template for data collection toc
DESCRIPTION
Theory of constraints consulting data templateTRANSCRIPT
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Financials and costs
Turnover/Ratio's/Numbers Rs./days/% Additional info
Profits/Profitability
GOLY/Trend in growth
Fixed/Operating Expenses
Variable Expenses
Approx Throughput per additional sale of Rs. 100
Working Capital in days
Avg Accounts receivables in days
Inventory in days
Discounted turnover
Avg Discount %
Broad Numbers (Pareto)
Total number of SKUs
How many account for 80% of all sales?
Number of new products introduced?
Typical Shelf life?
Mapping the Supply chain
Retail
No. Av turnover Where all? Pareto? Most important?
Order lead time:
Supply lead time:
Avg replenishment frequency:
Avg Inventory in days:
Retail margin:
Avg clearance discounts:
Avg Credit days:
Total range of SKUs
Number of SKUs supposed to keep
Actual Available
Availability of high runners?
Write offs
Mapping the market
How is Market defined by them/Market size in Rs. / Market Share?
What are the markets they are currently not looking at?
Size of current business and growth?
Within the defined market, what are the market segments and their current business split overall?
What is their share/strengths/growth in each of these.
Which segment are they focusing on and how big is it?
Who are the significant competition and what is their differential?
UDE's of Finance
UDEs of market, environment
Mapping the consumer
Who are the consumers?
Unmet needs
Typical buying Behavior
Tolerance time
Check Gaps/symptoms as per TOC
Absorption costing?
Check Gaps/Symptoms as per TOC
No significant difference between competition?
Verify Symptoms/Gaps as per TOC
Is availability a significant unmet need?
UDEs of Retail
UDEs of consumers
Resources Available
Resources Available
Resources Available
Verify Symptoms/ Gaps as per TOC
Batching by order size/size sets?Volume discounts %?Discounted sales %.Extent of Surpluses and shortages.
Resources Available
Verify Symptoms/ Gaps as per TOC
UDEs of Sales
Template for Data Collection31 August 2010
16:54
BD Page 1
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Distributors
No. Av turnover Where all? Pareto? Most important?
Order lead time:
Supply lead time:
Avg replenishment frequency:
Avg Inventory in days:
Distribution margin:
Avg clearance/cash discounts:
Avg Credit days:
Write offs
Warehouse(s)Regional Warehouse
How many?
Where all?
Order lead time:
Supply lead time:
Avg replenishment frequency:
Avg Inventory in days:
Spare capacity available?
Write offs
Central Warehouse
How many?
Where all?
Order lead time:
Supply lead time:
Avg replenishment frequency:
Avg Inventory in days:
Spare capacity available?
Write offs
Factory
Factory /Factories
Plantwarehouse?
Distance fromcentral?
Constrained?Other remarks
Parameters Fac 1 Fac 2 Fac 3
Order lead time key material:
Supply lead time:
Avg replenishment frequency:
Avg Inventory in days:
Capacity constrained?
Write off's/Wastage
RM Suppliers/Vendors/ Outsourced Production
Number Name Product Turnover Replenishment time Supplies to factory/warehouse/Directly to Retail?
Capacity constrained?
On time performance?
Sales Structure Title Number
Number of Salesmen ?
Merchandisers?
Sales supervisors?
Regional sales managers?
Symptoms/ Gaps as per TOC
Batching by order size/size sets?Volume discounts %?Surpluses and shortages?
Symptoms/ Gaps as per TOC
Batching by order size/size sets?Volume discounts %?Surpluses and shortages?
Symptoms/ Gaps as per TOC
Batching by order size/size sets?Volume discounts %?Surpluses and shortages?
Forecasting and push sales?
Verify Symptoms/ Gaps as per TOC
Batching by order size/size sets?Volume discounts %?Surpluses and shortages?
Verify Symptoms/ Gaps as per TOC
Batching by order size/size sets?Volume discounts %?Surpluses and
Resources Available
Resources Available
Resources Available
Resources Available
Resources Available
UDEs of Distributors
UDEs of Warehouse
UDEs of Factory
BD Page 2
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UDE's of suppliers/Vendors
Surpluses and shortages?On time performance?
Resources Available
BD Page 3