2” BOLT . . . . . . . . . . . . 220 L50141 5/16” FLAT WASHER . . . . . . . . . . . 221 102521 MOUNT, OUTRIGGER VALVE . . . . 122 L520005 3/8”-16 LOCK NUT . . . . . . . . . . . . . 323 L445001 ADAP, -12ORM -12JICM 90 . . . . . . 124 L444002 ADAP, -6ORM -6JICM STR. . . . . . . 425 102436 CONTROLLER, OUTRIGGERS . . . 1

a Note: The illustration on the facing page does not show the parts individually.


HOSE LOCATOR

02 OUTRIGGER VALVE “RIGHTSECTION” (retract) OUTRIGGER CYLINDER “RIGHT SIDE” (retract)03 OUTRIGGER VALVE “RIGHTSECTION” (extend) OUTRIGGER CYLINDER “RIGHT SIDE” (extend)04 OUTRIGGER VALVE “LEFT SECTION” (extend) OUTRIGGER CYLINDER “LEFT SIDE” (extend)05 OUTRIGGER VALVE “LEFT SECTION” (retract) OUTRIGGER CYLINDER “LEFT SIDE” (retract)07 OUTRIGGER VALVE “RIGHTSECTION” (retract) OUTRIGGER CONTROLLER “RIGHT SIDE” (retract)08 OUTRIGGER VALVE “LEFT SECTION” (retract) OUTRIGGER CYLINDER “LEFT SIDE” (retract)09 OUTRIGGER MAIN VALVE “OUT” SPLICE TO HOSE FROM MAIN VALVE “IN”10 OUTRIGGER MAIN VALVE “IN” FLOWDIVIDER VALVE “EP”16 OUTRIGGER VALVE “RIGHTSECTION” (extend) OUTRIGGER CONTROLLER “RIGHT SIDE”(extend)17 OUTRIGGER VALVE “LEFT SECTION” (extend) OUTRIGGER CONTROLLER “LEFT SIDE” (extend)18 OUTRIGGER MAIN VALVE “TANK” HYDRAULIC TANK “RETURN” (front side of tank)

FRONT

RIGHT SECTION

LEFT SECTION

EXTEND RETRACT

16

7 8

17

25

24

Telescopic Handler HydraulicsOutrigger Main Valve and Controller


2

9

8

106

7

54

3

1


00 104379 FRAME LEVEL CYL. (Complete) . . 101 104245 ROD (includes item #2) . . . . . . . . . . 102 L64367 BUSHING . . . . . . . . . . . . . . . . . . . . 103 105003 GLAND . . . . . . . . . . . . . . . . . . . . . . 104 104260 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 104273 LOCKNUT . . . . . . . . . . . . . . . . . . . . 106 NSS TUBE WELDMENT . . . . . . . . . . . . . 107 L63016 BUSHING . . . . . . . . . . . . . . . . . . . . 1

08 102878 COUNTER BALANCE VALVE. . . . . 2104820 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1

09a 105030 CYLINDER SEAL KIT . . . . . . . . . . . 110 104251 MANIFOLD TUBE ASSEMBLY . . . . 1

NOTE: Check the part number stamped on the cylinderbefore ordering parts or a replacement cylinder.

a Items included with seal kit are not shown.

CylinderPart Number

Stamped Here1-1/4” Wide

Machined Groove

InternalThreads

(Cylinder is stamped with P/N 104379)

Hydraulic Cylinders RS6-42/RS8-42/44Frame Level


10

9

11

8 4

3

5

6

7

2

1

12


00 102876 FRAME LEVEL CYL. (Complete) . . 101 L98503 ROD (includes item #2) . . . . . . . . . . 102 L63016 BUSHING . . . . . . . . . . . . . . . . . . . . 103 L98547 HEAD GLAND CAP. . . . . . . . . . . . . 104 L99857 5/16”-18x1/4” SET SCREW. . . . . . . 105 L98507 HEAD GLAND . . . . . . . . . . . . . . . . . 106 L98550 PISTON . . . . . . . . . . . . . . . . . . . . . . 107 L99405 1-1/4”-12 UNF LOCKNUT . . . . . . . . 108 L64367 BUSHING 2.0X2.25X2.0” . . . . . . . . 1

09 NSS TUBE WELDMENT . . . . . . . . . . . . . 110 L98509 OIL LINE TUBE ASSEMBLY . . . . . . 111 102878 COUNTER BALANCE VALVE. . . . . 2

104820 SEAL KIT (CBV) . . . . . . . . . . . . . . . 112a L98506 CYLINDER SEAL KIT . . . . . . . . . . . 1



CylinderPart Number

Stamped Here

ExternalThreads


Telescopic Handler Hydraulic CylindersFrame Level


1

8

7

64

3

5

4

2


00 104380 STABILIZING CYL. (Complete) . . . . 101 104987 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #2)02 104813 BUSHING . . . . . . . . . . . . . . . . . . . . 103 105025 SQUARE WIRE (retains piston) . . . 204 105006 GLAND . . . . . . . . . . . . . . . . . . . . . . 205 104999 PISTON . . . . . . . . . . . . . . . . . . . . . . 106 L69774 BUSHING . . . . . . . . . . . . . . . . . . . . 207 NSS TUBE WELDMENT . . . . . . . . . . . . . 108a 105028 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

(items included in kit are not shown)

-- ITEMS NOT SHOWN --00a 105026 INSTALLATION RING . . . . . . . . . . . 100a 105027 INSTALLATION RING . . . . . . . . . . . 2


a When replacing seals, it will be necessary topurchase (1) 105026 installation ring and(2) 105027 installation rings. The installationrings are used to protect the rod seals in thegland during assembly.

CylinderPart Number

Stamped Here

1-1/4” WideMachined Groove


Hydraulic Cylinders RS6-42/RS8-42/44Frame Stabilizer



00 102247 STABILIZING CYL. (Complete) . . . . 101 L69138 BUSHING . . . . . . . . . . . . . . . . . . . . 102 103011 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #1)03 L99937 HEAD GLAND . . . . . . . . . . . . . . . . . 204 L99938 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 L69774 BUSHING . . . . . . . . . . . . . . . . . . . . 2

06 NSS TUBE WELDMENT . . . . . . . . . . . . . 107 L99935 CYLINDER ROD . . . . . . . . . . . . . . . 108a L99942 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1



8

73

56

5

4

3

21

CylinderPart Number

Stamped Here

NoMachinedGroove


Telescopic Handler Hydraulic CylindersFrame Stabilizer



00 104385 COMPLETE ASSEMBLY . . . . . . . . .101 104991 ROD WELDMENT. . . . . . . . . . . . . . .102 L97884 SPHERICAL BUSHING . . . . . . . . . .203 105024 RETAINER RING . . . . . . . . . . . . . . .204 105036 LOCKNUT . . . . . . . . . . . . . . . . . . . .105 105000 PISTON . . . . . . . . . . . . . . . . . . . . . .106 105007 GLAND . . . . . . . . . . . . . . . . . . . . . .107 105010 BUSHING . . . . . . . . . . . . . . . . . . . .108 104994 MANIFOLD TUBE . . . . . . . . . . . . . .1

09 L48868A COUNTERBAL. VALVE . . . . . . . . . .1L96838 CB SEAL KIT . . . . . . . . . . . . . . . . .1L65272 CAP . . . . . . . . . . . . . . . . . . . . . . . . .1

10 NSS TUBE WELDMENT. . . . . . . . . . . . . .111a 105033 CYLINDER SEAL KIT . . . . . . . . . . .1



1

10

23

9

8

7

6

23

54

11

CylinderPart Number

Stamped Here


InternalThreads


Hydraulic Cylinders RS6-42/RS8-42/44Boom Lift



00 L66821 COMPLETE ASSEMBLY . . . . . . . . .101 NSS ROD WELDMENT. . . . . . . . . . . . . . .102 L97884 SPHERICAL BUSHING 1.5 ID . . . .203 L97885 RETAINER RING . . . . . . . . . . . . . . .204 L99123 LOCKING INSERT . . . . . . . . . . . . .105 L99120 END GLAND . . . . . . . . . . . . . . . . . .106 L97886 PISTON . . . . . . . . . . . . . . . . . . . . . .107 L99122 LOCKNUT 1-3/4-12 . . . . . . . . . . . .1

08 L48868A COUNTERBAL. VALVE . . . . . . . . . .1L96838 CB SEAL KIT . . . . . . . . . . . . . . . . .1L65272 CAP . . . . . . . . . . . . . . . . . . . . . . . . .1

09 NSS TUBE WELDMENT. . . . . . . . . . . . . .110 L99121 HYD. OIL LINE TUBE . . . . . . . . . . .111a L99329 CYLINDER SEAL KIT . . . . . . . . . . .1



1

9

10

23

876

54

32

11

CylinderPart Number

Stamped Here

Snap RingRetainer

(Cylinder is stamped with P/N L66821)

Telescopic Handler Hydraulic CylindersBoom Lift



9

1

10

7

6

4

5

3

2

8

00 COMPLETE ASSEMBLY. . . . . . . . . 1104383 Note a104384 Note b

01 104270 BUSHING (ROD END) . . . . . . . . . . 102 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 103 L70274 COUNTER BALANCE VALVE. . . . . 1

L99943 CBAL VALVE SEAL KIT . . . . . . . . . 104 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #1)104992 Note a104993 Note b

05 105022 DX BUSHING . . . . . . . . . . . . . . . . . 206 105008 GLAND . . . . . . . . . . . . . . . . . . . . . . 107 105023 SPACER . . . . . . . . . . . . . . . . . . . . . 108 105001 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

09 NSS CYLINDER TUBE WELDMENT . . . 110 CYLINDER SEAL KIT . . . . . . . . . . . 1

105031 Note a105032 Note b

-- ITEMS NOT SHOWN --(Mounts inside of rod weldment)

00a 104995 MANIFOLD TUBE ASSEMBLY . . . . 100b 104996 MANIFOLD TUBE ASSEMBLY . . . . 1

a 42’ Boomb 44’ Boomc Items included in the seal kit are not shown.


5

CylinderPart Number

Stamped Here


InternalThreads

(Cylinder is stamped with P/N 104383 or 104384)

Hydraulic Cylinders RS6-42/RS8-42/44Boom Extend


9

1

10

7

6

4

5

3

2

11

12

8


00 COMPLETE ASSEMBLY. . . . . . . . . 1102543 Note a102544 Note b

01 L64367 BUSHING (ROD END) . . . . . . . . . . 102 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 103 L70274 COUNTER BALANCE VALVE. . . . . 1

L99943 CBAL VALVE SEAL KIT . . . . . . . . . 104 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #1)L99881 Note a102889 Note b

05 L500582 HEAD GLAND CAP. . . . . . . . . . . . . 1

06 L99879 5/16-18X5/16” SET SCREW . . . . . . 107 L99053 HEAD GLAND . . . . . . . . . . . . . . . . . 108 102890 ROD SPACER . . . . . . . . . . . . . . . . . 109 L99875 5/16-18X5/8” SET SCREW . . . . . . . 110 L99874 PISTON . . . . . . . . . . . . . . . . . . . . . . 111 NSS CYLINDER TUBE WELDMENT . . . 112c L99873 CYLINDER SEAL KIT . . . . . . . . . . . 1

a 42’ Boomb 44’ Boomc Items included in the seal kit are not shown.


CylinderPart Number

Stamped Here

ExternalThreads

(Cylinder is stamped with P/N 102543 or 102544)

Telescopic Handler Hydraulic CylindersBoom Extend



00 104382 COMPLETE ASSEMBLY. . . . . . . . . 101 104988 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #2)02 L63018 BUSHING (rod end) . . . . . . . . . . . . 103 104265 GLAND . . . . . . . . . . . . . . . . . . . . . . 104 104260 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 104273 LOCKNUT . . . . . . . . . . . . . . . . . . . . 106 NSS CYLINDER TUBE WELDMENT . . . 1

07 L68003 BUSHING (base end) . . . . . . . . . . . 108a 105029 CYLINDER SEAL KIT . . . . . . . . . . . 1


a Items included in the seal kit are not shown.

1

8

76

54

3

2

CylinderPart Number

Stamped Here


InternalThreads


Hydraulic Cylinders RS6-42/RS8-42/44Slave (Compensation)


1

11

12

10

9

7 8

6

54

3

2


00 L69149 COMPLETE ASSEMBLY. . . . . . . . . 101 L10465 1/4-28 GREASE ZERK STR . . . . . . 102 L99865 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #2)03 L63018 BUSHING (ROD END) . . . . . . . . . . 104 L98547 HEAD GLAND CAP. . . . . . . . . . . . . 105 L99866 HEAD GLAND . . . . . . . . . . . . . . . . . 106 L99857 5/16-18X1/4” SET SCREW . . . . . . 107 L99864 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

08 L500751 1-3/8-12 UNF LOCKNUT. . . . . . . . . 109 L10057 1/4-28 GREASE ZERK 90 DEG . . . 110 L68003 BUSHING (BASE END). . . . . . . . . . 111a L99868 CYLINDER SEAL KIT . . . . . . . . . . . 112 NSS CYLINDER TUBE WELDMENT . . . 1



CylinderPart Number

Stamped HereExternalThreads


Telescopic Handler Hydraulic CylindersSlave (Compensation)




(includes item #2)02 L69132 BUSHING . . . . . . . . . . . . . . . . . . . . 103 105009 GLAND . . . . . . . . . . . . . . . . . . . . . . 104 105002 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 105036 LOCKNUT . . . . . . . . . . . . . . . . . . . . 106 L70502 COUNTER BALANCE VALVE. . . . . 1

L96838 CB VALVE SEAL KIT . . . . . . . . . . . 1

07 NSS TUBE WELDMENT . . . . . . . . . . . . . 108 L69127 BUSHING (BASE END). . . . . . . . . . 109a 105034 CYLINDER SEAL KIT . . . . . . . . . . . 1



1

9

4

8

7

5

3

2

6

CylinderPart Number

Stamped Here


InternalThreads


Hydraulic Cylinders RS6-42/RS8-42/44Tilt


1

13

1112

10

14

94

87

5

3

2

6


00 L69144 COMPLETE ASSEMBLY. . . . . . . . . 101 L99889 BUSHING . . . . . . . . . . . . . . . . . . . . 102 L99886 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #1)03 L99856 HEAD GLAND CAP. . . . . . . . . . . . . 104 L99879 5/16”-18X5/16” SET SCREW . . . . . 105 L99888 HEAD GLAND . . . . . . . . . . . . . . . . . 106 L99852 THRUST WASHER . . . . . . . . . . . . . 107 L99885 PISTON . . . . . . . . . . . . . . . . . . . . . . 108 L99122 1-3/4” UNF LOCKNUT. . . . . . . . . . . 109 L69127 BUSHING (BASE END). . . . . . . . . . 1

10 L70502 COUNTER BALANCE VALVE. . . . . 1L96838 CB VALVE SEAL KIT . . . . . . . . . . . 1

11 NSS CYLINDER TUBE WELDMENT . . . 112 L99917 PLUG -4. . . . . . . . . . . . . . . . . . . . . . 113a L99883 CYLINDER SEAL KIT . . . . . . . . . . . 114 L10465 1/4-28 GREASE ZERK STR . . . . . . 1



CylinderPart Number

Stamped HereExternalThreads


Telescopic Handler Hydraulic CylindersTilt



(includes item #2)02 104812 BUSHING (ROD END) . . . . . . . . . . 103 104265 GLAND . . . . . . . . . . . . . . . . . . . . . . 104 104260 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 104273 LOCKNUT . . . . . . . . . . . . . . . . . . . . 106 NSS CYLINDER TUBE WELDMENT . . . 1

07 104813 BUSHING (BASE END). . . . . . . . . . 108 L99987 PO CHECK VALVE . . . . . . . . . . . . . 209a 105035 CYLINDER SEAL KIT . . . . . . . . . . . 1




1

3

2

6

5

7

8

9

4

8

CylinderPart Number

Stamped Here


InternalThreads


Hydraulic Cylinders RS6-42/RS8-42/44Outrigger


32

1

6 5

7

8

9

11 4

9 10


00 L70616 COMPLETE ASSEMBLY. . . . . . . . . 101 L99989 ROD WELDMENT . . . . . . . . . . . . . . 1

(includes item #3)02 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 203 L70618 BUSHING (ROD END) . . . . . . . . . . 104 L99991 HEAD GLAND . . . . . . . . . . . . . . . . . 105 L99864 PISTON . . . . . . . . . . . . . . . . . . . . . . 106 L500751 1-3/8”-12 UNF LOCKNUT . . . . . . . . 107 L69138 BUSHING (BASE END). . . . . . . . . . 1

08 L99917 PLUG, -40RM . . . . . . . . . . . . . . . . . 109 L99987 PO CHECK VALVE . . . . . . . . . . . . . 210 NSS CYLINDER TUBE WELDMENT . . . 111a L99988 CYLINDER SEAL KIT . . . . . . . . . . . 1



CylinderPart Number

Stamped Here


Telescopic Handler Hydraulic CylindersOutrigger



1

8

2

76

54

3

2

9

00 L70655 COMPLETE ASSEMBLY. . . . . . . . . 101 L500242 ROD WELDMENT . . . . . . . . . . . . . . 102 L64122 SPHERICAL BEARING . . . . . . . . . . 203 L99074 HEAD GLAND . . . . . . . . . . . . . . . . . 104 L97839 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 080313 1”-14 UNS THIN COL. LOCKNUT . 106 NSS TUBE WELDMENT . . . . . . . . . . . . . 107a L97769 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

08 L48868A CB VALVE (3000 psi) . . . . . . . . . . . 2L96838 CB VALVE SEAL KIT . . . . . . . . . . . 1

09 L500241 HYDRAULIC LINE ASSEMBLY. . . . 1


Hydraulic Cylinders RS6-42/RS8-42/44Rotating Carriage


4

1

2

3

78

2

6

5


00 L63970 COMPLETE ASSEMBLY. . . . . . . . . 101 L500364 ROD WELDMENT . . . . . . . . . . . . . . 102 L63593 BUSHING . . . . . . . . . . . . . . . . . . . . 203 L500365 HEAD GLAND . . . . . . . . . . . . . . . . . 104 L98662 PISTON . . . . . . . . . . . . . . . . . . . . . . 105 080319 3/4”-16 LOCKNUT . . . . . . . . . . . . . . 1

06 L10465 1/4”-28 GREASE ZERK. . . . . . . . . . 207a L99944 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 108 NSS TUBE WELDMENT . . . . . . . . . . . . . 1


Telescopic Handler Hydraulic CylindersSwing Carriage



1

5

43

2

6

00 L68337 COMPLETE ASSEMBLY01 L500763 ROD WELDMENT . . . . . . . . . . . . . . 102 L500762 HEAD GLAND . . . . . . . . . . . . . . . . . 103 L500761 PISTON . . . . . . . . . . . . . . . . . . . . . . 104 080319 3/4”-16 UNF LOCKNUT. . . . . . . . . . 1

05 NSS TUBE WELDMENT . . . . . . . . . . . . . 106a L500370 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1


Hydraulic Cylinders RS6-42/RS8-42/44Fork Shift


Telescopic Handler Hydraulic CylindersAxle Steer

1

2


01 102577 STEER CYLINDER . . . . . . . . . . . . . 1L500539 STEER CYLINDER BOLT . . . . . . . 4

02 103118 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1(Items included are not shown.)

NOTE: Quantities are per axle.



2

1

01 102498 HYDRAULIC PUMP . . . . . . . . . . . . .1L46865 GASKET, PUMP . . . . . . . . . . . . . . .1

(between pump and transmission)02a 103018 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

a Individual seals are not shown.

NOTE: Field service is limited to replacement of seals.

Hydraulic Components RS6-42/RS8-42/44Hydraulic Pump



7 3

4

6

2

1

00 L63363 BRAKE VALVE ASY. (Complete). . . . (Two brake valves are required.)

01 NSS BAIL WIRE. . . . . . . . . . . . . . . . . . . . 102 NSS COVER . . . . . . . . . . . . . . . . . . . . . . 1

L98534 DIAPHRAGM GASKET . . . . . . . . . 103 NSS BODY04 NSS TUBE SEAT (not shown) . . . . . . . . . 105 L98536 RUBBER BOOT . . . . . . . . . . . . . . . 1

06 NSS PUSH ROD . . . . . . . . . . . . . . . . . . . 107a L98537 REPAIR KIT. . . . . . . . . . . . . . . . . . . 1

(Items included are not shown.)

a Repair kit includes seals, cups, return spring,second arm piston, and snap ring. Piston is notincluded or sold separately.

5

REPAIR KIT

Telescopic Handler Hydraulic ComponentsMaster Cylinder - Brake Valve


1

T

R

L

P

LS

2

01 101880 STEERING CONTROL UNIT . . . . . 102 L500968 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

(Items included are not shown.)

NOTE: Field service is limited to replacement of seals.


Hydraulic Components RS6-42/RS8-42/44Steer Motor



00 L69747 STEER SELECT VALVE, COMPL. . 1(includes items 1 and 2)

01 210018 WEATHER PAK VALVE. . . . . . . . . . 102 NSS MANIFOLD . . . . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN --00 L68711 WIRE HARNESS . . . . . . . . . . . . . . 2

(connects wire leads to frame wiring)

1

2

Telescopic Handler Hydraulic ComponentsSteer Select Valve



00 104132 COMPLETE ASSEMBLY. . . . . . . . .101 104133 RELIEF CARTRIDGE ASY. . . . . . . 102 NSS PLUG ASY . . . . . . . . . . . . . . . . . . . .103 NSS SPRING . . . . . . . . . . . . . . . . . . . . .1

04 NSS SPOOL . . . . . . . . . . . . . . . . . . . . . .105 NSS PLUG . . . . . . . . . . . . . . . . . . . . . . . .106a L97655 SEAL KIT . . . . . . . . . . . . . . . . . . . .1

a Items in seal kit are not shown.

CF

P

EF

LS

TPP

1

23

4

5

6

00

Hydraulic Components RS6-42/RS8-42/44Priority Flow Divider Valve


8

4

5

3

6

2

1

10

7

9


01 102313 MANIFOLD, FLOW DIVIDER . . . . .1(includes items 1-7)

02 103017 PILOTED SPOOL LOGIC ELEM. . .103 L99927 RELIEF VALVE . . . . . . . . . . . . . . . .1

L99925 SEAL KIT . . . . . . . . . . . . . . . . . . . .104 NSS NUT, SOLENOID VALVE . . . . . . . . .1

(included with item 5)05 L99908 12 VDC WEATHER PACK COIL . . .1

(includes item 4)06 L99910 SOLENOID VALVE . . . . . . . . . . . . .1

L99911 SEAL KIT . . . . . . . . . . . . . . . . . . . .107 P471997 TEST PORT . . . . . . . . . . . . . . . . . . .3

L62840 CAP, DUST COVER (not shown) . .3L62933 FEMALE COUPLER (optional)

08 L50217 1/4”-20X3-1/2” BOLT . . . . . . . . . . . .209 L50139 1/4” LOCK WASHER . . . . . . . . . . . .210 L50137 1/4” FLAT WASHER . . . . . . . . . . . .211 105087 SCREEN . . . . . . . . . . . . . . . . . . . . .1

NOTE: Items included in seal kits are not shown.

11

Telescopic Handler Hydraulic ComponentsJoystick Relief - Flow Divider


00 L71339 PILOT APPLY MANIFOLD. . . . . . . . a(includes all items except item 7)

01 L500745 PRESSURE CONTROL . . . . . . . . . 2L99911 SEAL KIT . . . . . . . . . . . . . . . . . . . . 2

02 L99917 PLUG -4 NWD STYLE . . . . . . . . . . 103 L500746 VALVE, 2 WAY . . . . . . . . . . . . . . . . 1

(includes item 6)L99924 SEAL KIT, 2 WAY VALVE . . . . . . . . 1

04 L99910 VALVE, 3-WAY 2 POSITION . . . . . . 2(includes item 6)

L99911 SEAL KIT, 3-WAY VALVE . . . . . . . . 205 L99908 COIL, WEATHERPAK 12VDC. . . . . 306 NSS NUT . . . . . . . . . . . . . . . . . . . . . . . . . 3

(included with items 3 and 4)07 104216 WIRE HARNESS, TILT CONTROL . 1

a Units equipped with Auxiliary Hydraulics use(2) L71339 Pilot Apply Manifolds.


FRONT6

2

5

1

4

3

A

P

TB

7

Hydraulic Components RS6-42/RS8-42/44Pilot Apply Valve (Tri-Function Controller)



00 102321 MANIFOLD, PWP . . . . . . . . . . . . . . 1(Complete assembly)

01 NSS NUT, SOLENOID VALVE. . . . . . . . . 2(included with item 3 and 4)

02 L99908 12 VDC WEATHER PACK COIL . . . 203 L99909 SOLENOID VALVE . . . . . . . . . . . . . 1

L99911 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1(Items included are not shown.)

04 L99910 SOLENOID VALVE . . . . . . . . . . . . . 1L99911 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1

(Items included are not shown.)05 NSS MANIFOLD . . . . . . . . . . . . . . . . . . . 1

5

2

34

1

Telescopic Handler Hydraulic ComponentsPWP Manifold


1

3 4

5

2

3

45

6

2


01 102877 COMPLETE. VALVE ASSEMBLY . . 1(includes all items shown)

02 102878 COUNTER BAL. VALVE 3700PSI . . 2104820 CBV SEAL KIT . . . . . . . . . . . . . . . . 2

03 NSS NUT (included with item 5) . . . . . . . 2

04 103151 E-COIL 12VDC . . . . . . . . . . . . . . . . 205 103152 CARTRIDGE (only) . . . . . . . . . . . . . 2

L99916 SEAL KIT (included with cartridge) 206 L99917 PLUG -4ORM . . . . . . . . . . . . . . . . . 2

NOTE: Items included in seal kits are not shown.

Hydraulic Components RS6-42/RS8-42/44Stabilizing Valve


Telescopic Handler Hydraulic ComponentsRadio Remote Valve

4

2 3

1

2


00 103413 COMPLETE VALVE. . . . . . . . . . . . . 1(includes all items shown and listed)

01 103508 2/4 WAY SOLENOID VALVE . . . . . . 1103511 SEAL KIT FOR VALVE . . . . . . . . . . 1

02 103510 12 VDC COIL (DIN CONN.) . . . . . . 503 103509 PROPORTIONAL PRESS. VALVE . 4

103512 SEAL KIT FOR VALVE . . . . . . . . . AR04 NSS MANIFOLD . . . . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN --00 103514 SHUTTLE VALVE . . . . . . . . . . . . . . 4

103513 SEAL KIT FOR VALVE . . . . . . . . . AR


14

6 5

98

12

1413

17

19

22

24

2524

21

20

19

16

15

11

10

9

76

3

2

25

1 4

18

23

FRONT

26

Hydraulic Components RS6-42/RS8-42/44Main Valve



00 102356 COMPLETE ASY. . . . . . . . . . . . . . .101a 103054 INLET SECTION . . . . . . . . . . . . . . .1

(includes items 1-4)02h 103051 PLUG KIT 1-5/16” UNF . . . . . . . . . .103h 103050 PLUG KIT . . . . . . . . . . . . . . . . . . . .104 103049 PILOT OPERATED RELIEF VLV . . .105b 103055 WORK SECTION (Frame Level) . . .1

(includes items 5-7)06g 103053 HYD. CONTROL KIT . . . . . . . . . . . .107h 103052 CHECK VALVE . . . . . . . . . . . . . . . .108c 103056 WORK SECTION (Boom In/out) . . .1

(includes items 8-12)09g 103053 HYD. CONTROL KIT . . . . . . . . . . . .110h 103048 ANTISHOCK VALVE (140 BAR) . . .111h 103052 CHECK VALVE . . . . . . . . . . . . . . . .112h 103046 ANTICAVITATION VALVE . . . . . . . .113d 103057 WORK SECTION (Boom Up/Down) 1

(includes items 13-17)14g 103053 HYD. CONTROL KIT . . . . . . . . . . . .115h 103046 ANTICAVITATION VALVE . . . . . . . .116h 103052 CHECK VALVE . . . . . . . . . . . . . . . .1

17h 103047 KIT PLUG . . . . . . . . . . . . . . . . . . . .118e 103058 WORK SECTION (Tilt) . . . . . . . . . .1

(includes items 18-22)19g 103053 HYD. CONTROL KIT . . . . . . . . . . . .120h 103045 COMBINATED VALVE . . . . . . . . . . .121h 103052 CHECK VALVE . . . . . . . . . . . . . . . .122h 103045 COMBINATED VALVE . . . . . . . . . . .123 103061 OUTLET SECTION . . . . . . . . . . . . .1

(includes item 24)24h 103068 PLUG . . . . . . . . . . . . . . . . . . . . . .AR25 103059 TIE ROD KIT (4 section valve) . . . .126f 103062 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

a Use seal kit #103063 for all related seals.b Use seal kit #103075 for all related seals.c Use seal kit #103065 for all related seals.d Use seal kit #103066 for all related seals.e Use seal kit #103067 for all related seals.f Items included with seal kit are not shown in detail.g Includes outer caps, orings, bolts, plug and

internal spool spring for this work section; doesnot include orings for valves/plugs or the spool.

h Includes required seals/orings for this valve/plug.Seals/orings for this valve are not sold individually,however they are included with the work section seal kit where this valve is used.

Telescopic Handler Hydraulic ComponentsMain Valve


FRONT

5

4

3

1

2

2

3

Hydraulic Components RS6-42/RS8-42/44Main Valve - Auxiliary Hydraulics Work Section



01 102420 AUXILIARY HYD WORK SECT. . . .1(includes items 1-4)

02a 103053 HYD. CONTROL KIT . . . . . . . . . . . .103c 103086 ANTISHOCK VALVE . . . . . . . . . . . .104c 103052 CHECK VALVE . . . . . . . . . . . . . . . .105b 103087 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

-- ITEMS NOT SHOWN --00 102807 KIT, FIVE SECTION TIE BOLT . . . . 4

(includes 1 bolt, 2 nuts & 2 washers)

a Includes outer caps, orings, bolts, plug andinternal spool spring for this work section; doesnot include orings for valves/plugs or the spool.

b Items included with seal kit are not shown in detail.

c Seals/orings for this valve are not sold individually,however they are included with the work section seal kit where this valve is used.

Telescopic Handler Hydraulic ComponentsMain Valve - Auxiliary Hydraulics Work Section


11FRONT

10

98

5

6

7

6

7

6

3

10

2

1 4

6

5

12

12

Hydraulic Components RS6-42/RS8-42/44Outrigger Valve



00 102419 COMPLETE ASY. . . . . . . . . . . . . . .101a 103070 INLET SECTION . . . . . . . . . . . . . . .1

(includes items 1-4)02cf 103060 PLUG KIT 1-1/16” UNF . . . . . . . . . .103cf 103050 PLUG KIT . . . . . . . . . . . . . . . . . . . .104 103049 PILOT OPERATED RELIEF VLV . . .105b 103071 WORK SECTION . . . . . . . . . . . . . . .2

(includes items 5-7)06d 103053 HYD. CONTROL KIT (per section) .107cf 103052 CHECK VALVE . . . . . . . . . . . . . . . .108 103072 OUTLET SECTION . . . . . . . . . . . . .1

(includes item 9)09cf 103068 PLUG . . . . . . . . . . . . . . . . . . . . . .AR10 103073 TIE ROD KIT (2 section valve) . . . .1

11e 103069 SEAL KIT . . . . . . . . . . . . . . . . . . . . .112 103076 3/8” CONIC PLUG . . . . . . . . . . . . . .2

a Use seal kit #103074 for all related seals.b Use seal kit #103075 for all related seals.c Includes orings for valve/plug.d Includes outer caps, orings, bolts, plug and

internal spool spring for this work section; doesnot include orings for valves/plugs or the spool.

e Items included with seal kit are not shown in detail.

f Seals/orings for this valve are not sold individually,however they are included with the work section seal kit where this valve is used.

Telescopic Handler Hydraulic ComponentsOutrigger Valve


10

8

6

5

4

3

2

9

7

1

Hydraulic Components RS6-42/RS8-42/44Controller - Tilt / Frame Level (Standard)



00 102784 HYD. CONTROLLER (Complete) . 101 103122 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 102 103112 LEVER ROD (as shown) . . . . . . . . . 103 103113 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 104 102674 LOCK GATE . . . . . . . . . . . . . . . . . . 105 103114 SELECTOR DISC . . . . . . . . . . . . . . 106 103115 PIVOT/ BALL JOINT . . . . . . . . . . . . 107 103116 PLATE / BOOT MOUNT . . . . . . . . . 1

08 103079 METERING CURVE (as shown) . . . 409 103080 RETURN SPRING. . . . . . . . . . . . . . 410a 103117 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

a Items included in seal kit are not shown.

Telescopic Handler Hydraulic ComponentsController - Tilt / Frame Level (Standard)


9

7

5

4

3

2

8

6

1

Hydraulic Components RS6-42/RS8-42/44Controller - Boom Lift / Extend (Standard)



00 102434 HYD. CONTROLLER (Complete) . 101 103122 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 102 103112 LEVER ROD (as shown) . . . . . . . . . 103 103113 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 104 103114 SELECTOR DISC . . . . . . . . . . . . . . 105 103115 PIVOT/ BALL JOINT . . . . . . . . . . . . 106 103116 PLATE /BOOT MOUNT . . . . . . . . . . 1



Telescopic Handler Hydraulic ComponentsController - Boom Lift / Extend (Standard)


1

1

2

5

4

3

3

2

6

Hydraulic Components RS6-42/RS8-42/44Controller - Outrigger (Option)



00 102436 COMPLETE VALVE ASY. . . . . . . . . 101 103081 LEVER ROD (as shown) . . . . . . . . . 202 103084 BOOT (included with item #3) . . . . . 203 103078 CONTROL KIT. . . . . . . . . . . . . . . . . 2

(includes item #2 Boot)



Telescopic Handler Hydraulic ComponentsController - Outrigger (Option)


6

5

4

3

2

1

Hydraulic Components RS6-42/RS8-42/44Controller - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function)



00 102435 COMPLETE VALVE ASY. . . . . . . . . 101 103077 LEVER ROD (as shown) . . . . . . . . . 102 103084 BOOT (included with item #3) . . . . . 103 103078 CONTROL KIT. . . . . . . . . . . . . . . . . 1

(includes item #2 Boot)04 103079 METERING CURVE (as shown) . . . 2

05 103080 RETURN SPRING. . . . . . . . . . . . . . 206a 103083 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1


Telescopic Handler Hydraulic ComponentsController - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function)


11

10

6

9

7

4

5

3

2

1

3

8

12

Hydraulic Components RS6-42/RS8-42/44Controller - Tri-Function (Option)


00 104083 JOYSTICK 4BUTTN/TRIGGER . . . 101 L500371 HANDLE W/4 BUTTONS . . . . . . . . 102 L62761 WIRE CONNECTOR . . . . . . . . . . . . 803 L500688 NUT M10 UNI . . . . . . . . . . . . . . . . . 204 L500656 RUBBER BOOT . . . . . . . . . . . . . . . 105 L500689 SELECTOR DISC . . . . . . . . . . . . . . 106 L500652 UNIVERSAL JOINT. . . . . . . . . . . . . 107 L500692 SPINDLE GUIDE ASSEMBLY. . . . . 4

08 L500690 HPV SPINDLE 10mm . . . . . . . . . . . 409 104223 PILOT SPRING PACK C059 . . . . . . 410 NSS BODY ASSEMBLY. . . . . . . . . . . . . . 111a L500653 SEAL REPAIR KIT . . . . . . . . . . . . . 112 104304 BEZEL, JOYSTICK . . . . . . . . . . . . . 1



Telescopic Handler Hydraulic ComponentsController - Tri-Function (Option)


1

65432

2” Shaft x 48” Long

2” Shaft x 60” Long 2” Shaft x 72” Long

2” Shaft x 42” Long

987

Attachments RS6-42/RS8-42/44Carriage Forks



-- 2” FORK SHAFT DIAMETER --

01 L71350 FORK, 42”X4”X2” (8,400 lbs.) . . . . . 202a L61001 FORK, 48”X2”X2” (4,200 lbs.) . . . . . 403 L61017 FORK, 48”X4”X2” (8,400 lbs.) . . . . . 204 L66406 FORK, 48”X4”X2-1/4” (12,000 lbs.) . 205 L400929 FORK, 48”X5”X1-3/4” (8,500 lbs.) . . 2

06 L47263 FORK, 48”X5”X2” (10,500 lbs.) . . . . 207 L47265 FORK, 60”X5”X2” (10,500 lbs.) . . . . 208 L60961 FORK, 60”X6”X2-1/4” (12,500 lbs.) . 209 L68331 FORK, 72”X5”X2” (10,500 lbs.) . . . . 2

a Requires 2 sets (4 forks).

Note: Ratings are based on 2 forks and the load at 24” oncenter, except for item 2, for which 4 forks are required.

Telescopic Handler AttachmentsCarriage Forks


3

4

5 3

2

4

1

5

Attachments RS6-42/RS8-42/44Standard Carriage



03 L400425 FORK SHAFT WASHER . . . . . . . . . 204 L510003 BOLT, 1/2”X2-3/4” BOLT . . . . . . . . . 205 L520019 1/2”-13 NYLON INSERT NUT . . . . . 2

01 CARRIAGE WELDMENT . . . . . . . . 1L99190 48” (2” pin) . . . . . . . . . . . . . . . . . . . 1L99191 66” (2” pin) . . . . . . . . . . . . . . . . . . . 1

02 FORK SHAFT BAR . . . . . . . . . . . . 1L65223 (2”X51-1/2”) . . . . . . . . . . . . . . . . . . . 1L64561 (2”X69-1/2”) . . . . . . . . . . . . . . . . . . . 1

Telescopic Handler AttachmentsStandard Carriage


32

67

8

910

16

152

11 9 12

1

13

14

18

20

19

1715

5

4

Attachments RS6-42/RS8-42/44Fork Shift Carriage



01 L500213 FORK SHIFT CARRIAGE . . . . . . . . 102 L50519 3/4”-10 NYLON INSERT NUT . . . . . 303 L400425 FORK SHAFT WASHER . . . . . . . . . 104 L50333 3/4”-10X3” BOLT . . . . . . . . . . . . . . 105 L66919 FORK SHAFT, 50” . . . . . . . . . . . . . . 106 L66931 FORK SLIDE PLATE . . . . . . . . . . . . 207 L50875 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 108 Note a FORK SLIDE COUPLER. . . . . . . . . 109 L63715 TWIN CUSHION TOP PLATE . . . . . 210 L50242 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 211 L63716 TWIN HOSE CUSHION. . . . . . . . . . 112 L520004 5/16”-18 NYLON INSERT NUT . . . . 213b NSS COUPLER, MALE . . . . . . . . . . . . . . 1

14b NSS COUPLER, FEMALE. . . . . . . . . . . . 115 L66918 CYLINDER MOUNT . . . . . . . . . . . . 216 L68337 FORK SHIFT CYLINDER . . . . . . . . 117 L50562 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 218 L63143 ADAP -8ORM -6JICM W/.06 ORF . 219 L66950 HOSE -6 A6/A6 59” . . . . . . . . . . . . . 120 L66949 HOSE -6 A6/A6 56” . . . . . . . . . . . . . 1

a For 4” wide forks use P/N L66921.For 5” wide forks use P/N L66948.

b Order P/N L65273 Coupler Set.

Telescopic Handler AttachmentsFork Shift Carriage


7

14

11

13

823

9

12

7

5

6

43

18

2

1

23

21 2022

19

1716

915

9

8

1024

25

26

48” Carriage (shown)

Attachments RS6-42/RS8-42/44Rotating Carriage


01 CARRIAGE, ROTATING . . . . . . . . . 1103517 (48” Carriage) 2” dia. fork shaft103518 (66” Carriage) 2” dia. fork shaft

02 L50982 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 103 L65181 PIN, ROTATOR ROD END . . . . . . . 104 L61307 SPACER . . . . . . . . . . . . . . . . . . . . . 405 L65273 QUICK COUPLER SET. . . . . . . . . . 106 L444004 ADAP -8ORM -8JICM STR . . . . . . . 207 L64294 HOSE -8 A8/A8 53” . . . . . . . . . . . . . 208 L50273 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 309 L520005 3/8”-16 NYLON INSERT NUT . . . AR10 L62026 LOCK COLLAR 1.5” OD . . . . . . . . . 211 L66017 ADAP -8ORM -8JICM 90 w/ORF. . . 212 L70655 ROTATE CYLINDER . . . . . . . . . . . . 113 L66017 ADAP -8ORM -8JICM 90 w/ORF. . . 214 L65180 PIN, ROTATOR BASE END . . . . . . 1

15 L50145 3/8” FLAT WASHER . . . . . . . . . . . AR16 101003 ROTATOR PIN. . . . . . . . . . . . . . . . . 117 L50801 3/8”X4” BOLT. . . . . . . . . . . . . . . . . . 118 101999 ROTATOR PLATE WELDMENT . . . 119 L61709 SLIDE PAD . . . . . . . . . . . . . . . . . . . 320 L50147 3/8” LOCK WASHER. . . . . . . . . . . . 621 L50261 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 622 L50718 2-1/2”-12 CASTELL NUT. . . . . . . . . 123 L520019 1/2”-13 NYLON INSERT NUT . . . . . 424 L400425 FORK SHAFT WASHER (2” ID) . . . 225 L510003 BOLT, 1/2”X2-3/4” . . . . . . . . . . . . . . 2

(2” dia. shaft)26 FORK SHAFT BAR . . . . . . . . . . . . . 1

L65223 (48” Carriage) 2” dia. fork shaftL64561 (66” Carriage) 2” dia. fork shaft


Telescopic Handler AttachmentsRotating Carriage


2

1

15

16 17

1819

10

11

12

2018

31

103026

27

2829

32

33

34

9

25 24

23 22 21

13 14

4

5

6

7

8

3

35

Attachments RS6-42/RS8-42/44Swing Carriage



01 L520019 1/2”-13 NYLON INSERT NUT . . . . . 202 L400425 FORK SHAFT WASHER . . . . . . . . . 203 L510003 1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 204 L64561 FORK SHAFT BAR (66” Carriage) . 105 L500216 66” CARRIAGE, SWING . . . . . . . . . 106a NSS COUPLER, FEMALE. . . . . . . . . . . . 107 L63143 ADAP -8ORM -6JICM STR W.06 . . 208 L66958 HOSE -6 A6/A6 89” . . . . . . . . . . . . . 209a NSS COUPLER, MALE . . . . . . . . . . . . . . 110 L63984 HOSE -4 DS6/A6 22” . . . . . . . . . . . 211 650833 5/16”X3” BOLT. . . . . . . . . . . . . . . . . 112 L50835 5/16”X2” BOLT. . . . . . . . . . . . . . . . . 113 L520003 1/4” NYLON INSERT NUT . . . . . . . 414 L50452 1/4”X2-1/4” BOLT . . . . . . . . . . . . . . 415 L63995 PIN, SWING CYLINDER . . . . . . . . . 416 L63593 BUSHING . . . . . . . . . . . . . . . . . . . . 417 L63970 SWING CYLINDER . . . . . . . . . . . . . 2

18 L445004 ADAP -6ORM -6JICM 45. . . . . . . . . 419 100631 HOSE -4 A6/A6 36” . . . . . . . . . . . . . 220 L446049 ADAP -6JICFS -6JICM TEE . . . . . . 221 L445003 ADAP -6ORM -6JICM 90. . . . . . . . . 222 L50561 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 223 L50143 5/16” LOCK WASHER. . . . . . . . . . . 224 L63715 TWIN CUSH. TOP PLATE. . . . . . . . 125 L63716 TWIN HOSE CUSHION. . . . . . . . . . 226 L71651 VALVE, DUAL PO . . . . . . . . . . . . . . 127 L63233 HOSE CUSH. TOP PLATE . . . . . . . 128 L50056 5/16” FLARE NUT . . . . . . . . . . . . . . 229 NSS NAME PLATE . . . . . . . . . . . . . . . . . 130 L63994 PIN, CARRIAGE PIVOT . . . . . . . . . 231 L70719 SWING PIVOT WELDMENT . . . . . . 132 L520005 3/8”-16 NYLON INSERT NUT . . . . . 233 L50273 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 234 L63951 THRUST WASHER . . . . . . . . . . . . . 635 L63468 BUSHING, CARRIAGE PIVOT . . . . 2

(Not shown)

a Order P/N L65273 Coupler Set.

Telescopic Handler AttachmentsSwing Carriage


87

6

4

2, 3

1

26

22

24

25

23

18

27

17

11

10

9

1312

1815

1915

15

19

21

7

8

15

14

1716

20

5

Attachments RS6-42/RS8-42/44180o Swing Carriage


01 105176 CARRIAGE WELDMENT . . . . . . . . 102 650500 BOLT, 3/4”X1-1/2” . . . . . . . . . . . . . . 203 L50158 WASHER, 3/4” LOCK . . . . . . . . . . . 204 105180 SHAFT PLATE. . . . . . . . . . . . . . . . . 105 105179 FORK SHAFT, 2” . . . . . . . . . . . . . . 106 Note a FORK. . . . . . . . . . . . . . . . . . . . . . . . 207 103904 BOLT, 1”X2-14” GR8 . . . . . . . . . . AR08 L50162 WASHER, 1” LOCK . . . . . . . . . . . AR09 L50842 BOLT, 5/16”X1-1/2” . . . . . . . . . . . . . 110 L69833 TOP PLATE . . . . . . . . . . . . . . . . . . . 111 L69832 CUSHION, 5/8” DOUBLE . . . . . . . . 112 L50053 NUT, 1/4” . . . . . . . . . . . . . . . . . . . . . 213 L50139 WASHER, 1/4” LOCK . . . . . . . . . . . 214 L50452 BOLT, 1/4”X2-1/4” . . . . . . . . . . . . . . 215 L444002 ADAP., -6JICM -6ORM STR.. . . . . . 416 105181 VALVE, FLOW CONTROL . . . . . . . 1

17 105188 HOSE, -6 A6/E8 46” . . . . . . . . . . . . 118 105187 HOSE, -6 A6/E8 80” . . . . . . . . . . . . 119 105189 HOSE, -6 A6/A6 32” . . . . . . . . . . . . 120 105177 BACK BRACKET WELDMENT . . . . 121 105186 NUT, 7/8”-9 NYLON INSERT. . . . . . 422 650416 BOLT, 3/4”X2-1/2” . . . . . . . . . . . . . . 223 L50519 NUT, 3/4” NYLON INSERT . . . . . . . 224 105184 BOLT, 7/8”-9X7” GR5 . . . . . . . . . . . 425 105178 ACTUATOR . . . . . . . . . . . . . . . . . . . 126 105182 PILOT CHECK VALVE. . . . . . . . . . . 2

105190 SEAL KIT . . . . . . . . . . . . . . . . . . . AR27 L65273 COUPLER SET . . . . . . . . . . . . . . . . 1

a Use any fork with a 2” diameter shaft. Refer to the Fork section, under Attachments, in this manual for a listing of fork part numbers.

Telescopic Handler Attachments180o Swing Carriage



12 1

13

1511

14

10

Attachments RS6-42/RS8-42/44180o Swing Platform

12

3

5

97

8

4

6


01 104478 VALVE ASSEMBLY . . . . . . . . . . . . . 102 104477 PUMP ASSEMBLY . . . . . . . . . . . . . 103 104476 HARDWARE KIT (pivot) . . . . . . . . . 104 104471 HUB ASSEMBLY . . . . . . . . . . . . . . . 205 104469 SHAFT AND KEY ASSEMBLY . . . . 106 104475 THRUST PLATE . . . . . . . . . . . . . . . 207 104474 BACK HALF (attachment) . . . . . . . . 108 104468 ACTUATOR . . . . . . . . . . . . . . . . . . . 109 104472 FRONT HALF . . . . . . . . . . . . . . . . . 110 103909 BACK SIDE . . . . . . . . . . . . . . . . . . . 111 103906 RIGHT DOOR . . . . . . . . . . . . . . . . . 112 103908 FRONT SIDE. . . . . . . . . . . . . . . . . . 113 103907 LEFT DOOR . . . . . . . . . . . . . . . . . . 114 104467 BASE . . . . . . . . . . . . . . . . . . . . . . . . 1

15 100883 DECAL, PLATFORM RULES . . . . . 2

-- ITEMS NOT SHOWN --00 104470 HOSE KIT . . . . . . . . . . . . . . . . . . . . 100 103911 PIN AND CHAIN KIT . . . . . . . . . . . . 100 103910 HARDWARE KIT (platform bolts) . . 100 101149 DECAL, FALL HAZARD . . . . . . . . . 2

(Loadchart / 1800 swing carriage)00 103768 LOAD CHART (RS6-42) . . . . . . . . . 100 103768 LOAD CHART (RS8-42) . . . . . . . . . 100 103768 LOAD CHART (RS8-44) . . . . . . . . . 100 L63634 PLATE/ LOADCHART . . . . . . . . . . . 2

Telescopic Handler Attachments180o Swing Platform



3

13

18

12

11

159

8

1075

4

2

1

17

20

19

24

2526

3

27

14

6

22 21

1623

11

Attachments RS6-42/RS8-42/44Dynattach® Log / Pipe Carriage



01 L67347 LOG GRAPPLE WELDMENT . . . . . 102 L50371 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 203 L520005 3/8”-16 NYLON INSERT NUT . . . . . 604 L67246 LOG GRAPPLE PIVOT PIN . . . . . . 205 L61866 BUSHING . . . . . . . . . . . . . . . . . . . . 206 L10057 1/4-28 GREASE ZERK 90 DEG . . . 207 L520003 1/4” NYLON INSERT NUT . . . . . . . 208 L66811 GRAPPLE CYLINDER PIN . . . . . . . 209 L63593 BUSHING . . . . . . . . . . . . . . . . . . . . 210 L50452 1/4X2-1/4” BOLT . . . . . . . . . . . . . . . 211 L445003 ADAP -6ORM -6JICM 90 DEG . . . . 412 L67495 CYLINDER COVER. . . . . . . . . . . . . 113 L67598 HOSE -4 A6/A6 32” . . . . . . . . . . . . . 114 L67599 HOSE -4 A6/A6 20” . . . . . . . . . . . . . 1

15 L67248 LOG GRAPPLE CYLINDER . . . . . . 116 L50561 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 217 L66831 HOSE -6 A6/A6 52” . . . . . . . . . . . . . 218 L63143 ADAP -8ORM -6JICM w/ORF . . . . . 219a NSS COUPLER, FEMALE. . . . . . . . . . . . 120a NSS COUPLER, MALE . . . . . . . . . . . . . . 121 L50143 5/16” LOCKWASHER . . . . . . . . . . . 222 L444002 ADAP -6ORM -6JICM . . . . . . . . . . . 223 L65689 VALVE, DOUBLE PORT CHECK . . 124 L500220 LOG CARRIAGE WELDMENT . . . . 125 L50275 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 426 L66809 LOG FORK SHAFT . . . . . . . . . . . . . 227 LOG FORK WELDMENT . . . . . . . . 2

L66805 2”x5”x48”100547 2”x5”x60”

a Order P/N L65273 Coupler Set.

Telescopic Handler AttachmentsDynattach® Log / Pipe Carriage


17 16

15

1

2524

23

22

2120 19

18

1

5’ JIB BOOM

12’ AND 15’TRUSS BOOM

14

26

13

10

12

11

89

3

8

4

5

2

76

Attachments RS6-42/RS8-42/44Truss Booms and Winch



01 L500218 5’ TRUSS WELDMENT . . . . . . . . . . 1L99236 12’ TRUSS WELDMENT . . . . . . . . . 1L99235 15’ TRUSS WELDMENT . . . . . . . . . 1L42871 1/8” POP RIVET . . . . . . . . . . . . . . . 4NSS NAME PLATE . . . . . . . . . . . . . . . . . 1

02 L64294 HOSE -8 A8/A8 53” . . . . . . . . . . . . . 203 L64660 ADAP -8ORM -8JICM RUN TEE. . . 104 L50841 1/4-20”X2” BOLT . . . . . . . . . . . . . . . 2

L520003 1/4”-20 NYLON INSERT NUT . . . . 205 L444004 ADAP -8ORM -8JICM STR . . . . . . . 206d NSS COUPLER, MALE . . . . . . . . . . . . . . 107d NSS COUPLER, FEMALE. . . . . . . . . . . . 108 L445002 ADAP -8ORM -8JICM 90 DEG . . . . 209 L82358 RELIEF VALVE . . . . . . . . . . . . . . . . 110 100963 HYDRAULIC WINCH. . . . . . . . . . . . 111 L50286 1/2”-13X1-3/4” GR 8 BOLT . . . . . . . 612 L520019 1/2-13 NYLON INSERT NUT . . . . . 613 L444008 ADAP -10ORM -8JICM . . . . . . . . . . 214 L400398 HOSE -6 A8/A8 18.5” . . . . . . . . . . . 215 L50815 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 216 100076 PIN, TRUSS WINCH . . . . . . . . . . . . 117 L520004 5/16”-18 NYLON INSERT NUT . . . . 218 L65338 WINCH SHEAVE . . . . . . . . . . . . . . . 119a L71266 3/8”X100’ WINCH CABLE . . . . . . . . 1

(includes hook and swivel)19b L66946 3/8”X60’ WINCH CABLE . . . . . . . . . 1

(includes hook and swivel)20 L50371 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2

21 L50147 3/8” LOCK WASHER. . . . . . . . . . . . 222 L60451 WINCH BALL. . . . . . . . . . . . . . . . . . 123 L61411 PINTLE HOOK . . . . . . . . . . . . . . . . 124 L50380 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 425 L50152 1/2” LOCK WASHER. . . . . . . . . . . . 426c L446017 ADAP -8JICFS -8JICM 90. . . . . . . . 2

-- ITEMS NOT SHOWN--00 L500223 PLATE, AUGER ADAPTER. . . . . . . 1

(used with auger)

a Used with 12’ and 15’ truss booms with winch.

b Used with 5’ truss booms with winch.

c Not used on all attachments.

d Sold as a set, order P/N L65273 Coupler Set.

Telescopic Handler AttachmentsTruss Booms and Winch


1

Attachments RS6-42/RS8-42/44Bucket


01 L500374 1.3 CU. YD. BUCKET WELDMNT . 1L68831 CUTTING EDGE 98” (weld on) . . . 1L42871 1/8” POP RIVET . . . . . . . . . . . . . . . 4NSS NAME PLATE . . . . . . . . . . . . . . . . . 1


Telescopic Handler AttachmentsBucket


Attachments RS6-42/RS8-42/44Work Platform

FRONT

3

4

65

2

1

RIGHT

LEFT

8

7

WORK PLATFORM LOCK PINS

(Secures platformto forks)



Telescopic Handler AttachmentsWork Platform

01 103905 BASE . . . . . . . . . . . . . . . . . . . . . . . . 102 103906 RIGHT DOOR . . . . . . . . . . . . . . . . . 103 103907 LEFT DOOR . . . . . . . . . . . . . . . . . . 104 103908 FRONT SIDE. . . . . . . . . . . . . . . . . . 105 103909 BACK SIDE . . . . . . . . . . . . . . . . . . . 106 100883 DECAL, PLATFORM RULES . . . . . 207a 105845 PIN AND CHAIN ASSY.. . . . . . . . . . 208 076099 HAIRPIN CLIP .148DIAX2-11/16” . . 2

-- ITEMS NOT SHOWN --00 103911 PIN AND CHAIN KIT . . . . . . . . . . . . 100 101149 DECAL, FALL HAZARD . . . . . . . . . 200 103910 HARDWARE KIT . . . . . . . . . . . . . . . 1

a Chain is welded to platform base.


Notes RS6-42/RS8-42/44


GENERAL INFORMATION

Decal locations information is provided to assist inthe proper selection and application of new decals, inthe event the original decals become damaged or themachine is repainted.

For correct replacement of decals, compare the loca-tion illustrations to your machine before starting torefinish the unit. Check off each required decal usingthe illustration reference number to find the part num-ber, description and quantity in the list. Refer to theappropriate illustrations for replacement locations.

If there is a decal on a part that is to be replaced, besure that the decal is applied to the replacement part.

NEW DECAL APPLICATIONBefore applying the new decals, surfaces must be freefrom dirt, dust, grease and other foreign material. Toapply a solid-formed decal, remove the smaller por-tion of the decal backing paper and apply this part ofthe exposed adhesive backing to the clean surfacewhile maintaining proper position and alignment.Slowly peel off the other portion of the backing paperwhile applying hand pressure to smooth out decal sur-face. To apply a masked decal, first remove the back-ing paper. Then, properly orient and position the decalonto the clean mounting surface. After the decal isfirmly applied and smoothly pressed down, removethe front covering paper.

PAINT FINISH

Use this list to order paint for refinishing:

167788 One Gallon Yellow167789 6 (12 oz. Spray Cans) Yellow167754 One Gallon Gun-Metal Gray167753 6 (12 oz. Spray Cans) Gun-Metal Gray

Decal Kits

102808 RS8-44 Telescopic Handler without PWP102809 RS8-44 Telescopic Handler with PWP102967 RS8-42 Telescopic Handler without PWP102966 RS8-42 Telescopic Handler with PWP102810 RS6-42 Telescopic Handler without PWP102811 RS6-42 Telescopic Handler with PWP

NOTE: Decals may be purchased in kits orindividually.

CAUTIONALWAYS read and follow the safety precau-tions on decals. Replace decals if they aredamaged, or if the unit is repainted. If repaint-ing, BE SURE that all applicable decals areaffixed in their proper locations.

Boom Attachment Decals

L65927 WARNING - PINCH POINTL65348 WARNING - WINCHL66042 WARNING - TRUSS BOOM TILT

Telescopic Handler DecalsGeneral Information and Application


REF. DESCRIPTION RS8-44 RS8-42 RS6-42NO. PART NO. PART NO. PART NO.

01 DANGER - HANDS OUT L70305 L70305 L7030502 WARNING - PINCH POINT L65927 L65927 L6592703 GEHL, 8.00” 102025 102025 10202504 HYDRAULIC OIL FILL 137632 137632 13763205 WARNING - NO RIDERS L65932 L65932 L65932

06 GEHL 2.00” 102026 102026 10202607 DANGER-PERSONNEL INJURY (units without PWP) L65928 L65928 L6592808 QUICKATTACH UNLOCKED L66613 L66613 L6661309 DIESEL FUEL 137634 137634 13763410 RS8 or RS6 RH 102805 102917 102803

DECAL LOCATIONS - FRAME AND BOOM

29

4

5

8

2

3

2

12

2

7

6

10

Decals RS6-42/RS8-42/44Various Locations



01 DANGER - HANDS OUT L70305 L70305 L7030502 WARNING - PINCH POINT L65927 L65927 L6592703 WARNING - JUMP START L65933 L65933 L6593304 GEHL, 5.00” 102027 102027 10202705 QUICKATTACH DIAGRAM L65937 L65937 L65937

06 GEHL, 8.00” 102025 102025 10202507 ANTI-FREEZE 056859 056859 05685908 HALF ZONE MARKER (5 ea.) L62583 L62583 L62583

09 NO. “1” EXTENSION MARKER (1 ea.) L67719 L67719 L67719NO. “2” EXTENSION MARKER (1 ea.) L67720 L67720 L67720NO. “3” EXTENSION MARKER (1 ea.) L67721 L67721 L67721NO. “4” EXTENSION MARKER (1 ea.) L67722 L67722 L67722NO. “5” EXTENSION MARKER (1 ea.) L67723 L67723 L67723

10 COOLANT UNDER PRESSURE 072798 072798 07279811 WARNING - NO RIDERS L65932 L65932 L6593212 BRAKE FLUID L63474 L63474 L6347413 OPERATOR MANUAL WARNING 100359 100359 10035914 DANGER-PERSONNEL INJURY (units without PWP) L65928 L65928 L6592816 LUBE CHART 102801 102801 10280117 ROPS & FOPS CERTIFICATION 102800 102800 10280018 RS8 or RS6 LH 102804 102916 102802

1

5

3

2

2

2

6898

4

10

7

14

11

12

13

16

17

18

Telescopic Handler DecalsVarious Locations


61

215

3

5

4

12

7 8 9 1011

Dual Joystick Control

1115

14

Tri-function Joystick Control


01 WARNING-TILT HAZARD/GENERAL OPERATOR L70306 L70306 L7030602 WARNING - CARRY LOAD LOW L65926 L65926 L6592603 F-N-R SHIFT L68295 L68295 L6829504 STEERING WHEEL 2.0” DIA. (early models only) 101545 101545 10154505 MADE IN USA 140516 140516 140516

06 WARNING - PARK BRAKE/SEAT BELT 101506 101506 10150607 STANDARD CARRIAGE LOAD CHART 102795 102918 102790

ROTATING CARRIAGE LOAD CHART 102796 102919 102791BUCKET LOAD CHART 102797 102920 102792TRUSS BOOM LOAD CHART 102798 102921 102793

WINCH LOAD CHART 102799 102922 102794SWING CARRIAGE LOAD CHART 102806 102923 NA180° SWING CARRIAGE 103770 103769 103768

08 ATTACHMENT TILT/FRAME LEVEL L63632 L63632 L6363209 BOOM CONTROL L63631 L63631 L63631

10 OUTRIGGER CONTROL (Optional) 101658 101658 10165811 AUXILIARY HYDRAULIC CONTROL (Optional) 102718 102718 10271812 IGNITION/START/HORN 102717 102717 10271713 DANGER-HI VOLT./MOVING PARTS L70307 L70307 L7030714 JOYSTICK CONTROL 104215 104215 104215

15 FRAME LEVEL L63311 L63311 L63311

Decals RS6-42/RS8-42/44Various Locations



01 WARNING-PERSONNEL LIFT L71554 L71554 L7155402 WARNING-WORK PLATFORM RULES L71555 L71555 L7155503 PERSONNEL LIFT SAFETY RULES L71700 L71700 L7170004 PWP LOAD CHART 102788 102924 10278705 PWP SWITCH 102969 102969 10296906 PWP SYSTEM 103028 103028 103028

DECAL LOCATIONS - PWP EQUIPPED UNITS

3

1

21

4

6

5

Note: For decals attached to the Work Platform, refer to the Attachments section of this parts manual.

Telescopic Handler DecalsVarious Locations


Part Page Ref.No. No. No.




0056859 7 07056859 265 07067847 17 14072340 19 15072798 265 10076099 261 08080313 210 05080319 211 05080319 212 04081379 45 21089069 21 19089070 21 19100008 95 04100011 97 08100071 29 10100076 257 16100102 23 10100359 265 13100547 255 27100631 249 19100883 253 15100883 261 06100963 257 10101003 247 16101055 125 01101149 253 00101149 261 00101278 19 04101351 125 13101436 17 22101463 45 27101495 13 20101506 266 06101545 266 04101567 45 02101658 39 00101658 266 10101667 37 05101712 23 04101717 13 17101719 17 19101727 11 13101792 17 20101877 21 33101877 27 10101879 47 27101880 27 09101880 143 01101880 216 01101924 53 03101926 57 12101926 59 18101954 45 22101955 45 23101960 45 23101961 45 22101962 45 22

101963 45 23101999 247 18102025 264 03102025 265 06102026 264 06102027 265 04102063 67 04102072 63 17102122 95 23102122 97 24102123 95 23102123 97 25102132 117 03102132 121 03102173 7 04102190 95 14102190 137 15102190 139 19102191 95 11102191 137 14102194 47 12102199 69 17102200 53 12102200 55 07102201 53 15102201 55 08102211 69 23102212 69 12102245 119 10102246 119 10102247 199 00102272 95 21102272 139 18102281 107 01102281 111 01102282 113 01102282 117 01102283 121 01102284 107 01102284 111 01102285 113 01102285 117 01102286 121 01102288 111 05102313 97 18102313 141 09102313 149 09102313 151 09102313 153 09102313 155 09102313 159 07102313 161 13102313 163 13102313 165 13102313 167 09102313 169 13102313 171 13

102313 173 13102313 175 18102313 177 13102313 179 13102313 181 13102313 183 07102313 185 14102313 187 07102313 189 17102313 191 18102313 193 20102313 219 01102321 49 02102321 153 20102321 155 23102321 167 10102321 169 14102321 171 14102321 173 14102321 175 16102321 177 14102321 179 14102321 181 14102321 187 08102321 189 16102321 191 16102321 193 19102321 221 00102335 109 01102335 127 12102356 145 23102356 147 08102356 149 14102356 151 14102356 153 14102356 155 14102356 225 00102371 125 15102408 48 01102419 195 14102419 229 00102420 135 18102420 145 23102420 147 08102420 151 14102420 155 14102420 227 01102423 41 04102431 43 06102434 147 02102434 159 02102434 161 02102434 163 02102434 165 02102434 167 02102434 169 02102434 171 02

102434 173 02102434 175 02102434 177 02102434 179 02102434 181 02102434 233 00102435 31 07102435 147 01102435 149 02102435 151 02102435 153 02102435 155 02102435 161 14102435 165 15102435 171 16102435 173 18102435 179 16102435 181 18102435 183 02102435 185 02102435 187 02102435 189 02102435 191 02102435 193 02102435 237 00102436 163 14102436 165 14102436 169 16102436 173 19102436 177 16102436 181 19102436 185 03102436 189 03102436 193 03102436 195 25102436 235 00102438 103 47102445 131 04102491 9 28102498 141 03102498 214 01102505 45 01102506 45 06102516 127 25102517 127 24102521 195 21102524 47 06102525 47 05102529 35 08102530 35 05102534 35 15102535 59 14102540 127 15102541 127 07102543 203 00102544 203 00102551 129 11

Numerical Index RS6-42/RS8-42/44






102552 135 11102559 9 01102566 39 08102569 95 08102572 23 00102573 99 03102574 99 04102575 99 06102575 103 25102576 99 07102576 103 24102577 99 10102577 213 01102578 99 11102579 101 03102580 101 03102581 103 02102582 103 03102583 103 50102584 103 04102586 103 11102587 95 07102587 103 51102588 103 12102589 103 13102590 103 18102591 103 19102592 103 20102593 103 21102594 103 22102595 103 23102598 103 26102599 103 27102600 103 28102601 103 29102602 103 30102603 103 31102604 103 32102605 103 33102606 103 34102607 103 35102608 103 40102609 103 41102610 103 43102611 103 43102612 103 43102614 103 45102615 103 46102616 103 48102617 104 01102618 104 02102619 104 03102620 104 04102621 104 05102621 105 19102622 104 06102622 105 02

102623 104 07102624 104 09102624 105 16102625 104 10102626 104 11102626 105 15102627 104 12102627 105 14102628 104 13102628 105 13102629 104 16102629 105 11102630 104 17102631 104 18102632 104 19102632 105 08102633 104 20102634 104 21102635 104 24102636 104 24102637 104 24102638 104 25102638 105 05102639 104 26102639 105 06102642 105 07102644 105 01102645 21 00102647 23 00102649 21 00102649 27 00102654 69 22102657 9 21102674 231 04102680 17 03102681 17 04102682 11 12102683 9 03102684 9 12102684 11 09102685 15 07102686 15 01102692 9 24102705 17 02102706 11 11102707 9 02102708 9 16102708 11 10102709 15 06102710 109 04102711 15 03102712 15 10102717 266 12102718 266 11102727 9 18102728 9 17102741 37 03

102775 131 23102776 67 27102778 9 20102779 37 01102781 37 04102782 37 02102783 27 05102784 147 03102784 159 01102784 161 01102784 163 01102784 165 01102784 167 01102784 169 01102784 171 01102784 173 01102784 175 01102784 177 01102784 179 01102784 181 01102784 231 00102785 35 04102786 149 04102786 151 04102786 153 04102786 155 04102786 159 09102786 161 11102786 163 11102786 165 11102786 167 05102786 167 08102786 169 08102786 169 10102786 171 08102786 171 11102786 173 08102786 173 11102786 175 06102786 175 08102786 175 15102786 177 08102786 177 10102786 179 08102786 179 11102786 181 08102786 181 11102786 183 08102786 185 13102786 187 06102786 187 09102786 189 10102786 189 13102786 191 06102786 191 15102786 191 19102786 193 10

102786 193 13102786 193 21102787 267 04102788 267 04102790 266 07102791 266 07102793 266 07102794 266 07102795 266 07102796 266 07102797 266 07102798 266 07102799 266 07102800 265 17102801 265 16102802 265 18102803 264 10102804 265 18102805 264 10102806 266 07102807 135 18102807 145 23102807 147 08102807 151 14102807 155 14102807 227 00102808 263 00102809 263 00102810 263 00102811 263 00102813 47 32102813 195 18102814 195 10102815 195 09102831 145 19102831 145 24102831 147 07102832 135 08102832 145 13102832 145 29102833 129 07102833 135 07102834 141 05102835 141 15102835 143 06102836 141 13102836 143 24102837 143 09102838 141 11102838 145 01102839 97 06102840 33 12102840 97 12102841 33 08102841 97 22102842 33 07102842 97 05

Telescopic Handler Numerical Index






102843 47 17102843 159 06102843 161 12102843 163 12102843 165 12102843 167 06102843 169 12102843 171 12102843 173 12102843 175 07102843 177 12102843 179 12102843 181 12102843 183 09102843 185 12102843 187 13102843 189 12102843 191 08102843 193 12102844 145 16102845 145 15102846 143 07102847 97 11102847 143 08102848 97 10102848 143 15102849 67 23102849 145 20102850 63 22102850 67 26102850 67 30102850 69 02102850 69 15102853 127 18102853 127 19102853 145 06102853 145 33102854 129 08102854 145 12102854 145 30102855 133 09102855 133 10102855 145 09102855 145 31102856 133 08102856 133 11102856 145 08102856 145 32102857 131 21102857 131 25102858 131 08102858 131 20102858 139 06102858 139 11102859 131 10102859 131 11102860 137 08

102860 139 27102861 45 34102861 53 00102861 55 00102863 101 22102873 137 09102873 139 01102873 145 04102874 17 01102876 197 00102877 139 29102877 222 01102878 196 08102878 197 11102878 222 02102880 9 09102881 9 13102882 19 17102883 37 07102886 17 21102889 203 04102890 203 08102893 103 15102896 103 52102897 105 09102898 105 18102899 103 53102900 103 37102901 17 12102907 25 01102912 13 11102913 13 09102916 265 18102917 264 10102918 266 07102919 266 07102921 266 07102922 266 07102924 267 04102925 13 00102926 53 00102926 55 00102928 17 15102944 25 03102945 25 04102946 47 15102946 191 10102946 193 14102948 17 20102949 73 10102950 91 01102951 91 02102952 91 03102952 91 08102953 91 04102954 91 05102954 91 09

102955 91 06102956 91 07102957 91 10102958 91 11102959 91 12102964 47 33102965 47 35102966 263 00102967 263 00102969 267 05102974 59 16103011 199 02103013 13 00103014 17 00103017 219 02103018 214 02103028 267 06103033 25 01103036 25 05103045 225 20103045 225 22103046 225 12103046 225 15103047 225 17103048 225 10103049 225 04103049 229 04103050 225 03103050 229 03103051 225 02103052 225 07103052 225 11103052 225 16103052 225 21103052 227 04103052 229 07103053 225 06103053 225 09103053 225 14103053 225 19103053 227 02103053 229 06103054 225 01103055 225 05103056 225 08103057 225 13103058 225 18103059 225 25103060 229 02103061 225 23103062 225 26103068 225 24103068 229 09103069 229 11103070 229 01103071 229 05103072 229 08

103073 229 10103076 229 12103077 237 01103078 235 03103078 237 03103079 231 08103079 233 07103079 235 04103079 237 04103080 231 09103080 233 08103080 235 05103080 237 05103081 235 01103082 235 06103083 237 06103084 235 02103084 237 02103086 227 03103087 227 05103088 59 09103099 21 23103099 21 27103099 21 28103100 21 29103100 21 30103100 21 31103100 21 32103101 23 00103104 21 00103104 21 34103112 231 02103112 233 02103113 231 03103113 233 03103114 231 05103114 233 04103115 231 06103115 233 05103116 231 07103116 233 06103117 231 10103117 233 09103118 213 02103122 231 01103122 233 01103151 222 04103152 222 05103158 67 22103179 13 00103180 13 00103188 9 29103192 23 00103194 145 22103194 147 09103194 149 19103194 151 22



103194 153 19103194 155 22103194 195 06103195 29 13103208 45 06103221 21 24103221 21 25103221 21 26103271 59 12103318 149 06103318 151 06103318 153 06103318 155 06103318 187 14103318 189 18103318 191 20103318 193 22103359 27 01103371 9 30103389 9 19103413 157 08103413 223 00103424 51 00103475 51 05103476 51 06103479 51 01103480 51 03103482 51 02103505 157 03103505 175 09103505 177 20103505 179 20103505 181 23103505 191 09103505 193 16103508 223 01103509 223 03103510 223 02103511 223 01103512 223 03103513 223 00103514 223 00103517 247 01103518 247 01103582 31 04103626 55 06103674 9 03103708 31 11103744 51 00103768 253 00103768 253 00103768 253 00103768 266 07103769 266 07103770 266 07103788 99 17103841 133 18

103892 45 05103904 251 07103905 261 01103906 253 11103906 261 02103907 253 13103907 261 03103908 253 12103908 261 04103909 253 10103909 261 05103910 253 00103910 261 00103911 253 00103911 261 00103991 45 19104022 33 11104064 49 00104078 49 03104083 31 01104083 149 01104083 151 01104083 153 01104083 155 01104083 183 01104083 185 01104083 187 01104083 189 01104083 191 01104083 193 01104083 239 00104132 141 07104132 143 22104132 218 00104133 218 01104214 31 06104215 266 14104216 149 00 104216 151 00 104216 153 00 104216 155 00 104216 220 07104220 151 21104220 155 21104221 151 20104221 155 20104222 41 05104223 239 09104225 41 14104231 99 05104245 196 01104251 196 10104260 196 04104260 204 04104260 208 04104265 204 03104265 208 03

104270 202 01104273 196 05104273 204 05104273 208 05104303 45 17104304 31 02104304 239 12104341 53 00104341 55 00104379 196 00104380 198 00104381 206 00104382 204 00104383 202 00104384 202 00104385 200 00104386 208 00104425 69 01104428 33 01104428 33 04104431 99 18104436 63 25104439 43 21104440 43 12104441 43 02104449 65 17104450 65 16104451 65 09104452 65 12104453 53 25104454 63 03104455 63 06104456 65 10104457 43 07104458 63 26104460 61 03104464 57 16104467 253 14104468 253 08104469 253 05104470 253 00104471 253 04104472 253 09104474 253 07104475 253 06104476 253 03104477 253 02104478 253 01104675 51 07104688 9 00104812 208 02104813 198 02104813 208 07104820 196 08104820 197 11104820 222 02104846 11 15

104885 65 22104929 65 01104930 65 02104931 65 03104932 63 27104932 65 04104950 21 00104951 21 00104952 21 00104961 41 01104973 11 20104974 11 19104976 61 10104978 61 07104981 53 06104985 51 00104987 198 01104988 204 01104989 208 01104990 206 01104991 200 01104992 202 04104993 202 04104994 200 08104995 202 00104996 202 00104999 198 05105000 200 05105001 202 08105002 206 04105003 196 03105006 198 04105007 200 06105008 202 06105009 206 03105010 200 07105022 202 05105023 202 07105024 200 03105025 198 03105026 198 00105027 198 00105028 198 08105029 204 08105030 196 09105031 202 10105032 202 10105033 200 11105034 206 09105035 208 09105036 200 04105036 206 05105037 41 02105039 41 03105059 57 06105070 7 01105070 57 03











105071 7 02105071 57 04105072 57 18105073 57 00105075 57 11105076 57 15105087 219 11105123 67 32105128 43 08105128 131 22105131 67 37105133 67 15105133 67 38105149 15 00105175 65 11105176 251 01105177 251 20105178 251 25105179 251 05105180 251 04105181 251 16105182 251 26105184 251 24105186 251 21105187 251 18105188 251 17105189 251 19105190 251 26105192 53 08105192 65 06105192 65 15105193 53 09105193 65 14105202 95 04105214 61 01105236 27 07105281 55 20105287 35 26105502 35 25105523 43 13105524 43 14105554 19 19105563 63 05105569 43 01105571 21 00105571 53 00105573 21 00105573 35 00105573 53 00105618 21 00105618 55 00105620 21 00105620 21 20105623 63 20105624 63 19105636 19 18105638 67 19

105653 131 17105654 131 18105691 63 12105800 41 16105817 53 10105818 7 09105819 7 10105820 61 00105845 261 07105974 7 08105975 7 07134756 47 26136305 25 06136383 59 00136443 59 06137498 7 01137498 59 03137501 7 02137501 59 04137503 25 09137632 264 04137634 264 09137659 57 02137659 59 02140516 266 05167753 263 00167754 263 00167788 263 00167789 263 00183629 57 19183629 59 11210137 65 25210138 65 23210144 65 21210170 29 01210171 65 24210175 29 02210050 65 00650416 251 22650484 63 08650486 43 03650487 43 09650500 251 02650588 17 17650711 109 02650711 127 11650730 17 11650810 43 04650810 63 07650810 107 04650833 249 11651271 107 06651543 95 15651638 17 05651639 15 09651641 11 06651641 15 08

651641 17 06651643 17 10656013 65 18L10057 119 01L10057 205 09L10057 255 06L10465 35 10L10465 119 21L10465 125 02L10465 202 02L10465 203 02L10465 205 01L10465 207 14L10465 209 02L10465 211 06L120041 57 14L120041 59 15L120047 61 05L400207 109 07L400207 119 02L400207 127 10L400398 257 14L400425 243 03L400425 245 03L400425 247 24L400425 249 02L400929 241 05L40805 63 29L40805 65 07L40805 67 00L41179 53 02L41179 55 02L41261 27 02L41847 21 00L41847 41 13L41848 21 18L41854 45 14L42871 257 01L442023 47 13L443011 135 10L443012 129 10L443012 131 09L444001 69 24L444001 127 20L444001 141 10L444001 145 07L444002 47 20L444002 97 17L444002 141 12L444002 143 13L444002 147 04L444002 149 10L444002 151 10L444002 153 10L444002 155 10L444002 159 03L444002 161 03

L444002 163 03L444002 165 03L444002 167 03L444002 169 03L444002 171 03L444002 173 03L444002 175 03L444002 177 03L444002 179 03L444002 181 03L444002 183 03L444002 185 04L444002 187 03L444002 189 04L444002 191 03L444002 193 04L444002 195 24L444002 251 15L444002 255 22L444003 195 12L444004 39 13L444004 131 07L444004 139 05L444004 143 03L444004 247 06L444004 257 05L444005 33 06L444007 69 03L444008 257 13L444010 129 23L444011 135 16L444012 143 21L444012 157 04L444070 69 01L445001 47 31L445001 127 06L445001 133 17L445001 141 06L445001 145 11L445001 195 23L445002 133 12L445002 137 07L445002 139 23L445002 257 08L445003 47 19L445003 97 16L445003 143 12L445003 149 07L445003 151 07L445003 153 07L445003 155 07L445003 159 08L445003 161 06L445003 163 06L445003 165 06L445003 167 11L445003 169 06








L44859 35 11L450002 67 31L45934 67 03L46865 141 03L46865 214 01L47212 63 24L47212 67 14L47263 241 06L47265 241 07L47270 95 01L48179 35 07L48805 127 05L48868A 200 09L48868A 201 08L48868A 210 08L49327 47 00L49618 119 05L49619 119 06L500001 13 02L500004 13 18L500019 11 16L500020 9 07L500021 9 08L500021 11 05L500021 15 04L500021 17 08L500022 9 06L500024 11 08L500025 11 14L500027 11 18L500028 11 17L500036 17 16L500038 15 02L500038 17 09L500042 11 04L500042 15 05L500042 17 07L500057 9 04L500099 13 08L500111 11 07L500143 25 10L500161 25 00L500163 25 08L500213 245 01L500216 249 05L500218 257 01L500220 255 24L500223 257 00 L500225 21 00L500241 210 09L500242 210 01L500273 85 03L500273 87 03L500274 89 01L500339 23 07L500364 211 01L500365 211 03










L79167 129 05L79167 135 05L810005 109 15L82358 257 09L94824 73 02L96053 89 05L96838 200 09L96838 201 08L96838 206 06L96838 207L96838 210 08L97489 7 03L97489 47 34L97525 75 10L97526 75 11L97655 218 06L97769 210 07L97839 210 04L97884 133 06L97884 200 02L97884 201 02L97885 133 05L97885 201 03L97886 201 06L98176 73 09L98184 73 22L98185 73 08L98189 75 09L98191 75 13L98194 75 07L98196 75 16L98197 75 03L98198 75 15L98199 75 12L98200 75 06L98201 75 04L98202 75 05L98203 75 01L98204 75 02L98205 75 14L98211 78 05L98212 78 07L98214 79 10L98215 79 08L98216 79 09L98217 73 15L98218 73 14L98219 79 12L98220 79 01L98224 79 06L98226 73 13L98228 81 02L98229 81 01L98230 81 04L98231 81 03L98232 81 05L98233 81 08





L98735 73 28L98865 35 24L98926 73 07L98927 73 06L98932 73 12L98935 73 11L98938 71 14L98942 78 06L98943 78 04L98944 78 03L98945 78 01L98947 78 02L98948 79 11L98949 79 07L98950 79 04L98951 79 05L98953 79 03L98954 79 18L98955 77 15L98956 93 15L98957 93 14L98958 93 11L98961 83 11L98961 85 16L98961 87 11L98962 83 21L98967 87 12L98968 77 09L98968 87 25L98978 7 06L99013 73 04L99018 73 19L99020 79 15L99023 79 14L99025 79 13L99027 79 16L99029 71 11L99029 71 13L99029 73 21L99029 79 17L99030 92 05L99031 81 06L99032 81 07L99038 87 05L99045 73 20L99053 203 07L99074 210 03L99120 201 05L99121 201 10L99122 201 07L99122 207 08L99123 201 04L99157 45 07L99182 69 10L99184 7 05L99184 69 04





L99184 79 02L99190 243 01L99191 243 01L99235 257 01L99236 257 01L99246 71 04L99246 73 16L99246 73 24L99249 71 15L99251 73 03L99253 73 05L99260 71 09L99260 71 12L99261 71 10L99262 71 07L99262 73 25L99270 73 26L99274 73 23L99278 83 05L99279 85 08L99284 71 03L99284 71 06L99284 73 18L99285 71 08L99285 73 32L99286 71 01L99287 73 29L99288 73 31L99294 73 33L99295 73 34L99296 73 35L99312 73 30L99313 75 08L99329 201 11L99405 197 07L99425 27 06L99434 61 02L99454 29 01L99696 85 21L99785 92 04L99852 207 06L99856 207 03L99857 197 04L99857 205 06L99864 205 07L99864 209 05L99865 205 02L99866 205 05L99868 205 11L99873 203 12L99874 203 10L99875 203 09L99879 203 06L99879 207 04L99881 203 04L99883 207 13

L99885 207 07L99886 207 02L99888 207 05L99889 125 14L99889 207 01L99908 219 05L99908 220 05L99908 221 02L99909 221 03L99910 219 06L99910 220 04L99910 221 04L99911 219 06L99911 220 01L99911 220 04L99911 221 03L99911 221 04L99916 222 05L99917 207 12L99917 209 08L99917 220 02L99917 222 06L99921 217 01L99924 220 03L99925 219 03L99927 219 03L99935 199 07L99937 199 03L99938 199 04L99942 199 08L99943 202 03L99943 203 03L99944 211 07L99951 95 03L99966 53 20L99966 55 15L99983 25 05L99987 208 08L99987 209 09L99988 209 11L99989 209 01L99991 209 04P470472 47 07P471351 129 09P471351 135 09P471351 145 14P471356 129 24P471370 97 03P471997 219 07P472566 47 29



Telescopic Handler Notes


AAccelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56, 58Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 56, 58Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56, 58Air Pre-cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56, 58Air Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56, 58Arm Rest, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Arm Rest, Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134Auxiliary Hydraulics Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236Auxiliary Hydraulics Work Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Axle Mount, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136Axle Mount, Frame Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138Axle Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

BBackup Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Backup Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Battery Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Boom Angle Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107Boom Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118Boom Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Boom Pivot Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108Boom Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Boom, Truss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Bracket, Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Brake Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Brake Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96Brake Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258Button, Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Button, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

PAGE

Index RS6-42/RS8-42/44


Telescopic Handler Index

CCab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Cable, Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Cap, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Cap, Hydraulic Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240Carriage, 180 Degree Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250Carriage, Fork Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244Carriage, Log / Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254Carriage, Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246Carriage, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242Carriage, Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248Catalytic Purifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Chain and Shackle, PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Chain, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106, 118Charge Air Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Charge Air Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Charge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79Cold Start By-Pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62Control Module, PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Control Valve, Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236Controller, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234Controllers, Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146, 230, 233Controllers, Tri-Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148, 238Cover, Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Cover, Boom Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40, 42Cylinder, Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202Cylinder, Fork Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212Cylinder, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196Cylinder, Frame Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198Cylinder, Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200Cylinder, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208Cylinder, Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210Cylinder, Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204Cylinder, Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211Cylinder, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

PAGE


DDash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264Defroster Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 23Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Door Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Door Striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Drive Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Dual Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146Dynattach Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

EECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Electrical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Electrical Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Electronic Controller, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90Electronic Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52, 54Equalizer Valve, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Ether Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52, 54Exhaust Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Extend / Retract Circuit, Boom Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202

FFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62, 66Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52, 54Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62, 66Fan Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62, 66Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Filter, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Filter, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Filter, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Filter, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Filter, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79Floor Tread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140

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F (continued)F-N-R Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20F-N-R Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Fork Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244Fork Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212Forks, Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240Frame Level Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196Frame Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Frame Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198Frame Stabilizer Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52, 54Fuel Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

GGauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Guard, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62, 66

HHandle, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Harness, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Head Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Heater Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Heater Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Heater Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52, 54Heater Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Hinges, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Hinges, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40, 42Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116, 120Hose, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64, 66Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140


PAGE


H (continued)Hydraulic Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 46Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140, 214Hydraulic Suction Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Hydraulic Tank Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

IIgnition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

JJib Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146, 148Joystick Relief, Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219

LLatch, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Level Sensor, PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Lift Circuit, Boom Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200Linkage, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Load Chart Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Log / Pipe Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254

MMain Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144Main Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224Manifold, PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221Master Cylinder, Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215Master Valve, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Modulation Valve, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93Module, F-N-R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Mount, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Mounts, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Mounts, Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52, 54Mounts, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

PAGE



OOil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64, 66Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Outrigger Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208Outrigger Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194, 228Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

PPads, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106, 112, 114, 122Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263Panel, Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Panels, Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Pilot Apply Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220Platform, 180 Degree Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252Platform, Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260Pre-cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56, 58Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48PWP Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49, 221PWP, Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

RRadiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62, 64, 66Radiator Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64, 66Radio Remote Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223Radio Remote Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156Radio Remote, PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Resistor Block, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Restrictor, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56, 58Rim, Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Ring and Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246Rotating Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210


PAGE


SSeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Sender, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Shroud, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62, 66Shut-off, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52, 54Sight Glass, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Skid Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Slave Circuit, Boom Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204Stabilizing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222Starter Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52, 54Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26, 142, 216Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142, 217Steering Circuit, Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Steering Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96S (continued)Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Striker, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Strobe Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Suction Hose, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211Switch, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

TTail Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Tail Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Throttle Linkage, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Throttle Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Tie Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98Tilt Circuit, Boom Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

PAGE



T (continued)Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Transmission Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Tray, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116, 120Tri-Function Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Tube, Charge Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Turbo Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Turn Signal Flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

UUniversal Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

VValve, Main Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144Valve, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194, 228Valve, Pilot Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220Valve, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223Valve, Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222Valve, Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Vent, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

WWasher Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Washer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Water Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Water Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Wheel Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Window Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Window Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Window, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Window, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Window, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Window, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Window, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14


PAGE


W (continued)Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Wiper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Wiper Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260Work Platform, 1800 Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250

PAGE



Dry Lubed Dry Lubed Dry Lubed

Grade 2 Grade 5 Grade 8Unified NationalThread

Torque SpecificationsUse these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metal screws)unless otherwise specified.

8-32 19* 14* 30* 22* 41* 31*8-36 20* 15* 31* 23* 43* 32*

10-24 27* 21* 43* 32* 60* 45*10-32 31* 23* 49* 36* 68* 51*1/4-20 66* 50* 9 75* 12 91/4-28 76* 56* 10 86* 14 10

5/16-18 11 9 17 13 25 185/16-24 12 9 19 14 25 203/8-16 20 15 30 23 45 353/8-24 23 17 35 25 50 35

7/16-14 32 24 50 35 70 557/16-20 36 27 55 40 80 601/2-13 35 35 75 55 110 801/2-20 40 40 90 65 120 90

9/16-12 55 55 110 80 150 1109/16-18 60 60 120 90 170 1305/8-11 75 75 150 110 220 1705/8-18 85 85 180 130 240 1803/4-10 130 130 260 200 380 2803/4-16 150 150 300 220 420 3207/8-9 125 125 430 320 600 460

7/8-14 140 140 470 360 660 5001-8 190 190 640 480 900 680

1-14 210 210 710 530 1000 740

Dry Lubed Dry Lubed Dry Lubed

Grade 8.8 Grade 10.9 Grade 12.9Metric CourseThread

M6-1 8 6 11 7 13.5 10*24M8-1.25 19 14 27 20 32.5 24*

M10-1.5 37.5 28 53 39 64 47M12-1.75 65 48 91.5 67.5 111.5 82

M14-2 103.5 76.5 145.5 108 176.5 131M16-2 158.5 117.5 223.5 165.5 271 200

* All torque values are in lb-ft, except those marked with an * , which are in lb-in.For metric torque value (Nm) multiply lb-ft value x 1.355, or lb-in x 0.113.

telescopic handlers - cdnmedia.endeavorsuite.com. the following ... telescopic handler notes note:...

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