temperature sensor for arduous environments – ex · pdf fileheavy duty assembly for the...

Data sheet DS/HDA–EN Rev. F

Temperature Sensor for Arduous Environments – Ex certified including Ex d according to ATEXHeavy Duty Assembly for the Oil & Gas Industry

Engineered solutions for optimized and dependable process measurements

Constructed from durable, high-quality materials— for use in heavy duty applications

Different hazardous area protection concepts available— Ex certification according to ATEX with FM and CSA

certified versions available

Low cost of ownership— exchangeability of inserts while line or vessel is in service

Display option available— enables on-the-spot measurement

Wide range of applications covered— oil exploration and pipelines; offshore; petro-chem/chemical

industries; machinery and protective measures

Fitted with industry-standard DIN Form B size transmitter— enables mounting in a wide range of connection heads

Simple all-in-one coding structure— provides complete sensor and transmitter assembly with a

single part number

Heavy Duty Assembly for the Oil & Gas IndustryTemperature Sensor for Arduous Environments – Ex certified including Ex d according to ATEX DS/HDA–EN Rev. F

2

Multinational companies can rely on one proven productconcept worldwide, thus reducing their engineering, supply andstorage costs.

Connection Heads and Standard Assembly for Transmitters

DescriptionOur Heavy Duty Temperature Sensors have been developed forapplications in particularly arduous environmental conditions. Inconnection with special inserts, this sensor may be supplied inan intrinsically safe (Zone 0), Flameproof (Zone 1) or non-sparking (Zone 2) concept.

With Ceramic Terminal Block With Replaceable Transmitter Mountedon the Insert

With Transmitter and Digital Display

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40-RT

10-HT –

20-HT

21-FT –

20-FT

Head-mounted Transmitters


3

Digital displayAGLHD/AGSHD

M20x 1.5

ø H

ø 32

ø P1

ø 6.2

ø P2

6

U

N

K41

22

T

Sensor Design

egnalF daerhT 1P 2P

.ni1 3/4 .ni mm02 mm61

11/2 .ni2....ni .ni1 mm52 mm02

KeyN = Nominal length

K = Extension length

U = Immersion length

P1 = Stem diameter (see Table)

P2 = Stem diameter at tip (see Table)

T = Lagging length


4

Connection Heads

Without Display Without Display With Digital Display

AGL Aluminium AlloyEpoxy coating, 70 μmAGS stainless steel

AGLH Aluminium AlloyEpoxy coating, 70 μmAGSH stainless steel

AGLHD Aluminium AlloyEpoxy coating, 70 μmAGSHD stainless steel

AGLFD Aluminium AlloyEpoxy coating, 70 μmAGSFD Stainless Steel

With Digital Display

1/2 in. BSP

1/2 in. NPT

K

10K

10

K10

M24 gland nut& ring

K

10

Extension Connections Assemblies

E1S nipple & union2 x 1/2 in. NPT

E1S nipple/union & spring2 x 1/2 in. NPT

E4S Gland nut & ringM24 x 1/2 in. NPT

KeyK = Extension length

E2S or E3S nipple1/2 in. BSP x 1/2 in. NPT

Without Display


5

Solid Drilled Thermowells

IntroductionThermowells manufactured by ABB are machined from solid

bars or forgings. They can be used with all ResistanceThermometers, Thermocouples, Filled Systems and DialThermometer Indicators, as well as for test purposes.

They are used extensively throughout the Power, Process andPetrochemical industries to protect the sensors from theprocess fluid and to enable servicing, or replacement, ofsensors without the need for plant shut down.

All thermowells are machined on special-purpose high-accuracy machines and, with careful quality control,ensure:

perfect concentricity of the bore with respect to theoutside diameter

a consistent wall-thickness over the full length of thethermowell

a wide selection of profiles are available from our vastCAD/CAM library.

Materials selected for the manufacture of solid-drilledthermowells are of the highest quality. Strict qualitycontrol is applied to both materials selection and themanufacturing processes. Full certification, includingoriginal mill and suppliersÕ materials certificates areprovided (to EN10204 3.1). The requirements of NACEStandard MR-01-75 can also be met if specified.

DesignThermowells supplied by ABB are designed to generally

comply with the codes of practice as laid down by theBritish Standards Institution, DIN, ASME and otherauthorities. For more detailed advice the relevant code ofpractice, or standard, should be consulted.

All thermowells are manufactured to conform to the PED (97/23/EC SEP).

MaterialsABB is experienced in the handling, machining and welding of

all types of stainless steel and special alloys, such asMonel, lnconel, lncolloy, Duplex, Super Duplex andHastelloy, as well as Titanium, Nickel and other materials.Thermowells can be manufactured in all these materialsfrom bar or forgings as appropriate.

Guidance on the selection of materials for a particularapplication is readily available from our EngineeringDepartment.

Surface FinishThermowells are normally supplied with a fine-machined

surface finish, equal to RA 3.2 or better. Polished or otherfinishes may be supplied on request. Special corrosion orwear-resistant coatings can be applied to the immersedlength of flanged thermowells, e.g., Stellite, PTFE,Tungsten Carbide, Tantalum etc.

Heat TreatmentAll thermowells can be heat-treated to individual requirements.

Quality Assurance – InspectionFull traceability of all materials is maintained. Inspection is

carried out at various stages from release of materialsthrough manufacture, including material analysis checksand ultrasonic examination.

Final inspection includes the following:

Full dimensional check

Bore concentricity check

Hydro testing to 1.5 x flange rating

Dye penetrant test if required

Radiography if required

Ultrasonic testing if required

Ferrite scope testing if required

PMI (qualitative and quantitative) if required

Thermowell calculations in accordance with Murdock areavailable.

All thermowells are thoroughly cleaned and degreased prior todespatch.

DocumentationEach instrument is supplied with 3.1 certification to EN10204

3.1, wetted parts only, and a certificate of conformity anda Declaration of the Safe Conditions of Use.

Where a tag number is provided by the customer ABB willengrave this onto the Thermowell and a stainless steeltag plate which will be wired to the connection head.

Aditional documentation to Customer’s specification isavailable on request.


6

Selection of Dimensions and Profiles1) Process Connection (C) should be selected to suit the

particular application and plant standard being used.

2) Select a thermowell with a Lagging Length (T) whereeither the thermowell has to pass through an insulation or‘lagging’ layer, or where it is desirable to position theassembly connection head away from the pipe or tankwhose temperature is being measured. Screwedthermowells may be supplied without lagging length (T).

3) The Immersion Profile selected should take account ofthe fluid flow characteristics, strength of thermowellrequired and depth of immersion.

Preferred profiles are:(a) Parallel Profile(b) Taper Profile(c) Stepped Profile.

Use profile (b) for short to medium length thermowells,profiles (a) and (c) for longer thermowells.

Care should be taken, when selecting a thermowellhaving a Sensitive Tip, to ensure that the reduction inmetal thickness around the tip (P2) does not lead topermissible stresses being exceeded. Consult ourtechnical department for advice.

4) Choose immersion Length (U) to ensure that the sensingelement protrudes sufficiently into the medium whosetemperature is to be detected, to give a representativemeasurement and to ensure that the sensing element issufficiently remote from outside influences as to beunaffected by them.

For pipes the sensing element should be positioned asnear to the centre line as possible but at least 1/3 of thepipe diameter in from the outer skin.

5) Response Times

EM 60751 describes response times in terms of a stepchange in temperature of water flowing at 0.4 m/s in therange of 25 ¡C...35 ¡C. For solid-drilled stainless steelthermowells of the tapered design the response to T 0.5is of the order of 15 s and to T 0.9 is in the order of 45 s.

For parallel design thermowells the response to T 0.5 andT 0.9 is in the order of 30 s and 60 s respectively. Areduced tip design responds faster than the tapereddesign, T 0.5 10 s typically T 0.9 25 s typically.

Response times in operation are affected by many factorsincluding the conductivity of materials*, the specific heatcapacity of materials*, the thermal gradient, the flow rateof the medium and the pressure of a gas.

* Materials of construction and fluid under test.

6) Mechanical Stress and Vibration

Solid-drilled thermowells are extremely strong devicesdesigned for use in the most demanding and arduousenvironments. Should concern exist as to the sensitivityof a particular themowell please consult our engineeringteam for advice. Calculations of the thermowellassemblies to withstand static, kinetic and harmonicstresses are available to the Murdock Standard.


7

U

ø 32

ø 6.2

ø P1

T

U

ø 32

ø 6.2

ø P1

6

ø P2

T

U

ø 32

ø 6.2

75

ø P2

ø P1

T

U

ø P1

ø 6.2

25

25

U

25

25ø 6.2

ø P2

ø P1

25

25T

U

ø 6.2

ø P1

ø P2

ø 6.2

ø P1

2525

T

U

Digital displayAGLHD/AGSHD

M20x 1.5

ø P1

ø 6.2

ø P2

6

UK

41

22

C

TSensor Design

Example Thermowell

Type F1 Straight ProfileFlanged

Type F2 Taper ProfileFlanged

Type F3 Stepped ProfileFlanged

Welded on Flange Fillet &Groove

Welded on Flange FullPenetration Weld

Forged Thermowell

Type S1 Straight ProfileScrewed

Type S2 Taper ProfileScrewed

Type S4 Straight ProfileScrewed

Type S5 Taper ProfileScrewed

KeyK = Extension length

U = Immersion length

T = Lagging Length

C = Process Connection


8

Axial Head Mounting

With Ceramic Terminal Block With Transmitter With Transmitter and Digital Display

transmitters. This option enables the observation of the displayat a 90¡ angle in relation to the thermowell.

Devices with a central spring are available as Non-Ex,Intrinsically safe (EEx i) and explosion-proof (EEx d) versions,according to ATEX.

Measuring-inserts with a spring-loading in the extension arewidespread in the American market. The versions listed belowprovide this feature.

Even though the exchange of the measuring-insert requiresmore effort; one solution is the application of integral sensorassemblies, in conjunction with field-mounted temperature

Alternative Version with Center Spring according to US Standards


9

…Alternative Version with Center Spring according to US Standards

Radial Head Mounting

With Ceramic Terminal Block With Transmitter With Transmitter and Digital Display


10

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12

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13

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)09-01RNECAN(tnemtaerTtaeHtseTtnartenePeyD

ecivreSnegyxOrofnaelCecivreSenirolhCrofnaelC

)kcodruM(noitaluclaCycneuqerFstniop2@noitarbilaCrettimsnarT

metSnohsiniFdehsiloPnoitacifitnedIlateMevitisoP

etacifitreCtseTlacinahceMlluF

)yficepsesaelp(rehtO

snoitcurtsnIecnanetniaMdnagnitarepO


2dna1STRAP.oNEDOC)dellirDdiloS(seilbmessAllewomrehTytuDyvaeH /18601V.oNledoM X XX XX XXX X X X X X X X


14

1TRAP.oNEDOC

)degroF(seilbmessAllewomrehTytuDyvaeH /28601V.oNledoM X XX XX XXX X

lairetaM

)dradnatS(30613SSNUleetSsselniatS61330403SSNUleetSsselniatS40330123SSNUleetSsselniatS123

67201NSNU672CyolletsaH56601NSNU2ByolletsaH

00440NSNU004yollAlenoM00660NSNU006yollAlenocnI00880NSNU008yollAyolocnI

30813SONSNUxelpuD05523SONSNUxelpuDrepuS

slairetamrehtO


LHMPBAUCDSX

noitcennoCssecorP

egnalFFRbl051.ni1egnalFFRbl003.ni1

11/2 egnalFFRbl051.ni11/2 egnalFFRbl003.ni11/2 egnalFFRbl006.ni11/2 egnalFJTRbl006.ni

egnalFFRbl051.ni2egnalFFRbl003.ni2egnalFFRbl006.ni2egnalFJTRbl006.ni2


1A3A1B3B6B7B1C3C6C7C

ngiseDmetS

degnalFthgiartS–dellirDdiloSdegnalFderepaT–dellirDdiloS

degnalFpiTdecudeR–dellirDdiloS

1F2F3F

stnemercnimm01nidetatsebot'U')mm(htgneLnoisremmI

)mm001=001elpmaxe(001htgneL↓

)mm004=004elpmaxe(004htgneL

001↓

004)mm('T'htgneLgniggaL

)bl006otpusllewomrehTdegnalFrofdradnatS(mm05)bl006evobasllewomrehTdegnalFrofdradnatS(mm07

mm06mm08mm09

57689

71egapotrefersetoNroF Continued on next page.

Ordering Information – Forged Thermowell


15

2TRAP

X X X X X X

epyTnoisnetxE

–noinU1&selppiN2–S1E 1/2 htiwdaeHTPN.ni 1/2 leetSsselniatSmm051=EllewomrehTTPN.ni–noisreVgnirpS–S1E 1/2 htiwdaeHTPN.ni 1/2 leetSsselniatSmm051=EllewomrehTTPN.ni

–tunkcoLhtiwelppiN–S2E 1/2 htiwdaeHPSB.ni 1/2 leetSsselniatSmm57=EllewomrehTTPN.ni–tunkcoLhtiwelppiN–S3E 1/2 htiwdaeHPSB.ni 1/2 leetSsselniatSmm05=EllewomrehTTPN.ni

htiwdaeH5.1x42M–detacirbaF–S4E 1/2 leetSsselniatSmm03=EllewomrehTTPN.ni–tunkcoLhtiwelppiN–S5E 1/2 htiwdaeHPSB.ni 1/2 leetSsselniatSmm43=EllewomrehTTPN.ni

DHJLMN

rosneS

leetSsselniatSnihtaehShtiwrosneSeriw-3,001tPx1leetSsselniatSnihtaehShtiwrosneSeriw-4,001tPx1leetSsselniatSnihtaehShtiwrosneSeriw-2,001tPx2leetSsselniatSnihtaehShtiwrosneSeriw-3,001tPx2

leetSsselniatS013nihtaehShtiwrosneS)noitcnuJtoHdetalusnI(KepyTx1leetSsselniatS013nihtaehShtiwrosneS)noitcnuJtoHdetalusnI(KepyTx2

lenocnInihtaehShtiwrosneS)noitcnuJtoHdetalusnI(KepyTx1lenocnInihtaehShtiwrosneS)noitcnuJtoHdetalusnI(KepyTx2

leetSsselniatS123nihtaehShtiwrosneS)noitcnuJtoHdetalusnI(JepyTx1leetSsselniatS123nihtaehShtiwrosneS)noitcnuJtoHdetalusnI(KepyTx2leetSsselniatS123nihtaehShtiwrosneS)noitcnuJtoHdetalusnI(TepyTx1leetSsselniatS123nihtaehShtiwrosneS)noitcnuJtoHdetalusnI(TepyTx2

2345ABCDEFGH

ycaruccA

ycaruccABssalC,mho001tPegnaRyficepS–ycaruccAAssalC,mho001tP

)2ssalCelpuocomrehT(dradnatS1ssalCelpuocomrehT


BA21

daeHnoitcennoC

66PIyrtnEelbaCelgniShtiwmuinimulAnidaeHnoitcennoCLGA66PIyrtnEelbaCelgniShtiwmuinimulAnidaeHnoitcennoCHLGA

htiwmuinimulAnidaeHnoitcennoCgnitnuoMlaidaR)rettimsnartFThtiwtoN(DFLGAreteMoChtiw66PIyrtnEelbaCelgniS

htiwmuinimulAnidaeHnoitcennoCgnitnuoMlaidaR)rettimsnartFThtiwtoN(DFLGAreteMorPhtiw66PIyrtnEelbaCelgniS

66PIyrtnEelbaCelgniShtiwmuinimulAnidaeHnoitcennoC)rettimsnartFThtiwtoN(DHLGAreteMorPhtiw

66PIyrtnEelbaCelgniShtiwmuinimulAnidaeHnoitcennoC)rettimsnartFThtiwtoN(DHLGAreteMoChtiw

66PIyrtnEelbaCelgniShtiwleetSsselniatSnidaeHnoitcennoCSGA66PIyrtnEelbaCelgniShtiwleetSsselniatSnidaeHnoitcennoCHSGA

htiwleetSsselniatSnidaeHnoitcennoCgnitnuoMlaidaR)rettimsnartFThtiwtoN(DFSGAreteMoChtiw66PIyrtnEelbaCelgniS

htiwleetSsselniatSnidaeHnoitcennoCgnitnuoMlaidaR)rettimsnartFThtiwtoN(DFSGAreteMorPhtiw66PIyrtnEelbaCelgniS

yrtnEelbaCelgniShtiwleetSsselniatSnidaeHnoitcennoC)rettimsnartFThtiwtoN(DSLGAreteMorPhtiw66PI

yrtnEelbaCelgniShtiwleetSsselniatSnidaeHnoitcennoC)rettimsnartFThtiwtoN(DSLGAreteMoChtiw66PI

)61etoN(

)61etoN(

)61etoN(

)61etoN(

GH

V

W

K

R

L

Y

Z

N

TyrtnEelbaC

)dradnatS(5.1x02Mx1)snoisrevGAnoylnO(5.1x02Mx2

x1 1/2 TPN.nix2 1/2 )snoisrevGAnoylnO(TPN.ni

)8etoN(

)8etoN(

0123

noitacifitreC

1enoZrofelbatiusfoorp-noisolpxE)dxEE(2enoZrofelbatiusytefasdesaercnI)NxEE(

0enoZrofelbatiuS.)sliatedrof*steehsataddetaicossaeesylnorettimsnarT()aixEE(efaS

)8etoN()8etoN(

DNAS

* xE-40RT/ocE-40RTrettimsnarTerutarepmeTdetnuom-daeHNE41.8–11/01.oN.tPteehsataDxE-20HT/20HTrettimsnarTerutarepmeTdetnuom-daeHNE91.8–11/01.oN.tPteehsataD

xE-20FT/20FTrettimsnarTerutarepmeTdetnuom-daeHNE52.8–11/01.oN.tPteehsataDxE-21FT/21FTrettimsnarTerutarepmeTdetnuom-daeHNE62.8–11/01.oN.tPteehsataD

xE-10HT/10HTrettimsnarTerutarepmeTdetnuom-daeH1001R080511EDK3.oN.tPteehsataD


1TRAP.oNEDOC)degroF(seilbmessAllewomrehTytuDyvaeH /28601V.oNledoM X XX XX XXX X

Continued on next page.


16

3TRAP

X X XX

rettimsnarTdetnuom-daeH)dettifkcolblanimret(tuohtiW001tPegnaRdexiFAm02...4 Ω ocE-40-RTylno001tPegnaRdexiFAm02...4 Ω )0enoZaixEE(xE-40-RTylno

10-HTegnaRelbammargorPAm02...4)0enoZaixEE(xE-10-HTegnaRelbammargorPAm02...4

20-HTAm02...4&locotorPtraHegnaRelbammargorP)0enoZaixEE(xE-20-HTAm02...4&locotorPtraHegnaRelbammargorP

21-FT)noitacidnioN(ylnoAPsubiforP)0enoZaixEE(xE-21-FT)noitacidnioN(ylnoAPsubiforP

20-FT)noitacidnioN(ylnosubdleiFnoitadnuoF)0enoZaixEE(20-FT)noitacidnioN(ylnosubdleiFnoitadnuoF

)6,9setoN()6etoN()9etoN(

)9setoN(

)01,9etoN()01etoN(

)01,9setoN()01etoN(

01A6F9JKLMN

40RTsegnaRrettimsnarTdexiF

rettimsnarTtuohtiW06...03–egnardexiFdradnatS °C04...02–egnardexiFdradnatS °C

04...0egnardexiFdradnatS °C06...0egnardexiFdradnatS °C

001...0egnardexiFdradnatS °C021...0egnardexiFdradnatS °C051...0egnardexiFdradnatS °C002...0egnardexiFdradnatS °C052...0egnardexiFdradnatS °C003...0egnardexiFdradnatS °C004...0egnardexiFdradnatS °C006...0egnardexiFdradnatS °C

)dexif(egnardradnats-noN

)11etoN()11etoN()11etoN()11etoN()11etoN()11etoN()11etoN()11etoN()11etoN()11etoN()11etoN()11etoN()11etoN(

2ABCDEFGHJKLMX

001tP(sgnittesyrotcaftluafeD Ω 001...0, ° )eriw-4,C)…ot…morfyficepS(egnardenifeD

)31,21etoN()31etoN(

OP

snoitpO sliateDrofyrotcaFllaC)yln0elgniS(noitcnuJtoHdednoB

noinUdnaselppiNbl0003gaTleetSsselniatSnorebmuNgaT

llewomrehTfotseTerusserPlanretnIllewomrehTfotseTerusserPlanretxE

)ylnoSGA&LGA(daehnoitcennocfodilrofniahC)09-01RNECAN(tnemtaerTtaeH

tseTtnartenePeyDecivreSnegyxOrofnaelCecivreSenirolhCrofnaelC

)kcodruM(noitaluclaCycneuqerFstniop2@noitarbilaCrettimsnarT

metSnohsiniFdehsiloPnoitacifitnedIlateMevitisoP

etacifitreCtseTlacinahceMlluF

)yficepsesaelp(rehtO

snoitcurtsnIecnanetniaMdnagnitarepO


2dna1STRAP.oNEDOC)degroF(seilbmessAllewomrehTytuDyvaeH /28601V.oNledoM X XX XX XXX X X X X X X X


17

Ordering Code – Example V10681 – LF3F2 – 150 – 5 – D2BG0D9P – 0É250 ¡C

Model number

Thermowell details

Immersion and Lagging Lengths

Components

Specify Range

Notes.

1. Not available with screwed process connection.

2. Not available with flanged process connection.

3. Not available with stem design code F1, F2, F3, S4, S5.

4. Not available with stem design code S1, S2.

5. Not available with stem design code F1, F2, F3, S1, S2.

6. Only available with Pt100 resistance sensor.

7. Only available with thermocouple sensor.

8. Double entry not available with radial connection heads.

9. Not for use with EEX ia systems.

10. Display options not available with Profibus and Fieldbus transmitters.

11. Only available with the TR04 transmitter.

12. Only available with 4-wire Pt100 sensor and not with the TR04 transmitter.

13. Not available with the TR04 transmitter.

14. Wetted parts only – stainless steel flange with raised face disc of material selected.

15. Full penetration weld stainless steel flanges only.

16. Only available with extension type H.


18

Notes.


19

Notes.

Contact us

DS

/HD

A–E

N R

ev. F

01.2

011ABB Limited

Process AutomationSalterbeck Trading EstateWorkington, CumbriaCA14 5DSUKTel: +44 (0)1946 830 611Fax: +44 (0)1946 832 661

ABB Inc.Process Automation125 E. County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183

www.abb.com

NoteWe reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts – is forbidden without prior written consent of ABB.

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